JP4972341B2 - 3D fiber reinforced resin composite - Google Patents

3D fiber reinforced resin composite Download PDF

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JP4972341B2
JP4972341B2 JP2006132691A JP2006132691A JP4972341B2 JP 4972341 B2 JP4972341 B2 JP 4972341B2 JP 2006132691 A JP2006132691 A JP 2006132691A JP 2006132691 A JP2006132691 A JP 2006132691A JP 4972341 B2 JP4972341 B2 JP 4972341B2
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resin composite
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JP2007301838A (en
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誠次 丸山
栄勝 山口
尚之 関根
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Subaru Corp
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Fuji Jukogyo KK
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Description

本発明は、3次元繊維強化樹脂複合材(3次元に配した強化繊維に樹脂を含浸硬化して形成した繊維強化樹脂複合材)に関する。   The present invention relates to a three-dimensional fiber reinforced resin composite (a fiber reinforced resin composite formed by impregnating and curing a resin in three-dimensional reinforcing fibers).

今日、繊維強化樹脂複合材(FRP:Fiber Reinforced Plastics)は、航空機、自動車、船舶あるいは一般産業機器の構造用部材として広く用いられている。ある基準面内で1方向に揃えられ又はある基準面内で2以上の方向に配されて布地(織布、不織布を含む)を形成する強化繊維(「面内方向糸」という。)に樹脂を含浸硬化して形成した繊維強化樹脂複合材が知られる。例えば、炭素繊維やガラス繊維等の無機物系強化繊維を縦横に配して織り込んだ織物にエポキシ樹脂などの樹脂を含浸硬化して形成したものが知られる。平板状の繊維強化樹脂複合材は、上記基準面の方向が位置によらず一定である。この基準面の方向は位置により変化するものでもよく、例えば、任意の曲面に形成された板材や筒状に巻かれた強化繊維に樹脂を含浸硬化して形成したパイプ材が知られる。   Today, fiber reinforced plastic composites (FRP: Fiber Reinforced Plastics) are widely used as structural members for aircraft, automobiles, ships or general industrial equipment. Resin to reinforcing fibers (referred to as “in-plane direction yarns”) that are aligned in one direction within a certain reference plane or arranged in two or more directions within a certain reference plane to form a fabric (including woven fabric and non-woven fabric). A fiber reinforced resin composite material formed by impregnating and curing is known. For example, a fabric formed by impregnating and curing a resin such as an epoxy resin on a woven fabric in which inorganic reinforcing fibers such as carbon fibers and glass fibers are arranged in a horizontal and vertical direction is known. In the flat fiber-reinforced resin composite material, the direction of the reference plane is constant regardless of the position. The direction of the reference surface may vary depending on the position. For example, a plate material formed by impregnating and curing a resin on a plate material formed in an arbitrary curved surface or a reinforcing fiber wound in a cylindrical shape is known.

3次元繊維強化樹脂複合材は、面内方向糸に、3次元目の方向糸として基準面に交わる方向に配される強化繊維(「面外方向糸」という。)を加えたもの(「3次元強化繊維織物」という。)に樹脂を含浸硬化して形成した繊維強化樹脂複合材である。特許文献1に3次元繊維強化樹脂複合材の例が記載されている。   The three-dimensional fiber-reinforced resin composite material is obtained by adding reinforcing fibers (referred to as “out-of-plane direction yarns”) arranged in the direction intersecting the reference surface as the third-dimensional direction yarns to the in-plane direction yarns (“3”). It is a fiber-reinforced resin composite material formed by impregnating and curing a resin to a dimension-reinforced fiber fabric. Patent Document 1 describes an example of a three-dimensional fiber reinforced resin composite material.

特許文献1に記載の一の3次元繊維強化樹脂複合材は、図6に示すように、複数のたて糸1と複数のよこ糸2からなる面内方向糸3と上記面内方向糸3の基準面に対して直交する複数の面外方向糸4と上記面外方向糸4を固定する耳糸5から形成される平板状3次元織布6に、図示しない密閉治具を用いて樹脂を含浸し、平板状3次元織布6に含浸した樹脂を加熱加圧処理して硬化することで構成される。   As shown in FIG. 6, one three-dimensional fiber reinforced resin composite material described in Patent Document 1 includes an in-plane direction yarn 3 composed of a plurality of warp yarns 1 and a plurality of weft yarns 2 and a reference plane of the in-plane direction yarn 3 A flat three-dimensional woven fabric 6 formed of a plurality of out-of-plane yarns 4 orthogonal to each other and ear yarns 5 for fixing the out-of-plane yarns 4 is impregnated with a resin using a sealing jig (not shown). The resin impregnated into the flat three-dimensional woven fabric 6 is heated and pressurized to be cured.

