JP5002435B2 - Ultra high pressure reciprocating compressor - Google Patents

Description

  The present invention relates to a reciprocating compressor that handles flammable gas and toxic gas, and particularly relates to a valve structure of a small capacity high pressure reciprocating compressor that discharges at a high pressure exceeding 40 MPa.

  An example of a conventional plunger type reciprocating compressor is described in Patent Document 1. In the compressor described in this document, the first valve provided in the cylinder valve 50 is sucked into the compression chamber 60 and the gas compressed in the compression chamber 60 is discharged by the second valve. Poppet valves are used as these valves. A typical example of this type of reciprocating compressor is shown in FIG. This compressor is a compressor having a single stage or a plurality of stages, and the rotational energy of the drive machine (motor in this example) is converted into reciprocating kinetic energy via one crank mechanism, and the plunger 6 reciprocates to generate gas. Compress.

  A connecting rod 3 is attached to a crankshaft 1 connected to a drive machine, and the other end of the connecting rod 3 is connected to a cross head 5 via a cross pin 4. When the crankshaft 1 rotates, the connecting rod 3 swings and the crosshead 5 reciprocates together with the plunger 6. A cylinder portion 7 is formed at the distal end portion of the plunger 6. Gas is sucked from the suction poppet valve 8 in the pulling stroke, and when the specified discharge pressure is reached in the push stroke, the compressed gas is discharged from the discharge poppet valve 9. Is.

  In FIG. 4, when the plunger 6 is in the stroke and the pressure in the cylinder 7 is lower than the suction pressure line, the spring 8 b is contracted, the suction poppet valve 8 is opened, and the gas passes through the flow path 11 from the suction port 10. And flows into the cylinder 7. Next, when the plunger 6 is pushed, when the pressure in the cylinder 7 exceeds the discharge pressure line, the spring 9b is contracted and the discharge poppet valve 9 is opened, and the gas is discharged through the flow paths 11, 12, and 14. Exhaled from the port.

  FIG. 5 shows an example of the structure of a general cylindrical poppet valve. For example, the valve body 9a of the discharge poppet valve 9 is shown. The shape of the valve body 9a is a cylindrical shape having a hollow space 9d inside, but the end surface 9b portion with the bottom plate comes into contact with the sealing surface of the mating part to close the gas. When the outer peripheral surface 9c is attached to the guide hole 23, the outer peripheral surface 9c comes into contact with the inner wall surface and serves as a guide for the valve to slide in the axial direction. A weak spring 9e is mounted in the space 9d of the valve body to assist in opening and closing the valve.

JP 2004-116330 A

However, when a compressor using the conventional structure poppet valve is tested for a long time, a phenomenon in which a discontinuous striking sound is heard irregularly from the vicinity of the cylinder occurs. Body) was rapidly abraded on the mating seal surface. Therefore, the structure for reducing the wear rate of this part was examined.
Approximate the operation of the poppet valve with the following equation of motion:
m · dh / dt ² + f (c) · dh / dt + k _s · h = f _fld · t
The change of the rotation angle of the plunger and the movement of the poppet valve were simulated.
Here, m valve body mass, h is the moving distance of the valve body, k _s is the spring stiffness, f _fld the amount of change per unit time of the upward force caused by the internal and external differential pressure of the valve, dh / dt is the valve Body speed, dh / dt ² is the acceleration of the valve body.

  F (c) in the second term on the left side of the above equation is a speed-dependent resistance force that is generated in conjunction with the valve body trying to move, and is related to the stable and unstable behavior of the valve. FIG. 6 schematically shows this. The valve speed is taken on the horizontal axis, and the resistance force f (c) of the second term on the left side of the above formula is taken on the vertical axis. A speed-dependent resistance force f (c) by a general damping coefficient is proportional to the valve (valve body) speed, and stabilizes the valve behavior as shown by the solid line. When the frictional resistance between the valve and the valve case (guide hole) is large, the static friction coefficient at the time of opening / closing switching of the valve increases as shown by the dotted line in the figure, and the phenomenon that the friction coefficient decreases when moving to dynamic friction occurs. . If there is lubricating oil on the sliding surface, as shown by the broken line in the figure, the coefficient of static friction also decreases, and in the dynamic friction state, the resistance increases in proportion to the speed due to the shear resistance of the oil film, stabilizing the valve behavior. Let

