JP4327577B2 - Image forming apparatus - Google Patents

Image forming apparatus Download PDF

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JP4327577B2
JP4327577B2 JP2003408695A JP2003408695A JP4327577B2 JP 4327577 B2 JP4327577 B2 JP 4327577B2 JP 2003408695 A JP2003408695 A JP 2003408695A JP 2003408695 A JP2003408695 A JP 2003408695A JP 4327577 B2 JP4327577 B2 JP 4327577B2
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power supply
capacitor
heating element
image forming
forming apparatus
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JP2005174578A (en
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和人 岸
泰久 加藤
政己 岡本
誉唯 月岡
啓正 高木
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Ricoh Co Ltd
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Description

本発明は、キャパシタを備えた定着装置を用いた電子写真方式の複写機、プリンタ、ファクシミリ等の画像形成装置に関し、特にこれら装置によるキャパシタ利用の効率化を図ったものに関する。
The present invention is an electrophotographic copying machine using a fixing equipment having a capacitor, a printer, relates to an image forming apparatus such as a facsimile, more particularly those improving the efficiency of the capacitor utilized by these devices.

複写機等の画像形成装置には、普通紙やOHP等の記録媒体上に画像を形成するが、画像形成の高速性や画像品質、コスト等から電子写真方式が多く採用されている。電子写真方式は、記録媒体上にトナー像を形成し、形成したトナー像を熱と圧力で記録媒体に定着する方法である。定着方式としては、安全性等の面からヒートローラ方式が現在最も多く採用されている。ヒートローラ方式は、ハロゲンヒータ等の発熱部材により加熱する加熱ローラと、加熱ローラに対向配置する加圧ローラを圧接してニップ部と称される相互圧接部を形成し、このニップ部にトナー像が転写された記録媒体を通して加熱、加圧するもので、これによりトナーを記録媒体に定着させる。   In an image forming apparatus such as a copying machine, an image is formed on a recording medium such as plain paper or OHP, and an electrophotographic method is often employed because of high-speed image formation, image quality, cost, and the like. The electrophotographic method is a method in which a toner image is formed on a recording medium, and the formed toner image is fixed on the recording medium with heat and pressure. As the fixing method, the heat roller method is currently most frequently used from the viewpoint of safety and the like. In the heat roller method, a heat roller heated by a heat generating member such as a halogen heater and a pressure roller disposed opposite to the heat roller are pressed to form a mutual pressure contact portion called a nip portion, and a toner image is formed in the nip portion. Is heated and pressurized through the recording medium to which the toner has been transferred, thereby fixing the toner to the recording medium.

近年、環境問題が重要となり、複写機やプリンタ等の画像形成装置も省エネルギ化が進んでいる。この画像形成装置の省エネルギを考えるに当たって無視できないのは、トナーを記録媒体に定着する定着装置の省電力である。そこで、画像形成装置の待機時における定着装置の消費電力の低減としては、待機時には加熱ローラの温度を定着温度よりやや低い一定の温度に保っておき、使用時に直ちに使用可能温度まで立ち上げ、使用者が定着ローラの昇温を待つことがないようにする方式が多く採用されている。この方式の場合、定着装置を使用していないときにもある程度の電力を供給しておかなければならず、それによって余分なエネルギを消費するようになっている。この待機時の消費エネルギは、画像形成装置を構成する機器の消費エネルギの約7割から8割に該当すると言われている。   In recent years, environmental problems have become important, and energy saving is also progressing in image forming apparatuses such as copying machines and printers. In considering the energy saving of this image forming apparatus, what cannot be ignored is the power saving of the fixing device for fixing the toner to the recording medium. Therefore, to reduce the power consumption of the fixing device during standby of the image forming apparatus, the temperature of the heating roller is kept at a constant temperature slightly lower than the fixing temperature during standby, and immediately rises to a usable temperature during use. Many methods are employed to prevent a person from waiting for the temperature of the fixing roller to rise. In the case of this method, a certain amount of power must be supplied even when the fixing device is not used, thereby consuming extra energy. This standby energy consumption is said to correspond to approximately 70% to 80% of the energy consumption of the devices constituting the image forming apparatus.

したがって、待機時の消費エネルギを削減し、より省電力化を図ることが望まれるようになってきており、未使用時には電力供給をゼロにすることが求められている。しかしながら、待機時にエネルギ消費をゼロにすると、定着装置の加熱ローラは鉄やアルミ等の金属ローラを主に使用していて熱容量が大きいため、約180℃前後の使用可能温度にまで昇温するには数分から十数分という長い加熱時間が必要になる。このような待ち時間は、使用者の使い勝手を悪化させてしまうので、消費電力が極力小さく、その一方で待機状態からの立ち上がりが速い加熱方式が望まれている。   Accordingly, it has been desired to reduce energy consumption during standby and to further save power, and there is a demand for zero power supply when not in use. However, if energy consumption is reduced to zero during standby, the heating roller of the fixing device mainly uses a metal roller such as iron or aluminum and has a large heat capacity, so that the temperature rises to a usable temperature of about 180 ° C. Requires a long heating time of several minutes to several tens of minutes. Such a waiting time deteriorates the usability of the user, so that a heating method that consumes as little power as possible while rapidly rising from the standby state is desired.

加熱ローラの昇温時間を短くするためには、単位時間の投入エネルギ、すなわち定格電力を大きくすると良いことは明らかであり、実際に、プリント速度が速い高速機と称される画像形成装置には、電源電圧を200Vにして対応しているものも多い。しかしながら、日本国内の一般的なオフィスでは、商用電源は100V、15Aであり、200Vに対応させるには設置場所の電源関連設備に特別な工事を施す必要があり、200Vへの対応化はあまり一般的な解決法とはいえない。   In order to shorten the heating time of the heating roller, it is clear that it is better to increase the input energy per unit time, that is, the rated power. In fact, in an image forming apparatus called a high-speed machine with a high printing speed, In many cases, the power supply voltage is 200V. However, in general offices in Japan, the commercial power supply is 100V, 15A, and it is necessary to carry out special work on the power-related equipment at the installation site in order to make it compatible with 200V. It's not an ideal solution.

すなわち、100V、15Aの商用電源を使用するかぎり、加熱ローラを短時間で昇温させようとしても、最大投入エネルギが電源により決まってしまうので、これを改善するために、定着装置が待機状態になったときに一定レベルだけ低い電圧を加熱ローラに供給して定着装置の温度が下がることを遅らせたり(例えば特許文献1参照)、定着装置の待機時に補助電源である二次電池を充電し、定着装置を立ち上げたときに主電源装置と二次電池や一次電池から電力を供給して立ち上がり時間を短縮するようにしたり(例えば特許文献2参照)している。   That is, as long as a commercial power supply of 100 V and 15 A is used, the maximum input energy is determined by the power supply even when the temperature of the heating roller is to be raised in a short time. When the temperature of the fixing device becomes low, a voltage lower by a certain level is supplied to the heating roller to delay the temperature of the fixing device from dropping (for example, refer to Patent Document 1), or the secondary battery as an auxiliary power source is charged during standby of the fixing device, When the fixing device is started up, power is supplied from the main power supply device and the secondary battery or the primary battery to shorten the rising time (see, for example, Patent Document 2).

