JP5067955B2 - Wire positioning tool, wire guide assembly, wire cut electric discharge machine, and method for manufacturing wire positioning tool - Google Patents

Wire positioning tool, wire guide assembly, wire cut electric discharge machine, and method for manufacturing wire positioning tool Download PDF

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JP5067955B2
JP5067955B2 JP2010005707A JP2010005707A JP5067955B2 JP 5067955 B2 JP5067955 B2 JP 5067955B2 JP 2010005707 A JP2010005707 A JP 2010005707A JP 2010005707 A JP2010005707 A JP 2010005707A JP 5067955 B2 JP5067955 B2 JP 5067955B2
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JP2011143502A (en
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育徳 濱田
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Sodick Co Ltd
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Description

本発明は、ワイヤ位置決め具、ワイヤガイドアッセンブリ、ワイヤカット放電加工機、およびワイヤ位置決め具の製造方法に関し、特に一対の分割されたガイド本体にダイヤモンドガイドを装着したワイヤ位置決め具、該ワイヤ位置決め具を備えたワイヤガイドアッセンブリおよびワイヤカット放電加工機、ワイヤ位置決め具の製造方法に関する。 The present invention relates to a wire positioning tool, a wire guide assembly, a wire cut electric discharge machine, and a method for manufacturing a wire positioning tool, and in particular, a wire positioning tool in which a diamond guide is mounted on a pair of divided guide bodies, and the wire positioning tool. The present invention relates to a wire guide assembly, a wire-cut electric discharge machine, and a method for manufacturing a wire positioning tool.

ワイヤカット放電加工機による放電加工では、所定の張力および速度で走行移動するワイヤ電極が正確な位置決めにより走行経路に送られる。このようなワイヤ電極の正確な位置決めは例えば特許文献1に開示されるようなワイヤ位置決め装置(以下、ワイヤ位置決め具とする)をワイヤガイドアッセンブリに備えて行われる。 In electric discharge machining using a wire-cut electric discharge machine, a wire electrode that travels at a predetermined tension and speed is sent to the travel path by accurate positioning. Such accurate positioning of the wire electrode is performed, for example, by providing the wire guide assembly with a wire positioning device (hereinafter referred to as a wire positioning tool) as disclosed in Patent Document 1.

すなわち、特許文献1に開示されるワイヤ位置決め具は、一対の分割されたガイド本体部に形成した凹状収納部の底部に、プレート状保持部に保持されダイヤモンドチップからなるガイド部の割り型を収納して、ダイヤモンドチップ間にワイヤ電極を挿通させ該ワイヤ電極の正確な位置決めを行う。このガイド部の割り型の下方すなわち凹状収納部の底部は、ワイヤ電極を導出する導出部がガイド本体部と一体に形成されるとともに、ガイド部の割り型の上方にはダイヤモンドチップ間にワイヤ電極を導入するための導入部をなす割り型が収納されている。 That is, the wire positioning tool disclosed in Patent Document 1 stores a split mold of a guide portion made of a diamond chip held by a plate-like holding portion at the bottom of a concave storage portion formed in a pair of divided guide main body portions. Then, the wire electrode is inserted between the diamond tips to accurately position the wire electrode. Below the split part of the guide part, that is, the bottom part of the concave storage part, a lead-out part for leading out the wire electrode is formed integrally with the guide body part, and the wire electrode between the diamond chips is provided above the split part of the guide part. The split mold which forms the introduction part for introducing the is housed.

導入部の割り型は、外周面に凹部を形成するとともに、凹状収納部の内周面に対応する凸部を形成して、凹部と凸部とを嵌め合わせることにより凹状収納部に固着されている。また、ガイド部の割り型は、ネジにより凹状収納部の底部に固着されている。 The split mold of the introduction part is formed with a concave part on the outer peripheral surface and a convex part corresponding to the inner peripheral surface of the concave storage part, and is fixed to the concave storage part by fitting the concave part and the convex part together. Yes. Further, the split mold of the guide part is fixed to the bottom part of the concave storage part with a screw.

特開2008−23668号公報JP 2008-23668 A

しかしながら、上述の如く、ガイド部の割り型の他、導入部の割り型をも形成することとすると、部品点数が多くなり、装置の製作コストが高くなる。近年は低価格化の要請からサファイヤ等のダイヤモンド以外の材料を採用する場合も多くなっており、従来の如く部品点数が多くなると、価格競争力の低下を招いてしまう。 However, as described above, if the split part of the guide part is formed in addition to the split part of the guide part, the number of parts increases and the manufacturing cost of the apparatus increases. In recent years, materials other than diamond such as sapphire are often used due to the demand for lower prices, and if the number of parts increases as in the conventional case, the price competitiveness is reduced.

また、従来は、ワイヤ位置決め具を組み付ける際に、凹状収納部に導入部の割り型を嵌め合わせ、ガイド部の割り型をネジにより固着し、更に付き合せ面の面出しや高さ合わせのための加工を行う等しているが、このような装置の製造作業も極めて煩雑で更なるコストアップとなっていた。 Also, conventionally, when assembling the wire positioning tool, the split part of the introduction part is fitted into the concave storage part, the split part of the guide part is fixed with screws, and further the surface of the abutting surface and the height are adjusted. However, the manufacturing operation of such an apparatus is extremely complicated and further increases the cost.

本発明はこのような事情に鑑みてなされたもので、一対の分割されたガイド本体にダイヤモンドガイドを装着したワイヤ位置決め具、該ワイヤ位置決め具を備えたワイヤガイドアッセンブリおよびワイヤカット放電加工機、該ワイヤ位置決め具の製造方法において、製造コストの低減を図ることを目的とする。 The present invention has been made in view of such circumstances, a wire positioning tool in which a diamond guide is mounted on a pair of divided guide bodies, a wire guide assembly including the wire positioning tool, a wire cut electric discharge machine, An object of the method for manufacturing a wire positioning tool is to reduce manufacturing costs.

上記目的を達成するために、ワイヤ位置決め具に係る請求項1の発明は、一対の分割されたガイド本体と、該ガイド本体に装着され、該一対のガイド本体を付き合せた状態でワイヤ電極を挿通する挿通孔を形成する一対の分割されたダイヤモンドガイドと、該ダイヤモンドガイドを保持してガイド本体に装着するガイド部材と、を備えワイヤ電極の位置決めを行うワイヤ位置決め具において、ガイド本体に、挿通孔にワイヤ電極を導入する導入部と、挿通孔からワイヤ電極を導出する導出部と、導入部と導出部との間にガイド部材を装着する装着孔と、を一体に形成し、装着孔は、ガイド本体の付き合わせ面から延びて貫通して形成されるとともに、ガイド本体の付き合わせ面からガイド部材を挿入して装着しつつ、付き合わせ面と反対側の貫通口から接着剤を供給して前記ガイド部材を固着し、ガイド部材は、端部が開口するリング状に形成され、開口端部にダイヤモンドガイドを挟んで保持するとともに、該ガイド部材のリング孔に接着剤を供給することを特徴とする。 In order to achieve the above-mentioned object, the invention of claim 1 according to the wire positioning tool comprises a pair of divided guide bodies, a wire electrode mounted on the guide bodies, and the pair of guide bodies attached together. In a wire positioning tool that includes a pair of divided diamond guides that form insertion holes to be inserted, and a guide member that holds the diamond guides and is attached to the guide body, the wire electrode is positioned in the guide body. a introduction portion for introducing the wire electrode in the hole, and a deriving unit that derives the wire electrode from the insertion hole, and a mounting hole for mounting the guide member, the integrally formed between the inlet portion and the outlet portion, the mounting hole The guide body is formed to extend from the abutting surface of the guide body, and the guide member is inserted and attached from the abutting surface of the guide body, while being opposite to the abutting surface. Adhesive is supplied from the opening to fix the guide member, and the guide member is formed in a ring shape having an open end, and holds the diamond guide at the open end, and the ring hole of the guide member It is characterized by supplying an adhesive .

