JP5035517B2 - Liquid crystal aligning agent and liquid crystal display element using the same - Google Patents

Liquid crystal aligning agent and liquid crystal display element using the same Download PDF

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JP5035517B2
JP5035517B2 JP2007036441A JP2007036441A JP5035517B2 JP 5035517 B2 JP5035517 B2 JP 5035517B2 JP 2007036441 A JP2007036441 A JP 2007036441A JP 2007036441 A JP2007036441 A JP 2007036441A JP 5035517 B2 JP5035517 B2 JP 5035517B2
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JP2008203332A (en
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皇晶 筒井
啓文 志田
孝輔 高澤
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Nissan Chemical Corp
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Description

本発明は、液晶配向膜を作製する際に使用する液晶配向剤、この液晶配向剤から得られた液晶配向膜、及びこの液晶配向膜を有する液晶表示素子に関する。   The present invention relates to a liquid crystal alignment agent used when producing a liquid crystal alignment film, a liquid crystal alignment film obtained from the liquid crystal alignment agent, and a liquid crystal display element having the liquid crystal alignment film.

液晶テレビ、液晶モニター、携帯機器の液晶表示などに使用されている液晶表示素子では、生産性に優れ、かつ化学的、熱的耐久性に優れているという理由で、ポリイミド系の液晶配向膜が最も多く用いられている。このポリイミド系の液晶配向膜は、ポリイミドの溶液、又はポリイミド前駆体であるポリアミック酸の溶液を基板に塗布し、通常200〜250℃程度の温度で焼成することで作製されている。   Liquid crystal display elements used in liquid crystal televisions, liquid crystal monitors, liquid crystal displays for portable devices, etc., have excellent productivity and chemical and thermal durability. Most often used. This polyimide-based liquid crystal alignment film is produced by applying a polyimide solution or a polyamic acid solution, which is a polyimide precursor, to a substrate and firing at a temperature of about 200 to 250 ° C.

ポリイミド系液晶配向膜を作製する際の焼成プロセスは、液晶表示素子を作製するプロセスの中でも特に高温を必要とする部分であり、これまでも、プラスチック基板の使用を目的としたものや、カラーフィルターが有する耐熱性からの要求、エネルギーコストの削減などの理由により、200℃以下の低温焼成が可能なポリイミド系液晶配向膜材料が提案されている(例えば特許文献1参照)。   The baking process for preparing a polyimide-based liquid crystal alignment film is a part that particularly requires a high temperature in the process of manufacturing a liquid crystal display element. A polyimide-based liquid crystal alignment film material that can be baked at a low temperature of 200 ° C. or lower has been proposed (for example, see Patent Document 1).

通常、ポリイミド系液晶配向膜は焼成された後、綿、ナイロン、レーヨン等の布によって擦る、いわゆるラビングという手法により配向処理が行われる。近年、このラビングに代わるものとして偏光紫外線などを照射する配向処理方法や、配向処理を必要としない垂直配向モードによる液晶表示素子なども開発されその一部は実用化されているが、現時点でもラビングによる配向処理は液晶配向膜を製造するプロセスにおいて重要な位置づけにある。   Usually, after the polyimide liquid crystal alignment film is baked, the alignment treatment is performed by a so-called rubbing method in which the polyimide-based liquid crystal alignment film is rubbed with a cloth such as cotton, nylon or rayon. In recent years, as an alternative to rubbing, alignment treatment methods that irradiate polarized ultraviolet rays, etc., and liquid crystal display elements using a vertical alignment mode that do not require alignment treatment have been developed and some of them have been put into practical use. The alignment treatment by is in an important position in the process of manufacturing the liquid crystal alignment film.

近年、ポリイミド系の液晶配向膜を低温焼成した場合の、ラビング処理に対する膜の機械的強度不足が問題とされている。即ち、ラビング処理を行った際に液晶配向膜の表面に傷が発生したり、膜の一部が基板から剥離するなどの不具合である。低温焼成においては、通常の焼成温度と比較して膜の強度が不足するため、このラビング処理による不具合はより深刻な問題となる。低温焼成時のラビング耐性に対しては、特定のテトラカルボン酸二無水物をポリアミック酸の原料に使用する方法(例えば特許文献2参照)、添加剤を使用する方法(例えば特許文献3参照)などが提案されている。
特開平5−158047 特開2000−298279 特開2002−357831
In recent years, there has been a problem of insufficient mechanical strength of a film against rubbing treatment when a polyimide-based liquid crystal alignment film is fired at a low temperature. That is, when the rubbing process is performed, the surface of the liquid crystal alignment film is damaged, or a part of the film is peeled off from the substrate. In low-temperature firing, the strength of the film is insufficient as compared with a normal firing temperature, so that the problem due to the rubbing treatment becomes a more serious problem. For rubbing resistance during low-temperature firing, a method using a specific tetracarboxylic dianhydride as a raw material for polyamic acid (for example, see Patent Document 2), a method using an additive (for example, see Patent Document 3), etc. Has been proposed.
JP-A-5-158047 JP 2000-298279 A JP 2002-357831 A

本発明が解決しようとする課題は、200℃以下の焼成でもラビング時に膜剥がれや傷が発生せず、かつ良好な液晶配向性が得られる液晶配向膜用材料を提供すること、200℃以下の焼成で作製可能であり、ラビング時に膜剥がれや傷が発生せず、かつ良好な液晶配向性が得られる液晶配向膜を提供すること、および製造時のエネルギーコストが削減され、かつプラスチック基板等の耐熱性が比較的低い基板であっても適用可能な液晶表示素子を提供することにある。   The problem to be solved by the present invention is to provide a material for a liquid crystal alignment film that does not cause film peeling or scratches during rubbing even when firing at 200 ° C. or less, and that provides a good liquid crystal alignment property. Providing a liquid crystal alignment film that can be produced by firing, does not cause film peeling or scratching during rubbing, and provides good liquid crystal alignment, and reduces the energy cost during manufacturing, and can be used for plastic substrates, etc. An object of the present invention is to provide a liquid crystal display element applicable even to a substrate having relatively low heat resistance.

本発明者らは、上記課題を解決するために鋭意検討を行った結果、特定のジアミンを使用することにより、200℃以下の焼成でも、良好な液晶配向性が得られ、かつラビング時の膜剥がれや傷が発生しない液晶配向膜が得られることを見出し、本発明を完成させるに至った。即ち本発明は、以下の特徴を要旨とするものである。   As a result of intensive studies to solve the above-mentioned problems, the present inventors have obtained a good liquid crystal alignment property even when firing at 200 ° C. or less by using a specific diamine, and a film during rubbing. The present inventors have found that a liquid crystal alignment film that does not peel or scratch can be obtained, and have completed the present invention. That is, the present invention has the following features.

1. 下記式[1]で表されるジアミン成分と、下記式[2]で表されるテトラカルボン酸二無水物成分とを重合反応させることにより得られるポリアミック酸、又はこのポリアミック酸を脱水閉環して得られるポリイミドの、少なくとも一方のポリマーを含有する液晶配向剤であって、該ジアミン成分中には下記式[3]で表されるジアミンが含まれていることを特徴とする液晶配向剤。 1. A polyamic acid obtained by polymerizing a diamine component represented by the following formula [1] and a tetracarboxylic dianhydride component represented by the following formula [2], or dehydrating and ring-closing this polyamic acid A liquid crystal aligning agent containing at least one polymer of the obtained polyimide, wherein the diamine component contains a diamine represented by the following formula [3].


(Rは2価の有機基である)

(R 1 is a divalent organic group)


(Rは4価の有機基である)

(R 2 is a tetravalent organic group)


(nは1〜20の整数であり、Rは水素原子又はメチル基である)

(N is an integer of 1 to 20, and R 3 is a hydrogen atom or a methyl group)

2. 式[2]で表されるテトラカルボン酸二無水物成分として、式[2]のRに脂環構造を有するテトラカルボン酸二無水物が含まれている上記1に記載の液晶配向剤。 2. 2. The liquid crystal aligning agent according to 1, wherein a tetracarboxylic dianhydride having an alicyclic structure is contained in R 2 of the formula [2] as a tetracarboxylic dianhydride component represented by the formula [2].

3. 上記1又は2に記載の液晶配向剤から得られる液晶配向膜。 3. 3. A liquid crystal alignment film obtained from the liquid crystal alignment agent according to 1 or 2 above.

4. 上記1又は2に記載の液晶配向剤を基板に塗布し、200℃以下の温度で焼成した後、ラビングして得られる液晶配向膜。 4). The liquid crystal aligning film obtained by apply | coating the liquid crystal aligning agent of said 1 or 2 to a board | substrate, baking at the temperature of 200 degrees C or less, and rubbing.

5. 上記3又は4に記載の液晶配向膜を有する液晶表示素子。 5). 5. A liquid crystal display element having the liquid crystal alignment film as described in 3 or 4 above.

本発明の液晶配向剤は、200℃以下の焼成温度であっても、ラビング処理によって膜剥がれや傷が発生せず、液晶の配向が良好な液晶配向膜を得ることができる。   Even if the liquid crystal aligning agent of this invention is 200 degrees C or less baking film, neither film peeling nor a damage | wound generate | occur | produces by a rubbing process, but can obtain the liquid crystal aligning film with favorable orientation of a liquid crystal.

以下に本発明を詳細に説明する。 The present invention is described in detail below.

