JP4972534B2 - Colored laminated glass - Google Patents

Colored laminated glass Download PDF

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JP4972534B2
JP4972534B2 JP2007324462A JP2007324462A JP4972534B2 JP 4972534 B2 JP4972534 B2 JP 4972534B2 JP 2007324462 A JP2007324462 A JP 2007324462A JP 2007324462 A JP2007324462 A JP 2007324462A JP 4972534 B2 JP4972534 B2 JP 4972534B2
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vinyl acetate
laminated glass
colored
resin layer
mass
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JP2009143779A (en
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耕二 桑野
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Bridgestone Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10165Functional features of the laminated safety glass or glazing
    • B32B17/10293Edge features, e.g. inserts or holes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10009Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
    • B32B17/10036Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising two outer glass sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10009Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
    • B32B17/10128Treatment of at least one glass sheet
    • B32B17/10155Edge treatment or chamfering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/1055Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
    • B32B17/10614Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer comprising particles for purposes other than dyeing
    • B32B17/10623Whitening agents reflecting visible light
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/1055Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
    • B32B17/10788Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing ethylene vinylacetate

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  • Laminated Bodies (AREA)
  • Joining Of Glass To Other Materials (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Description

本発明は、着色剤を含む中間膜を用いて着色された合わせガラスに関し、特に、加熱加圧時に圧力ムラが生じやすい形状であっても、フローマークの発生が抑制された優れた外観特性を有する着色された合わせガラスに関する。   The present invention relates to a laminated glass colored using an interlayer film containing a colorant, and in particular, has excellent appearance characteristics in which generation of flow marks is suppressed even in a shape where pressure unevenness is likely to occur during heating and pressurization. It relates to a colored laminated glass.

従来から、ガラス板の間に中間膜として透明接着剤層を挟持させた構造を有する合わせガラスが知られている。合わせガラスでは、中間膜の存在により、耐貫通性等が向上している。したがって、合わせガラスは、盗難や侵入等を目的として破壊されても窓の開放を自由にすることができないため、防犯用ガラスとしても有用である。また外部からの衝撃に対し、破損したガラスの破片は中間膜に貼着したままとなるので、その飛散を防止している。   Conventionally, a laminated glass having a structure in which a transparent adhesive layer is sandwiched between glass plates as an intermediate film is known. Laminated glass has improved penetration resistance and the like due to the presence of the intermediate film. Accordingly, the laminated glass is useful as a crime prevention glass because the window cannot be opened freely even if it is broken for the purpose of theft or intrusion. In addition, broken glass fragments remain attached to the intermediate film in response to an impact from the outside, thus preventing scattering.

このような合わせガラスは、航空機、自動車のフロントガラスやサイドガラス、あるいは、建築物の窓ガラスとして用いられている。したがって、合わせガラスは、耐貫通性や割れたガラスの飛散防止などの安全性を確保するとともに、高度な透明度が必要とされている。   Such a laminated glass is used as a windshield or side glass of an aircraft or automobile, or a window glass of a building. Therefore, the laminated glass is required to have high transparency while ensuring safety such as penetration resistance and prevention of scattering of broken glass.

従来の合わせガラスにおける中間膜としては、ポリビニルブチラール樹脂(以下、「PVB」とも言う)及び可塑剤を含む組成物をシート状に成形したPVB樹脂膜が使用されている(特許文献1)。PVBは、耐衝撃性、耐貫通性などに優れる一方で、水分の影響を受けやすく耐湿性が十分ではない。そこで、PVBの代わりに耐湿性、遮音性に優れ、安価であるエチレン酢酸ビニル共重合体(以下、「EVA」とも言う)を含む樹脂膜が合わせガラス用中間膜として提案されている(特許文献2)。   As an intermediate film in a conventional laminated glass, a PVB resin film obtained by molding a composition containing a polyvinyl butyral resin (hereinafter also referred to as “PVB”) and a plasticizer into a sheet shape is used (Patent Document 1). While PVB is excellent in impact resistance, penetration resistance, etc., it is easily affected by moisture and has insufficient moisture resistance. Therefore, a resin film containing an ethylene vinyl acetate copolymer (hereinafter also referred to as “EVA”), which is excellent in moisture resistance and sound insulation, and inexpensive, instead of PVB has been proposed as an interlayer film for laminated glass (Patent Document). 2).

また、近年では、合わせガラスを、外装材、内装材の壁や窓だけでなく、さらにスクリーン、照明器具、造形作品などの用途にも用いるようになっている。このように用途が多様化するにつれて、合わせガラスには、様々な色彩を付して意匠性を高めることにより利用価値の向上が図られている。例えば、特許文献3では、中間膜に着色剤を添加することによって着色された合わせガラスなどが開示されている。   In recent years, laminated glass has been used not only for exterior materials and interior walls and windows, but also for applications such as screens, lighting equipment, and modeling works. As the use diversifies in this way, the laminated glass is provided with various colors to improve the design value, thereby improving the utility value. For example, Patent Document 3 discloses a laminated glass colored by adding a colorant to an intermediate film.

このような従来のEVAを用いた着色中間膜は、EVA、架橋剤及び着色剤などを含む組成物を、例えば、押出成形等により加熱圧延することにより成膜することで作製される。このようにして得られた着色中間膜を介して二枚の透明基板を積層し、得られた積層体を加熱加圧することにより、EVAを架橋硬化して、各層を接合一体化することによって合わせガラスが作製される。   Such a colored interlayer film using conventional EVA is produced by film-forming a composition containing EVA, a crosslinking agent, a colorant and the like by, for example, heat rolling by extrusion molding or the like. By laminating two transparent substrates through the colored intermediate film thus obtained, and heating and pressurizing the obtained laminate, the EVA is crosslinked and cured, and the layers are joined and integrated. Glass is produced.

合わせガラスを自動車や建築物に窓ガラスとして取り付けるには、接着剤を用いて合わせガラスをそのまま窓枠に取り付ける手段などが知られている。この他にも、合わせガラスに貫通孔を形成し、この貫通孔を利用してボルトやナットなどの取付部材により合わせガラスを窓枠に取り付ける手段などが用いられている(特許文献4)。   In order to attach a laminated glass to a car or a building as a window glass, means for attaching the laminated glass directly to a window frame using an adhesive is known. In addition to this, there is used means for forming a through hole in the laminated glass and attaching the laminated glass to the window frame using an attachment member such as a bolt or a nut using the through hole (Patent Document 4).

特開2006−160562号公報JP 2006-160562 A 特開昭57−196747号公報JP-A-57-196747 特開2005−127029号公報JP 2005-127029 A 特開2005−127029号公報JP 2005-127029 A

上述した着色剤を含む中間膜を用いて着色された合わせガラスでは、特に、加熱加圧時に合わせガラスに加わる圧力にムラがある場合、中間膜に含まれるEVA樹脂組成物が流動することによってフローマークが生じ、外観不良を招く場合があった。例えば、取付部材用などのために貫通孔が形成された合わせガラスでは、貫通孔周辺に圧力が集中して圧力ムラが生じ、貫通孔を中心として年輪状の縞が発生する場合がある。したがって、貫通孔を有する着色合わせガラスにおいて生じるフローマークを抑制することにより、外観特性を向上させることが必要とされている。   In the laminated glass colored using the interlayer film containing the colorant described above, particularly when the pressure applied to the laminated glass during heating and pressurization is uneven, the EVA resin composition contained in the interlayer film flows. Marks may be generated, resulting in poor appearance. For example, in a laminated glass in which a through hole is formed for a mounting member or the like, pressure concentrates around the through hole and pressure unevenness may occur, and annual ring-shaped stripes may occur around the through hole. Therefore, it is necessary to improve the appearance characteristics by suppressing the flow marks generated in the colored laminated glass having through holes.

そこで、本願発明の目的は、フローマークの発生が抑制された、貫通孔を有する着色合わせガラスを提供することである。   Then, the objective of this invention is providing the colored laminated glass which has the through-hole in which generation | occurrence | production of the flow mark was suppressed.