本発明によれば、導出部のみならず導入部や装着孔もガイド本体と一体に形成されるので部品点数が削減され製造コストの低減が図られる。また、高さ合わせのための加工を行うことが少なく、更にガイド部材をガイド本体の装着孔に装着することができるので、ネジによる固着の必要もなくなり製造作業の効率が向上する等、一層の製造コストの低減を図ることができる。 According to the present invention, since not only the lead-out portion but also the introduction portion and the mounting hole are formed integrally with the guide body, the number of parts is reduced and the manufacturing cost is reduced. In addition, since there is little processing for height adjustment and the guide member can be mounted in the mounting hole of the guide body, there is no need for fixing with screws, and the efficiency of manufacturing work is improved. Manufacturing costs can be reduced.

ここで、ガイド本体を、金型を用いて一体に形成することとすれば、更に一層製造コストの低減を図ることができる。すなわち、従来はガイド本体を個々に金属材料を用いて工作機械による切削加工により製造する等していたが、このように切削加工により個々に製造することとすると、製造効率が著しく低下して大幅なコストアップ要因となる。本発明においては、ガイド本体を、金型を用いて形成するので、効率よく大量に製造することができ、大幅な製造コストの低減を図ることができる(請求項2)。なお、ガイド本体を、セラミックスで形成することとすれば、容易に金型を用いて一体に形成することができる(請求項3)。 Here, if the guide body is integrally formed using a mold, the manufacturing cost can be further reduced. In other words, conventionally, the guide body was individually manufactured by cutting with a machine tool using a metal material. However, if the guide body is manufactured individually by cutting as described above, the manufacturing efficiency is remarkably lowered and greatly increased. Cost increase. In the present invention, since the guide body is formed using a mold, it can be efficiently manufactured in large quantities, and the manufacturing cost can be greatly reduced. If the guide body is formed of ceramics, it can be easily formed integrally with a mold (claim 3).

上記目的を達成するために、ワイヤ位置決め具に係る請求項の発明は、一対の分割されたブロック状割り型のガイド本体と、該ガイド本体に装着され、該一対のガイド本体を付き合わせた状態で付き合せ面にワイヤ電極をガイドしつつ挿通する挿通孔を形成する単結晶ダイヤモンドからなる一対の分割されたブロック状割り型のダイヤモンドガイドと、該ダイヤモンドガイドを保持してガイド本体に装着するガイド部材と、を備えワイヤ電極の位置決めを行うワイヤ位置決め具において、ガイド本体に、挿通孔にワイヤ電極を導入し、該ワイヤ電極が導入される方向に沿って径が漸次減少するように形成された孔形状の導入部と、挿通孔からワイヤ電極を導出し、該ワイヤ電極が導出される方向に沿って径が漸次増加するように形成された孔形状の導出部と、導入部と導出部との間にガイド部材を装着する装着孔と、を含むように金型を用いてセラミックスにより一体に形成し、装着孔は、ガイド本体の付き合わせ面から延びて貫通するように、かつ、ワイヤ電極の導入方向および導出方向に対し交差するように形成して、ガイド本体の付き合わせ面からガイド部材を挿入して圧入しつつ装着し付き合わせ面と反対側の貫通口から接着剤を供給してガイド部材を固着し、更にガイド部材は、端部が開口するリング状に形成され、開口端部にダイヤモンドガイドを圧入することにより挟んで保持するとともに、該ガイド部材のリング孔に接着剤を供給することを特徴する。 In order to achieve the above-mentioned object, the invention according to claim 4 relating to the wire positioning tool includes a pair of divided block-shaped guide bodies, the guide bodies attached to the pair of guide bodies, and the pair of guide bodies attached together. A pair of divided block-shaped diamond guides made of single-crystal diamond forming an insertion hole through which the wire electrode is guided on the abutting surface in a state, and the diamond guide is held and attached to the guide body In a wire positioning tool that includes a guide member and performs positioning of the wire electrode, the guide electrode is formed such that the wire electrode is introduced into the insertion hole and the diameter gradually decreases along the direction in which the wire electrode is introduced. The wire electrode is led out from the hole-shaped introduction part and the insertion hole, and the diameter is gradually increased along the direction in which the wire electrode is led out. A deriving unit shape, and integrally formed by ceramics using a mold to include a mounting hole for mounting the guide member between the inlet portion and the outlet portion, the mounting holes, mating surfaces attached to guide body so as to penetrate extending from and formed so as to intersect with respect to the direction of introduction and the lead-out direction of the wire electrode while pressed by inserting the guide member from the mating surface per the guide body is mounted, butted allowed surface The guide member is fixed by supplying an adhesive from the through-hole on the opposite side , and the guide member is formed in a ring shape having an open end, and is sandwiched and held by press-fitting a diamond guide into the open end. In addition, an adhesive is supplied to the ring hole of the guide member .

上記目的を達成するために、ガイドアッセンブリに係る請求項5の発明は、ワイヤ電極が通過する通路が設けられ、通路に沿って、通電体と、ワイヤ位置決め具と、同軸噴流ノズルと、を組み込んだガイドアッセンブリにおいて、ワイヤ位置決め具を、請求項1乃至請求項に記載のワイヤ位置決め具とすることを特徴とする。 In order to achieve the above-mentioned object, the invention according to claim 5 relating to the guide assembly is provided with a passage through which the wire electrode passes, and incorporates an electrical conductor, a wire positioning tool, and a coaxial jet nozzle along the passage. In the guide assembly, the wire positioning tool is the wire positioning tool according to any one of claims 1 to 4 .

上記目的を達成するために、ワイヤカット放電加工機に係る請求項の発明は、ワイヤ電極が通過する通路が設けられ、通路に沿って、通電体と、ワイヤ位置決め具と、同軸噴流ノズルと、を組み込んだガイドアッセンブリを介して極間にワイヤ電極を供給しワークの放電加工を行うワイヤカット放電加工機において、ガイドアッセンブリを、請求項に記載のガイドアッセンブリとすることを特徴とする。
上記請求項乃至請求項の発明によれば、部品点数の削減と製造作業の効率の向上が実現され製作コストの低減を図ることができる。
In order to achieve the above object, the invention of claim 6 according to the wire cut electric discharge machine is provided with a passage through which the wire electrode passes, and along the passage, an electrical conductor, a wire positioning tool, a coaxial jet nozzle, In a wire cut electric discharge machine for performing electric discharge machining of a workpiece by supplying a wire electrode between the electrodes via a guide assembly incorporating the above, the guide assembly is the guide assembly according to claim 5 .
According to the fourth to sixth aspects of the present invention, the number of parts and the efficiency of manufacturing work can be reduced, and the manufacturing cost can be reduced.

