JP4999315B2 - Piezoelectric transformer - Google Patents

Piezoelectric transformer Download PDF

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JP4999315B2
JP4999315B2 JP2005325913A JP2005325913A JP4999315B2 JP 4999315 B2 JP4999315 B2 JP 4999315B2 JP 2005325913 A JP2005325913 A JP 2005325913A JP 2005325913 A JP2005325913 A JP 2005325913A JP 4999315 B2 JP4999315 B2 JP 4999315B2
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slit
electrode
solder
piezoelectric
piezoelectric transformer
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JP2007134488A (en
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亮 中川
泰秀 松尾
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Tamura Corp
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Tamura Corp
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Description

この発明は、高電圧を発生する素子として、また、電圧を変換する素子として圧電セラミクスを用いた圧電トランスに関する。   The present invention relates to a piezoelectric transformer using piezoelectric ceramics as an element for generating a high voltage and as an element for converting a voltage.

圧電セラミクスを用いた圧電トランスは、例えばパソコン等に用いられている液晶を裏側から照らすバックライト用の光源、電源装置のDC−DCコンバータ、空気清浄機等の高電圧電源などに広く用いられている。この種の圧電トランスは、PZTなどの圧電セラミクスに一次、二次の電極を設け、それぞれ高電界をかけて結晶軸を揃え分極したものである。   Piezoelectric transformers using piezoelectric ceramics are widely used, for example, as a light source for a backlight that illuminates a liquid crystal used in a personal computer or the like from the back side, a DC-DC converter of a power supply device, a high voltage power source such as an air cleaner, and the like. Yes. In this type of piezoelectric transformer, primary and secondary electrodes are provided on piezoelectric ceramics such as PZT, and the crystal axes are aligned and polarized by applying a high electric field.

図5はこの種の圧電トランスの側面図を示す。この圧電トランス6’は、圧電セラミクス1’の一半部の上下面にそれぞれ一次側電極2’、3’を設け、他半部の外端部側の上下面にそれぞれ二次側電極4’、5’を設けて構成される。   FIG. 5 shows a side view of this type of piezoelectric transformer. The piezoelectric transformer 6 ′ is provided with primary electrodes 2 ′ and 3 ′ on the upper and lower surfaces of one half of the piezoelectric ceramic 1 ′, respectively, and the secondary electrodes 4 ′ and the upper and lower surfaces on the outer end side of the other half. 5 'is provided and configured.

そして、一次側電極2’、3’間に、一次側の長さ方向で決まる固有共振周波数の電圧を印加すると逆圧電効果により振動に見合っただけの電圧を二次側から取出すことができる。   When a voltage having a natural resonance frequency determined by the length direction of the primary side is applied between the primary side electrodes 2 ′ and 3 ′, a voltage corresponding to the vibration can be taken out from the secondary side by the inverse piezoelectric effect.

一次側への電圧印加は一次側電極2’、3’の略中央にはんだ9’を用いて接続したリード線10’、11’を介して行われる。   The voltage application to the primary side is performed via lead wires 10 'and 11' connected to the approximate center of the primary side electrodes 2 'and 3' using solder 9 '.

また、二次側出力は二次側電極5’にはんだ9’を用いてリード線8’の一端を接続し、このリード線8’の他端を介して取出される。
特願2002−276808
The secondary output is taken out via the other end of the lead wire 8 'by connecting one end of the lead wire 8' to the secondary electrode 5 'using solder 9'.
Japanese Patent Application No. 2002-276808

この場合、はんだ9’の量が多いと、その分、はんだ9’の重量が加わり、圧電セラミクス1’の端部が振動するとき、振動負荷となり、効率が落ちたり、異常発熱を生じるなどのおそれがあるため、はんだ9’の量は極力少ない方が良い。   In this case, if the amount of the solder 9 'is large, the weight of the solder 9' is added to that amount, and when the end of the piezoelectric ceramic 1 'vibrates, it becomes a vibration load, resulting in reduced efficiency and abnormal heat generation. Since there is a fear, the amount of solder 9 'should be as small as possible.