本発明者は、加熱加圧時に圧力ムラが生じやすい着色合わせガラスにおけるフローマークの発生は、中間膜に含まれるEVA樹脂組成物の溶融粘度が低く、流動性が高いため、このEVA樹脂組成物の流れに着色剤がついていけず、着色剤による色の濃淡が生じてフローマークが発生することが要因と考え、検討を重ねた。その結果、着色剤に適した溶融粘度を有する中間膜の検討が必要であることを見出し、本発明に至った。すなわち、比較的、流動し難い粘度を有するように所定の酢酸ビニル含有量を有するエチレン酢酸ビニル共重合体と着色剤とを含む樹脂層を中間膜に使用することにより、フローマークの発生を抑制できることを見出した。   The present inventor has found that this EVA resin composition has a low melt viscosity and a high fluidity of the EVA resin composition contained in the intermediate film because the occurrence of flow marks in the colored laminated glass that is likely to cause pressure unevenness during heating and pressurization. The flow was not attached with a colorant, and the color density caused by the colorant was generated, resulting in the generation of a flow mark. As a result, it has been found that an intermediate film having a melt viscosity suitable for a colorant is required, and the present invention has been achieved. In other words, the use of a resin layer containing an ethylene vinyl acetate copolymer having a predetermined vinyl acetate content and a colorant so as to have a viscosity that is relatively difficult to flow in the intermediate film suppresses the generation of flow marks. I found out that I can do it.

すなわち、本発明は、エチレン酢酸ビニル共重合体及び着色剤を含む着色樹脂層を含む中間膜を介して、2枚の透明基板が接着一体化されてなり、貫通孔を有する着色合わせガラスであって、
前記エチレン酢酸ビニル共重合体の酢酸ビニルの含有量が、前記エチレン酢酸ビニル共重合体100質量部に対して、20〜23質量部であることを特徴とする着色合わせガラスにより上記課題を解決する。
That is, the present invention is a colored laminated glass having through-holes in which two transparent substrates are bonded and integrated through an intermediate film including a colored resin layer containing an ethylene vinyl acetate copolymer and a colorant. And
The above-mentioned problems are solved by the colored laminated glass, wherein the vinyl acetate content of the ethylene vinyl acetate copolymer is 20 to 23 parts by mass with respect to 100 parts by mass of the ethylene vinyl acetate copolymer. .

酢酸ビニルの含有量が20〜23質量部であるエチレン酢酸ビニル共重合体を含む樹脂層は、溶融粘度が適度に高く、加熱加圧時の流動性が低いことから、着色剤の流動を抑制することができる。したがって、着色された中間膜として、酢酸ビニルの含有量が20〜23質量部であるエチレン酢酸ビニル共重合体及び着色剤を含む着色樹脂層を少なくとも含むものを合わせガラスに用いることにより、取付部材用などに使用される貫通孔が形成されても、加熱加圧時の圧力ムラによるフローマークの発生を抑制することが可能となる。   The resin layer containing an ethylene vinyl acetate copolymer having a vinyl acetate content of 20 to 23 parts by mass has a moderately high melt viscosity and low fluidity during heating and pressurization, thereby suppressing the flow of the colorant. can do. Therefore, as a colored intermediate film, an attachment member using at least a colored resin layer containing an ethylene vinyl acetate copolymer having a vinyl acetate content of 20 to 23 parts by mass and a colorant for laminated glass is used. Even if the through-hole used for the purpose is formed, it is possible to suppress the generation of the flow mark due to the pressure unevenness during the heating and pressurization.

本発明の着色合わせガラスの貫通孔が形成された部分の断面図を図1に示す。本発明の着色合わせガラスは、図1に示すように、中間膜10を介して2枚の透明基板11a及び11bが接着一体化された構成を有する。また、前記着色合わせガラスは、任意の場所にボルト等の取付部材を挿入するためなどに用いられる貫通孔12を有する。   FIG. 1 shows a cross-sectional view of a portion where the through hole of the colored laminated glass of the present invention is formed. As shown in FIG. 1, the colored laminated glass of the present invention has a configuration in which two transparent substrates 11 a and 11 b are bonded and integrated through an intermediate film 10. Further, the colored laminated glass has a through-hole 12 used for inserting a mounting member such as a bolt at an arbitrary place.

(中間膜)
前記着色合わせガラスは、エチレン酢酸ビニル共重合体及び着色剤を含む着色樹脂層を含み、前記着色樹脂層に含まれるエチレン酢酸ビニル共重合体の酢酸ビニルの含有量が、前記エチレン酢酸ビニル共重合体100質量部に対して、20〜23質量部、好ましくは20〜21.3質量部であるエチレン酢酸ビニル共重合体及び着色剤を含む着色樹脂層を含む中間膜を用いる。これにより、加熱加圧時の圧力ムラによるフローマークの発生が抑制され、外観特性に優れる着色合わせガラスが得られる。酢酸ビニル含有量が20質量部未満では、溶融粘度が低すぎて製膜性が低い恐れがある。また、酢酸ビニルの含有量が上記範囲内であるエチレン酢酸ビニル共重合体は加熱加圧時の流動性が低いことから、合わせガラスの端部や貫通孔内部へ中間膜が流動してはみ出るのも抑制することが可能となる。
(Interlayer film)
The colored laminated glass includes a colored resin layer containing an ethylene vinyl acetate copolymer and a colorant, and the content of vinyl acetate in the ethylene vinyl acetate copolymer contained in the colored resin layer is equal to the ethylene vinyl acetate copolymer. An intermediate film containing a colored resin layer containing an ethylene-vinyl acetate copolymer and a colorant in an amount of 20 to 23 parts by mass, preferably 20 to 21.3 parts by mass is used with respect to 100 parts by mass of the coalescence. Thereby, generation | occurrence | production of the flow mark by the pressure nonuniformity at the time of heat pressurization is suppressed, and the colored laminated glass excellent in an external appearance characteristic is obtained. If the vinyl acetate content is less than 20 parts by mass, the melt viscosity is too low and the film forming property may be low. In addition, since ethylene vinyl acetate copolymer with vinyl acetate content within the above range has low fluidity during heating and pressurization, the intermediate film flows and protrudes into the edge of the laminated glass and through holes. Can also be suppressed.

前記着色樹脂層に含まれるエチレン酢酸ビニル共重合体のメルトフローレート(MFR)は、0.8〜2.4g/10分、特に0.8〜2.0g/10分であるのが好ましい。これにより、加熱加圧時の圧力ムラによるフローマークの発生が抑制され、外観特性に優れる着色合わせガラスが得られる。なお、本発明において、エチレン酢酸ビニル共重合体のメルトフローレートは、JIS K 7210(1976年)で定められた値とする。   The melt flow rate (MFR) of the ethylene vinyl acetate copolymer contained in the colored resin layer is preferably 0.8 to 2.4 g / 10 minutes, particularly preferably 0.8 to 2.0 g / 10 minutes. Thereby, generation | occurrence | production of the flow mark by the pressure nonuniformity at the time of heat pressurization is suppressed, and the colored laminated glass excellent in an external appearance characteristic is obtained. In the present invention, the melt flow rate of the ethylene vinyl acetate copolymer is a value defined in JIS K 7210 (1976).

着色樹脂層は、上述したエチレン酢酸ビニル共重合体に加えて、着色剤を含む。前記着色剤は、顔料、染料など、従来公知のものを使用することができる。   The colored resin layer contains a colorant in addition to the ethylene vinyl acetate copolymer described above. As the colorant, conventionally known colorants such as pigments and dyes can be used.

前記顔料として、具体的には、バライト粉、沈降性硫酸バリウム、炭酸バリウム、炭酸石灰粉、炭酸カルシウム、沈降性炭酸カルシウム、石膏、アスベスト、クレー、シリカ粉、微粉ケイ酸、珪藻土、タルク、塩基性炭酸マグネシウム、アルミナホワイト、グロスホワイト、亜鉛華、鉛白、塩基性硫酸鉛、硫酸鉛、リトポン、硫化亜鉛、酸化チタン、酸化アンチモン、カーボンブラック、アセチレンブラック、ランプブラック、ボーンブラック、黒鉛、鉄黒、ミネラルブラック、アニリンブラック、シアニンブラック、珪酸亜鉛、硫化亜鉛カドミウム、硫化カルシウム、硫化ストロンチウム、タングステン酸カルシウム、アルミニウム粉、ブロンズ粉、銅粉、錫粉、鉛粉、亜鉛末、アントラキノンレッド、イソインドリノンレッド、ディス・アゾ・レッド、ジアニシジンレッド、RKアンタンスロンレッド、ピランスロンオレンジ、GRペリノンオレンジ、イソインドリノンイエロー、フラバンスロンイエロー、アントラピリミジンイエロー、フタロシアニンブルー、フタロシアニングリーン、カドミウムスルフォセレナイド、カドミウムマーキュリー、アイアンオキサイド、ウルトラマリンレッド、クロム錫、ウルトラマリンピンク、ウルトラマリンバイオレット、マンガニーズバイオレット、カドミウムサルファイド、クロムイエロー、モリブデートオレンジ、チタニウムピグメント、セラミックイエロー、コバルトアルミネート、クロム・コバルト・アルミニウム、ウルトラマリンブルー、ウルトラマリングリーン、クロムグリーン、クロミウムオキサイド、セラミックブラックを挙げることができる。   Specific examples of the pigment include barite powder, precipitated barium sulfate, barium carbonate, lime carbonate powder, calcium carbonate, precipitated calcium carbonate, gypsum, asbestos, clay, silica powder, finely divided silicic acid, diatomaceous earth, talc, and base. Magnesium carbonate, alumina white, gloss white, zinc white, lead white, basic lead sulfate, lead sulfate, lithopone, zinc sulfide, titanium oxide, antimony oxide, carbon black, acetylene black, lamp black, bone black, graphite, iron Black, mineral black, aniline black, cyanine black, zinc silicate, zinc cadmium sulfide, calcium sulfide, strontium sulfide, calcium tungstate, aluminum powder, bronze powder, copper powder, tin powder, lead powder, zinc powder, anthraquinone red, iso Indolinon Red, This Zo Red, Dianisidine Red, RK Antanthrone Red, Pyranthrone Orange, GR Perinone Orange, Isoindolinone Yellow, Flavanthrone Yellow, Anthrapyrimidine Yellow, Phthalocyanine Blue, Phthalocyanine Green, Cadmium Sulfoselenide, Cadmium Mercury , Iron oxide, ultramarine red, chrome tin, ultramarine pink, ultramarine violet, manganese violet, cadmium sulfide, chrome yellow, molybdate orange, titanium pigment, ceramic yellow, cobalt aluminate, chrome cobalt aluminum, ultra Marine blue, ultramarine green, chrome green, chromium oxide, ceramic bra Mention may be made of a click.

