JP5000476B2 - Fillet welded joints with excellent fatigue crack initiation characteristics - Google Patents

Fillet welded joints with excellent fatigue crack initiation characteristics Download PDF

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JP5000476B2
JP5000476B2 JP2007330420A JP2007330420A JP5000476B2 JP 5000476 B2 JP5000476 B2 JP 5000476B2 JP 2007330420 A JP2007330420 A JP 2007330420A JP 2007330420 A JP2007330420 A JP 2007330420A JP 5000476 B2 JP5000476 B2 JP 5000476B2
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weld
hardness
toe
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JP2008178910A (en
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忠 石川
欽也 石田
初彦 及川
正 糟谷
真二 児玉
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Nippon Steel Corp
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本発明は、自動車の足回り部材や建材、機械部品などの製作に適用される溶接構造物の疲労強度の向上方法に関し、詳しくは、板厚1〜20mmの薄板または厚板を隅肉溶接して得られる溶接継手の溶接止端部における疲労き裂の発生寿命を増大させた疲労強度に優れた溶接継手に関する。   The present invention relates to a method for improving the fatigue strength of a welded structure applied to the manufacture of automobile underbody members, building materials, machine parts, and the like, and more specifically, fillet welds a thin plate or a thick plate having a thickness of 1 to 20 mm. It is related with the welded joint excellent in the fatigue strength which increased the generation | occurrence | production life of the fatigue crack in the weld toe part of the welded joint obtained by this.

近年、自動車の足回り部材や建材、機械部品などの構造物の軽量化などの要求に答え、構造用鋼板の高強度化が急速に進んでいる。   In recent years, the strength of structural steel plates has been increasing rapidly in response to demands for weight reduction of structures such as automobile undercarriage members, building materials, and machine parts.

一般に鋼板の疲労強度は鋼板強度の増加とともに向上するが、これを溶接して製造された鋼構造物の疲労強度は鋼板強度を増加させても殆ど向上しないことが技術常識となっている。この理由は、一般に溶接構造物の疲労破壊は、溶接ビードと鋼板表面とが交わる溶接止端部形状に起因して応力が集中しやすく、溶接欠陥が生じやすい溶接止端部から発生することが多く、疲労亀裂発生特性は鋼板の成分組成や組織には殆ど影響しないためである。   In general, the fatigue strength of a steel sheet is improved with an increase in the steel sheet strength, but it is common technical knowledge that the fatigue strength of a steel structure manufactured by welding the steel sheet hardly increases even when the steel sheet strength is increased. This is because, in general, fatigue failure of a welded structure may occur from the weld toe where the weld bead and the steel plate surface intersect, and stress is likely to concentrate and weld defects are likely to occur. This is because the fatigue crack generation characteristics hardly affect the composition and structure of the steel sheet.

したがって、特に繰り返し荷重を受ける環境で使用され、疲労強度が問題となる溶接鋼構造物では、鋼構造物の安全及び耐久性の点から溶接継手の降伏強度や引張強さに加えて疲労強度向上が切望されている。   Therefore, in welded steel structures that are used in environments subject to repeated loads and where fatigue strength is a problem, fatigue strength is improved in addition to the yield strength and tensile strength of welded joints in terms of safety and durability of the steel structure. Is anxious.

溶接構造物の疲労強度は、主として溶接部の止端部形状によって支配されるため、従来から溶接部の止端部処理により溶接継手の疲労強度向上を確保する方法が適用されている。例えば、グラインダーによって溶接止端部を研削して止端半径を大きくする方法、TIG溶接およびプラズマ処理によって止端を再溶融して止端形状を滑らかにする方法(例えば特許文献1、参照)、ショットピーニングによって溶接止端形状を改善し圧縮残留応力を発生させる方法などが代表的な止端処理方法である。   Since the fatigue strength of a welded structure is mainly governed by the shape of the toe portion of the welded portion, a method for ensuring the improvement of the fatigue strength of the welded joint by the toe end treatment of the welded portion has been conventionally applied. For example, a method of grinding the weld toe portion by a grinder to increase the toe radius, a method of remelting the toe end by TIG welding and plasma treatment and smoothing the toe shape (see, for example, Patent Document 1), A typical toe processing method is a method in which the weld toe shape is improved by shot peening to generate compressive residual stress.

しかし、溶接止端部処理は、構造物の建造工数を増大させるばかりでなく、溶接部位によっては止端部処理が実施できない場合も多く、鋼材面及び溶接面から継手疲労強度向上が切望されている。   However, the weld toe treatment not only increases the number of man-hours for constructing the structure, but there are many cases where the toe part treatment cannot be carried out depending on the welded part. Yes.

また、船舶、海洋構造物等の大型構造物に使用される厚板では、溶接継手における母材鋼板の疲労特性を向上させ、溶接止端部で発生した疲労亀裂の母材板厚方向への伝播を遅延させることが溶接構造物の疲労寿命を向上させるために有効であることも知られている。このような耐疲労亀裂伝播特性に優れた鋼板としては、フェライト、パーライト、ベイナイトなどを主体組織とする母相中に、圧延方向に扁平な形状のマルテンサイトなどの硬質相を所定の存在間隔、所定の体積率で存在させ、硬質相により板厚方向への亀裂伝播速度を低下させる鋼板(例えば特許文献2〜4、参照)が、提案されている。   In addition, for thick plates used in large structures such as ships and marine structures, the fatigue characteristics of the base steel plate in welded joints are improved, and fatigue cracks that occur at the weld toe are moved in the thickness direction of the base metal plate. It is also known that delaying propagation is effective to improve the fatigue life of welded structures. As a steel plate excellent in such fatigue crack propagation resistance, in a matrix mainly composed of ferrite, pearlite, bainite, and the like, a hard phase such as martensite that is flat in the rolling direction has a predetermined existence interval, Steel sheets (see, for example, Patent Documents 2 to 4) that are present at a predetermined volume ratio and reduce the crack propagation speed in the thickness direction by the hard phase have been proposed.

しかし、これらの耐疲労亀裂伝播特性に優れた鋼板は、板厚が厚い場合に発生した疲労き裂の伝播速度を小さくし、溶接継手の疲労寿命を増大するために有効であるものの、自動車鋼板等のように板厚の薄い薄板を溶接した継手では効果が期待できない。   However, although these steel plates with excellent fatigue crack propagation resistance are effective in reducing the propagation speed of fatigue cracks generated when the plate thickness is large and increasing the fatigue life of welded joints, they are automotive steel plates. The effect cannot be expected with a joint in which a thin plate having a small thickness is welded.

また、溶接面から継手疲労強度を向上する方法として、溶接止端部における溶融境界(FL)から溶接金属側へ1mmの範囲における平均硬度Aと、溶融境界(FL)から溶接熱影響部(HAZ)側へ1mmの範囲における最高硬度Bの硬度差(A−B)が0〜15、または、26〜39になるようにし、溶融境界(FL)近傍の溶接金属または溶接熱影響部(HAZ)で生じるひずみ集中を抑制する方法(例えば特許文献5、6、参照)が提案されている。   Further, as a method of improving the joint fatigue strength from the weld surface, the average hardness A in the range of 1 mm from the fusion boundary (FL) at the weld toe to the weld metal side, and the weld heat affected zone (HAZ) from the fusion boundary (FL). ), The hardness difference (AB) of the maximum hardness B in the range of 1 mm is 0 to 15 or 26 to 39, and the weld metal or weld heat affected zone (HAZ) in the vicinity of the melting boundary (FL). Has been proposed (for example, see Patent Documents 5 and 6).