上記目的を達成するために、ワイヤ位置決め具の製造方法に係る請求項の発明は、一対の分割されたガイド本体と、該ガイド本体に装着され、該一対のガイド本体を付き合せた状態で付き合せ面にワイヤ電極を挿通する挿通孔が形成される一対の分割されたダイヤモンドガイドと、該ダイヤモンドガイドを保持してガイド本体に装着するガイド部材と、を備えワイヤ電極の位置決めを行うワイヤ位置決め具の製造方法において、ガイド本体に、挿通孔にワイヤ電極を導入する導入部と、挿通孔からワイヤ電極を導出する導出部と、導入部と導出部との間にガイド部材を装着する装着孔と、を一体に形成するとともに、装着孔は、ガイド本体の付き合わせ面から延びて貫通するように形成され、ガイド部材は、端部が開口するリング状に形成され、ガイド部材の開口端部にダイヤモンドガイドを挟んで保持する工程と、ガイド部材のリング孔に接着剤を供給する工程と、一対のガイド本体のうち一方のガイド本体の装着孔に、ダイヤモンドガイドを保持したガイド部材を、付き合わせ面から挿入して装着する工程と、装着孔において、付き合わせ面と反対側の貫通口から接着剤を供給してガイド部材を固着する工程と、他方のガイド本体の装着孔に、ダイヤモンドガイドを保持したガイド部材を付き合せ面から突出するように装着する工程と、一方のガイド本体に装着されたガイド部材と他方のガイド本体に装着されたガイド部材とを付き合せ面を介して付き合わせた状態で、一方のガイド本体により他方のガイド本体を押圧し該他方のガイド本体におけるガイド部材の突出した部分を該他方のガイド本体の装着孔に圧入して装着する工程と、を含むことを特徴とする。 In order to achieve the above object, an invention according to claim 7 relating to a method of manufacturing a wire positioning tool includes a pair of divided guide bodies, a state where the guide bodies are attached to each other, and the pair of guide bodies are attached together. A wire positioning device comprising: a pair of divided diamond guides each having an insertion hole through which a wire electrode is inserted, and a guide member that holds the diamond guide and is attached to a guide body. In the tool manufacturing method, the guide body has an introduction portion for introducing a wire electrode into the insertion hole, a lead portion for leading the wire electrode from the insertion hole, and a mounting hole for mounting the guide member between the introduction portion and the lead portion. When, and forming integrally, mounting holes are formed to penetrate extending from the mating surface attached to the guide body, the guide member is formed into a ring shape whose ends open Is a step of pinching and holding the diamond guide the open end of the guide member, a step of supplying an adhesive to the ring hole of the guide member, the mounting hole of one of the guide body of the pair of the guide body, the diamond guide Inserting the guide member holding the guide member from the attachment surface , attaching the guide member to the attachment hole, supplying the adhesive from the through hole on the opposite side of the attachment surface, and fixing the guide member, and the other guide A step of mounting the guide member holding the diamond guide into the mounting hole of the main body so as to protrude from the mating surface, and a guide member mounted on one guide main body and a guide member mounted on the other guide main body In the state of being attached through the attachment surface, the one guide body presses the other guide body, and the guide member protrudes from the other guide body. The characterized in that it comprises a step of attaching by press-fitting the attachment hole of the other side of the guide body.

本発明によれば、ガイド部材の開口端部にダイヤモンドガイドを挟んで保持する工程と、ガイド部材のリング孔に接着剤を供給する工程と、一対のガイド本体のうち一方のガイド本体の装着孔に、ダイヤモンドガイドを保持したガイド部材を、付き合わせ面から挿入して装着する工程と、装着孔において、付き合わせ面と反対側の貫通口から接着剤を供給してガイド部材を固着する工程と、他方のガイド本体の装着孔に、ダイヤモンドガイドを保持したガイド部材を付き合せ面から突出するように装着する工程と、一方のガイド本体に装着されたガイド部材と他方のガイド本体に装着されたガイド部材とを付き合せ面を介して付き合わせた状態で、一方のガイド本体により他方のガイド本体を押圧し該他方のガイド本体におけるガイド部材の突出した部分を該他方のガイド本体の装着孔に圧入して装着する工程と、を含むこととしたので、一対のダイヤモンドガイドをずれなく付き合わせることができる。これにより、ガイド部材を装着したガイド本体の付き合せ面の面出しを行う必要がなく、製造効率の向上を実現することができ、製造コストの低減を図ることができる。 According to the present invention, the step of holding and holding the diamond guide at the opening end of the guide member, the step of supplying the adhesive to the ring hole of the guide member, and the mounting hole of one guide body of the pair of guide bodies A step of inserting the guide member holding the diamond guide from the attachment surface and attaching the guide member, and a step of supplying the adhesive from the through-hole on the opposite side of the attachment surface to fix the guide member in the attachment hole; The step of mounting the guide member holding the diamond guide in the mounting hole of the other guide body so as to protrude from the mating surface, and the guide member mounted on one guide body and the other guide body mounted In a state where the guide member is attached through the attachment surface, the other guide body is pressed by one guide body, and the guide member in the other guide body is pressed. A step of mounting the out portion is press-fitted into the mounting hole of the other side of guide body, so it was decided to include a can be butted not shift a pair of diamond guide. As a result, it is not necessary to surface the abutting surface of the guide main body on which the guide member is mounted, so that the manufacturing efficiency can be improved and the manufacturing cost can be reduced.

本発明によれば、製作コストの低減を図ることができる。 According to the present invention, the manufacturing cost can be reduced.

本発明の実施形態に係るワイヤ位置決め具を備えたワイヤカット放電加工機の構成の概略を示す正面図である。It is a front view showing the outline of the composition of the wire cut electric discharge machine provided with the wire positioning tool concerning the embodiment of the present invention. 上側ガイドアッセンブリの構成を示す一部断面を含む側面図である。It is a side view including the partial cross section which shows the structure of an upper side guide assembly. 結線時の上側ガイドアッセンブリの状態を示す一部断面を含む側面図である。It is a side view including the partial cross section which shows the state of the upper side guide assembly at the time of connection. ワイヤ位置決め具の構成を示す平面図および側面断面図である。It is the top view and side sectional view which show the structure of a wire positioning tool. 一方のガイド本体の構成を示す平面図、正面図、側面断面図である。It is the top view which shows the structure of one guide main body, a front view, and a side sectional view. 他方のガイド本体の構成を示す平面図、正面図、側面断面図である。It is the top view which shows the structure of the other guide main body, a front view, and side surface sectional drawing. ダイヤモンドガイドの構成を示す平面図、正面図、側面図である。It is the top view which shows the structure of a diamond guide, a front view, and a side view. 一方のガイド本体の組み立て方法を示す平面図である。It is a top view which shows the assembly method of one guide main body. 他方のガイド本体の組み立て方法を示す平面図である。It is a top view which shows the assembly method of the other guide main body. ガイド本体の組み立て方法を示す図8および図9に続く平面図である。FIG. 10 is a plan view following FIG. 8 and FIG. 9 showing a method for assembling the guide body. ガイド本体の組み立て方法を示す図10に続く平面図および側面断面図である。It is the top view and side sectional drawing following FIG. 10 which show the assembly method of a guide main body. ガイド本体の組み立て方法を示す図11に続く平面図である。It is a top view following FIG. 11 which shows the assembly method of a guide main body. ガイド本体の組み立て方法を示す図12に続く平面図および側面断面図である。FIG. 13 is a plan view and a side cross-sectional view subsequent to FIG.