また、従来ではリード線8’の一端を二次側電極5’の所定位置に接続する位置決めの工夫が講じられていないため、例えば図6(a)、(b)に示すように、はんだ9’の位置がズレたり、図7(a)、(b)に示すように、盛られるはんだ9’の量もマチマチとなることがあり、各製品毎に特性にバラツキが生じるおそれがある。   Further, conventionally, since a device for positioning that connects one end of the lead wire 8 ′ to a predetermined position of the secondary electrode 5 ′ has not been taken, for example, as shown in FIGS. 6 (a) and 6 (b), solder 9 As shown in FIGS. 7A and 7B, the position of 'may be misaligned, and the amount of solder 9' to be stacked may also be gusseted, which may cause variations in characteristics for each product.

また、圧電セラミクス1’は高電圧を印加し、図8において、例えば矢印Aで示すように、結晶軸を揃えて発電部、出力部の分極を行う。   The piezoelectric ceramics 1 'applies a high voltage, and as shown by an arrow A in FIG. 8, for example, the power generation unit and the output unit are polarized with the crystal axes aligned.

この場合、出力部の端部の結晶軸の方向は、図9において、矢印A’に示すようになり、二次側電極4’、5’部分に分極界面Bが生じ、この分極界面Bは構造的に強度が弱い。   In this case, the direction of the crystal axis at the end of the output portion is as shown by an arrow A ′ in FIG. 9, and a polarization interface B is generated in the secondary electrode 4 ′, 5 ′ portion. Structurally weak.

したがって、はんだ9’の量が多く、振動負荷による不良振動により分極界面Bにおいてひび割れが生じ、それによって破損するおそれがある。   Therefore, the amount of the solder 9 'is large, and there is a possibility that the polarization interface B is cracked due to the defective vibration caused by the vibration load, thereby being damaged.

この発明は上記のことに鑑み提案されたもので、その目的とするところは、二次側電極へのリード線のはんだ付けの接続にあたり、はんだ付け位置を位置決めし、かつはんだ径を小さくでき、少ないはんだ量で接続できるようにし、はんだの重量による振動負荷を軽減した圧電トランスを提供する。   This invention has been proposed in view of the above, and its purpose is to connect the soldering position of the lead wire to the secondary electrode, position the soldering position, and reduce the solder diameter. Provided is a piezoelectric transformer that can be connected with a small amount of solder and that reduces vibration load due to the weight of the solder.

請求項1の発明は、圧電セラミクスが電圧入力用の一次側電極と電圧出力用の二次側電極とを備える圧電トランスにおいて、前記二次側電極は前記圧電セラミクスの巾方向に沿って長辺と短辺とからなるほぼ矩形をなし、いずれか一方の前記二次側電極の内側であって前記長辺に沿ってはんだ付け部分の領域を狭くするスリットを形成し、このスリットの外側をはんだ付け部分としたことを特徴とする The invention according to claim 1 is a piezoelectric transformer in which the piezoelectric ceramic includes a primary electrode for voltage input and a secondary electrode for voltage output. The secondary electrode has a long side along the width direction of the piezoelectric ceramic. And a short side, and a slit is formed inside one of the secondary electrodes to narrow the soldering area along the long side, and the outside of the slit is soldered. It is characterized by the attachment part .

請求項1記載の発明によれば、一次側電極および二次側電極の少なくとも1方にはんだの乗らないスリットを形成し、はんだ付けの位置をスリットにより狭め、かつ、スリットにより位置決めした。スリット部分ははんだが乗らないため、各電極のはんだ量を少なくし得るので、各電極の振動負荷を軽減し、振動不良を防止することができる。   According to the first aspect of the present invention, the slit on which solder is not placed is formed on at least one of the primary side electrode and the secondary side electrode, the soldering position is narrowed by the slit, and the slit is positioned by the slit. Since the solder does not get on the slit portion, the amount of solder of each electrode can be reduced, so that the vibration load of each electrode can be reduced and vibration failure can be prevented.

また、二次側電極にはんだの乗らないスリットを形成し、はんだ付けの位置をスリットにより狭め、スリットの外側に位置決めした。スリット部分ははんだが乗らないため、二次側電極のはんだ量を少なくし得るので、二次側電極の振動負荷を軽減し、振動不良を防止し、かつひび割れ等の発生を低減することができる。 Moreover , the slit which a solder | pewter does not get was formed in the secondary side electrode, the position of soldering was narrowed by the slit, and it positioned on the outer side of the slit. Since the solder does not get on the slit portion, the amount of solder on the secondary electrode can be reduced, so that the vibration load on the secondary electrode can be reduced, vibration failure can be prevented, and the occurrence of cracks and the like can be reduced. .