本発明の液晶配向剤は、前記式[1]で表されるジアミン成分と、前記式[2]で表されるテトラカルボン酸二無水物成分とを重合反応させることにより得られるポリアミック酸、又はこのポリアミック酸を脱水閉環して得られるポリイミドの、少なくとも一方のポリマーを含有する液晶配向剤であって、該ジアミン成分中には下記式[3]で表されるジアミンが含まれていることに特徴がある。   The liquid crystal aligning agent of this invention is a polyamic acid obtained by carrying out the polymerization reaction of the diamine component represented by the said Formula [1], and the tetracarboxylic dianhydride component represented by the said Formula [2], or A liquid crystal aligning agent containing at least one polymer of polyimide obtained by dehydrating and ring-closing this polyamic acid, and the diamine component contains a diamine represented by the following formula [3] There are features.


(nは1〜20の整数であり、Rは水素原子又はメチル基である)

(N is an integer of 1 to 20, and R 3 is a hydrogen atom or a methyl group)

上記式[3]において、ベンゼン環上の2つのアミノ基の結合位置は特に限定されない。2つのアミノ基は、末端にアクリレート構造を有する置換基に対して、2,3−の位置、2,4−の位置、2,5−の位置、2,6−の位置、3,4−の位置、3,5−の位置を挙げることができ、好ましくは2,4−の位置、又は3,5−の位置である。式[3]におけるnは1〜20の整数であり、好ましくは1〜10である。ジアミン成分中で、式[3]で表されるジアミンは1種類であってもよく、2種類以上が混在していてもよい。   In the above formula [3], the bonding position of the two amino groups on the benzene ring is not particularly limited. The two amino groups are the 2,3-position, 2,4-position, 2,5-position, 2,6-position, 3,4-position with respect to the substituent having an acrylate structure at the terminal. Position, 3,5-position, preferably 2,4-position, or 3,5-position. N in Formula [3] is an integer of 1-20, Preferably it is 1-10. In the diamine component, one type of diamine represented by the formula [3] may be used, or two or more types may be mixed.

ポリアミック酸の重合反応に使用される式[1]で表されるジアミン成分において、式[3]で示されるジアミンの割合は特に限定されないが、ラビング時の膜剥がれやラビング傷を抑制するという観点から10モル%以上であることが好ましく、より好ましくは30モル%以上である。ジアミン成分の100モル%が式[3]で示されるジアミンであってもよい。式[3]で示されるジアミンの割合が100モル%未満である場合に、残りのジアミン成分の構造および組成は特に限定されない。式[3]で示されるジアミン以外のジアミン成分の具体例を示すならば、式[1]中のRが下記表に示す2価の有機基であるジアミンを挙げることができ、これらは1種類であってもよく、2種類以上を併用してもよい。 In the diamine component represented by the formula [1] used for the polymerization reaction of the polyamic acid, the ratio of the diamine represented by the formula [3] is not particularly limited, but the viewpoint of suppressing film peeling and rubbing scratches during rubbing To 10 mol% or more, more preferably 30 mol% or more. The diamine represented by the formula [3] may be 100 mol% of the diamine component. When the proportion of the diamine represented by the formula [3] is less than 100 mol%, the structure and composition of the remaining diamine component are not particularly limited. If Specific examples of the diamine component other than the diamine represented by the formula [3], there may be mentioned diamines R 1 in the formula [1] is a divalent organic group shown in the following Table, which are 1 A kind may be sufficient and two or more kinds may be used together.

ジアミン成分の一部にRがB-83〜B-104であるジアミンを使用した場合は、液晶配向膜としたときに液晶のプレチルト角を高くすることができる。 When a diamine having R 1 of B-83 to B-104 is used as part of the diamine component, the pretilt angle of the liquid crystal can be increased when the liquid crystal alignment film is formed.

ポリアミック酸の重合反応に使用される式[2]で表されるテトラカルボン酸二無水物成分の構造および組成は特に限定されず、1種類の化合物であってもよく、2種類以上の化合物を併用してもよい。その化合物の具体例を示すならば、式[2]のRが下記表に示す4価の有機基であるテトラカルボン酸二無水物を挙げることができる。 The structure and composition of the tetracarboxylic dianhydride component represented by the formula [2] used in the polymerization reaction of the polyamic acid are not particularly limited, and may be one type of compound or two or more types of compounds. You may use together. If Specific examples of the compound include a tetracarboxylic acid dianhydride R 2 is a tetravalent organic group shown in the following Table of formula [2].

テトラカルボン酸二無水物成分として、式[2]のRが脂環構造を有する有機基であるテトラカルボン酸二無水物を使用した場合は、ラビング耐性が更に向上するので好ましい。このとき、テトラカルボン酸二無水物成分全体における、式[2]のRが脂環構造を有する有機基であるテトラカルボン酸二無水物の割合は10mol%以上が好ましく、より好ましくは20mol%以上であり、特には50mol%以上である。脂環構造を有するRとしては上記表のA-1〜A-24を挙げることができる。 When a tetracarboxylic dianhydride in which R 2 in the formula [2] is an organic group having an alicyclic structure is used as the tetracarboxylic dianhydride component, rubbing resistance is further improved, which is preferable. At this time, the ratio of tetracarboxylic dianhydride in which R 2 of the formula [2] is an organic group having an alicyclic structure in the entire tetracarboxylic dianhydride component is preferably 10 mol% or more, more preferably 20 mol%. It is above, and it is 50 mol% or more especially. Examples of R 2 having an alicyclic structure include A-1 to A-24 in the above table.

ポリアミック酸を得る為の重合反応は、有機溶媒中でジアミン成分とテトラカルボン酸二無水物成分とを混合することで行うことができる。このときの有機溶媒としては、生成するポリアミック酸が溶解するものであれば特に限定されず、例えば、N,N−ジメチルホルムアミド、N,N−ジメチルアセトアミド、N−メチル−2−ピロリドン、N−メチルカプロラクタム、ジメチルスルホキシド、テトラメチル尿素、ピリジン、ジメチルスルホン、ヘキサメチルスルホキシド、γ−ブチロラクトン等を挙げることができる。これらは単独でも、また混合して使用してもよい。またポリアミック酸を溶解させない溶媒であっても、生成したポリアミック酸が析出しない範囲で、上記溶媒に混合して使用してもよい。有機溶媒中の水分はポリアミック酸の重合反応を阻害し、さらには生成したポリアミック酸を加水分解させる原因となるので、有機溶媒はなるべく脱水乾燥させたものを用いることが好ましい。   The polymerization reaction for obtaining a polyamic acid can be performed by mixing a diamine component and a tetracarboxylic dianhydride component in an organic solvent. The organic solvent at this time is not particularly limited as long as the polyamic acid to be generated is dissolved. For example, N, N-dimethylformamide, N, N-dimethylacetamide, N-methyl-2-pyrrolidone, N- Examples include methyl caprolactam, dimethyl sulfoxide, tetramethyl urea, pyridine, dimethyl sulfone, hexamethyl sulfoxide, and γ-butyrolactone. These may be used alone or in combination. Moreover, even if it is a solvent which does not dissolve a polyamic acid, you may mix and use it for the said solvent in the range which the produced | generated polyamic acid does not precipitate. Since water in the organic solvent inhibits the polymerization reaction of the polyamic acid and further causes hydrolysis of the generated polyamic acid, it is preferable to use a dehydrated and dried organic solvent as much as possible.

テトラカルボン酸二無水物成分とジアミン成分とを有機溶媒中で混合させる方法としては、ジアミン成分を有機溶媒に分散あるいは溶解させた溶液を攪拌させ、テトラカルボン酸二無水物成分をそのまま、または有機溶媒に分散あるいは溶解させて添加する方法、逆にテトラカルボン酸二無水物成分を有機溶媒に分散あるいは溶解させた溶液にジアミン成分を添加する方法、テトラカルボン酸二無水物成分とジアミン成分とを交互に添加する方法などが挙げられる。また、テトラカルボン酸二無水物成分またはジアミン成分が複数種の化合物からなる場合は、これら複数種の成分をあらかじめ混合した状態で重合反応させても良く、個別に順次重合反応させてもよい。   As a method of mixing the tetracarboxylic dianhydride component and the diamine component in an organic solvent, a solution in which the diamine component is dispersed or dissolved in the organic solvent is stirred, and the tetracarboxylic dianhydride component is used as it is or in an organic solvent. A method of adding by dispersing or dissolving in a solvent, a method of adding a diamine component to a solution in which a tetracarboxylic dianhydride component is dispersed or dissolved in an organic solvent, and a tetracarboxylic dianhydride component and a diamine component. The method of adding alternately etc. are mentioned. When the tetracarboxylic dianhydride component or the diamine component is composed of a plurality of types of compounds, the plurality of types of components may be preliminarily mixed or may be individually polymerized sequentially.

