JP5056431B2 - Dust collector - Google Patents

Dust collector Download PDF

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JP5056431B2
JP5056431B2 JP2008009693A JP2008009693A JP5056431B2 JP 5056431 B2 JP5056431 B2 JP 5056431B2 JP 2008009693 A JP2008009693 A JP 2008009693A JP 2008009693 A JP2008009693 A JP 2008009693A JP 5056431 B2 JP5056431 B2 JP 5056431B2
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Prior art keywords
switch
intake device
water level
tank
dust collector
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JP2009165749A (en
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久美雄 高橋
雅裕 稲庭
芳雅 羽山
大輔 掛川
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Koki Holdings Co Ltd
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Hitachi Koki Co Ltd
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Priority to PCT/JP2009/051012 priority patent/WO2009091076A1/en
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    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L7/00Suction cleaners adapted for additional purposes; Tables with suction openings for cleaning purposes; Containers for cleaning articles by suction; Suction cleaners adapted to cleaning of brushes; Suction cleaners adapted to taking-up liquids
    • A47L7/0004Suction cleaners adapted to take up liquids, e.g. wet or dry vacuum cleaners
    • A47L7/0023Recovery tanks
    • A47L7/0028Security means, e.g. float valves or level switches for preventing overflow
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L9/00Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
    • A47L9/10Filters; Dust separators; Dust removal; Automatic exchange of filters
    • A47L9/12Dry filters
    • A47L9/127Dry filters tube- or sleeve-shaped
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L9/00Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
    • A47L9/28Installation of the electric equipment, e.g. adaptation or attachment to the suction cleaner; Controlling suction cleaners by electric means
    • A47L9/2805Parameters or conditions being sensed
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L9/00Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
    • A47L9/28Installation of the electric equipment, e.g. adaptation or attachment to the suction cleaner; Controlling suction cleaners by electric means
    • A47L9/2836Installation of the electric equipment, e.g. adaptation or attachment to the suction cleaner; Controlling suction cleaners by electric means characterised by the parts which are controlled
    • A47L9/2842Suction motors or blowers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D15/00Control, e.g. regulation, of pumps, pumping installations or systems
    • F04D15/02Stopping of pumps, or operating valves, on occurrence of unwanted conditions
    • F04D15/0209Stopping of pumps, or operating valves, on occurrence of unwanted conditions responsive to a condition of the working fluid
    • F04D15/0218Stopping of pumps, or operating valves, on occurrence of unwanted conditions responsive to a condition of the working fluid the condition being a liquid level or a lack of liquid supply

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)
  • Electric Vacuum Cleaner (AREA)
  • Cleaning In General (AREA)
  • Auxiliary Devices For Machine Tools (AREA)
  • Water Treatment By Electricity Or Magnetism (AREA)

Description

本発明は、丸鋸やジグソー等の木材切断用電動工具や、ハンマードリルや石材カッター等のコンクリートや石材への穴あけや切断、研磨等に用いられる電動工具の切削粉塵や研削粉塵を水と共に吸引して分離するための乾湿両用の集塵機に関するものである。   The present invention suctions cutting dust and grinding dust together with water for power tools for cutting wood such as circular saws and jigsaws, and power tools used for drilling, cutting and polishing in concrete and stone such as hammer drills and stone cutters. The present invention relates to a wet and dry dust collector for separation.

丸鋸やジグソー等の木材切断用電動工具や、ハンマードリルや石材カッター等のコンクリートや石材への穴あけや切断、研磨等に用いられる電動工具の切削粉塵や研削粉塵を集塵するための集塵機は、微細な粉塵と空気とを分離するための目の細かいフィルタを用いているが、フィルタが水に浸ると目詰まりしてその機能を失う。   Electric power tools for cutting wood such as circular saws and jigsaws, and dust collectors for collecting cutting dust and grinding dust from electric tools used for drilling, cutting, and polishing in concrete and stone such as hammer drills and stone cutters A fine filter for separating fine dust and air is used, but when the filter is immersed in water, it is clogged and loses its function.

一方、ハンマードリルや石材カッター等のコンクリートや石材への穴あけや切断、研磨等の作業では、切削粉塵の飛散防止や刃物の冷却のために切削箇所に水を滴下させたり、被切削材を水で洗浄することが行われる。このため、乾いた粉塵も水を含んだ粉塵も吸引する乾湿両用の集塵機では、フィルタが水に浸らないように、フィルタが水に浸る直前の位置に一対の電極を設けて電極間に電圧を印加し、水溶液の導電性により電流が流れることを利用し、電極間の電流が予め設定した値以上になったときに吸気装置を停止する水面検出機能を設けている。   On the other hand, in drilling, cutting, and polishing of concrete and stone such as hammer drills and stone cutters, water is dripped into the cutting area to prevent the scattering of cutting dust and the blade is cooled, or the workpiece is watered. It is performed by washing. For this reason, in a wet and dry dust collector that sucks dry dust and water-containing dust, a pair of electrodes is provided immediately before the filter is immersed in water so that the filter is not immersed in water. A water level detection function is provided to stop the intake device when the current between the electrodes becomes equal to or higher than a preset value by utilizing the fact that the current flows due to the conductivity of the aqueous solution.

上記水面検出機能を備えた集塵機においては、タンク内の底部に或る程度の水が溜まると、集塵機本体を動かしたときにタンク内の水が波打ち、電極間に短時間だけ電流が流れる現象が発生するため、1秒前後以上の時間に亘って電流が流れたときに吸気装置を停止し、一旦水位検出機能が動作すると、集塵機のON/OFFスイッチをOFFしない限り集塵機として動作しない構成が採用されている。   In a dust collector equipped with the above water level detection function, if a certain amount of water accumulates at the bottom of the tank, the water in the tank undulates when the dust collector body is moved, and a current flows for a short time between the electrodes. Therefore, once the current flows for more than 1 second, the intake system is stopped, and once the water level detection function is activated, it will not operate as a dust collector unless the dust collector ON / OFF switch is turned off. Has been.

ところで、特許文献1には、乾湿両用掃除機において、フロートスイッチの誤動作を防ぐために、有底筒状のフロートスイッチ装着体の先端部にフロートスイッチのスイッチ部を内設するとともに、フロートを昇降自在に外設する構成が提案されている。   By the way, in patent document 1, in order to prevent the malfunction of a float switch, in the wet and dry vacuum cleaner, while installing the switch part of a float switch in the front-end | tip part of a bottomed cylindrical float switch mounting body, a float can be raised / lowered freely An external configuration has been proposed.

又、特許文献2には、フィルタに目詰まりが生じた場合に除塵装置を自動で運転してフィルタの除塵を行う集塵機が提案されている。
特開平5−228076号公報 特開2007−245019号公報
Patent Document 2 proposes a dust collector that automatically operates a dust removing device to remove dust from a filter when the filter is clogged.
Japanese Patent Laid-Open No. 5-228076 JP 2007-245019 A

しかし、乾いた粉塵も水を含んだ粉塵も吸引する従来の乾湿両用の集塵機では、タンク内に水が許容量溜まったために水面検出機能が動作した後、ON/OFFスイッチをOFFしてONにすると、1秒前後の時間は吸気装置が運転状態になり、ON/OFFスイッチのOFFとONを繰り返すと吸気装置が運転され続けてタンク内に徐々に水を吸い込み、フィルタが水に浸ってしまうという問題があった。   However, in conventional dry / wet dust collectors that suck both dry dust and water-containing dust, an acceptable amount of water has accumulated in the tank, so the water level detection function is activated, and then the ON / OFF switch is turned OFF and turned ON. Then, the intake device is in an operating state for about 1 second, and when the ON / OFF switch is repeatedly turned OFF and ON, the intake device continues to operate and gradually sucks water into the tank, so that the filter is immersed in water. There was a problem.