また、染料としては、アクリジン染料、アゾ染料、アリザリン染料、アントラキノン染料、インジゴイド染料、カルボニウム染料、キサンテン染料、キノリン染料、キノンイミン染料、ジフェニルメタン染料、スチルベン染料、チアゾール染料、トリフェニルメタン染料、ニトロ染料、ニトロソ染料、ピラゾロン染料、メチン染料、硫化染料などが挙げられる。上記着色剤は、上述した顔料や染料を、1種単独で使用してもよく、2種以上を混合して使用してもよい。   In addition, as a dye, acridine dye, azo dye, alizarin dye, anthraquinone dye, indigoid dye, carbonium dye, xanthene dye, quinoline dye, quinoneimine dye, diphenylmethane dye, stilbene dye, thiazole dye, triphenylmethane dye, nitro dye, Examples thereof include nitroso dyes, pyrazolone dyes, methine dyes, and sulfur dyes. As the colorant, the pigments and dyes described above may be used alone or in combination of two or more.

これらの中でも、適度な溶融粘度を有する着色樹脂層が得られることから、炭酸カルシウム及び酸化チタンなどの顔料が好ましく挙げられる。   Among these, pigments such as calcium carbonate and titanium oxide are preferable because a colored resin layer having an appropriate melt viscosity can be obtained.

前記着色剤の平均粒子径は、0.01〜10μm、特に0.1〜5μm、とするのが好ましい。着色剤の平均粒子径が10μmを超えると、加熱加圧時の中間膜の流動に着色剤がついていくのが困難となり、フローマークが発生し易くなる恐れがある。また、着色剤の平均粒子径が0.01μm未満であると、着色剤が凝集し易く、同様にフローマークが発生し易くなる恐れがある。   The average particle size of the colorant is preferably 0.01 to 10 μm, particularly preferably 0.1 to 5 μm. When the average particle diameter of the colorant exceeds 10 μm, it becomes difficult for the colorant to follow the flow of the intermediate film during heating and pressurization, and a flow mark may be easily generated. Further, if the average particle size of the colorant is less than 0.01 μm, the colorant is likely to aggregate, and similarly, a flow mark may be easily generated.

なお、本発明において、着色剤の平均粒子径は、中間膜の断面を透過型電子顕微鏡により倍率100万倍程度で観測し、少なくとも100個の着色剤の面積円相当径を求めた数平均値とする。   In the present invention, the average particle diameter of the colorant is the number average value obtained by observing the cross section of the intermediate film with a transmission electron microscope at a magnification of about 1,000,000 and determining the equivalent circle diameter of at least 100 colorants. And

前記着色剤の含有量は、着色樹脂層に含まれるエチレン酢酸ビニル共重合体100質量部に対して、0.1〜10質量部、特に0.1〜5質量部であるのが好ましい。これにより、フローマークの発生を高く抑制することができる。   The content of the colorant is preferably 0.1 to 10 parts by mass, and particularly preferably 0.1 to 5 parts by mass with respect to 100 parts by mass of the ethylene vinyl acetate copolymer contained in the colored resin layer. Thereby, generation | occurrence | production of a flow mark can be suppressed highly.

前記着色樹脂層は、上述したエチレン酢酸ビニル共重合体及び着色剤の他に、さらに架橋剤として有機過酸化物を含むのが好ましい。これにより、エチレン酢酸ビニル共重合体の架橋密度を向上させることができ、優れた接着力を有する中間膜が得られる。   The colored resin layer preferably contains an organic peroxide as a crosslinking agent in addition to the above-described ethylene vinyl acetate copolymer and colorant. Thereby, the crosslinking density of an ethylene vinyl acetate copolymer can be improved and the intermediate film which has the outstanding adhesive force is obtained.

前記有機化酸化物としては、100℃以上の温度で分解してラジカルを発生する有機過酸化物を使用することができる。有機過酸化物は、一般に、成膜温度、組成物の調整条件、硬化温度、被着体の耐火炎熱性、貯蔵安定性を考慮して選択される。特に、半減期10時間の分解温度が70℃以上のものが好ましい。   As the organic oxide, an organic peroxide that decomposes at a temperature of 100 ° C. or higher to generate radicals can be used. The organic peroxide is generally selected in consideration of the film formation temperature, the adjustment conditions of the composition, the curing temperature, the flame heat resistance of the adherend, and the storage stability. In particular, those having a decomposition temperature of 70 hours or more with a half-life of 10 hours are preferred.

前記有機過酸化物としては、樹脂の加工温度・貯蔵安定性の観点から例えば、ベンゾイルパーオキサイド系硬化剤、tert−ヘキシルパーオキシピバレート、tert−ブチルパーオキシピバレート、3,5,5−トリメチルヘキサノイルパーオキサイド、ジ−n−オクタノイルパーオキサイド、ラウロイルパーオキサイド、ステアロイルパーオキサイド、1,1,3,3−テトラメチルブチルパーオキシ−2−エチルヘキサノエート、スクシニックアシドパーオキサイド、2,5−ジメチル−2,5−ジ(2−エチルヘキサノイルパーオキシ)ヘキサン、1−シクロヘキシル−1−メチルエチルパーオキシ−2−エチルヘキサノエート、tert−ヘキシルパーオキシ−2−エチルヘキサノエート、4−メチルベンゾイルパーオキサイド、tert−ブチルパーオキシ−2−エチルヘキサノエート、m−トルオイル+ベンゾイルパーオキサイド、ベンゾイルパーオキサイド、1,1−ビス(tert−ブチルパーオキシ)−2−メチルシクロヘキサネート、1,1−ビス(tert−ヘキシルパーオキシ)−3,3,5−トリメチルシクロヘキサネート、1,1−ビス(tert−ヘキシルパーオキシ)シクロヘキサネート、1,1−ビス(tert−ブチルパーオキシ)シクロヘキサネート、2,2−ビス(4,4−ジ−tert−ブチルパーオキシシクロヘキシル)プロパン、1,1−ビス(tert−ブチルパーオキシ)シクロドデカン、1,1−ビス(tert−ヘキシルパーオキシ)−3,3,5−トリメチルシクロヘキサンtert−ヘキシルパーオキシイソプロピルモノカーボネート、tert−ブチルパーオキシマレイックアシド、tert−ブチルパーオキシ−3,3,5−トリメチルヘキサノエート、tert−ブチルパーオキシラウレート、2,5−ジメチル−2,5−ジ(メチルベンゾイルパーオキシ)ヘキサン、tert−ブチルパーオキシイソプロピルモノカーボネート、tert−ブチルパーオキシ−2−エチルヘキシルモノカーボネート、tert−ヘキシルパーオキシベンゾエート、2,5−ジ−メチル−2,5−ジ(ベンゾイルパーオキシ)ヘキサン、等が挙げられる。   Examples of the organic peroxide include, from the viewpoint of resin processing temperature and storage stability, for example, benzoyl peroxide curing agent, tert-hexyl peroxypivalate, tert-butyl peroxypivalate, 3, 5, 5- Trimethylhexanoyl peroxide, di-n-octanoyl peroxide, lauroyl peroxide, stearoyl peroxide, 1,1,3,3-tetramethylbutylperoxy-2-ethylhexanoate, succinic acid peroxide, 2,5-dimethyl-2,5-di (2-ethylhexanoylperoxy) hexane, 1-cyclohexyl-1-methylethylperoxy-2-ethylhexanoate, tert-hexylperoxy-2-ethylhexa Noate, 4-methylbenzoyl peroxide tert-butylperoxy-2-ethylhexanoate, m-toluoyl + benzoyl peroxide, benzoyl peroxide, 1,1-bis (tert-butylperoxy) -2-methylcyclohexanate, 1,1-bis (Tert-hexylperoxy) -3,3,5-trimethylcyclohexanate, 1,1-bis (tert-hexylperoxy) cyclohexanate, 1,1-bis (tert-butylperoxy) cyclohexanate 2,2-bis (4,4-di-tert-butylperoxycyclohexyl) propane, 1,1-bis (tert-butylperoxy) cyclododecane, 1,1-bis (tert-hexylperoxy)- 3,3,5-trimethylcyclohexane tert-hexylperoxyisopropyl Rumonocarbonate, tert-butylperoxymaleic acid, tert-butylperoxy-3,3,5-trimethylhexanoate, tert-butylperoxylaurate, 2,5-dimethyl-2,5-di (methyl) Benzoylperoxy) hexane, tert-butylperoxyisopropyl monocarbonate, tert-butylperoxy-2-ethylhexyl monocarbonate, tert-hexylperoxybenzoate, 2,5-di-methyl-2,5-di (benzoylper) Oxy) hexane and the like.