かかる面外方向糸4は、面内方向糸3が形成する布地に縫い込まれており、このような面外方向糸を縫い糸と呼ぶ。面内方向糸3は積層されており、その複数の面内方向糸3の層が縫い糸4により縫い合わされている。
この縫い糸4は、その折り返しでできる耳部に耳糸5が通されて係止され、同一位置で(面内方向糸3を跨がずに)布の表裏間を往復している。
The out-of-plane direction thread 4 is sewn into the fabric formed by the in-plane direction thread 3, and such out-of-plane direction thread is called a sewing thread. The in-plane direction threads 3 are laminated, and a plurality of layers of the in-plane direction threads 3 are stitched together by the sewing threads 4.
The sewing thread 4 is passed through and locked to the ear part formed by the folding, and reciprocates between the front and back of the cloth at the same position (without straddling the in-plane direction thread 3).

繊維強化樹脂複合材に用いられる3次元強化繊維織物は、非特許文献1に紹介されている織物様式の他、非特許文献2に紹介されているステッチング形態、特許文献2に実施例として記載されているステッチング形態がある。
特許文献2の図12に記載される繊維強化樹脂複合材に用いられる3次元強化繊維織物は、上述した特許文献1記載のものと同様に、面内方向糸(経糸、経糸及びバイアス糸)と面外方向糸(縫い糸y)から構成されており、さらに、縫い糸を係止する耳糸(係止糸=P)を有している。
The three-dimensional reinforcing fiber woven fabric used for the fiber reinforced resin composite material is described in Non-Patent Document 1 as an example in addition to the woven style introduced in Non-Patent Document 1, and the stitching form introduced in Patent Document 2. There are stitching forms.
The three-dimensional reinforced fiber fabric used for the fiber reinforced resin composite material described in FIG. 12 of Patent Document 2 is an in-plane direction yarn (warp, warp and bias yarn), similar to the one described in Patent Document 1 described above. It is composed of an out-of-plane direction thread (sewing thread y) and further has an ear thread (locking thread = P) for locking the sewing thread.

従来、繊維強化樹脂複合材に用いられる3次元強化繊維織物において、耳糸と縫い糸とは同じ材料が使われているのが一般的である。
一般に、航空機部品に適用される繊維強化樹脂複合材に用いられる3次元強化繊維織物にあっては、面内方向糸、面外方向糸とも炭素繊維或いは、ガラス繊維が使われており、耳糸にも縫い糸と同じ材料が使われる。
従来、この耳糸は縫い糸を係止することの目的にのみ使用され、耳糸そのものには、樹脂複合材を強化する繊維としての強度特性を含め他の特性が要求されていない。
Conventionally, in the three-dimensional reinforcing fiber fabric used for the fiber reinforced resin composite material, the same material is generally used for the ear thread and the sewing thread.
Generally, in a three-dimensional reinforcing fiber fabric used for a fiber reinforced resin composite material applied to aircraft parts, carbon fiber or glass fiber is used for both in-plane direction yarns and out-of-plane direction yarns. The same material as the sewing thread is also used.
Conventionally, the ear thread is used only for the purpose of locking the sewing thread, and the ear thread itself is not required to have other characteristics including strength characteristics as a fiber for reinforcing the resin composite material.

従来、繊維強化樹脂複合材の成形方法として、一つには、布状に形成した強化繊維に未硬化の樹脂を含浸してBステージ硬化(中間硬化)させた材料(プリプレグ)を用いた成形方法が採られている。このプリプレグを積層し、オートクレーブ(加圧加熱炉)にて加圧加熱硬化して成形する方法である。
また、強化繊維を収めた型に樹脂を注入して、型内の強化繊維に含浸した樹脂を硬化させて成形するRTM(Resin Transfer Molding)法が用いられている。
また、所定の下型治具の上に熱硬化性樹脂フィルムおよび強化繊維を順次積層し、加圧、加熱によって熱硬化性樹脂フィルムを溶融させて強化繊維に含浸硬化させるRFI(Resin Film Infusion)法が採られる。
近年、RTM法及びRFI法による部品製造が低コスト手法として注目されている。
特開2003−123456号公報 特開平5−106139号公報 図12 日本複合材料学会誌 Vol.21 No.2別刷 〔立体織物複合材料−I.−三次元織物複合材料の開発動向−〕 『COMPOSITE AIRFRAME STRUCTURES』1992年 Michael C.Y.Niu (著者)のp95 (社)日本航空宇宙工業会 公報 平成17年9月 第621号 p27
Conventionally, as a molding method of a fiber reinforced resin composite material, one is molding using a material (prepreg) obtained by impregnating an uncured resin into a reinforcing fiber formed in a cloth shape and curing it in a B stage (intermediate curing) The method is taken. In this method, the prepregs are laminated, and are heated and cured in an autoclave (pressure heating furnace).
Also, an RTM (Resin Transfer Molding) method is used in which a resin is injected into a mold containing reinforcing fibers and the resin impregnated in the reinforcing fibers in the mold is cured and molded.
Also, RFI (Resin Film Infusion), in which a thermosetting resin film and reinforcing fibers are sequentially laminated on a predetermined lower jig, and the thermosetting resin film is melted by pressurization and heating to impregnate and harden the reinforcing fibers. Law is adopted.
In recent years, parts production by the RTM method and the RFI method has attracted attention as a low-cost method.
JP 2003-123456 A Japanese Patent Laid-Open No. 5-106139 Journal of Japan Society for Composite Materials Vol.21 No.2 Reprint [Three-dimensional woven composite materials-I.-Development trends of three-dimensional woven composite materials] “COMPOSITE AIRFRAME STRUCTURES” 1992 Michael C. Y.Niu (Author) p95 Japan Aerospace Industry Association Publication No.621, September 2005, p27

