JP5060832B2 - A method of forming a die-steel (with mortise) type steel material through mold forming, and a fixing structure of the die-steel type steel material and die steel material formed by this method - Google Patents

A method of forming a die-steel (with mortise) type steel material through mold forming, and a fixing structure of the die-steel type steel material and die steel material formed by this method Download PDF

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JP5060832B2
JP5060832B2 JP2007145213A JP2007145213A JP5060832B2 JP 5060832 B2 JP5060832 B2 JP 5060832B2 JP 2007145213 A JP2007145213 A JP 2007145213A JP 2007145213 A JP2007145213 A JP 2007145213A JP 5060832 B2 JP5060832 B2 JP 5060832B2
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昇 片岡
孝 沓名
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株式会社石亀工業
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本発明は、ジベル付き型鋼材を、金型成形を介して成形する方法と、この方法で成形されたジベル付き型鋼材と型鋼材の固定構造に関する。   The present invention relates to a method for forming a die-steeled die steel material through mold forming, and a structure for fixing the die-beveled die steel material and die steel material formed by this method.

従来、ジベルと、ほぞ溝を介して、二つの物体(品物、構造物、建造物)を固定するほぞ溝構造(固定方法)は、種々存在する。そして、この種のほぞ溝構造は、ほぞ溝を備えた板材(平板鋼材)と、ジベルを備えた板材の組合せであり、平面的な板材の組合せ構造である。そして、この平面的な板材の組合せ構造に改良を加えた発明を、本出願人は、提案している。この発明とは、特開平11−311220号の「機械装着用ブラケットの構造」であり(文献(1)とする)、このブラケットは、背面板と底面板とに、二枚〜数枚の側面板を設ける構成であって、この背面板と底面板に設けたほぞ溝に、側面板の二面端に設けたほぞを挿入する組付け構造であり、さらに背面板及び底面板に設けたボルト挿入用孔に挿入したボルトと側面板に設けたナットとの緊締構造で組付け一体化する構成である。従って、レーザーカット、ワイヤーカットによる切り出し、背面板、底面板及び側面板をほぞ溝構造で組付けてズレのないブラケット、又はねじの緊締で強固に組立て・固定できるブラケットを提供することを意図する。また他の発明としては、特開2006−100818の「メモリ装置放熱保護装置」であり(文献(2)とする)、この発明は、対の放熱保護シートで構成したメモリ装置放熱保護装置において、この放熱保護シートの上すそ部に垂直形成した噛み合わせシートと、他方の放熱保護シートの上すそ部に垂直形成した噛み合わせ台との係合関係と、この噛み合わせシートのほぞと、噛み合わせ台のほぞ溝との嵌合関係とを利用し、この対の放熱保護シートを適宜間隔で、一体とする構造である。この対の放熱保護シートの安定構造を確保し、また放熱の効果の向上を図ることを意図する。   Conventionally, there are various mortise structures (fixing methods) for fixing two objects (articles, structures, and buildings) via a dowel and a mortise groove. This type of mortise structure is a combination of a plate material (flat steel plate) provided with a mortise groove and a plate material provided with a dowel, and is a flat plate material combination structure. The present applicant has proposed an invention in which the planar plate combination structure is improved. The present invention is “mechanical mounting bracket structure” of Japanese Patent Application Laid-Open No. 11-311220 (referred to as reference (1)). This bracket is provided on the back plate and the bottom plate on two or several sides. A structure in which a face plate is provided, and a tenon groove provided on the two surface ends of the side plate is inserted into a tenon groove provided on the back plate and the bottom plate, and a bolt provided on the back plate and the bottom plate. In this configuration, the bolts inserted into the insertion holes and the nuts provided on the side plates are assembled and integrated. Accordingly, it is intended to provide a bracket that can be firmly assembled and fixed by tightening screws by attaching a rear plate, a bottom plate, and a side plate in a mortise structure by cutting by laser cutting, wire cutting, or by mortise structure. . As another invention, there is a “memory device heat radiation protection device” disclosed in Japanese Patent Application Laid-Open No. 2006-100818 (referred to as reference (2)), and the present invention relates to a memory device heat radiation protection device including a pair of heat radiation protection sheets. Engagement between the engagement sheet formed perpendicular to the upper skirt portion of the heat radiation protection sheet and the engagement table formed perpendicular to the upper skirt portion of the other heat radiation protection sheet, and the tenon of the engagement sheet Utilizing the fitting relationship with the tenon groove of the table, the pair of heat radiation protection sheets are integrated at an appropriate interval. It is intended to secure a stable structure of the pair of heat radiation protection sheets and to improve the heat radiation effect.

