JP4985055B2 - rice cooker - Google Patents

Description

  The present invention relates to a rice cooker that heats a pan by induction heating.

  Conventionally, rice cookers have generated a high-frequency magnetic field by flowing a high-frequency current through a heating coil in order to heat the pan, and this high-frequency magnetic field has generated an eddy current on the surface of the pan. However, a part of the energy of the magnetic field becomes a leakage magnetic field leaking to the outside, and it has been reported that the leakage magnetic field has an unfavorable effect on the human body.

To effectively reduce this leakage magnetic field, an integrated ferrite (magnetic material) was attached from the outer peripheral side to the bottom of the protective frame that houses the pan, and a high-frequency current was passed through the bottom heating coil and bottom heating coil. Of the magnetic field lines that are sometimes generated, a magnetic field line that is generated on the opposite side of the pan is guided to the inside of the ferrite to prevent leakage to the outer periphery of the side and bottom, and to increase the inductive coupling with the pan. (For example, refer to Patent Document 1).
JP-A-2-134111

  However, in the above-described conventional configuration, if the ferrite is integrally formed with the outer bottom heating coil and the inner bottom heating coil and a force is applied to the ferrite, cracking is likely to occur at the corner of the ferrite. There was a problem that the degree of magnetic coupling with the inner heating coil was changed, the heating distribution was changed, and the parts where the ferrite was cracked collided with each other to generate abnormal noise.

  The present invention solves the above-described conventional problems, eliminates cracks at the corners of the ferrite (magnetic material) arranged in the outer bottom heating coil and the inner bottom heating coil, stabilizes the heating distribution, and generates abnormal noise. The purpose is to prevent this.

To achieve the above object, the present invention provides a rice cooker body , a pot for storing rice and water stored in the rice cooker body, an outer bottom heating coil for heating the bottom outer periphery of the pot, and a bottom inner periphery of the pot. And an inverter circuit for supplying a high frequency current to the outside heating coil and the inside heating coil. The outside heating coil is disposed at a position higher than the inside heating coil, A heating coil and an in-bottom heating coil are connected in series or in parallel, and a plurality of substantially linear first magnetic bodies arranged radially on the outside heating coil and a plurality of substantially arranged radially on the inside heating coil. by dividing the part of the corner a gap by combining the second magnetic group linear, end faces of the both magnetic bodies groups are opposed to each other through the gap, flows to the bottom outside heating coil Same direction of current and current flowing in bottom heating coil MukaiToshi were as opposing surfaces of the first magnetic unit and the second first magnetic gaps between the magnetic group so as to be substantially constant and the second magnetic body is substantially parallel Is.

  As a result, cracks at the corners of the ferrite (magnetic material) placed in the outer bottom heating coil and the inner bottom heating coil can be eliminated, the heating distribution can be stabilized, and abnormal noise caused by the ferrite colliding with each other. Can be prevented.

  The rice cooker of the present invention can eliminate cracks at the corners of the ferrite (magnetic material) arranged in the outer bottom heating coil and the inner bottom heating coil, stabilize the heating distribution, and abnormalities caused by the ferrites colliding with each other Generation of sound can be prevented.

1st invention is a rice cooker main body, the pot accommodated in the inside of the said rice cooker main body, the rice which puts rice and water, the bottom outer heating coil which heats the bottom outer periphery of the said pan, and the bottom inner periphery of the said pan are heated. An inner bottom heating coil, and an inverter circuit for supplying a high frequency current to the outer bottom heating coil and the inner bottom heating coil, the outer bottom heating coil is disposed at a position higher than the bottom heating coil, The outer bottom heating coil and the inner bottom heating coil are connected in series or in parallel, and a plurality of substantially linear first magnetic bodies arranged radially in the outer bottom heating coil and radially in the bottom heating coil. A plurality of substantially linear second magnetic substance groups arranged are combined and divided at a corner portion to provide a gap, and the end faces of the two magnetic substance groups are arranged to face each other through the gap. The current flowing through the bottom heating coil and the bottom The direction of the current flowing in the heating coil is the same direction, and the gap between the first magnetic body group and the second magnetic body group is substantially constant so that the first magnetic body and the second magnetic body The opposing surfaces are made substantially parallel , and a substantially linear first magnetic body group and a substantially second magnetic body group are combined and divided at a corner portion to provide a space, It is possible to eliminate the cracks at the corners of the ferrite (magnetic material), stabilize the heating distribution, and prevent the generation of abnormal noise due to the ferrite colliding. Further, by causing the end face of the first magnetic body group and the end face of the second magnetic body group to face each other, leakage magnetic flux can be suppressed, and a decrease in heating efficiency can be suppressed. Furthermore, by arranging the first magnetic body group and the second magnetic body group radially, the magnetic flux distribution of the outer bottom heating coil and the inner bottom heating coil can be made substantially uniform. Can be made uniform and leakage flux can be prevented from locally increasing.

