JP5044619B2 - Magnetic foreign matter separator - Google Patents

Magnetic foreign matter separator Download PDF

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JP5044619B2
JP5044619B2 JP2009211178A JP2009211178A JP5044619B2 JP 5044619 B2 JP5044619 B2 JP 5044619B2 JP 2009211178 A JP2009211178 A JP 2009211178A JP 2009211178 A JP2009211178 A JP 2009211178A JP 5044619 B2 JP5044619 B2 JP 5044619B2
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magnet roller
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實 金久保
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株式会社シーシーエス
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本発明は、金属加工機械等の運転時に排出される磁性異物が混入したクーラント等の廃液から磁性異物を分離する磁気式液中異物分離装置に関するものである。   The present invention relates to a magnetic foreign matter separating apparatus for separating magnetic foreign matter from waste fluid such as coolant mixed with magnetic foreign matter discharged during operation of a metal processing machine or the like.

従来、処理槽の底部に磁石板を配置し、この磁石板の上面近くに流れるように廃液を案内する液流ガイドを設け、磁石板上に磁性異物を吸着、集積する磁気式液中異物分離装置が提案されている(特許文献1および2)。磁石板上に吸着、集積された磁性異物および自重で沈降した非磁性異物は、コンベアチェーンに取り付けられた非磁性のスクレーパーにより処理槽外に掻き出される。   Conventionally, a magnetic plate is arranged at the bottom of the processing tank, and a liquid flow guide is provided to guide the waste liquid so that it flows near the top surface of the magnetic plate. Devices have been proposed (Patent Documents 1 and 2). Magnetic foreign matter attracted and accumulated on the magnet plate and nonmagnetic foreign matter settled by its own weight are scraped out of the processing tank by a nonmagnetic scraper attached to the conveyor chain.

実開昭56−168250号公報Japanese Utility Model Publication No. 56-168250 実公昭63−30498号公報Japanese Utility Model Publication No. 63-30498

従来の分離装置では、底部の磁石板に吸着させきれない磁性異物が、処理済のクーラントに混入して処理槽から排出されてしまう。   In the conventional separation apparatus, magnetic foreign matters that cannot be attracted to the bottom magnet plate are mixed with the treated coolant and discharged from the treatment tank.

(発明の目的)
本発明の目的は、磁性異物の分離精度を向上させることができる磁気式液中異物分離装置を提供することである。
(Object of invention)
An object of the present invention is to provide a magnetic submerged foreign matter separation device capable of improving the separation accuracy of magnetic foreign matter.

上記目的を達成するために、本発明の磁気式液中異物分離装置は、磁性異物を含む被処理液が流入される処理槽と、前記処理槽の底部に設置された磁石板と、前記磁石板上に吸着、集積された磁性異物を移動させ、前記処理槽外に排出するスクレーパーとを備えた磁気式液中異物分離装置において、前記磁石板の上方に配置され、回転するマグネットローラーと、前記磁石板に沿って流れる被処理液を前記マグネットローラーの表面近くに案内する液流ガイドと、前記マグネットローラーの表面近くを通過した被処理液を流出させる2次クリーン液の流出口と、前記マグネットローラーの表面に吸着された磁性異物を掻き落とす掻き板と、前記液流ガイドにより被処理液が前記マグネットローラーの表面近くに案内される手前の位置に設けられた、前記2次クリーン液の流出口とは異なる1次クリーン液の流出口とを有することを特徴とするものである。 In order to achieve the above object, a magnetic type submerged liquid separation apparatus according to the present invention includes a treatment tank into which a liquid to be treated containing magnetic foreign substances flows, a magnet plate installed at the bottom of the treatment tank, and the magnet In a magnetic submerged foreign matter separation device comprising a scraper that moves magnetic foreign matter adsorbed and accumulated on a plate and discharges it outside the processing tank, a magnet roller disposed above the magnet plate and rotating, a liquid flow guide for guiding the liquid to be treated flowing along the magnet plate near the surface of the magnet roller, and the outlet of the secondary clean liquid for flowing out liquid to be treated that has passed through the near surface of the magnet roller, the A scraping plate for scraping off magnetic foreign matter adsorbed on the surface of the magnet roller, and a position before the liquid to be processed is guided near the surface of the magnet roller by the liquid flow guide. And, it is characterized in that it has a flow outlet of different primary clean liquid from said second clean-liquid outlet.

