JP4982001B2 - Heating apparatus and image forming apparatus - Google Patents
Heating apparatus and image forming apparatus Download PDFInfo
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Description
本発明は、例えば各種材料や装置を加熱する加熱装置と、これを用いた定着装置及びこの定着装置を用いた電子写真方式の複写機、プリンタ、ファクシミリ等の画像形成装置に関し、特にこれら装置の定着装置における加熱装置の効率化を図ったものに関する。 The present invention relates to, for example, a heating device for heating various materials and apparatuses, a fixing device using the same, and an image forming apparatus such as an electrophotographic copying machine, a printer, and a facsimile using the fixing device. The present invention relates to an improvement in efficiency of a heating device in a fixing device.
複写機等の画像形成装置には、普通紙やOHP等の記録媒体上に画像を形成するが、画像形成の高速性や画像品質、コスト等から電子写真方式が多く採用されている。電子写真方式は、記録媒体上にトナー像を形成し、形成したトナー像を熱と圧力で記録媒体に定着する方法である。定着方式としては、安全性等の面からヒートローラ方式が現在最も多く採用されている。ヒートローラ方式は、ハロゲンヒータ等の発熱部材により加熱する加熱ローラと、加熱ローラに対向配置する加圧ローラを圧接してニップ部と称される相互圧接部を形成し、このニップ部にトナー像が転写された記録媒体を通して加熱、加圧するもので、これによりトナーを記録媒体に定着させる。 In an image forming apparatus such as a copying machine, an image is formed on a recording medium such as plain paper or OHP, and an electrophotographic method is often employed because of high-speed image formation, image quality, cost, and the like. The electrophotographic method is a method in which a toner image is formed on a recording medium, and the formed toner image is fixed on the recording medium with heat and pressure. As the fixing method, the heat roller method is currently most frequently used from the viewpoint of safety and the like. In the heat roller method, a heat roller heated by a heat generating member such as a halogen heater and a pressure roller disposed opposite to the heat roller are pressed to form a mutual pressure contact portion called a nip portion, and a toner image is formed in the nip portion. Is heated and pressurized through the recording medium to which the toner has been transferred, thereby fixing the toner to the recording medium.
ところで近年、環境問題が重要となり、複写機やプリンタ等の画像形成装置も省エネルギ化が進んでいる。この画像形成装置の省エネルギを考えるにあたって無視できないのは、トナーを記録媒体に定着させる定着装置の省電力化である。そこで、画像形成装置の待機時における定着装置の消費電力の低減としては、待機時には加熱ローラの温度を定着温度よりやや低い一定の温度に保っておき、使用時に直ちに使用可能温度まで立ち上げ、使用者が定着ローラの昇温を待つことがないようにする方式が多く採用されている。この方式の場合、定着装置を使用していないときにもある程度の電力を供給しておかなければならず、それによって余分なエネルギを消費するようになっている。この待機時の消費エネルギは、画像形成装置を構成する機器の消費エネルギの約7割から8割に該当すると言われている。 In recent years, environmental problems have become important, and image forming apparatuses such as copiers and printers have been saving energy. What can not be ignored when considering the energy saving of this image forming apparatus is the power saving of the fixing device for fixing the toner to the recording medium. Therefore, to reduce the power consumption of the fixing device during standby of the image forming apparatus, the temperature of the heating roller is kept at a constant temperature slightly lower than the fixing temperature during standby, and immediately rises to a usable temperature during use. Many methods are employed so that the user does not wait for the temperature of the fixing roller to rise. In the case of this method, a certain amount of power must be supplied even when the fixing device is not used, thereby consuming extra energy. This standby energy consumption is said to correspond to approximately 70% to 80% of the energy consumption of the devices constituting the image forming apparatus.
従って、待機時の消費エネルギを削減し、より省電力化を図ることが望まれるようになってきており、未使用時には電力供給をゼロにすることが求められている。しかしながら、待機時にエネルギ消費をゼロにすると、定着装置の加熱ローラは鉄やアルミ等の金属ローラを主に使用していて熱容量が大きいため、約180℃前後の使用可能温度にまで昇温するには数分から十数分という長い加熱時間が必要になる。このような待ち時間は、使用者の使い勝手を悪化させてしまうので、消費電力が極力小さく、その一方で待機状態からの立ち上がりが速い加熱方式が望まれている。 Accordingly, it has been desired to reduce energy consumption during standby and to further save power, and there is a demand for zero power supply when not in use. However, if energy consumption is reduced to zero during standby, the heating roller of the fixing device mainly uses a metal roller such as iron or aluminum and has a large heat capacity, so that the temperature rises to a usable temperature of about 180 ° C. Requires a long heating time of several minutes to several tens of minutes. Such a waiting time deteriorates the usability of the user, so that a heating method that consumes as little power as possible while rapidly rising from the standby state is desired.
加熱ローラの昇温時間を短くするためには、単位時間の投入エネルギ、すなわち定格電力を大きくすると良いことは明らかであり、実際に、プリント速度が速い高速機と称される画像形成装置には、電源電圧を200Vにして対応しているものも多い。 In order to shorten the heating time of the heating roller, it is clear that it is better to increase the input energy per unit time, that is, the rated power. In fact, in an image forming apparatus called a high-speed machine with a high printing speed, In many cases, the power supply voltage is 200V.
しかしながら、日本国内の一般的なオフィスでは、商用電源は100V、15Aであり、200Vに対応させるには設置場所の電源関連設備に特別な工事を施す必要があり、200Vへの対応化はあまり一般的な解決法とはいえない。 However, in general offices in Japan, the commercial power supply is 100V, 15A, and it is necessary to carry out special work on the power-related equipment at the installation site in order to make it compatible with 200V. It's not an ideal solution.