また、前記ベンゾイルパーオキサイド系硬化剤としては、例えば、ベンゾイルパーオキサイド、2,5−ジメチルヘキシル−2,5−ビスパーオキシベンゾエート、p−クロロベンゾイルパーオキサイド、m−トルオイルパーオキサイド、2,4−ジクロロベンゾイルパーオキサイド、t−ブチルパーオキシベンゾエート等が挙げられる。また、架橋剤は1種でも2種以上を組み合わせて使用してもよい。   Examples of the benzoyl peroxide curing agent include benzoyl peroxide, 2,5-dimethylhexyl-2,5-bisperoxybenzoate, p-chlorobenzoyl peroxide, m-toluoyl peroxide, 2, Examples include 4-dichlorobenzoyl peroxide and t-butyl peroxybenzoate. Moreover, you may use a crosslinking agent 1 type or in combination of 2 or more types.

前記着色樹脂層における有機過酸化物の含有量は、エチレン酢酸ビニル共重合体100質量部に対して、好ましくは0.05〜5.0質量部、より好ましくは0.1〜3.0質量部である。   The content of the organic peroxide in the colored resin layer is preferably 0.05 to 5.0 parts by mass, more preferably 0.1 to 3.0 parts by mass with respect to 100 parts by mass of the ethylene vinyl acetate copolymer. Part.

さらに、前記着色樹脂層は、架橋助剤を必要に応じて含んでいてもよい。前記架橋助剤は、エチレン酢酸ビニル共重合体のゲル分率を向上させ、中間膜の機械的強度を向上させることができる。この目的に供される架橋助剤(官能基としてラジカル重合性基を有する化合物)としては、公知のものとしてトリアリルシアヌレート、トリアリルイソシアヌレート等の3官能の架橋助剤の他、(メタ)アクリルエステル(例、NKエステル等)の単官能又は2官能の架橋助剤等も挙げることができる。なかでも、トリアリルシアヌレートおよびトリアリルイソシアヌレートが好ましく、特にトリアリルイソシアヌレートが好ましい。これらの架橋助剤は、エチレン酢酸ビニル共重合体100質量部に対して、一般に10質量部以下、好ましくは0.1〜5質量部で使用される。   Furthermore, the colored resin layer may contain a crosslinking aid as required. The cross-linking aid can improve the gel fraction of the ethylene vinyl acetate copolymer and improve the mechanical strength of the intermediate film. As a crosslinking aid (compound having a radical polymerizable group as a functional group) used for this purpose, as well-known trifunctional crosslinking aids such as triallyl cyanurate and triallyl isocyanurate, ) Monofunctional or bifunctional crosslinking aids of acrylic esters (eg, NK esters, etc.) can also be mentioned. Of these, triallyl cyanurate and triallyl isocyanurate are preferable, and triallyl isocyanurate is particularly preferable. These crosslinking assistants are generally used in an amount of 10 parts by mass or less, preferably 0.1 to 5 parts by mass with respect to 100 parts by mass of the ethylene vinyl acetate copolymer.

さらに、前記着色樹脂層は、膜の種々の物性(機械的強度、接着性、透明度等の光学的特性、耐火炎熱性、耐光性、架橋速度等)の改良あるいは調整、特に機械的強度の改良のため、必要に応じて、可塑剤、接着向上剤などの各種添加剤をさらに含んでいてもよい。   Further, the colored resin layer improves or adjusts various physical properties of the film (optical properties such as mechanical strength, adhesion, transparency, flame heat resistance, light resistance, cross-linking speed, etc.), especially improvement of mechanical strength. Therefore, it may further contain various additives such as a plasticizer and an adhesion improver as necessary.

前記可塑剤としては、特に限定されるものではないが、一般に多塩基酸のエステル、多価アルコールのエステルが使用される。その例としては、ジオクチルフタレート、ジヘキシルアジペート、トリエチレングリコール−ジ−2−エチルブチレート、ブチルセバケート、テトラエチレングリコールジヘプタノエート、トリエチレングリコールジペラルゴネートを挙げることができる。可塑剤は一種用いてもよく、二種以上組み合わせて使用しても良い。可塑剤の含有量は、エチレン酢酸ビニル共重合体100質量部に対して5質量部以下の範囲が好ましい。   The plasticizer is not particularly limited, but polybasic acid esters and polyhydric alcohol esters are generally used. Examples thereof include dioctyl phthalate, dihexyl adipate, triethylene glycol-di-2-ethylbutyrate, butyl sebacate, tetraethylene glycol diheptanoate, and triethylene glycol dipelargonate. One type of plasticizer may be used, or two or more types may be used in combination. The content of the plasticizer is preferably in the range of 5 parts by mass or less with respect to 100 parts by mass of the ethylene vinyl acetate copolymer.

前記接着向上剤は、シランカップリング剤を用いることができる。前記シランカップリング剤の例として、γ−クロロプロピルメトキシシラン、ビニルエトキシシラン、ビニルトリス(β−メトキシエトキシ)シラン、γ−メタクリロキシプロピルトリメトキシシラン、ビニルトリアセトキシシラン、γ−グリシドキシプロピルトリメトキシシラン、γ−グリシドキシプロピルトリエトキシシラン、β−(3,4−エポキシシクロヘキシル)エチルトリメトキシシラン、ビニルトリクロロシラン、γ−メルカプトプロピルトリメトキシシラン、γ−アミノプロピルトリエトキシシラン、N−β−(アミノエチル)−γ−アミノプロピルトリメトキシシランを挙げることができる。これらシランカップリング剤は、単独で使用しても、又は2種以上組み合わせて使用しても良い。また前記接着向上剤の含有量は、EVA100質量部に対して5質量部以下であることが好ましい。   As the adhesion improver, a silane coupling agent can be used. Examples of the silane coupling agent include γ-chloropropylmethoxysilane, vinylethoxysilane, vinyltris (β-methoxyethoxy) silane, γ-methacryloxypropyltrimethoxysilane, vinyltriacetoxysilane, γ-glycidoxypropyltri Methoxysilane, γ-glycidoxypropyltriethoxysilane, β- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, vinyltrichlorosilane, γ-mercaptopropyltrimethoxysilane, γ-aminopropyltriethoxysilane, N- Mention may be made of β- (aminoethyl) -γ-aminopropyltrimethoxysilane. These silane coupling agents may be used alone or in combination of two or more. Moreover, it is preferable that content of the said adhesive improvement agent is 5 mass parts or less with respect to 100 mass parts of EVA.

さらに、前記着色樹脂層には、紫外線吸収剤、光安定剤および老化防止剤を含んでいてもよい。   Furthermore, the colored resin layer may contain an ultraviolet absorber, a light stabilizer and an anti-aging agent.