ポリアミック酸の重合反応をさせる際の温度は、通常−20〜150℃、好ましくは0〜100℃、より好ましくは10〜80℃である。温度が高い方が重合反応は早く終了するが、高すぎると高分子量のポリアミド酸が得られない場合がある。また、重合反応は任意の濃度で行うことができるが、濃度が低すぎると高分子量の重合体を得ることが難しくなり、濃度が高すぎると反応液の粘性が高くなり過ぎて均一な攪拌が困難となるので、好ましくは1〜50質量%、より好ましくは5〜30質量%である。重合反応初期は高濃度で行い、その後、有機溶媒を追加しても構わない。   The temperature at the time of carrying out the polymerization reaction of the polyamic acid is usually -20 to 150 ° C, preferably 0 to 100 ° C, more preferably 10 to 80 ° C. When the temperature is higher, the polymerization reaction is completed earlier, but when it is too high, a high molecular weight polyamic acid may not be obtained. The polymerization reaction can be carried out at any concentration, but if the concentration is too low, it will be difficult to obtain a high molecular weight polymer, and if the concentration is too high, the viscosity of the reaction solution will become too high and uniform stirring will occur. Since it becomes difficult, Preferably it is 1-50 mass%, More preferably, it is 5-30 mass%. The initial stage of the polymerization reaction may be performed at a high concentration, and then an organic solvent may be added.

得られるポリアミック酸の分子量は、重合反応に用いるテトラカルボン酸二無水物成分とジアミン成分とのモル比率により制御することができ、このモル比が1:1に近いほど分子量は大きくなる。本発明で用いられるポリアミック酸、又は、このポリアミック酸を脱水閉環して得られるポリイミドの分子量は、取扱いのしやすさと、液晶配向膜とした際の特性の安定性の観点から、重量平均分子量で2,000〜200,000が好ましく、より好ましくは5,000〜100,000である。   The molecular weight of the resulting polyamic acid can be controlled by the molar ratio of the tetracarboxylic dianhydride component and the diamine component used in the polymerization reaction, and the molecular weight increases as this molar ratio approaches 1: 1. The molecular weight of the polyamic acid used in the present invention or the polyimide obtained by dehydrating and ring-closing this polyamic acid is a weight average molecular weight from the viewpoint of ease of handling and stability of characteristics when used as a liquid crystal alignment film. 2,000 to 200,000 is preferable, and 5,000 to 100,000 is more preferable.

ポリアミック酸からポリイミドを得るための脱水閉環反応(イミド化反応)は、有機溶媒中、塩基性触媒と酸無水物の存在下でポリアミック酸を攪拌することによって行うことができる。このときの塩基性触媒としてはピリジン、トリエチルアミン、トリメチルアミン、トリブチルアミン、トリオクチルアミン等を挙げることができる。中でもピリジンは、反応を進行させるのに適度な塩基性を持つので好ましい。また、酸無水物としては無水酢酸、無水トリメリット酸、無水ピロメリット酸などを挙げることができる。中でも無水酢酸は、イミド化終了後に、得られたポリイミドの精製が容易となるので好ましい。有機溶媒としては前述したポリアミック酸の重合反応時に用いる溶媒を使用することができる。   The dehydration ring closure reaction (imidation reaction) for obtaining a polyimide from a polyamic acid can be carried out by stirring the polyamic acid in an organic solvent in the presence of a basic catalyst and an acid anhydride. Examples of the basic catalyst at this time include pyridine, triethylamine, trimethylamine, tributylamine, and trioctylamine. Of these, pyridine is preferable because it has an appropriate basicity for proceeding with the reaction. Examples of the acid anhydride include acetic anhydride, trimellitic anhydride, pyromellitic anhydride, and the like. Among them, acetic anhydride is preferable because the obtained polyimide can be easily purified after imidization. As an organic solvent, the solvent used at the time of the polymerization reaction of the polyamic acid mentioned above can be used.

ポリイミドのイミド化率は、触媒量と反応温度、反応時間を調節することにより制御することができる。塩基性触媒の量としてはアミック酸基の0.5〜30倍モルが好ましく、より好ましくは2〜20倍モルである。また、酸無水物の量はアミック酸基の1〜50倍モルが好ましく、より好ましくは3〜30倍モルである。反応温度は−20〜250℃が好ましく、より好ましくは0〜180℃である。本発明の液晶配向剤に用いるポリイミドのイミド化率は、100%である必要はなく、部分的にイミド化させたものであってもよい。   The imidation ratio of polyimide can be controlled by adjusting the amount of catalyst, reaction temperature, and reaction time. The amount of the basic catalyst is preferably 0.5 to 30 times mol, more preferably 2 to 20 times mol of the amic acid group. Further, the amount of the acid anhydride is preferably 1 to 50 times mol, more preferably 3 to 30 times mol of the amic acid group. The reaction temperature is preferably -20 to 250 ° C, more preferably 0 to 180 ° C. The imidation ratio of the polyimide used for the liquid crystal aligning agent of the present invention is not necessarily 100%, and may be partially imidized.

上記のようにして得たポリアミック酸又はポリイミドは、攪拌させている貧溶媒に反応液を投入し、沈殿させ、濾過することによって回収することが出来る。この際に用いる貧溶媒としては特に限定されないが、メタノール、アセトン、ヘキサン、ブチルセルソルブ、ヘプタン、メチルエチルケトン、メチルイソブチルケトン、エタノール、トルエン、ベンゼンなどを挙げることができる。   The polyamic acid or polyimide obtained as described above can be recovered by putting the reaction solution into a poor solvent that is being stirred, precipitating, and filtering. Although it does not specifically limit as a poor solvent used in this case, Methanol, acetone, hexane, butyl cellosolve, heptane, methyl ethyl ketone, methyl isobutyl ketone, ethanol, toluene, benzene etc. can be mentioned.

本発明の液晶配向剤は、以上のようにして得られたポリアミック酸又は該ポリアミック酸を脱水閉環させたポリイミドの少なくとも一方のポリマーを有機溶媒に溶解させることにより得ることができる。また、ポリアミック酸又はポリイミドの反応溶液をそのまま用いるか、有機溶媒で希釈して用いてもよい。   The liquid crystal aligning agent of this invention can be obtained by dissolving at least one polymer of the polyamic acid obtained as described above or a polyimide obtained by dehydrating and ring-closing the polyamic acid in an organic solvent. Further, the reaction solution of polyamic acid or polyimide may be used as it is or diluted with an organic solvent.

ポリマーの溶解、又は反応溶液の希釈に用いる有機溶媒としては、含有されるポリマー成分を溶解させるものであれば特に限定されない。あえその具体例を挙げるならば、N,N−ジメチルホルムアミド、N,N−ジメチルアセトアミド、N−メチル−2−ピロリドン、N−メチルカプロラクタム、2−ピロリドン、N−エチルピロリドン、N−ビニルピロリドン、ジメチルスルホキシド、テトラメチル尿素、ピリジン、ジメチルスルホン、ヘキサメチルスルホキシド、γ−ブチロラクトン等を挙げることができ、これらは1種類でも複数種類を混合して用いてもよい。   The organic solvent used for dissolving the polymer or diluting the reaction solution is not particularly limited as long as it dissolves the contained polymer component. Specific examples include N, N-dimethylformamide, N, N-dimethylacetamide, N-methyl-2-pyrrolidone, N-methylcaprolactam, 2-pyrrolidone, N-ethylpyrrolidone, N-vinylpyrrolidone, Examples thereof include dimethyl sulfoxide, tetramethyl urea, pyridine, dimethyl sulfone, hexamethyl sulfoxide, and γ-butyrolactone, and these may be used alone or in combination.

また、単独ではポリマー成分を溶解させない溶媒であっても、ポリマー成分が析出しない範囲であれば、本発明の液晶配向剤に混合することができる。特に、低表面張力を有する溶媒を適度に混在させることにより、基板への塗布時に塗膜均一性が向上することが知られており、本発明の液晶配向剤においても好適に用いられる。このような溶媒の具体例としては、エチルセロソルブ、ブチルセロソルブ、エチルカルビトール、ブチルカルビトール、エチルカルビトールアセテート、エチレングリコール、1−メトキシ−2−プロパノール、1−エトキシ−2−プロパノール、1−ブトキシ−2−プロパノール、1−フェノキシ−2−プロパノール、プロピレングリコールモノアセテート、プロピレングリコールジアセテート、プロピレングリコール−1−モノメチルエーテル−2−アセテート、プロピレングリコール−1−モノエチルエーテル−2−アセテート、ジプロピレングリコール、2−(2−エトキシプロポキシ)プロパノール、乳酸メチルエステル、乳酸エチルエステル、乳酸n−プロピルエステル、乳酸n−ブチルエステル、乳酸イソアミルエステルなどを挙げることができる。   Further, even if the solvent alone does not dissolve the polymer component, it can be mixed with the liquid crystal aligning agent of the present invention as long as the polymer component does not precipitate. In particular, it is known that the coating film uniformity is improved at the time of application to a substrate by appropriately mixing a solvent having a low surface tension, and it is also suitably used in the liquid crystal aligning agent of the present invention. Specific examples of such solvents include ethyl cellosolve, butyl cellosolve, ethyl carbitol, butyl carbitol, ethyl carbitol acetate, ethylene glycol, 1-methoxy-2-propanol, 1-ethoxy-2-propanol, 1-butoxy. 2-propanol, 1-phenoxy-2-propanol, propylene glycol monoacetate, propylene glycol diacetate, propylene glycol-1-monomethyl ether-2-acetate, propylene glycol-1-monoethyl ether-2-acetate, dipropylene Glycol, 2- (2-ethoxypropoxy) propanol, lactate methyl ester, lactate ethyl ester, lactate n-propyl ester, lactate n-butyl ester, lactyl isoamyl ester, etc. It can be mentioned.