これらの方法は、母材板厚20mm程度の回し隅肉溶接継手の溶接止端部の溶融境界(FL)近傍の溶接金属または溶接熱影響部(HAZ)の硬さが周囲の硬さに比べて局所的に低くなることによる歪集中を抑制するために、溶接金属の硬度を溶接熱影響部(HAZ)に比べて高くする(オーバーマッチング)方法である。   In these methods, the hardness of the weld metal or weld heat affected zone (HAZ) in the vicinity of the fusion boundary (FL) of the weld toe of the turned fillet welded joint with a base metal plate thickness of about 20 mm is compared with the surrounding hardness. In order to suppress strain concentration due to local lowering, the hardness of the weld metal is made higher (overmatching) than the weld heat affected zone (HAZ).

しかし、発明者らの実験などによる検討結果、自動車鋼板や建材、機械部品用鋼板等の板厚1〜20mmの鋼板を重ね隅肉溶接または回し隅肉溶接した隅肉溶接継手では、溶接金属の硬度を溶接熱影響部(HAZ)に比べて高くする(オーバーマッチング)と、逆に溶接継手の疲労強度が大きく低下する場合があることを確認している。   However, as a result of examinations by the inventors' experiments, fillet welded joints in which steel plates of 1 to 20 mm in thickness, such as automobile steel plates, building materials, and steel plates for machine parts, are pile fillet welded or turned fillet welded, It has been confirmed that when the hardness is made higher (overmatching) than the weld heat affected zone (HAZ), the fatigue strength of the welded joint may be greatly reduced.

また、船舶、海洋構造物等の大型構造物に使用される、突合せ溶接継手の耐脆性破壊特性Kcを向上させるための方法として、溶接金属の硬さを母材鋼板の硬さの70〜110%の範囲内にした耐脆性破壊特性に優れた溶接継手が提案されている(例えば特許文献7〜9、参照)。   Further, as a method for improving the brittle fracture resistance Kc of a butt weld joint used for large structures such as ships and marine structures, the hardness of the weld metal is set to 70 to 110 of the hardness of the base steel plate. %, A welded joint excellent in brittle fracture resistance has been proposed (see, for example, Patent Documents 7 to 9).

これらの技術は、板厚15〜100mmの厚板の突合せ溶接継手の溶接金属の硬度を溶接熱影響部(HAZ)に比べて継手強度が低下しない程度(母材鋼板の硬さの70%)以内で低くする(アンダーマッチング)ことにより、結晶粒の粗大化に起因して最脆弱部となる溶融境界(FL)での局所応力を抑制し、破壊靭性値の低下を防止するものである。突合せ溶接継手では最脆弱部となる溶融境界(FL)は板厚範囲全体が対象となり、板厚範囲全体の硬さを溶接熱影響部(HAZ)よりも低くし、HAZ側の局所応力が溶接金属の硬さに引きずられ高くなることを防止することで、突合せ溶接継手の耐脆性破壊靭性を向上させることが可能となる。   In these techniques, the hardness of the weld metal of a butt welded joint of a thick plate having a thickness of 15 to 100 mm is not reduced compared to the weld heat affected zone (HAZ) (70% of the hardness of the base steel plate). (Undermatching) suppresses local stress at the melting boundary (FL) that becomes the most fragile portion due to coarsening of crystal grains, and prevents a decrease in fracture toughness value. In the butt welded joint, the melt boundary (FL), which is the weakest part, covers the entire plate thickness range, the hardness of the entire plate thickness range is lower than the weld heat affected zone (HAZ), and the local stress on the HAZ side is welded. The brittle fracture toughness of the butt weld joint can be improved by preventing the metal from being dragged and increased.

しかし、隅肉溶接継手の疲労強度低下の原因となる領域は、溶接部の板厚範囲全体ではなく、表裏面側の溶接止端部近傍の応力集中であり、上記突合せ溶接継手の脆性破壊の発生メカニズムとは異なるものである。また、発明者らの検討の結果から、自動車鋼板、建材、機械用鋼板等の板厚1〜20mmの板厚が比較的薄い鋼板を重ね隅肉溶接または回し隅肉溶接により製造した隅肉溶接継手を対象とする場合には、この継手の疲労強度を向上するために十分な効果は得られないことを確認している。   However, the area that causes the fatigue strength reduction of fillet welded joints is not the entire thickness range of the welded part, but the stress concentration in the vicinity of the weld toe part on the front and back sides, which causes brittle fracture of the butt welded joint. It is different from the generation mechanism. In addition, from the results of the study by the inventors, fillet welding produced by laminating fillet welding or turning fillet welding of steel plates having a relatively thin plate thickness of 1 to 20 mm, such as automobile steel plates, building materials, and steel plates for machinery. When joints are targeted, it has been confirmed that sufficient effects cannot be obtained to improve the fatigue strength of the joints.

さらに、溶接面から継手疲労強度を向上する方法として、板厚1〜4mmの薄鋼板の隅肉溶接継手において、溶接金属中のマルテンサイト体積率を50%以上とし、かつ溶接止端部の角度を110〜150°にした高疲労強度隅肉溶接継手が提案されている(例えば特許文献10、参照)。この継手は、引張強さ680〜980MPa以下の高強度鋼板の隅肉溶接後に、溶接金属が冷却する過程の低温側でマルテンサイト変態膨張を発生させ、溶接止端部に有効的に圧縮残留応力を導入するとともに、溶接継手の止端部の応力集中を低減するために溶接止端部の角度を所定範囲に制御するものである。   Furthermore, as a method of improving the joint fatigue strength from the weld surface, in a fillet welded joint of a thin steel plate having a thickness of 1 to 4 mm, the martensite volume ratio in the weld metal is set to 50% or more, and the angle of the weld toe A high fatigue strength fillet welded joint has been proposed in which the angle is 110 to 150 ° (see, for example, Patent Document 10). This joint generates martensitic transformation expansion on the low temperature side in the process of cooling the weld metal after fillet welding of a high strength steel sheet with a tensile strength of 680 to 980 MPa or less, and effectively compresses residual stress at the weld toe. In order to reduce the stress concentration at the toe portion of the weld joint, the angle of the weld toe portion is controlled within a predetermined range.

しかし、この方法を用いて溶接止端部に圧縮残留応力を導入するためには、引張強さ680MPa以上の高強度鋼板を用いるとともに、溶接金属が低温でマルテンサイト変態膨張させるために成分組成を調整した溶接材を用いる必要があり、引張強さ680MPa以下の鋼板や汎用的な成分組成を有する溶接材料では、継手疲労強度を十分に向上することは困難である。   However, in order to introduce compressive residual stress to the weld toe using this method, a high-strength steel sheet having a tensile strength of 680 MPa or more is used, and the component composition is set in order for the weld metal to undergo martensitic transformation expansion at low temperatures. It is necessary to use an adjusted welding material, and it is difficult to sufficiently improve the joint fatigue strength with a steel sheet having a tensile strength of 680 MPa or less or a welding material having a general component composition.