すなわち、100V、15Aの商用電源を使用するかぎり、加熱ローラを短時間で昇温させようとしても、最大投入エネルギが電源により決まってしまうので、これを改善するために、定着装置が待機状態になったときに一定レベルだけ低い電圧を加熱ローラに供給して定着装置の温度が下がることを遅らせたり、定着装置の待機時に補助電源装置である二次電池を充電し、定着装置を立ち上げたときに主電源装置と二次電池や一次電池から電力を供給して立ち上がり時間を短縮するようにしたりしている。 That is, as long as a commercial power supply of 100 V and 15 A is used, the maximum input energy is determined by the power supply even when the temperature of the heating roller is to be raised in a short time. When this happens, a voltage lower by a certain level is supplied to the heating roller to delay the temperature of the fixing device from falling, or the secondary battery, which is an auxiliary power supply, is charged when the fixing device is on standby, and the fixing device is started up. Sometimes power is supplied from the main power supply and the secondary or primary battery to shorten the rise time.
しかしながら、特許文献1等に示された技術は、待機時においても定着装置に一定レベルだけ低い電圧を供給しているため、十分な省電力とはいえないものとなっている。また、立ち上げ時の最大供給電力を主電源装置から供給する電力より高めることを主にしたものではない。 However, the technique disclosed in Japanese Patent Application Laid-Open No. H10-228561 cannot provide sufficient power saving because it supplies a low voltage by a certain level to the fixing device even during standby. Moreover, the maximum supply power at the time of start-up is not mainly intended to be higher than the power supplied from the main power supply device.
一方、特許文献2に示された定着装置は、立ち上げ時に主電源装置と二次電池や一次電池から電力を供給しており、二次電源としては一般に鉛蓄電池、ニカド電池、ニッケル水素電池を使用している。このような二次電池は、充放電を繰り返すと容量が劣化して低下していき、大電流で放電するほど寿命が短いという性質を持つ。またメモリ効果による容量低下という現象もある。一般的に大電流で長寿命とされているものでも、充放電の繰り返し回数は約500〜1000回程度であり、一日に20回の充放電を繰り返すと一ヶ月程度で電池の寿命が来てしまうことになる。従って電池の交換頻度が多くなり、そのぶん手間がかかり、交換する電池代等のランニングコストもかさむ。さらに鉛蓄電池では電解液に液体の硫酸を使用する等、オフィス用機器としては好ましくない点もある。 On the other hand, the fixing device disclosed in Patent Document 2 supplies power from a main power supply device and a secondary battery or a primary battery at the time of start-up. As a secondary power supply, a lead storage battery, a nickel cadmium battery, or a nickel metal hydride battery is generally used. I use it. Such a secondary battery has a property that the capacity deteriorates and decreases when charging and discharging are repeated, and the life is shortened as discharging is performed with a large current. There is also a phenomenon of capacity reduction due to the memory effect. Even if it is generally considered to have a long life with a large current, the number of charge / discharge cycles is about 500 to 1000 times. If 20 cycles of charge / discharge are repeated per day, the battery life will be reached in about one month. It will end up. Therefore, the replacement frequency of the battery is increased, so that much labor is required and the running cost such as the cost of the battery to be replaced is increased. Furthermore, in lead storage batteries, liquid sulfuric acid is used as the electrolyte, which is undesirable for office equipment.
また、大電力の供給を開始したり停止したりする際の急激な電流変化や突入電力等により加熱ローラが内蔵している加熱用回路への負荷が増大すると共に、周辺回路にも投入電流が流れてノイズが発生するという問題もある。このため、大容量の補助電源装置からの電力供給を頻繁にオン、オフさせることは好ましくない。また、大容量の電力を一度に供給すると供給過剰になり、加熱用回路の温度が上昇しすぎる可能性もある。 In addition, the load on the heating circuit built in the heating roller increases due to sudden current changes and inrush power when starting and stopping the supply of large power, and the input current is also applied to the peripheral circuits. There is also a problem that noise flows and flows. For this reason, it is not preferable to frequently turn on and off the power supply from the large-capacity auxiliary power supply device. In addition, if a large amount of power is supplied at once, there is a possibility that the supply will be excessive and the temperature of the heating circuit will rise too much.
このような点を改善し、省電力効果を高めると共に、大電力を供給する際の突入電流や急激な電流変化によるノイズを低減させ、かつ立ち上がり時間を短縮し、温度が上がりすぎることを防止することができる定着装置として、補助電源装置に充放電可能なキャパシタを使用し、充電器は主電源装置から供給される電力で補助電源装置のキャパシタを充電し、切替装置は補助電源装置の充電と補助電源装置からの補助発熱体に対する電力供給を切り替え、補助電源装置から補助発熱体に供給する電力量を調整する装置が提案されている。 These points are improved to improve the power saving effect, reduce noise due to inrush current and sudden current change when supplying large power, shorten the rise time, and prevent the temperature from rising excessively. As the fixing device that can be used, a chargeable / dischargeable capacitor is used for the auxiliary power supply, the charger charges the capacitor of the auxiliary power supply with power supplied from the main power supply, and the switching device charges the auxiliary power supply. There has been proposed a device that switches the power supply from the auxiliary power supply to the auxiliary heating element and adjusts the amount of power supplied from the auxiliary power supply to the auxiliary heating element.
この構成におけるキャパシタの基本機能としては、キャパシタから供給する電力によって補助ヒータを発熱させ、この熱を用いて加熱ローラが所定温度まで立ち上る時間を短縮すること、及び通紙時の定着温度の低下を防止することであるが、本発明は、より効率的に給電していっそう省電力化を図ることを目的とする。 The basic function of the capacitor in this configuration is to cause the auxiliary heater to generate heat with the electric power supplied from the capacitor, to shorten the time for the heating roller to rise to a predetermined temperature using this heat, and to reduce the fixing temperature when passing paper. The present invention aims to further reduce power consumption by supplying power more efficiently.