特開平11−311220号JP 11-311220 A 特開2006−100818JP2006-100818

以上で説明した文献(1)は、各平板に設けたほぞと、ほぞ溝との組合せ構造であり、従来の公知の構造を一部に取入れた発明である。また文献(2)は、噛み合わせシートのほぞと、噛み合わせ台のほぞ溝との嵌合関係とを利用し、この対の放熱保護シートを適宜間隔で、一体とする構造であり、その後に、この熱保護シートを、U形挾み部材で、個別に緊締する発明である
従って、この文献(1)・(2)の発明は、本発明が意図するジベル付き型鋼材と型鋼材の固定構造でない、またジベルを、V字形の嵌合関係となる上下型を利用して成形する構造でなく、本質的な相違がある。そして、また文献(1)・(2)の発明は、本発明が意図する一方のジベル付き型鋼材の隅角に設けたジベルを、他方の型鋼材のほぞ溝に挿入、固止し、この対の型鋼材をクロス形状に固止する構造ではない。
The document (1) described above is a combined structure of a tenon provided on each flat plate and a tenon groove, and is an invention in which a conventionally known structure is partially incorporated. Further, the document (2) is a structure in which the pair of heat radiation protection sheets are integrated at an appropriate interval by utilizing the fitting relationship between the tenon of the meshing sheet and the tenon groove of the meshing base. In this invention, the heat protection sheet is individually tightened with a U-shaped squeeze member. Therefore, the inventions of the references (1) and (2) are intended to fix the die-steeled die steel material and die steel material intended by the present invention. There is an essential difference, not a structure, and a structure in which the dowel is molded using an upper and lower mold having a V-shaped fitting relationship. In the inventions of the references (1) and (2), the gibber provided at the corner of one type of gibber-equipped steel material intended by the present invention is inserted into the tenon groove of the other type steel material and secured. It is not a structure that secures the pair of steel shapes in a cross shape.

請求項1の発明は、油圧プレスに装着したV字形の上下型及び/又はこの上下型のクリアランスを有効利用し、ジベル付き型鋼材及び/又はジベル片の周辺に形成した切込みを形成した、ジベル付き型鋼材を提供すること、またこの上下型のワンプレスを介して、ジベル付き型鋼材を成形すること等を意図する。   According to the first aspect of the present invention, the V-shaped upper and lower molds attached to the hydraulic press and / or the clearance of the upper and lower molds are effectively used to form the indented steel material and / or the incision formed in the periphery of the gibel pieces. It is intended to provide a type steel material with a die and to form a type steel material with a bevel through the upper and lower one press.

請求項1は、プレス金型を介して型鋼材の素材にジベルを形成するに際し、前記金型はV字形の嵌合関係となる上下型を利用する構成であって、
この上型と下型との嵌合関係において、この下型の両側面の開放端に突起を形成したことで、嵌合関係時に、当該上下型の間にクリアランスを形成し、このクリアランスと、前記鋼材の折曲げ部位に設けたジベル片と、このジベル片の周辺に形成した切込みとを利用し、
この型鋼材の素材の折り曲げ箇所より略90度折曲げ加工して隅角を形成し、この隅角にジベル片の形状を変更せず、かつこの切込みを介してジベルを形成した、ジベル付き型鋼材を、金型成形を介して成形する方法である。
Claim 1 is a configuration using upper and lower molds in a V-shaped fitting relationship when forming a gibber on a material of a steel mold material via a press mold,
In the fitting relationship between the upper die and the lower die, by forming protrusions on the open ends of both side surfaces of the lower die, a clearance is formed between the upper and lower die at the time of the fitting relationship. Utilizing the gibber piece provided at the bent portion of the steel material, and the notches formed around the gibber piece,
A die-attached die in which a corner is formed by bending approximately 90 degrees from the bent portion of the material of the steel material, and the shape of the gibber piece is not changed at the corner, and the dowel is formed through the cut. In this method, a steel material is formed through mold forming.

請求項2の発明は、請求項1の目的を達成すること、この目的を達成するのに最適な、金型装置を提供すること等を意図する。   The invention of claim 2 is intended to achieve the object of claim 1 and to provide a mold apparatus optimal for achieving this object.

請求項2は、請求項1に記載のジベル付き型鋼材を、金型成形を介して成形する方法において、
前記ジベルは、型鋼材の素材の両側面を、その正面を基面として折曲げ加工する際に、各折曲げ箇所にそれぞれ形成する構成とした、ジベル付き型鋼材を、金型成形を介して成形する方法である。
Claim 2 is a method of forming the die-steeled steel material according to claim 1 through mold forming.
The above-mentioned gibel is configured to be formed at each folding portion when both side surfaces of the material of the mold steel material are bent with the front surface as a base surface. This is a molding method.

請求項の発明は、油圧プレスに装着したV字形の上下型及び/又はこの上下型のクリアランスを有効利用して成形したジベル付き型鋼材と、型鋼材とを挿入かつ緊締し、この二つの型鋼材を、確実かつ強固に固定すること、この固定を簡易にすること等を意図する。 The invention of claim 3 inserts and tightens a V-shaped upper and lower mold attached to a hydraulic press and / or a die steel with a gibber formed by effectively using the clearance of the upper and lower molds, and a mold steel. It is intended to securely and firmly fix the mold steel material, simplify this fixing, and the like.

請求項は、請求項1に記載のジベル付き型鋼材を、金型成形を介して成形する方法を利用して成形されたジベル付き型鋼材は、このジベル付き型鋼材の正面であって、その両隅角に、ジベルを設ける構造であって、このジベル付き型鋼材を、型鋼材に取付ける構造であり、
前記型鋼材のほぞ溝に、前記ジベル付き型鋼材のジベルを挿入し、この型鋼材と、このジベル付き型鋼材とを緊締手段を介して固定する、ジベル付き型鋼材と型鋼材の固定構造である。
Claim 3 is a front surface of the gibber type steel material formed by using the method of forming the dibble type steel material according to claim 1 through mold forming, It is a structure in which the gibber is provided at both corners, and the die steel with the diver is attached to the die steel.
In the tenon groove of the die steel material, the die steel of the die steel material with the jibell is inserted, and the die steel material and the die steel material with the jibell are fixed via a tightening means. is there.