以上の従来技術にあっても、さらに次のような問題がある。
第一に、航空機の外板に適用される繊維強化樹脂複合材には被雷対策としてその外表面に耐雷材料(導電性材料)を付設する必要がある。
Even in the above prior art, there are the following problems.
First, it is necessary to attach a lightning resistant material (conductive material) to the outer surface of the fiber reinforced resin composite material applied to the outer panel of the aircraft as a countermeasure against lightning.

第二に、非特許文献3においても説明されているように、航空機体には飛行に必要な電子機器が搭載されており、機体内外部からの障害電波を遮蔽(シールド)する必要がある。特に、離着時には地上管制官とレーダー交信しており、機体外部から侵入する電波障害(ノイズ)には特に気をつけなければならない。この機体内外部からの電波障害を排除する電波シールド材として、導電性材料を繊維強化樹脂複合材の表面の必要部位に付設する必要がある。   Secondly, as described in Non-Patent Document 3, an electronic device necessary for flight is mounted on the aircraft body, and it is necessary to shield (shield) the obstacle radio waves from the outside of the aircraft body. In particular, radar communication with the ground controller at the time of taking off and landing should be taken into consideration especially for radio interference (noise) entering from outside the aircraft. As a radio wave shielding material that eliminates radio interference from the outside of the machine body, it is necessary to attach a conductive material to a necessary portion of the surface of the fiber reinforced resin composite material.

第三に、以上の目的又は他の目的で、繊維強化樹脂複合材の表面に導電性材料を付設するには、繊維強化樹脂複合材の製造と同時あるいは後工程で導電性材料を接着する必要がある。したがって、導電性材料、接着剤等の材料の手配、接着工程、検査工程に時間と費用が掛かるという問題がある。   Third, in order to attach a conductive material to the surface of a fiber reinforced resin composite material for the above purpose or other purposes, it is necessary to bond the conductive material at the same time as the production of the fiber reinforced resin composite material or in a later process. There is. Therefore, there is a problem that it takes time and cost to arrange materials such as conductive materials and adhesives, bonding process, and inspection process.

一方、繊維強化樹脂複合材に用いられる3次元強化繊維織物において、耳糸には縫い糸を止める係止め機能のほか特に他の機能が必要とされていない。したがって、この耳糸は、複合材料成形硬化後に複合材料特性には何ら寄与しない材料として存在することになる。   On the other hand, in the three-dimensional reinforced fiber fabric used for the fiber reinforced resin composite material, the ear thread does not require any other function in addition to the locking function for stopping the sewing thread. Therefore, this ear thread exists as a material which does not contribute to the composite material property after the composite material is formed and cured.

本発明は以上の従来技術における問題に鑑みてなされたものであって、生産性を損なうことなく、繊維強化樹脂複合材に導電性を付与することを課題とする。   This invention is made | formed in view of the problem in the above prior art, Comprising: It makes it a subject to provide electroconductivity to a fiber reinforced resin composite material, without impairing productivity.

以上の課題を解決するための請求項1記載の発明は、面内方向糸が形成する布地に縫い糸が耳糸に係止されつつ縫い込まれて構成された強化繊維織物に樹脂が含浸硬化してなる3次元繊維強化樹脂複合材において、
前記耳糸が前記面内方向糸より導電性の高い導電性材料から構成され、前記縫い糸がガラス繊維、炭素繊維又は有機繊維から構成されていることを特徴とする3次元繊維強化樹脂複合材である。
In order to solve the above-mentioned problems, the invention according to claim 1 is characterized in that a resin is impregnated and cured in a reinforcing fiber woven fabric formed by sewing a sewing thread while being locked to an ear thread on a cloth formed by an in-plane direction thread. In the three-dimensional fiber reinforced resin composite material
A three-dimensional fiber reinforced resin composite material, wherein the ear thread is made of a conductive material having higher conductivity than the in-plane direction thread , and the sewing thread is made of glass fiber, carbon fiber, or organic fiber. is there.

請求項2記載の発明は、前記耳糸が金属材料から構成されている請求項1に記載の3次元繊維強化樹脂複合材である。 The invention according to claim 2 is the three-dimensional fiber reinforced resin composite material according to claim 1 , wherein the ear thread is made of a metal material.