本発明の加熱装置のうち請求項1に係るものは、
主電源装置、補助電源装置、及び主発熱体と補助発熱体とを有して被加熱部材を加熱する加熱部、及び該加熱部の温度を測定する温度検知手段を備え、
前記主電源装置や前記補助電源装置から供給する電力により前記加熱部を発熱させる加熱装置であって、
前記補助電源装置が充放電可能な蓄電装置を備え、該補助電源装置には該補助電源装置を制御して、前記補助発熱体に給電して前記加熱部を設定温度に保つと共に、該設定温度を可変とした補助電源装置制御手段を備え、
通紙開始時の、前記主電源装置から給電される前記主発熱体の状態に応じて、前記補助電源装置から前記補助発熱体への給電制御を変更する加熱装置において、
通紙開始時に前記主発熱体への給電信号がオンであることにより前記加熱部の温度が上昇傾向にある場合には、通紙開始後に第1の時間が経過してから前記補助電源装置から前記補助発熱体への電力補助を行い、
通紙開始時に前記主発熱体への給電信号がオフであることにより前記加熱部の温度が下降傾向にある場合には、通紙開始後に前記第1の時間より短い第2の時間が経過してから前記補助電源装置から前記補助発熱体への電力補助を行う、
ことを特徴とする。
Among the heating devices of the present invention, the one according to claim 1 is
A main power supply device, an auxiliary power supply device, a heating unit that has a main heating element and an auxiliary heating element and heats a member to be heated, and a temperature detection unit that measures the temperature of the heating unit,
A heating device that generates heat by the power supplied from the main power supply device or the auxiliary power supply device,
The auxiliary power supply device includes a chargeable / dischargeable power storage device. The auxiliary power supply device controls the auxiliary power supply device to supply power to the auxiliary heating element to keep the heating unit at a set temperature, and the set temperature. Auxiliary power supply control means that can be made variable,
At paper passing start, depending on the state of the main heating element is powered from the main power supply, the heating device for changing the power supply control to the auxiliary heat generating element from said auxiliary power unit,
In the case where the temperature of the heating unit tends to increase due to the power supply signal to the main heating element being on at the start of paper feeding, the auxiliary power supply device starts after the first time has elapsed after the paper feeding starts. Power assistance to the auxiliary heating element,
When the temperature of the heating unit tends to decrease due to the power supply signal to the main heating element being off at the start of paper feeding, a second time shorter than the first time elapses after the paper feeding starts. It performs power assist to the auxiliary heat generating element from the auxiliary power unit from,
It is characterized by that.
同請求項2に係るものは、請求項1に記載の加熱装置において、前記補助電源装置制御手段は、前記補助電源装置から前記補助発熱体への前記電力補助を行う給電時間を、前記温度検知手段で測定した前記加熱部の温度に応じて変更することを特徴とする。
Those according to the claim 2 is the heating apparatus according to claim 1, wherein the auxiliary power unit control means, the power supply time for the power assistance from the auxiliary power unit to the auxiliary heating element, said temperature sensing It changes according to the temperature of the said heating part measured by the means .
同請求項3に係るものは、請求項1または2に記載の加熱装置において、前記第2の時間が経過してからの前記補助発熱体への電力補助に代えて、通紙開始と同時に前記補助電源装置から前記補助発熱体への前記電力補助を行うことを特徴とする。
According to the third aspect of the present invention, in the heating device according to the first or second aspect, in place of power assistance to the auxiliary heating element after the second time has elapsed , The power supplement from the auxiliary power supply to the auxiliary heating element is performed .
同請求項4に係る画像形成装置は、請求項1から3のいずれかに記載の加熱装置を有することを特徴とする。 An image forming apparatus according to claim 4 has the heating device according to any one of claims 1 to 3.
本発明においては主電源装置から給電される発熱体の通紙開始時の状態に応じて補助電源装置から補助発熱体への給電制御を変更することで、必要な電力を必要な分だけ供給することが出来るので、より効率的に省電力化することが可能となる。 In the present invention, the necessary power is supplied by changing the power supply control from the auxiliary power supply device to the auxiliary heating element according to the state when the heating element supplied with power from the main power supply device starts to pass. Therefore, it becomes possible to save power more efficiently.
以下、本発明の実施形態に関して、添付図面に基づき説明する。 Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.
本発明に係る加熱装置とこれを用いた画像形成装置の一実施例における定着装置周りの概略図を図1に示す。本実施例の加熱装置1は、加熱部2、主電源装置3、補助電源装置4、メインスイッチ5、充電器6、及び補助電源制御手段8を有する。なお図1では主発熱体2aと補助発熱体2bからなる加熱部2を定着ローラ40の外側に位置させて描いてあるが、これは図示の都合によるものであり、両発熱体2a、2bは定着ローラ40内に設ける。 FIG. 1 is a schematic view around a fixing device in an embodiment of a heating device according to the present invention and an image forming apparatus using the same. The heating device 1 of this embodiment includes a heating unit 2, a main power supply device 3, an auxiliary power supply device 4, a main switch 5, a charger 6, and auxiliary power supply control means 8. In FIG. 1, the heating unit 2 composed of the main heating element 2a and the auxiliary heating element 2b is drawn outside the fixing roller 40. However, this is for convenience of illustration, and both the heating elements 2a, 2b Provided in the fixing roller 40.
また本発明に係る画像形成装置は、その全体構成の図示は省略するが、周知のタイプの画像形成装置で熱定着による定着装置を用いるものであればどのようなタイプのものでも良い。図示の定着装置は、定着ローラ40と加圧ローラ41を有し、定着ローラの最外層にはPFAあるいはPTFEなどの離型層を形成することが望ましい。定着ローラ40には、例えばハロゲンヒータからなる主発熱体2aと補助発熱体2bからなる加熱部2を内蔵し、定着ローラ40と加圧ローラ41とで、トナーTが載った記録媒体Pを通過させて加圧、加熱するニップ部Nを形成している。 The overall configuration of the image forming apparatus according to the present invention is not shown, but it may be of any type as long as it is a well-known type of image forming apparatus that uses a heat fixing device. The illustrated fixing device includes a fixing roller 40 and a pressure roller 41, and it is desirable to form a release layer such as PFA or PTFE on the outermost layer of the fixing roller. The fixing roller 40 includes a heating unit 2 including a main heating element 2a made of, for example, a halogen heater and an auxiliary heating element 2b. The fixing roller 40 and the pressure roller 41 pass through the recording medium P on which the toner T is placed. Thus, a nip portion N to be pressurized and heated is formed.