請求項の発明は、請求項の目的を達成すること、この目的を達成するのに最適な、ジベル付き型鋼材と型鋼材を提供すること等を意図する。 The invention of claim 4 is intended to achieve the object of claim 3 and to provide a die steel with a bevel and a mold steel material optimal for achieving this object.

請求項は、請求項に記載のジベル付き型鋼材と型鋼材の固定構造において、
前記緊締手段は、ジベル付き型鋼材の両側面の隅角部と、この型鋼材の正面との接合箇所を、溶接で固定する構成とした、ジベル付き型鋼材と型鋼材の固定構造である。
Claim 4 is the fixing structure of the die-steeled die steel material and die steel material according to claim 3 ,
The tightening means is a fixing structure of the die-steel-type steel material and the die-steel material in which the joint portions between the corners on both sides of the die-steel-type steel material and the front surface of the die-steel material are fixed by welding.

請求項の発明は、請求項の目的を達成すること、この目的を達成するのに最適で、かつ強固な、ジベル付き型鋼材と型鋼材の固定構造を提供すること等を意図する。 The inventions of claims 5 and 6 are intended to achieve the object of claim 3 and to provide a fixing structure of a die-steel-type steel member and a die-steel member that is optimal and strong for achieving the object. To do.

請求項は、請求項に記載のジベル付き型鋼材と型鋼材の固定構造において、
前記緊締手段は、前記ジベル付きの型鋼材のジベルを、型鋼材のほぞ溝に挿入し、このほぞ溝より突出したそれぞれのジベルに、抜け防止装置を取付ける構成とした、ジベル付き型鋼材と型鋼材の固定構造である
請求項は、請求項に記載のジベル付き型鋼材と型鋼材の固定構造において、
前記抜け防止装置は、前記ほぞ溝より突出した一方又は双方のジベルに設けたボルトとナットの組合せ構造とする構成とした、ジベル付き型鋼材と型鋼材の固定構造である。
Claim 5 is the fixing structure of the die-steeled die steel material and the die steel material according to claim 3 ,
The tightening means is configured such that a die steel of a die steel material with a bevel is inserted into a tenon groove of the die steel material, and an anti-disengagement device is attached to each of the divels protruding from the tenon groove. A fixing structure of steel material. Claim 6 is the fixing structure of the die-steeled die steel material and the die steel material according to claim 5 ,
The drop prevention device is a fixed structure of a die steel with a jib and a die steel having a structure in which a bolt and a nut are provided on one or both of the tenons protruding from the tenon groove.

請求項の発明は、請求項の目的を達成すること、この目的を達成するのに簡単な組合せを介して、最適で、かつ強固な、ジベル付き型鋼材と型鋼材の固定構造を提供すること等を意図する。 The invention of claim 7, to achieve the object of claim 5, via a simple combination to achieve this purpose, provides a fixing structure for optimal and robust, dowels with type steel and mold steel It is intended to do.

請求項は、請求項に記載のジベル付き型鋼材と型鋼材の固定構造において、
前記抜け防止装置は、前記ほぞ溝より突出したそれぞれジベル間に、差渡し嵌合した部材とする構成とした、ジベル付き型鋼材と型鋼材の固定構造である。
Claim 7 is a fixing structure of a die-steeled die steel material and a die steel material according to claim 5 ,
The drop prevention device is a fixed structure of a die steel with a jib and a die steel, which is configured to be a member fitted and fitted between each of the jibs protruding from the tenon groove.

請求項1の発明は、プレス金型を介して型鋼材の素材にジベルを形成するに際し、金型はV字形の嵌合関係となる上下型を利用する構成であって、
上型と下型との嵌合関係において、下型の両側面の開放端に突起を形成したことで、嵌合関係時に、上下型の間にクリアランスを形成し、クリアランスと、鋼材の折曲げ部位に設けたジベル片と、ジベル片の周辺に形成した切込みとを利用し、
型鋼材の素材の折り曲げ箇所より略90度折曲げ加工して隅角を形成し、隅角にジベル片の形状を変更せず、かつ切込みを介してジベルを形成した、ジベル付き型鋼材を、金型成形を介して成形する方法である。
The invention of claim 1 is a configuration in which when the dowel is formed on the material of the mold steel material through the press mold, the mold uses a top and bottom mold having a V-shaped fitting relationship.
In the fitting relationship between the upper die and the lower die, by forming protrusions at the open ends on both sides of the lower die, a clearance is formed between the upper and lower dies during the fitting relationship, and the clearance and bending of the steel material Using the gibber piece provided at the site and the notches formed around the gibber piece,
A die-steel material with a bevel that is bent approximately 90 degrees from the bend of the material of the shape steel material, forms a corner, does not change the shape of the gibber piece at the corner, and forms a gibber through a notch, This is a method of forming through mold forming.

従って、請求項1は、油圧プレスに装着したV字形の上下型及び/又はこの上下型のクリアランスを有効利用し、ジベル付き型鋼材及び/又はジベル片の周辺に形成した切込みを形成した、ジベル付き型鋼材を提供できること、またこの上下型のワンプレスを介して、ジベル付き型鋼材を成形できること等の特徴を有する。   Accordingly, the first aspect of the present invention is that the V-shaped upper and lower molds attached to the hydraulic press and / or the clearances of the upper and lower molds are used effectively to form the indented steel material and / or the incision formed in the periphery of the gibel pieces. It is characterized in that it is possible to provide a steel plate with attached mold and that it is possible to form a steel plate with gibber through this one-press upper and lower die.