  In the simulation, f (c) is replaced with C, the relationship between C and valve operation is examined, and the results are shown in FIGS. FIG. 7 shows a case where the coefficient C of the second term on the left side of the equation is relatively large (C = 1), and the opening / closing operation of the valve (valve element) is smooth. FIG. 8 shows a case where the value of C is small (C = 0.5). In this case, the valve once opened causes an unstable operation of opening and closing from the middle. That is, it has been found that if there is a factor for reducing the coefficient of the valve operating speed dh / dt shown in FIG. 6, the valve behavior may be unstable.

  The phenomenon in which the valve (valve element) operation becomes unstable will be described with reference to FIGS. The valve element 9 a of the poppet valve 9 is slidably accommodated in the guide hole 23. In the operation of releasing the valve body from the closed state, in the case of the suction valve, the valve body 9a tries to open when the pressure P1 in the cylinder falls below the line pressure P2, and conversely in the case of the discharge valve, the pressure P1 is the pressure P2. When it becomes higher, the valve body 9a tries to open. On the other hand, in the operation of closing the valve body from the open state, in the case of the suction valve, the cylinder body pressure P1 tends to close when the pressure in the cylinder P1 becomes higher than the line pressure P2. When the pressure is lower than P2, the poppet valve tends to close.

  Ideally, it is preferable that the shaft centers of the valve body 9a and the guide hole 23 of the valve body are geometrically coincident with each other. When the valve element 9a starts to slide instantaneously in this state, a pressure distribution is unevenly generated between the large and small gaps, that is, between the outer periphery of the valve element 9a and the inner wall of the guide hole 23. It is biased against the inner wall surface of the guide hole 23. As shown in FIG. 9, it may be pressed against one of the inner walls in parallel, or it may be inclined as shown in FIG. Such a phenomenon is caused by, for example, a difference between the pressure P3 in the inner cylinder space of the valve body and the line pressure P2, resulting in uneven pressure between the outer periphery of the valve body 9a and the inner wall of the guide hole 23. This is because distribution occurs.

  When a pressure distribution is generated in the circumferential direction, the poppet valve receives a force perpendicular to the axial direction and is pressed against the inner wall surface of the guide hole 23. When such a state occurs, the operation of the poppet valve is hindered, and the speed-dependent resistance force f (c) of the second term on the left side of the equation of motion of the poppet valve described above works negatively. Squeaks and oscillates. In this state, it is considered that a discontinuous impact sound is generated from the vicinity of the cylinder, and wear is caused on the mating seal surface of the sliding valve body.

  In the present invention, the pressure distribution between the outer periphery of the valve body and the inner wall of the guide hole is made uniform, thereby smoothing the sliding of the valve body and preventing the discontinuous impact sound and the wear of the seal surface on the other side of the valve body. The object is to provide a reciprocating compressor which is prevented.

The present invention is seen embedded suction poppet valve and the discharge poppet valve cylinder of a reciprocating compressor, opens the intake poppet valve and the pressure in the cylinder drops below suction pressure line, the pressure in the cylinder exceeds the discharge pressure line And the discharge poppet valve opens , the poppet valve is composed of a guide hole and a valve body that slides in the guide hole, and the valve body has a cylindrical shape as a whole, and a flat seal of the mating member A sheet surface that contacts the surface, an outer peripheral surface of the valve body, and an inner space of the valve body, and is elongated in the axial direction of the valve body so as to maintain a line pressure between the outer peripheral surface of the valve body and the guide hole The chamfered portion is provided on the outer peripheral surface of the valve body, and a communication hole communicating with the chamfered portion of the valve body and the internal space is provided in the valve body .

  According to the present invention, since the circumferential pressure distribution with the guide hole wall is made uniform, the contact load of the outer cylinder portion can be reduced, and the sliding resistance can be reduced. In addition, the impact force on the seal surface can be reduced, the wear life can be extended, and the maintenance interval can be extended.