又、タンク内に水が許容量溜まったために吸気装置が停止したとき、使用者は、何が原因で吸気装置が停止したかが分からない場合があった。   In addition, when the intake device is stopped because an allowable amount of water has accumulated in the tank, the user may not know what caused the intake device to stop.

本発明は上記問題に鑑みてなされたもので、その目的とする処は、タンクに水が許容量溜まった後はON/OFFスイッチをOFFにしてONにしても吸気装置が運転状態になることがなく、吸気装置が運転され続けたためにタンク内に徐々に水が吸い込まれてフィルタが水に浸ってしまうという不具合を解消することができる集塵機を提供することにある。   The present invention has been made in view of the above problems, and the objective of the present invention is that after an allowable amount of water has accumulated in the tank, the intake device is in an operating state even if the ON / OFF switch is turned OFF and turned ON. Therefore, an object of the present invention is to provide a dust collector capable of solving the problem that water is gradually sucked into a tank and a filter is immersed in water because the intake device is continuously operated.

上記目的を達成するため、請求項1記載の発明は、
粉塵を吸引する吸気装置と、
該吸気装置によって吸込口から吸引される塵埃を収納するタンクと、
該タンク内の水位を検出する水面検出手段と、
前記吸気装置の運転・停止を指示するON/OFFスイッチとを有し、
前記タンク内の水位が予め定めた閾値を超えたときに、運転状態にある前記吸気装置を停止状態にする集塵機において、
前記タンク内の水位が予め定めた閾値を超えた状態で、前記ON/OFFスイッチをON状態としたとき、前記吸気装置が運転状態とならないようにする制御手段を設けたことを特徴とする。
In order to achieve the above object, the invention according to claim 1
An air intake device for sucking dust,
A tank for storing dust sucked from the suction port by the suction device;
Water level detecting means for detecting the water level in the tank;
An ON / OFF switch for instructing operation / stop of the intake device;
When the water level in the tank exceeds a predetermined threshold, in the dust collector for stopping the intake device in the operating state,
Control means is provided to prevent the intake device from being in an operating state when the ON / OFF switch is turned on while the water level in the tank exceeds a predetermined threshold value.

また、本発明は、前記ON/OFFスイッチがON状態で、前記吸気装置が運転状態にあるとき、前記タンク内の水位が予め定めた閾値を越えた状態で一定時間経過後に前記吸気装置が停止状態となることを特徴とする。 Further, according to the present invention, when the ON / OFF switch is in an ON state and the intake device is in an operating state, the intake device is stopped after a certain period of time with the water level in the tank exceeding a predetermined threshold. It is characterized by becoming a state.

請求項記載の発明は、請求項1記載の発明において、前記水面検出手段を一対の電極で構成したことを特徴とする。 The invention according to claim 2 is characterized in that, in the invention according to claim 1 , the water surface detecting means is constituted by a pair of electrodes.

請求項記載の発明は、請求項2に記載の発明において、粉塵と空気を分離するフィルタ装置を前記タンク内に設け、前記一対の電極を前記フィルタ装置よりも下方に設けたことを特徴とする。 The invention according to claim 3 is the invention according to claim 2, wherein a filter device for separating dust and air is provided in the tank, and the pair of electrodes are provided below the filter device. To do.

請求項記載の発明は、請求項1〜の何れかに記載の発明において、前記吸気装置の運転・停止を指示するON/OFFスイッチと、該ON/OFFスイッチがON状態のときに前記吸気装置を運転状態とする手段を備えた制御回路とを設け、前記制御手段を前記制御回路で構成したことを特徴とする。
The invention according to claim 4 is the invention according to any one of claims 1 to 3 , wherein the ON / OFF switch for instructing operation / stop of the intake device and the ON / OFF switch are in the ON state. And a control circuit having means for bringing the intake device into operation, and the control means is constituted by the control circuit.

請求項記載の発明は、請求項1〜の何れかに記載の発明において、前記タンク内の水位が予め定めた閾値を超えたときに警告を発する警告手段を設けたことを特徴とする。 The invention according to claim 5 is characterized in that, in the invention according to any one of claims 1 to 4 , warning means for issuing a warning when the water level in the tank exceeds a predetermined threshold value is provided. .

請求項記載の発明は、
粉塵を吸引する吸気装置と、
該吸気装置によって吸込口から吸引される塵埃を収納するタンクと、
該タンク内の水位を検出する水面検出手段と、
該水面検出手段の検出信号による前記吸気装置の運転の可否を判断する可否判断手段を有する集塵機において、
前記吸気装置が運転状態のときと、該吸気装置が停止状態のときで、異なる可否判断手段を設けたことを特徴とする。
The invention described in claim 6
An air intake device for sucking dust,
A tank for storing dust sucked from the suction port by the suction device;
Water level detecting means for detecting the water level in the tank;
In the dust collector having the possibility determination means for determining whether or not the intake device can be operated based on the detection signal of the water surface detection means,
Different availability determining means are provided when the intake device is in an operating state and when the intake device is in a stopped state.

請求項1記載の発明によれば、予め定めた閾値以上の水位までタンク内に水か溜まることを防ぐことができ、吸気装置が運転され続けたためにタンク内に徐々に水が吸い込まれてフィルタが水に浸ってしまうという不具合が解消される。   According to the first aspect of the present invention, it is possible to prevent water from being accumulated in the tank up to a water level equal to or higher than a predetermined threshold value, and since the intake device has been continuously operated, water is gradually sucked into the tank and the filter. The problem of water soaking in water is eliminated.

また、本発明の別の特徴によれば、吸気装置が停止するまでに一定時間を設けたため、タンク内の水位が瞬間的に閾値を超えてしまった場合の誤作動を防ぐことができる。 In addition, according to another feature of the present invention , since a certain time is provided until the intake device stops, it is possible to prevent malfunction when the water level in the tank instantaneously exceeds the threshold value.

請求項2に記載の発明によれば、フロート式等の機械的な方式に対してゴミ等による誤作動を抑制することができる。 According to the second aspect of the present invention, malfunction due to dust or the like can be suppressed compared to a mechanical system such as a float system.

請求項3に記載の発明によれば、フィルタが水に濡れるのを防ぐことができる。 According to invention of Claim 3, it can prevent that a filter gets wet with water.

請求項4に記載の発明によれば、機械的な制御手段を設けなくて済み、装置をコンパクトに構成することができる。 According to the fourth aspect of the present invention, it is not necessary to provide mechanical control means, and the apparatus can be configured compactly.