加熱部2は、主電源装置3から供給される電力により発熱する主発熱体2aと、補助電源装置4から供給される電力により発熱する補助発熱体2bを有し、被加熱体である定着ローラ40を加熱するようになっている。主電源装置3は、詳細な図示は省略するが、加熱装置1を設置した画像形成装置内において商用電源から電源供給を受ける。主電源装置3は、例えばコンセント等から供給される電力を、加熱部2に応じた電圧に調整する等の機能を有するが、周知であるので詳細な図示及び説明は省略する。 The heating unit 2 includes a main heating element 2a that generates heat by the electric power supplied from the main power supply device 3, and an auxiliary heating element 2b that generates heat by the electric power supplied from the auxiliary power supply device 4, and is a fixing roller that is a heated object. 40 is heated. Although not shown in detail, the main power supply device 3 is supplied with power from a commercial power supply in the image forming apparatus in which the heating device 1 is installed. The main power supply device 3 has a function of adjusting, for example, power supplied from an outlet or the like to a voltage corresponding to the heating unit 2. However, since the main power supply device 3 is well known, detailed illustration and description are omitted.
補助電源装置4には、充放電可能なキャパシタCを有する。キャパシタCには、例えば電気二重層キャパシタ等を用いることが好ましい。電気二重層キャパシタ等のキャパシタは、二次電池とは異なり、化学反応を伴わないために優れた特徴を有する。 The auxiliary power supply device 4 includes a chargeable / dischargeable capacitor C. The capacitor C is preferably an electric double layer capacitor, for example. Unlike a secondary battery, a capacitor such as an electric double layer capacitor has excellent characteristics because it does not involve a chemical reaction.
すなわち、既に述べたように、二次電池として一般的なニッケル−カドミウム電池を用いた補助電源装置では、急速充電を行っても数十分から数時間という長い時間を要するが、キャパシタを用いた補助電源装置4では数分程度の急速な充電が可能であり、同一時間内で待機状態と加熱状態を繰り返した場合、キャパシタを用いた補助電源装置4を使用することにより、加熱立ち上げ時に確実に補助電源装置4から電力を供給することができ、加熱部2を短時間で所定の温度に立ち上げることができる。また、ニッケル−カドミウム電池は充放電の許容繰り返し回数が500回から1000回程度であるため、加熱用の補助電源装置としては寿命が短く、交換の手間やコストが問題となるが、電気二重層キャパシタを用いた補助電源装置4は充放電の許容繰り返し回数が数100万回以上であると共に、充放電の繰り返しによる劣化も少なく、さらに、鉛蓄電池のように液交換や補充なども必要がないため、メンテナンスをほとんど必要とせず、長期間安定して使用することができる。 That is, as already described, in the auxiliary power supply apparatus using a general nickel-cadmium battery as a secondary battery, a long time of several tens of minutes to several hours is required even if rapid charging is performed, but a capacitor is used. The auxiliary power supply 4 can be rapidly charged for several minutes, and when the standby state and the heating state are repeated within the same time, the auxiliary power supply device 4 using a capacitor can be used at the time of heating start-up. Electric power can be supplied from the auxiliary power supply 4 to the heating unit 2, and the heating unit 2 can be raised to a predetermined temperature in a short time. Further, since the nickel-cadmium battery has an allowable number of charge / discharge repetitions of about 500 to 1000 times, it has a short life as an auxiliary power supply for heating, and there is a problem in replacement labor and cost. The auxiliary power supply device 4 using a capacitor has an allowable number of repetitions of charge / discharge of several million times or more, is less deteriorated by repeated charge / discharge, and does not require liquid replacement or replenishment unlike a lead storage battery. Therefore, it requires little maintenance and can be used stably for a long time.
なお電気二重層キャパシタは、誘電体がなく、個体電極と溶液界面にできるイオンまたは溶媒分子の電荷が集中した電気二重層のイオン吸着層の吸、脱着反応(充、放電)を利用するもので、繰り返し充放電に強くて寿命が長く、メンテナンスの必要がなく、環境にやさしく、しかも充放電効率が高い等の優れた特徴を有し、最近では静電容量が数万F、エネルギ密度が数十wh/kgという大容量のものも開発され、一層の大容量化が図られつつある。 An electric double layer capacitor does not have a dielectric, and uses the absorption and desorption reactions (charging and discharging) of the ion adsorbing layer of the electric double layer in which the charge of ions or solvent molecules formed at the solid electrode and solution interface is concentrated. It has excellent features such as strong resistance to repeated charge and discharge, long life, no maintenance, environmental friendliness, and high charge and discharge efficiency. Recently, capacitance is tens of thousands of F, energy density is several. A large capacity of 10 wh / kg has been developed, and the capacity is being increased further.
メインスイッチ5は、主電源装置3から主発熱体2aに供給する電力をオン/オフするものであり、充電器6は、主電源装置3から供給される電力で補助電源装置4応じた電圧に調整しかつ交流から直流へ整流する等の機能を有し、キャパシタCを充電する。 The main switch 5 turns on / off the power supplied from the main power supply device 3 to the main heating element 2a, and the charger 6 sets the voltage according to the auxiliary power supply device 4 with the power supplied from the main power supply device 3. The capacitor C is charged by adjusting and rectifying from AC to DC.
補助電源制御手段は、切替装置7とスイッチ9とCPU10を有し、放電制御手段8a及び給電制御手段8bの役割をなす。放電制御手段8aは補助電源装置4の充電と補助電源装置4からの補助発熱体2bに対する電力供給を後述する条件で切り替わるものである。 The auxiliary power control means includes a switching device 7, a switch 9, and a CPU 10, and serves as a discharge control means 8a and a power supply control means 8b. The discharge control means 8a switches between charging of the auxiliary power supply 4 and power supply from the auxiliary power supply 4 to the auxiliary heating element 2b under conditions described later.
給電制御手段8bは、予め設定された後述する条件で補助電源装置4から補助発熱体2bに供給する電力をオン/オフ等させる給電制御を行う。ただし、図示の制御手段8の構成は、加熱部2の制御を行う部分だけを示す単なる一例であって、画像形成装置全体の制御を行う装置で兼用する等の種々の構成を採用できる。また補助電源装置4に対する制御のための接続形態等も図示の例に限定されない。 The power supply control means 8b performs power supply control for turning on / off the power supplied from the auxiliary power supply device 4 to the auxiliary heating element 2b under the conditions set later which are set in advance. However, the configuration of the control means 8 shown in the drawing is merely an example showing only a portion that controls the heating unit 2, and various configurations such as a device that controls the entire image forming apparatus can be employed. Further, the connection form for controlling the auxiliary power supply 4 is not limited to the illustrated example.