以下、本発明の実施の形態について図面を参照して詳細に説明する。図1は本発明の実施形態を示すワイヤカット放電加工機の概略を示す構成図である。同図を参照してワイヤカット放電加工機1の概要を説明すると、ワイヤカット放電加工機1は、ベース2と、ベース2の後部から立設するコラム3と、コラム3の前面上部に装着される加工ヘッド4と、ベース2の前部に載置され加工液を満たす加工槽5と、加工槽5に収容されワークWを保持するワークテーブル6と、を有しており、加工ヘッド4に上側ガイドアッセンブリ7が、コラム3の前面下部に下側ガイドアッセンブリ8が、ワークWを挟むように備えられている。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. FIG. 1 is a configuration diagram showing an outline of a wire cut electric discharge machine showing an embodiment of the present invention. The outline of the wire cut electric discharge machine 1 will be described with reference to FIG. 1. The wire cut electric discharge machine 1 is mounted on a base 2, a column 3 standing from the rear of the base 2, and an upper front portion of the column 3. The processing head 4, the processing tank 5 placed on the front portion of the base 2 and filled with the processing liquid, and the work table 6 that is accommodated in the processing tank 5 and holds the workpiece W. An upper guide assembly 7 is provided at a lower portion of the front surface of the column 3 so that a lower guide assembly 8 sandwiches the workpiece W.

すなわち、ワイヤカット放電加工機1は、上側ガイドアッセンブリ7と下側ガイドアッセンブリ8とを介してワイヤ電極EとワークWとの間に形成される極間9に工具電極としてのワイヤ電極Eを連続的に供給し、加工槽5において極間9に放電を発生させて放電加工を行う構成となっており、上側ガイドアッセンブリ7の内部に本発明のワイヤ位置決め具100が組み込まれている。 That is, the wire-cut electric discharge machine 1 continues the wire electrode E as a tool electrode in the gap 9 formed between the wire electrode E and the workpiece W via the upper guide assembly 7 and the lower guide assembly 8. Thus, the electric discharge machining is performed by generating electric discharge between the electrodes 9 in the machining tank 5, and the wire positioning tool 100 of the present invention is incorporated in the upper guide assembly 7.

図2に示すように、上側ガイドアッセンブリ7は、主に、本体ハウジング部材10と、ワイヤ挿入ブロック20と、通電体ブロック30と、ガイドユニット40と、ノズルユニット50と、からなる。上側ガイドアッセンブリ7は、ワイヤ電極Eが通過する通路7aが設けられ、通路7aに沿って、導電体30aと、ワイヤ位置決め具100と、同軸噴流ノズル50aと、を組み込んで構成されている。すなわち、ワイヤ電極Eは、上側ガイドアッセンブリ7内において、通電体30aと接触して給電されながらワイヤ位置決め具100により所要に位置決めされ、同軸噴流ノズル50aから加工液を噴射しつつ放電加工が行われる。 As shown in FIG. 2, the upper guide assembly 7 mainly includes a main body housing member 10, a wire insertion block 20, a current-carrying body block 30, a guide unit 40, and a nozzle unit 50. The upper guide assembly 7 is provided with a passage 7a through which the wire electrode E passes, and is configured by incorporating the conductor 30a, the wire positioning tool 100, and the coaxial jet nozzle 50a along the passage 7a. That is, the wire electrode E is positioned in the upper guide assembly 7 as required by the wire positioning tool 100 while being in contact with the current-carrying body 30a and being supplied with power, and electric discharge machining is performed while ejecting the machining liquid from the coaxial jet nozzle 50a. .

ワイヤ位置決め具100は、分割されたブロック状割り型の一対の構造となっており一般に割りガイドと呼ばれている。ワイヤ位置決め具100は、図3に示すように、パイプガイド60を用いた自動結線装置による結線時には、ワイヤ電極Eの供給方向に直交する方向つまり水平方向に開いてパイプガイド60が挿通可能な状態となり、結線率を向上させることができる。 The wire positioning tool 100 has a pair of divided block-shaped split molds and is generally called a split guide. As shown in FIG. 3, the wire positioning tool 100 is opened in a direction orthogonal to the supply direction of the wire electrode E, that is, in a horizontal direction when the automatic guide device using the pipe guide 60 is connected, and the pipe guide 60 can be inserted. Thus, the connection rate can be improved.

図4に示すように、ワイヤ位置決め具100は、一対の分割されたブロック状割り型のガイド本体110,120のそれぞれに、同じく分割されたブロック状割り型のガイド部材130,140を組み込んで形成されており、一対のガイド本体110,120を付き合せた状態、より詳しくは一対のガイド部材130,140を付き合せた状態、において、付き合せ面110a,120aの中間部にワイヤ電極Eをガイドしつつ挿通する挿通孔150が形成される。 As shown in FIG. 4, the wire positioning tool 100 is formed by assembling each of a pair of divided block-shaped guide main bodies 110 and 120 with the same divided block-shaped divided guide members 130 and 140. In the state in which the pair of guide bodies 110 and 120 are attached together, more specifically in the state in which the pair of guide members 130 and 140 are attached together, the wire electrode E is guided to the intermediate portion of the attachment surfaces 110a and 120a. An insertion hole 150 that is inserted while being formed is formed.

ガイド本体110,120は、黒ジルコニア等のセラミックス材料で形成されており、図5および図6に示すように、全体が略矩形状をなしている。
一方のガイド本体110の一辺縁にはテーパ状の凹部112が形成されるとともに、他方のガイド本体120の一辺縁には同じくテーパ状の凸部122が形成されており、これら凹部112および凸部122を嵌め合わせることによりガイド本体110,120の付き合せ状態が形成される。
The guide main bodies 110 and 120 are made of a ceramic material such as black zirconia, and as shown in FIGS.
A tapered recess 112 is formed on one edge of one guide body 110, and a similarly tapered protrusion 122 is formed on one edge of the other guide body 120. By fitting 122 together, the attached state of the guide bodies 110 and 120 is formed.

ガイド本体110,120の一辺縁の中間部上部側には、挿通孔150にワイヤ電極Eを導入するための導入部113,123が形成されている。導入部113,123はガイド本体110,120の上面から厚み方向の略中間部まで達している。導入部113,123は上方から下方に行くに従って、すなわちワイヤ電極Eが導入される方向に沿って、径が漸次減少する半円錐形の孔形状となっている。 Introducing portions 113 and 123 for introducing the wire electrode E into the insertion hole 150 are formed on the upper side of the middle portion of one edge of the guide main bodies 110 and 120. The introduction parts 113 and 123 reach from the upper surface of the guide main bodies 110 and 120 to a substantially intermediate part in the thickness direction. The introduction portions 113 and 123 have a semi-conical hole shape whose diameter gradually decreases from the top to the bottom, that is, along the direction in which the wire electrode E is introduced.

ガイド本体110,120の一辺縁の中間部下部側には、挿通孔150からワイヤ電極Eを導出するための導出部114,124が形成されており、導出部114,124はガイド本体110,120の厚み方向の略中間部から下面まで達している。導出部114,124はワイヤ電極Eが導出される方向に沿って径が漸次増加する半円錐形の孔形状となっている。 Deriving portions 114 and 124 for deriving the wire electrode E from the insertion hole 150 are formed on the lower side of the middle portion of one edge of the guide main bodies 110 and 120, and the deriving portions 114 and 124 are formed in the guide main bodies 110 and 120. It reaches from the substantially middle part in the thickness direction to the lower surface. The lead-out portions 114 and 124 have a semi-conical hole shape whose diameter gradually increases along the direction in which the wire electrode E is led out.