しかし、特許文献1に示された技術は、待機時においても定着装置に一定レベルだけ低い電圧を供給しているため、十分な省電力とはいえないものとなっている。また、立ち上げ時の最大供給電力を主電源装置から供給する電力より高めることを主にしたものではない。一方、特許文献2に示された定着装置は、立ち上げ時に主電源装置と二次電池や一次電池から電力を供給しており、二次電源としては一般に鉛蓄電池、ニカド電池、ニッケル水素電池を使用している。このような二次電池は、充放電を繰り返すと容量が劣化して低下していき、大電流で放電するほど寿命が短いという性質を持つ。またメモリ効果による容量低下という現象もある。一般的に大電流で長寿命とされているものでも、充放電の繰り返し回数は約500〜1000回程度であり、一日に20回の充放電を繰り返すと一ヶ月程度で電池の寿命が来てしまうことになる。したがって電池の交換頻度が多くなり、そのぶん手間がかかり、交換する電池代等のランニングコストもかさむ。さらに鉛蓄電池では電解液に液体の硫酸を使用する等、オフィス用機器としては好ましくない点もある。   However, the technique disclosed in Japanese Patent Laid-Open No. 2004-228561 is not sufficient power saving because it supplies a low voltage to the fixing device by a certain level even during standby. Moreover, the maximum supply power at the time of start-up is not mainly intended to be higher than the power supplied from the main power supply device. On the other hand, the fixing device disclosed in Patent Document 2 supplies power from a main power supply device and a secondary battery or a primary battery at the time of start-up. As a secondary power supply, a lead storage battery, a nickel cadmium battery, or a nickel metal hydride battery is generally used. I use it. Such a secondary battery has a property that the capacity deteriorates and decreases when charging and discharging are repeated, and the life is shortened as discharging is performed with a large current. There is also a phenomenon of capacity reduction due to the memory effect. Even if it is generally considered to have a long life with a large current, the number of charge / discharge cycles is about 500 to 1000 times. If 20 cycles of charge / discharge are repeated per day, the battery life will be reached in about one month. It will end up. Therefore, the replacement frequency of the battery is increased, and it takes much labor, and the running cost such as the cost of the battery to be replaced increases. Furthermore, in lead storage batteries, liquid sulfuric acid is used as the electrolyte, which is undesirable for office equipment.

また、大電力の供給を開始したり停止したりする際の急激な電流変化や突入電力等により加熱ローラが内蔵している加熱用回路への負荷が増大するとともに、周辺回路にも投入電流が流れてノイズが発生するという問題もある。このため、大容量の補助電源からの電力供給を頻繁にオン、オフさせることは好ましくない。また、大容量の電力を一度に供給すると供給過剰になり、加熱用回路の温度が上昇しすぎる可能性もある。   In addition, the load on the heating circuit built in the heating roller increases due to a sudden current change or inrush power when starting or stopping the supply of large power, and input current is also applied to the peripheral circuits. There is also a problem that noise flows and flows. For this reason, it is not preferable to frequently turn on and off the power supply from the large-capacity auxiliary power supply. In addition, if a large amount of power is supplied at once, there is a possibility that the supply will be excessive and the temperature of the heating circuit will rise too much.

このような点を改善し、省電力効果を高めるとともに、大電力を供給する際の突入電流や急激な電流変化によるノイズを低減させ、かつ立ち上がり時間を短縮し、温度が上がりすぎることを防止することができる定着装置として、補助電源装置に充放電可能なキャパシタを使用し、充電器は主電源装置から供給される電力で補助電源装置のキャパシタを充電し、切替装置は補助電源装置の充電と補助電源装置からの補助発熱体に対する電力供給を切り替え、補助電源装置から補助発熱体に供給する電力量を調整する装置が提案されている(例えば特許文献3参照)。キャパシタの基本機能としては、キャパシタから供給する直流電力によって補助ヒータを発熱させ、この熱を用いて加熱ローラが所定温度まで立ち上る時間を短縮すること、及び通紙時の定着温度の低下を防止することである。
特開平10−10913号公報 特開平10−282821号公報 特開2002−184554号公報
These points are improved to improve the power saving effect, reduce noise due to inrush current and sudden current change when supplying large power, shorten the rise time, and prevent the temperature from rising too much. As the fixing device that can be used, a chargeable / dischargeable capacitor is used for the auxiliary power supply, the charger charges the capacitor of the auxiliary power supply with power supplied from the main power supply, and the switching device charges the auxiliary power supply. There has been proposed a device that switches power supply from an auxiliary power supply to an auxiliary heating element and adjusts the amount of power supplied from the auxiliary power supply to the auxiliary heating element (see, for example, Patent Document 3). As a basic function of the capacitor, the auxiliary heater generates heat by using DC power supplied from the capacitor, and this heat is used to shorten the time for the heating roller to rise to a predetermined temperature and to prevent the fixing temperature from being lowered when the paper is passed. That is.
Japanese Patent Laid-Open No. 10-10913 Japanese Patent Laid-Open No. 10-282821 JP 2002-184554 A

ところで上述のように、温度低下防止のために補助電源から通電する発熱体を有し、低電圧の補助電源から大電力を給電する場合には、補助電源から給電する発熱体の応答遅れが問題となる。すなわち、補助電源は商用電源の電圧よりも低い電圧であるため、大電力を取り出す際には抵抗を小さくするためにフィラメント径を太くする必要がある。フィラメント系を太くすると、熱容量が大きくなるために発光してローラを加熱できる温度となるまでに数秒以下の発光遅れが生じるということになる。   By the way, as described above, in order to prevent a decrease in temperature, a heating element that is energized from an auxiliary power supply has a problem, and when large power is supplied from a low-voltage auxiliary power supply, the response delay of the heating element supplied from the auxiliary power supply is a problem. It becomes. That is, since the auxiliary power supply is a voltage lower than the voltage of the commercial power supply, it is necessary to increase the filament diameter in order to reduce the resistance when taking out a large amount of power. If the filament system is thickened, the heat capacity increases, so that a light emission delay of several seconds or less occurs until the temperature reaches a temperature at which light can be emitted and the roller can be heated.

本発明は、上記従来の問題点を解決できる加熱装置、これを用いた定着装置及びこの定着装置を用いた画像形成装置を提供することを目的とする。   An object of the present invention is to provide a heating device that can solve the above-described conventional problems, a fixing device using the heating device, and an image forming apparatus using the fixing device.

請求項1に係る画像形成装置は、主電源装置と、充放電が可能なキャパシタを備える補助電源装置と、該主電源装置から供給する電力により発熱させる第1の発熱体と前記補助電源装置から供給する電力により発熱させる前記第1の発熱体よりも抵抗の小さい第2の発熱体とを有する加熱部とを備える定着装置と、を具備する画像形成装置において、
前記主電源装置から前記キャパシタへの電源供給を可能とする充電器と、前記キャパシタから前記第2の発熱体への給電を制御する給電制御手段とを有し、
定着動作を行っていない非動作状態である待機時に、前記給電制御手段の制御のもとで前記キャパシタからの放電によって前記第2の発熱体へ間欠的に給電して予熱しておく画像形成装置であり、
前記給電制御手段は、前記待機時の該予熱用の給電を前記キャパシタの残容量に応じて行い、前記キャパシタの残容量が所定値を超えているときは前記キャパシタからの間欠的放電によって前記第2の発熱体へ給電し、
前記キャパシタの残容量が所定値以下のときは、前記充電器と前記給電制御手段により前記キャパシタの充放電を交互に繰り返させることを特徴とする。
An image forming apparatus according to claim 1 includes: a main power supply device; an auxiliary power supply device including a chargeable / dischargeable capacitor; a first heating element that generates heat by power supplied from the main power supply device; and the auxiliary power supply device. An image forming apparatus comprising: a fixing device including a heating unit including a second heat generating element having a resistance smaller than that of the first heat generating element that generates heat by the supplied power.
A charger that enables power supply from the main power supply to the capacitor; and a power supply control unit that controls power supply from the capacitor to the second heating element,
An image forming apparatus for preheating by intermittently supplying power to the second heating element by discharging from the capacitor under the control of the power supply control unit during standby in a non-operating state where fixing operation is not performed. And
The power supply control means performs power supply for preheating during the standby according to the remaining capacity of the capacitor, and when the remaining capacity of the capacitor exceeds a predetermined value, the power supply control means performs intermittent discharge from the capacitor. Power to the heating element
When the remaining capacity of the capacitor is less than or equal to a predetermined value, charging and discharging of the capacitor are alternately repeated by the charger and the power supply control unit .

請求項2に係るものは、請求項1の画像形成装置において、前記充電器に加えて前記キャパシタの充放電を時間的に短く区切って充放電を交互に繰り返させるスイッチ部材を備え、前記キャパシタの充放電を同時的に行えるようにしてなることを特徴とする。
According to a second aspect of the present invention, in the image forming apparatus of the first aspect, in addition to the charger, a switch member for alternately charging and discharging the capacitor by dividing the charging and discharging of the capacitor in a short time is provided. The charging / discharging can be performed simultaneously.