本発明の液晶配向剤の固形分濃度は、形成させようとする被膜の厚みによって適宜変更することができるが、均一で欠陥のない薄膜を形成させるという観点から1〜10質量%とすることが好ましい。   The solid content concentration of the liquid crystal aligning agent of the present invention can be appropriately changed depending on the thickness of the coating film to be formed, but it should be 1 to 10% by mass from the viewpoint of forming a uniform and defect-free thin film. preferable.

本発明の液晶配向剤は、本発明の効果を損なわない範囲において、別途重合した他のポリアミック酸やポリイミドを含有してもよい。同様に、ポリアミック酸やポリイミド以外の樹脂を含有してもよい。その他、基板に対する塗膜の密着性をさらに向上させるために、シランカップリング剤などの公知の添加剤を加えてもよい。   The liquid crystal aligning agent of this invention may contain the other polyamic acid and polyimide which were superposed | polymerized separately in the range which does not impair the effect of this invention. Similarly, a resin other than polyamic acid or polyimide may be contained. In addition, in order to further improve the adhesion of the coating film to the substrate, a known additive such as a silane coupling agent may be added.

以上のようにして得られた本発明の液晶配向剤は基板に塗布し、乾燥、焼成して被膜とすることができ、この被膜面をラビングによる配向処理をすることにより、液晶配向膜として使用される。   The liquid crystal aligning agent of the present invention obtained as described above can be applied to a substrate, dried and fired to form a film, and this film surface is subjected to an alignment treatment by rubbing and used as a liquid crystal alignment film. Is done.

液晶配向剤を塗布する基板としては透明性の高いものであれば特に限定されず、ガラス基板などを用いることができる。また、反射型の液晶表示素子では片側の基板のみにならばシリコンウエハー等の不透明な物でも使用でき、この場合の電極はアルミ等の光を反射する材料も使用できる。   The substrate on which the liquid crystal aligning agent is applied is not particularly limited as long as it has high transparency, and a glass substrate or the like can be used. Further, in the reflection type liquid crystal display element, an opaque material such as a silicon wafer can be used as long as the substrate is only on one side, and in this case, a material that reflects light such as aluminum can be used.

液晶配向剤の塗布方法としては、スピンコート法、印刷法、インクジェット法などが挙げられるが、生産性の面から工業的にはフレキソ印刷などの転写印刷法が広く用いられており、本発明の液晶配向剤においても好適に用いられる。また、液晶配向剤は細孔径0.1μm〜1μmのメンブランフィルタで濾過してから使用することが好ましい。   Examples of the method for applying the liquid crystal aligning agent include spin coating, printing, and ink jet methods. From the viewpoint of productivity, transfer printing methods such as flexographic printing are widely used industrially. It is also preferably used in a liquid crystal aligning agent. The liquid crystal aligning agent is preferably used after being filtered through a membrane filter having a pore diameter of 0.1 μm to 1 μm.

液晶配向剤を塗布した後の乾燥の工程は、必ずしも必要とされないが、塗布後から焼成までの時間が基板ごとに一定していない場合や、塗布後ただちに焼成されない場合には、乾燥工程を含める方が好ましい。この乾燥は、基板の搬送等により塗膜形状が変形しない程度に溶媒が蒸発していれば良く、その乾燥手段については特に限定されない。具体例を挙げるならば、50〜150℃、好ましくは80〜120℃のホットプレート上で、0.5〜30分、好ましくは1〜5分乾燥させる方法がとられる。   The drying process after applying the liquid crystal aligning agent is not necessarily required, but if the time from application to baking is not constant for each substrate, or if baking is not performed immediately after application, a drying process is included. Is preferred. The drying is not particularly limited as long as the solvent is evaporated to such an extent that the shape of the coating film is not deformed by the conveyance of the substrate or the like. If a specific example is given, the method of drying on a hotplate of 50-150 degreeC, Preferably 80-120 degreeC for 0.5 to 30 minutes, Preferably it is 1 to 5 minutes is taken.

液晶配向剤を塗布した後の焼成は、100〜350℃の任意の温度で行うことができるが、好ましくは120℃〜300℃であり、さらに好ましくは150℃〜250℃である。また、本発明の液晶配向剤は200℃以下の焼成であっても良好な液晶配向膜を得ることができる。この焼成はホットプレート、熱風循環炉、赤外線炉などで行うことができる。   Although baking after apply | coating a liquid crystal aligning agent can be performed at 100-350 degreeC arbitrary temperatures, Preferably it is 120 to 300 degreeC, More preferably, it is 150 to 250 degreeC. Moreover, even if the liquid crystal aligning agent of this invention is 200 degrees C or less baking, a favorable liquid crystal aligning film can be obtained. This baking can be performed with a hot plate, a hot-air circulating furnace, an infrared furnace, or the like.

焼成後の被膜の厚みは、厚すぎると液晶表示素子の消費電力の面で不利となり、薄すぎると液晶表示素子の信頼性が低下する場合があるので、好ましくは5〜300nm、より好ましくは10〜100nmである。   If the thickness of the coating after baking is too thick, it is disadvantageous in terms of power consumption of the liquid crystal display element, and if it is too thin, the reliability of the liquid crystal display element may be lowered. Therefore, it is preferably 5 to 300 nm, and more preferably 10 nm. ~ 100 nm.

ラビング処理に使用されるラビング布の材質としては、綿、ナイロン、レーヨン等を挙げることができる。   Examples of the material of the rubbing cloth used for the rubbing treatment include cotton, nylon, and rayon.

本発明の液晶表示素子は、上記した手法により本発明の液晶配向剤から液晶配向膜付き基板を得た後、公知の方法で液晶セルを作成し、液晶表示素子としたものである。   The liquid crystal display element of the present invention is a liquid crystal display element obtained by obtaining a substrate with a liquid crystal alignment film from the liquid crystal aligning agent of the present invention by the method described above, and then preparing a liquid crystal cell by a known method.

液晶セル作成の一例を挙げるならば、液晶配向膜の形成された1対の基板を用意し、片方の基板の液晶配向膜上にスペーサーを散布し、液晶配向膜面が内側になるようにしてもう片方の基板を貼り合わせ、液晶を減圧注入して封止する方法、または、スペーサーを散布した液晶配向膜面に液晶を滴下した後に基板を貼り合わせて封止を行う方法などが例示できる。このときのスペーサーの厚みは、好ましくは1〜30μm、より好ましくは2〜10μmである。   To give an example of creating a liquid crystal cell, prepare a pair of substrates on which a liquid crystal alignment film is formed, and spray spacers on the liquid crystal alignment film on one substrate so that the liquid crystal alignment film surface is on the inside. Examples include a method in which the other substrate is bonded and liquid crystal is injected under reduced pressure, or a method in which liquid crystal is dropped on the liquid crystal alignment film surface on which spacers are dispersed and then the substrate is bonded and sealed. The thickness of the spacer at this time is preferably 1 to 30 μm, more preferably 2 to 10 μm.

以下に実施例を挙げ、本発明を更に詳しく説明するが、本発明はこれらに限定されるものではない。   The present invention will be described in more detail with reference to examples below, but the present invention is not limited to these examples.

合成例において使用したテトラカルボン酸二無水物及びジアミンの略号とその構造を以下に示す。   Abbreviations and structures of tetracarboxylic dianhydrides and diamines used in the synthesis examples are shown below.


合成例、実施例等で使用した有機溶媒の略号は以下の通りである。
NMP: N−メチル−2−ピロリドン
BCS: ブチルセロソルブ
GBL: γ−ブチロラクトン
DPM: ジプロピレングリコールモノメチルエーテル

The abbreviations of organic solvents used in Synthesis Examples, Examples, etc. are as follows.
NMP: N-methyl-2-pyrrolidone BCS: Butyl cellosolve GBL: γ-butyrolactone DPM: Dipropylene glycol monomethyl ether

<重合体の分子量の測定>
合成例におけるポリイミドまたはポリアミック酸の分子量は、(株)Shodex社製常温ゲル浸透クロマトグラフィー(GPC)装置(GPC−101)、Shodex社製カラム(KD-803、KD-805)を用い以下のようにして測定した。
カラム温度:50℃
溶離液:N,N-ジメチルホルムアミド(添加剤として、臭化リチウム−水和物(LiBr・H2O)が30mmol/L、リン酸・無水結晶(o-リン酸)が30mmol/L、テトラヒドロフラン(THF)が10ml/L)
流速:1.0mL/分
検量線作成用標準サンプル:東ソー社製 TSK 標準ポリエチレンオキサイド(分子量 約900,000、150,000、100,000、30,000)、および、ポリマーラボラトリー社製 ポリエチレングリコール(分子量 約12,000、4,000、1,000)。
<Measurement of molecular weight of polymer>
The molecular weight of the polyimide or polyamic acid in the synthesis example is as follows using a room temperature gel permeation chromatography (GPC) apparatus (GPC-101) manufactured by Shodex Co., Ltd. and a column (KD-803, KD-805) manufactured by Shodex. And measured.
Column temperature: 50 ° C
Eluent: N, N-dimethylformamide (as additives, lithium bromide-hydrate (LiBr • H2O) is 30 mmol / L, phosphoric acid / anhydrous crystal (o-phosphoric acid) is 30 mmol / L, tetrahydrofuran (THF ) Is 10ml / L)
Flow rate: 1.0 mL / standard sample for preparing a calibration curve: TSK standard polyethylene oxide (molecular weight: about 900,000, 150,000, 100,000, 30,000) manufactured by Tosoh Corporation, and polyethylene glycol (molecular weight: about 12,000, 4,000, 1,000) manufactured by Polymer Laboratory.