特開平07−242992号公報JP 07-242992 A 特開平06−271985号公報Japanese Patent Laid-Open No. 06-271985 特開平07−090478号公報Japanese Patent Application Laid-Open No. 07-090478 特開平07−242992号公報JP 07-242992 A 特開平07−171679号公報Japanese Patent Laid-Open No. 07-171679 特開平11−104838号公報JP-A-11-104838 特開2005−125348号公報JP 2005-125348 A 特開2005−144552号公報JP 2005-144552 A 特開2006−088184号公報JP 2006-088184 A 特開2005−238305号公報JP-A-2005-238305

本発明は、上記従来技術の現状を踏まえ、板厚1〜20mmの薄板または厚板を重ね隅肉溶接または回し隅肉溶接して得られる隅肉溶接継手の疲労寿命を長大化させるために、溶接止端部の疲労き裂発生特性を改善させた、疲労強度に優れた継ぎ手設計手法を提供することを課題とするものである。   In order to prolong the fatigue life of a fillet welded joint obtained by laminating fillet welding or turning fillet welding of a thin plate or thick plate having a thickness of 1 to 20 mm, based on the current state of the prior art, It is an object of the present invention to provide a joint design method having improved fatigue crack generation characteristics at the weld toe and excellent in fatigue strength.

本発明は、上述の溶融境界(FL)近傍の溶接金属または溶接熱影響部(HAZ)で生じるひずみ集中を抑制する方法をさらに発展させて、隅肉溶接継手における上記課題を解決するものであって、その発明の要旨とするところは、以下のとおりである。
(1)鋼板の隅肉溶接継手において、溶接止端部における溶融境界FLを基点として、該基点から溶接金属側に0.5mm離れた位置における溶接金属の硬さHv(FL−0.5)が105〜254で、前記基点から熱影響部側に0.5mm離れた位置における熱影響部の硬さHv(FL+0.5)が183〜390であり、前記溶接金属の硬さと前記熱影響部の硬さの比[Hv(FL−0.5)/Hv(FL+0.5)]が、0.3以上、0.9以下であることを特徴とする、耐疲労き裂発生特性に優れた隅肉溶接継手。
(2)前記溶接止端部の曲率半径ρが1mm以上であることを特徴とする、前記(1)に記載の耐疲労き裂発生特性に優れた隅肉溶接継手。
(3)前記溶接止端部の角度θが100度以上であることを特徴とする、前記(1)または(2)に記載の耐疲労き裂発生特性に優れた隅肉溶接継手。
(4)前記溶接止端部において、溶接ビード止端と溶融境界の間が少なくとも0.05mm以上離れていることを特徴とする、前記(1)〜(3)の何れかに記載の耐疲労き裂発生特性に優れた隅肉溶接継手。
(5)前記鋼板の板厚が1〜20mmであることを特徴とする、前記(1)〜(4)の何れかに記載の耐疲労き裂発生特性に優れた隅肉溶接継手。
The present invention solves the above-mentioned problems in fillet welded joints by further developing a method of suppressing strain concentration occurring in the weld metal or weld heat affected zone (HAZ) in the vicinity of the above-mentioned melt boundary (FL). The gist of the invention is as follows.
(1) In a fillet welded joint of steel plate, the hardness Hv (FL-0.5) of the weld metal at a position 0.5 mm away from the base point to the weld metal side with the melting boundary FL at the weld toe as the base point Is 105 to 254, the hardness Hv (FL + 0.5) of the heat affected zone at a position 0.5 mm away from the base point toward the heat affected zone is 183 to 390, and the hardness of the weld metal and the heat affected zone The ratio of hardness [Hv (FL−0.5) / Hv (FL + 0.5)] is 0.3 or more and 0.9 or less, and has excellent fatigue crack generation characteristics. Fillet welded joint.
(2) The fillet welded joint having excellent fatigue crack generation characteristics according to (1) above, wherein a curvature radius ρ of the weld toe is 1 mm or more.
(3) The fillet welded joint excellent in fatigue crack resistance as described in (1) or (2) above, wherein the angle θ of the weld toe is 100 degrees or more.
(4) The fatigue resistance according to any one of (1) to (3) above, wherein at the weld toe portion, the weld bead toe and the melt boundary are separated by at least 0.05 mm or more. Fillet welded joint with excellent crack initiation characteristics.
(5) The fillet welded joint excellent in fatigue crack resistance according to any one of (1) to (4), wherein the steel sheet has a thickness of 1 to 20 mm.

本発明によれば、特に板厚1〜20mmの薄板または厚板の隅肉溶接継手における溶接止端部の疲労き裂発生特性を改善することによって、従来に比べて溶接継手の疲労寿命を安定的に長大化させることができる。したがって、本発明を自動車の足回り部材や建材、機械部品などの製作に適用することで、これらの溶接構造物の疲労強度が向上し、耐久性及び安全性を向上することができ、産業上の貢献は多大なものである。   According to the present invention, the fatigue life of the welded joint is improved compared with the conventional one by improving the fatigue crack generation characteristics of the weld toe particularly in a thin plate or thick plate fillet welded joint having a thickness of 1 to 20 mm. Can be lengthened. Therefore, by applying the present invention to the manufacture of automobile underbody members, building materials, machine parts, etc., the fatigue strength of these welded structures can be improved, and the durability and safety can be improved. The contribution of is tremendous.

本発明において、対象とする溶接継手の形態は、自動車分野などで多く適用されている、複数の鋼板を重ね隅肉溶接または回し隅肉溶接して得られる隅肉溶接継手であって、この継手に用いられる鋼板の板厚は、1〜20mm、継手疲労強度向上の点から好ましくは、1〜10mmの比較的板厚が薄い鋼板を対象とする。   In the present invention, a target welded joint form is a fillet welded joint obtained by laminating a plurality of steel plates and performing fillet welding or rotating fillet welding, which is often applied in the automotive field and the like. The plate thickness of the steel plate used in the above is 1 to 20 mm, preferably from the viewpoint of improving joint fatigue strength, and is intended for a steel plate having a relatively thin plate thickness of 1 to 10 mm.

これまでの隅肉溶接継手の設計は、溶接止端部に変形や歪が集中することを阻止するために、溶接金属の強度や硬さを、母材よりも高くすることが基本であり、隅肉溶接で使用する溶接材料は、その強度が母材強度と比較してオーバーマッチングとなるよう選定されていた。   The design of conventional fillet welded joints is to make the strength and hardness of the weld metal higher than the base metal in order to prevent deformation and distortion from concentrating on the weld toe, The welding material used in fillet welding has been selected such that its strength is overmatched compared to the base metal strength.

しかし、本発明者らの検討によれば、板厚1〜20mm程度の鋼板の重ね隅肉溶接継手または回し隅肉溶接継手では、これより板厚が厚い鋼板の隅肉溶接継手に比べて溶接止端部の歪や応力の集中度(応力集中の度合い)が比較的低く、かつ歪の集中領域が広範囲であるため、溶接金属の硬さを母材よりも高くする方法を適用しても継手疲労向上効果は十分に得られなかった。特に、この現象は、板厚1〜10mm程度の鋼板の重ね隅肉溶接継手で顕著であった。 However, according to the study by the present inventors, a lap fillet welded joint or a turned fillet welded joint of a steel plate having a thickness of about 1 to 20 mm is welded as compared with a fillet welded joint of a steel plate thicker than this. degree of concentration of strain and stress of the toe portion (the degree of stress concentration) is relatively low, and because concentration regions distortion is Ru extensive der, the hardness of the weld metal by applying the method of higher than the base material However, the joint fatigue improvement effect was not sufficiently obtained. In particular, this phenomenon was remarkable in a lap fillet welded joint of steel plates having a thickness of about 1 to 10 mm.