請求項3に係るものは、請求項1の画像形成装置において、前記待機時において前記第1の発熱体と前記第2の発熱体への給電の制御を、前記キャパシタの充電電圧に応じて可変させることを特徴とする。
According to a third aspect of the present invention, in the image forming apparatus according to the first aspect, control of power feeding to the first heat generating element and the second heat generating element is variable in accordance with a charging voltage of the capacitor during the standby time. It is characterized by making it.

請求項4に係るものは、請求項1の画像形成装置において、前記給電制御手段が、前記待機時において前記第1の発熱体と前記第2の発熱体への給電タイミングをずらす制御を行うことを特徴とする。
According to a fourth aspect of the present invention, in the image forming apparatus of the first aspect, the power supply control unit performs control to shift a power supply timing to the first heat generating element and the second heat generating element during the standby time. It is characterized by.

本発明の画像形成装置は、補助電源からの通電により発熱させる発熱体の温度制御を行って、発熱応答遅れを無くすので、立上短縮用途に使用する際には立上時間の短縮が可能となり、通紙時の定着ローラ温度低下防止用途に使用する際にはON/OFFの制御応答性が向上するため、良好な加熱を行え、良好な画像品質を得ることができるようになる。
The image forming apparatus according to the present invention controls the temperature of the heating element that generates heat when energized from the auxiliary power source, and eliminates a delay in the heat generation response, so that the startup time can be shortened when used for startup startup applications. , when used in fixing roller temperature drop preventing use during sheet passing is to improve the control response of oN / OFF, it performed better heating, it is possible to obtain a good good image quality.

以下本発明を実施するための最良の形態を、図に示す実施例を参照して説明する。   The best mode for carrying out the present invention will be described below with reference to the embodiments shown in the drawings.

以下本発明の実施の形態を図面を参照して説明する。   Embodiments of the present invention will be described below with reference to the drawings.

図1は、本発明に係る電子写真方式の複写機やプリンタ装置等の画像形成装置を概念的に示す断面図である。本実施形態の画像形成装置は主に、原稿を読み取る読み取りユニット11、画像を形成する画像形成部12、自動原稿搬送装置(ADF)13、ADF13から送り出される原稿をスタックする原稿排紙トレイ14、給紙カセット15ないし18を備える給紙部19、記録用紙をスタックする排紙部(排紙トレイ20)により構成してある。   FIG. 1 is a cross-sectional view conceptually showing an image forming apparatus such as an electrophotographic copying machine or printer according to the present invention. The image forming apparatus according to the present embodiment mainly includes a reading unit 11 that reads a document, an image forming unit 12 that forms an image, an automatic document feeder (ADF) 13, a document discharge tray 14 that stacks documents sent from the ADF 13, The sheet feeding unit 19 includes sheet feeding cassettes 15 to 18 and a sheet discharge unit (sheet discharge tray 20) for stacking recording sheets.

そして、ADF13の原稿台21上に原稿Dをセットして図示せぬ操作部での操作、例えばプリントキーの押下操作をすると、最上位の原稿Dがピックアップローラ22の回転により矢印B1方向へ送り出され、原稿搬送ベルト23の回転により、画像読み取りユニット11に固定されたコンタクトガラス24上へ給送され、そこで停止する。コンタクトガラス24上に載置された原稿Dの画像は、画像形成部12とコンタクトガラス24の間に位置する読み取り装置25によって読み取る。読み取り装置25は、コンタクトガラス24上の原稿Dを照明する光源26、原稿画像を結像する光学系27、原稿画像を結像させるCCD等からなる光電変換素子28等を有している。画像読み取り終了後、原稿Dを搬送ベルト23の回転により矢印B2方向へ搬送して排紙トレイ14上へ排出する。このように、原稿Dを1枚ずつコンタクトガラス14上へ給送して原稿画像を画像読み取りユニット1によって読み取る。   Then, when the document D is set on the document table 21 of the ADF 13 and an operation on an operation unit (not shown), for example, a press operation of a print key is performed, the uppermost document D is sent out in the direction of the arrow B1 by the rotation of the pickup roller 22. Then, by the rotation of the document conveying belt 23, the paper is fed onto the contact glass 24 fixed to the image reading unit 11, and stops there. The image of the document D placed on the contact glass 24 is read by a reading device 25 located between the image forming unit 12 and the contact glass 24. The reading device 25 includes a light source 26 that illuminates the document D on the contact glass 24, an optical system 27 that forms an image of the document, a photoelectric conversion element 28 that includes a CCD that forms an image of the document, and the like. After the image reading is completed, the document D is transported in the direction of arrow B2 by the rotation of the transport belt 23 and discharged onto the paper discharge tray 14. In this way, the document D is fed one by one onto the contact glass 14 and the document image is read by the image reading unit 1.

一方、画像形成部2の内部には、像担持体である感光体30が配置してある。感光体30は、図において時計方向に回転駆動し、帯電装置31によって表面を所定の電位に帯電させる。また、書き込みユニット32からは、読み取り装置25によって読み取った画像情報に応じて光変調したレーザ光Lを照射し、帯電させた感光体30の表面をこのレーザ光Lで露光し、これによって感光体30の表面に静電潜像を形成する。この静電潜像は、現像装置33を通るとき、対向する転写装置34によって感光体30と転写装置34の間に給送された記録媒体Pに転写する。トナー像転写後の感光体30の表面は、クリーニング装置35によって清掃する。   On the other hand, a photoreceptor 30 as an image carrier is disposed inside the image forming unit 2. The photosensitive member 30 is driven to rotate clockwise in the drawing, and the surface is charged to a predetermined potential by the charging device 31. Further, the writing unit 32 emits a laser beam L that is light-modulated in accordance with image information read by the reading device 25, and the surface of the charged photoreceptor 30 is exposed with the laser beam L, whereby the photoreceptor is exposed. An electrostatic latent image is formed on the surface 30. When the electrostatic latent image passes through the developing device 33, the electrostatic latent image is transferred to the recording medium P fed between the photosensitive member 30 and the transfer device 34 by the opposing transfer device 34. The surface of the photoconductor 30 after the toner image is transferred is cleaned by a cleaning device 35.

画像形成部2の下部に配置した複数の給紙カセット15ないし18には、紙等の記録媒体Pを収容してあり、いずれかの給紙カセット15ないし18から記録媒体Pを矢印B3方向へ送り出し、その記録媒体Pの表面に、上述のように感光体30の表面に形成したトナー像を転写する。次に、記録媒体Pを矢印B4で示すように画像形成部2内の定着装置36を通し、熱と圧力の作用によって記録媒体Pの表面に転写されたトナー像を定着させる。定着装置36を通った記録媒体Pを排出ローラ対37によって搬送し、矢印B5で示すように排紙トレイ20へ排出し、スタックする。   A plurality of paper feed cassettes 15 to 18 arranged in the lower part of the image forming unit 2 contain recording media P such as paper, and the recording media P is fed from any of the paper feed cassettes 15 to 18 in the direction of arrow B3. The toner image formed on the surface of the photoreceptor 30 as described above is transferred onto the surface of the recording medium P. Next, the recording medium P is passed through the fixing device 36 in the image forming unit 2 as indicated by an arrow B4, and the toner image transferred onto the surface of the recording medium P by the action of heat and pressure is fixed. The recording medium P that has passed through the fixing device 36 is conveyed by the discharge roller pair 37, discharged to the discharge tray 20 as indicated by an arrow B5, and stacked.

図2は、記録媒体Pに転写されたトナー像を加熱、加圧して記録媒体に固着させる定着装置36の一例を示す断面図、図3は定着装置36が備える本発明に係る加熱装置の一実施形態の構成を示す回路図である。   FIG. 2 is a cross-sectional view showing an example of a fixing device 36 that heats and pressurizes the toner image transferred to the recording medium P and fixes the toner image to the recording medium. FIG. 3 shows one example of the heating device according to the present invention provided in the fixing device 36. It is a circuit diagram which shows the structure of embodiment.