<イミド化率の測定>
合成例におけるポリイミドのイミド化率は次のようにして測定した。ポリイミド粉末20mgをNMRサンプル管(草野科学製 NMRサンプリングチューブスタンダード φ5)に入れ、重水素化ジメチルスルホキシド(DMSO−d、0.05%TMS混合品)0.53mlを添加し、超音波をかけて完全に溶解させた。この溶液を日本電子株式会社製NMR測定器(JNM-ECP500)にて500MHzのプロトンNMRを測定した。イミド化率は、イミド化前後で変化しない構造に由来するプロトンを基準プロトンとして決め、このプロトンのピーク積算値と、10.0ppm付近に現れるアミック酸のNH基に由来するプロトンピーク積算値とを用い以下の式によって求めた。
イミド化率(%)=(1−α・x/y)×100
上記式において、xはアミック酸のNH基由来のプロトンピーク積算値、yは基準プロトンのピーク積算値、αはポリアミック酸(イミド化率が0%)の場合におけるアミック酸のNH基プロトン一個に対する基準プロトンの個数割合である。
<Measurement of imidization ratio>
The imidation ratio of polyimide in the synthesis example was measured as follows. Add 20 mg of polyimide powder to an NMR sample tube (NMR sampling tube standard φ5 made by Kusano Kagaku), add 0.53 ml of deuterated dimethyl sulfoxide (DMSO-d 6 , 0.05% TMS mixture), and completely apply ultrasonic waves. Dissolved. This solution was measured for proton NMR at 500 MHz with an NMR measuring instrument (JNM-ECP500) manufactured by JEOL Ltd. For the imidization rate, protons derived from structures that do not change before and after imidation are determined as reference protons, and the peak integrated value of these protons and the proton peak integrated value derived from the NH group of the amic acid that appears near 10.0 ppm are used. It calculated | required with the following formula | equation.
Imidation ratio (%) = (1−α · x / y) × 100
In the above formula, x is the proton peak integrated value derived from the NH group of the amic acid, y is the peak integrated value of the reference proton, and α is one NH group proton of the amic acid in the case of polyamic acid (imidation rate is 0%). The number ratio of the reference protons.

(合成例1)
CBDAを19.22g(0.098mol)と、DA1を26.43g(0.1mol)とを、NMP 259g中、室温で5時間反応させポリアミック酸溶液を調製した。このポリアミック酸は、数平均分子量が約17,000、重量平均分子量が約47,000であった。このポリアミック酸溶液40gにNMP、BCSを加えて攪拌し、ポリアミック酸が6質量%、NMPが74質量%、BCSが20質量%になるよう調製した後、細孔径1μmのメンブランフィルタで加圧濾過し、本発明の液晶配向剤を得た。
(Synthesis Example 1)
A polyamic acid solution was prepared by reacting 19.22 g (0.098 mol) of CBDA and 26.43 g (0.1 mol) of DA1 in 259 g of NMP at room temperature for 5 hours. This polyamic acid had a number average molecular weight of about 17,000 and a weight average molecular weight of about 47,000. NMP and BCS are added to 40 g of this polyamic acid solution and stirred. After preparing so that the polyamic acid is 6% by mass, NMP is 74% by mass and BCS is 20% by mass, pressure filtration is performed with a membrane filter having a pore size of 1 μm. And the liquid crystal aligning agent of this invention was obtained.

(合成例2)
CBDAを18.83g(0.096mol)と、DA1を2.64g(0.01mol)と、DA2を17.84g(0.09mol)とを、NMP 223g中、室温で5時間反応させポリアミック酸溶液を調製した。このポリアミック酸は、数平均分子量が約22,000、重量平均分子量が約55,000であった。このポリアミック酸溶液40gにNMP、BCSを加えて攪拌し、ポリアミック酸が6質量%、NMPが74質量%、BCSが20質量%になるよう調製した後、細孔径1μmのメンブランフィルタで加圧濾過し、本発明の液晶配向剤を得た。
(Synthesis Example 2)
A polyamic acid solution was prepared by reacting 18.83 g (0.096 mol) of CBDA, 2.64 g (0.01 mol) of DA1, and 17.84 g (0.09 mol) of DA2 in 223 g of NMP at room temperature for 5 hours. This polyamic acid had a number average molecular weight of about 22,000 and a weight average molecular weight of about 55,000. NMP and BCS are added to 40 g of this polyamic acid solution and stirred. After preparing so that the polyamic acid is 6% by mass, NMP is 74% by mass and BCS is 20% by mass, pressure filtration is performed with a membrane filter having a pore size of 1 μm. And the liquid crystal aligning agent of this invention was obtained.

(合成例3)
CBDAを19.02g(0.097mol)と、DA1を7.93g(0.03mol)と、DA2を13.88g(0.07mol)とを、NMP 231g中、室温で5時間反応させポリアミック酸溶液を調製した。このポリアミック酸は、数平均分子量が約20,000、重量平均分子量が約52,000であった。このポリアミック酸溶液40gにNMP、BCSを加えて攪拌し、ポリアミック酸が6質量%、NMPが74質量%、BCSが20質量%になるよう調製した後、細孔径1μmのメンブランフィルタで加圧濾過し、本発明の液晶配向剤を得た。
(Synthesis Example 3)
A polyamic acid solution was prepared by reacting 19.02 g (0.097 mol) of CBDA, 7.93 g (0.03 mol) of DA1, and 13.88 g (0.07 mol) of DA2 in 231 g of NMP at room temperature for 5 hours. This polyamic acid had a number average molecular weight of about 20,000 and a weight average molecular weight of about 52,000. NMP and BCS are added to 40 g of this polyamic acid solution and stirred. After preparing so that the polyamic acid is 6% by mass, NMP is 74% by mass and BCS is 20% by mass, pressure filtration is performed with a membrane filter having a pore size of 1 μm. And the liquid crystal aligning agent of this invention was obtained.

(合成例4)
CBDAを19.22g(0.098mol)と、DA1を13.21g(0.05mol)と、DA2を9.91g(0.05mol)とを、NMP 240g中、室温で5時間反応させポリアミック酸溶液を調製した。このポリアミック酸は、数平均分子量が約19,000、重量平均分子量が約50,000であった。このポリアミック酸溶液40gにNMP、BCSを加えて攪拌し、ポリアミック酸が6質量%、NMPが74質量%、BCSが20質量%になるよう調製した後、細孔径1μmのメンブランフィルタで加圧濾過し、本発明の液晶配向剤を得た。
(Synthesis Example 4)
A polyamic acid solution was prepared by reacting 19.22 g (0.098 mol) of CBDA, 13.21 g (0.05 mol) of DA1, and 9.91 g (0.05 mol) of DA2 in 240 g of NMP at room temperature for 5 hours. This polyamic acid had a number average molecular weight of about 19,000 and a weight average molecular weight of about 50,000. NMP and BCS are added to 40 g of this polyamic acid solution and stirred. After preparing so that the polyamic acid is 6% by mass, NMP is 74% by mass and BCS is 20% by mass, pressure filtration is performed with a membrane filter having a pore size of 1 μm. And the liquid crystal aligning agent of this invention was obtained.

(合成例5)
CBDAを15.30g(0.078mol)と、PMDAを4.36(0.02mol)と、DA1を26.43g(0.1mol)とを、NMP 261g中、室温で5時間反応させポリアミック酸溶液を調製した。このポリアミック酸は、数平均分子量が約20,000、重量平均分子量が約53,000であった。このポリアミック酸溶液40gにNMP、BCSを加えて攪拌し、ポリアミック酸が6質量%、NMPが74質量%、BCSが20質量%になるよう調製した後、細孔径1μmのメンブランフィルタで加圧濾過し、本発明の液晶配向剤を得た。
(Synthesis Example 5)
A polyamic acid solution was prepared by reacting 15.30 g (0.078 mol) of CBDA, 4.36 (0.02 mol) of PMDA, and 26.43 g (0.1 mol) of DA1 in 261 g of NMP at room temperature for 5 hours. This polyamic acid had a number average molecular weight of about 20,000 and a weight average molecular weight of about 53,000. NMP and BCS are added to 40 g of this polyamic acid solution and stirred. After preparing so that the polyamic acid is 6% by mass, NMP is 74% by mass and BCS is 20% by mass, pressure filtration is performed with a membrane filter having a pore size of 1 μm. And the liquid crystal aligning agent of this invention was obtained.