また、ガイド本体110,120には、導入部113,123と導出部114,124との間つまりガイド本体110,120の厚み方向の中間部に、ガイド部材130,140を装着するための装着孔115,125が形成されている。 In addition, the guide main bodies 110 and 120 have mounting holes for mounting the guide members 130 and 140 between the introducing portions 113 and 123 and the lead-out portions 114 and 124, that is, in the intermediate portions in the thickness direction of the guide main bodies 110 and 120. 115, 125 are formed.

装着孔115,125は、導入部113,123の上端部の径および導出部114,124の下端部の径、つまり導入部113,123および導出部114,124の最大径、と同じ幅寸法に設定されつつガイド本体110,120の上面および下面と平行に延びており、ワイヤ電極Eの導入方向および導出方向に対し交差するように形成されている。 The mounting holes 115 and 125 have the same width as the diameters of the upper ends of the introduction portions 113 and 123 and the diameters of the lower ends of the extraction portions 114 and 124, that is, the maximum diameters of the introduction portions 113 and 123 and the extraction portions 114 and 124. While being set, it extends in parallel with the upper and lower surfaces of the guide bodies 110 and 120, and is formed so as to intersect the introduction direction and the lead-out direction of the wire electrode E.

ここで、ガイド本体110,120の水平方向の中間部には上面から下面にかけて貫通する孔111,121が形成されている。
すなわち、図2および図3に戻り、一方のガイド本体110の孔111には、ガイドユニット40内の底面に固設されたピン41が差し込まれ、該ガイド本体110の位置が固定されるとともに、他方のガイド本体120の孔121には水平方向に駆動可能に構成されたピン42が差し込まれ、ピン42の駆動に伴いガイド本体120が水平方向に移動可能となっている。装着孔115,125は付き合せ面110a,120aから孔111,121まで達しており、装着孔115,125は貫通孔となっている。
Here, holes 111 and 121 penetrating from the upper surface to the lower surface are formed in the intermediate portion of the guide main bodies 110 and 120 in the horizontal direction.
That is, returning to FIG. 2 and FIG. 3, the pin 41 fixed to the bottom surface in the guide unit 40 is inserted into the hole 111 of one guide body 110 to fix the position of the guide body 110. A pin 42 configured to be driven in the horizontal direction is inserted into the hole 121 of the other guide main body 120, and the guide main body 120 can move in the horizontal direction as the pin 42 is driven. The mounting holes 115 and 125 extend from the abutting surfaces 110a and 120a to the holes 111 and 121, and the mounting holes 115 and 125 are through holes.

ガイド本体110,120は、上記した導入部113,123と、導出部114,124と、装着孔115,125と、孔111,121と、を含むように金型より詳しくはインジェクション金型を用いて一体に形成される。 The guide main bodies 110 and 120 use injection molds in more detail than the molds so as to include the introduction parts 113 and 123, the lead-out parts 114 and 124, the mounting holes 115 and 125, and the holes 111 and 121 described above. Are integrally formed.

ガイド部材130,140は、図7に示すように、同形状に形成されており、リング状に形成、より詳しくはC字状に形成されたSUS系の部材131,141(以下、C字状部材131,141とする)の開口端部132,142にダイヤモンドガイド133,143を挟んで保持している。ダイヤモンドガイド133,143は、一対の分割されたブロック状割り型で、単結晶ダイヤモンドからなる。ダイヤモンドガイド133,143の外側を向く辺縁にはワイヤ電極Eをガイドしつつ挿通する挿通部134,144が形成されている。 As shown in FIG. 7, the guide members 130 and 140 are formed in the same shape, and are formed in a ring shape. More specifically, the SUS members 131 and 141 (hereinafter referred to as a C shape) formed in a C shape. The diamond guides 133 and 143 are held between the open ends 132 and 142 of the members 131 and 141). The diamond guides 133 and 143 are a pair of divided block-shaped molds and are made of single crystal diamond. Insertion portions 134 and 144 through which the wire electrode E is inserted are formed on the edges facing the outside of the diamond guides 133 and 143.

このように構成されたワイヤ位置決め具100の組み付け方法を説明すると次のようになる。
すなわち、図8の工程Aに示すように、まずダイヤモンドガイド143をC字状部材141の開口端部142に圧入することにより挟んで保持する。この圧入の際にはC字状部材141のリング孔140aに銀ロウまたは所要の接着剤等の固着剤を供給してダイヤモンドガイド143をC字状部材141に固着する。そして、ダイヤモンドガイド143が圧入されたガイド部材140の上面および下面を研磨して面出しを行う。
A method of assembling the wire positioning tool 100 configured as described above will be described as follows.
That is, as shown in step A of FIG. 8, first, the diamond guide 143 is sandwiched and held by being press-fitted into the open end 142 of the C-shaped member 141. At the time of the press-fitting, an adhesive such as silver solder or a required adhesive is supplied to the ring hole 140a of the C-shaped member 141 to fix the diamond guide 143 to the C-shaped member 141. Then, the upper surface and the lower surface of the guide member 140 into which the diamond guide 143 is press-fitted are polished and surfaced.

次いで、図8の工程Bに示すように、テーパ状の凸部122が形成されたガイド本体120の装着孔125にガイド部材140を挿入して装着する。この装着は、ハンドプレスやバイス等の所定の冶具により、ガイド本体120の付き合せ面120aが平坦面となるように、ガイド部材140を装着孔125に圧入して行う。 Next, as shown in Step B of FIG. 8, the guide member 140 is inserted and mounted in the mounting hole 125 of the guide main body 120 in which the tapered convex portion 122 is formed. This mounting is performed by press-fitting the guide member 140 into the mounting hole 125 with a predetermined jig such as a hand press or a vise so that the abutting surface 120a of the guide main body 120 becomes a flat surface.

そして、図8の工程Cに示すように、所定の冶具により装着孔125における孔121側の貫通口からつまり付き合せ面120aと反対側の貫通口から装着孔125内に銀ロウまたは所要の接着剤等の固着剤を供給することによりガイド部材140を装着孔125内において固着する。 Then, as shown in Step C of FIG. 8, silver brazing or required adhesion from the through hole on the side of the hole 121 in the mounting hole 125, that is, from the through hole on the side opposite to the abutting surface 120 a, into the mounting hole 125 with a predetermined jig. The guide member 140 is fixed in the mounting hole 125 by supplying a fixing agent such as an agent.

続いて、図9の工程Dに示すように、ダイヤモンドガイド133をC字状部材131の開口端部132に圧入することにより挟んで保持する。この圧入の際にはC字状部材131のリング孔130aに銀ロウまたは所要の接着剤等の固着剤を供給してダイヤモンドガイド133をC字状部材131に固着する。そして、ダイヤモンドガイド133が圧入されたガイド部材130の上面および下面を研磨して面出しを行う。 Subsequently, as shown in Step D of FIG. 9, the diamond guide 133 is sandwiched and held by being press-fitted into the opening end portion 132 of the C-shaped member 131. At the time of the press-fitting, an adhesive such as silver solder or a required adhesive is supplied to the ring hole 130 a of the C-shaped member 131 to fix the diamond guide 133 to the C-shaped member 131. Then, the upper surface and the lower surface of the guide member 130 into which the diamond guide 133 is press-fitted are polished to perform chamfering.