また、上記効果に加え、二次側電極のほぼ中央部など所定の位置にはんだ付けを安定して行うことができる。
In addition to the above effects, soldering can be stably performed at a predetermined position such as the substantially central portion of the secondary electrode.

[実施の形態1]
図1(a)は本発明の一実施例に係る圧電トランスの上面図、(b)は同上の下面図である。
[Embodiment 1]
FIG. 1A is a top view of a piezoelectric transformer according to an embodiment of the present invention, and FIG. 1B is a bottom view of the same.

図中1は細長い板状の形状をした圧電セラミクスで、その一半部の駆動部側の上下面にはそれぞれ一次電極2、3が印刷によって形成される。   In the figure, reference numeral 1 denotes a piezoelectric ceramic in the form of an elongated plate, and primary electrodes 2 and 3 are formed on the upper and lower surfaces of one half of the driving portion side by printing, respectively.

また、圧電セラミクス1の他半部の出力部側の外端部上下面には、圧電セラミクス1の巾方向aに沿って長辺bと短辺cとからなるほぼ矩形の二次側電極4、5がそれぞれ印刷によって形成され、圧電トランス6が構成される。   Further, on the upper and lower surfaces of the outer end portion on the output portion side of the other half of the piezoelectric ceramic 1, a substantially rectangular secondary electrode 4 having a long side b and a short side c along the width direction a of the piezoelectric ceramic 1 is provided. 5 are formed by printing, and the piezoelectric transformer 6 is configured.

二次側電極4、5のいずれか一方にはリード線が接続されるが、本実施の形態では、リード線が接続される側の二次側電極5の内側、すなわち一次側電極3側に、長辺bに沿って細長いほぼ矩形のスリット7を形成し、このスリット7の外側、すなわちスリット7から圧電セラミクス1の外端部をはんだ付け部分としたことに特徴を有している。   A lead wire is connected to either one of the secondary side electrodes 4 and 5, but in this embodiment, inside the secondary side electrode 5 on the side to which the lead wire is connected, that is, on the primary side electrode 3 side. A feature is that an elongated, substantially rectangular slit 7 is formed along the long side b, and the outer end of the slit 7, that is, the outer end of the piezoelectric ceramic 1 from the slit 7 is used as a soldering portion.

このスリット7は二次側電極印刷時に容易に形成することができる。   The slit 7 can be easily formed when the secondary electrode is printed.

図2は二次側電極5のスリット7の外側にリード線8をはんだ9によって接続した状態を示す。   FIG. 2 shows a state in which the lead wire 8 is connected to the outside of the slit 7 of the secondary electrode 5 by solder 9.

このようにはんだ付け位置決め用のスリット7を内側に設ければ、図9に示したように構造的に強度が弱い分極している領域と分極していない領域の境に負荷をかけることがなく、かつ所定の位置にはんだ付けでき、スリット7によってはんだ付け部分の領域を狭くすることができ、かつスリット7の部分ははんだ9をはじき、はんだ9が乗らないため、はんだ9の量を少なくすることができる。   When the soldering positioning slits 7 are provided on the inner side in this way, no load is applied to the boundary between the polarized region and the non-polarized region, which are structurally weak in strength, as shown in FIG. In addition, the area of the soldering portion can be narrowed by the slit 7 and the portion of the slit 7 repels the solder 9 and the solder 9 does not get on, so the amount of the solder 9 is reduced. be able to.

このため、振動負荷を軽減でき、効率低下、異常発熱、ひび割れによる破損等のような振動負荷に伴う各種弊害を軽減ないし防止することができる。   Therefore, the vibration load can be reduced, and various adverse effects associated with the vibration load such as efficiency reduction, abnormal heat generation, and damage due to cracking can be reduced or prevented.

また、二次側電極5の内側にスリット7を設ければ、はんだ量を少なくすることができ、また、分極界面の外側にはんだ付けすることができ、ひび割れひいては破損を防止できる。   Moreover, if the slit 7 is provided inside the secondary side electrode 5, the amount of solder can be reduced, and soldering can be performed outside the polarization interface, and cracks and damage can be prevented.