(合成例6)
TDAを30.03g(0.1mol)と、DA1を13.21g(0.05mol)と、DA2を9.91g(0.05mol)とを、NMP 301g中、50℃で24時間反応させポリアミック酸溶液を調製した。このポリアミック酸溶液をNMPにより5質量%に希釈し、さらにイミド化触媒としてピリジン47.4g、無水酢酸102.0gを加え、40℃で3時間反応させた。この溶液を4.2Lのメタノール中に投入し、得られた沈殿物を濾別し、乾燥し、白色のポリイミド粉末を得た。得られたポリイミドは、数平均分子量が約8,000、重量平均分子量が約24,000であった。またイミド化率は84%であった。上記ポリイミド粉末3gにγ−BL 34.5gを加え、50℃にて20h攪拌して溶解させた。このポリイミド溶液にγ−BL、DPMを加えて攪拌し、ポリイミドが6質量%、γ−BLが79質量%、DPMが15質量%になるよう調製した後、細孔径1μmのメンブランフィルタで加圧濾過し、本発明の液晶配向剤を得た。
(Synthesis Example 6)
A polyamic acid solution was prepared by reacting 30.03 g (0.1 mol) of TDA, 13.21 g (0.05 mol) of DA1, and 9.91 g (0.05 mol) of DA2 in 301 g of NMP at 50 ° C. for 24 hours. This polyamic acid solution was diluted to 5% by mass with NMP, and 47.4 g of pyridine and 102.0 g of acetic anhydride were further added as an imidization catalyst, followed by reaction at 40 ° C. for 3 hours. This solution was put into 4.2 L of methanol, and the resulting precipitate was filtered off and dried to obtain a white polyimide powder. The resulting polyimide had a number average molecular weight of about 8,000 and a weight average molecular weight of about 24,000. The imidation ratio was 84%. 34.5 g of γ-BL was added to 3 g of the above polyimide powder and dissolved by stirring at 50 ° C. for 20 hours. Γ-BL and DPM are added to this polyimide solution and stirred. After preparing the polyimide to be 6% by mass, γ-BL to be 79% by mass and DPM to be 15% by mass, press with a membrane filter with a pore size of 1 μm. The liquid crystal aligning agent of this invention was obtained by filtering.

(合成例7)
CBDAを19.22g(0.098mol)と、DA1を13.21g(0.05mol)と、DA3を6.11g(0.05mol)とを、NMP 218g中、室温で5時間反応させポリアミック酸溶液を調製した。このポリアミック酸は、数平均分子量が約15,000、重量平均分子量が39,000であった。このポリアミック酸溶液40gにNMP、BCSを加えて攪拌し、ポリアミック酸が6質量%、NMPが74質量%、BCSが20質量%になるよう調製した後、細孔径1μmのメンブランフィルタで加圧濾過し、本発明の液晶配向剤を得た。
(Synthesis Example 7)
A polyamic acid solution was prepared by reacting 19.22 g (0.098 mol) of CBDA, 13.21 g (0.05 mol) of DA1, and 6.11 g (0.05 mol) of DA3 in 218 g of NMP at room temperature for 5 hours. This polyamic acid had a number average molecular weight of about 15,000 and a weight average molecular weight of 39,000. NMP and BCS are added to 40 g of this polyamic acid solution and stirred. After preparing so that the polyamic acid is 6% by mass, NMP is 74% by mass and BCS is 20% by mass, pressure filtration is performed with a membrane filter having a pore size of 1 μm. And the liquid crystal aligning agent of this invention was obtained.

(合成例8)
CBDAを19.22g(0.098mol)と、DA1を13.21g(0.05mol)と、DA4を6.81(0.05mol)とを、NMP 222g中、室温で5時間反応させポリアミック酸溶液を調製した。このポリアミック酸は、数平均分子量が約21,000、重量平均分子量が約55,000であった。このポリアミック酸溶液40gにNMP、BCSを加えて攪拌し、ポリアミック酸が5質量%、NMPが75質量%、BCSが20質量%になるよう調製した後、細孔径1μmのメンブランフィルタで加圧濾過し、本発明の液晶配向剤を得た。
(Synthesis Example 8)
A polyamic acid solution was prepared by reacting 19.22 g (0.098 mol) of CBDA, 13.21 g (0.05 mol) of DA1, and 6.81 (0.05 mol) of DA4 in 222 g of NMP at room temperature for 5 hours. This polyamic acid had a number average molecular weight of about 21,000 and a weight average molecular weight of about 55,000. NMP and BCS are added to 40 g of this polyamic acid solution and stirred to prepare a polyamic acid of 5 mass%, NMP of 75 mass%, and BCS of 20 mass%, followed by pressure filtration with a membrane filter having a pore diameter of 1 μm. And the liquid crystal aligning agent of this invention was obtained.

(合成例9)
CBDAを19.22g(0.098mol)と、DA1を13.21g(0.05mol)と、DA5を24.83g(0.05mol)とを、NMP 325g中、室温で5時間反応させポリアミック酸溶液を調製した。このポリアミック酸は、数平均分子量が約30,000、重量平均分子量が約69,000であった。このポリアミック酸溶液40gにNMP、BCSを加えて攪拌し、ポリアミック酸が4質量%、NMPが76質量%、BCSが20質量%になるよう調製した後、細孔径1μmのメンブランフィルタで加圧濾過し、本発明の液晶配向剤を得た。
(Synthesis Example 9)
A polyamic acid solution was prepared by reacting 19.22 g (0.098 mol) of CBDA, 13.21 g (0.05 mol) of DA1, and 24.83 g (0.05 mol) of DA5 in 325 g of NMP at room temperature for 5 hours. This polyamic acid had a number average molecular weight of about 30,000 and a weight average molecular weight of about 69,000. NMP and BCS are added to 40 g of this polyamic acid solution and stirred. After preparing so that the polyamic acid is 4% by mass, NMP is 76% by mass and BCS is 20% by mass, pressure filtration is performed with a membrane filter having a pore size of 1 μm. And the liquid crystal aligning agent of this invention was obtained.

(合成例10)
TDAを30.03g(0.1mol)と、DA1を7.93g(0.03mol)と、DA2を13.88g(0.07mol)とを、NMP 294g中、50℃で24時間反応させポリアミック酸溶液を調製した。このポリアミック酸溶液をNMPにより5質量%に希釈し、さらにイミド化触媒としてピリジン47.5g、無水酢酸102.1gを加え、40℃で3時間反応させた。この溶液を4.2Lのメタノール中に投入し、得られた沈殿物を濾別し、乾燥し、白色のポリイミド粉末を得た。得られたポリイミドは、数平均分子量が約9,000、重量平均分子量が約46,000であった。またイミド化率は80%であった。上記ポリイミド粉末3gにγ−BL 34.5gを加え、50℃にて20h攪拌して溶解させた。このポリイミド溶液にγ−BL、DPMを加えて攪拌し、ポリイミドが6質量%、γ−BLが79質量%、DPMが15質量%になるよう調製した後、細孔径1μmのメンブランフィルタで加圧濾過し、本発明の液晶配向剤を得た。
(Synthesis Example 10)
30.03 g (0.1 mol) of TDA, 7.93 g (0.03 mol) of DA1, and 13.88 g (0.07 mol) of DA2 were reacted in 294 g of NMP at 50 ° C. for 24 hours to prepare a polyamic acid solution. This polyamic acid solution was diluted to 5% by mass with NMP, 47.5 g of pyridine and 102.1 g of acetic anhydride were further added as an imidization catalyst, and the mixture was reacted at 40 ° C. for 3 hours. This solution was put into 4.2 L of methanol, and the resulting precipitate was filtered off and dried to obtain a white polyimide powder. The resulting polyimide had a number average molecular weight of about 9,000 and a weight average molecular weight of about 46,000. The imidation ratio was 80%. 34.5 g of γ-BL was added to 3 g of the above polyimide powder and dissolved by stirring at 50 ° C. for 20 hours. Γ-BL and DPM are added to this polyimide solution and stirred. After preparing the polyimide to be 6% by mass, γ-BL to be 79% by mass and DPM to be 15% by mass, press with a membrane filter with a pore size of 1 μm. The liquid crystal aligning agent of this invention was obtained by filtering.

(比較合成例1)
CBDAを18.63g(0.095mol)と、DA2を 19.83g(0.1mol)とを、NMP 218g中、室温で5時間反応させポリアミック酸溶液を調製した。このポリアミック酸は、数平均分子量が約38,000、重量平均分子量が約67,000であった。このポリアミック酸溶液40gにNMP、BCSを加えて攪拌し、ポリアミック酸が6質量%、NMPが74質量%、BCSが20質量%になるよう調製した後、細孔径1μmのメンブランフィルタで加圧濾過し、比較のための液晶配向剤を得た。
(Comparative Synthesis Example 1)
A polyamic acid solution was prepared by reacting 18.63 g (0.095 mol) of CBDA and 19.83 g (0.1 mol) of DA2 in 218 g of NMP at room temperature for 5 hours. This polyamic acid had a number average molecular weight of about 38,000 and a weight average molecular weight of about 67,000. NMP and BCS are added to 40 g of this polyamic acid solution and stirred. After preparing so that the polyamic acid is 6% by mass, NMP is 74% by mass and BCS is 20% by mass, pressure filtration is performed with a membrane filter having a pore size of 1 μm. Thus, a liquid crystal aligning agent for comparison was obtained.