次いで、図9の工程Eに示すように、テーパ状の凹部112が形成されたガイド本体110の装着孔115にガイド部材130を挿入して装着する。この装着は、所定の冶具により、ガイド部材130がガイド本体110の付き合せ面110aから若干突出するように、ガイド部材130を装着孔115に圧入して行う。 Next, as shown in step E of FIG. 9, the guide member 130 is inserted into the mounting hole 115 of the guide body 110 in which the tapered recess 112 is formed and mounted. This mounting is performed by pressing the guide member 130 into the mounting hole 115 with a predetermined jig so that the guide member 130 slightly protrudes from the abutting surface 110a of the guide body 110.

そして、図10の工程Fに示すように、ガイド部材130,140の位置を所要に合わせつつガイド部材120の凸部122とガイド部材110の凹部112を付き合せ面110a,120aを介して付き合せる。 Then, as shown in Step F of FIG. 10, the convex portions 122 of the guide member 120 and the concave portions 112 of the guide member 110 are brought together through the mating surfaces 110a and 120a while adjusting the positions of the guide members 130 and 140 as required. .

次いで、図11の工程Gに示すように、凹部112および凸部122を嵌め合わせることによりガイド本体110,120を付き合わせつつガイド部材120によりガイド部材110を押圧してガイド部材130を装着孔115に圧入する。これにより付き合わせ面110a,120aを介して導入部113,123および導出部114,124が合体し、導入孔160および導出孔170が形成される(この状態においては、ダイヤモンドガイド133,143の外側を向く辺縁は未だ閉塞された状態であり、挿通部134,144つまり挿通孔150は形成されていない)。 Next, as shown in Step G of FIG. 11, the guide member 110 is pressed by the guide member 120 while fitting the guide body 110 and 120 together by fitting the concave portion 112 and the convex portion 122 together so that the guide member 130 is attached to the mounting hole 115. Press fit into. As a result, the introduction portions 113 and 123 and the lead-out portions 114 and 124 are merged via the abutting surfaces 110a and 120a to form the lead-in holes 160 and the lead-out holes 170 (in this state, the outer sides of the diamond guides 133 and 143). ) Is still closed, and the insertion portions 134 and 144, that is, the insertion holes 150 are not formed).

そして、図12の工程Hに示すように、所定の冶具により孔111側の貫通口から装着孔115内に銀ロウまたは所要の接着剤等の固着剤を供給することによりガイド部材130を装着孔115内において固着する。 Then, as shown in Step H of FIG. 12, the guide member 130 is attached to the mounting hole by supplying a fixing agent such as silver solder or a required adhesive into the mounting hole 115 from the through hole on the hole 111 side with a predetermined jig. It sticks in 115.

続いて、図13の工程Iに示すように、導入孔160の下端つまりダイヤモンドガイド133,143の上面から導出孔170の上端つまりダイヤモンドガイド133,143の下面にかけてレーザー加工により貫通孔を空けワイヤ電極Eを挿通する挿通部134,144を形成つまり挿通孔150を形成する。 Subsequently, as shown in Step I of FIG. 13, a through hole is formed by laser processing from the lower end of the introduction hole 160, that is, the upper surface of the diamond guide 133, 143, to the upper end of the outlet hole 170, that is, the lower surface of the diamond guide 133, 143. The insertion portions 134 and 144 for inserting E are formed, that is, the insertion hole 150 is formed.

以上説明したように本発明によれば、導出部113,123のみならず導入部114,124や装着孔115,125もガイド本体110,120と一体に形成されるので部品点数が削減され製造コストの低減が図られる。また、高さ合わせのための加工を行うことが少なく、更にガイド部材130,140をガイド本体110,120の装着孔115,125に装着することができるので、従来のようにネジによる固着の必要もなくなり製造作業の効率が向上する等、一層の製造コストの低減を図ることができる。 As described above, according to the present invention, not only the lead-out portions 113 and 123 but also the introduction portions 114 and 124 and the mounting holes 115 and 125 are formed integrally with the guide main bodies 110 and 120, so that the number of parts is reduced and the manufacturing cost is reduced. Can be reduced. Further, since there is little processing for height adjustment and the guide members 130 and 140 can be mounted in the mounting holes 115 and 125 of the guide main bodies 110 and 120, it is necessary to fix them with screws as in the prior art. The manufacturing cost can be further reduced, for example, the efficiency of the manufacturing operation can be improved.

また、ガイド本体110,120を、金型を用いて一体に形成することとしたので、更に一層製造コストの低減を図ることができる。すなわち、従来はガイド本体を個々に金属材料を用いて工作機械による切削加工により製造する等しており、製造作業が極めて煩雑で製造効率が著しく低下していたが、本発明においては、ガイド本体110,120は、金型を用いて効率よく大量に製造することができるので、大幅な製造コストの低減を図ることができる。なお、ガイド本体110,120を、セラミックスで形成することとしたので、金型を用いて容易に形成することができる。 Further, since the guide main bodies 110 and 120 are integrally formed using a mold, the manufacturing cost can be further reduced. That is, conventionally, the guide main body is individually manufactured by cutting with a machine tool using a metal material, and the manufacturing operation is extremely complicated and the manufacturing efficiency is remarkably reduced. Since 110 and 120 can be efficiently manufactured in large quantities using a mold, a significant reduction in manufacturing cost can be achieved. Since the guide bodies 110 and 120 are made of ceramics, they can be easily formed using a mold.

また、装着孔115,125は、ガイド本体110,120の一辺縁から孔111,121にかけて貫通するように形成され、装着孔115,125の孔111,121側の貫通口から固着剤を供給してガイド部材130,140を固着することとしたので、該ガイド部材130,140の固着を容易に行うことができ、更に一層の製造効率を向上させることができる等、製造コストの低減を図ることができる。また、固着剤が付き合せ面110a,120aから漏れ出ることが少なくガイド部材130,140の固着作業後に付き合せ面110a,120aの処理を行う必要もない。 Further, the mounting holes 115 and 125 are formed so as to penetrate from one edge of the guide main bodies 110 and 120 to the holes 111 and 121, and the fixing agent is supplied from the through holes on the holes 111 and 121 side of the mounting holes 115 and 125. Since the guide members 130 and 140 are fixed to each other, the guide members 130 and 140 can be fixed easily, and the manufacturing cost can be further reduced. Can do. Further, the sticking agent hardly leaks from the abutting surfaces 110a and 120a, and the abutting surfaces 110a and 120a need not be processed after the guide members 130 and 140 are secured.

更に、ガイド部材130,140は、端部が開口するリング状より詳しくはC字状に形成され、該開口端部132,142にダイヤモンドガイド133,143を挟んで保持する構成とすることとしたので、ガイド部材130,140に形成されるリング孔130a,140aに固着剤を供給してダイヤモンドガイド133,143を容易に固着することができ、製造コストの低減を図ることができる。また、固着剤が付き合せ面110a,120aから漏れ出ることも少ない。 Further, the guide members 130 and 140 are formed in a C shape in more detail than the ring shape having an open end, and the diamond guides 133 and 143 are held between the open end portions 132 and 142. Therefore, it is possible to easily fix the diamond guides 133 and 143 by supplying a fixing agent to the ring holes 130a and 140a formed in the guide members 130 and 140, thereby reducing the manufacturing cost. In addition, the sticking agent rarely leaks from the abutting surfaces 110a and 120a.