このような加熱装置1の基本的な動作を説明する。まず待機時には、切替装置7を切り替えて補助電源装置4に充電器6を接続し、補助電源装置4のキャパシタCを充電しておく。この状態で加熱装置1で加熱部2を加熱するときは、メインスイッチ5をオンにして主電源装置3から主発熱体2aに電力を供給し、同時に切替装置7を切り替えて補助電源装置4から補助発熱体2bに電力を供給し、加熱部2に大容量の電力を供給する。このように加熱部2の加熱を開始するときに、主電源装置3と補助電源装置4の両方から大容量の電力を加熱部2に供給するから、加熱部2を短時間で所定の温度に立ち上げることができる。 The basic operation of such a heating device 1 will be described. First, at the time of standby, the switching device 7 is switched and the charger 6 is connected to the auxiliary power supply device 4 to charge the capacitor C of the auxiliary power supply device 4. When heating the heating unit 2 with the heating device 1 in this state, the main switch 5 is turned on to supply power from the main power supply device 3 to the main heating element 2a, and at the same time, the switching device 7 is switched and the auxiliary power supply device 4 is switched. Electric power is supplied to the auxiliary heating element 2b, and a large amount of electric power is supplied to the heating unit 2. Thus, when heating of the heating unit 2 is started, a large amount of power is supplied from both the main power supply device 3 and the auxiliary power supply device 4 to the heating unit 2, so that the heating unit 2 is brought to a predetermined temperature in a short time. Can be launched.
また、補助電源装置4で加熱部2の補助発熱体2bに電力を供給して加熱を開始してから予め定めた所定の時間が経過したときに、補助電源制御手段は補助電源装置4から補助発熱体2bに供給している電力を遮断して加熱部2の過熱を防止して所定の温度に維持する。補助電源装置4から補助発熱体2bに供給する電力は、供給を開始してから時間が経過するにつれて低減する。この供給電力の低減量に応じて、補助電源装置4から補助発熱体2bに供給している電力を遮断する時間を定め、供給電力がある程度低減したときに補助電源装置4から補助発熱体2bに供給している電力を遮断すると、大電力を供給している状態で遮断するときに発生する周囲回路の各部品の劣化や電磁ノイズを防止することができる。 In addition, the auxiliary power supply control means receives auxiliary power from the auxiliary power supply device 4 when a predetermined time elapses after the auxiliary power supply device 4 supplies power to the auxiliary heating element 2b of the heating unit 2 and starts heating. The electric power supplied to the heating element 2b is cut off to prevent overheating of the heating unit 2 and maintained at a predetermined temperature. The power supplied from the auxiliary power supply 4 to the auxiliary heating element 2b decreases as time elapses after the supply is started. A time for cutting off the power supplied from the auxiliary power supply 4 to the auxiliary heating element 2b is determined in accordance with the reduction amount of the supplied power. When the supplied power is cut off, it is possible to prevent deterioration of each component of the surrounding circuit and electromagnetic noise that occur when cutting off in the state of supplying a large amount of power.
トナー像Tが転写された記録媒体Pは、定着ローラ40と加圧ローラ41の間に搬送され、一定温度に加熱された定着ローラ40によりトナーTを加熱溶融し、記録媒体Pにトナー像として定着させる。そのため定着ローラ40の加熱部2が有する主発熱体2aと補助発熱体2bには主電源装置3と補助電源装置4から電力を供給し、それにより定着ローラ40の温度を上昇させ、かつ補助電源装置4から供給する電力をオン/オフ制御することにより、定着ローラ40の温度が高くなりすぎることを防止して、定着温度を一定温度あるいは所望の温度に保ち、または所要の温度変化を示すように制御することにより、トナーTを安定して加熱溶融させ、良質なトナー像Tを記録媒体Pに定着させる。また、定着ローラ40に内蔵した加熱部2の主発熱体2aと補助発熱体2bに主電源装置3と補助電源装置4から電力を供給して定着ローラ40の温度を上昇させるので、定着ローラ40の表面温度を所定の定着温度まで迅速に上昇させることができるようになっている。 The recording medium P to which the toner image T has been transferred is conveyed between the fixing roller 40 and the pressure roller 41, and the toner T is heated and melted by the fixing roller 40 heated to a constant temperature, so that the toner image is formed on the recording medium P as a toner image. Let it settle. Therefore, power is supplied from the main power supply device 3 and the auxiliary power supply device 4 to the main heating element 2a and the auxiliary heating element 2b included in the heating unit 2 of the fixing roller 40, thereby increasing the temperature of the fixing roller 40 and the auxiliary power supply. By controlling on / off of the power supplied from the device 4, the temperature of the fixing roller 40 is prevented from becoming too high, and the fixing temperature is kept at a constant temperature or a desired temperature, or a required temperature change is shown. Thus, the toner T is stably heated and melted, and a good quality toner image T is fixed on the recording medium P. Further, since the power is supplied from the main power supply device 3 and the auxiliary power supply device 4 to the main heating element 2a and the auxiliary heating element 2b of the heating unit 2 built in the fixing roller 40, the temperature of the fixing roller 40 is raised. The surface temperature of the toner can be quickly raised to a predetermined fixing temperature.