本発明によれば、磁性異物の分離精度を向上させることができる。   According to the present invention, it is possible to improve the separation accuracy of magnetic foreign substances.

本発明の実施例1である磁気式液中異物分離装置を示す断面図である。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a cross-sectional view showing a magnetic submerged foreign matter separating apparatus that is Embodiment 1 of the present invention. 実施例1の主要部を示す拡大断面図である。2 is an enlarged cross-sectional view illustrating a main part of Example 1. FIG. 実施例2を示す拡大断面図である。6 is an enlarged cross-sectional view showing Example 2. FIG.

本発明を実施するための形態は、以下の実施例1および2に示す通りである。   The mode for carrying out the present invention is as shown in Examples 1 and 2 below.

図1は本発明の実施例1である磁気式液中異物分離装置を示す断面図である。処理槽1は、クーラントの廃液(被処理液)が上方から流入される流入部2と、異物が分離されたクリーンなクーラント(被処理液)が流出される流出口3と、磁性異物および非磁性異物が排出される排出部4とを有する。処理槽1の底部には磁石板5が設置され、その端部(図1の右端部)は傾斜した底部の中程(液面より上)まで延びている。磁石板5への吸着および自重による沈降によって1次的に異物が分離される。   FIG. 1 is a cross-sectional view showing a magnetic submerged foreign material separator according to a first embodiment of the present invention. The processing tank 1 includes an inflow portion 2 through which coolant waste liquid (liquid to be processed) flows from above, an outlet 3 from which clean coolant (liquid to be processed) from which foreign substances are separated flows out, magnetic foreign substances and And a discharge unit 4 through which magnetic foreign substances are discharged. A magnet plate 5 is installed at the bottom of the processing tank 1, and its end (the right end in FIG. 1) extends to the middle of the inclined bottom (above the liquid level). Foreign matter is primarily separated by adsorption to the magnet plate 5 and sedimentation by its own weight.

非磁性のスクレーパー6は、磁石板5上に吸着、集積した磁性異物および非磁性異物を掻き出すためのもので、その両端はコンベアチェーン7に固定されている。コンベアチェーン7はモータなどの駆動装置8により駆動される。駆動装置8による駆動の際には、スクレーパー6は、磁石板5に摺動しながら図1の反時計方向に移動し、磁性異物および非磁性異物を処理槽1の底部に沿って運び、排出部4から処理槽1の外に排出する。   The nonmagnetic scraper 6 is for scraping out magnetic foreign matter and nonmagnetic foreign matter attracted and accumulated on the magnet plate 5, and both ends thereof are fixed to the conveyor chain 7. The conveyor chain 7 is driven by a driving device 8 such as a motor. When driven by the driving device 8, the scraper 6 moves in the counterclockwise direction of FIG. 1 while sliding on the magnet plate 5, and carries magnetic foreign matter and nonmagnetic foreign matter along the bottom of the processing tank 1 for discharge. It discharges out of processing tank 1 from part 4.