本発明者は、鋼板強度及び溶接金属の硬さによる隅肉溶接継手の疲労強度への影響を確認するために、板厚tが1〜20mmであり、引張強さで270〜980MPaクラスである鋼板と、鋼板強度に対して溶接金属の強度および硬さが変化するように選定した溶接材料を用いて、図1に示すような重ね隅肉溶接継手を製作し、疲労試験を行い、それぞれの継手の疲労寿命を評価した。   In order to confirm the influence on the fatigue strength of the fillet welded joint by the steel plate strength and the hardness of the weld metal, the inventor has a plate thickness t of 1 to 20 mm and a tensile strength of 270 to 980 MPa class. Using a steel plate and a welding material selected so that the strength and hardness of the weld metal change with respect to the strength of the steel plate, a lap fillet welded joint as shown in FIG. 1 is manufactured, and a fatigue test is performed. The fatigue life of the joint was evaluated.

その結果、上記引張強さの範囲で鋼板の引張強さのみ増大しても、溶接継手の疲労寿命は殆ど改善されないという従来知見と一致する結果を確認した。また、溶接継手の疲労き裂発生位置は、すべて溶接止端部の熱影響部、または溶接金属部であった。   As a result, it was confirmed that the fatigue life of the welded joint was hardly improved even if only the tensile strength of the steel sheet was increased within the range of the tensile strength. Further, the fatigue crack occurrence positions of the welded joints were all in the heat affected zone of the weld toe or the weld metal portion.

次に鋼板の引張強さ(TS(B))に対して溶接材料の強度を種々変化させた場合の隅肉溶接継手の100万回疲労寿命強度[SF100]及び継手引張強さとの関係を調査した。   Next, the relationship between the fatigue life strength [SF100] of fillet welded joints and the tensile strength of fillet welded joints when the strength of the welding material is varied with respect to the tensile strength (TS (B)) of the steel sheet is investigated. did.

図2に隅肉溶接継手における母材熱影響部(HAZ)の硬さに対する溶接金属の硬さの比[Hv(FL−0.5)/Hv(FL+0.5)](横軸)と、隅肉溶接継手の100万回疲労寿命強度[SF100](左縦軸)、及び、鋼板引張強さに対する継手引張強度の比[TS(J)/TS(B)](右縦軸)との関係を示す。   FIG. 2 shows the ratio [Hv (FL−0.5) / Hv (FL + 0.5)] (horizontal axis) of the hardness of the weld metal to the hardness of the base metal heat affected zone (HAZ) in the fillet weld joint, 1 million times fatigue life strength of fillet welded joint [SF100] (left vertical axis) and ratio of joint tensile strength to steel plate tensile strength [TS (J) / TS (B)] (right vertical axis) Show the relationship.

なお、溶接金属の硬さは、溶接止端部における溶融境界FLを基点(0)として、この基点から溶接金属側(−側)に0.5mm離れた位置における硬さ[Hv(FL−0.5)]を測定し、母材熱影響部(HAZ)の硬さは、前記基点から熱影響部側(+側)に0.5mm離れた位置における硬さ[Hv(FL+0.5)]を測定した。   Note that the hardness of the weld metal is the hardness [Hv (FL-0) at a position 0.5 mm away from this base point to the weld metal side (− side) with the melting boundary FL at the weld toe as the base point (0). .5)] is measured, and the hardness of the base material heat-affected zone (HAZ) is the hardness [Hv (FL + 0.5)] at a position 0.5 mm away from the base point to the heat-affected zone side (+ side). Was measured.

本発明において、溶接金属の硬さの測定位置を溶融境界(FL)から溶接金属側に0.5mm離れた位置とし、母材熱影響部の硬さの測定位置を溶融境界(FL)から母材熱影響部側に0.5mm離れた位置とした理由は以下の通りである。   In the present invention, the hardness measurement position of the weld metal is set at a position 0.5 mm away from the melting boundary (FL) to the weld metal side, and the hardness measurement position of the base metal heat affected zone is determined from the melting boundary (FL). The reason why the position is 0.5 mm away from the material heat affected zone side is as follows.

隅肉溶接継手の溶接止端部での局所的な応力の増大と局所的な歪集中を評価するには、疲労き裂の発生・成長過程において、疲労き裂がひとつの結晶粒の大きさ程度に形成され、1mm程度の長さに成長する初期の過程に相当する範囲の硬さ分布を正確に捉える必要がある。   In order to evaluate the local stress increase and local strain concentration at the weld toe of fillet welded joints, the fatigue crack is the size of one crystal grain during the fatigue crack initiation and growth process. It is necessary to accurately grasp the hardness distribution in a range corresponding to the initial process of being formed to a degree and growing to a length of about 1 mm.

マイクロビッカース硬さを測定する場合は、圧痕の大きさがフェライトやベイナイトなどの組織の構成要素よりも小さくなり、圧痕を打つ位置で測定値が大きくばらつくため、溶融境界(FL)近傍での硬さの急激な変化を捉え、き裂先端領域の強度特性を正確に評価することは困難となる。   When measuring micro Vickers hardness, the indentation size is smaller than structural components such as ferrite and bainite, and the measured values vary greatly at the location where the indentation is made. Therefore, the hardness near the melting boundary (FL) It is difficult to accurately evaluate the strength characteristics of the crack tip region by catching a rapid change in thickness.

そこで、本発明では、マイクロビッカース硬さの測定位置を、溶融境界(FL)の硬さ変化を確実に捉え、かつ測定ピッチ間の干渉が無視できる、溶融境界(FL)から溶融金属側に0.5mmの位置と、溶融境界(FL)から溶接熱影響部側に0.5mmの位置を、硬さ測定位置とした。   Therefore, in the present invention, the measurement position of the micro Vickers hardness is set to 0 from the melting boundary (FL) to the molten metal side, in which the change in hardness of the melting boundary (FL) can be reliably captured and interference between measurement pitches can be ignored. The position of 0.5 mm and the position of 0.5 mm from the fusion boundary (FL) to the weld heat affected zone side were used as the hardness measurement positions.

なお、この際の圧痕条件は、測定位置付近の微視組織が均一であれば、500g以下の圧痕を用いても問題がないが、通常は500g〜1kg程度の重しによる圧痕とするのが好ましい。硬さの測定点数は、1点でもほとんどバラツキがないので問題ないが、3〜5点程度測定してその平均値を用いることが好ましい。なお、硬さ測定の方法は、JISやASTMなどに準拠すればよい。   The indentation condition in this case is not problematic even if an indentation of 500 g or less is used as long as the microscopic tissue near the measurement position is uniform, but the indentation with a weight of about 500 g to 1 kg is usually used. preferable. There is no problem with the number of measurement points of hardness since there is almost no variation even at one point, but it is preferable to measure about 3 to 5 points and use the average value. The hardness measurement method may be based on JIS or ASTM.

隅肉溶接継手の疲労強度については、図2中の「●」に示すように、溶接金属の硬さ[Hv(FL−0.5)]を母材熱影響部の硬さ[Hv(FL+0.5)]の90%以下に抑制することにより、隅肉溶接継手の100万回疲労寿命強度[SF100]を目標とする向上効果(150MPaに対する向上代で約30%以上)を達成することができる。   Regarding the fatigue strength of the fillet welded joint, as shown by “●” in FIG. 2, the hardness [Hv (FL−0.5)] of the weld metal is set to the hardness [Hv (FL + 0) of the base metal heat affected zone. .5)] can be reduced to 90% or less to achieve the effect of improving the fatigue life strength [SF100] of fillet welded joints (about 30% or more in the improvement allowance for 150 MPa). it can.