Also, if the direction of the current flowing through the bottom heating coil is the same as the direction of the current flowing through the bottom heating coil, inductance can be ensured even if the number of turns of each heating coil is reduced compared to the reverse direction. The number of turns of each heating coil can be reduced, the resistance value of each heating coil can be reduced, the heat generation of each heating coil can be suppressed, and the heating efficiency of the rice cooker can be increased.

Also, by making the gap between the first magnetic body group and the second magnetic body group substantially constant, the distribution of the leakage flux can be made uniform, so that the leakage flux increases locally. Can be prevented.

According to a second aspect of the present invention, in the first aspect of the invention, the first magnetic body group and the second magnetic body group have substantially the same end areas. The leakage magnetic flux from the gap between the two magnetic bodies can be reduced, the inductance value of the entire outside heating coil and the inside heating coil can be increased, and the magnetic coupling with the pan can be achieved. Since it can raise, the high frequency electric power input into a pan can be increased and a rice cooker with high efficiency can be provided.

In a third aspect based on the first invention, a first magnetic unit cross-sectional area of the second magnetic unit is obtained by substantially the same, the first magnetic unit and the second magnetic Since the loss of the groups becomes substantially the same, and the heat generation of each magnetic body group can be made uniform, a rice cooker with an even heating distribution can be provided. Moreover, the first magnetic body group and the second magnetic body group can be molded with the same mold, and the production cost can be reduced.

A fourth invention is the invention according to any one of the first to third inventions, wherein the gap between the first magnetic body group and the second magnetic body group is made closer to the in-bottom heating coil than the out-bottom heating coil. And since the distance from the clearance gap between the 1st magnetic body group and the 2nd magnetic body group to the outer periphery of a rice cooker can be enlarged, the leakage magnetic flux which leaks to the outer periphery of a rice cooker can be suppressed.

5th invention is the projection of the heating coil which faces the outer periphery of a rice cooker, in which the number of turns of the outside bottom heating coil is less than the number of turns of the inside heating coil in any one of the above 1st to 4th inventions An area can be made small and the leakage magnetic flux which leaks to the outer periphery of a rice cooker can be suppressed.

A sixth invention is the invention according to any one of the first to fifth inventions, wherein the low-frequency inductance value of the out-of-bottom heating coil and the low-frequency inductance value of the in-bottom heating coil are substantially the same. Since the low frequency magnetic field generated from the heating coil is the same, the amount of magnetic flux superimposed on the first magnetic body group and the second magnetic body group is substantially the same, and the first magnetic body group and the second magnetic body group are the same. The loss due to the change in the magnetic flux of the magnetic material group becomes substantially the same, and the ferrite having the same characteristics can be used.

  Hereinafter, embodiments of the present invention will be described with reference to the drawings. Note that the present invention is not limited to the present embodiment.

(Embodiment 1)
FIG. 1 shows a sectional view of a rice cooker in an embodiment of the present invention, FIG. 2 shows a partial block diagram of the rice cooker, and FIG. 3 shows bottom heating of the rice cooker. The arrangement | positioning relationship of a coil and a magnetic body group is shown, and FIG. 4 shows the expanded side view of the ferrite (magnetic body) of the rice cooker.