請求項2の発明は、請求項1に記載のジベル付き型鋼材を、金型成形を介して成形する方法において、
ジベルは、型鋼材の素材の両側面を、正面を基面として折曲げ加工する際に、各折曲げ箇所にそれぞれ形成する構成とした、ジベル付き型鋼材を、金型成形を介して成形する方法である。
The invention of claim 2 is a method of forming the die-steeled steel material according to claim 1 through mold forming.
Gibel is a die steel with a gibel that is formed at each folding location when both sides of the material of the die steel material are bent with the front as the base surface. Is the method.

従って、請求項2は、請求項1の目的を達成できること、この目的を達成するのに最適な、金型装置を提供できること等の特徴を有する。   Accordingly, the second aspect has features such that the object of the first aspect can be achieved, and a mold apparatus optimal for achieving the object can be provided.

請求項の発明は、請求項1に記載のジベル付き型鋼材を、金型成形を介して成形する方法を利用して成形されたジベル付き型鋼材は、ジベル付き型鋼材の正面であって、両隅角に、ジベルを設ける構造であって、ジベル付き型鋼材を、型鋼材に取付ける構造であり、
型鋼材のほぞ溝に、ジベル付き型鋼材のジベルを挿入し、型鋼材と、ジベル付き型鋼材とを緊締手段を介して固定する、ジベル付き型鋼材と型鋼材の固定構造である。
According to a third aspect of the present invention, there is provided the die-belt-type steel material formed by utilizing the method of molding the gibbled-type steel material according to the first aspect through die molding, and the front surface of the gibber-type steel material. , It is a structure in which a gibber is provided at both corners, and is a structure in which a die steel material with a gibber is attached to the die steel material,
This is a fixed structure of a die-steel-type steel material and a die-steel material, in which a gibber of a die-steel-type steel material is inserted into a tenon groove of the die-steel material, and the die steel material and the die-belt-type steel material are fixed via a fastening means.

従って、請求項は、油圧プレスに装着したV字形の上下型及び/又はこの上下型のクリアランスを有効利用して成形したジベル付き型鋼材と、型鋼材とを挿入かつ緊締し、この二つの型鋼材を、確実かつ強固に固定できること、この固定を簡易に行えること等の特徴を有する。 Accordingly, the third aspect of the present invention inserts and tightens the V-shaped upper and lower molds attached to the hydraulic press and / or the die steel with gibber formed by effectively using the clearance of the upper and lower molds, and the mold steel. It has features such as that the steel mold can be fixed securely and firmly, and that this fixing can be easily performed.

請求項の発明は、請求項に記載のジベル付き型鋼材と型鋼材の固定構造において、
緊締手段は、ジベル付き型鋼材の両側面の隅角部と、型鋼材の正面との接合箇所を、溶接で固定する構成とした、ジベル付き型鋼材と型鋼材の固定構造である。
The invention of claim 4 is the fixing structure of the die-steeled die steel material and the die steel material according to claim 3 ,
The tightening means is a fixing structure of the die-steel-type steel material and the die-steel material, in which the joints between the corners on both sides of the die-steel-type steel material and the front surface of the die-steel material are fixed by welding.

従って、請求項は、請求項の目的を達成できること、この目的を達成するのに最適な、ジベル付き型鋼材と型鋼材を提供できること等の特徴を有する。 Therefore, claim 4 has the characteristics that the object of claim 3 can be achieved, and that a die-steel-type steel material and a die steel material that are optimal for achieving this object can be provided.

請求項の発明は、請求項に記載のジベル付き型鋼材と型鋼材の固定構造において、
緊締手段は、ジベル付きの型鋼材のジベルを、型鋼材のほぞ溝に挿入し、ほぞ溝より突出したそれぞれのジベルに、抜け防止装置を取付ける構成とした、ジベル付き型鋼材と型鋼材の固定構造である
請求項の発明は、請求項に記載のジベル付き型鋼材と型鋼材の固定構造において、
抜け防止装置は、ほぞ溝より突出した一方又は双方のジベルに設けたボルトとナットの組合せ構造とする構成とした、ジベル付き型鋼材と型鋼材の固定構造である。
The invention of claim 5 is the fixing structure of the die-steeled die steel and the die steel according to claim 3 ,
The tightening means is a configuration in which a die steel with a bevel is inserted into a tenon groove of the die steel, and an anti-separation device is attached to each of the jibs protruding from the tenon groove. The invention of claim 6 is a structure for fixing a die-steeled die steel material and a die steel material according to claim 5 ,
The slip-off preventing device is a structure for fixing a die steel with a jib and a die steel having a combination structure of a bolt and a nut provided on one or both of the jibles protruding from the tenon groove.

従って、請求項は、請求項の目的を達成できること、この目的を達成するのに最適で、かつ強固な、ジベル付き型鋼材と型鋼材の固定構造を提供できること等の特徴を有する。 Accordingly, claims 5 and 6 have the characteristics that the object of claim 3 can be achieved, and that the fixing structure of the die-steel-type steel material and the die-steel material that is optimum and strong for achieving this object can be provided. .