そして、各隅肉溶接継手の溶接止端部における局所応力分布を3次元有限要素法で解析した結果、(1)溶接金属の硬さ[Hv(FL−0.5)]が母材溶接熱影響部(HAZ)の硬さ[Hv(FL+0.5)]よりも高い条件では、溶接止端部での局所応力が溶接金属またはHAZ部の溶融境界FL近傍で著しく増大すること、(2)逆に、溶接金属の硬さ[Hv(FL−0.5)]が母材溶接熱影響部(HAZ)の硬さ[Hv(FL+0.5)]よりも低いと、局所応力の上記境界での著しい増大が抑制できるのみならず、溶接金属部に生じる歪分布が広範囲に広がり、その結果として局所的な歪集中も抑制できることを確認した。   As a result of analyzing the local stress distribution at the weld toe of each fillet welded joint by a three-dimensional finite element method, (1) the hardness of the weld metal [Hv (FL-0.5)] is the base metal welding heat. Under a condition higher than the hardness [Hv (FL + 0.5)] of the affected zone (HAZ), the local stress at the weld toe increases significantly in the vicinity of the weld metal or the fusion boundary FL of the HAZ zone, (2) On the contrary, if the hardness [Hv (FL−0.5)] of the weld metal is lower than the hardness [Hv (FL + 0.5)] of the base metal welding heat affected zone (HAZ), the above boundary of the local stress As a result, it was confirmed that not only a remarkable increase in the strain can be suppressed, but also the strain distribution generated in the weld metal part spreads over a wide range, and as a result, the local strain concentration can also be suppressed.

これらの知見から、本発明では、隅肉溶接継手の溶接止端部での局所的な応力の増大と局所的な歪集中を防止し、隅肉溶接継手の疲労寿命強度を十分に向上するために、溶接止端部における溶融境界FLを基点として、該基点から溶接金属側に0.5mm離れた位置における硬さHv(FL−0.5)と、前記基点から熱影響部側に0.5mm離れた位置における硬さHv(FL+0.5)との比の上限を0.9とした。   From these findings, in the present invention, in order to sufficiently increase the fatigue life strength of the fillet welded joint by preventing local stress increase and local strain concentration at the weld toe of the fillet welded joint. Further, the hardness Hv (FL−0.5) at a position 0.5 mm away from the base point to the weld metal side with respect to the melting boundary FL at the weld toe portion, and 0. The upper limit of the ratio to the hardness Hv (FL + 0.5) at a position 5 mm away was set to 0.9.

一方、隅肉溶接継手の溶接金属の硬さを、母材熱影響部の硬さより低下させると、構造物として要求される母材強度と同程度の溶接継手引張強さを確保できなくなるおそれが生じる。隅肉溶接継手の引張強さについては、図2の◇印に示すように、溶接金属の硬さ[Hv(FL−0.5)]を母材熱影響部の硬さ[Hv(FL+0.5)]の30%まで低減しても、溶接継手の引張強さを母材強度と同等以上に確保できることを見出した。   On the other hand, if the hardness of the weld metal of the fillet welded joint is made lower than the hardness of the base metal heat-affected zone, there is a risk that the weld joint tensile strength equivalent to the base metal strength required for the structure cannot be secured. Arise. As for the tensile strength of the fillet welded joint, as shown by ◇ in FIG. 2, the hardness [Hv (FL−0.5)] of the weld metal is equal to the hardness [Hv (FL + 0. 5)], it was found that the tensile strength of the welded joint can be equal to or higher than the base metal strength.

したがって、本発明では、隅肉溶接継手の溶接金属の硬さの低減による継手引張強さの低下を抑制し、隅肉溶接継手の十分な引張強さを維持するために、溶接止端部における溶融境界FLを基点として、該基点から溶接金属側に0.5mm離れた位置における硬さHv(FL−0.5)と、前記基点から熱影響部側に0.5mm離れた位置における硬さHv(FL+0.5)との比の下限を0.3とした。   Therefore, in the present invention, in order to suppress the decrease in the joint tensile strength due to the reduction in the hardness of the weld metal of the fillet welded joint, and to maintain the sufficient tensile strength of the fillet welded joint, Hardness Hv (FL-0.5) at a position 0.5 mm away from the base point to the weld metal side from the fusion boundary FL, and hardness at a position 0.5 mm away from the base point to the heat affected zone side The lower limit of the ratio to Hv (FL + 0.5) was set to 0.3.

また、隅肉溶接継手の溶接止端部形状によって溶接止端部の応力分布が変化するため、上記溶接止端部の局所応力の低減による継手疲労強度の向上効果をより安定して発揮するためには、上記条件の規定に加えて、以下に説明する隅肉溶接継手の溶接止端部の曲率半径ρおよび/または角度θ(図1、参照)を適正範囲に規定することが好ましい。   In addition, since the stress distribution at the weld toe changes depending on the shape of the weld toe of the fillet welded joint, the effect of improving the joint fatigue strength by reducing the local stress at the weld toe is more stable. In addition to the above conditions, it is preferable that the radius of curvature ρ and / or the angle θ (see FIG. 1) of the weld toe portion of the fillet welded joint described below be defined within an appropriate range.

図3に隅肉溶接継手の溶接止端部の曲率半径ρ(図1中の止端部半径)と、100万回疲労寿命強度[SF100]との関係を示し、図4に隅肉溶接継手の溶接止端部の角度θ(図1中のフランク角)と、100万回疲労寿命強度[SF100]との関係を示す。   FIG. 3 shows the relationship between the radius of curvature ρ (the radius of the toe in FIG. 1) of the fillet welded joint and the fatigue life strength [SF100] of 1 million times, and FIG. 4 shows the fillet welded joint. The relationship between the angle θ of the weld toe (flank angle in FIG. 1) and the fatigue life strength [SF100] of 1 million times is shown.

図3から、隅肉溶接継手の溶接止端部の曲率半径ρが1mm未満になると、100万回疲労寿命強度[SF100]に大きなバラツキが生じ、目標とする100万回疲労寿命強度[SF100]の向上効果(150MPaに対する向上代で約30%以上)を安定して達成することができなくなる。したがって、本発明では、隅肉溶接継手の溶接止端部での局所的な応力の増大と局所的な歪集中を防止し、隅肉溶接継手の疲労寿命強度を安定して向上させるために、上記溶接金属の硬さHv(FL−0.5)と上記熱影響部の硬さHv(FL+0.5)との比に加えて、前記溶接止端部の曲率半径ρを1mm以上とすることが望ましい。   From FIG. 3, when the radius of curvature ρ of the weld toe of the fillet welded joint is less than 1 mm, the 1 million times fatigue life strength [SF100] varies greatly, and the target 1 million times fatigue life strength [SF100]. The improvement effect (about 30% or more in the improvement allowance for 150 MPa) cannot be achieved stably. Therefore, in the present invention, in order to prevent local stress increase and local strain concentration at the weld toe of the fillet weld joint, and to improve the fatigue life strength of the fillet weld joint stably, In addition to the ratio between the hardness Hv (FL-0.5) of the weld metal and the hardness Hv (FL + 0.5) of the heat affected zone, the curvature radius ρ of the weld toe is 1 mm or more. Is desirable.