  As shown in FIG. 1, the rice cooker main body 1 is provided with a pan storage portion 3 that can detachably store a pan 2 into which rice and water are put, and a side portion of the pan 2 is placed outside the pan storage portion 3. The bottom heating coil 4 wound in a spiral shape is disposed so as to face the bottom, and the bottom heating coil 5 wound in a spiral shape is disposed so as to face the bottom surface portion of the pan 2. The bottom portion of the pan 2 is induction-heated by a magnetic field generated from the coil 4 and the bottom heating coil 5. When viewed from the top of the rice cooker body 1 (in the direction of the opening of the coil), the winding center of the outer bottom heating coil 4 and the winding center of the inner heating coil 5 are arranged substantially the same.

  Further, the outside bottom heating coil 4 is arranged at a position higher than the inside bottom heating coil 5, and the outside bottom heating coil 4 and the inside bottom heating coil 5 are connected in series as shown in FIG.

  A ferrite 6 constituting the first magnetic body group is arranged outside the outside bottom heating coil 4, and a ferrite 7 constituting the second magnetic body group is arranged outside the inside bottom heating coil 5. While suppressing the leakage magnetic field leaking from the coil, the magnetic flux is concentrated on the ends of the ferrite 6 and the ferrite 7.

  FIG. 3 shows the positional relationship among the bottom outside heating coil 4, the bottom inside heating coil 5, and the ferrites 6 and 7 from the bottom of the rice cooker. As shown in FIG. 3, four ferrites 6 are radially arranged on the outside bottom heating coil 4, and four ferrites 7 are radially arranged on the inside bottom heating coil 5. Are arranged so as to face each other with a gap 11 therebetween.

  Here, the gap 11 between the ferrite 6 and the ferrite 7 is made substantially constant, and the distance L1 between the gap 11 and the outside bottom heating coil 4 is made longer than the distance L2 between the gap 11 and the inside bottom heating coil 5, so that the ferrite The gap 11 between 6 and the ferrite 7 is made closer to the in-bottom heating coil 5 than the out-bottom heating coil 4.

Moreover, as shown in FIG. 4, the areas of the opposite end portions of the ferrite 6 and the ferrite 7 are substantially the same. That is, the angle α between the ferrite 6 and the ferrite 7 is set according to the angle between the outer bottom heating coil 4 and the inner bottom heating coil 5, and the inclination angle of the end face of the ferrite 7 according to this angle α. β is determined. Therefore, by making the thickness of the ferrite 7 thinner than the thickness of the ferrite 5, the areas of the opposite end portions of the ferrite 6 and the ferrite 7 are made substantially the same.

  The top opening of the rice cooker main body 1 is provided with an outer lid 8 that can be freely opened and closed so that the pan 2 can be attached and detached. In the lower part of the rice cooker main body 1, as shown in FIG. 2, a heating substrate 9 on which a bottom inverter circuit (inverter circuit) 24 for supplying a high frequency current to the outside bottom heating coil 4 and the inside bottom heating coil 5 is arranged. is doing. Further, inside the outer lid 8, a control board 10 on which a control circuit 25 that controls the bottom inverter circuit 24 and operation keys that operate the rice cooker are mounted.

  As shown in FIG. 2, when the rice cooker body 1 is connected to a commercial power source 21, DC power is supplied to the bottom inverter circuit 24 via a full-wave rectifier 22 and a capacitor 23 mounted on the heating substrate 10. The bottom inverter circuit 24 is connected to a series circuit of the outside bottom heating coil 4 and the inside bottom heating coil 5, and the bottom inverter circuit 24 supplies the high frequency current IL 1 to the outside bottom heating coil 4 and the inside bottom heating coil 5.

  Here, the bottom heating coil 4 and the bottom heating coil 5 indicate the direction in which the rice cooker body 1 is wound when viewed from above. That is, the out-of-bottom heating coil 4 is wound so that the high-frequency current IL1 flows clockwise. Also, the bottom heating coil 5 is wound so that the high-frequency current IL1 flows clockwise. That is, the direction of the current flowing through the bottom heating coil 4 and the direction of the current flowing through the bottom heating coil 5 are the same direction. Further, the number of turns of the outside bottom heating coil 4 is smaller than the number of turns of the inside bottom heating coil 5, and the low frequency inductance value of the outside bottom heating coil 4 and the low frequency inductance value of the inside bottom heating coil 5 are made substantially the same. .