請求項の発明は、請求項に記載のジベル付き型鋼材と型鋼材の固定構造において、
抜け防止装置は、ほぞ溝より突出したそれぞれジベル間に、差渡し嵌合した部材とする構成とした、ジベル付き型鋼材と型鋼材の固定構造である。
The invention of claim 7 is the fixing structure of the die-steeled die steel material and the die steel material according to claim 5 ,
The slip-off preventing device is a fixed structure of a die steel with a jib and a die steel, which is configured to be a member fitted and fitted between each of the jibs protruding from the tenon groove.

従って、請求項は、請求項の目的を達成できること、この目的を達成するのに簡単な組合せを介して、最適で、かつ強固な、ジベル付き型鋼材と型鋼材の固定構造を提供できること等の特徴を有する。 Therefore, Claim 7 can achieve the object of Claim 5 and provide an optimum and strong fixing structure of a die-steel-type steel member and a die-steel member through a simple combination for achieving this object. Etc.

以下、本発明の実施の態様(形態)を説明する。   Hereinafter, embodiments (forms) of the present invention will be described.

図面の説明をすると、図1は油圧プレスの一例を示した縮尺模式図、図2−1〜図2−3は、上下型の動きと、ジベル付き型鋼材との関係を示した側面模式図であり、図2−1は作動前の上下型を示し、図2−2は、型鋼材の素材をセットした加工前を示し、また図2−3はジベル付き型鋼材の加工後を示し、さらに図2−4はジベル付き型鋼材の加工後の上型の上昇を示したものである。そして、図3−1〜図3−3は、型鋼材の素材の加工前処理からジベル付き型鋼材の加工後済の状態を示したとの関係を示した平面又は断面模式図であり、図3−1は型鋼材(型鋼材の素材)の加工前処理を示し、図3−2は、型鋼材(ジベル付き型鋼材)の加工後の平面状態を示し、また図3−3は型鋼材(ジベル付き型鋼材)の加工後の断面状態を示したものである。図4−1はジベル付き型鋼材を示した斜視図、図4−2は型鋼材(ほぞ溝付き型鋼材)を示した斜視図、図5−1は図4−1と、図4−2に示したジベル・ほぞ溝付き型鋼材を組付けた一例を示した縮尺斜視図、図5−2は図4−1と、図4−2に示したジベル・ほぞ溝付き型鋼材を組付けた他の一例を示した縮尺斜視図、図5−3は図4−1に示したジベル付き型鋼材と、他の型鋼材を組付けた一例を示した正面図である。また図6は他の油圧プレスの一例を示した縮尺模式図である。   Referring to the drawings, FIG. 1 is a schematic diagram showing an example of a hydraulic press, and FIGS. 2-1 to 2-3 are schematic side views showing the relationship between the movement of a vertical die and a steel material with a bevel. FIG. 2-1 shows the upper and lower molds before operation, FIG. 2-2 shows the process before setting the material of the mold steel material, and FIG. Further, FIG. 2-4 shows the rise of the upper die after the processing of the steel material with the gibber. FIGS. 3A to 3C are plan or cross-sectional schematic diagrams showing the relationship between the pre-processing of the material of the mold steel material and the post-processing state of the die steel material with the gibber. -1 indicates the pre-processing of the die steel (the raw material of the die steel), FIG. 3-2 shows the planar state after the die steel (die steel with gibber), and FIG. 3-3 shows the die steel ( 2 shows a cross-sectional state after processing of a die-steel-type steel material. FIG. 4A is a perspective view showing a die steel with a gibber, FIG. 4B is a perspective view showing a die steel (a steel with a tenon groove), and FIG. 5A is FIGS. Fig. 5-2 is a scaled perspective view showing an example of assembling the gibber / tenon groove type steel shown in Fig. 4-2, Fig. 4-2 shows the diver / tenon groove type steel shown in Fig. 4-2 FIG. 5-3 is a front view showing an example in which the die-steel-type steel material shown in FIG. 4A and another die steel material are assembled. FIG. 6 is a schematic view showing an example of another hydraulic press.