また、図4から、隅肉溶接継手の溶接止端部の角度θが100度未満になると、100万回疲労寿命強度[SF100]にバラツキが生じ、目標とする100万回疲労寿命強度[SF100]の向上効果(150MPaに対する向上代で約30%以上)を安定して達成することができなくなる。したがって、本発明では、隅肉溶接継手の溶接止端部での局所的な応力の増大と局所的な歪集中を防止し、隅肉溶接継手の疲労寿命強度を安定して向上させるために、上記溶接金属の硬さHv(FL−0.5)と上記熱影響部の硬さHv(FL+0.5)との比に加えて、前記溶接止端部の角度θを100度以上とすることが望ましい。   Further, from FIG. 4, when the angle θ of the weld toe of the fillet weld joint becomes less than 100 degrees, the 1 million times fatigue life strength [SF100] varies, and the target 1 million times fatigue life strength [SF100]. ] Improvement effect (about 30% or more in the improvement allowance for 150 MPa) cannot be achieved stably. Therefore, in the present invention, in order to prevent local stress increase and local strain concentration at the weld toe of the fillet weld joint, and to improve the fatigue life strength of the fillet weld joint stably, In addition to the ratio between the hardness Hv (FL-0.5) of the weld metal and the hardness Hv (FL + 0.5) of the heat affected zone, the angle θ of the weld toe is 100 degrees or more. Is desirable.

さらに、本発明では、溶接止端部において、図5に示すように、溶接ビード止端Pと溶融境界FLの間隔dが少なくとも0.05mm以上離れていることが望ましい。なお、溶接ビード止端Pは、鋼板表面(あるいは鋼板表面を延長した面)と鋼板上に形成された溶接ビードの表面が交わる部分をいう。   Furthermore, in the present invention, it is desirable that the distance d between the weld bead toe P and the fusion boundary FL is at least 0.05 mm or more at the weld toe as shown in FIG. In addition, the weld bead toe P refers to a portion where the surface of the steel plate (or a surface obtained by extending the surface of the steel plate) and the surface of the weld bead formed on the steel plate intersect.

本発明は、上述のように、溶接継手部における疲労き裂の発生・成長過程における初期の過程に相当する範囲の硬さ分布を制御し、溶接継手部の疲労寿命を増大させるものである。溶接継手部の疲労き裂は、溶接止端部のもっとも応力集中の大きな点から発生するので、溶接ビード止端が疲労発生起点となりやすい。このため、溶接止端部における局所的な応力の増大と局所的な歪集中を効果的に抑制するには、溶融境界FLの位置が溶接ビード止端Pの位置から0.05mm以上外側に離れていることが望ましい。
特に好ましいのは、0.2mm以上である。また、この間隔dの上限は特に規定されないが、溶接上の制約から、実現可能な1mmである。
As described above, the present invention controls the hardness distribution in a range corresponding to the initial process in the generation and growth process of fatigue cracks in a welded joint, thereby increasing the fatigue life of the welded joint. Fatigue cracks in welded joints occur from the point where the stress concentration at the weld toe is the largest, so the weld bead toe tends to be the starting point for fatigue. For this reason, in order to effectively suppress local stress increase and local strain concentration at the weld toe, the position of the fusion boundary FL is separated by 0.05 mm or more from the position of the weld bead toe P. It is desirable that
Particularly preferred is 0.2 mm or more. The upper limit of the distance d is not particularly defined, but is 1 mm that can be realized due to welding restrictions.

本発明では、溶接構造用鋼板の成分組成に応じて、主として溶接材料の成分組成を調整し、溶接金属の硬さを本発明で規定する範囲内に制御し、好ましくは、さらに溶接条件を調整することにより溶接止端部を好ましい形状に制御することで、特に板厚1〜20mmの鋼板の隅肉溶接継手において疲労き裂発生特性を大幅に改善することができる。   In the present invention, the component composition of the welding material is mainly adjusted in accordance with the component composition of the steel sheet for welded structure, and the hardness of the weld metal is controlled within the range specified in the present invention, preferably the welding conditions are further adjusted. By controlling the weld toe portion to a preferable shape, the fatigue crack generation characteristics can be greatly improved particularly in a fillet welded joint of a steel plate having a thickness of 1 to 20 mm.

本発明の隅肉溶接継手で用いる鋼板は、公知の成分組成の溶接用構造用鋼から製造したものでよい。例えば、質量%で、C:0.02〜0.20%、Si:0.01〜1.0%、Mn:0.3〜2.0%、Al:0.001〜0.20%、N:0.02%以下、P:0.01%以下、S:0.01%以下を基本成分とし、母材強度や継手靭性の向上等、要求される性質に応じて、Ni、Cr、Mo、Cu、W、Co、V、Nb、Ti、Zr、Ta、Hf、REM、Y、Ca、Mg、Te、Se、Bの内の1種又は2種以上を含有した鋼が好ましい。   The steel plate used in the fillet welded joint of the present invention may be manufactured from a structural steel for welding having a known component composition. For example, in mass%, C: 0.02 to 0.20%, Si: 0.01 to 1.0%, Mn: 0.3 to 2.0%, Al: 0.001 to 0.20%, N: 0.02% or less, P: 0.01% or less, S: 0.01% or less as basic components, depending on required properties such as improvement of base material strength and joint toughness, Ni, Cr, Steels containing one or more of Mo, Cu, W, Co, V, Nb, Ti, Zr, Ta, Hf, REM, Y, Ca, Mg, Te, Se, and B are preferred.

また、溶接材料も、特にその化学成分、溶接方法を限定するものではない。例えば、溶接材料の化学成分として、C:0.01〜0.06%、Si:0.2から1.0%、Mn:0.5〜2.5%、Ni:0〜4.0%、Mo:0〜0.30%、Al:0〜0.3%、Mg:0〜0.30%、Ti:0.02〜0.25%、B:0〜0.050%の範囲が望ましく、鋼板の化学成分や硬さを考慮して、適宜選択してよい。   Also, the welding material is not particularly limited in its chemical composition and welding method. For example, as chemical components of the welding material, C: 0.01 to 0.06%, Si: 0.2 to 1.0%, Mn: 0.5 to 2.5%, Ni: 0 to 4.0% , Mo: 0 to 0.30%, Al: 0 to 0.3%, Mg: 0 to 0.30%, Ti: 0.02 to 0.25%, B: 0 to 0.050% Desirably, it may be appropriately selected in consideration of the chemical composition and hardness of the steel sheet.

溶接方法としては、板厚1〜20mm程度の鋼板を隅肉溶接する際に用いられるCOガス、Arガス、これらの混合ガスを用いた通常のガスシールドアーク溶接(MAG溶接、MIG溶接、TIG溶接など)、または、被覆アーク溶接(SMAW溶接)が適用でき、その際の溶接条件は、本発明で規定する上記溶接金属の硬さ及び溶接止端部形状の条件を満足するように適宜決定すればよい。たとえば、COアーク溶接を用いて鋼板を溶接する場合には、1.4mm径の溶接ワイヤーを用いて、電流を200〜450A程度で溶接することができる。 As a welding method, a normal gas shielded arc welding (MAG welding, MIG welding, TIG) using CO 2 gas, Ar gas, or a mixed gas thereof used when fillet welding a steel plate having a thickness of about 1 to 20 mm is performed. Welding) or covering arc welding (SMAW welding) can be applied, and the welding conditions at that time are appropriately determined so as to satisfy the conditions of the hardness and weld toe shape of the weld metal specified in the present invention. do it. For example, when welding the steel sheet using a CO 2 arc welding, you can use the welding wire of 1.4mm diameter, to weld the current at about 200~450A.