図示の定着装置36は、定着ローラ40と加圧ローラ41を有し、例えば通紙中の定着ローラ温度低下の防止用途として使う75cpm機では定着ローラ40には外径Φ40で肉厚t0.7mmのアルミ製のローラを用いている。これは、30秒以内に定着可能な状態に昇温できる肉厚であるとともに、定着に必要なニップ幅Nを形成するのに必要な荷重でも破壊されないためである。75cpm機では、従来補助電源を使わない場合にはt5.0〜10mm程度の厚肉ローラを用いていたが、薄肉ローラと補助電源を組み合わせることによって大幅な立上時間の短縮が可能となっている。また、定着ローラの最外層にはPFAあるいはPTFEなどの離型層が形成されていることが望ましい。定着ローラ40には、例えばハロゲンヒータからなる主発熱体2aと補助発熱体2bからなる加熱部2を内蔵し、定着ローラ40と加圧ローラ41とで、トナーTが載った記録媒体Pを通過させて加圧、加熱するニップ部Nを形成している。   The fixing device 36 shown in the figure has a fixing roller 40 and a pressure roller 41. For example, in a 75 cpm machine used for preventing the temperature of the fixing roller from being lowered during paper passing, the fixing roller 40 has an outer diameter Φ40 and a wall thickness t0.7 mm. Aluminum rollers are used. This is because the thickness is such that the temperature can be raised to a state where fixing can be performed within 30 seconds, and even the load necessary to form the nip width N necessary for fixing is not destroyed. The 75 cpm machine used a thick roller of about t5.0 to 10 mm when the auxiliary power supply was not used. However, by combining the thin roller and the auxiliary power supply, the start-up time can be greatly shortened. Yes. Further, it is desirable that a release layer such as PFA or PTFE is formed on the outermost layer of the fixing roller. The fixing roller 40 includes a heating unit 2 including a main heating element 2a made of, for example, a halogen heater and an auxiliary heating element 2b. The fixing roller 40 and the pressure roller 41 pass through the recording medium P on which the toner T is placed. Thus, a nip portion N to be pressurized and heated is formed.

また本実施形態の加熱装置1は、加熱部2、主電源装置3、補助電源装置4、メインスイッチ5、充電器6、切替装置7及び制御手段8を有する。なお図3では主発熱体2aと補助発熱体2bからなる加熱部2を定着ローラ40の外側に位置させて描いてあるが、これは図示の都合によるものであり、両発熱体2a、2bは定着ローラ40内に設ける。   The heating device 1 of this embodiment includes a heating unit 2, a main power supply device 3, an auxiliary power supply device 4, a main switch 5, a charger 6, a switching device 7, and a control unit 8. In FIG. 3, the heating unit 2 composed of the main heating element 2a and the auxiliary heating element 2b is drawn outside the fixing roller 40. However, this is for convenience of illustration, and both the heating elements 2a, 2b Provided in the fixing roller 40.

加熱部2は、主電源装置3から供給される電力により発熱する主発熱体2aと、補助電源装置4から供給される電力により発熱する補助発熱体2bを有し、被加熱体である定着ローラ40を加熱するようになっている。主電源装置3は、詳細な図示は省略するが、加熱装置1を設置した画像形成装置内において商用電源から電源供給を受ける。主電源装置3は、例えばコンセント等から供給される電力を、加熱部2に応じた電圧に調整する等の機能を有するが、周知であるので詳細な図示及び説明は省略する。   The heating unit 2 includes a main heating element 2a that generates heat by the electric power supplied from the main power supply device 3, and an auxiliary heating element 2b that generates heat by the electric power supplied from the auxiliary power supply device 4, and is a fixing roller that is a heated object. 40 is heated. Although not shown in detail, the main power supply device 3 is supplied with power from a commercial power supply in the image forming apparatus in which the heating device 1 is installed. The main power supply device 3 has a function of adjusting, for example, power supplied from an outlet or the like to a voltage corresponding to the heating unit 2.

補助電源装置4は、充放電可能なキャパシタCを有する。キャパシタCとしては、例えば定格2.5Vで400〜1000F程度の静電容量を備えるセルを15〜40個直列に接続し、所定の定格電圧と容量を得るモジュール構成が望ましい。さらに連続通紙時の定着温度低下防止用途には、例えば定格300〜600w程度のヒータを用いるために500〜700Fセルを18〜22個直列に接続しているものが適する。これは、1〜2分程度の給電には十分な容量を備えるとともに、制御系の暴走で高温状態から全蓄電電力を給電した際にも電圧の低下とともに電力が低減し、発火の危険性を低減できる程度の容量となるためである。また、電圧が50V程度と感電の危険がないことも適する理由である。また、立ち上げ時に電力を供給する用途には、例えば定格800〜1000wのヒータを補助電源装置に並列に接続して合計で1600〜2000w程度の電力を供給するため、500〜700Fセルを36〜44個直列に接続しているものが適する。これは、10秒程度の給電には十分な電力を供給する容量と電圧を備えるととともに、連続通紙時に移行した際にも片方のヒータだけを使用して定着温度の低下を防止できる容量を有するためである。実稼働状態では、定格電圧よりも低い電圧を充電目標電圧としているが、これは電圧回路のバラツキやキャパシタセルの耐久性などを考慮して信頼性を向上できるためである。また、100F程度のより低い静電容量のセルを並列に接続したモジュール構成としてもよいが、セル一つあたりに必用な電子回路を減らせると共にセルに不具合が発生した際に検知しやすいため全セルを直列に接続することが望ましい。上記構成をとるのは、電気二重層キャパシタ等のキャパシタは、二次電池とは異なり、化学反応を伴わないために優れた特徴を有するためである。   The auxiliary power supply 4 has a chargeable / dischargeable capacitor C. As the capacitor C, for example, a module configuration in which 15 to 40 cells having a rated voltage of 2.5 V and a capacitance of about 400 to 1000 F are connected in series to obtain a predetermined rated voltage and capacity is desirable. Further, for use in preventing a decrease in the fixing temperature during continuous paper feeding, for example, a heater having a rating of about 300 to 600 w, in which 18 to 22 cells of 500 to 700 F are connected in series, is suitable. This has sufficient capacity for power supply for about 1 to 2 minutes, and when all the stored power is supplied from a high temperature state due to a runaway control system, the power decreases as the voltage decreases, reducing the risk of ignition. This is because the capacity can be reduced. Another reason is that the voltage is about 50V and there is no danger of electric shock. In addition, for the purpose of supplying power at the time of start-up, for example, a heater having a rating of 800 to 1000 w is connected in parallel to the auxiliary power supply device to supply a total power of about 1600 to 2000 w. 44 connected in series is suitable. This is equipped with a capacity and voltage for supplying sufficient power for power supply for about 10 seconds, and a capacity capable of preventing a decrease in fixing temperature by using only one heater even when shifting during continuous paper feeding. It is for having. In actual operation, a voltage lower than the rated voltage is set as the charge target voltage because the reliability can be improved in consideration of variations in the voltage circuit and the durability of the capacitor cell. Also, a module configuration in which cells with lower capacitances of about 100 F are connected in parallel may be used. However, the number of electronic circuits required per cell can be reduced, and it is easy to detect when a failure occurs in the cell. It is desirable to connect the cells in series. The reason why the above configuration is adopted is that, unlike a secondary battery, a capacitor such as an electric double layer capacitor has excellent characteristics because it does not involve a chemical reaction.