また、本発明によれば、一対のガイド本体110,120のうち凸部122が形成された一方のガイド本体120の装着孔125に、ダイヤモンドガイド143を保持したガイド部材140を装着する工程と、凹部112が形成された他方のガイド本体110の装着孔115に、ダイヤモンドガイド133を保持したガイド部材130を付き合せ面110aから突出するように装着する工程と、凸部122が形成された一方のガイド本体120に装着されたガイド部材140と凹部112が形成された他方のガイド本体110に装着されたガイド部材130とを付き合せ面110a,120aを介して付き合わせた状態で、凸部122が形成された一方のガイド本体120により凹部112が形成された他方のガイド本体110を押圧し該他方のガイド本体110におけるガイド部材130の突出した部分を装着孔115に圧入して装着する工程と、を含むこととしたので、一対のダイヤモンドガイド133,143をずれなく付き合わせることができる。これにより、ガイド部材130,140を装着したガイド本体110,120の付き合せ面110a,120aの面出しを行う必要がなく、製造効率の向上を実現することができ、製造コストの低減を図ることができる。 Further, according to the present invention, the step of mounting the guide member 140 holding the diamond guide 143 in the mounting hole 125 of one guide body 120 formed with the convex portion 122 of the pair of guide bodies 110, 120; A step of mounting the guide member 130 holding the diamond guide 133 in the mounting hole 115 of the other guide main body 110 in which the concave portion 112 is formed so as to protrude from the abutting surface 110a, and a step in which the convex portion 122 is formed. In a state where the guide member 140 attached to the guide main body 120 and the guide member 130 attached to the other guide main body 110 in which the concave portion 112 is formed are attached through the attachment surfaces 110a and 120a, the convex portion 122 is formed. The other guide body 110 in which the concave portion 112 is formed is pressed by the formed one guide body 120 and the other A step of attaching the protruding portion of the guide member 130 in the guide body 110 is press-fitted into the mounting hole 115, so it was decided to include a can be butted not shift the pair of diamond guides 133, 143. Thereby, it is not necessary to perform the faceting of the abutting surfaces 110a and 120a of the guide main bodies 110 and 120 to which the guide members 130 and 140 are mounted, so that the manufacturing efficiency can be improved and the manufacturing cost can be reduced. Can do.

本発明は、ワイヤ位置決め具、ガイドアッセンブリ、ワイヤカット放電加工機、およびワイヤ位置決め具の製造方法に利用できる。具体的には一対の分割されたガイド本体にダイヤモンドガイドを装着したワイヤ位置決め具、該ワイヤ位置決め具を備えたガイドアッセンブリおよびワイヤカット放電加工機、ワイヤ位置決め具の製造方法において製作コストの低減を図ることができる。 The present invention can be used for a wire positioning tool, a guide assembly, a wire cut electric discharge machine, and a method for manufacturing a wire positioning tool. Specifically, a wire positioning tool in which a diamond guide is mounted on a pair of divided guide bodies, a guide assembly including the wire positioning tool, a wire-cut electric discharge machine, and a manufacturing method of the wire positioning tool, thereby reducing manufacturing costs. be able to.

E:ワイヤ電極
W:ワーク
1:ワイヤカット放電加工機
2:ベース
3:コラム
4:加工ヘッド
5:加工槽
6:ワークテーブル
7:上側ガイドアッセンブリ
7a:通路
8:下側ガイドアッセンブリ
9:極間
10:主体ハウジング部材
20:ワイヤ挿入ブロック
30:通電体ブロック
30a:通電体
40:ガイドユニット
41,42:ピン
50:ノズルユニット
50a:同軸噴流ノズル
60:パイプガイド
100:ワイヤ位置決め具
110:ガイド本体
110a:付き合せ面
111:孔
112:凹部
113:導入部
114:導出部
115:装着孔
120:ガイド本体
120a:付き合せ面
121:孔
122:凸部
123:導入部
124:導出部
125:装着孔
130,140:ガイド部材
130a,140a:リング孔
131,141:C字状部材
132,142:開口端部
133,143:ダイヤモンドガイド
134,144:挿通部
150:挿通孔
160:導入孔
170:導出孔
E: Wire electrode W: Work piece 1: Wire cut electric discharge machine 2: Base 3: Column 4: Work head 5: Work tank 6: Work table 7: Upper guide assembly 7a: Passage 8: Lower guide assembly 9: Between electrodes 10: Main housing member 20: Wire insertion block 30: Current-carrying body block 30a: Current-carrying body 40: Guide unit 41, 42: Pin 50: Nozzle unit 50a: Coaxial jet nozzle 60: Pipe guide 100: Wire positioning tool 110: Guide body 110a: mating surface 111: hole 112: concave portion 113: introduction portion 114: lead-out portion 115: mounting hole 120: guide body 120a: mating surface 121: hole 122: convex portion 123: introduction portion 124: lead-out portion 125: mounting Holes 130, 140: Guide members 130a, 140a: Ring holes 131, 141: C-shaped part 132, 142: opening end portion 133, 143: Diamond guide 134, 144: insertion unit 150: insertion hole 160: guide hole 170: outlet hole

Claims (7)