ただし、レーザー溶接や電子ビーム溶接を用いる場合は、通常の溶接では溶接材料を用いないが、強度が高い鋼材を用いる場合には溶接金属の硬さを所定の範囲に制御することが困難であるため、溶接材料を用いて所定の溶接金属の硬さに制御する必要がある。   However, when laser welding or electron beam welding is used, welding material is not used in normal welding, but when using a steel material with high strength, it is difficult to control the hardness of the weld metal within a predetermined range. Therefore, it is necessary to control the hardness of a predetermined weld metal using a welding material.

溶接ビード止端Pと溶融境界FLの間隔dを0.05mm以上離す方法には、種々の方法があるが、その一例を示すと、次のような方法がある。   There are various methods for separating the distance d between the weld bead toe P and the fusion boundary FL by 0.05 mm or more. For example, there are the following methods.

隅肉溶接を実施する際、図6に示すように、組み合わされた溶接部材を45度程度傾けて溶接すると、溶接止端部が滑らかになりやすくなり、その結果として溶接継手の形状的な特徴である溶接金属部と溶接熱影響部との境であるFLの位置を溶接ビード止端からずらすことができる。   When performing fillet welding, as shown in FIG. 6, if the combined welding members are tilted and welded by about 45 degrees, the weld toe portion tends to be smooth, and as a result, the shape characteristics of the welded joint The position of FL, which is the boundary between the weld metal portion and the weld heat affected zone, can be shifted from the weld bead toe.

また,溶接ビードを形成する溶融金属の母材鋼板への濡れ性を向上させた溶接材料を用いて溶接することによっても、同様に溶接止端部が滑らかになるため同様の効果が発揮できる。
さらに、溶接条件の電流、電圧を適宜調整することによっても、実現することは可能である。たとえば電圧を通常よりも多少小さくすることにより溶接溶け込み量を小さくし、その結果、アークの広がりを拡大して溶接周辺部にも溶融金属を薄く張り出させることにより、溶融境界に対する溶接ビード止端の位置の制御が可能である。
Also, by welding using a welding material that improves the wettability of the molten metal forming the weld bead to the base steel plate, the weld toe portion is similarly smoothed, so that the same effect can be exhibited.
Further, it can be realized by appropriately adjusting the current and voltage of the welding conditions. For example, the welding bead toe against the melting boundary is reduced by reducing the amount of welding penetration by reducing the voltage to a little less than normal, and as a result, spreading the molten metal to the periphery of the weld by expanding the arc spread. Can be controlled.

以下に本発明の効果を、実施例に基いて説明する。以下の実施例における条件は、本発明の実施可能性及び効果を確認するために採用した一条件例であり、本発明は、該一条件例に限定されるものではない。本発明は、本発明の要旨を逸脱せず、本発明の目的を達成する限りにおいて、種々の条件ないし条件の組合せを採用し得るものである。   The effects of the present invention will be described below based on examples. The conditions in the following examples are one condition example adopted to confirm the feasibility and effects of the present invention, and the present invention is not limited to the one condition example. The present invention can adopt various conditions or combinations of conditions as long as the object of the present invention is achieved without departing from the gist of the present invention.

(実施例1)
板厚25mmの鋼板を準備し、重ね隅肉溶接継手の特徴及び性能を試験、調査した。その結果を表3に示す。なお、用いた鋼材の化学成分及び溶接材料の化学成分を表1、2に示す。
Example 1
A steel plate having a thickness of 2 to 25 mm was prepared, and the characteristics and performance of the lap fillet welded joint were tested and investigated. The results are shown in Table 3. The chemical components of the steel materials used and the chemical components of the welding materials are shown in Tables 1 and 2.

表3中の溶接方法について、COは、炭酸ガス溶接、ArCOは、アルゴン炭酸ガス混合ガス溶接、TIGはTIG溶接、SMAWは手溶接をそれぞれ示す。 Regarding the welding methods in Table 3, CO 2 represents carbon dioxide welding, ArCO 2 represents argon carbon dioxide mixed gas welding, TIG represents TIG welding, and SMAW represents manual welding.

硬さの測定は、圧痕をつける重しの重量を1kgとし、まず、溶融境界(FL)に打刻し、これを基準点として、基準点から溶接金属側に0.5mmピッチ、さらに、基準点から母材側に0.5mmピッチで連続してマイクロビッカース硬さを測定した。   The hardness is measured by setting the weight of the indentation weight to 1 kg, first stamping on the fusion boundary (FL), using this as the reference point, 0.5 mm pitch from the reference point to the weld metal side, and the reference From the point, the micro Vickers hardness was continuously measured at a pitch of 0.5 mm from the base material side.

Hv(FL−0.5)は、溶接止端部から0.5mm継手内部の板厚方向に入った位置で、かつ溶融境界(FL)から溶接金属側(―方向)に0.5mmの位置で測定した溶接金属の硬さを示す。Hv(FL+0.5)は、1kgの圧痕により測定した溶接止端部から0.5mm継手内部の板厚方向に入った位置で、かつ溶融境界(FL)から母材熱影響部(HAZ)側(+方向)に0.5mmの位置で測定した母材熱影響部の硬さを示す。表3中のHVRは、上記溶接金属の硬さと母材熱影響部の硬さの比(Hv(FL−0.5)/Hv(FL+0.5))を示す。   Hv (FL-0.5) is a position 0.5 mm from the weld toe into the plate thickness direction inside the joint and 0.5 mm from the fusion boundary (FL) to the weld metal side (-direction). It shows the hardness of the weld metal measured by. Hv (FL + 0.5) is the position entering the plate thickness direction inside the 0.5mm joint from the weld toe, measured by 1kg indentation, and the base metal heat-affected zone (HAZ) side from the melting boundary (FL) The hardness of the base material heat-affected zone measured at a position of 0.5 mm is shown in (+ direction). HVR in Table 3 represents the ratio of the hardness of the weld metal to the hardness of the base metal heat-affected zone (Hv (FL−0.5) / Hv (FL + 0.5)).

表3中のSF100は、疲労試験において百万回でも破断しない繰り返し応力範囲を示し、100万回疲労寿命強度:SF100は、150MPaを基準とし、この値の30%以上向上した値である200MPa以上の場合を継手疲労強度が良好であると評価した。   SF100 in Table 3 indicates a repeated stress range that does not break even in a fatigue test even 1 million times. 1 million times fatigue life strength: SF100 is a value improved by 30% or more of this value based on 150 MPa. The case was evaluated as having good joint fatigue strength.

TS(J)/TS(B)は母材引張り強度TS(B)に対する継手引張り強度TS(J)であり、この値が1以上の場合を継手強度が良好であると評価した。   TS (J) / TS (B) is the joint tensile strength TS (J) with respect to the base material tensile strength TS (B). When this value is 1 or more, the joint strength is evaluated as good.

表3の実施例No.1〜18は、本発明で規定した溶接金属と溶接熱影響部との硬さ比HVR:Hv(FL−0.5)/Hv(FL+0.5)の範囲の条件を満足した本発明例である。   Example No. in Table 3 1 to 18 are examples of the present invention that satisfy the conditions of the hardness ratio HVR: Hv (FL−0.5) / Hv (FL + 0.5) between the weld metal and the weld heat affected zone defined in the present invention. is there.