既に述べたように、二次電池として一般的なニッケル−カドミウム電池を用いた補助電源装置では、急速充電を行っても数十分から数時間という長い時間を要するが、キャパシタを用いた補助電源装置4では数分程度の急速な充電が可能であり、同一時間内で待機状態と加熱状態を繰り返した場合、キャパシタを用いた補助電源装置4を使用することにより、加熱立ち上げ時に確実に補助電源装置4から電力を供給することができ、加熱部2を短時間で所定の温度に立ち上げることができる。また、ニッケル−カドミウム電池は充放電の許容繰り返し回数が500回から1000回程度であるため、加熱用の補助電源としては寿命が短く、交換の手間やコストが問題となるが、電気二重層キャパシタを用いた補助電源装置4は充放電の許容繰り返し回数が数100万回以上であるとともに、充放電の繰り返しによる劣化も少なく、さらに、鉛蓄電池のように液交換や補充なども必要がないため、メンテナンスをほとんど必要とせず、長期間安定して使用することができる。   As described above, in the auxiliary power supply using a general nickel-cadmium battery as a secondary battery, it takes a long time of several tens of minutes to several hours even if rapid charging is performed. The device 4 can be charged quickly for several minutes, and when the standby state and the heating state are repeated within the same time, the auxiliary power supply device 4 using a capacitor is used to reliably assist when starting up the heating. Electric power can be supplied from the power supply device 4, and the heating unit 2 can be raised to a predetermined temperature in a short time. In addition, since the nickel-cadmium battery has an allowable number of repetitions of charge / discharge of about 500 to 1000 times, it has a short life as an auxiliary power source for heating, and the trouble and cost of replacement are problematic. Auxiliary power supply device 4 using a battery has an allowable number of repetitions of charge and discharge of several million times or more, and is less susceptible to deterioration due to repeated charge and discharge, and does not require liquid replacement or replenishment unlike lead-acid batteries. It requires little maintenance and can be used stably for a long time.

なお電気二重層キャパシタは、誘電体がなく、個体電極と溶液界面にできるイオンまたは溶媒分子の電荷が集中した電気二重層のイオン吸着層の吸、脱着反応(充、放電)を利用するもので、繰り返し充放電に強くて寿命が長く、メンテナンスの必要がなく、環境にやさしく、しかも他の種のバッテリに比べて充電時間が短く、充放電効率が高く、しかも電圧の検知により残電力がわかりやすい等の優れた特徴を有し、最近では静電容量が数万F、エネルギ密度が数十wh/kgという大容量のものも開発され、一層の大容量化が図られつつある。   An electric double layer capacitor does not have a dielectric, and uses the absorption and desorption reactions (charging and discharging) of the ion adsorbing layer of the electric double layer in which the charge of ions or solvent molecules formed at the solid electrode and solution interface is concentrated. Resistant to repeated charging / discharging, long life, no maintenance required, environmentally friendly, shorter charging time compared to other types of batteries, high charging / discharging efficiency, and easy detection of remaining power through voltage detection Recently, a large-capacity capacitor having an electrostatic capacity of tens of thousands of F and an energy density of several tens of wh / kg has been developed, and the capacity is being further increased.

メインスイッチ5は、主電源装置3から主発熱体2aに供給する電力をオン/オフするものであり、充電器6は、主電源装置3から供給される電力で補助電源装置4に応じた電圧に調整しかつ交流から直流へ整流する等の機能を有し、キャパシタCを充電する。また切替装置7は、補助電源装置4の充電と補助電源装置4からの補助発熱体2bに対する電力供給を切りえ替るものである。   The main switch 5 turns on / off the power supplied from the main power supply device 3 to the main heating element 2a, and the charger 6 is a voltage corresponding to the auxiliary power supply device 4 using the power supplied from the main power supply device 3. And the capacitor C is charged. The switching device 7 switches charging of the auxiliary power supply 4 and power supply from the auxiliary power supply 4 to the auxiliary heating element 2b.

制御手段8は、スイッチ9とCPU10を有し、予め設定された後述する条件で補助電源装置4から補助発熱体2bに供給する電力をオン/オフ等させる制御を行う。ただし、図示の制御手段8の構成は、加熱部2の制御を行う部分だけを示す単なる一例であって、画像形成装置全体の制御を行う装置で兼用する等の種々の構成を採用できる。また補助電源装置4に対する制御のための接続形態等も図示の例に限定されない。例えば切替装置7を切り替えてオン/オフ等の制御を行う構成等々種々の形態を採用できる。   The control means 8 has a switch 9 and a CPU 10 and performs control to turn on / off the power supplied from the auxiliary power supply device 4 to the auxiliary heating element 2b under preset conditions described later. However, the configuration of the control means 8 shown in the drawing is merely an example showing only a portion that controls the heating unit 2, and various configurations such as a device that controls the entire image forming apparatus can be employed. Further, the connection form for controlling the auxiliary power supply 4 is not limited to the illustrated example. For example, various forms such as a configuration in which the switching device 7 is switched to perform on / off control or the like can be employed.

このような加熱装置1の基本的な動作を説明する。まず待機時には、切替装置7を切り替えて補助電源装置4に充電器6を接続し、補助電源装置4のキャパシタCを充電しておく。この状態で加熱装置1で加熱部2を加熱するときは、メインスイッチ5をオンにして主電源装置3から主発熱体2aに電力を供給し、同時に切替装置7を切り替えて補助電源装置4から補助発熱体2bに電力を供給し、加熱部2に大容量の電力を供給する。このように加熱部2の加熱を開始するときに、主電源装置3と補助電源装置4の両方から大容量の電力を加熱部2に供給するから、加熱部2を短時間で所定の温度に立ち上げることができる。   The basic operation of such a heating device 1 will be described. First, at the time of standby, the switching device 7 is switched and the charger 6 is connected to the auxiliary power supply device 4 to charge the capacitor C of the auxiliary power supply device 4. When heating the heating unit 2 with the heating device 1 in this state, the main switch 5 is turned on to supply power from the main power supply device 3 to the main heating element 2a, and at the same time, the switching device 7 is switched and the auxiliary power supply device 4 is switched. Electric power is supplied to the auxiliary heating element 2b, and a large amount of electric power is supplied to the heating unit 2. Thus, when heating of the heating unit 2 is started, a large amount of power is supplied from both the main power supply device 3 and the auxiliary power supply device 4 to the heating unit 2, so that the heating unit 2 is brought to a predetermined temperature in a short time. Can be launched.

また、補助電源装置4で加熱部2の補助発熱体2bに電力を供給して加熱を開始してから予め定めた所定の時間が経過したときに、制御手段8は補助電源装置4から補助発熱体2bに供給している電力を遮断して加熱部2の過熱を防止して所定の温度に維持する。補助電源装置4から補助発熱体2bに供給する電力は、供給を開始してから時間が経過するにつれて低減する。この供給電力の低減量に応じて、補助電源装置4から補助発熱体2bに供給している電力を遮断する時間を定め、供給電力がある程度低減したときに補助電源装置4から補助発熱体2bに供給している電力を遮断すると、大電力を供給している状態で遮断するときに発生する周囲回路の各部品の劣化や電磁ノイズを防止することができる。   Further, when a predetermined time elapses after the auxiliary power supply 4 supplies electric power to the auxiliary heating element 2b of the heating unit 2 and starts heating, the control means 8 receives auxiliary heating from the auxiliary power supply 4. The electric power supplied to the body 2b is cut off to prevent overheating of the heating unit 2 and maintained at a predetermined temperature. The power supplied from the auxiliary power supply 4 to the auxiliary heating element 2b decreases as time elapses after the supply is started. A time for cutting off the power supplied from the auxiliary power supply 4 to the auxiliary heating element 2b is determined according to the reduction amount of the supplied power, and when the supply power is reduced to some extent, the auxiliary power supply 4 changes to the auxiliary heating element 2b. When the supplied power is cut off, it is possible to prevent deterioration of each component of the surrounding circuit and electromagnetic noise that occur when cutting off in the state of supplying a large amount of power.