請求項3記載の発明は、面内方向糸が形成する布地に縫い糸が耳糸に係止されつつ縫い込まれて構成された強化繊維織物に樹脂が含浸硬化してなる3次元繊維強化樹脂複合材において、
前記面内方向糸がガラス繊維又は炭素繊維から構成され、前記耳糸が金属材料から構成され
前記縫い糸がガラス繊維、炭素繊維又は有機繊維から構成されている3次元繊維強化樹脂複合材である。
According to a third aspect of the present invention, there is provided a three-dimensional fiber reinforced resin composite obtained by impregnating and curing a reinforced fiber fabric in which a sewing thread is sewn to a cloth formed by in-plane direction threads while being engaged with ear threads. In the material,
The in-plane direction yarn is made of glass fiber or carbon fiber, the ear yarn is made of a metal material ,
The sewing thread is a three-dimensional fiber reinforced resin composite material made of glass fiber, carbon fiber, or organic fiber .

請求項4記載の発明は、前記耳糸が主成分として銅、アルミニウム、ニッケル、鉄又はチタンを含んで構成されていることを特徴とする請求項1から請求項3のうちいずれか一に記載の3次元繊維強化樹脂複合材である。   The invention according to claim 4 is characterized in that the ear thread is composed of copper, aluminum, nickel, iron or titanium as a main component. The three-dimensional fiber reinforced resin composite material.

請求項5記載の発明は、前記面内方向糸が炭素繊維から構成され、前記耳糸が主成分としてニッケルを含んで構成されていることを特徴とする請求項1から請求項3のうちいずれか一に記載の3次元繊維強化樹脂複合材である。   According to a fifth aspect of the present invention, any one of the first to third aspects is characterized in that the in-plane direction yarn is composed of carbon fiber, and the ear yarn is composed of nickel as a main component. It is a three-dimensional fiber reinforced resin composite material as described in any one.

請求項6記載の発明は、前記耳糸が金属膜により被覆されている請求項1に記載の3次元繊維強化樹脂複合材である。 The invention according to claim 6 is the three-dimensional fiber reinforced resin composite material according to claim 1 , wherein the ear thread is covered with a metal film.

請求項7記載の発明は、間隔隔てて配置された前記耳糸同士を短絡する接続導電材を含むことを特徴とする請求項1から請求項6のうちいずれか一に記載の3次元繊維強化樹脂複合材である。   Invention of Claim 7 contains the connection electrically-conductive material which short-circuits the said ear threads arrange | positioned at intervals, The three-dimensional fiber reinforcement as described in any one of Claims 1-6 characterized by the above-mentioned. It is a resin composite material.

請求項8記載の発明は、前記耳糸が間隔隔てて平行に配置され、前記耳糸の一端部同士を短絡する一の接続導電材と、この接続導電材に対し非接続で前記耳糸の他端部同士を短絡する他の接続導電材とを含むことを特徴とする請求項1から請求項6のうちいずれか一に記載の3次元繊維強化樹脂複合材である(第2実施形態参照)。   The invention according to claim 8 is characterized in that the ear threads are arranged in parallel at a distance, one connection conductive material that short-circuits one end portions of the ear threads, and the connection of the ear threads without being connected to the connection conductive material. It is the other connection conductive material which short-circuits the other end parts, It is a three-dimensional fiber reinforced resin composite material as described in any one of Claims 1-6 (refer 2nd Embodiment). ).

請求項9記載の発明は、前記耳糸が間隔隔てて平行に配置され、前記耳糸同士を短絡する一の接続導電材と、この接続導電材に対し非接続、かつ、斜めに配置され前記耳糸同士を短絡する他の接続導電材とを含むことを特徴とする請求項1から請求項6のうちいずれか一に記載の3次元繊維強化樹脂複合材である(第3実施形態参照)。   The invention according to claim 9 is characterized in that the ear threads are arranged parallel to each other at a distance, one connection conductive material that short-circuits the ear threads, and a connection conductor that is not connected to the connection conductive material, and is arranged obliquely. The three-dimensional fiber reinforced resin composite material according to any one of claims 1 to 6, further comprising another connection conductive material that short-circuits the ear threads (see the third embodiment). .

請求項記10載の発明は、前記耳糸が間隔隔てて平行に配置され、前記耳糸同士を短絡可能に前記耳糸に交わるとともに、相互に導通可能に交わる2本の接続導電材を含むことを特徴とする請求項1から請求項6のうちいずれか一に記載の3次元繊維強化樹脂複合材である(第4実施形態参照)。   The invention according to claim 10 includes two connection conductive materials in which the ear threads are arranged in parallel at a distance from each other, intersect the ear threads so that they can be short-circuited with each other, and intersect with each other so as to be conductive to each other. The three-dimensional fiber-reinforced resin composite material according to any one of claims 1 to 6 (see the fourth embodiment).

請求項11記載の発明は、前記接続導電材に導通する外部接続用の電極端子が形成されていることを特徴とする請求項7から請求項10のうちいずれか一に記載の3次元繊維強化樹脂複合材である。   The invention according to claim 11 is characterized in that an electrode terminal for external connection conducted to the connection conductive material is formed, and the three-dimensional fiber reinforced according to any one of claims 7 to 10. It is a resin composite material.