何れの発明例も母材強度以上(TS(J)/TS(B)≧1)の継手引張り強度を維持しつつ、百万回でも破断しない繰り返し応力範囲であるSF100(MPa)の値が従来技術で一般的に知られているSF100の値である150MPaの30%以上向上した200MPa以上の値を示し、優れた継手疲労強度を有している。発明例の中でも、実施例No.1、3、6〜14、16〜18の発明例は、溶接止端部の曲率半径ρおよび溶接止端部の角度θが本発明の好ましい範囲を満足するため、HVRなどが同じ条件の継手で比較してより継手疲労強度が高い結果が安定して得られた。 In any of the inventive examples, the value of SF100 (MPa), which is a repeated stress range that does not break even one million times, is maintained while maintaining a joint tensile strength that is higher than the base metal strength (TS (J) / TS (B) ≧ 1). A value of 200 MPa or more improved by 30% or more of 150 MPa, which is a value of SF100 generally known in the art, and has excellent joint fatigue strength. Among the inventive examples, Example No. In the invention examples 1, 3, 6-14 and 16-18, the curvature radius ρ of the weld toe portion and the angle θ of the weld toe portion satisfy the preferred range of the present invention. As a result, the joint fatigue strength was higher than that in the results.

一方、本発明で規定した上記HVRの範囲から外れた実施例No.R1−R6の比較例は、母材強度以上(TS(J)/TS(B)≧1)の継手引張り強度は維持できているが、上記SF100の値は200MPa以下であり、十分な継手疲労強度を得ることができなかった。   On the other hand, Example No. deviating from the range of the HVR defined in the present invention. In the comparative example of R1-R6, although the joint tensile strength above the base metal strength (TS (J) / TS (B) ≧ 1) can be maintained, the value of SF100 is 200 MPa or less, and sufficient joint fatigue The strength could not be obtained.

Figure 0005000476
Figure 0005000476

Figure 0005000476
Figure 0005000476

Figure 0005000476
Figure 0005000476

(実施例2)
表1、4に示す鋼材を用いて板厚18mmの鋼板を準備し、表2に示す溶接材料を用いて、実施例1と同様に重ね隅肉溶接継手を形成し、その継手の特徴及び性能を、実施例1と同様に試験、調査した。その結果を表5に示す。
なお、その際、重ね隅肉溶接部材の角度を変化させて、溶接ビード止端Pから溶融境界FLまでの距離dを変化させた。
(Example 2)
A steel plate having a thickness of 2 to 18 mm was prepared using the steel materials shown in Tables 1 and 4, and a lap fillet welded joint was formed using the welding material shown in Table 2 in the same manner as in Example 1. Features and performance were tested and investigated in the same manner as in Example 1. The results are shown in Table 5.
At that time, the angle d of the lap fillet weld member was changed to change the distance d from the weld bead toe P to the fusion boundary FL.

表3中、No.20〜22、24〜28、31、33、36が本発明のより好ましい条件であるd≧0.05mmを満たす例である。
何れの例でも、継手引張り強度が母材強度以上(TS(J)/TS(B)≧1)を維持しつつ、SF100(MPa)の値が200MPa以上の優れた値を示しているが、特に、d≧0.2mmを満たす場合には、SF100(MPa)の値が他の例より優れていた。
In Table 3, No. 20 to 22 , 24 to 28 , 31 , 33 and 36 are examples satisfying d ≧ 0.05 mm which is a more preferable condition of the present invention.
In any example, while maintaining the joint tensile strength at or above the base material strength (TS (J) / TS (B) ≧ 1), the value of SF100 (MPa) shows an excellent value of 200 MPa or more. In particular, when d ≧ 0.2 mm was satisfied, the value of SF100 (MPa) was superior to the other examples.

Figure 0005000476
Figure 0005000476

Figure 0005000476
Figure 0005000476

溶接継手とその試験片形状を示す図である。It is a figure which shows a welded joint and its test piece shape. 溶接止端部近傍の硬さと百万回疲労寿命強度との関係を示す図である。It is a figure which shows the relationship between the hardness of a weld toe part vicinity, and a 1 million times fatigue life strength. 溶接止端部半径(ρ)と百万回疲労寿命強度との関係を示す図である。It is a figure which shows the relationship between a welding toe part radius ((rho)) and a million times fatigue life strength. 溶接止端部のフランク角度(θ)と百万回疲労寿命強度との関係を示す図である。It is a figure which shows the relationship between the flank angle ((theta)) of a weld toe part, and a million times fatigue life strength. 溶接止端部における溶接ビード端部と溶融境界の間の距離を説明するための図である。It is a figure for demonstrating the distance between the weld bead edge part and fusion boundary in a weld toe part. 溶接ビード止端と溶融境界の間を離すための溶接方法を説明するための図である。It is a figure for demonstrating the welding method for separating between a weld bead toe and a fusion boundary.

符号の説明Explanation of symbols

ρ 溶接止端部の曲率半径
θ 溶接止端部の角度(フランク角)
FL 溶融境界
P 溶接ビード止端
d 溶接ビード止端と溶融境界との間の間隔
ρ Curvature radius of weld toe θ Angle of weld toe (flank angle)
FL Melting boundary P Weld bead toe d Spacing between weld bead toe and melting boundary

Claims (5)

鋼板の隅肉溶接継手において、溶接止端部における溶融境界FLを基点として、該基点から溶接金属側に0.5mm離れた位置における溶接金属の硬さHv(FL−0.5)が105〜254で、前記基点から熱影響部側に0.5mm離れた位置における熱影響部の硬さHv(FL+0.5)が183〜390であり、前記溶接金属の硬さと前記熱影響部の硬さの比[Hv(FL−0.5)/Hv(FL+0.5)]が、0.3以上、0.9以下であることを特徴とする、耐疲労き裂発生特性に優れた隅肉溶接継手。 In the fillet welded joint of a steel plate, the weld metal hardness Hv (FL-0.5) at a position 0.5 mm away from the base to the weld metal side with respect to the fusion boundary FL at the weld toe is 105 to 254, the hardness Hv (FL + 0.5) of the heat affected zone at a position 0.5 mm away from the base point toward the heat affected zone is 183 to 390, and the hardness of the weld metal and the hardness of the heat affected zone The ratio [Hv (FL−0.5) / Hv (FL + 0.5)] is 0.3 to 0.9 and fillet welds with excellent fatigue crack resistance Fittings. 前記溶接止端部の曲率半径ρが1mm以上であることを特徴とする、請求項1に記載の耐疲労き裂発生特性に優れた隅肉溶接継手。   The fillet weld joint excellent in fatigue crack generation characteristics according to claim 1, wherein a curvature radius ρ of the weld toe portion is 1 mm or more. 前記溶接止端部の角度θが100度以上であることを特徴とする、請求項1または2に記載の耐疲労き裂発生特性に優れた隅肉溶接継手。   The fillet welded joint having excellent fatigue crack resistance according to claim 1 or 2, wherein an angle θ of the weld toe is 100 degrees or more. 前記溶接止端部において、溶接ビード止端と溶融境界の間が少なくとも0.05mm以上離れていることを特徴とする、請求項1〜3の何れかに記載の耐疲労き裂発生特性に優れた隅肉溶接継手。   In the said weld toe part, it is excellent in the fatigue crack generation characteristics in any one of Claims 1-3 characterized by the distance between the weld bead toe and a fusion boundary being at least 0.05 mm or more. Fillet welded joint. 前記鋼板の板厚が1〜20mmであることを特徴とする、請求項1〜4の何れかに記載の耐疲労き裂発生特性に優れた隅肉溶接継手。   The fillet welded joint having excellent fatigue crack generation characteristics according to any one of claims 1 to 4, wherein the steel plate has a thickness of 1 to 20 mm.
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