磁石板5の上方には非磁性の液流ガイド9が配置されている。液流ガイド9は、図2に示されるように、3つのガイド部9a,9b,9cが一体に設けられたものである。ガイド部9b,9cに囲まれた位置には、円筒形の磁石10を有するマグネットローラー11が回転可能に設けられている。ガイド部9aは磁石板5に沿って流れる被処理液を上昇させ、1次クリーン液とする。ガイド部9bは1次クリーン液をマグネットローラー11の表面近くに案内し、左右に分流させ、マグネットローラー11の表面近くを通過した2次クリーン液を2つの流出口3に案内する。なお、1次クリーン液を左右に分流させず、片側のみに案内するようにしても良い。この場合、流出口3は1つとなる。   A non-magnetic liquid flow guide 9 is disposed above the magnet plate 5. As shown in FIG. 2, the liquid flow guide 9 includes three guide portions 9a, 9b, and 9c that are integrally provided. A magnet roller 11 having a cylindrical magnet 10 is rotatably provided at a position surrounded by the guide portions 9b and 9c. The guide portion 9a raises the liquid to be processed that flows along the magnet plate 5 to obtain a primary clean liquid. The guide portion 9 b guides the primary clean liquid near the surface of the magnet roller 11 and diverts it to the left and right, and guides the secondary clean liquid that has passed near the surface of the magnet roller 11 to the two outlets 3. The primary clean liquid may be guided only to one side without being diverted to the left and right. In this case, the number of outlets 3 is one.

1次クリーン液がマグネットローラー11に沿って流れる過程で、1次クリーン液中に残留する磁性異物はマグネットローラー11の表面に磁力により吸着される。マグネットローラー11により2次的に磁性異物が分離された2次クリーン液は、ガイド部9bにより流出口3に案内され、処理槽1から流出する。   In the process in which the primary clean liquid flows along the magnet roller 11, the magnetic foreign matter remaining in the primary clean liquid is adsorbed on the surface of the magnet roller 11 by magnetic force. The secondary clean liquid from which the magnetic foreign matter has been secondarily separated by the magnet roller 11 is guided to the outlet 3 by the guide portion 9 b and flows out of the processing tank 1.

マグネットローラー11はコンベアチェーン7の移動力がギア12を経て伝達されることにより回転する構造となっている。マグネットローラー11の表面に接する掻き板13が、取付部材14に取り付けられており、マグネットローラー11の回転により掻き板13がマグネットローラー11の表面に吸着されている磁性異物を掻き落とし、処理槽1の磁石板5上に落とす。ガイド部9cは、上方から降りてくる磁性異物をマグネットローラー11の表面近くに案内し、マグネットローラー11に吸着させるものである。   The magnet roller 11 has a structure that rotates when the moving force of the conveyor chain 7 is transmitted through the gear 12. A scraping plate 13 in contact with the surface of the magnet roller 11 is attached to the mounting member 14, and the scraping plate 13 scrapes off the magnetic foreign matter adsorbed on the surface of the magnet roller 11 by the rotation of the magnet roller 11. Is dropped on the magnet plate 5. The guide portion 9 c guides the magnetic foreign matter descending from above to the vicinity of the surface of the magnet roller 11 and attracts it to the magnet roller 11.

なお、1次クリーン液を流出させるために、2つの相対するガイド部9aの間に、つまりマグネットローラー11の表面近くに案内される手前の位置に、流出口3とは異なる流出口15を図2に示されるように設けることができる。これにより1つの処理槽1から1次クリーン液(流出口15)と2次クリーン液(流出口3)を分けて流出させることができ、クリーン液を用途に応じて有効に使用することができる。   In order to allow the primary clean liquid to flow out, an outlet 15 that is different from the outlet 3 is illustrated between the two opposing guide portions 9a, that is, a position before being guided near the surface of the magnet roller 11. 2 can be provided. Thereby, the primary clean liquid (outflow port 15) and the secondary clean liquid (outflow port 3) can be separately discharged from one processing tank 1, and the clean liquid can be used effectively according to the application. .

液流ガイド9およびマグネットローラー11は、1つの処理槽1に対して1つずつとは限らず、2つ以上設けることができる。液流ガイド9およびマグネットローラー11を2つずつ設けた実施例2を図3に示す。実施例2では、流速を速くせずに、処理量を増やすことができる。なお、実施例2では流出口3は3個所となっているが、1個所以上あれば良い。また、流出口15を設けることもでき、その場合は1個所以上あれば良い。   The liquid flow guide 9 and the magnet roller 11 are not limited to one for each treatment tank 1, and two or more can be provided. A second embodiment in which two liquid flow guides 9 and two magnet rollers 11 are provided is shown in FIG. In Example 2, the processing amount can be increased without increasing the flow rate. In Example 2, there are three outlets 3, but one or more outlets are sufficient. Moreover, the outflow port 15 can also be provided and what is necessary is just one or more places in that case.