本実施例に係る制御の第1の例を図2に示す。図2(A)では通紙開始直前まで発熱体2a信号がオンとなっており、そのため加熱部2の温度は右上がりの線になっている。一方、図2(B)では通紙開始直前には発熱体2a信号がオフであるため、加熱部2の温度は自然放熱の影響で右下がりの線になっている。図2(A)の場合には、通紙開始時に発熱体2a信号がオンであることにより加熱部2温度が上昇傾向にあるため通紙開始後も補助電源装置から電力補助をしなくても(あるいは、少なくても)それほど加熱部2温度は落ち込まない。図2(B)の場合には加熱部2温度が下降傾向にあるため通紙開始後に補助電源装置から電力補助をして加熱部2温度の落ち込みを低減/回避させる。図2(B)では通紙開始と同時に電力補助を行うことで補助電力量が低下している様子を示している。このように、通紙開始時の発熱体の状態(通電あるいは非通電)に応じて補助電源装置から補助発熱体への給電制御を変更する。このことで、必要時に必要分だけ給電させて効率的に省電力化を図れる。 A first example of control according to this embodiment is shown in FIG. In FIG. 2A, the heating element 2a signal is on until just before the start of paper passing, and therefore the temperature of the heating unit 2 is a line rising to the right. On the other hand, in FIG. 2B, since the heating element 2a signal is off immediately before the start of paper feeding, the temperature of the heating unit 2 is a downward-sloping line due to the effect of natural heat dissipation. In the case of FIG. 2A, since the heating unit 2 temperature tends to rise due to the heating element 2a signal being on at the start of paper feeding, there is no need for power assistance from the auxiliary power supply device even after paper feeding has started. The temperature of the heating unit 2 does not drop so much (or at least). In the case of FIG. 2B, since the temperature of the heating unit 2 tends to decrease, power is assisted from the auxiliary power supply device after the start of paper feeding to reduce / avoid the decrease in temperature of the heating unit 2. FIG. 2B shows a state in which the amount of auxiliary power is reduced by performing power assistance simultaneously with the start of paper feeding. In this way, the power supply control from the auxiliary power supply to the auxiliary heating element is changed according to the state of the heating element (energization or non-energization) at the start of paper feeding. As a result, power can be efficiently saved by supplying power only when necessary.
本実施例に係る制御の第2の例を図3に示す。図3(A)では通紙開始直前まで発熱体2a信号がオンとなっており、そのため加熱部2の温度は右上がりの線になっている。一方、図3(B)では通紙開始直前には発熱体2a信号がオフであるため、加熱部2温度は自然放熱の影響で右下がりの線になっている。図3(A)の場合には、通紙開始時に発熱体2a信号がオンであることにより加熱部2温度が上昇傾向にあるため通紙開始後に時間t1経てから補助電源装置から電力補助をしているが、通紙開始から電力補助開始までにこれだけ時間差があってもそれほど加熱部2温度は落ち込まない。図3(B)の場合には加熱部2温度が下降傾向にあるため通紙開始後の時間t2だけ経ってから電力補助をして加熱部2温度の落ち込みを低減/回避させている。通紙開始時に発熱体2a信号がオンである場合の電力補助開始する時間tが長い方が(t1>t2)、より効率的に省電力化が図れる。なお、t2はゼロであることが定着性向上による高品質画像を得るために最も望ましい。 A second example of control according to this embodiment is shown in FIG. In FIG. 3A, the heating element 2a signal is on until just before the start of paper feeding, and therefore the temperature of the heating unit 2 is a line rising to the right. On the other hand, in FIG. 3B, since the heating element 2a signal is off immediately before the start of paper feeding, the temperature of the heating unit 2 is a downward-sloping line due to the effect of natural heat dissipation. In the case of FIG. 3A, since the heating element 2a signal is on at the start of paper passing and the temperature of the heating unit 2 tends to rise, power is assisted from the auxiliary power supply device after a time t1 after the paper starts. However, even if there is such a time difference from the start of paper feeding to the start of power assistance, the temperature of the heating unit 2 does not drop so much. In the case of FIG. 3 (B), since the temperature of the heating unit 2 tends to decrease, electric power is assisted after a time t2 after the start of paper feeding to reduce / avoid the decrease in the temperature of the heating unit 2. When the heating element 2a signal is on at the start of paper feeding and the time t for starting power supplement is longer (t1> t2), more efficient power saving can be achieved. It is most desirable for t2 to be zero in order to obtain a high quality image by improving the fixability.
本実施例に係る制御の第3の例を図4に示す。図4(A)では通紙開始直前まで発熱体2a信号がオンとなっており、そのため加熱部2の温度は右上がりの線になっている。一方、図4(B)では通紙開始直前には発熱体2a信号がオフであるため、加熱部2の温度は自然放熱の影響で右下がりの線になっている。図4(B)の場合には、通紙開始時に発熱体2a信号がオンであることにより加熱部2温度が上昇傾向にあるため、通紙開始後に補助電源装置から給電を開始して時間ta経過後に給電終了としている。もともと加熱部2温度が高いため、この時間taはそれほど長時間でなくともそれほど加熱部2温度は落ち込まない。図4(B)の場合には加熱部2温度が下降傾向にあるため通紙開始後に補助電源装置から給電を開始して時間tb経過後に給電終了としているが、この時間tbは加熱部2の温度落込みを避けるためには長時間である必要がある。つまり、通紙開始時に発熱体2a信号がオンである場合の電力補助している時間tが短い方が(tb>ta)、より効率的に省電力化が図れる。なお、図4(A)、図4(B)において、通紙開始から若干時間が経ってから給電開始されているが、この限りでなく、通紙開始と同時に給電開始しても良い。このときには加熱部温度落込みを低減できるので、定着性向上による高品質画像が望める。 FIG. 4 shows a third example of control according to this embodiment. In FIG. 4A, the heating element 2a signal is on until just before the start of paper passing, and therefore the temperature of the heating unit 2 is a line rising to the right. On the other hand, in FIG. 4B, since the heating element 2a signal is off immediately before the start of paper passing, the temperature of the heating unit 2 is a downward-sloping line due to the effect of natural heat dissipation. In the case of FIG. 4B, since the temperature of the heating unit 2 tends to increase due to the heating element 2a signal being on at the start of paper feeding, power supply is started from the auxiliary power supply device after the paper feeding starts and time ta The power supply is terminated after the elapse. Since the heating unit 2 temperature is originally high, the heating unit 2 temperature does not drop so much even if the time ta is not so long. In the case of FIG. 4B, since the temperature of the heating unit 2 tends to decrease, power supply is started from the auxiliary power supply device after the start of paper feeding and the power supply is ended after the elapse of time tb. In order to avoid a drop in temperature, it needs to be a long time. That is, when the heating element 2a signal is on at the start of paper feeding and the power assist time t is shorter (tb> ta), more efficient power saving can be achieved. In FIGS. 4A and 4B, power supply is started after a little time has elapsed from the start of paper feeding. However, the power supply is not limited to this, and power supply may be started simultaneously with the start of paper feeding. At this time, since the temperature drop of the heated portion can be reduced, a high quality image can be expected by improving the fixing property.