  Hereinafter, a poppet valve according to an embodiment of the present invention used in an ultrahigh pressure reciprocating compressor will be described. FIG. 1 is a sectional view of a valve body of a poppet valve according to an embodiment of the present invention, and FIG. 2 is a side view as viewed from the direction A in FIG. The poppet valve 21 includes a valve body 21a having a cylindrical shape as a whole and a guide hole 23 (not shown) incorporated in a cylinder of the compressor. The valve body 21a includes a seat surface 21b that comes into contact with the sealing surface of the counterpart member, an outer peripheral surface 21c of the valve body, and an internal space 21d of the valve body. One of the internal spaces 21d is open. Although not shown in the drawing, a spring is disposed in the internal space 21d and is mounted in the guide hole 23 together with the valve body 21a.

  Further, an elongated groove-like chamfered portion 21e (communication portion) having both ends opened is provided on the outer peripheral surface of the valve body 21a along the axial direction in which the valve body slides. The chamfered portions 21e are provided at a plurality of locations (four locations in this example) equally in the circumferential direction of the valve body 21a. The chamfered portion 21e is formed so as not to impair the sealing performance (air tightness) of the seat surface 21b. Furthermore, a communication hole 21f (second communication portion) that communicates from the bottom of the chamfered portion 21e to the internal space 21d is provided.

  The valve body 21a configured as described above is used together with a spring, for example, in a guide hole 23 provided in a cylinder 7 of an ultrahigh pressure reciprocating compressor as shown in FIGS.

  In the pulling stroke of the plunger 6, the gas is sucked from the suction poppet valve, and in the push stroke, the operation of discharging the compressed gas from the discharge poppet valve when the specified discharge pressure is reached is the same as described above, and the description is omitted.

  In the present embodiment, since the valve body 21a is mounted in the guide hole 23, the outer peripheral surface 21c of the valve body is provided with an elongated chamfered portion 21e having both ends open, so that the gap between the outer peripheral surface 21c and the guide hole 23 is formed. The valve body 21a communicates in the circumferential direction and the axial direction, and is maintained at a substantially uniform pressure. Referring to FIG. 11, since the opening at the right end of the chamfer 21e is open to the guide hole 23, all the chamfers 21e communicate with each other through the guide hole 23, and the gap is maintained at the line pressure P2. There is no uneven pressure distribution. Therefore, since the valve body 21a does not receive a force perpendicular to the shaft center, the valve body 21a is not pressed against the inner wall surface of the guide hole 23, and the opening / closing operation is smooth. That is, since the static frictional resistance when attempting to move instantaneously decreases, the second term on the left side of the equation does not become negative, and there is no oscillation characteristic and the sliding operation is stabilized.

  Further, since a through hole 21f that communicates from the bottom of the chamfered portion 21e to the internal space 21d is provided, the gap between the outer peripheral surface 21c and the guide hole 23 and the internal space 21d of the valve body 21a communicate with each other as shown in FIG. . Accordingly, the pressure difference between the inner side and the outer side of the valve body 21a (the pressure difference between the line pressure P2 and the internal space pressure P3 of the valve body in FIG. 11) does not occur (or becomes smaller). The non-uniform pressure distribution is reduced in the circumferential direction and the axial direction of the surface 21c.

  This is because, like the chamfered portion 21e, the valve body 21a does not receive a force in a direction perpendicular to the axial center, so that it is not pressed against the inner wall surface of the guide hole 23, and the opening / closing operation is smooth. That is, since the static frictional resistance when attempting to move instantaneously decreases, the second term on the left side of the equation does not become negative, the oscillation characteristics disappear, and the sliding operation is stabilized.

  In this embodiment, since there are two communicating portions, the chamfered portion 21e and the communicating hole 21f, the pressure in the gap between the outer peripheral surface 21c of the valve body 21a and the inner wall of the guide hole 23 is changed in the circumferential direction of the valve body 21. And more uniform in the axial direction, and the sliding motion is more stable.