請求項5に記載の発明によれば、吸気装置が停止した原因がタンク内に水が許容量溜まったことであることを使用者に知らせることができる。 According to the fifth aspect of the present invention, the user can be informed that the cause of the stop of the intake device is that an allowable amount of water has accumulated in the tank.

請求項6に記載の発明によれば、水面検出手段の検出結果に応じて吸気装置の運転の可否を適正に判断することができる。 According to the sixth aspect of the present invention, it is possible to appropriately determine whether or not the intake device can be operated according to the detection result of the water surface detection means.

以下に本発明の実施の形態を添付図面に基づいて説明する。   Embodiments of the present invention will be described below with reference to the accompanying drawings.

図1は本発明に係る集塵機の側断面図、図2は同集塵機の制御装置の構成を示すブロック図である。   FIG. 1 is a side sectional view of a dust collector according to the present invention, and FIG. 2 is a block diagram showing a configuration of a control device of the dust collector.

図1に示すように、集塵機1は、塵埃を収納するための円筒状のタンク2を備えており、このタンク2の側部には吸込口3が開口し、タンク2の上側開口部には、メインモータベース4と一体のメインモータカバー5及びヘッドカバー6がクランプされており、メインモータベース4とメインモータカバー5の間には吸気装置7が内蔵されている。   As shown in FIG. 1, the dust collector 1 includes a cylindrical tank 2 for storing dust. A suction port 3 is opened on a side of the tank 2, and an upper opening of the tank 2 is opened. A main motor cover 5 and a head cover 6 integral with the main motor base 4 are clamped, and an intake device 7 is built in between the main motor base 4 and the main motor cover 5.

上記吸気装置7は、吸込ファン8と、該吸込ファン8を回転駆動するメインモータ9で構成されており、メインモータベース4の下部に設けられた吸気口4aから吸い込まれた空気を排気口4bに排気する排気経路をメインモータベース4とメインモータカバー5及びヘッドカバー6で構成している。   The intake device 7 is composed of a suction fan 8 and a main motor 9 that rotationally drives the suction fan 8, and air sucked from an intake port 4a provided in the lower portion of the main motor base 4 is exhausted to an exhaust port 4b. An exhaust path for exhausting the air is constituted by a main motor base 4, a main motor cover 5 and a head cover 6.

前記メインモータカバー5の吸込口3の上に位置する部分には、操作パネル15と制御回路14及び絶縁トランス23が設置されている。そして、図2に示すように、制御回路14の水面検出回路28の入力である一対のリード線は、メインモータベース4を貫通してメインモータベース4の下部に設けられた一対の接触子25a,25bに接続されている。   An operation panel 15, a control circuit 14, and an insulating transformer 23 are installed on a portion of the main motor cover 5 located on the suction port 3. As shown in FIG. 2, a pair of lead wires that are inputs to the water surface detection circuit 28 of the control circuit 14 pass through the main motor base 4 and a pair of contacts 25 a provided at the lower portion of the main motor base 4. , 25b.

一方、図1に示すように、タンク2の上側開口部とメインモータベース4の間には、フィルタハウジング11が挟み込まれ固定されており、該フィルタハウジング11には、塵埃を排除して空気だけを通過させるフィルタ13と、該フィルタ13が内部の負圧で潰れないように保持するフィルタカバー12が取り付けられ、これらのフィルタ13とフィルタカバー12はフィルタ装置10を構成している。   On the other hand, as shown in FIG. 1, a filter housing 11 is sandwiched and fixed between the upper opening of the tank 2 and the main motor base 4. And a filter cover 12 that holds the filter 13 so as not to be crushed by the internal negative pressure. The filter 13 and the filter cover 12 constitute a filter device 10.

そして、上記フィルタ13の下方に先端が位置する一対の電極27a,27bは、図2に示すように、フィルタハウジング11を貫通して該フィルタハウジング11のメインモータベース4側に設けられた一対の接触子26a,26bに接続されている。   A pair of electrodes 27a and 27b whose tips are located below the filter 13 pass through the filter housing 11 and are provided on the main motor base 4 side of the filter housing 11 as shown in FIG. It is connected to the contacts 26a and 26b.

メインモータベース4の下部に設けられた一対の接触子25a,25bとフィルタハウジング11のメインモータベース4側に設けられた一対の接触子26a,26bは、対向して接触しており、前記一対の電極27a,27bと制御回路14の水面検出回路28の入力とを接続している。   A pair of contacts 25a, 25b provided at the lower part of the main motor base 4 and a pair of contacts 26a, 26b provided on the main motor base 4 side of the filter housing 11 are in contact with each other, and the pair of contacts The electrodes 27a and 27b are connected to the input of the water surface detection circuit 28 of the control circuit 14.

ここで、水面検出回路28の一例を図3に示す。   An example of the water surface detection circuit 28 is shown in FIG.

図3において、IC1はコンパレータ、R1,R2,R3,R4,R5,R6,R7は抵抗器、C1,C2,C3はコンデンサである。   In FIG. 3, IC1 is a comparator, R1, R2, R3, R4, R5, R6, and R7 are resistors, and C1, C2, and C3 are capacitors.

コンパレータIC1の電源端子には、DC電源24から+5Vが供給されている。ここで、コンデンサC2は電源ノイズ防止用である。DC電源24から抵抗器R1とメインモータベース4の下部に設けられた一方の接触子25a及びフィルタハウジング11のメインモータベース4側に設けられた一方の接触子26aを介して一方の電極27aにDC電源24から+5Vの電圧が供給され、他方の電極27bからフィルタハウジング11のメインモータベース4側に設けられた他方の接触子26bとメインモータベース4の下部に設けられた他方の接触子25b及び抵抗器R2を介してDC電源24のグランドに接続されている。   + 5V is supplied from the DC power supply 24 to the power supply terminal of the comparator IC1. Here, the capacitor C2 is for power supply noise prevention. From the DC power source 24 to one electrode 27a via the resistor R1 and one contact 25a provided on the lower side of the main motor base 4 and one contact 26a provided on the main motor base 4 side of the filter housing 11. A voltage of +5 V is supplied from the DC power source 24, and the other contact 26b provided on the main motor base 4 side of the filter housing 11 from the other electrode 27b and the other contact 25b provided on the lower portion of the main motor base 4. And connected to the ground of the DC power supply 24 via the resistor R2.

電極27a,27b間を流れる電流は、
(5V−(抵抗器R1の抵抗値)×(電極間を流れる電流の値))
なる式によって表される電圧に変換されてコンパレータIC1の+入力に入力される。ここで、抵抗器R3とコンデンサC1はノイズ防止用である。
The current flowing between the electrodes 27a and 27b is
(5V− (resistance value of resistor R1) × (value of current flowing between electrodes))
Is converted to a voltage expressed by the following formula and input to the + input of the comparator IC1. Here, the resistor R3 and the capacitor C1 are for noise prevention.

一方、コンパレータIC1の−入力には、DC電源24から供給された+5Vを抵抗器R4とR5で分圧して入力されている。コンパレータIC1の出力は、マイクロコンピュータ22のデジタル入力ポートP02に入力される。抵抗器R6は、コンパレータIC1の出力電圧を与えるための抵抗器であり、抵抗器R7とコンデンサC3はノイズ防止用である。   On the other hand, + 5V supplied from the DC power source 24 is divided by resistors R4 and R5 and input to the negative input of the comparator IC1. The output of the comparator IC1 is input to the digital input port P02 of the microcomputer 22. The resistor R6 is a resistor for giving the output voltage of the comparator IC1, and the resistor R7 and the capacitor C3 are for noise prevention.