このような構成の定着装置36に送られたトナー像Tが転写された記録媒体Pは、定着ローラ40と加圧ローラ41の間に搬送され、一定温度に加熱された定着ローラ40によりトナーTを加熱溶融し、記録媒体Pにトナー像として定着させる。そのため定着ローラ40の加熱部2が有する主発熱体2aと補助発熱体2bには主電源装置3と補助電源装置4から電力を供給し、それにより定着ローラ40の温度を上昇させ、かつ補助電源装置4から供給する電力をオン/オフ制御することにより、定着ローラ40の温度が高くなりすぎることを防止して、定着温度を一定温度あるいは所望の温度に保ち、または所要の温度変化を示すように制御することにより、トナーTを安定して加熱溶融させ、良質なトナー像Tを記録媒体Pに定着させる。また、定着ローラ40に内蔵した加熱部2の主発熱体2aと補助発熱体2bに主電源装置3と補助電源装置4から電力を供給して定着ローラ40の温度を上昇させるので、定着ローラ40の表面温度を所定の定着温度まで迅速に上昇させることができるようになっている。   The recording medium P to which the toner image T sent to the fixing device 36 having such a configuration is transferred is conveyed between the fixing roller 40 and the pressure roller 41, and the toner T is heated by the fixing roller 40 heated to a constant temperature. Is heated and melted and fixed on the recording medium P as a toner image. Therefore, power is supplied from the main power supply device 3 and the auxiliary power supply device 4 to the main heating element 2a and the auxiliary heating element 2b included in the heating unit 2 of the fixing roller 40, thereby increasing the temperature of the fixing roller 40 and the auxiliary power supply. By controlling on / off of the power supplied from the device 4, the temperature of the fixing roller 40 is prevented from becoming too high, and the fixing temperature is kept at a constant temperature or a desired temperature, or a required temperature change is shown. Thus, the toner T is stably heated and melted, and a good quality toner image T is fixed on the recording medium P. Further, since the power is supplied from the main power supply device 3 and the auxiliary power supply device 4 to the main heating element 2a and the auxiliary heating element 2b of the heating unit 2 built in the fixing roller 40, the temperature of the fixing roller 40 is raised. The surface temperature of the toner can be quickly raised to a predetermined fixing temperature.

図4は上記のように構成した画像形成装置の使用電力の変化を示す図(A)とキャパシタCの電圧変化を示す図(B)及び(C)である。待機時にあまり電力を消費していない状態から、画像形成の開始とともに使用電力は上限値まで増大し、画像形成時は上限値から少し少なくなり、その後に待機時の状態へと戻る。一般的には、画像形成時に電力的に余裕がある(図4中にXで示す)ことを利用して補助電源装置4のキャパシタCを充電している。キャパシタCの出力電圧は、待機時に最高値を示し、立ち上げ時に定着ローラ40の加熱のために電力を供給することによって下がり、画像形成時に充電を受けることによって待機時の状態へと復帰する。   FIG. 4A is a diagram illustrating a change in power consumption of the image forming apparatus configured as described above, and FIG. 4B is a diagram illustrating a voltage change of the capacitor C. From the state in which less power is consumed during standby, the power consumption increases to the upper limit with the start of image formation, decreases slightly from the upper limit during image formation, and then returns to the standby state. In general, the capacitor C of the auxiliary power supply device 4 is charged by utilizing the fact that there is a power margin during image formation (indicated by X in FIG. 4). The output voltage of the capacitor C shows the maximum value during standby, decreases when supplying power for heating the fixing roller 40 during startup, and returns to the standby state when charged during image formation.

図4(B)において、実線で示すのは画像形成中に充電した場合、一点鎖線で示すのは画像形成直後に充電した場合である。一般的には画像形成直後に充電するが、これは、直前の画像形成を終えた直後に画像形成を行うときにキャパシタCの充電が完了していないとcpm(コピー速度)の低下や充電待ち時間が発生し、画像形成装置全体としての機能が低下するためである。すなわち、補助電源装置4から補助発熱体2bに供給している電力を遮断したとき、補助電源装置4には十分に充電されていない状態となる。そこで加熱部2の温度が安定して比較的電力を消費しないときに、切替装置7を充電器6側に切り替えて補助電源装置4に充電器6を接続して主電源装置3から供給される電力で補助電源装置4を充電しておく。そして加熱部2に再度多量の電力を供給する必要があるとき、主電源装置3とともに補助電源装置4から電力を供給して加熱部2に多量のエネルギを供給する。さらに図4(C)は、連続通紙中の電力供給が不足して定着ローラ温度が低下するのを防ぐ用途にキャパシタCを使用した場合である。一般的には立ち上げ直後には装置全体が冷えているため電力が不足しやすいため、連続通紙中にキャパシタCからの給電を行う。これにより、連続通紙中に定着ローラ温度が回復するまでのcpmダウンや停止などの生産性低下を防ぐことが可能となる。   In FIG. 4B, the solid line indicates charging when image formation is performed, and the alternate long and short dash line indicates charging immediately after image formation. Generally, charging is performed immediately after image formation. This is because, when image formation is performed immediately after the previous image formation is completed, if charging of the capacitor C is not completed, cpm (copy speed) decreases or charging waits. This is because time is generated and the function of the entire image forming apparatus is deteriorated. That is, when the power supplied from the auxiliary power supply 4 to the auxiliary heating element 2b is cut off, the auxiliary power supply 4 is not sufficiently charged. Therefore, when the temperature of the heating unit 2 is stable and relatively no power is consumed, the switching device 7 is switched to the charger 6 side, and the charger 6 is connected to the auxiliary power supply 4 to be supplied from the main power supply 3. The auxiliary power supply 4 is charged with electric power. When it is necessary to supply a large amount of power again to the heating unit 2, a large amount of energy is supplied to the heating unit 2 by supplying power from the auxiliary power supply device 4 together with the main power supply device 3. Further, FIG. 4C shows a case where the capacitor C is used for the purpose of preventing the fixing roller temperature from being lowered due to insufficient power supply during continuous paper feeding. In general, immediately after start-up, the entire apparatus is cold, so that power is likely to be insufficient. Therefore, power is supplied from the capacitor C during continuous paper feeding. As a result, it is possible to prevent a decrease in productivity such as cpm down or stop until the fixing roller temperature recovers during continuous paper feeding.

図5は、定着ローラ40の温度変化を示す図である。待機時には低温で、立ち上げ時には上述のような両発熱体2a、2bの発熱によって所定の定着温度(図では180℃)まで上昇し、画像形成中はほぼ定着温度に保たれ、画像形成動作の終了とともに徐々に低下していくという過程をとる。このとき、定着ローラ40の温度は環境条件によって室温(画像形成装置を設置した場所の温度)または画像形成装置内温度にまで低下する。   FIG. 5 is a diagram illustrating a temperature change of the fixing roller 40. At the time of standby, the temperature is low, and at the time of start-up, the heat generated by both of the heat generating elements 2a and 2b rises to a predetermined fixing temperature (180 ° C. in the drawing). Take the process of gradually decreasing with the end. At this time, the temperature of the fixing roller 40 decreases to room temperature (the temperature at the place where the image forming apparatus is installed) or the temperature inside the image forming apparatus depending on environmental conditions.

ところで、上述のような構成の場合、DCヒータである補助発熱体2bはフィラメント径が大きく、熱容量が大きくなるために発光してローラを加熱できる温度となるまでに数秒以下の発光応答遅れが生じることは既述の通りである。そこで本発明は、動作、非動作の状況にかかわらず少なくとも補助発熱体2bへの給電を可能とする給電制御を行う。   By the way, in the case of the above configuration, the auxiliary heating element 2b, which is a DC heater, has a large filament diameter and a large heat capacity, so that a light emission response delay of several seconds or less occurs until the temperature reaches a temperature at which light can be emitted and the roller can be heated. This is as described above. Therefore, the present invention performs power supply control that enables power supply to at least the auxiliary heating element 2b regardless of the operating and non-operating conditions.

<補助発熱体を待機時は常に暖める実施例>
待機時、すなわち画像形成装置において画像形成等の動作を行っていない状態のときには、適宜の制御のもとにキャパシタCからの放電によって補助発熱体2bを間欠的に点灯させ、補助発熱体2bのフィラメントやヒータ管等を常に暖めて予熱しておく。
<Example of always warming the auxiliary heating element during standby>
During standby, that is, when the image forming apparatus is not performing image forming or the like, the auxiliary heating element 2b is intermittently turned on by discharge from the capacitor C under appropriate control, and the auxiliary heating element 2b is turned on. Always warm and preheat filaments and heater tubes.