  When an actual example of the wear amount on the other side (seat surface) when this embodiment is applied, data of a wear amount of 13 μm (wear rate of 0.13 μm / h) at 84 MPa (100 h operation) of a conventional high-pressure hydrogen compressor is shown. On the other hand, the data of the wear amount of 0.5 μm (wear rate 0.013 μm / h) was obtained at 100 PMa (40 h operation), and the effect of greatly reducing wear was obtained.

  FIG. 12 is an explanatory view of a poppet valve and a valve body according to another embodiment of the present invention. In this embodiment, the valve body 22a has a solid structure having no internal space, and has a chamfered portion 22e (communication portion) along the axial direction on the outer peripheral surface. Since the chamfered portion 22e opened to the left and right is provided on the outer peripheral surface 22c of the valve body 22a, the clearance between the outer peripheral surface 22c and the guide hole 23 communicates through the opening in the circumferential direction and the axial direction of the valve body 22a. And maintained at a substantially uniform pressure. Accordingly, since the valve element 22a does not receive a force perpendicular to the shaft center, the valve element 22a is not pressed against the inner wall surface of the guide hole 23, the opening / closing operation is smooth, the oscillation characteristic is eliminated, and the sliding operation is stabilized. .

  As a consumable part of the ultra high pressure reciprocating compressor, there is a compressor valve that controls the supply and discharge of gas to the cylinder, and it is used under severe conditions that repeatedly undergo sliding and shocking contact at high surface pressure. However, according to each embodiment, it is possible to extend the wear life, extend the operation time, and extend the maintenance interval.

Sectional drawing of the valve body of the poppet valve of this invention Example. The side view seen from the A direction of FIG. Sectional drawing of the general compressor structure of a reciprocating compressor. Sectional drawing of a general poppet valve structure. Sectional drawing of the valve body of a general cylindrical poppet valve. The relationship figure of the operation speed of a poppet valve, and speed-dependent resistance. Operation | movement simulation explanatory drawing in case the resistance force of a poppet valve is large. Operation | movement simulation explanatory drawing in case the resistance force of a poppet valve is small. Explanatory drawing of the phenomenon 1 which operation | movement of a valve body becomes unstable. Explanatory drawing of the phenomenon 2 which operation | movement of a valve body becomes unstable. Explanatory drawing of the phenomenon in which operation | movement of the valve body of this invention Example becomes stable. Explanatory drawing of the valve body of the other Example of this invention.

Explanation of symbols

  DESCRIPTION OF SYMBOLS 1 ... Crankshaft, 5 ... Cross guide, 6 ... Plunger, 7 ... Cylinder, 8 ... Suction poppet valve, 9 ... Discharge poppet valve, 10 ... Suction port, 11, 12, 13 ... Gas passage, 14 ... Discharge port, 21, 22 ... Poppet valve, 21a22a ... Valve body, 21c, 22c ... Outer peripheral surface of valve body, 21d ... Internal space of valve body, 21e, 22e ... Chamfered portion (communication portion), 21f ... Communication hole (second communication) Part), 23 ... guide holes.

Claims (2)

See Embedded suction poppet valve and the discharge poppet valve cylinder of a reciprocating compressor, the discharge poppet and open the intake poppet valve and the pressure in the cylinder drops below suction pressure line, the pressure in the cylinder exceeds the discharge pressure line In the ultra-high pressure reciprocating compressor that opens the valve ,
The poppet valve includes a guide hole and a valve body that slides in the guide hole, and the valve body has a cylindrical shape as a whole, a seat surface that contacts a flat sealing surface of a mating member, an outer peripheral surface of the valve body, and A groove-shaped chamfered portion that is elongated in the axial direction of the valve body is provided on the outer peripheral surface of the valve body so as to maintain a gap between the outer peripheral surface of the valve body and the guide hole at a line pressure. An ultra-high pressure reciprocating compressor characterized in that a communication hole for communicating a chamfered part of a body and the internal space is provided in the valve body. The ultra-high pressure reciprocating compressor according to claim 1, wherein the chamfered portion is a groove having both ends opened along the axial direction of the valve body.

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