電極27a,27bが水に浸されていないときは、電極27aと27bの間は空気やプラスチック等の絶縁体によって絶縁されているため、電極27aと27bの間には電流は殆ど流れず、コンパレータIC1の+入力に約+5Vが入力される。このとき、コンパレータIC1の出力は+5Vである。   When the electrodes 27a and 27b are not immersed in water, the electrodes 27a and 27b are insulated from each other by an insulator such as air or plastic, so that almost no current flows between the electrodes 27a and 27b. About + 5V is input to the + input of IC1. At this time, the output of the comparator IC1 is + 5V.

双方の電極27a,27bが水に浸されると、水溶液の導電性によって電極27aと27bの間に電流が流れ、
(5V−(抵抗器R1の抵抗値)×(電極間を流れる電流の値))
なる式によって表される値に変換された電圧がコンパレータIC1の+入力に入力される。このため、電極27aと27bの間に流れる電流が大きいと、コンパレータIC1の+入力に入力される電圧は低くなる。そして、コンパレータIC1の+入力に入力される電圧が、DC電源24から供給された+5Vを抵抗器R4とR5で分圧して入力されているコンパレータIC1の−入力より低くなると、コンパレータIC1の出力は0Vになる。電極27aと27bの間に流れる電流は、電極27aと27bの間を短絡状態にしたときで10μA程度である。
When both electrodes 27a and 27b are immersed in water, current flows between the electrodes 27a and 27b due to the conductivity of the aqueous solution,
(5V− (resistance value of resistor R1) × (value of current flowing between electrodes))
A voltage converted into a value represented by the following expression is input to the + input of the comparator IC1. For this reason, when the current flowing between the electrodes 27a and 27b is large, the voltage input to the + input of the comparator IC1 becomes low. When the voltage input to the + input of the comparator IC1 becomes lower than the −input of the comparator IC1 input by dividing + 5V supplied from the DC power supply 24 by the resistors R4 and R5, the output of the comparator IC1 is It becomes 0V. The current flowing between the electrodes 27a and 27b is about 10 μA when the electrodes 27a and 27b are short-circuited.

コンパレータIC1の出力は0Vになる電極が水に浸ったかどうかの閾値は、電極27aと27bの間に流れる電流が3.3μA程度より大きいときになるように抵抗器R4とR5の抵抗値が設定されている。これは電極27a,27b間の等価抵抗値が1MΩ程度に相当する。普通の水道水の電気抵抗率が約0.004〜0.015×106
Ω・cm程度であるため、十分余裕をもった値となっている。尚、水面検出回路28にはチップ抵抗器やチップコンデンサが使用されている。
The resistance value of the resistors R4 and R5 is set so that the threshold value of whether or not the electrode at which the output of the comparator IC1 becomes 0V is immersed in water is when the current flowing between the electrodes 27a and 27b is larger than about 3.3 μA. Has been. This corresponds to an equivalent resistance value between the electrodes 27a and 27b of about 1 MΩ. The electrical resistivity of ordinary tap water is about 0.004 to 0.015 × 106
Since it is about Ω · cm, the value has a sufficient margin. Note that a chip resistor or a chip capacitor is used for the water surface detection circuit 28.

図2に示すように、制御回路14の水面検出回路28の入力には、入力間にコンデンサ33とプラス側電極からの入力とプラス電源との間にコンデンサ34及びマイナス電極からの入力とマイナス電源の間にコンデンサ35が接続されている。   As shown in FIG. 2, the input of the water surface detection circuit 28 of the control circuit 14 includes an input from the capacitor 34 and the negative electrode between the input from the capacitor 33 and the positive electrode and the positive power source, and a negative power source between the inputs. A capacitor 35 is connected between the two.

前記水面検出用電極27a,27bはフィルタ装置10から露出しているため、作業者がタンク2からメインモータベース4に取り付けられている吸塵装置7等とフィルタ装置10を取り出してタンク2内の粉塵を廃棄する作業やフィルタ13の清掃を行うときに水面検出用電極27a,27bに触る場合がある。このとき、人体に帯電していた静電気が水面検出用電極27a,27bに放電される。   Since the water surface detection electrodes 27 a and 27 b are exposed from the filter device 10, an operator takes out the dust suction device 7 attached to the main motor base 4 and the filter device 10 from the tank 2 and removes dust in the tank 2. The water surface detection electrodes 27a and 27b may be touched when the filter is discarded or when the filter 13 is cleaned. At this time, static electricity charged on the human body is discharged to the water surface detection electrodes 27a and 27b.

通常、乾いた粉塵による帯電防止のため、タンク2や吸込口3、ホース等には導電性の材料が採用され、アースに接続されている。このため、作業者に帯電していた静電気がフィルタ装置10をタンク2から取り出す作業の際に作業者が水面検出用電極27a,27bに触ったときに放電される場合がある。静電気放電は瞬時に大きなエネルギーで放電し、数kVの放電が生じる場合もある。   Usually, in order to prevent electrification due to dry dust, a conductive material is adopted for the tank 2, the suction port 3, the hose, and the like and connected to the ground. For this reason, the static electricity charged to the operator may be discharged when the operator touches the water surface detection electrodes 27a and 27b during the operation of taking out the filter device 10 from the tank 2. The electrostatic discharge is instantaneously discharged with large energy, and a discharge of several kV may occur.

水面検出用電極27a,27bに静電気が放電されると、静電気によって生じたパルス状の電流は、例えば、水面検出用電極27aに静電気が放電されると、コンデンサ34を介してプラス電源へ流れ、一方、コンデンサ33及びコンデンサ35を介してマイナス電源へ流れる。このため、水面検出回路28へのパルス状電流の流入は僅かなものになり、水面検出回路28は、静電気放電によって故障することはなくなる。   When static electricity is discharged to the water surface detection electrodes 27a and 27b, for example, when the static electricity is discharged to the water surface detection electrode 27a, the pulsed current generated by the static electricity flows to the positive power source via the capacitor 34, On the other hand, it flows to the negative power source via the capacitor 33 and the capacitor 35. For this reason, the inflow of the pulsed current to the water surface detection circuit 28 becomes slight, and the water surface detection circuit 28 does not break down due to electrostatic discharge.

水面検出回路28の入力に3つのコンデンサ33,34,35が無いときには、水面検出用電極27a,27bに静電気が放電されると、静電気によって生じたパルス状の電流は、抵抗器R1、抵抗器R2、コンパレータIC1を介してDC電源24に流れる経路を辿ることになる。このため、チップ抵抗器が用いられ、高抵抗である抵抗器R1或は抵抗器R2は、静電気放電のマイグレーションにより劣化し、その抵抗値が変化して水位検出の機能を損なう場合もある。又、コンパレータIC1が故障する場合もある。   When there are no three capacitors 33, 34, 35 at the input of the water surface detection circuit 28, when static electricity is discharged to the water surface detection electrodes 27a, 27b, the pulsed current generated by the static electricity is generated by the resistor R1, the resistor The path that flows to the DC power source 24 via R2 and the comparator IC1 is traced. For this reason, a chip resistor is used, and the resistor R1 or the resistor R2, which is a high resistance, deteriorates due to migration of electrostatic discharge, and the resistance value may change to impair the water level detection function. Further, the comparator IC1 may fail.