  The control circuit 24 mounted on the control board 10 controls the energization state and the oscillation frequency of the bottom inverter circuit 24 on the heating board 9.

  FIG. 5 shows the waveform of the main part, FIG. 5 (a) is the voltage waveform of the commercial power supply 21, FIG. 5 (b) is the waveform of the voltage across the capacitor 23 when the bottom inverter circuit 24 is operating, FIG. (C) is an envelope waveform of the high-frequency current IL1. In the present embodiment, the capacitance of the capacitor 23 is small and only smoothes high frequency components. Therefore, the power supplied to the bottom inverter circuit 24 has a frequency about twice that of the commercial power supply 21, and the high-frequency current IL 1 flowing through the bottom outside heating coil 4 and the bottom inside heating coil 5 is It also has about twice the frequency component, and a magnetic field having a frequency about twice that of the commercial power source 21 of the outside heating coil 4 and the inside heating coil 5 is generated. Since this magnetic field has a low frequency, it does not contribute to heating of the pan 2 and becomes a leakage magnetic field.

  FIG. 6 shows frequency characteristics of the inductance value and resistance value when the pan 2 is placed on the heating coil. Curve (a) shows the inductance value, and curve (b) shows the resistance value. As shown in FIG. 6, the inductance value decreases and the resistance value increases as the frequency increases. That is, the high-frequency magnetic field can heat the pan 2, but the low-frequency magnetic field cannot heat the pan 2, resulting in a leakage magnetic field.

  The operation and action of the above configuration will be described. When the pan 2 is set at a predetermined position of the rice cooker body 1 and the operation keys are operated, the control circuit 25 controls the operation of the bottom inverter circuit 24 so as to heat the pan 2 based on a preset rice cooking sequence. To do.

  When controlling the heating of the pan 2, the control circuit 25 sends a drive signal to the bottom inverter circuit 24, and the bottom inverter circuit 24 supplies the high frequency current IL1 to the outside bottom heating coil 4 and the inside bottom heating coil 5. Thereby, the bottom part of the pan 2 is induction-heated by the magnetic field generated from the outer heating coil 4 and the inner heating coil 5.

  At this time, the ferrite 6 arranged radially on the outside heating coil 4 and the ferrite 7 arranged radially on the inside heating coil 5 are arranged so that their end portions face each other with a gap 11 therebetween. The magnetic flux of the outer heating coil 4 and the bottom heating coil 5 can be prevented from leaking, and the ferrite is obtained by combining the substantially straight ferrite 6 and the ferrite 7 and dividing them at the corners to provide a space. The cracks at the corners 6 and 7 can be eliminated, the heating distribution can be stabilized, and abnormal noise can be prevented from colliding with the ferrites 6 and 7. Moreover, by making the end surface of the ferrite 6 and the end surface of the ferrite 7 face each other, the leakage magnetic flux can be suppressed, and a decrease in heating efficiency can be suppressed.

  Furthermore, by arranging the ferrite 6 and the ferrite 7 radially, the magnetic flux distribution of the outer bottom heating coil 4 and the inner bottom heating coil 5 can be made substantially uniform. It is possible to prevent the leakage magnetic flux from increasing. Moreover, since the distribution of the leakage magnetic flux can be made uniform by making the gap 11 between the ferrite 6 and the ferrite 7 substantially constant, it is possible to prevent the leakage magnetic flux from increasing locally.

  Further, by making the areas of the opposing end portions of the ferrite 6 and the ferrite 7 substantially the same, the leakage magnetic flux from the gap 11 between the ferrite 6 and the ferrite 7 can be reduced, and the outside bottom heating coil 4 and Since the inductance value of the entire bottom heating coil 5 can be increased and the magnetic coupling with the pan 2 can be increased, the high-frequency power input to the pan 2 can be increased, improving the efficiency. can do.