請求項12記載の発明は、前記耳糸が間隔隔てて平行に配置され、
前記耳糸同士を短絡可能に前記耳糸に交わるとともに、相互に面外方向に離間して交わる2本の接続導電材と、
前記2本の接続導電材の一端部同士を接続する他の接続導電材と、
前記2本の接続導電材の各他端部に導通する外部接続用の電極端子とを含むことを特徴とする請求項1から請求項6のうちいずれか一に記載の3次元繊維強化樹脂複合材である(第5実施形態参照)。
The invention according to claim 12 is characterized in that the ear threads are arranged in parallel at intervals,
Two connecting conductive materials that intersect the ear threads so that they can be short-circuited with each other, and that are spaced apart from each other in the out-of-plane direction;
Other connection conductive materials that connect one end portions of the two connection conductive materials;
The three-dimensional fiber reinforced resin composite according to any one of claims 1 to 6, further comprising an electrode terminal for external connection conducted to each other end of the two connection conductive materials. It is a material (refer 5th Embodiment).

請求項13記載の発明は、前記接続導電材が、前記強化繊維織物に織り込まれていることを特徴とする請求項7から請求項12のうちいずれか一に記載の3次元繊維強化樹脂複合材である。   The invention according to claim 13 is the three-dimensional fiber-reinforced resin composite material according to any one of claims 7 to 12, wherein the connection conductive material is woven into the reinforcing fiber fabric. It is.

本発明によれば、耳糸を導電性材料とするので、生産性を損なうことなく、繊維強化樹脂複合材に導電性を付与するができるという効果がある。
繊維強化樹脂複合材に導電性という新たな機能が付与されたことにより、耳糸の材質、線径、本数を選択することでその電気伝導率や電気抵抗率を調整することができる。
耳糸の材質、線径、本数の選択とともに、耳糸同士を短絡する接続導電材の織成や、電極端子等の必要な加工を施すことにより、例えば、電磁シールド機能、耐雷機能、静電防止機能、耳糸の導通の有無や抵抗の変化を検知することで損傷検出機能、耳糸を電熱線としてヒータ機能、耳糸等による導電路の配置を工夫してアンテナ機能等を有した3次元繊維強化樹脂複合材を得ることができ、多用途に応用可能である。
According to the present invention, since the ear thread is made of a conductive material, there is an effect that conductivity can be imparted to the fiber-reinforced resin composite material without impairing productivity.
By adding a new function of conductivity to the fiber reinforced resin composite material, the electrical conductivity and electrical resistivity can be adjusted by selecting the material, wire diameter, and number of ear threads.
By selecting the material, wire diameter, and number of ear threads, weaving the connection conductive material that short-circuits the ear threads, and performing necessary processing such as electrode terminals, for example, electromagnetic shielding function, lightning resistance function, electrostatic It has a prevention function, damage detection function by detecting presence / absence of ear thread continuity and resistance change, heater function using ear thread as heating wire, antenna function etc. by devising arrangement of conductive path by ear thread etc. 3 A two-dimensional fiber reinforced resin composite material can be obtained, and can be applied to various applications.

本発明によれば、耳糸を導電性材料とするので、従来と同様の繊維強化樹脂複合材の製造過程で繊維強化樹脂複合材に導電性を付与することができることから、製造された繊維強化樹脂複合材に導電性材料を接着等で付設する従来技術に比べ、生産性、耐久性の向上、軽薄化、低コスト化等を実現することができる。   According to the present invention, since the ear thread is made of a conductive material, conductivity can be imparted to the fiber reinforced resin composite in the same process as the conventional fiber reinforced resin composite. Compared with the conventional technique in which a conductive material is attached to a resin composite material by bonding or the like, it is possible to improve productivity, durability, lightness, and cost.

以下に本発明の一実施の形態につき図面を参照して説明する。以下は本発明の一実施形態であって本発明を限定するものではない。   Hereinafter, an embodiment of the present invention will be described with reference to the drawings. The following is one embodiment of the present invention and does not limit the present invention.

〔第1実施形態〕
まず、本発明の第1実施形態につき、図1を参照して説明する。図1は本発明の第1実施形態の3次元繊維強化樹脂複合材を示す平面図である。
[First Embodiment]
First, a first embodiment of the present invention will be described with reference to FIG. FIG. 1 is a plan view showing a three-dimensional fiber reinforced resin composite material according to a first embodiment of the present invention.

本実施形態の3次元繊維強化樹脂複合材10に使用される3次元強化繊維織物においては、面内方向糸が、ある基準面内で1方向に揃えられ又はある基準面内で2以上の方向に配されて布地(織布、不織布を含む)が形成される。この布地に縫い糸4が耳糸5に係止されつつ縫い込まれて3次元強化繊維織物が織成される。3次元強化繊維織物の断面構造例としては、例えば図6に示すものである。   In the three-dimensional reinforcing fiber fabric used for the three-dimensional fiber reinforced resin composite material 10 of the present embodiment, the in-plane direction yarns are aligned in one direction within a certain reference plane, or two or more directions within a certain reference plane. To form a fabric (including woven fabric and non-woven fabric). A three-dimensional reinforcing fiber fabric is woven by sewing the sewing thread 4 onto the cloth while being engaged with the ear thread 5. An example of a cross-sectional structure of a three-dimensional reinforcing fiber fabric is shown in FIG. 6, for example.