図2−1〜図3−1において、下型1にはV字形の凹部100(ダイのVと云われている)を備えるとともに、この凹部100の両開放端100aには、クリアランス(後述する)形成用の当板101を、その長手方向(図1において、手前側より、奥面に向かっての方向)に向かって形成する。また上型2は、下型1の凹部100に嵌合する凸部200を有しており、この凹凸部100、200を介して、少なくともジベル付き型鋼材8を成形する。その過程を、図2−1〜図2−4等を基に説明すると、下型1の凹部100に型鋼材の素材Xを載架する。そして、この型鋼材の素材Xは、図3−1に示す構造が望ましく、型鋼材の素材Xの折曲げ箇所4に、ジベル片3(成形後にジベル3aとなる)の接続部300を設けるとともに、このジベル片3の開放三周辺301に山形形状の切り溝5が設けられている。この例では、側面X1に接続部300が、正面X2にジベル3aが設けられる構造であり、そして、切り溝5は、正面X2に存在する。尚、このジベル片3、切り溝5の構造は、対で形成されているので、その一方側を説明した(以下、他の構造でも、対の場合には、一方側のみ説明する)。その後、上型2が降下し、型鋼材の素材Xを順次、V字に折曲げ加工する。そして、その際に、下型1の凹部100の両開放端100aに当板101が設けられていることから、型鋼材の素材Xの側面X1と、正面X2の表面と、この凹部100の表面との間に、クリアランス7が形成される。そして、このクリアランス7の底部70は、丁度、ジベル3aの挿入を可能とする構造であること(逃込み空間となり得ること)、及びこのジベル片3の周辺には切り溝5が形成されていることから、ジベル3aに上下型1、2によるプレス圧が掛からず(図2−3参照)、このジベル3aは、側面X1の仮想延長線の方向にそのまま留まる構造である(このジベル片3とジベル3aの形態に変化がない)。このようにして、ジベル3aを成形後、上型2を上昇し、成形された型鋼材の素材Xと取出すことで(図2−4参照)、側面X1の仮想延長線の方向に向かったジベル3aが形成され、ジベル3a付き型鋼材8が形成される。この状態を、図3−3と、図4−1に示している。   In FIGS. 2-1 to 3-1, the lower mold 1 is provided with a V-shaped recess 100 (referred to as V of the die), and a clearance (described later) is provided at both open ends 100a of the recess 100. ) The forming plate 101 for formation is formed in the longitudinal direction (the direction from the front side toward the back surface in FIG. 1). The upper die 2 has a convex portion 200 that fits into the concave portion 100 of the lower die 1, and at least the die-steel-type steel material 8 is formed through the concave and convex portions 100 and 200. The process will be described based on FIG. 2-1 to FIG. 2-4 and the like. And the structure X shown in FIG. 3A is desirable for the material X of the shape steel material, and the connecting portion 300 of the gibber piece 3 (becomes the diver 3a after forming) is provided at the bent portion 4 of the material X of the shape steel material. The angle-shaped kerf 5 is provided in the three open areas 301 of the gibber piece 3. In this example, the connection portion 300 is provided on the side surface X1, and the dowel 3a is provided on the front surface X2, and the kerf 5 is present on the front surface X2. In addition, since the structure of this dowel piece 3 and the kerf 5 is formed in a pair, one side thereof has been described (hereinafter, in the case of another structure, only one side will be described). Thereafter, the upper die 2 is lowered, and the material X of the die steel material is sequentially bent into a V shape. And in that case, since the contact plate 101 is provided at both open ends 100a of the recess 100 of the lower mold 1, the side surface X1 of the material X of the mold steel material, the surface of the front surface X2, and the surface of the recess 100 A clearance 7 is formed between the two. And the bottom part 70 of this clearance 7 is just the structure which enables insertion of the jib 3a (it can become an escape space), and the groove 5 is formed in the periphery of this jib piece 3. Therefore, the press pressure by the upper and lower molds 1 and 2 is not applied to the diver 3a (refer to FIG. 2-3), and this dibel 3a has a structure that remains in the direction of the imaginary extension line of the side surface X1 (this divel piece 3 and There is no change in the form of the gibber 3a). In this way, after forming the gibber 3a, the upper die 2 is lifted and taken out with the material X of the shaped steel material (see FIG. 2-4), so that the diver facing the direction of the virtual extension line of the side surface X1. 3a is formed, and the die steel material 8 with the dowel 3a is formed. This state is shown in FIGS. 3-3 and 4-1.

尚、ほぞ溝10付き型鋼材80は、前記上下型2、1を利用して、型鋼材の素材Xより成形された型鋼材の素材Xを取出した後に、他の加工を介してほぞ溝10を開設する(図4−2参照)。   The mortise 10 with the mortise 10 is obtained by using the upper and lower molds 2, 1 to take out the material X of the mold steel formed from the material X of the mold steel, and then through the mortise 10 through other processing. (See Fig. 4-2).

このジベル3a付き型鋼材8(以下、型鋼材8とする。)と、ほぞ溝10付き型鋼材80(以下、型鋼材80とする。)、又はほぞ溝10を設けない他の型鋼材81(以下、他の型鋼材81とする。)とを採用した装置の一例を示すと、図5−1は梁と柱として採用した場合であり、型鋼材80のほぞ溝10に、型鋼材8のジベル3aを挿入し、型鋼材8の両側面X1(型鋼材の素材Xの符号を使用する)の隅角部8aと、型鋼材80の正面X2(型鋼材の素材Xの符号を使用する)との接合箇所Aを、溶接Bで固定する構造(緊締手段)である。また図5−2は他の固定方法であり、型鋼材80のほぞ溝10に、型鋼材8のジベル3aを挿入し、この一方又は双方のジベル3aに設けたナット11とボルト12の組合せによって固定する構造(緊締手段)である。そして、図5−3は、型鋼材8と他の型鋼材81とを採用した場合の一例であり、型鋼材8のジベル3aによって、他の型鋼材81の側面X1の下部X1−1(正面X2側)を挾持して、固定する。尚、図示しないが、緊締手段として、前述の溶接Bで固定する構造や、ナット11とボルト12の組合せによって固定する構造を用いることもできる。   The die steel material 8 with the dowel 3a (hereinafter referred to as the mold steel material 8), the die steel material 80 with the mortise groove 10 (hereinafter referred to as the mold steel material 80), or another die steel material 81 (without the mortise groove 10) ( Hereinafter, an example of an apparatus adopting other steel mold material 81) will be described. FIG. 5A shows a case where the steel sheet 8 is employed as a beam and a column. The gibber 3a is inserted, the corner 8a of both side surfaces X1 of the mold steel material 8 (using the code of the material X of the mold steel material), and the front X2 of the mold steel material 80 (using the code of the material X of the mold steel material). This is a structure (tightening means) in which the joint A is fixed by welding B. FIG. 5B shows another fixing method, in which the diver 3a of the die steel material 8 is inserted into the tenon groove 10 of the die steel material 80, and a combination of the nut 11 and the bolt 12 provided on one or both of the gibber 3a. It is a structure to fix (tightening means). And FIG. 5-3 is an example at the time of employ | adopting the type | mold steel material 8 and the other type | mold steel material 81, The lower X1-1 (front) of the side surface X1 of the other type | mold steel material 81 by the gibber 3a of the type | mold steel material 8. FIG. Hold the X2 side) and fix it. In addition, although not shown in figure, the structure fixed with the above-mentioned welding B and the structure fixed with the combination of the nut 11 and the volt | bolt 12 can also be used as a fastening means.