本実施例に係る制御の第4の例を図5に示す。図5(A)では通紙開始直前まで発熱体2a信号がオンとなっており、そのため加熱部2の温度は右上がりの線になっている。一方、図5(B)では通紙開始直前には発熱体2a信号がオフであるため、加熱部2温度は自然放熱の影響で右下がりの線になっている。図5(A)の場合には、通紙開始時に発熱体2a信号がオンであることにより加熱部2温度が上昇傾向にあるため通紙開始後に補助電源装置から給電を開始して補助電力量がV1に至った時点で給電終了としている。もともと加熱部2温度が高いため、このV1はそれほど大容量でなくともそれほど加熱部2温度は落ち込まない。図5(B)の場合には加熱部2の温度が下降傾向にあるため通紙開始後に補助電源装置から給電を開始して補助電力量がV2に至った時点で給電終了としている。このV2は加熱部2の温度落込みを避けるためには大容量である必要がある。つまり、通紙開始時に発熱体2a信号がオンである場合に補助電力量が少ない方が(V2>V1)、より効率的に省電力化が図れる。なお、図5(A)、図5(B)において、通紙開始から若干時間が経ってから給電開始されているが、この限りでなく、通紙開始と同時に給電開始しても良い。このときには加熱部温度落込みを低減できるので、定着性向上による高品質画像が望める。 FIG. 5 shows a fourth example of control according to this embodiment. In FIG. 5A, the heating element 2a signal is on until just before the start of paper passing, and therefore the temperature of the heating unit 2 is a line rising to the right. On the other hand, in FIG. 5B, since the heating element 2a signal is off immediately before the start of paper feeding, the temperature of the heating unit 2 is a downward-sloping line due to the effect of natural heat dissipation. In the case of FIG. 5A, since the heating element 2 temperature tends to rise due to the heating element 2a signal being on at the start of paper feeding, power supply is started from the auxiliary power supply device after the paper feeding starts, and the auxiliary power amount When the voltage reaches V1, power supply is terminated. Since the heating part 2 temperature is originally high, the heating part 2 temperature does not drop so much even if this V1 is not so large in capacity. In the case of FIG. 5B, since the temperature of the heating unit 2 tends to decrease, power supply is started from the auxiliary power supply device after the start of paper feeding, and the power supply ends when the auxiliary power amount reaches V2. This V2 needs to have a large capacity in order to avoid the temperature drop of the heating unit 2. That is, when the heating element 2a signal is on at the start of paper passing, the power consumption can be more efficiently reduced if the auxiliary power amount is smaller (V2> V1). In FIGS. 5A and 5B, power supply is started after a little time has elapsed from the start of paper feeding. However, this is not restrictive, and power supply may be started simultaneously with the start of paper feeding. At this time, since the temperature drop of the heated portion can be reduced, a high quality image can be expected by improving the fixing property.
本実施例に係る制御の第5の例を図6に示す。図6(A)では、通紙開始直前まで発熱体2a信号がオンとなっており、そのため加熱部2の温度は右上がりの線になっている。一方、図6(B)では通紙開始直前には発熱体2a信号がオフであるため、加熱部2の温度は自然放熱の影響で右下がりの線になっている。図6(A)の場合には、通紙開始時に発熱体2a信号がオンであることにより加熱部2温度が上昇傾向にあるため通紙開始後に補助電源装置から給電を開始して加熱部2温度がTaに至った時点で給電終了としている。もともと加熱部2温度が高いため、このTaはそれほど低い値でなくともそれほど加熱部2温度は落ち込まない。図6(B)の場合には加熱部2温度が下降傾向にあるため通紙開始後に補助電源装置から給電を開始して加熱部2温度がTbに至った時点で給電終了としている。このTbは加熱部2温度落込みを避けるためには少しでも電力補助している時間を稼ぐために低い値にする必要がある。つまり、通紙開始時に発熱体2a信号がオンである場合に給電停止する加熱部設定温度が高い方が(Ta>Tb)、より効率的に省電力化が図れる。なお、図6(A)、図6(B)において、通紙開始から若干時間が経ってから給電開始されているが、この限りでなく、通紙開始と同時に給電開始しても良い。このときには加熱部温度落込みを低減できるので、定着性向上による高品質画像が望める。 FIG. 6 shows a fifth example of control according to this embodiment. In FIG. 6 (A), the heating element 2a signal is on until just before the start of paper passing, so that the temperature of the heating unit 2 is a line rising to the right. On the other hand, in FIG. 6B, since the heating element 2a signal is off immediately before the start of paper feeding, the temperature of the heating unit 2 is a downward-sloping line due to the effect of natural heat dissipation. In the case of FIG. 6A, since the temperature of the heating unit 2 tends to increase due to the heating element 2a signal being on at the start of paper feeding, power supply is started from the auxiliary power supply device after the paper feeding starts and the heating unit 2 is started. Power supply is terminated when the temperature reaches Ta. Since the temperature of the heating unit 2 is originally high, the temperature of the heating unit 2 does not drop so much even if this Ta is not so low. In the case of FIG. 6B, since the temperature of the heating unit 2 tends to decrease, power supply is started from the auxiliary power supply after the start of paper feeding, and the power supply is terminated when the temperature of the heating unit 2 reaches Tb. This Tb needs to be set to a low value in order to avoid a drop in temperature of the heating unit 2 in order to earn time for assisting power as much as possible. That is, when the heating unit set temperature at which the power supply is stopped when the heating element 2a signal is on at the start of paper feeding is higher (Ta> Tb), more efficient power saving can be achieved. In FIGS. 6A and 6B, power supply is started after a little time has elapsed from the start of paper passing. However, the power supply is not limited to this, and power supply may be started simultaneously with the start of paper passing. At this time, since the temperature drop of the heated portion can be reduced, a high quality image can be expected by improving the fixing property.