3次元繊維強化樹脂複合材の成形方法としては、3次元強化繊維織物を収めた型に樹脂を注入して、型内の3次元強化繊維織物に含浸した樹脂を硬化させて成形するRTM(Resin Transfer Molding)法が好ましい。RTM法によれば、製品の品質及び生産効率が良好となり、また、縫い糸により強化繊維織物の糸のほつれが生じ難いという縫い糸を有した3次元強化繊維織物の特性が活かされて、品質及び生産効率が向上する。
その他、RFI(Resin Film Infusion)法によって製造しても良い。
また、3次元強化繊維織物を予め成形品の形状に合わせて製作しておき、これに樹脂を含浸させて硬化させれば、樹脂硬化後の整形加工量を減少させることができ、材料の無駄を抑え、作業時間を短縮することができる。
As a molding method of a three-dimensional fiber reinforced resin composite material, a resin is injected into a mold containing a three-dimensional reinforcing fiber fabric, and the resin impregnated in the three-dimensional reinforcing fiber fabric is cured and molded. The transfer molding method is preferred. According to the RTM method, the quality and production efficiency of the product is improved, and the characteristics of the three-dimensional reinforcing fiber woven fabric having the sewing thread that the thread of the reinforcing fiber woven fabric is not easily frayed by the sewing thread are utilized to improve the quality and production. Efficiency is improved.
In addition, you may manufacture by RFI (Resin Film Infusion) method.
In addition, if a three-dimensional reinforcing fiber fabric is manufactured according to the shape of the molded product in advance and is then impregnated with resin and cured, the amount of shaping after resin curing can be reduced, resulting in wasted material. Can reduce the working time.

面内方向糸の材料としては、ガラス繊維又は炭素繊維を用いれば足りる。縫い糸4の材料としては、ガラス繊維、炭素繊維のほか、ポリアリレート繊維やポリパラフェニレンベンゾビスオキサゾール繊維等の有機繊維を用いても良い。有機繊維によれば、可撓性が良く、縫い糸周辺でのクラックの発生が抑えられる。また、ポリアリレート繊維又はポリパラフェニレンベンゾビスオキサゾール繊維によれば、引張強度、熱分解温度ともに十分に高く、弾性率が十分に低く、水に分解しない性質を有するので樹脂複合材に適合する。ポリパラフェニレンベンゾビスオキサゾール繊維は、ポリアリレート繊維よりも引張強度及び熱分解温度が高く、特に引張強度は炭素繊維よりも高いが、太陽光の被照射により強度が半減することがあるので、用途により使い分けると良い。   As the material for the in-plane direction yarn, glass fiber or carbon fiber may be used. As a material of the sewing thread 4, in addition to glass fiber and carbon fiber, organic fiber such as polyarylate fiber or polyparaphenylene benzobisoxazole fiber may be used. According to the organic fiber, the flexibility is good and the occurrence of cracks around the sewing thread is suppressed. Also, polyarylate fibers or polyparaphenylene benzobisoxazole fibers are suitable for resin composites because they have sufficiently high tensile strength and thermal decomposition temperature, sufficiently low elastic modulus and do not decompose into water. Polyparaphenylene benzobisoxazole fiber has higher tensile strength and thermal decomposition temperature than polyarylate fiber, especially tensile strength is higher than carbon fiber, but the strength may be halved by irradiation with sunlight. It is good to use properly.

耳糸の材料としては、その主成分として銅、アルミニウム、ニッケル、鉄、チタン等を含んだ金属材料を用いる。この金属材料は、ガラス繊維又は炭素繊維を被覆する金属膜として使用しても良い。同様に耳糸に導電性を付与できるからである。表1にこれらの金属材料の電気抵抗率を示した。表2に炭素繊維の電気抵抗率を示した。   As the material of the ear thread, a metal material containing copper, aluminum, nickel, iron, titanium or the like as its main component is used. This metal material may be used as a metal film covering glass fiber or carbon fiber. It is because conductivity can be imparted to the ear thread similarly. Table 1 shows the electrical resistivity of these metal materials. Table 2 shows the electrical resistivity of the carbon fiber.

Figure 0004972341
Figure 0004972341

Figure 0004972341
Figure 0004972341

面内方向糸や縫い糸にガラス繊維や有機繊維を適用する場合、これらの繊維は金属との電触不具合がないことから、耳糸に適用する金属材料に限定はなく、アルミニウム、鉄、銅、ニッケル等の材料及びそれらの合金の何れも適用可能であり、機能要求に応じて任意に選定が可能である。   When glass fiber or organic fiber is applied to the in-plane direction thread or sewing thread, these fibers have no electrical contact failure with metal, so there is no limitation on the metal material applied to the ear thread, such as aluminum, iron, copper, Any material such as nickel and alloys thereof can be applied, and can be arbitrarily selected according to functional requirements.