制御回路14は、電源プラグ16から電源の供給を受け、メインモータ9及び該メインモータ9の運転を駆動するメインモータ駆動回路19及び絶縁トランス23に接続されている。絶縁トランス23の2次側にはDC電源24が接続されており、該DC電源24から電源の供給を受ける制御回路14は外部電源から絶縁されている。尚、図示しないが、メインモータ駆動回路19の電力制御素子は、フォトトライアック或はフォトカプラと呼ばれる光絶縁カプラによって電気的絶縁されている。   The control circuit 14 is supplied with power from the power plug 16 and is connected to the main motor 9, the main motor drive circuit 19 that drives the operation of the main motor 9, and the insulation transformer 23. A DC power supply 24 is connected to the secondary side of the insulating transformer 23, and the control circuit 14 that receives power supply from the DC power supply 24 is insulated from the external power supply. Although not shown, the power control element of the main motor drive circuit 19 is electrically insulated by an optical insulating coupler called a phototriac or photocoupler.

水面検出用の一対の電極27a,27bは、メインモータベース4の下部に設けられた一対の接触子25a,25bとフィルタハウジング11のメインモータベース4側に設けた一対の接触子26a,26bを介して水面検出回路28に接続されている。   The pair of electrodes 27 a and 27 b for detecting the water surface includes a pair of contacts 25 a and 25 b provided at the lower portion of the main motor base 4 and a pair of contacts 26 a and 26 b provided on the main motor base 4 side of the filter housing 11. To the water surface detection circuit 28.

コンセント32は操作パネル15に取り付けられており、該コンセント32に流れる電流は、電流検出器30とコンセント電流検出回路31によってマイクロコンピュータ22のアナログ入力ポートAin1に接続されている。そして、操作パネル15に取り付けられたコンセント32に電動工具を接続し、該コンセント32から電動工具に電源を供給して該電動工具を運転すると、マイクロコンピュータ22が電動工具を運転したことを感知して集塵機1が自動的に運転状態になり、該電動工具を停止させると、集塵機1を自動的に数秒間運転状態にした後に停止させる連動運転モード機能と、集塵機1の運転状態と停止状態を操作スイッチで切り替えて床掃除を行う単動運転モード機能を持たせている。尚、連動運転モードと単動運転モードの切り替えは単/連動切替スイッチ29によって行われる。   The outlet 32 is attached to the operation panel 15, and the current flowing through the outlet 32 is connected to the analog input port Ain 1 of the microcomputer 22 by the current detector 30 and the outlet current detection circuit 31. When the electric tool is connected to the outlet 32 attached to the operation panel 15 and the electric tool is operated by supplying power from the outlet 32, the microcomputer 22 senses that the electric tool has been operated. When the dust collector 1 automatically enters the operating state and the power tool is stopped, the operation mode function of the interlocking operation mode for stopping the dust collector 1 after automatically putting it in the operating state for several seconds, It has a single-action operation mode function that uses an operation switch to clean the floor. Note that switching between the linked operation mode and the single-acting operation mode is performed by a single / linked switching switch 29.

警告灯20は、警告灯駆動回路21によって点灯と消灯或は点滅とマイクロコンピュータ22の出力ポートD1の信号で制御され、電極27a,27b間に流れる電流が予め定めた閾値を超えたときに警告を発する。   The warning lamp 20 is controlled by the warning lamp drive circuit 21 to be turned on / off or blinking and a signal from the output port D1 of the microcomputer 22 to warn when the current flowing between the electrodes 27a and 27b exceeds a predetermined threshold. To emit.

次に、本発明に係る集塵機1の制御動作を図4及び図5に示すフローチャートに基づいて説明する。   Next, the control operation of the dust collector 1 according to the present invention will be described based on the flowcharts shown in FIGS.

電源プラグ16を電源に接続して制御回路14に電源が供給され、マイクロコンピュータ22が動作状態になると、図4に示すように、イニシャライズ処理100がなされ、レジスタやRAM、入出力ポート等が初期状態になる。   When power is supplied to the control circuit 14 by connecting the power plug 16 to the power source and the microcomputer 22 is in an operating state, initialization processing 100 is performed as shown in FIG. 4, and registers, RAM, input / output ports, etc. are initialized. It becomes a state.

次に、Aから始まる指示待ち入力スキャン110の処理に入る。   Next, the process waits for an instruction waiting input scan 110 starting from A.

指示待ち入力スキャン110の処理では、ON/OFFスイッチ17、水面検出回路28、単/連動切替スイッチ29、コンセント電流検出回路31の状態をスキャンしている。そして、ON/OFFスイッチ17がONで、且つ、水面検出回路28からの入力が水位検出閾値より小さく、且つ、単/連動切替スイッチ29がONのとき、Bから始まる単動動作処理に移行し、ON/OFFスイッチ17がONで、且つ、水面検出回路28からの入力が水位検出閾値より小さく、且つ、単/連動切替スイッチ29がOFFでコンセント電流が閾値より大きいとき、Cから始まる連動動作処理に移行し、ON/OFFスイッチ17がONで、且つ、水面検出回路28からの入力が1秒を超えて水位検出閾値より大きいときには、Dから始まる水位検出処理のD1に移行する。尚、図2において、18はON/OFFスイッチ検出開路である。   In the processing of the instruction waiting input scan 110, the states of the ON / OFF switch 17, the water surface detection circuit 28, the single / linkage changeover switch 29, and the outlet current detection circuit 31 are scanned. Then, when the ON / OFF switch 17 is ON, the input from the water surface detection circuit 28 is smaller than the water level detection threshold value, and the single / interlocking switch 29 is ON, the process proceeds to single action operation starting from B. When the ON / OFF switch 17 is ON, the input from the water surface detection circuit 28 is smaller than the water level detection threshold value, and the single / linkage changeover switch 29 is OFF and the outlet current is larger than the threshold value, the linked operation starting from C When the ON / OFF switch 17 is ON and the input from the water surface detection circuit 28 exceeds the water level detection threshold for more than 1 second, the process proceeds to D1 of the water level detection process starting from D. In FIG. 2, reference numeral 18 denotes an ON / OFF switch detection open circuit.

Bから始まる単動動作処理では、メインモータONの処理121を行い、B1から始まる単動入力スキャン120の処理に入る。   In the single action operation process starting from B, the main motor ON process 121 is performed, and the process of the single action input scan 120 starting from B1 is entered.