前記紫外線吸収剤としては、特に制限されないが、2−ヒドロキシ−4−メトキシベンゾフェノン、2−ヒドロキシ−4−n−ドデシロキシベンゾフェノン、2,4−ジヒドロキシベンゾフェノン、2,2'−ジヒドロキシ−4−メトキシベンゾフェノン、2,2’−ジヒドロキシ−4,4’−ジメトキシベンゾフェノン、2−ヒドロキシ−4−n−オクトキシベンゾフェノン等のベンゾフェノン系紫外線吸収剤が好ましく挙げられる。なお、上記ベンゾフェノン系紫外線吸収剤の配合量は、エチレン酢酸ビニル共重合体100質量部に対して0.01〜5質量部であることが好ましい。   The ultraviolet absorber is not particularly limited, but 2-hydroxy-4-methoxybenzophenone, 2-hydroxy-4-n-dodecyloxybenzophenone, 2,4-dihydroxybenzophenone, 2,2′-dihydroxy-4- Preferred examples include benzophenone ultraviolet absorbers such as methoxybenzophenone, 2,2′-dihydroxy-4,4′-dimethoxybenzophenone, and 2-hydroxy-4-n-octoxybenzophenone. In addition, it is preferable that the compounding quantity of the said benzophenone series ultraviolet absorber is 0.01-5 mass parts with respect to 100 mass parts of ethylene vinyl acetate copolymers.

前記光安定剤としてはヒンダードアミン系と呼ばれる光安定剤を用いることが好ましく、例えば、LA−52、LA−57、LA−62、LA−63LA−63p、LA−67、LA−68(いずれも株式会社ADEKA製)、Tinuvin744、Tinuvin 770、Tinuvin 765、Tinuvin144、Tinuvin 622LD、CHIMASSORB 944LD(いずれもチバ・スペシャルティ・ケミカルズ株式会社製)、UV−3034(B.F.グッドリッチ社製)等を挙げることができる。なお、上記光安定剤は、単独で使用しても、2種以上組み合わせて用いてもよく、その配合量は、エチレン酢酸ビニル共重合体100質量部に対して0.01〜5質量部であることが好ましい。   As the light stabilizer, a light stabilizer called a hindered amine type is preferably used. For example, LA-52, LA-57, LA-62, LA-63LA-63p, LA-67, LA-68 (all of which are stocks) ADEKA), Tinuvin 744, Tinuvin 770, Tinuvin 765, Tinuvin 144, Tinuvin 622LD, CHIMASORB 944LD (all manufactured by Ciba Specialty Chemicals Co., Ltd.), UV-3034 (manufactured by BF Goodrich) Can do. In addition, the said light stabilizer may be used individually or may be used in combination of 2 or more types, and the compounding quantity is 0.01-5 mass parts with respect to 100 mass parts of ethylene vinyl acetate copolymers. Preferably there is.

前記老化防止剤としては、例えばN,N’−ヘキサン−1,6−ジイルビス〔3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオナミド〕等のヒンダードフェノール系酸化防止剤、リン系熱安定剤、ラクトン系熱安定剤、ビタミンE系熱安定剤、イオウ系熱安定剤等が挙げられる。   Examples of the antioxidant include hindered phenol antioxidants such as N, N′-hexane-1,6-diylbis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionamide]. , Phosphorus heat stabilizers, lactone heat stabilizers, vitamin E heat stabilizers, sulfur heat stabilizers, and the like.

前記着色樹脂層の厚さは、2μm〜2mm、特に0.1〜2mmとするのが好ましい。これにより十分な接着性を発揮することができる。   The thickness of the colored resin layer is preferably 2 μm to 2 mm, particularly preferably 0.1 to 2 mm. Thereby, sufficient adhesiveness can be exhibited.

本発明の着色合わせガラスにおいて、中間膜は、上述した着色樹脂層のみからなってもよいが、前記着色樹脂層と、エチレン酢酸ビニル共重合体を含み且つ着色剤を含まない少なくとも1層の未着色樹脂層とからなる積層体であるのが好ましい。中間膜には優れた接着性を有することが必要とされ、このためには中間膜が所定の厚さを有する必要がある。上記構成を有する積層体からなる中間膜であれば、少量の着色剤であっても十分に着色でき、これによりフローマークの発生をより高く抑制でき、さらに全体として所定の厚さを有することにより優れた接着性を有する合わせガラスを得ることができる。さらに、着色剤の使用量を低減できることから、合わせガラスの製造コストの低減も可能となる。   In the colored laminated glass of the present invention, the intermediate film may be composed of only the above-described colored resin layer, but it includes at least one layer containing the colored resin layer, an ethylene vinyl acetate copolymer, and no colorant. It is preferably a laminate comprising a colored resin layer. The intermediate film is required to have excellent adhesiveness. For this purpose, the intermediate film needs to have a predetermined thickness. If it is an intermediate film composed of a laminate having the above-described structure, even a small amount of colorant can be sufficiently colored, thereby suppressing the generation of flow marks to a higher level and further having a predetermined thickness as a whole. A laminated glass having excellent adhesiveness can be obtained. Furthermore, since the usage-amount of a coloring agent can be reduced, the manufacturing cost of laminated glass can also be reduced.

前記未着色樹脂層に含まれるエチレン酢酸ビニル共重合体は、酢酸ビニル含有量が、前記着色樹脂層に含まれるエチレン酢酸ビニル共重合体の酢酸ビニルの含有量よりも高いのが好ましい。これにより、前記着色樹脂層と前記未着色樹脂層との溶融粘度の差を小さくすることができ、フローマークの発生を高く抑制することができる。   The ethylene vinyl acetate copolymer contained in the uncolored resin layer preferably has a vinyl acetate content higher than the vinyl acetate content of the ethylene vinyl acetate copolymer contained in the colored resin layer. Thereby, the difference in melt viscosity between the colored resin layer and the uncolored resin layer can be reduced, and the occurrence of flow marks can be suppressed to a high level.

前記未着色樹脂層に含まれるエチレン酢酸ビニル共重合体の酢酸ビニル含有量は、具体的には、前記エチレン酢酸ビニル共重合体100質量部に対して、24〜28質量部、特に24〜26質量部とするのが好ましい。   Specifically, the vinyl acetate content of the ethylene vinyl acetate copolymer contained in the uncolored resin layer is 24 to 28 parts by mass, particularly 24 to 26 parts per 100 parts by mass of the ethylene vinyl acetate copolymer. It is preferable to set it as a mass part.

前記未着色樹脂層は、エチレン酢酸ビニル共重合体を含むが、この他にも、架橋剤として有機過酸化物、架橋助剤、可塑剤、接着向上剤、紫外線吸収剤、光安定剤、及び老化防止剤のうちの少なくとも1種を必要に応じて含んでいてもよい。これらについての具体的な説明は、着色樹脂層において上述したのと同様であるため、詳細な説明を省略する。   The uncolored resin layer contains an ethylene vinyl acetate copolymer, but in addition, an organic peroxide, a crosslinking aid, a plasticizer, an adhesion improver, an ultraviolet absorber, a light stabilizer, and You may contain at least 1 sort (s) of anti-aging agent as needed. Since the specific description about these is the same as that described above for the colored resin layer, detailed description thereof is omitted.

中間膜として前記着色樹脂層と前記未着色樹脂層との積層体を用いる場合、前記積層体に含まれる着色樹脂層の厚さは、0.1〜1mm、特に0.1〜0.5mmとするのが好ましい。また、前記未着色樹脂層の厚さは、0.5〜2mm、特に1〜2mmとするのが好ましい。これにより、着色剤の含有量を少なくすることができ、フローマークの発生が高く抑制され、且つ十分に着色された合わせガラスが得られる。さらに、未着色樹脂層が所定の厚さを有することにより、優れた接着性を確保することができる。   When using the laminated body of the said colored resin layer and the said non-colored resin layer as an intermediate film, the thickness of the colored resin layer contained in the said laminated body is 0.1-1 mm, especially 0.1-0.5 mm. It is preferable to do this. Further, the thickness of the uncolored resin layer is preferably 0.5 to 2 mm, particularly preferably 1 to 2 mm. Thereby, content of a coloring agent can be decreased, generation | occurrence | production of a flow mark is suppressed highly, and the laminated glass fully colored can be obtained. Furthermore, since the uncolored resin layer has a predetermined thickness, excellent adhesiveness can be ensured.

前記積層体において、前記未着色樹脂層の厚さが0.5〜2mm、特に1〜2mmの範囲内であれば、前記未着色樹脂層は薄い未着色樹脂層を複数積層させたものからなってもよい。例えば、着色樹脂層上に、厚さが0.1〜0.5mmである薄い未着色樹脂層を2〜5個積層させたものであってもよい。   In the laminate, if the thickness of the uncolored resin layer is within a range of 0.5 to 2 mm, particularly 1 to 2 mm, the uncolored resin layer is formed by laminating a plurality of thin uncolored resin layers. May be. For example, 2 to 5 thin uncolored resin layers having a thickness of 0.1 to 0.5 mm may be laminated on the colored resin layer.