この待機時の予熱用の点灯は、キャパシタCの残容量(電圧)に応じて行うことが好ましい。例えば待機時に予熱用にキャパシタCが放電しすぎて、残容量(電圧)が所定値以下に低下したならば、上述のようにキャパシタCを充電して画像形成動作時には充分に蓄電できているように制御する。図3に示す構成の場合、商用電源から電源供給を受ける主電源装置3からの充電電力をAC/DC変換を行う充電器6を経由して補助発熱体2bの加熱に使うことになるので、いわば待機時にキャパシタCの充電と放電を行えるが、FETやIGBTなどスイッチ部材によって時間的に短く区切って充放電を交互に繰り返すと、これをいわば同時的に行えることになり、キャパシタCの蓄電量が減ることがなく、画像形成動作時に充電量が不足することはない。したがって発熱の応答遅れが無くなり、良好な定着画像品質を得ることができる。   This preheating lighting during standby is preferably performed according to the remaining capacity (voltage) of the capacitor C. For example, if the capacitor C is excessively discharged for preheating during standby and the remaining capacity (voltage) drops below a predetermined value, the capacitor C is charged as described above so that it can be sufficiently charged during the image forming operation. To control. In the case of the configuration shown in FIG. 3, charging power from the main power supply device 3 that receives power supply from a commercial power source is used for heating the auxiliary heating element 2b via the charger 6 that performs AC / DC conversion. In other words, the capacitor C can be charged and discharged during standby. However, if charging and discharging are repeated alternately with a switch member such as an FET or IGBT, the charging can be performed simultaneously. Will not decrease, and the amount of charge will not be insufficient during the image forming operation. Therefore, there is no response delay of heat generation, and good fixed image quality can be obtained.

<記録媒体が定着ニップへ到達する前に補助発熱体を暖める実施例>
記録媒体Pの通紙開始と同時、例えば画像形成動作の開始を示すプリント信号によりキャパシタCを放電させ、記録媒体Pが定着ニップへ到達する前にいわば見切り発車的に補助発熱体4bを点灯させるようにすることもできる。この場合、待機時と通紙時の制御温度を、例えば待機時温度が通紙時温度より低くなるように設定して制御することが好ましい。通紙時に補助発熱体4bの発熱応答遅れを無くし、良好な定着画像品質を得られる。
<Example in which the auxiliary heating element is warmed before the recording medium reaches the fixing nip>
Simultaneously with the start of passing of the recording medium P, for example, the capacitor C is discharged by a print signal indicating the start of the image forming operation, and the auxiliary heating element 4b is turned on in a so-called start-off manner before the recording medium P reaches the fixing nip. It can also be done. In this case, it is preferable to control by setting the control temperature during standby and paper passing so that the standby temperature is lower than the paper passing temperature, for example. A delay in the heat generation response of the auxiliary heating element 4b is eliminated when the paper is passed, and a good fixed image quality can be obtained.

<主電源装置で補助発熱体を暖める実施例>
図6は、主電源装置3から補助発熱体2bに電力を供給可能とした例を示す。この例では、メインスイッチ5を切り替えて主電源装置3から補助発熱体2bに電力を供給して発熱させ、キャパシタCの蓄電量を減らさずに済むようにしている。キャパシタCの蓄電量が減らなければ、画像形成動作時に充電量が不足することはない。
<Example of heating the auxiliary heating element with the main power supply device>
FIG. 6 shows an example in which power can be supplied from the main power supply device 3 to the auxiliary heating element 2b. In this example, the main switch 5 is switched to supply power from the main power supply device 3 to the auxiliary heating element 2b to generate heat, so that the amount of power stored in the capacitor C does not need to be reduced. If the amount of power stored in the capacitor C is not reduced, the amount of charge will not be insufficient during the image forming operation.

以上説明したいずれの実施例においても、主発熱体2aと補助発熱体2bの点灯比率はキャパシタCの充電電圧に応じて可変させる構成とすることができる。そして、キャパシタCの充電電圧が低い場合は、補助発熱体2bの点灯比率は低くすればよい。すなわち、商用電源からの給電による発熱体の点灯とキャパシタCからの給電による発熱体の点灯との比率をキャパシタCの充電電圧により可変させれば、待機時に補助発熱体2bのフィラメント及びヒータ管を暖めながらキャパシタCの充電も行え、通紙時に十分なキャパシタCの充電電圧を確保して良好な定着画像品質を得ることが可能になる。   In any of the embodiments described above, the lighting ratio of the main heating element 2a and the auxiliary heating element 2b can be varied according to the charging voltage of the capacitor C. When the charging voltage of the capacitor C is low, the lighting ratio of the auxiliary heating element 2b may be lowered. That is, if the ratio of the lighting of the heating element by the power supply from the commercial power supply and the lighting of the heating element by the power supply from the capacitor C is varied by the charging voltage of the capacitor C, the filament and the heater tube of the auxiliary heating element 2b can be connected during standby. Capacitor C can be charged while warming, and a sufficient charging voltage of capacitor C can be ensured when a sheet is passed to obtain a good fixed image quality.

また、主発熱体2aと補助発熱体2bの点灯タイミングをずらすようにしてもよい。商用電源からの給電による発熱体の点灯とキャパシタCからの給電による発熱体の点灯のタイミングをずらせば、待機時における定着温度のリップルを最小限に抑え得る。すると、通紙開始の定着温度を一定化できるので、効率良く補助発熱体2bの動作を制御できる。   Further, the lighting timing of the main heating element 2a and the auxiliary heating element 2b may be shifted. By shifting the timing of lighting of the heating element by power supply from the commercial power supply and lighting of the heating element by power supply from the capacitor C, the ripple of the fixing temperature during standby can be minimized. Then, since the fixing temperature at the start of paper feeding can be made constant, the operation of the auxiliary heating element 2b can be controlled efficiently.

<通紙時に補助発熱体の発熱開始タイミングを可変する実施例>
連続通紙時に、定着ローラ40と加圧ローラ41による定着性を満足する定着下限温度を下回らずに、かつ主発熱体2aと補助発熱体2bを過剰に発熱させずに常に良好な定着画像品質を得ることを可能とするには、通紙時における補助発熱体4bのヒータ発熱開始タイミングを可変することが好ましい。この場合のヒータ発熱開始タイミングは、以前の連続通紙時における定着温度プロフィールにより演算すればよい。通紙時の定着温度プロフィールは、画像形成装置、定着装置36あるいは加熱装置1にマイクロコンピュータ等に備えておき、各種センサ等で得たデータを処理、記憶しておき、適時演算処理して得るようにすればよい。
<Example in which the heat generation start timing of the auxiliary heating element is varied during paper feeding>
During continuous paper feeding, the fixing image quality is always good without falling below the lower limit of fixing temperature that satisfies the fixing property of the fixing roller 40 and the pressure roller 41 and without causing the main heating element 2a and the auxiliary heating element 2b to generate excessive heat. In order to make it possible to obtain the above, it is preferable to change the heater heat generation start timing of the auxiliary heat generating element 4b during paper feeding. The heater heat generation start timing in this case may be calculated from the fixing temperature profile at the time of the previous continuous sheet passing. The fixing temperature profile at the time of paper feeding is obtained by preparing a microcomputer or the like in the image forming apparatus, the fixing apparatus 36 or the heating apparatus 1, processing and storing data obtained by various sensors and the like, and performing timely arithmetic processing. What should I do?