単動入力スキャン120の処理では、ON/OFFスイッチ17、水面検出回路28、単/連動切替スイッチ29及びコンセント電流検出回路31の状態をスキャンしている。そして、ON/OFFスイッチ17がOFFのとき、及び、ON/OFFスイッチ17がONで、且つ、水面検出回路28からの入力が水位検出閾値より小さく、且つ、単/連動切替スイッチ29がOFFでコンセント電流が閾値より小さいときには、メインモータOFFの処理126を行い、Aから始まる指示待ち入力スキャン110の処理に移行し、ON/OFFスイッチ17がONで、且つ、水面検出回路28からの入力が水位検出閾値より小さく、且つ、単/連動切替スイッチ29がOFFでコンセント電流が閾値より大きいときには、Cから始まる連動動作処理C1に推移し、ON/OFFスイッチ17がONで、且つ、水面検出回路28からの入力が1秒を超えて水位検出閾値より大きいときには、Dから始まる水位検出処理に移行する。   In the processing of the single-action input scan 120, the states of the ON / OFF switch 17, the water surface detection circuit 28, the single / interlocking switch 29, and the outlet current detection circuit 31 are scanned. When the ON / OFF switch 17 is OFF, the ON / OFF switch 17 is ON, the input from the water surface detection circuit 28 is smaller than the water level detection threshold, and the single / interlocking switch 29 is OFF. When the outlet current is smaller than the threshold value, the main motor OFF process 126 is performed, the process shifts to the instruction wait input scan 110 starting from A, the ON / OFF switch 17 is ON, and the input from the water surface detection circuit 28 is received. When it is smaller than the water level detection threshold value and the single / interlocking switch 29 is OFF and the outlet current is larger than the threshold value, the process proceeds to the interlocking operation process C1 starting from C, the ON / OFF switch 17 is ON, and the water surface detection circuit When the input from 28 exceeds the water level detection threshold for more than 1 second, the water level detection process starting from D is performed. Row.

Cから始まる連動動作処理では、メインモータONの処理131を行い、C1から始まる連動入力スキャン130の処理に入る。   In the linked operation process starting from C, the main motor ON process 131 is performed, and the linked input scan process starting from C1 is entered.

図5に示す連動入力スキャン130の処理では、ON/OFFスイッチ17、水面検出回路28、単/連動切替スイッチ29及びコンセント電流検出回路31の状態をスキャンしている。そして、ON/OFFスイッチ17がOFFのとき、メインモータOFFの処理147を行い、Aから始まる指示待ち入力スキャン110の処理に移行し、ON/OFFスイッチ17がONで、且つ、水面検出回路28からの入力が水位検出閾値より小さく、且つ、単/連動切替スイッチ29がONのとき、Bから始まる単動動作処理B1に移行し、ON/OFFスイッチ17がONで、且つ、水面検出回路28からの入力が水位検出閾値より小さく、且つ、単/連動切替スイッチ29がOFFでコンセント電流が閾値より小さいときには、5秒タイマONの処理141を行い、C2から始まる5秒運転入力スキャンの処理140に移行し、ON/OFFスイッチ17がONで、且つ、水面検出回路28からの入力が1秒を超えて水位検出閾値より大きいときには、Dから始まる水位検出処理に移行する。   In the process of the interlock input scan 130 shown in FIG. 5, the states of the ON / OFF switch 17, the water surface detection circuit 28, the single / interlock switch 29 and the outlet current detection circuit 31 are scanned. When the ON / OFF switch 17 is OFF, the main motor OFF process 147 is performed, and the process shifts to the instruction waiting input scan 110 process starting from A. The ON / OFF switch 17 is ON and the water surface detection circuit 28 is switched on. Is smaller than the water level detection threshold value and the single / interlock switch 29 is ON, the process proceeds to a single action operation B1 starting from B, the ON / OFF switch 17 is ON, and the water surface detection circuit 28 5 is smaller than the water level detection threshold value, and when the single / interlocking switch 29 is OFF and the outlet current is smaller than the threshold value, the 5-second timer ON process 141 is performed, and the 5-second operation input scan process 140 starting from C2 is performed. , The ON / OFF switch 17 is ON, and the input from the water surface detection circuit 28 exceeds 1 second, and the water level detection threshold When larger, the process proceeds to the water level detection process starting from D.

C2から始まる5秒運転入力スキャンの処理140では、5秒タイマのオーバーフローのチェックと、ON/OFFスイッチ17、水面検出回路28、単/連動切替スイッチ29及びコンセント電流検出回路31の状態をスキャンしている。そして、5秒タイマのオーバーフローが生じたとき、及び、ON/OFFスイッチ17がOFFのとき、メインモータOFFの処理147を行い、Aから始まる指示待ち入力スキャンの処理110に移行し、ON/OFFスイッチ17がONで、且つ、水面検出回路28からの入力が水位検出閾値より小さく、且つ、単/連動切替スイッチ29がONのときには、Bから始まる単動動作処理B1に移行し、ON/OFFスイッチ17がONで、且つ、水面検出回路28からの入力が水位検出閾値より小さく、且つ、単/連動切替スイッチ29がOFFでコンセント電流が閾値より大きいときには、Cから始まる連動動作処理C1に移行し、ON/OFFスイッチ17がONで、且つ、水面検出回路28からの入力が1秒を超えて水位検出閾値より大きいときには、Dから始まる水位検出処理に移行する。   In the 5-second operation input scan process 140 starting from C2, the 5-second timer overflow is checked, and the states of the ON / OFF switch 17, the water surface detection circuit 28, the single / interlock switch 29 and the outlet current detection circuit 31 are scanned. ing. When an overflow of the 5-second timer occurs and when the ON / OFF switch 17 is OFF, the main motor OFF process 147 is performed, and the process shifts to the instruction wait input scan process 110 starting from A. When the switch 17 is ON, the input from the water surface detection circuit 28 is smaller than the water level detection threshold value, and the single / interlocking switch 29 is ON, the process proceeds to a single action operation process B1 starting from B, and ON / OFF When the switch 17 is ON, the input from the water surface detection circuit 28 is smaller than the water level detection threshold value, and the single / linkage changeover switch 29 is OFF and the outlet current is larger than the threshold value, the process proceeds to the linked operation process C1 starting from C. When the ON / OFF switch 17 is ON and the input from the water surface detection circuit 28 exceeds 1 second, the water level detection threshold Ri when large, moves to the water level detection process starting from D.

図4に示すDから始まる水位検出処理では、メインモータOFFの処理151を行い、D1を経て、警告灯点灯の処理152を行い、水位検出キースキャン処理150に入る。   In the water level detection process starting from D shown in FIG. 4, the main motor OFF process 151 is performed, and after D1, the warning lamp lighting process 152 is performed, and the water level detection key scan process 150 is entered.

水位検出キースキャン処理150では、ON/OFFスイッチ17がOFFになるまでループを繰り返す。このため、水位検出電極27a,27bを流れる電流が1秒を超えて水位検出閾値より大きい状態になった後は、ON/OFFスイッチ17を一旦OFFにしないと集塵機1を運転状態にはできない。   In the water level detection key scan processing 150, the loop is repeated until the ON / OFF switch 17 is turned OFF. For this reason, after the current flowing through the water level detection electrodes 27a, 27b exceeds the water level detection threshold for more than 1 second, the dust collector 1 cannot be put into operation unless the ON / OFF switch 17 is once turned OFF.