上述した着色樹脂層及び未着色樹脂層を作製するには、EVAの他、上述した各主成分を必要に応じて加温しながらロールミルにて混練し、これにより得られた混合物を押出成形、カレンダー成形、Tダイ成形等の成膜方法にてシート状に成形する方法が用いられる。あるいは前記混合物を適当な溶剤によって溶かして溶液状にし、この溶液をロールコーター、あるいはナイフコーター、ドクターブレードのような塗布機を用いて適当な支持体上に塗布し、乾燥させてシート状に成形する方法を用いることができる。尚、製膜時の加熱温度は、40〜90℃、特に50〜80℃とするのが好ましい。   In order to produce the above-described colored resin layer and uncolored resin layer, in addition to EVA, each of the above-mentioned main components is kneaded with a roll mill while heating as necessary, and the resulting mixture is extruded, A method of forming a sheet by a film forming method such as calendar molding or T-die molding is used. Alternatively, the mixture is dissolved in a suitable solvent to form a solution, and this solution is coated on a suitable support using a coater such as a roll coater, knife coater or doctor blade, and dried to form a sheet. Can be used. In addition, it is preferable that the heating temperature at the time of film formation shall be 40-90 degreeC, especially 50-80 degreeC.

(透明基板)
本発明の合わせガラスに用いられる2枚の透明基板は、同一の透明基板を用いてもよく、異なる透明基板を組み合わせて用いてもよい。透明基板の強度と合わせガラスの用途とを考慮して、透明基板の組み合わせを決定するのが好ましい。
(Transparent substrate)
The two transparent substrates used in the laminated glass of the present invention may be the same transparent substrate or a combination of different transparent substrates. The combination of the transparent substrates is preferably determined in consideration of the strength of the transparent substrate and the use of the laminated glass.

なお、本発明において、合わせガラスにおける「ガラス」とは透明基板全般を意味するものであり、したがって「合わせガラス」とは透明基板に少なくとも中間膜を挟着してなるものを意味する。   In the present invention, the “glass” in the laminated glass means the whole transparent substrate, and therefore the “laminated glass” means one obtained by sandwiching at least an intermediate film on the transparent substrate.

前記透明基板としては、特に限定されないが、例えば珪酸塩ガラス、無機ガラス板、無着色透明ガラス板などのガラス板の他、プラスチックフィルムを用いてもよい。前記プラスチックフィルムとしては、ポリエチレンテレフタレート(PET)フィルム、ポリエチレンアフタレート(PEN)フィルム、ポリエチレンブチレートフィルムを挙げることができ、PETフィルムが好ましい。透明基板の厚さは、1〜20mm程度が一般的である。   Although it does not specifically limit as said transparent substrate, For example, you may use a plastic film other than glass plates, such as a silicate glass, an inorganic glass plate, a non-colored transparent glass plate. Examples of the plastic film include a polyethylene terephthalate (PET) film, a polyethylene aphthalate (PEN) film, and a polyethylene butyrate film, and a PET film is preferred. The thickness of the transparent substrate is generally about 1 to 20 mm.

本発明の着色合わせガラスは、貫通孔を有する。前記貫通孔としては、取付部材用貫通孔などが挙げられる。例えば、この貫通孔にボルト及びナットなどの取付部材を挿通して、乗物や建築物の窓枠などの躯体と着色合わせガラスとを締め付けて、着色合わせガラスを躯体に取り付ける方法などが用いられる。また、取付部材用貫通孔に取付部材を挿通して合わせガラス同士を接合することもできる。取付部材としてはボルト及びナット以外にも、従来公知のものを使用することができ、例えば、皿ボルト、ケーブル、ロッドなどが挙げられる。   The colored laminated glass of the present invention has a through hole. Examples of the through hole include a through hole for a mounting member. For example, a method of attaching a colored laminated glass to the chassis by inserting an attachment member such as a bolt and a nut into the through hole, fastening a chassis such as a window frame of a vehicle or a building, and the colored laminated glass. Moreover, a laminated glass can also be joined by inserting an attachment member in the through-hole for attachment members. In addition to bolts and nuts, conventionally known members can be used as the mounting member, and examples thereof include flat bolts, cables, and rods.

前記貫通孔は、取付部材や着色合わせガラスを取り付ける対象物に合わせて、着色合わせガラスの任意の部位に設けられていればよい。例えば、四角形状の着色合わせガラスの四隅に貫通孔が設けられていてもよい。   The said through-hole should just be provided in the arbitrary site | parts of the colored laminated glass according to the target object which attaches an attachment member or colored laminated glass. For example, through holes may be provided at the four corners of a rectangular colored laminated glass.

二枚の透明基板において貫通孔の直径は、同一であるのが好ましい。また、図1に示すように、二枚の透明基板のうちの一方において、取付部材の形状等に合わせて、内側から外側に向かって順次径が大きくなるように、貫通孔12が形成されていてもよい。   The diameters of the through holes in the two transparent substrates are preferably the same. Further, as shown in FIG. 1, in one of the two transparent substrates, a through hole 12 is formed so that the diameter gradually increases from the inside toward the outside in accordance with the shape of the mounting member. May be.

本発明の着色合わせガラスは、中間膜が二枚の透明基板の間に挟持され、接着一体化された構成を有する。このような合わせガラスを作製するには、上述した透明基板、中間膜、及び透明基板をこれらの順に積層した後、積層体を脱気し、加熱下に押圧することにより、中間膜に含まれるEVAを架橋硬化して、各層を接着一体化することにより得られる。   The colored laminated glass of the present invention has a configuration in which an intermediate film is sandwiched between two transparent substrates and bonded and integrated. In order to produce such a laminated glass, after laminating the transparent substrate, the intermediate film, and the transparent substrate described above in this order, the laminated body is degassed and pressed under heating to be included in the intermediate film. It is obtained by crosslinking and curing EVA and bonding and integrating the layers.

貫通孔の形成順序は特に制限されない。例えば、前記積層体を形成する前に各部材に貫通孔を形成し、これらの位置を合わせて各部材を積層することにより貫通孔を有する積層体を作製してもよい。また、各部材を積層して積層体を得た後に、この積層体に貫通孔を形成してもよい。貫通孔を形成するには、ドリルなどの穿孔工具を用いて行えばよい。   The order in which the through holes are formed is not particularly limited. For example, a laminated body having through holes may be produced by forming through holes in each member before forming the laminated body, and laminating each member by aligning these positions. Moreover, after laminating each member and obtaining a laminated body, you may form a through-hole in this laminated body. In order to form the through hole, a drilling tool such as a drill may be used.

前記積層体の接着一体化は、前記積層体を、一般に100〜150℃、特に140℃付近で、10分〜120分、好ましくは10分〜60分、加熱処理することにより行われる。前記架橋は、例えば80〜120℃の温度で予備圧着した後に行われてもよい。前記加熱処理は、例えば140℃で10〜30分間(雰囲気温度)が特に好ましい。また、前記加熱処理は0〜800KPaのプレス圧力を積層体に加えながら行うのが好ましい。架橋後の積層体は一般に室温で行われるが、特に、冷却は速いほど好ましい。   Bonding and integration of the laminate is performed by heat-treating the laminate generally at 100 to 150 ° C., particularly around 140 ° C., for 10 minutes to 120 minutes, preferably 10 minutes to 60 minutes. The cross-linking may be performed after pre-bonding at a temperature of, for example, 80 to 120 ° C. The heat treatment is particularly preferably, for example, at 140 ° C. for 10 to 30 minutes (atmospheric temperature). Moreover, it is preferable to perform the said heat processing, applying the press pressure of 0-800 KPa to a laminated body. The layered product after crosslinking is generally performed at room temperature, and in particular, the faster the cooling, the better.

上述した本発明の第一の合わせガラスは、フローマークの発生が抑制されることにより外観特性に優れ、貫通孔を有することから、以下のような用途に好適に使用することができる。すなわち、自動車の嵌め込みガラス、サイドガラス及びリヤガラス、鉄道車両、例えば普通車両、急行車両、特急車両及び寝台車両等の乗客出入り用開閉ドアの扉ガラス、窓ガラス及び室内ドアガラス、ビル等の建物における窓ガラス及び室内ドアガラス等、室内展示用ショーケース及びショーウィンドウ、水槽などである。しかしながら、用途がこれらに限定されるわけでなない。   The first laminated glass of the present invention described above has excellent appearance characteristics by suppressing the generation of flow marks and has a through hole, and therefore can be suitably used for the following applications. In other words, automotive glass, side glass and rear glass, railway vehicles such as ordinary vehicles, express vehicles, express vehicles and sleeper vehicles, door windows for passenger doors, window glasses and indoor door glasses, windows in buildings, etc. Glass and indoor door glass, indoor display showcases and show windows, and water tanks. However, the application is not limited to these.