一対の分割されたガイド本体と、該ガイド本体に装着され、該一対のガイド本体を付き合せた状態でワイヤ電極を挿通する挿通孔を形成する一対の分割されたダイヤモンドガイドと、該ダイヤモンドガイドを保持して前記ガイド本体に装着するガイド部材と、を備え前記ワイヤ電極の位置決めを行うワイヤ位置決め具において、
前記ガイド本体に、前記挿通孔に前記ワイヤ電極を導入する導入部と、前記挿通孔から前記ワイヤ電極を導出する導出部と、前記導入部と前記導出部との間に前記ガイド部材を装着する装着孔と、を一体に形成し、
前記装着孔は、前記ガイド本体の付き合わせ面から延びて貫通して形成されるとともに、前記ガイド本体の付き合わせ面から前記ガイド部材を挿入して装着しつつ、前記付き合わせ面と反対側の貫通口から接着剤を供給して前記ガイド部材を固着し、
前記ガイド部材は、端部が開口するリング状に形成され、前記開口端部に前記ダイヤモンドガイドを挟んで保持するとともに、該ガイド部材のリング孔に接着剤を供給することを特徴とするワイヤ位置決め具。
A pair of divided guide bodies, a pair of divided diamond guides mounted on the guide bodies and forming insertion holes through which the wire electrodes are inserted with the pair of guide bodies attached together, and the diamond guides A wire positioning tool for positioning the wire electrode, comprising a guide member that is held and mounted on the guide body,
The guide member is attached to the guide body between the introduction portion and the lead-out portion, an introduction portion for introducing the wire electrode into the insertion hole, a lead-out portion for leading out the wire electrode from the insertion hole. The mounting hole is integrally formed ,
The mounting hole extends from and extends through the attachment surface of the guide body, and inserts and attaches the guide member from the attachment surface of the guide body, while being opposite to the attachment surface. Adhesive is supplied from the through hole to fix the guide member,
The guide member is formed in a ring shape having an open end, holds the diamond guide between the open end, and supplies an adhesive to the ring hole of the guide member. Ingredients.
前記ガイド本体を、金型を用いて一体に形成することを特徴とする請求項1に記載のワイヤ位置決め具。 The wire positioning tool according to claim 1, wherein the guide body is integrally formed using a mold. 前記ガイド本体を、セラミックスで形成することを特徴とする請求項2に記載のワイヤ位置決め具。 The wire positioning tool according to claim 2, wherein the guide body is made of ceramics. 一対の分割されたブロック状割り型のガイド本体と、該ガイド本体に装着され、該一対のガイド本体を付き合わせた状態で付き合せ面にワイヤ電極をガイドしつつ挿通する挿通孔を形成する単結晶ダイヤモンドからなる一対の分割されたブロック状割り型のダイヤモンドガイドと、該ダイヤモンドガイドを保持して前記ガイド本体に装着するガイド部材と、を備え前記ワイヤ電極の位置決めを行うワイヤ位置決め具において、
前記ガイド本体に、前記挿通孔に前記ワイヤ電極を導入し、該ワイヤ電極が導入される方向に沿って径が漸次減少するように形成された孔形状の導入部と、前記挿通孔から前記ワイヤ電極を導出し、該ワイヤ電極が導出される方向に沿って径が漸次増加するように形成された孔形状の導出部と、前記導入部と前記導出部との間に前記ガイド部材を装着する装着孔と、を含むように金型を用いてセラミックスにより一体に形成し、
前記装着孔は、前記ガイド本体の付き合わせ面から延びて貫通するように、かつ、前記ワイヤ電極の導入方向および導出方向に対し交差するように形成して、前記ガイド本体の付き合わせ面から前記ガイド部材を挿入して圧入しつつ装着し、前記付き合わせ面と反対側の貫通口から接着剤を供給して前記ガイド部材を固着し、
更に前記ガイド部材は、端部が開口するリング状に形成され、前記開口端部に前記ダイヤモンドガイドを圧入することにより挟んで保持するとともに、該ガイド部材のリング孔に接着剤を供給することを特徴するワイヤ位置決め具。
A pair of split split-type guide main bodies and a single mounting hole that is attached to the guide main body and that is inserted into the abutting surface while guiding the wire electrode while the pair of guide main bodies are attached to each other. In a wire positioning tool for positioning the wire electrode, comprising a pair of divided block-shaped diamond guides made of crystalline diamond and a guide member that holds the diamond guide and is attached to the guide body,
An introduction part having a hole shape formed so that a diameter gradually decreases along a direction in which the wire electrode is introduced into the guide body, and the wire electrode is introduced from the insertion hole to the wire. The electrode is led out, and the guide member is mounted between the lead-out part and the lead-out part having a hole shape formed so that the diameter gradually increases along the direction in which the wire electrode is led out It is integrally formed with ceramics using a mold so as to include a mounting hole,
The mounting hole is formed to extend from and pass through the attachment surface of the guide body , and to intersect with the introduction direction and the lead-out direction of the wire electrode, and from the attachment surface of the guide body. Insert the guide member and install it while press-fitting , and supply the adhesive from the through hole on the opposite side of the attached surface to fix the guide member,
Further, the guide member is formed in a ring shape having an open end , and is sandwiched and held by press-fitting the diamond guide into the open end , and an adhesive is supplied to the ring hole of the guide member. Characteristic wire positioning tool.
ワイヤ電極が通過する通路が設けられ、前記通路に沿って、通電体と、ワイヤ位置決め具と、同軸噴流ノズルと、を組み込んだガイドアッセンブリにおいて、
前記ワイヤ位置決め具を、請求項1乃至請求項に記載のワイヤ位置決め具とすることを特徴とするガイドアッセンブリ。
In a guide assembly in which a passage through which a wire electrode passes is provided, and an electric current body, a wire positioning tool, and a coaxial jet nozzle are incorporated along the passage,
The wire positioning member, the guide assembly which is characterized in that a wire positioning device of claim 1 to claim 4.
ワイヤ電極が通過する通路が設けられ、前記通路に沿って、通電体と、ワイヤ位置決め具と、同軸噴流ノズルと、を組み込んだガイドアッセンブリを介して極間にワイヤ電極を供給しワークの放電加工を行うワイヤカット放電加工機において、
前記ガイドアッセンブリを、請求項に記載のガイドアッセンブリとすることを特徴とするワイヤカット放電加工機。
A passage through which the wire electrode passes is provided, and along the passage, the wire electrode is supplied between the poles via a guide assembly incorporating a current-carrying member, a wire positioning tool, and a coaxial jet nozzle. In a wire cut electric discharge machine that performs
A wire-cut electric discharge machine, wherein the guide assembly is the guide assembly according to claim 5 .
一対の分割されたガイド本体と、該ガイド本体に装着され、該一対のガイド本体を付き合せた状態で付き合せ面にワイヤ電極を挿通する挿通孔が形成される一対の分割されたダイヤモンドガイドと、該ダイヤモンドガイドを保持して前記ガイド本体に装着するガイド部材と、を備え前記ワイヤ電極の位置決めを行うワイヤ位置決め具の製造方法において、
前記ガイド本体に、前記挿通孔に前記ワイヤ電極を導入する導入部と、前記挿通孔から前記ワイヤ電極を導出する導出部と、前記導入部と前記導出部との間に前記ガイド部材を装着する装着孔と、を一体に形成するとともに、前記装着孔は、前記ガイド本体の付き合わせ面から延びて貫通するように形成され、前記ガイド部材は、端部が開口するリング状に形成され、
前記ガイド部材の開口端部に前記ダイヤモンドガイドを挟んで保持する工程と、
前記ガイド部材のリング孔に接着剤を供給する工程と、
前記一対のガイド本体のうち一方のガイド本体の装着孔に、前記ダイヤモンドガイドを保持したガイド部材を、前記付き合わせ面から挿入して装着する工程と、
前記装着孔において、前記付き合わせ面と反対側の貫通口から接着剤を供給して前記ガイド部材を固着する工程と、
他方のガイド本体の装着孔に、前記ダイヤモンドガイドを保持したガイド部材を前記付き合せ面から突出するように装着する工程と、
前記一方のガイド本体に装着されたガイド部材と前記他方のガイド本体に装着されたガイド部材とを前記付き合せ面を介して付き合わせた状態で、前記一方のガイド本体により前記他方のガイド本体を押圧し該他方のガイド本体におけるガイド部材の突出した部分を該他方のガイド本体の装着孔に圧入して装着する工程と、
を含むことを特徴とするワイヤ位置決め具の製造方法。
A pair of divided guide bodies, and a pair of divided diamond guides that are attached to the guide bodies and in which insertion holes for inserting the wire electrodes are formed on the abutting surfaces in a state where the pair of guide bodies are associated with each other A guide member that holds the diamond guide and is mounted on the guide body, and a method for manufacturing a wire positioning tool that positions the wire electrode,
The guide member is attached to the guide body between the introduction portion and the lead-out portion, an introduction portion for introducing the wire electrode into the insertion hole, a lead-out portion for leading out the wire electrode from the insertion hole. The mounting hole is integrally formed , and the mounting hole is formed so as to extend through the abutting surface of the guide main body, and the guide member is formed in a ring shape having an open end,
Holding the diamond guide across the opening end of the guide member; and
Supplying an adhesive to the ring hole of the guide member;
A step of inserting and attaching a guide member holding the diamond guide into the attachment hole of one of the pair of guide main bodies from the attachment surface ; and
In the mounting hole, supplying the adhesive from the through hole on the opposite side of the attachment surface, and fixing the guide member;
Mounting the guide member holding the diamond guide in the mounting hole of the other guide body so as to protrude from the attachment surface;
In a state where the guide member mounted on the one guide body and the guide member mounted on the other guide body are brought into contact with each other via the attachment surface, the other guide body is moved by the one guide body. A step of pressing and mounting the protruding portion of the guide member in the other guide body into the mounting hole of the other guide body; and
The manufacturing method of the wire positioning tool characterized by including.
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