面内方向糸や縫い糸に炭素繊維を適用する場合、炭素と金属間とにはその電位差から発生する電触不具合がある。しかし、ニッケル及びニッケル合金は炭素に対し電触不具合を起す可能性はないことから、面内方向糸や縫い糸に炭素繊維を適用する場合は、耳糸にニッケル又はニッケル合金を適用する。   When the carbon fiber is applied to the in-plane direction thread or the sewing thread, there is an electric contact defect that occurs due to the potential difference between the carbon and the metal. However, since nickel and nickel alloy have no possibility of causing an electric contact failure with respect to carbon, when carbon fiber is applied to an in-plane direction thread or sewing thread, nickel or a nickel alloy is applied to the ear thread.

なお、耳糸は、繊維強化樹脂複合材を機械的に強化する機能は元々ないから、耳糸を炭素繊維又はガラス繊維から金属繊維に代えても機械的強度を落とすことはない。
また、一般的に、耳糸の3次元強化繊維織物中を占める重量比は1%以下であり、樹脂を含めると更にこの重量比は下回る値になることから、耳糸を炭素繊維又はガラス繊維から金属繊維に代えても重量増は無視できる程度である。
In addition, since the ear thread originally does not have a function of mechanically reinforcing the fiber reinforced resin composite material, even if the ear thread is changed from carbon fiber or glass fiber to metal fiber, the mechanical strength is not lowered.
In general, the weight ratio of the ear thread in the three-dimensional reinforcing fiber fabric is 1% or less, and when the resin is included, this weight ratio is further lower. Therefore, the ear thread is made of carbon fiber or glass fiber. Therefore, the weight increase is negligible even if the metal fiber is used instead.

図1に示すように、耳糸5は間隔隔てて平行に配置される。本実施形態の複合材10を電磁シールド材や耐雷材料などの導電性を有する材料として使用することができる。   As shown in FIG. 1, the ear threads 5 are arranged in parallel at intervals. The composite material 10 of the present embodiment can be used as a conductive material such as an electromagnetic shield material or a lightning resistant material.

電磁シールド性については、導電率に比例して遮蔽効果(シールド性)が高くなる性質が知られる。したがって、表1の中では、鉄よりもニッケル、ニッケルよりもアルミニウム、アルミニウムよりも銅を使用することが好ましい。
耐雷材料の用途等、外部との接続が必要になる場合には、以下の実施形態のようにすることが好ましい。
As for the electromagnetic shielding property, the property that the shielding effect (shielding property) increases in proportion to the conductivity is known. Therefore, in Table 1, it is preferable to use nickel rather than iron, aluminum rather than nickel, and copper rather than aluminum.
When connection to the outside is required, such as for lightning resistant materials, it is preferable to use the following embodiment.

〔第2実施形態〕
次に、本発明の第2実施形態につき、図2を参照して説明する。図2は本発明の第2実施形態の3次元繊維強化樹脂複合材を示す平面図である。
[Second Embodiment]
Next, a second embodiment of the present invention will be described with reference to FIG. FIG. 2 is a plan view showing a three-dimensional fiber-reinforced resin composite material according to a second embodiment of the present invention.

本実施形態の3次元繊維強化樹脂複合材11は、上記第1実施形態の複合材10に対して、接続導電線7及び金属ファスナー8を加えた点で異なり、その他は同様である。   The three-dimensional fiber reinforced resin composite material 11 of the present embodiment is different from the composite material 10 of the first embodiment in that a connection conductive wire 7 and a metal fastener 8 are added, and the others are the same.

接続導電線7は、縫い糸4と耳糸5による縫製時と同時又はその後成形前に織り込まれて付加される。その後、RTM法で成形可能である。
また、プリプレグを用いた成形方法を採用する場合に、最上層のプリプレグを、金属耳糸側を上にして積層するとともに、その上に接続導電線7を配して密着させ、それをオートクレーブ(加圧加熱炉)にて加圧加熱硬化して成形しても良い。
また、RFI法を採用する場合に、最上層の強化繊維を、金属耳糸側を上にして積層するとともに、その上に接続導電線7を配し、さらにその上に熱硬化性樹脂フィルムを積層し、加圧、加熱によって熱硬化性樹脂フィルムを溶融させて強化繊維に含浸硬化させてもよい。
The connecting conductive wire 7 is woven and added at the same time as sewing with the sewing thread 4 and the ear thread 5 or before molding. Thereafter, it can be molded by the RTM method.
When a molding method using a prepreg is adopted, the uppermost layer of the prepreg is laminated with the metal ear yarn side facing up, and the connection conductive wire 7 is disposed on the upper side, and the autoclave ( You may shape | mold by pressurizing and hardening in a pressure heating furnace.
Further, when the RFI method is adopted, the uppermost reinforcing fiber is laminated with the metal ear yarn side facing up, the connection conductive wire 7 is disposed thereon, and a thermosetting resin film is further disposed thereon. Alternatively, the thermosetting resin film may be melted by pressurization and heating to be impregnated and cured in the reinforcing fibers.