本発明の着色合わせガラスに用いられる中間膜は、上述した通り、加熱加圧時に合わせガラスに加わる圧力にムラが生じやすい合わせガラスに用いられることで、フローマークの発生が抑制された効果を発揮することができる。したがって、前記中間膜の用途としては、貫通孔が形成された着色合わせガラスの他にも、加熱加圧時に圧力ムラが生じやすい形状を有する着色合わせガラスにも好適に使用できる。   As described above, the interlayer film used in the colored laminated glass of the present invention exhibits the effect of suppressing the generation of flow marks by being used in laminated glass that tends to cause unevenness in the pressure applied to the laminated glass during heating and pressing. can do. Therefore, as the use of the intermediate film, besides the colored laminated glass in which through holes are formed, it can be suitably used for colored laminated glass having a shape in which pressure unevenness is likely to occur during heating and pressing.

このような着色合わせガラスとして具体的には、上述した第一の着色合わせガラスと同様に、エチレン酢酸ビニル共重合体及び着色剤を含む着色樹脂層を含む中間膜を介して2枚の透明基板が接着一体化されてなり、着色合わせガラスの外周輪郭が、三角形又は五角形以上の多角形状(例えば三角形、五角形、六角形、七角形、八角形)、円形状、楕円形状、半円形状、扇形状、数字形状、文字形状(例えば、平仮名、カタカナ、アルファベット、漢字)、花形状、星形状、三日月形状、雲形状、植物形状(例えば、野菜、果物)、動物形状(例えば、犬、猫、イルカ、昆虫)、人形状、建築物形状(例えば、城)、乗物形状(例えば、自動車、電車、飛行機、船、オートバイ)、ハート形状、スペード形状、又はクローバー形状を有する構成を有するものである。   Specifically as such a colored laminated glass, similarly to the first colored laminated glass described above, two transparent substrates are provided through an intermediate film including a colored resin layer containing an ethylene vinyl acetate copolymer and a colorant. The outer peripheral contour of colored laminated glass is triangular or pentagonal polygonal shape (for example, triangle, pentagon, hexagon, heptagon, octagon), circular, elliptical, semicircular, fan Shape, number shape, character shape (eg, hiragana, katakana, alphabet, kanji), flower shape, star shape, crescent shape, cloud shape, plant shape (eg, vegetable, fruit), animal shape (eg, dog, cat, Dolphin, insect), human shape, building shape (eg castle), vehicle shape (eg car, train, airplane, ship, motorcycle), heart shape, spade shape, or clover shape And it has a.

以下、本発明を実施例により説明する。本発明は、以下の実施例により制限されるものではない。   Hereinafter, the present invention will be described with reference to examples. The present invention is not limited by the following examples.

(実施例1A)
1.中間膜(着色樹脂層のみ)の作製
エチレン−酢酸ビニル共重合体(EVA100質量部に対する酢酸ビニル含有量20質量部、メルトフローレート2.0g/10分)と、着色剤(CaCO3、平均粒子径2.0μm)とを、質量比85:5で、ヘンシェルミキサーに入れ、3分間撹拌混合した。得られた混合物を、2軸押し出し機を使用して85℃で混練押し出してペレット化することにより、樹脂ペレットを得た。
Example 1A
1. Preparation of intermediate film (colored resin layer only) Ethylene-vinyl acetate copolymer (vinyl acetate content 20 parts by mass with respect to EVA 100 parts by mass, melt flow rate 2.0 g / 10 min) and colorant (CaCO 3 , average particle) Was put into a Henschel mixer at a mass ratio of 85: 5 and stirred and mixed for 3 minutes. The obtained mixture was kneaded and extruded at 85 ° C. using a twin screw extruder to obtain resin pellets.

下記に示す配合で各材料をロールミルに供給して80℃で混練し、得られた組成物をカレンダロール温度80℃、加工速度5m/分で、カレンダ成形し、放冷することにより、着色樹脂層(厚さ0.4mm)からなる中間膜を作製した。   Each material is supplied to a roll mill with the composition shown below and kneaded at 80 ° C., and the resulting composition is calendered at a calender roll temperature of 80 ° C. and a processing speed of 5 m / min, and allowed to cool to give a colored resin. An intermediate film composed of layers (thickness 0.4 mm) was produced.

配合;
樹脂ペレット100質量部、
架橋剤(ベンゾイルパーオキサイド)2.2質量部、
架橋助剤(トリアリルイソシアヌレート)2質量部、
シランカップリング剤(γ−メタクリロキシプロピルトリメトキシシラン)1質量部、
紫外線吸収剤(2,2'−ジヒドロキシ−4−メトキシベンゾフェノン)0.1質量部。
Formulation;
100 parts by mass of resin pellets,
2.2 parts by mass of a crosslinking agent (benzoyl peroxide),
2 parts by mass of a crosslinking aid (triallyl isocyanurate),
1 part by mass of a silane coupling agent (γ-methacryloxypropyltrimethoxysilane),
0.1 part by mass of an ultraviolet absorber (2,2′-dihydroxy-4-methoxybenzophenone).

2.合わせガラスの作製
予め貫通孔(直径36mm)が開けられた2枚のガラス板(厚さ3mm)の間に上記で作製した中間膜を挟み、ガラス板が有する貫通孔に挿入体を挿入することにより、ガラス板の貫通孔に合わせて中間膜にも貫通孔を形成した。これにより得られた積層体をオートクレーブに入れ、予備圧着(90℃、真空度760mmHgで60分間)をした後、仮接着(110℃、真空度760mmHgで30分間)及び本圧着(135℃、常圧で30分間)を行うことにより、合わせガラスを得た。
2. Production of laminated glass The intermediate film produced above is sandwiched between two glass plates (thickness: 3 mm) in which a through hole (diameter: 36 mm) has been previously opened, and an insert is inserted into the through hole of the glass plate. Thus, through holes were also formed in the intermediate film in accordance with the through holes of the glass plate. The resulting laminate was placed in an autoclave and pre-bonded (90 ° C., 60 minutes at a vacuum degree of 760 mmHg), then temporarily bonded (110 ° C., 30 minutes at a degree of vacuum of 760 mmHg) and main pressure bonding (135 ° C., normal) Laminated glass was obtained by performing the pressure for 30 minutes.

(実施例2A、3A、及び比較例1A〜3A)
中間膜(着色樹脂層)に使用するEVAとして表1に示す酢酸ビニル含有量(EVA100質量部に対する酢酸ビニル含有量)を有するものを使用した以外は、実施例1Aと同様にして合わせガラスを作製した。
(Examples 2A, 3A, and Comparative Examples 1A-3A)
A laminated glass is produced in the same manner as in Example 1A, except that the EVA used for the interlayer film (colored resin layer) has the vinyl acetate content shown in Table 1 (vinyl acetate content relative to 100 parts by mass of EVA). did.

(実施例1B)
1.中間膜(着色樹脂層及び未着色樹脂層の積層体)の作製
下記に示す配合で各材料をロールミルに供給して80℃で混練し、得られた組成物をカレンダロール温度80℃、加工速度5m/分で、カレンダ成形し、放冷することにより、未着色樹脂層(厚さ0.4mm)を作製した。
(Example 1B)
1. Preparation of intermediate film (laminated product of colored resin layer and uncolored resin layer) Each material was supplied to a roll mill with the following composition and kneaded at 80 ° C. The resulting composition was calendered at a roll temperature of 80 ° C and processing speed. An uncolored resin layer (thickness 0.4 mm) was produced by calendering at 5 m / min and allowing to cool.

配合;
EVA(EVA100質量部に対する酢酸ビニル含有量25質量部、メルトフローレート2.4g/10分)100質量部、
架橋剤(ベンゾイルパーオキサイド)2.5質量部、
架橋助剤(トリアリルイソシアヌレート)2質量部、
シランカップリング剤(γ−メタクリロキシプロピルトリメトキシシラン)0.5質量部、
紫外線吸収剤(2,2'−ジヒドロキシ−4−メトキシベンゾフェノン)0.15質量部。
Formulation;
EVA (vinyl acetate content 25 parts by mass with respect to EVA 100 parts by mass, melt flow rate 2.4 g / 10 min) 100 parts by mass,
2.5 parts by mass of a crosslinking agent (benzoyl peroxide)
2 parts by mass of a crosslinking aid (triallyl isocyanurate),
0.5 part by mass of a silane coupling agent (γ-methacryloxypropyltrimethoxysilane),
0.15 mass parts of ultraviolet absorbers (2,2′-dihydroxy-4-methoxybenzophenone).