ON/OFFスイッチ17がOFFになると、警告灯消灯の処理154を行い、Aから始まる指示待ち入力スキャン処理110に移行する。   When the ON / OFF switch 17 is turned OFF, a warning lamp extinguishing process 154 is performed, and the process shifts to an instruction waiting input scan process 110 starting from A.

以上のように、タンク2に溜まった水の量が許容量より少なく、一対の水位検出電極27a,27b間を流れる電流が1秒を超えて水位検出閾値より大きい状態にならないときには、電源プラグ16を電源に接続し、ON/OFFスイッチ17をONし、単/連動切替スイッチ29もONにしたとき、メインモータ9がONとなって集塵機1は運転状態になる。そして、ON/OFFスイッチ17をOFFするか、又は単/連動切替スイッチ29をOFFにしたとき、メインモータ9がOFFとなって集塵機1は停止状態になる単動運転モードになる。   As described above, when the amount of water accumulated in the tank 2 is less than the allowable amount and the current flowing between the pair of water level detection electrodes 27a and 27b does not exceed the water level detection threshold for more than 1 second, the power plug 16 Is connected to the power source, the ON / OFF switch 17 is turned ON, and the single / interlocking switch 29 is also turned ON, the main motor 9 is turned ON and the dust collector 1 is in an operating state. When the ON / OFF switch 17 is turned off or the single / linkage switch 29 is turned off, the main motor 9 is turned off and the dust collector 1 enters a single-action operation mode in which it is stopped.

一方、ON/OFFスイッチ17をONし、単/連動切替スイッチ29はOFFで、コンセント32に接続した電動工具を運転したとき、メインモータ9がONとなって集塵機1は運転状態になる。そして、コンセント32に接続した電動工具の運転を停止させると、集塵機1は5秒程度運転された後に停止する連動運転モードとなる。   On the other hand, when the ON / OFF switch 17 is turned ON, the single / linkage changeover switch 29 is OFF, and the electric tool connected to the outlet 32 is operated, the main motor 9 is turned ON and the dust collector 1 is in an operating state. Then, when the operation of the electric power tool connected to the outlet 32 is stopped, the dust collector 1 enters an interlocked operation mode in which the dust collector 1 is stopped after being operated for about 5 seconds.

単動運転モード及び連動運転モードの双方の運転モードにおいて、メインモータ9がONであって吸気装置7が運転状態のとき、タンクに水が溜まり、水位検出電極27a,27bを流れる電流が1秒を超えて水位検出閾値より大きい状態になったときには、メインモータ9がOFFとなって吸気装置7は停止状態になる。このときは、警告灯20が点灯し、ON/OFFスイッチ17を一旦OFFにしないと集塵機1を運転状態にはできない。   In both the single-acting operation mode and the linked operation mode, when the main motor 9 is ON and the intake device 7 is in an operating state, water accumulates in the tank and the current flowing through the water level detection electrodes 27a and 27b is 1 second. When exceeding the water level detection threshold, the main motor 9 is turned off and the intake device 7 is stopped. At this time, the warning light 20 is turned on, and the dust collector 1 cannot be put into an operating state unless the ON / OFF switch 17 is once turned OFF.

而して、ON/OFFスイッチ17がOFF状態で、Aから始まる指示待ち入力スキャン処理110を行っているときに既に水面検出電極27a,27bが水に浸っているときには、ON/OFFスイッチ17がONになると、ON/OFFスイッチ17がONであるか否かの判別処理111で水面検出回路28の出力が閾値より大きいか否かを判断し、閾値より大きいときは、処理113において水面検出回路28の出力が閾値より大きい時間が1秒を超えたかを判断し、1秒を超えていないときには、ON/OFFスイッチ17がONか否かの判別処理111に戻り、ループを繰り返す。   Thus, when the ON / OFF switch 17 is in the OFF state and the water surface detection electrodes 27a and 27b are already immersed in water when the instruction waiting input scan processing 110 starting from A is performed, the ON / OFF switch 17 is turned on. When ON, it is determined whether or not the output of the water surface detection circuit 28 is greater than a threshold value in the determination process 111 for determining whether or not the ON / OFF switch 17 is ON. It is determined whether the time when the output of 28 exceeds the threshold value exceeds 1 second. If it does not exceed 1 second, the process returns to the determination processing 111 for determining whether the ON / OFF switch 17 is ON, and the loop is repeated.

そして、水面検出回路28の出力が閾値より大きい時間が1秒を超えると、Dから始まる水位検出処理D1に移行し、警告灯点灯処理152で警告灯20を点灯し、水位検出キースキャン処理150に入り、ON/OFFスイッチ17がONか否かの判別処理153のループに入る。このため、既に水面検出電極27a,27bが水に浸っている状態でON/OFFスイッチ17をONにしても集塵機1が運転状態になることはない。   When the time when the output of the water surface detection circuit 28 exceeds the threshold exceeds 1 second, the process proceeds to the water level detection process D1 starting from D, the warning light 20 is turned on by the warning light lighting process 152, and the water level detection key scan process 150 is started. And a loop of a determination process 153 for determining whether the ON / OFF switch 17 is ON is entered. For this reason, even if the ON / OFF switch 17 is turned on while the water surface detection electrodes 27a and 27b are already immersed in water, the dust collector 1 does not enter the operating state.

以上のように、本実施の形態によれば、乾いた粉塵も水を含んだ粉塵も吸引することができる乾湿両用の集塵機1において、電極27a,27b間に流れる電流が予め定めた閾値を超えた状態でON/OFFスイッチ17を操作しても集塵機1が運転状態にならないようにしたため、タンク2に水が許容量溜まった後はON/OFFスイッチ17をOFFにしてONにしても吸気装置7が運転状態になることがなく、吸気装置7が運転され続けたためにタンク2内に徐々に水が吸い込まれてフィルタ13が水に浸ってしまうという不具合が解消される。   As described above, according to the present embodiment, the current flowing between the electrodes 27a and 27b exceeds a predetermined threshold in the wet and dry dust collector 1 capable of sucking both dry dust and water-containing dust. Even if the ON / OFF switch 17 is operated in such a state, the dust collector 1 is not put into an operating state. Therefore, after the permissible amount of water has accumulated in the tank 2, the ON / OFF switch 17 is turned OFF and turned ON. 7 does not enter the operating state, and since the intake device 7 is continuously operated, the problem that water is gradually sucked into the tank 2 and the filter 13 is immersed in water is solved.

又、本実施の形態では、電極27a,27b間に流れる電流が予め定めた閾値を超えたときには警告灯20が点灯されて警告が発せられるため、使用者は、吸気装置7が停止した原因がタンク2内に水が許容量溜まったことであることを知ることができる。   In the present embodiment, when the current flowing between the electrodes 27a and 27b exceeds a predetermined threshold value, the warning lamp 20 is turned on and a warning is issued. It can be known that an allowable amount of water has accumulated in the tank 2.

本発明に係る集塵機の側断面図である。It is side sectional drawing of the dust collector which concerns on this invention. 本発明に係る集塵機の制御装置の構成を示すブロック図である。It is a block diagram which shows the structure of the control apparatus of the dust collector which concerns on this invention. 本発明に係る集塵機の水位検出回路の一例を示す回路図である。It is a circuit diagram which shows an example of the water level detection circuit of the dust collector which concerns on this invention. 本発明に係る集塵機の制御動作を示すフローチャートである。It is a flowchart which shows control operation | movement of the dust collector which concerns on this invention. 本発明に係る集塵機の制御動作を示すフローチャートである。It is a flowchart which shows control operation | movement of the dust collector which concerns on this invention.