そして、図6は他の油圧プレスの一例を示した縮尺模式図であり、その構造及び/又は作用・特徴(効果)等は前述の例に準ずる。   FIG. 6 is a schematic diagram showing an example of another hydraulic press, and its structure and / or action / feature (effect) and the like are the same as those described above.

図1は油圧プレスの一例を示した縮尺模式図FIG. 1 is a schematic diagram showing an example of a hydraulic press. 図2−1は上下型の動きと、型鋼材の素材との関係を示した側面模式図であり、作動前の上下型を示すFIG. 2-1 is a schematic side view showing the relationship between the movement of the upper and lower molds and the material of the shape steel material, and shows the upper and lower molds before operation. 図2−2は上下型の動きと、の素材型鋼材との関係を示した側面模式図であり、型鋼材をセットした加工前を示すFIG. 2-2 is a schematic side view showing the relationship between the movement of the upper and lower molds and the material mold steel material, and shows the state before the processing in which the mold steel material is set. 図2−3は上下型の動きと、ジベル付き型鋼材との関係を示した側面模式図であり、型鋼材の加工後を示すFIG. 2-3 is a schematic side view showing the relationship between the movement of the upper and lower molds and the die steel with gibber, and shows the state after the die steel is processed. 図2−4は上下型の動きと、ジベル付き型鋼材との関係を示した側面模式図であり、型鋼材の加工後の上型の上昇を示すFIG. 2-4 is a schematic side view showing the relationship between the movement of the upper and lower molds and the die steel with the gibber, and shows the rise of the upper mold after the die steel material is processed. 図3−1は型鋼材の加工前処理の平面状態を示した平面図Fig. 3-1 is a plan view showing a planar state of pre-processing of the shape steel material 図3−2は型鋼材の加工後の平面状態を示した平面図FIG. 3-2 is a plan view showing a planar state after machining the shape steel material 図3−3は型鋼材の加工後の断面状態を示した断面模式図Fig. 3-3 is a schematic cross-sectional view showing the cross-sectional state after processing the shape steel 図4−1はベル付き型鋼材を示した斜視図4-1 is a perspective view showing a bell-shaped steel material 図4−2は型鋼材(ほぞ溝付き型鋼材)を示した斜視図FIG. 4-2 is a perspective view showing a die steel material (a die steel material with a mortise groove). 図5−1は図4−1と、図4−2に示したジベル・ほぞ溝付き型鋼材を組付けた一例を示した縮尺斜視図FIG. 5-1 is a scaled perspective view showing an example in which the steel material with the gibber and mortise grooves shown in FIG. 4-1 and FIG. 4-2 is assembled. 図5−2は図4−1と、図4−2に示したジベル・ほぞ溝付き型鋼材を組付けた他の一例を示した縮尺斜視図FIG. 5-2 is a scaled perspective view showing another example in which the steel material with the gibber and mortise groove shown in FIG. 4-2 and FIG. 4-2 is assembled. 図5−3は図4−1に示したジベル付き型鋼材と、他の型鋼材を組付けた一例を示した正面図FIG. 5-3 is a front view showing an example in which the die steel with the gibber shown in FIG. 4A and another die steel are assembled. 図6は他の油圧プレスの一例を示した縮尺模式図FIG. 6 is a schematic diagram showing an example of another hydraulic press.

1 下型
100 凹部
100a 開放端
101 当板
2 上型
200 凸部
3 ジベル片
300 接続部
301 周辺
3a ジベル
4 折曲げ箇所
5 切り溝
7 クリアランス
70 底部
8 ジベル付き型鋼材
8a 隅角部
10 ほぞ溝
80 ほぞ溝付き型鋼材
81 他の型鋼材
11 ナット
12 ボルト
A 接合箇所
B 溶接
X 型鋼材の素材
X1 側面
X1−1 下部
X2 正面
DESCRIPTION OF SYMBOLS 1 Lower mold | type 100 Recessed part 100a Open end 101 This board 2 Upper mold | type 200 Convex part 3 Givel piece 300 Connection part 301 Peripheral 3a Givel 4 Bending place 5 Cut groove 7 Clearance 70 Bottom part 8 Steel material 8a with a jib Corner 10 Tenon groove 80 Mortise-type steel 81 81 Other steel 11 Nut 12 Bolt A Joint B Weld X Material X1 Side X1-1 Lower X2 Front

Claims (7)