なお上述してきた各種の対応実施例については、単独であっても他と組み合わせてもいずれでも実施できる。また各実施例においては、キャパシタCの供給電力量を可変させる制御を加熱装置1が備える制御手段8により行うようにしているが、本発明はこれに限定されず、定着装置36あるいはこれを備える画像形成装置側に制御手段を備えて、これによって供給電力量の制御を行っても良く、またいずれの場合についても供給電力量制御のための専用の制御手段を備えても、あるいは他の制御手段を兼用するようにしても、いずれでもよく、図示の例には限定されない。またもちろん、電気二重キャパシタ等のキャパシタを補助電源装置として使用する例には限定されず、他の種類の補助電源についても同様に実施できる。
The various corresponding embodiments described above can be implemented either alone or in combination with others. In each embodiment, the control unit 8 provided in the heating device 1 performs control for varying the amount of power supplied to the capacitor C. However, the present invention is not limited to this, and the fixing device 36 or the same is provided. A control unit may be provided on the image forming apparatus side to control the amount of supplied power. In any case, a dedicated control unit for controlling the amount of supplied power may be provided, or other control may be performed. Any means may be used, and the means is not limited to the illustrated example. The course not limited to the example of using a capacitor such as an electric double layer capacitor as an auxiliary power source device can be carried out in the same manner for other types of auxiliary power.

またなお、以上説明してきた実施例では、二つのローラ、すなわち定着ローラ40と加圧ローラ41によってニップ部Nを形成しているが、本発明の定着装置及びこれを用いた画像形成装置は、このような構成に限定されず、ローラとベルト、ベルトとベルトによりニップ部Nを形成するもの等、記録媒体Pが被加熱体と摺接または近接して通過するタイプ等種々の構成のものが採用可能である。また、本発明が図示のタイプの画像形成装置に限定されるものではなく、例えば感光体がドラム状ではなくベルトタイプのもの、中間転写ベルトを用いるカラー画像形成装置等々の種々のタイプの装置に適用可能である。   In the embodiment described above, the nip portion N is formed by two rollers, that is, the fixing roller 40 and the pressure roller 41. However, the fixing device of the present invention and the image forming apparatus using the same are as follows. The present invention is not limited to such a configuration, and there are various configurations such as a type in which the recording medium P is slidably in contact with or close to the heated body, such as a roller and belt, a belt and a belt forming a nip portion N, and the like. It can be adopted. The present invention is not limited to the illustrated type of image forming apparatus. For example, the photosensitive member is not a drum but a belt type, and a color image forming apparatus using an intermediate transfer belt. Applicable.

本発明に係る画像形成装置の実施形態を示す概念的断面図1 is a conceptual cross-sectional view showing an embodiment of an image forming apparatus according to the present invention. 図1の画像形成装置に用いる定着装置の構成を示す概念的断面図Conceptual cross-sectional view showing a configuration of a constant deposition apparatus Ru use in an image forming apparatus of FIG. 1 図2の定着装置が備える加熱装置の構成を示す回路図2 is a circuit diagram showing a configuration of a heating device provided in the fixing device of FIG. 図1の画像形成装置の使用電力の変化を示す図(A)とキャパシタCの電圧変化を示す図(B)FIG. 1A shows a change in power consumption of the image forming apparatus in FIG. 1 and FIG. 1B shows a voltage change in a capacitor C. 定着ローラの温度変化を示す図Diagram showing temperature change of fixing roller 主電源装置から補助発熱体に電力を供給可能とした例を示す回路図Circuit diagram showing an example in which power can be supplied from the main power supply to the auxiliary heating element

符号の説明Explanation of symbols

1:加熱装置
2:加熱部
2a:主発熱体
2b:補助発熱体
3:主電源装置
4:補助電源装置
5:メインスイッチ
6:充電器
7:切替装置
8:制御手段
9:スイッチ
10:CPU
11:読み取りユニット
12:画像形成部
13:自動原稿搬送装置(ADF)
14:原稿排紙トレイ
15、16、17、18:給紙カセット
19:給紙部
20:排紙トレイ
21:原稿台
25:読み取り装置
30:感光体
31:帯電装置
32:書き込みユニット
33:現像装置
34:転写装置
35:クリーニング装置
36:定着装置
37:排出ローラ対
40:定着ローラ
41:加圧ローラ
C:キャパシタ
D:原稿
P:記録媒体
T:トナー
N:ニップ部
1: heating device 2: heating unit 2a: main heating element 2b: auxiliary heating element 3: main power supply device 4: auxiliary power supply device 5: main switch 6: charger 7: switching device 8: control means 9: switch 10: CPU
11: Reading unit 12: Image forming unit 13: Automatic document feeder (ADF)
14: Document discharge trays 15, 16, 17, 18: Paper feed cassette 19: Paper feed unit 20: Paper discharge tray 21: Document tray 25: Reading device 30: Photoconductor 31: Charging device 32: Writing unit 33: Development Device 34: Transfer device 35: Cleaning device 36: Fixing device 37: Discharge roller pair 40: Fixing roller 41: Pressure roller C: Capacitor D: Document P: Recording medium T: Toner N: Nip portion

Claims (4)

主電源装置と、充放電が可能なキャパシタを備える補助電源装置と、該主電源装置から供給する電力により発熱させる第1の発熱体と前記補助電源装置から供給する電力により発熱させる前記第1の発熱体よりも抵抗の小さい第2の発熱体とを有する加熱部とを備える定着装置と、を具備する画像形成装置において、
前記主電源装置から前記キャパシタへの電源供給を可能とする充電器と、前記キャパシタから前記第2の発熱体への給電を制御する給電制御手段とを有し、
定着動作を行っていない非動作状態である待機時に、前記給電制御手段の制御のもとで前記キャパシタからの放電によって前記第2の発熱体へ間欠的に給電して予熱しておく画像形成装置であり、
前記給電制御手段は、前記待機時の該予熱用の給電を前記キャパシタの残容量に応じて行い、前記キャパシタの残容量が所定値を超えているときは前記キャパシタからの間欠的放電によって前記第2の発熱体へ給電し、
前記キャパシタの残容量が所定値以下のときは、前記充電器と前記給電制御手段により前記キャパシタの充放電を交互に繰り返させることを特徴とする画像形成装置。
A main power supply device; an auxiliary power supply device including a chargeable / dischargeable capacitor; a first heating element that generates heat by the power supplied from the main power supply device; and the first power source that generates heat from the power supplied from the auxiliary power supply device. An image forming apparatus comprising: a fixing device including a heating unit including a second heating element having a resistance smaller than that of the heating element.
A charger that enables power supply from the main power supply to the capacitor; and a power supply control unit that controls power supply from the capacitor to the second heating element,
An image forming apparatus for preheating by intermittently supplying power to the second heating element by discharging from the capacitor under the control of the power supply control unit during standby in a non-operating state where fixing operation is not performed. And
The power supply control means performs power supply for preheating during the standby according to the remaining capacity of the capacitor, and when the remaining capacity of the capacitor exceeds a predetermined value, the power supply control means performs intermittent discharge from the capacitor. Power to the heating element
When the remaining capacity of the capacitor is equal to or less than a predetermined value, charging and discharging of the capacitor are alternately repeated by the charger and the power supply control unit .
請求項1の画像形成装置において、前記充電器に加えて前記キャパシタの充放電を時間的に短く区切って充放電を交互に繰り返させるスイッチ部材を備え、前記キャパシタの充放電を同時的に行えるようにしてなることを特徴とする画像形成装置。 2. The image forming apparatus according to claim 1, further comprising a switch member that, in addition to the charger, separates charging and discharging of the capacitor in terms of time and alternately repeating charging and discharging, so that the capacitor can be charged and discharged simultaneously. An image forming apparatus comprising: 請求項1の画像形成装置において、前記待機時において前記第1の発熱体と前記第2の発熱体への給電の制御を、前記キャパシタの充電電圧に応じて可変させることを特徴とする画像形成装置。 The image forming apparatus according to claim 1, wherein the control of power supply to the first heating element and the second heating element is varied in accordance with a charging voltage of the capacitor during the standby. apparatus. 請求項1の画像形成装置において、前記給電制御手段が、前記待機時において前記第1の発熱体と前記第2の発熱体への給電タイミングをずらす制御を行うことを特徴とする画像形成装置。
The image forming apparatus according to claim 1, wherein the power supply control unit performs control to shift a power supply timing to the first heating element and the second heating element during the standby time.
JP2003408695A 2003-12-08 2003-12-08 Image forming apparatus Expired - Fee Related JP4327577B2 (en)

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JP4982001B2 (en) * 2006-10-16 2012-07-25 株式会社リコー Heating apparatus and image forming apparatus
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