既述のように本発明の実施例における補助電源装置4はキャパシタCであり、キャパシタの優れた特徴については前述したとおりであるが、本発明では、主電源装置から給電される発熱体2aの通紙開始時の状態(通電あるいは非通電)に応じて、補助電源装置から補助発熱体2bへの給電制御を変更すること(例えば、発熱体2aが非通電である場合には補助発熱体2bへの給電を行い、発熱体2aが通電している場合には補助発熱体2bへの給電を行なわず、しかも主電源装置から給電される発熱体の通紙開始時の状態に応じて、補助電源装置から補助発熱体2bへの給電制御で給電開始タイミングを変更することで、より効率的に給電し省電力化を図っている。 As described above, the auxiliary power supply device 4 in the embodiment of the present invention is the capacitor C, and the excellent characteristics of the capacitor are as described above. In the present invention, the heating element 2a fed from the main power supply device is Changing the power supply control from the auxiliary power supply device to the auxiliary heating element 2b according to the state (energization or non-energization) at the start of paper feeding (for example, the auxiliary heating element 2b when the heating element 2a is not energized) When the heating element 2a is energized, the auxiliary heating element 2b is not supplied with power, and the heating element supplied from the main power supply device is assisted according to the state at the start of paper feeding. By changing the power supply start timing by power supply control from the power supply device to the auxiliary heating element 2b, power is supplied more efficiently and power saving is achieved.
また、主電源装置から給電される発熱体の通紙開始時の状態に応じて、補助電源装置から補助発熱体2bへの給電制御で給電時間を変更することでより効率的に給電し省電力化を図り得るし、主電源装置から給電される発熱体の通紙開始時の状態に応じて、補助電源装置から補助発熱体2bへの給電制御で給電停止する加熱部設定温度を変更することでもより効率的に給電し省電力化を図り得る。なお、補助電源装置として電気二重層キャパシタを用いれば、これも既述のように、充放電回数が高くても劣化が少なく、さらに、鉛蓄電池のように液交換や補充なども必要がないため、メンテナンスをほとんど必要とせず、長期間安定して使用することができるので、より効率的に省電力化を図ることが可能になる。 Further, according to the state at the start of paper feeding of the heating element fed from the main power supply device, the power feeding time is changed by feeding control from the auxiliary power supply device to the auxiliary heating element 2b, thereby more efficiently feeding power and saving power. The heating unit set temperature at which the power supply is stopped by the power supply control from the auxiliary power supply device to the auxiliary heat generating element 2b is changed according to the state at the start of paper feeding of the heat generating element supplied from the main power supply device. However, power can be supplied more efficiently to save power. In addition, if an electric double layer capacitor is used as an auxiliary power supply device, as described above, there is little deterioration even if the number of times of charging / discharging is high, and furthermore, there is no need for liquid replacement or replenishment like lead-acid batteries. Since it can be used stably for a long period of time with little maintenance, it is possible to more efficiently save power.
1 加熱装置
2 加熱部
2a 主発熱体
2b 補助発熱体
3 主電源装置
4 補助電源装置
5 メインスイッチ
6 充電器
7 切替装置
8 補助電源制御手段
8a 放電制御手段
8b 給電制御手段
9 スイッチ
10 CPU
40 定着ローラ
41 加圧ローラ
T トナー
P 記録媒体
C キャパシタ
DESCRIPTION OF SYMBOLS 1 Heating device 2 Heating part 2a Main heating element 2b Auxiliary heating element 3 Main power supply device 4 Auxiliary power supply device 5 Main switch 6 Charger 7 Switching device 8 Auxiliary power supply control means 8a Discharge control means 8b Power supply control means 9 Switch 10 CPU
40 Fixing roller 41 Pressure roller T Toner P Recording medium C Capacitor
Claims (4)
前記主電源装置や前記補助電源装置から供給する電力により前記加熱部を発熱させる加熱装置であって、
前記補助電源装置が充放電可能な蓄電装置を備え、該補助電源装置には該補助電源装置を制御して、前記補助発熱体に給電して前記加熱部を設定温度に保つと共に、該設定温度を可変とした補助電源装置制御手段を備え、
通紙開始時の、前記主電源装置から給電される前記主発熱体の状態に応じて、前記補助電源装置から前記補助発熱体への給電制御を変更する加熱装置において、
通紙開始時に前記主発熱体への給電信号がオンであり前記温度検知手段で測定した前記加熱部の温度が上昇傾向にある場合には、通紙開始後に第1の時間が経過してから前記補助電源装置から前記補助発熱体への電力補助を行い、
通紙開始時に前記主発熱体への給電信号がオフであり前記温度検知手段で測定した前記加熱部の温度が下降傾向にある場合には、通紙開始後に前記第1の時間より短い第2の時間が経過してから前記補助電源装置から前記補助発熱体への電力補助を行う、
ことを特徴とする加熱装置。 A main power supply device, an auxiliary power supply device, a heating unit that has a main heating element and an auxiliary heating element and heats a member to be heated, and a temperature detection unit that measures the temperature of the heating unit,
A heating device that generates heat by the power supplied from the main power supply device or the auxiliary power supply device,
The auxiliary power supply device includes a chargeable / dischargeable power storage device. The auxiliary power supply device controls the auxiliary power supply device to supply power to the auxiliary heating element to keep the heating unit at a set temperature, and the set temperature. Auxiliary power supply control means that can be made variable,
At paper passing start, depending on the state of the main heating element is powered from the main power supply, the heating device for changing the power supply control to the auxiliary heat generating element from said auxiliary power unit,
If the power supply signal to the main heating element is on at the start of paper passing and the temperature of the heating unit measured by the temperature detecting means tends to increase, after the first time has elapsed after the paper starts passing Power assistance from the auxiliary power supply to the auxiliary heating element;
If the power supply signal to the main heating element is off at the start of paper feeding and the temperature of the heating unit measured by the temperature detecting means tends to decrease, the second time shorter than the first time after the paper feeding starts. After the time elapses , power assistance from the auxiliary power supply to the auxiliary heating element is performed.
A heating device characterized by that.
An image forming apparatus comprising the heating device according to claim 1.
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