符号の説明Explanation of symbols

1 集塵機
2 タンク
3 吸込口
4 メインモータベース
4a メインモータベースの吸気口
4b メインモータベースの排気口
5 メインモータカバー
6 ヘッドカバー
7 吸気装置
8 吸込ファン
9 メインモータ
10 フィルタ装置
11 フィルタハウジング
12 フィルタカバー
13 フィルタ
14 制御回路
15 操作パネル
16 電源プラグ
17 ON/OFFスイッチ
18 ON/OFFスイッチ検出回路
19 メインモータ駆動回路
20 警告灯
21 警告灯駆動回路
22 マイクロコンピュータ
23 絶縁トランス
24 DC電源
25a,25b 接触子
26a,26b 接触子
27a,27b 電極
28 水面検出回路
29 単/連動切替スイッチ
30 電流検出器
31 コンセント電流検出回路
32 コンセント
33〜35 コンデンサ
C1〜C3 コンデンサ
IC1 コンパレータ
R1〜R7 抵抗器
DESCRIPTION OF SYMBOLS 1 Dust collector 2 Tank 3 Suction port 4 Main motor base 4a Main motor base intake port 4b Main motor base exhaust port 5 Main motor cover 6 Head cover 7 Intake device 8 Suction fan 9 Main motor 10 Filter device 11 Filter housing 12 Filter cover 13 Filter 14 Control circuit 15 Operation panel 16 Power plug 17 ON / OFF switch 18 ON / OFF switch detection circuit 19 Main motor drive circuit 20 Warning light 21 Warning light drive circuit 22 Microcomputer 23 Insulation transformer 24 DC power supply 25a, 25b Contact 26a , 26b Contactor 27a, 27b Electrode 28 Water surface detection circuit 29 Single / interlocking switch 30 Current detector 31 Outlet current detection circuit 32 Outlet 33-35 Capacitor C1- C3 Capacitor IC1 Comparator R1-R7 Resistor

Claims (6)

粉塵を吸引する吸気装置と、
該吸気装置によって吸込口から吸引される塵埃を収納するタンクと、
該タンク内の水位を検出する水面検出手段と、
前記吸気装置の運転・停止を指示するON/OFFスイッチとを有し、
前記タンク内の水位が予め定めた閾値を超えたときに、運転状態にある前記吸気装置を停止状態にする集塵機において、
前記ON/OFFスイッチがON状態で、前記吸気装置が運転状態にあるとき、前記タンク内の水位が予め定めた閾値を越えた状態で一定時間経過後に前記吸気装置が停止状態とし、前記タンク内の水位が予め定めた閾値を超えた状態で、前記ON/OFFスイッチをON状態としたとき、前記吸気装置が運転状態とならないようにする制御手段を設けたことを特徴とする集塵機。
An air intake device for sucking dust,
A tank for storing dust sucked from the suction port by the suction device;
Water level detecting means for detecting the water level in the tank;
An ON / OFF switch for instructing operation / stop of the intake device;
When the water level in the tank exceeds a predetermined threshold, in the dust collector for stopping the intake device in the operating state,
When the ON / OFF switch is in an ON state and the intake device is in an operating state, the intake device is in a stopped state after a certain period of time with the water level in the tank exceeding a predetermined threshold , A dust collector comprising control means for preventing the intake device from being in an operating state when the ON / OFF switch is turned on in a state where the water level exceeds a predetermined threshold .
前記水面検出手段を一対の電極で構成したことを特徴とする請求項1記載の集塵機。 The dust collector according to claim 1 , wherein the water surface detection means is constituted by a pair of electrodes. 粉塵と空気を分離するフィルタ装置を前記タンク内に設け、前記一対の電極を前記フィルタ装置よりも下方に設けたことを特徴とする請求項2に記載の集塵機。 The dust collector according to claim 2, wherein a filter device that separates dust and air is provided in the tank, and the pair of electrodes is provided below the filter device. 前記吸気装置の運転・停止を指示するON/OFFスイッチと、該ON/OFFスイッチがON状態のときに前記吸気装置を運転状態とする手段を備えた制御回路とを設け、前記制御手段を前記制御回路で構成したことを特徴とする請求項1〜の何れかに記載の集塵機。 An ON / OFF switch for instructing operation / stop of the intake device, and a control circuit including means for setting the intake device to an operating state when the ON / OFF switch is in an ON state, and dust collector according to any one of claims 1 to 3, characterized by being configured by the control circuit. 前記タンク内の水位が予め定めた閾値を超えたときに警告を発する警告手段を設けたことを特徴とする請求項1〜の何れかに記載の集塵機。 The dust collector according to any one of claims 1 to 4 , further comprising a warning unit that issues a warning when a water level in the tank exceeds a predetermined threshold value. 粉塵を吸引する吸気装置と、
該吸気装置によって吸込口から吸引される塵埃を収納するタンクと、
該タンク内の水位を検出する水面検出手段と、
該水面検出手段の検出信号による前記吸気装置の運転の可否を判断する可否判断手段を有する集塵機において、
前記吸気装置が運転状態のときと、該吸気装置が停止状態のときで、異なる可否判断手段を設けたことを特徴とする集塵機。
An air intake device for sucking dust,
A tank for storing dust sucked from the suction port by the suction device;
Water level detecting means for detecting the water level in the tank;
In the dust collector having the possibility determination means for determining whether or not the intake device can be operated based on the detection signal of the water surface detection means,
A dust collector comprising different availability determining means when the intake device is in an operating state and when the intake device is in a stopped state.
JP2008009693A 2008-01-18 2008-01-18 Dust collector Expired - Fee Related JP5056431B2 (en)

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JP5988849B2 (en) * 2012-11-30 2016-09-07 株式会社マキタ Dust collector
DE202013010567U1 (en) 2012-11-30 2013-12-06 Makita Corporation dust collectors
DE102014002185A1 (en) * 2014-02-14 2015-08-20 PROAIR GmbH Gerätebau Vacuum cleaner, in particular wet vacuum, and device for dissipating static charge, in particular for use in vacuum cleaners

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US4205237A (en) * 1977-12-16 1980-05-27 Nartron Corporation Liquid level sensor, pump system means and circuit means
DE8018091U1 (en) * 1980-07-05 1980-10-16 Rowenta-Werke Gmbh, 6050 Offenbach Wet-dry vacuum cleaner
JPH05228076A (en) * 1992-02-21 1993-09-07 Matsushita Electric Ind Co Ltd Dry/wet vacuum cleaner
US5918344A (en) * 1996-07-12 1999-07-06 Shop Vac Corporation Self-evacuating vacuum cleaner
GB2400544B (en) * 2000-08-25 2005-03-02 Hoover Co Moisture indicator for wet pick-up suction cleaner
US7373817B2 (en) * 2004-07-09 2008-05-20 Touchsensor Technologies, Llc Solid state fluid level sensor
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