上述した実施例によれば、磁石板5の上方でマグネットローラー11によっても磁性異物の分離を行っているので、磁性異物の分離精度を向上させることができる。また、磁石板5およびマグネットローラー11を使用するために、ろ材などの消耗品の使用を不要にすることができる。さらに、1つの処理槽により磁性異物の分離を2段階で行っているので、段階毎に1次クリーン液と2次クリーン液を分けて流出することができる。   According to the embodiment described above, the magnetic foreign matter is separated also by the magnet roller 11 above the magnetic plate 5, so that the separation accuracy of the magnetic foreign matter can be improved. Further, since the magnet plate 5 and the magnet roller 11 are used, it is possible to eliminate the use of consumables such as filter media. Furthermore, since the magnetic foreign matter is separated in two stages by one processing tank, the primary clean liquid and the secondary clean liquid can be separated and discharged at each stage.

1 処理槽
3 流出口
5 磁石板
6 スクレーパー
9 液流ガイド
11 マグネットローラー
13 掻き板
15 流出口
1 Treatment Tank 3 Outlet 5 Magnet Plate 6 Scraper 9 Liquid Flow Guide 11 Magnet Roller 13 Scraping Plate 15 Outlet

Claims (1)

磁性異物を含む被処理液が流入される処理槽と、
前記処理槽の底部に設置された磁石板と、
前記磁石板上に吸着、集積された磁性異物を移動させ、前記処理槽外に排出するスクレーパーとを備えた磁気式液中異物分離装置において、
前記磁石板の上方に配置され、回転するマグネットローラーと、
前記磁石板に沿って流れる被処理液を前記マグネットローラーの表面近くに案内する液流ガイドと、
前記マグネットローラーの表面近くを通過した被処理液を流出させる2次クリーン液の流出口と
前記マグネットローラーの表面に吸着された磁性異物を掻き落とす掻き板と、
前記液流ガイドにより被処理液が前記マグネットローラーの表面近くに案内される手前の位置に設けられた、前記2次クリーン液の流出口とは異なる1次クリーン液の流出口とを有することを特徴とする磁気式液中異物分離装置。
A treatment tank into which a liquid to be treated containing magnetic foreign matters is introduced;
A magnet plate installed at the bottom of the treatment tank;
In the magnetic submerged foreign matter separating apparatus comprising a scraper that moves the magnetic foreign matter attracted and collected on the magnet plate and discharges it outside the processing tank,
A magnet roller disposed above the magnet plate and rotating;
A liquid flow guide for guiding the liquid to be processed flowing along the magnet plate near the surface of the magnet roller;
An outlet of a secondary clean liquid that causes the liquid to be processed that has passed near the surface of the magnet roller to flow out ;
A scraping plate for scraping off magnetic foreign matter adsorbed on the surface of the magnet roller;
A primary clean liquid outlet that is different from the secondary clean liquid outlet provided at a position before the liquid to be processed is guided near the surface of the magnet roller by the liquid guide ; A magnetic-type foreign matter separator in liquid.
JP2009211178A 2009-09-14 2009-09-14 Magnetic foreign matter separator Active JP5044619B2 (en)

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CN110721806B (en) * 2019-10-14 2021-03-09 周雨威 Magnetic separator for raw ore
CN115709167A (en) * 2022-10-31 2023-02-24 江苏泛华环境科技有限公司 A categorised collection device for metal waste processing

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JPS5784759A (en) * 1980-11-12 1982-05-27 Bunri Kogyo Kk Magnetic filter apparatus
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