  In addition, since the direction of the current flowing through the outside heating coil 4 and the direction of the current flowing through the inside heating coil 5 are the same direction, when the direction of the current flowing through the outside heating coil and the direction of the current flowing through the inside heating coil are opposite to each other In comparison with the above, since the inductance can be secured even if the number of turns of each heating coil is reduced, the number of turns of each heating coil can be reduced, and the resistance value of each heating coil can be reduced. Heat generation can be suppressed.

  Moreover, the distance from the gap 11 to the outer periphery of the rice cooker body 1 can be increased by bringing the gap 11 between the ferrite 6 and the ferrite 7 closer to the inner heating coil 5 than the outer heating coil 4. Leakage magnetic flux leaking to the outer periphery of the vessel body 1 can be suppressed.

  Further, by reducing the number of turns of the outer bottom heating coil 4 close to the side surface and the upper surface of the rice cooker to be less than the number of turns of the inner heating coil 5, the leakage magnetic fields on the upper surface side and the side surface on which humans are easily exposed to the magnetic field can be reduced. A rice cooker that can be suppressed and safe for the human body can be provided.

  Further, by making the inductance value of the outer bottom heating coil 4 and the inductance value of the inner bottom heating coil 5 at a low frequency, that is, twice the frequency of the commercial power source 21, substantially the same as described in FIG. In a low frequency region such as twice the frequency of 21 (100 Hz and 120 Hz in Japan), the magnetic field does not contribute to the heating of the pan 2 and becomes a leakage magnetic field. If the inductance value of the bottom heating coil 5 is made substantially the same, and the current flowing through the heating coil in the series connection is also made the same, the low-frequency magnetic fields generated from the two heating coils will be almost the same, and cancel each other's magnetic field. Thus, the low frequency leakage magnetic field becomes almost zero. Therefore, a rice cooker safe for the human body can be provided.

As described above, in the present embodiment, the end portions of the plurality of ferrites 6 arranged radially on the outside heating coil 4 and the plurality of ferrites 7 arranged radially on the inside heating coil 5 have gaps 11 at their ends. Since the ferrite 6 and 7 are arranged so as to face each other, cracks at the corners of the ferrite 6 and 7 can be eliminated, the heating distribution can be stabilized, and abnormal noise can be prevented from colliding with each other. can do. Moreover, by making the end surface of the ferrite 6 and the end surface of the ferrite 7 face each other, the leakage magnetic flux can be suppressed, and a decrease in heating efficiency can be suppressed. Furthermore, by arranging the ferrite 6 and the ferrite 7 radially, the magnetic flux distribution of the outer bottom heating coil 4 and the inner bottom heating coil 5 can be made substantially uniform. It is possible to prevent the leakage magnetic flux from increasing.

  In addition, since the direction of the current flowing through the out-of-bottom heating coil 4 and the direction of the current flowing through the in-bottom heating coil 5 are made the same direction, it is possible to ensure inductance even if the number of turns of each heating coil is reduced compared to the reverse direction. Therefore, the number of turns of each heating coil can be reduced, the heat generation of each heating coil can be suppressed, and the heating efficiency can be increased.

  In addition, since the gap 11 between the ferrite 6 and the ferrite 7 is substantially constant, the distribution of the leakage magnetic flux can be made uniform, so that it is possible to prevent the leakage magnetic flux from increasing locally.

  Moreover, since the areas of the opposite end portions of the ferrite 6 and the ferrite 7 are made substantially the same, the leakage magnetic flux from the gap 11 between the ferrite 6 and the ferrite 7 can be reduced, and the magnetic flux with the pan 2 can be reduced. Since coupling | bonding can be raised, the high frequency electric power input into the pan 2 can be increased, and efficiency can be improved.

  Moreover, since the gap 11 between the ferrite 6 and the ferrite 7 is made closer to the inner heating coil 5 than the outer bottom heating coil 4, the distance from the gap 11 to the outer periphery of the rice cooker body 1 can be increased. Leakage magnetic flux leaking to the outer periphery of the vessel body 1 can be suppressed.