(比較合成例2)
TDAを30.03g(0.1mol)と、DA2を19.83g(0.1mol)とを、NMP 283g中、50℃で24時間反応させポリアミック酸溶液を調製した。このポリアミック酸溶液をNMPにより5質量%に希釈し、さらにイミド化触媒としてピリジン47.5g、無水酢酸102.1gを加え、40℃で3時間反応させた。この溶液を4.0Lのメタノール中に投入し、得られた沈殿物を濾別し、乾燥し、白色のポリイミド粉末を得た。得られたポリイミドは、数平均分子量が約14,000、重量平均分子量が約49,000であった。またイミド化率は81%であった。上記ポリイミド粉末3gにγ−BL 34.5gを加え、50℃にて20h攪拌して溶解させた。このポリイミド溶液にγ−BL、DPMを加えて攪拌し、ポリイミドが6質量%、γ−BLが79質量%、DPMが15質量%になるよう調製した後、細孔径1μmのメンブランフィルタで加圧濾過し、比較のための液晶配向剤を得た。
(Comparative Synthesis Example 2)
A polyamic acid solution was prepared by reacting 30.03 g (0.1 mol) of TDA and 19.83 g (0.1 mol) of DA2 in 283 g of NMP at 50 ° C. for 24 hours. This polyamic acid solution was diluted to 5% by mass with NMP, 47.5 g of pyridine and 102.1 g of acetic anhydride were further added as an imidization catalyst, and the mixture was reacted at 40 ° C. for 3 hours. This solution was put into 4.0 L of methanol, and the resulting precipitate was filtered off and dried to obtain a white polyimide powder. The resulting polyimide had a number average molecular weight of about 14,000 and a weight average molecular weight of about 49,000. The imidation ratio was 81%. 34.5 g of γ-BL was added to 3 g of the above polyimide powder and dissolved by stirring at 50 ° C. for 20 hours. Γ-BL and DPM are added to this polyimide solution and stirred. After preparing the polyimide to be 6% by mass, γ-BL to be 79% by mass and DPM to be 15% by mass, press with a membrane filter with a pore size of 1 μm. Filtration was performed to obtain a liquid crystal aligning agent for comparison.

(実施例1)
合成例1で得た液晶配向剤を用い、以下の評価を行った。
Example 1
Using the liquid crystal aligning agent obtained in Synthesis Example 1, the following evaluation was performed.

<ラビング耐性の評価>
液晶配向剤をITO電極付きガラス基板にスピンコートし、80℃のホットプレート上で5分間乾燥させた後、120℃の熱風循環式オーブンで60分間焼成を行い、膜厚100nmの塗膜を形成させた。この塗膜面を、レーヨン布YA-20-R(吉川化工株式会社製)を取り付けたロール径120mmのラビング装置を用いて、ロール回転数300rpm、ロール進行速度20mm/sec、押し込み量0.5mmの条件でラビングし、液晶配向膜付き基板を得た。この液晶配向膜表面を、レーザーテック株式会社製リアルタイム走査型レーザー顕微鏡1LM21D(対物レンズ10倍、モニター上での拡大倍率340倍)にて観察したところ、傷や膜剥がれなどの異常は観察されなかった。
<Evaluation of rubbing resistance>
A liquid crystal aligning agent is spin-coated on a glass substrate with an ITO electrode, dried on a hot plate at 80 ° C. for 5 minutes, and then baked in a 120 ° C. hot air circulating oven for 60 minutes to form a coating film having a thickness of 100 nm. I let you. Using a rubbing machine with a roll diameter of 120 mm, to which the rayon cloth YA-20-R (manufactured by Yoshikawa Chemical Co., Ltd.) was attached, this coating surface was rolled at a rotational speed of 300 rpm, a roll traveling speed of 20 mm / sec, and an indentation amount of 0.5 mm The substrate was rubbed under the above conditions to obtain a substrate with a liquid crystal alignment film. When this liquid crystal alignment film surface was observed with a real-time scanning laser microscope 1LM21D (objective lens 10 times, magnification on the monitor 340 times) manufactured by Lasertec Co., Ltd., no abnormalities such as scratches and film peeling were observed. .

<液晶配向性の評価>
液晶配向剤をITO電極付きガラス基板にスピンコートし、80℃のホットプレート上で5分間乾燥させた後、120℃の熱風循環式オーブンで60分間焼成を行い、膜厚100nmの塗膜を形成させた。この塗膜面を、レーヨン布YA-20-R(吉川化工株式会社製)を取り付けたロール径120mmのラビング装置を用いて、ロール回転数300rpm、ロール進行速度20mm/sec、押し込み量0.5mmの条件でラビングし、液晶配向膜付き基板を得た。
<Evaluation of liquid crystal alignment>
A liquid crystal aligning agent is spin-coated on a glass substrate with an ITO electrode, dried on a hot plate at 80 ° C. for 5 minutes, and then baked in a 120 ° C. hot air circulating oven for 60 minutes to form a coating film having a thickness of 100 nm. I let you. Using a rubbing machine with a roll diameter of 120 mm, to which the rayon cloth YA-20-R (manufactured by Yoshikawa Chemical Co., Ltd.) was attached, this coating surface was rolled at a rotational speed of 300 rpm, a roll traveling speed of 20 mm / sec, and an indentation amount of 0.5 mm The substrate was rubbed under the above conditions to obtain a substrate with a liquid crystal alignment film.

この液晶配向膜付き基板を2枚用意し、その1枚の液晶配向膜面上に6μmのスペーサーを散布した後、その上からシール剤を印刷し、もう1枚の基板を液晶配向膜面が向き合いラビング方向が直行するようにして張り合わせた後、シール剤を硬化させて空セルを作製した。この空セルに減圧注入法によって、液晶MLC-2003(メルク・ジャパン社製)を注入し、注入口を封止して、ツイストネマティック液晶セルを得た。この液晶セルをクロスニコル下で顕微鏡観察(200倍)したところ、配向不良もなく液晶は均一に配向していることが確認された。   Two substrates with this liquid crystal alignment film are prepared, and a 6 μm spacer is sprayed on the surface of one liquid crystal alignment film, and then a sealant is printed thereon. After laminating so that the facing rubbing direction was orthogonal, the sealing agent was cured to produce an empty cell. Liquid crystal MLC-2003 (Merck Japan Co., Ltd.) was injected into this empty cell by a reduced pressure injection method, and the injection port was sealed to obtain a twisted nematic liquid crystal cell. When this liquid crystal cell was observed under a microscope under crossed Nicols (200 times), it was confirmed that the liquid crystal was uniformly aligned without alignment failure.

<プレチルト角の測定>
上記で作製した液晶セルを、液晶プレチルト角測定装置TBA-107(オートロニック社(Autronic-MELCHERS GmbH)製)を用いて評価した。その結果、液晶のプレチルト角は0.7度であった。
<Measurement of pretilt angle>
The liquid crystal cell produced above was evaluated using a liquid crystal pretilt angle measuring device TBA-107 (manufactured by Autronic-MELCHERS GmbH). As a result, the pretilt angle of the liquid crystal was 0.7 degrees.

(実施例2)
合成例1で得た液晶配向剤を用い、焼成温度を150℃とした以外は実施例1と同様に評価を行った。その結果、ラビング後の液晶配向膜表面に傷や膜剥がれなどの異常は観察されなかった。また、液晶セルは配向不良もなく液晶は均一に配向していることが確認された。液晶のプレチルト角は0.8度であった。
(Example 2)
Evaluation was performed in the same manner as in Example 1 except that the liquid crystal aligning agent obtained in Synthesis Example 1 was used and the firing temperature was set to 150 ° C. As a result, abnormalities such as scratches and film peeling were not observed on the surface of the liquid crystal alignment film after rubbing. Further, it was confirmed that the liquid crystal cell had no alignment defect and the liquid crystal was uniformly aligned. The pretilt angle of the liquid crystal was 0.8 degrees.

(実施例3)
合成例1で得た液晶配向剤を用い、焼成温度を180℃とした以外は実施例1と同様に評価を行った。その結果、ラビング後の液晶配向膜表面に傷や膜剥がれなどの異常は観察されなかった。また、液晶セルは配向不良もなく液晶は均一に配向していることが確認された。液晶のプレチルト角は0.8度であった。
(Example 3)
Evaluation was performed in the same manner as in Example 1 except that the liquid crystal aligning agent obtained in Synthesis Example 1 was used and the baking temperature was set to 180 ° C. As a result, abnormalities such as scratches and film peeling were not observed on the surface of the liquid crystal alignment film after rubbing. Further, it was confirmed that the liquid crystal cell had no alignment defect and the liquid crystal was uniformly aligned. The pretilt angle of the liquid crystal was 0.8 degrees.

(実施例4)
合成例2で得た液晶配向剤を用い、焼成温度を150℃とした以外は実施例1と同様に評価を行った。その結果、ラビング後の液晶配向膜表面に傷や膜剥がれなどの異常は観察されなかった。また、液晶セルは配向不良もなく液晶は均一に配向していることが確認された。液晶のプレチルト角は1.0度であった。
Example 4
Evaluation was performed in the same manner as in Example 1 except that the liquid crystal aligning agent obtained in Synthesis Example 2 was used and the firing temperature was set to 150 ° C. As a result, abnormalities such as scratches and film peeling were not observed on the surface of the liquid crystal alignment film after rubbing. Further, it was confirmed that the liquid crystal cell had no alignment defect and the liquid crystal was uniformly aligned. The pretilt angle of the liquid crystal was 1.0 degree.

(実施例5)
合成例3で得た液晶配向剤を用い、焼成温度を150℃とした以外は実施例1と同様に評価を行った。その結果、ラビング後の液晶配向膜表面に傷や膜剥がれなどの異常は観察されなかった。また、液晶セルは配向不良もなく液晶は均一に配向していることが確認された。液晶のプレチルト角は1.0度であった。
(Example 5)
Evaluation was performed in the same manner as in Example 1 except that the liquid crystal aligning agent obtained in Synthesis Example 3 was used and the baking temperature was set to 150 ° C. As a result, abnormalities such as scratches and film peeling were not observed on the surface of the liquid crystal alignment film after rubbing. Further, it was confirmed that the liquid crystal cell had no alignment defect and the liquid crystal was uniformly aligned. The pretilt angle of the liquid crystal was 1.0 degree.