また、スリット7、孔12等が設けられた二次側電極5と、スリット7、孔12等が設けられていない二次側電極5との電極のパターンの違いにより、圧電セラミクス1の上面と下面との識別が可能になるので、スリット7、孔12等が設けられた二次側電極5により圧電セラミクス1の一次側の分極の極性を表すことができる。   Further, due to the difference in the electrode pattern between the secondary electrode 5 provided with the slits 7 and the holes 12 and the secondary electrode 5 not provided with the slits 7 and the holes 12 and the like, Since it can be distinguished from the lower surface, the polarity of the primary side polarization of the piezoelectric ceramics 1 can be expressed by the secondary electrode 5 provided with the slits 7, the holes 12, and the like.

なお、図3に示すように、一次側電極2、3の所定の位置にもそれぞれリード線10、11がはんだ9によって接続される。   As shown in FIG. 3, lead wires 10 and 11 are also connected by solder 9 to predetermined positions of the primary side electrodes 2 and 3, respectively.

圧電トランス6は、周知のように、底部が開口した箱形のケース(図示せず)内に収納され、図示の状態において、図1(b)に示した圧電トランス6の下面側がケース開口から外部に露出し、下面側のスリット7を有する二次側電極5にはんだ9を介し二次側のリード線8が接続される。   As is well known, the piezoelectric transformer 6 is housed in a box-shaped case (not shown) having an open bottom, and in the illustrated state, the lower surface side of the piezoelectric transformer 6 shown in FIG. A secondary-side lead wire 8 is connected to a secondary-side electrode 5 exposed to the outside and having a slit 7 on the lower surface side through solder 9.

なお、上面側の二次側電極4にも同様のスリット7を形成しておいても良い。   A similar slit 7 may be formed in the secondary side electrode 4 on the upper surface side.

[実施の形態2]
図4は、本発明の他の実施例を示す。この例では、スリット7の長さ方向の両側部側であって二次側電極5の外端に向って少なくとも一以上の孔12を設けたことに特徴を有している。
[Embodiment 2]
FIG. 4 shows another embodiment of the present invention. This example is characterized in that at least one or more holes 12 are provided on both sides of the slit 7 in the length direction and toward the outer end of the secondary electrode 5.

このように孔12を設ければはんだ位置を、スリット7、孔12等で囲まれた内側、すなわち二次側電極5のほぼ中央部などの所定の位置に特定することができ、また、はんだ径、位置等をより安定化でき、安定した特性を得ることができる。   If the hole 12 is provided in this way, the solder position can be specified at a predetermined position such as the inner side surrounded by the slit 7, the hole 12, that is, the substantially central portion of the secondary electrode 5, etc. A diameter, a position, etc. can be stabilized more and the stable characteristic can be acquired.

なお、スリット7の両端部外側に設ける孔12の数は図示例に限らない。また、長円形や細長いほぼ矩形のスリット、その他の形状にしても良いことは勿論であり、これらも二次側電極印刷時に容易に形成できる。なお、圧電セラミクス1の一次電極2,3間の発電部は厚み方向に分極され、出力部は長さ方向に分極される。そして、分極方向を変えることにより特性を変えることができる。したがって、圧電セラミクス1の一方の面側の二次電極5にスリット7を形成し、他方の面側の電極はスリット無しとし、スリット7の有無により極性が分かるようになる利点も生ずる。   In addition, the number of the holes 12 provided on both ends of the slit 7 is not limited to the illustrated example. In addition, it is of course possible to use an elliptical shape, a long and narrow substantially rectangular slit, or other shapes, and these can be easily formed at the time of secondary electrode printing. The power generation section between the primary electrodes 2 and 3 of the piezoelectric ceramic 1 is polarized in the thickness direction, and the output section is polarized in the length direction. The characteristics can be changed by changing the polarization direction. Therefore, the slit 7 is formed in the secondary electrode 5 on one surface side of the piezoelectric ceramics 1 and the electrode on the other surface side has no slit.

[実施の形態3]
実施の形態3では、実施の形態1および実施の形態2により二次側電極5に設けられたスリット7、孔12等を一次側電極2、3の少なくとも一方に設ける。これにより、スリット7、孔12等が設けられた電極に対して所定の位置にはんだ付けできる。
[Embodiment 3]
In the third embodiment, the slit 7, the hole 12, and the like provided in the secondary electrode 5 according to the first and second embodiments are provided in at least one of the primary electrodes 2 and 3. Thereby, it can solder to a predetermined position with respect to the electrode in which the slit 7, the hole 12, etc. were provided.