次に、実施例1Aと同様にして作製した着色樹脂層上に、上記で作製した未着色樹脂層を3層積層させることにより、中間膜を作製した。   Next, an intermediate film was prepared by laminating three layers of the uncolored resin layer prepared above on the colored resin layer prepared in the same manner as in Example 1A.

2.合わせガラスの作製
予め貫通孔(直径36mm)が開けられた2枚のガラス板(厚さ3mm)の間に上記で作製した中間膜を挟み、ガラス板が有する貫通孔に挿入体を挿入することにより、ガラス板の貫通孔に合わせて中間膜にも貫通孔を形成した。これにより得られた積層体をオートクレーブに入れ、予備圧着(90℃、真空度760mmHgで60分間)をした後、仮接着(110℃、真空度760mmHgで30分間)及び本圧着(135℃、常圧で30分間)を行うことにより、合わせガラスを得た。
2. Production of laminated glass The intermediate film produced above is sandwiched between two glass plates (thickness: 3 mm) in which a through hole (diameter: 36 mm) has been previously opened, and an insert is inserted into the through hole of the glass plate. Thus, through holes were also formed in the intermediate film in accordance with the through holes of the glass plate. The resulting laminate was placed in an autoclave and pre-bonded (90 ° C., 60 minutes at a vacuum degree of 760 mmHg), then temporarily bonded (110 ° C., 30 minutes at a degree of vacuum of 760 mmHg) and main pressure bonding (135 ° C., normal) Laminated glass was obtained by performing the pressure for 30 minutes.

(実施例2B、3B、及び比較例1B〜3B)
中間膜における着色樹脂層に使用するEVAとして表2に示す酢酸ビニル含有量(EVA100質量部に対する酢酸ビニル含有量)を有するものを使用した以外は、実施例1Bと同様にして合わせガラスを作製した。
(Examples 2B and 3B, and Comparative Examples 1B to 3B)
A laminated glass was produced in the same manner as in Example 1B, except that the EVA used for the colored resin layer in the intermediate film had the vinyl acetate content shown in Table 2 (vinyl acetate content relative to 100 parts by mass of EVA). .

(評価)
1.フローレート発生の有無
上記で作製した各合わせガラスについて、フローレートの発生の有無を、目視により評価した。取付部材用貫通孔の周辺に年輪状の縞からなるフローレートの発生の有無を表1に示す。
(Evaluation)
1. Presence or absence of generation of flow rate The presence or absence of generation of flow rate was visually evaluated for each of the laminated glasses produced above. Table 1 shows whether or not a flow rate composed of annual ring-shaped stripes is generated around the mounting member through hole.

2.中間膜のはみ出しの有無
上記で作製した各合わせガラスについて、中間膜のはみ出しの有無を、目視により評価した。表1に結果を示す。表1において、中間膜のはみ出した部分が5mm以上あったものを「有り」とし、中間膜のはみ出した部分が5mm未満であったものを「無し」とした。
2. Presence or absence of protrusion of intermediate film About each laminated glass produced above, the presence or absence of protrusion of the intermediate film was visually evaluated. Table 1 shows the results. In Table 1, a case where the protruding portion of the intermediate film was 5 mm or more was determined as “present”, and a case where the protruding portion of the intermediate film was less than 5 mm was determined as “not present”.

3.中間膜の製膜性
上記で作製した各合わせガラスにおける中間膜の製膜性を、目視により評価した。合わせガラスにおける中間膜が、外観及び生産性に関して少なくとも一方でも劣悪と判断したものの製膜性を「×」とし、外観及び生産性の双方が良好であったものの製膜性を「〇」として、表1に結果を示す。
3. Film Formability of the Intermediate Film The film formability of the intermediate film in each laminated glass produced above was evaluated visually. The interlayer film in the laminated glass was judged to be poor at least in terms of appearance and productivity, and the film forming property was “×”, and both the appearance and productivity were good, and the film forming property was “◯”. Table 1 shows the results.

Figure 0004972534
Figure 0004972534

Figure 0004972534
Figure 0004972534

本発明の着色合わせガラスの部分断面図を示す。The fragmentary sectional view of the colored laminated glass of this invention is shown.

符号の説明Explanation of symbols

10 中間膜、
11a、11b 透明基板、
12 貫通孔。
10 interlayer film,
11a, 11b transparent substrate,
12 Through hole.

Claims (9)

エチレン酢酸ビニル共重合体及び着色剤を含む着色樹脂層を含む中間膜を介して2枚の透明基板が接着一体化されてなり、貫通孔を有する着色合わせガラスであって、
前記エチレン酢酸ビニル共重合体の酢酸ビニルの含有量が、前記エチレン酢酸ビニル共重合体100質量部に対して、20〜23質量部であることを特徴とする着色合わせガラス。
Two transparent substrates are bonded and integrated through an intermediate film including a colored resin layer containing an ethylene vinyl acetate copolymer and a colorant, and is a colored laminated glass having a through hole,
Colored laminated glass, wherein the ethylene vinyl acetate copolymer has a vinyl acetate content of 20 to 23 parts by mass with respect to 100 parts by mass of the ethylene vinyl acetate copolymer.
前記エチレン酢酸ビニル共重合体のメルトフローレートが、0.8〜2.4g/10分であることを特徴とする請求項1に記載の着色合わせガラス。   2. The colored laminated glass according to claim 1, wherein the ethylene vinyl acetate copolymer has a melt flow rate of 0.8 to 2.4 g / 10 minutes. 前記着色剤が、炭酸カルシウム及び/又は酸化チタンであることを特徴とする請求項1又は2に記載の着色合わせガラス。   The colored laminated glass according to claim 1 or 2, wherein the colorant is calcium carbonate and / or titanium oxide. 前記着色剤の平均粒子径が、0.01〜10μmであることを特徴とする請求項1〜3のいずれか1項に記載の着色合わせガラス。   The colored laminated glass according to any one of claims 1 to 3, wherein an average particle diameter of the colorant is 0.01 to 10 µm. 前記着色剤の含有量が、前記エチレン酢酸ビニル共重合体100質量部に対して、0.1〜10質量部であることを特徴とする請求項1〜4のいずれか1項に記載の着色合わせガラス。   5. The coloring according to claim 1, wherein the content of the colorant is 0.1 to 10 parts by mass with respect to 100 parts by mass of the ethylene vinyl acetate copolymer. Laminated glass. 前記中間膜が、前記着色樹脂層と、エチレン酢酸ビニル共重合体を含み且つ着色剤を含まない少なくとも1層の未着色樹脂層とからなる積層体であることを特徴とする請求項1〜5のいずれか1項に記載の着色合わせガラス。   6. The intermediate film is a laminate comprising the colored resin layer and at least one uncolored resin layer containing an ethylene vinyl acetate copolymer and no colorant. The colored laminated glass according to any one of the above. 前記未着色樹脂層に含まれるエチレン酢酸ビニル共重合体の酢酸ビニルの含有量が、前記着色樹脂層に含まれるエチレン酢酸ビニル共重合体の酢酸ビニルの含有量よりも高いことを特徴とする請求項6に記載の着色合わせガラス。   The vinyl acetate content of the ethylene vinyl acetate copolymer contained in the uncolored resin layer is higher than the vinyl acetate content of the ethylene vinyl acetate copolymer contained in the colored resin layer. Item 7. The colored laminated glass according to item 6. 前記未着色樹脂層に含まれるエチレン酢酸ビニル共重合体の酢酸ビニル含有量が、前記エチレン酢酸ビニル共重合体の酢酸ビニル含有量100質量部に対して、24〜28質量部であることを特徴とする請求項6又は7に記載の合わせガラス。   The vinyl acetate content of the ethylene vinyl acetate copolymer contained in the uncolored resin layer is 24 to 28 parts by mass with respect to 100 parts by mass of the vinyl acetate content of the ethylene vinyl acetate copolymer. The laminated glass according to claim 6 or 7. 前記貫通孔が、取付部材用貫通孔であることを特徴とする請求項1〜8のいずれか1項に記載の合わせガラス。   The laminated glass according to any one of claims 1 to 8, wherein the through hole is a through hole for an attachment member.
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