(実施例6)
合成例4で得た液晶配向剤を用い、焼成温度を150℃とした以外は実施例1と同様に評価を行った。その結果、ラビング後の液晶配向膜表面に傷や膜剥がれなどの異常は観察されなかった。また、液晶セルは配向不良もなく液晶は均一に配向していることが確認された。液晶のプレチルト角は1.0度であった。
(Example 6)
Evaluation was performed in the same manner as in Example 1 except that the liquid crystal aligning agent obtained in Synthesis Example 4 was used and the baking temperature was set to 150 ° C. As a result, abnormalities such as scratches and film peeling were not observed on the surface of the liquid crystal alignment film after rubbing. Further, it was confirmed that the liquid crystal cell had no alignment defect and the liquid crystal was uniformly aligned. The pretilt angle of the liquid crystal was 1.0 degree.

(実施例7)
合成例5で得た液晶配向剤を用い、焼成温度を150℃とした以外は実施例1と同様に評価を行った。その結果、ラビング後の液晶配向膜表面に傷や膜剥がれなどの異常は観察されなかった。また、液晶セルは配向不良もなく液晶は均一に配向していることが確認された。液晶のプレチルト角は0.7度であった。
(Example 7)
Evaluation was performed in the same manner as in Example 1 except that the liquid crystal aligning agent obtained in Synthesis Example 5 was used and the baking temperature was set to 150 ° C. As a result, abnormalities such as scratches and film peeling were not observed on the surface of the liquid crystal alignment film after rubbing. Further, it was confirmed that the liquid crystal cell had no alignment defect and the liquid crystal was uniformly aligned. The pretilt angle of the liquid crystal was 0.7 degrees.

(実施例8)
合成例6で得た液晶配向剤を用い、焼成温度を150℃とした以外は実施例1と同様に評価を行った。その結果、ラビング後の液晶配向膜表面に傷や膜剥がれなどの異常は観察されなかった。また、液晶セルは配向不良もなく液晶は均一に配向していることが確認された。液晶のプレチルト角は1.0度であった。
(Example 8)
Evaluation was performed in the same manner as in Example 1 except that the liquid crystal aligning agent obtained in Synthesis Example 6 was used and the baking temperature was set to 150 ° C. As a result, abnormalities such as scratches and film peeling were not observed on the surface of the liquid crystal alignment film after rubbing. Further, it was confirmed that the liquid crystal cell had no alignment defect and the liquid crystal was uniformly aligned. The pretilt angle of the liquid crystal was 1.0 degree.

(実施例9)
合成例7で得た液晶配向剤を用い、焼成温度を150℃とした以外は実施例1と同様に評価を行った。その結果、ラビング後の液晶配向膜表面に傷や膜剥がれなどの異常は観察されなかった。また、液晶セルは配向不良もなく液晶は均一に配向していることが確認された。液晶のプレチルト角は0.8度であった。
Example 9
Evaluation was performed in the same manner as in Example 1 except that the liquid crystal aligning agent obtained in Synthesis Example 7 was used and the baking temperature was set to 150 ° C. As a result, abnormalities such as scratches and film peeling were not observed on the surface of the liquid crystal alignment film after rubbing. Further, it was confirmed that the liquid crystal cell had no alignment defect and the liquid crystal was uniformly aligned. The pretilt angle of the liquid crystal was 0.8 degrees.

(実施例10)
合成例8で得た液晶配向剤を用い、焼成温度を150℃とした以外は実施例1と同様に評価を行った。その結果、ラビング後の液晶配向膜表面に傷や膜剥がれなどの異常は観察されなかった。また、液晶セルは配向不良もなく液晶は均一に配向していることが確認された。液晶のプレチルト角は0.8度であった。
(Example 10)
Evaluation was performed in the same manner as in Example 1 except that the liquid crystal aligning agent obtained in Synthesis Example 8 was used and the firing temperature was 150 ° C. As a result, abnormalities such as scratches and film peeling were not observed on the surface of the liquid crystal alignment film after rubbing. Further, it was confirmed that the liquid crystal cell had no alignment defect and the liquid crystal was uniformly aligned. The pretilt angle of the liquid crystal was 0.8 degrees.

(実施例11)
合成例9で得た液晶配向剤を用い、焼成温度を150℃とした以外は実施例1と同様に評価を行った。その結果、ラビング後の液晶配向膜表面に傷や膜剥がれなどの異常は観察されなかった。また、液晶セルは配向不良もなく液晶は均一に配向していることが確認された。液晶のプレチルト角は1.0度であった。
(Example 11)
Evaluation was performed in the same manner as in Example 1 except that the liquid crystal aligning agent obtained in Synthesis Example 9 was used and the firing temperature was set to 150 ° C. As a result, abnormalities such as scratches and film peeling were not observed on the surface of the liquid crystal alignment film after rubbing. Further, it was confirmed that the liquid crystal cell had no alignment defect and the liquid crystal was uniformly aligned. The pretilt angle of the liquid crystal was 1.0 degree.

(実施例12)
合成例10で得た液晶配向剤を用い、焼成温度を150℃とした以外は実施例1と同様に評価を行った。その結果、ラビング後の液晶配向膜表面に傷や膜剥がれなどの異常は観察されなかった。また、液晶セルは配向不良もなく液晶は均一に配向していることが確認された。液晶のプレチルト角は1.0度であった。
(Example 12)
Evaluation was performed in the same manner as in Example 1 except that the liquid crystal aligning agent obtained in Synthesis Example 10 was used and the baking temperature was set to 150 ° C. As a result, abnormalities such as scratches and film peeling were not observed on the surface of the liquid crystal alignment film after rubbing. Further, it was confirmed that the liquid crystal cell had no alignment defect and the liquid crystal was uniformly aligned. The pretilt angle of the liquid crystal was 1.0 degree.

(比較例1)
比較合成例1で得た液晶配向剤を用い、焼成温度を150℃とした以外は実施例1と同様に評価を行った。その結果、ラビング後の液晶配向膜表面に多数の傷が観察された。
(Comparative Example 1)
Evaluation was performed in the same manner as in Example 1 except that the liquid crystal aligning agent obtained in Comparative Synthesis Example 1 was used and the firing temperature was set to 150 ° C. As a result, many scratches were observed on the surface of the liquid crystal alignment film after rubbing.

(比較例2)
比較合成例2で得た液晶配向剤を用い、焼成温度を150℃とした以外は実施例1と同様に評価を行った。その結果、ラビング後の液晶配向膜表面に多数の傷が観察された。
(Comparative Example 2)
Evaluation was performed in the same manner as in Example 1 except that the liquid crystal aligning agent obtained in Comparative Synthesis Example 2 was used and the firing temperature was set to 150 ° C. As a result, many scratches were observed on the surface of the liquid crystal alignment film after rubbing.

本発明の液晶配向剤は、200℃以下の低温焼成であってもラビング耐性に優れ、液晶の配向が均一で配向不良のない液晶配向膜が得られるので、配向膜の焼成に伴うコストを下げることができ、またプラスチック基板を使用した液晶表示素子等にも好適に利用することができる。   The liquid crystal aligning agent of the present invention is excellent in rubbing resistance even at a low temperature baking of 200 ° C. or lower, and a liquid crystal alignment film having uniform alignment of liquid crystals and no alignment failure can be obtained. It can also be suitably used for a liquid crystal display element using a plastic substrate.

Claims (4)

下記式[1]で表されるジアミン成分と、下記式[2]で表されるテトラカルボン酸二
無水物成分とを重合反応させることにより得られるポリアミック酸、又はこのポリアミッ
ク酸を脱水閉環して得られるポリイミドの、少なくとも一方のポリマーを含有する液晶配
向剤であって、該テトラカルボン酸二無水物成分として、式[2]のR2に脂環構造を有
するテトラカルボン酸二無水物が含まれており、該ジアミン成分中には下記式[3]で表
されるジアミンが含まれていることを特徴とする液晶配向剤。

(式中、R1は2価の有機基である)

(式中、R2は4価の有機基である)

(式中、nは1〜20の整数であり、R3は水素原子又はメチル基である)
A polyamic acid obtained by polymerizing a diamine component represented by the following formula [1] and a tetracarboxylic dianhydride component represented by the following formula [2], or dehydrating and ring-closing this polyamic acid A liquid crystal aligning agent containing at least one polymer of the obtained polyimide, wherein the tetracarboxylic dianhydride component includes tetracarboxylic dianhydride having an alicyclic structure in R2 of the formula [2]. And a diamine represented by the following formula [3] is contained in the diamine component.

(Wherein R1 is a divalent organic group)

(Wherein R2 is a tetravalent organic group)

(In the formula, n is an integer of 1 to 20, and R3 is a hydrogen atom or a methyl group)
請求項1に記載の液晶配向剤から得られる液晶配向膜。   The liquid crystal aligning film obtained from the liquid crystal aligning agent of Claim 1. 請求項1に記載の液晶配向剤を基板に塗布し、200℃以下の温度で焼成した後、ラビングして得られる液晶配向膜。 The liquid crystal aligning film obtained by apply | coating the liquid crystal aligning agent of Claim 1 to a board | substrate, baking at the temperature of 200 degrees C or less, and rubbing. 請求項2又は請求項3に記載の液晶配向膜を有する液晶表示素子。   The liquid crystal display element which has a liquid crystal aligning film of Claim 2 or Claim 3.
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