スリット7、孔12等が一次側電極2、3の一方に設けられた場合、または、スリット7、孔12等が一次側電極2、3の両方に設けられた場合にスリット7、孔12により形成されるパターンを変えれば、電極のパターンが一次側電極2と一次側電極3とで異なるので、圧電セラミクス1の上面と下面とが識別可能になり、圧電セラミクス1の一次側の分極の極性を表すことができる。   When the slit 7 and the hole 12 are provided in one of the primary side electrodes 2 and 3, or when the slit 7 and the hole 12 and the like are provided in both the primary side electrodes 2 and 3, the slit 7 and the hole 12 If the pattern to be formed is changed, the pattern of the electrodes is different between the primary side electrode 2 and the primary side electrode 3, so that the upper surface and the lower surface of the piezoelectric ceramic 1 can be distinguished, and the polarity of the polarization on the primary side of the piezoelectric ceramic 1 Can be expressed.

なお、一次側電極2、3にスリット7、孔12等を設ける場合、スリット7を2本平行に配列してもよく、また、圧電セラミクス1の長手方向と平行にスリット7を配列してもよい。この他にも、スリット7、孔12の各種の配列がある。   When the slits 7 and the holes 12 are provided in the primary side electrodes 2 and 3, two slits 7 may be arranged in parallel, or the slits 7 may be arranged in parallel to the longitudinal direction of the piezoelectric ceramics 1. Good. In addition, there are various arrangements of slits 7 and holes 12.

(a)は本発明の一実施例の圧電トランスの上面図、(b)は同上の下面図を示す。(A) is a top view of the piezoelectric transformer of one Example of this invention, (b) shows the bottom view same as the above. 本発明の一実施例の要部説明図を示す。The principal part explanatory drawing of one Example of this invention is shown. 本発明の一実施例に係る圧電トランスにリード線を接続した状態の側面図を示す。The side view of the state which connected the lead wire to the piezoelectric transformer which concerns on one Example of this invention is shown. 本発明の他の実施例の要部説明図を示す。The principal part explanatory drawing of the other Example of this invention is shown. 従来の圧電トランスの側面図を示す。The side view of the conventional piezoelectric transformer is shown. (a)、(b)ははんだ位置が異なる状態を示す。(A), (b) shows the state from which a solder position differs. (a)、(b)は従来における異なるはんだ径の説明図を示す。(A), (b) shows explanatory drawing of the different solder diameter in the past. 圧電トランスの分極例を示す。An example of polarization of a piezoelectric transformer is shown. 二次側における分極の結晶方向を示す。The crystal direction of polarization on the secondary side is shown.

符号の説明Explanation of symbols

1 圧電セラミクス
2、3 一次側電極
4、5 二次側電極
6 圧電トランス
7 スリット
8 リード線
9 はんだ
10、11 リード線
12 孔
DESCRIPTION OF SYMBOLS 1 Piezoelectric ceramics 2, 3 Primary side electrode 4, 5 Secondary side electrode 6 Piezoelectric transformer 7 Slit 8 Lead wire 9 Solder 10, 11 Lead wire 12 Hole

Claims (1)

圧電セラミクスが電圧入力用の一次側電極と電圧出力用の二次側電極とを備える圧電トランスにおいて、
前記二次側電極は前記圧電セラミクスの巾方向に沿って長辺と短辺とからなるほぼ矩形をなし、いずれか一方の前記二次側電極の内側であって前記長辺に沿ってはんだ付け部分の領域を狭くするスリットを形成し、このスリットの外側をはんだ付け部分としたことを特徴とする圧電トランス。
In the piezoelectric transformer, the piezoelectric ceramic includes a primary electrode for voltage input and a secondary electrode for voltage output.
The secondary electrode has a substantially rectangular shape having long and short sides along the width direction of the piezoelectric ceramic, and is soldered along the long side inside one of the secondary electrodes. A piezoelectric transformer characterized in that a slit for narrowing a region of the part is formed and the outside of the slit is a soldered part.
JP2005325913A 2005-11-10 2005-11-10 Piezoelectric transformer Active JP4999315B2 (en)

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JP2001007416A (en) * 1999-06-17 2001-01-12 Taiheiyo Cement Corp Piezoelectric transformer element, and manufacture of piezoelectric transformer element having multilayer structure
JP2001007415A (en) * 1999-06-17 2001-01-12 Taiheiyo Cement Corp Piezoelectric transformer element
KR100439400B1 (en) * 2001-11-22 2004-07-09 삼성전기주식회사 Piezoelectric transformer with pattern for cognizing node point

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