  Moreover, since the number of turns of the outside bottom heating coil 4 is smaller than the number of turns of the inside heating coil 5, the projected area of the heating coil facing the outer periphery of the rice cooker can be reduced, and the leakage magnetic flux leaking to the outer periphery of the rice cooker can be reduced. Can be suppressed.

  In addition, since the low frequency inductance value of the outside heating coil 4 and the low frequency inductance value of the inside heating coil 5 are made substantially the same, the low frequency magnetic field generated from each heating coil is the same. The amount of magnetic flux superimposed on the ferrite 7 is almost the same, the loss due to the change in the magnetic flux of the ferrite 6 and the ferrite 7 is substantially the same, and the ferrite having the same characteristics can be used.

  In the present embodiment, the bottom heating coil 4 and the bottom heating coil 5 are connected in series. You may connect in parallel and can acquire the same effect | action and effect.

  In this embodiment, the areas of the opposing ends of the ferrite 6 and the ferrite 7 are substantially the same. However, as shown in FIG. In this case, the losses of the ferrite 6 and the ferrite 7 are substantially the same, and the heat generation of the ferrites 6 and 7 can be made uniform, so that a rice cooker with an even heating distribution can be provided. Further, the ferrite 6 and the ferrite 7 can be formed with the same mold, and the production cost can be reduced.

  As described above, the rice cooker according to the present invention can eliminate cracks at the corners of the ferrite (magnetic material) arranged in the outer bottom heating coil and the inner bottom heating coil, stabilize the heating distribution, and Since it is possible to prevent the generation of abnormal noise due to collision, it is useful as a rice cooker that heats a pan by induction heating.

Sectional drawing of the rice cooker in one embodiment of this invention Main part circuit diagram of the rice cooker partially block Arrangement relation diagram of bottom heating coil and magnetic substance group of rice cooker Expanded side view of ferrite (magnetic material) of the rice cooker Waveform diagram of the main part of the rice cooker Frequency characteristics diagram of inductance value and resistance value when a pan is placed on the heating coil of the rice cooker An enlarged side view of another example of ferrite (magnetic material) of the rice cooker

DESCRIPTION OF SYMBOLS 1 Rice cooker main body 2 Pan 4 Outside heating coil 5 Inside heating coil 6 Ferrite (1st magnetic body group)
7 Ferrite (second magnetic group)
11 Clearance 24 Bottom inverter circuit (inverter circuit)

Claims (6)

A rice cooker body, a pot for storing rice and water stored in the rice cooker body, an outer bottom heating coil for heating the bottom outer periphery of the pot, and an inner bottom heating coil for heating the bottom inner periphery of the pot An out-of-bottom heating coil and an inverter circuit for supplying a high-frequency current to the in-bottom heating coil, and the out-of-bottom heating coil is disposed at a position higher than the in-bottom heating coil A plurality of substantially straight first magnetic bodies connected in series or in parallel with the in-bottom heating coil and radially arranged in the outside heating coil and a plurality of substantially straight lines arranged radially in the bottom heating coil And the second magnetic body group in combination is divided at a corner portion to provide a gap, and the end surfaces of the two magnetic body groups are arranged to face each other with the gap therebetween, and the out-of-bottom heating coil Current flowing in the bottom and the heating coil in the bottom The first magnetic body and the second magnetic body face each other so that the direction of the electric current to be generated is the same direction and the gap between the first magnetic body group and the second magnetic body group is substantially constant. A rice cooker whose surfaces are almost parallel . Cooker according to claim 1, wherein the substantially the same area of the opposite ends of the first magnetic unit and the second magnetic group. Cooker according to claim 1, wherein the substantially the same cross-sectional area of the first magnetic unit and the second magnetic group. Cooker according to any one of claims 1 to 3, the gap between the first magnetic unit and the second magnetic groups were close to the bottom heating coils than Sokogai heating coil. The rice cooker according to any one of claims 1 to 4 , wherein the number of turns of the outside bottom heating coil is less than the number of turns of the inside heating coil. The rice cooker according to any one of claims 1 to 5 , wherein the low frequency inductance value of the outside heating coil and the low frequency inductance value of the inside heating coil are substantially the same.

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