プレス金型を介して型鋼材の素材にジベルを形成するに際し、前記金型はV字形の嵌合関係となる上下型を利用する構成であって、
この上型と下型との嵌合関係において、この下型の両側面の開放端に突起を形成したことで、嵌合関係時に、当該上下型の間にクリアランスを形成し、このクリアランスと、前記鋼材の折曲げ部位に設けたジベル片と、このジベル片の周辺に形成した切込みとを利用し、
この型鋼材の素材の折り曲げ箇所より略90度折曲げ加工して隅角を形成し、この隅角にジベル片の形状を変更せず、かつこの切込みを介してジベルを形成した、ジベル付き型鋼材を、金型成形を介して成形する方法。
When forming the gibber on the material of the mold steel material through the press mold, the mold is configured to use an upper and lower mold having a V-shaped fitting relationship,
In the fitting relationship between the upper die and the lower die, by forming protrusions on the open ends of both side surfaces of the lower die, a clearance is formed between the upper and lower die at the time of the fitting relationship. Utilizing the gibber piece provided at the bent portion of the steel material, and the notches formed around the gibber piece,
A die-attached die in which a corner is formed by bending approximately 90 degrees from the bent portion of the material of the steel material, and the shape of the gibber piece is not changed at the corner, and the dowel is formed through the cut. A method of forming a steel material through mold forming.
請求項1に記載のジベル付き型鋼材を、金型成形を介して成形する方法において、
前記ジベルは、型鋼材の素材の両側面を、その正面を基面として折曲げ加工する際に、各折曲げ箇所にそれぞれ形成する構成とした、ジベル付き型鋼材を、金型成形を介して成形する方法。
The method for forming the die-steeled steel material according to claim 1 through mold forming.
The above-mentioned gibel is configured to be formed at each folding portion when both side surfaces of the material of the mold steel material are bent with the front surface as a base surface. How to mold.
請求項1に記載のジベル付き型鋼材を、金型成形を介して成形する方法を利用して成形されたジベル付き型鋼材は、このジベル付き型鋼材の正面であって、その両隅角に、ジベルを設ける構造であって、このジベル付き型鋼材を、型鋼材に取付ける構造であり、
前記型鋼材のほぞ溝に、前記ジベル付き型鋼材のジベルを挿入し、この型鋼材と、このジベル付き型鋼材とを緊締手段を介して固定する、ジベル付き型鋼材と型鋼材の固定構造。
The die-steel type steel material formed by using the method for molding the gibber-equipped die steel material according to claim 1 through die molding is a front surface of the gibber-equipped die steel material at both corners. , A structure for providing a gibber, and a structure for attaching the die-steeled die steel material to the die steel material,
A fixing structure of a die steel with a bevel and a die steel material, wherein the die steel of the die steel with a bevel is inserted into a tenon groove of the die steel, and the die steel and the die steel with a bevel are fixed through a fastening means.
請求項に記載のジベル付き型鋼材と型鋼材の固定構造において、
前記緊締手段は、ジベル付き型鋼材の両側面の隅角部と、この型鋼材の正面との接合箇所を、溶接で固定する構成とした、ジベル付き型鋼材と型鋼材の固定構造。
In the fixing structure of the die-steeled die steel material and the die steel material according to claim 3 ,
The tightening means is a fixing structure of the die-steel-type steel material and the die-steel material, wherein the joint portions between the corners on both sides of the die-steel-type steel material and the front surface of the die-steel material are fixed by welding.
請求項に記載のジベル付き型鋼材と型鋼材の固定構造において、
前記緊締手段は、前記ジベル付きの型鋼材のジベルを、型鋼材のほぞ溝に挿入し、このほぞ溝より突出したそれぞれのジベルに、抜け防止装置を取付ける構成とした、ジベル付き型鋼材と型鋼材の固定構造。
In the fixing structure of the die-steeled die steel material and the die steel material according to claim 3 ,
The tightening means is configured such that a die steel of a die steel material with a bevel is inserted into a tenon groove of the die steel material, and an anti-disengagement device is attached to each of the jibs protruding from the tenon groove. Steel fixed structure.
請求項に記載のジベル付き型鋼材と型鋼材の固定構造において、
前記抜け防止装置は、前記ほぞ溝より突出した一方又は双方のジベルに設けたボルトとナットの組合せによる構造とする構成とした、ジベル付き型鋼材と型鋼材の固定構造。
In the fixing structure of the die-steeled die steel material and the die steel material according to claim 5 ,
A structure for fixing a die steel with a die bell and a die steel material, wherein the anti-separation device is configured by a combination of a bolt and a nut provided on one or both of the tenons protruding from the tenon groove.
請求項に記載のジベル付き型鋼材と型鋼材の固定構造において、
前記抜け防止装置は、前記ほぞ溝より突出したそれぞれジベル間に、差渡し嵌合した部材とする構成とした、ジベル付き型鋼材と型鋼材の固定構造。
In the fixing structure of the die-steeled die steel material and the die steel material according to claim 5 ,
The structure for fixing a die steel with a diebell and a die steel material, wherein the slip-off prevention device is configured to be a member fitted and fitted between each of the gibbles protruding from the tenon groove.
JP2007145213A 2007-05-31 2007-05-31 A method of forming a die-steel (with mortise) type steel material through mold forming, and a fixing structure of the die-steel type steel material and die steel material formed by this method Active JP5060832B2 (en)

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