金属ファスナー8は、成形硬化した繊維強化樹脂複合材に対し加工されて形成される。この金属ファスナー8は、航空機等の機体フレームに固定するためのものである。金属ファスナー8は、孔部と、この孔部内面に設けられ接続導電線7と接続する金属部とを有して構成される。金属ファスナー8の金属部はリベット、ボルト等の固定用金具を介して機体フレームに電気的に接続されるか、又は/及び直接機体フレームに接触して電気的に接続される。   The metal fastener 8 is formed by processing a molded and hardened fiber reinforced resin composite material. The metal fastener 8 is for fixing to a body frame such as an aircraft. The metal fastener 8 includes a hole and a metal part that is provided on the inner surface of the hole and is connected to the connection conductive wire 7. The metal part of the metal fastener 8 is electrically connected to the machine frame via fixing brackets such as rivets and bolts, and / or directly connected to the machine frame directly.

接続導電線7は、間隔隔てて配置された耳糸5同士を短絡する。接続導電線7は複合材11の相対する端部に配置されている。一の接続導電線7mは、耳糸5の一端部同士を短絡する。この接続導電線7mに対し非接続の他の接続導電線7nは、耳糸5の他端部同士を短絡する。
また、一の接続導電線7mの両端部に金属ファスナー8が配置されている。同様に、他の接続導電線7nの両端部に金属ファスナー8が配置されている。
The connection conductive wire 7 short-circuits the ear threads 5 arranged at intervals. The connecting conductive wire 7 is disposed at the opposite end of the composite material 11. One connection conductive line 7m short-circuits one end portions of the ear threads 5. Another connection conductive line 7n that is not connected to the connection conductive line 7m short-circuits the other end portions of the ear threads 5.
Moreover, the metal fastener 8 is arrange | positioned at the both ends of one connection conductive line 7m. Similarly, the metal fastener 8 is arrange | positioned at the both ends of the other connection conductive line 7n.

本実施形態の複合材11を、電磁シールド材のほか、耐雷材料、静電防止材料、ヒータ材料などの導電性を有する材料として使用することができる。   The composite material 11 of the present embodiment can be used as a conductive material such as a lightning resistant material, an antistatic material, and a heater material in addition to the electromagnetic shielding material.

必要数の複合材11を機体フレームに固定することにより、耳糸5が、接続導電線7及び金属ファスナー8を介して機体フレームに導通するとともに、さらに機体フレームを介して異なる複合材11に含まれる耳糸5同士が導通する。
機体が被雷した場合、その電気は耳糸5、接続導電線7n、金属ファスナー8、機体フレーム等の金属部分によって機体全体に伝導する。これにより、被雷による複合材11等の損傷を防止することができる。
静電気も、同様に機体全体に逃がし、局所的な蓄積を避けられる。
By fixing the required number of composite materials 11 to the body frame, the ear threads 5 are conducted to the body frame through the connection conductive wires 7 and the metal fasteners 8 and further included in different composite materials 11 through the body frame. The ear threads 5 are electrically connected.
When the aircraft is subjected to lightning, the electricity is conducted to the entire aircraft by metal parts such as the ear thread 5, the connection conductive wire 7n, the metal fastener 8, and the aircraft frame. Thereby, damage to the composite material 11 etc. by lightning can be prevented.
Similarly, static electricity can escape to the entire aircraft and avoid local accumulation.

一方、耳糸5をヒータ線として活用することが可能である。一方の接続導電線7mと他方の接続導電線7nとを逆電極として金属ファスナー8を介して電源を接続し、両電極間に通電すれば、耳糸5が電気抵抗体として発熱し、霜取り、或いは氷結防止として機能する。金属耳糸繊維にはニッケル合金(ニッケル・クロム線、インコネル線 等)を用いる。これは、電気抵抗線、且耐熱金属繊維として有効な材料であり、CFRPとの電触の心配もない材料である。   On the other hand, the ear thread 5 can be used as a heater wire. If one of the connecting conductive wires 7m and the other connecting conductive wire 7n is connected to the power source through the metal fastener 8 with the opposite electrodes as a reverse electrode and energized between both electrodes, the ear threads 5 generate heat as an electric resistor, defrost, Or it functions as anti-icing. Nickel alloys (nickel / chromium wire, Inconel wire, etc.) are used for metal ear yarn fibers. This is a material effective as an electric resistance wire and a heat-resistant metal fiber, and is a material that does not have to worry about contact with CFRP.

〔第3実施形態〕
次に、本発明の第3実施形態につき、図3を参照して説明する。図3は本発明の第3実施形態の3次元繊維強化樹脂複合材を示す平面図である。
[Third Embodiment]
Next, a third embodiment of the present invention will be described with reference to FIG. FIG. 3 is a plan view showing a three-dimensional fiber-reinforced resin composite material according to a third embodiment of the present invention.

本実施形態の3次元繊維強化樹脂複合材12は、上記第2実施形態の複合材11に対して、接続導電線7の構成が異なり、その他は同様である。   The three-dimensional fiber reinforced resin composite material 12 of the present embodiment is different from the composite material 11 of the second embodiment in the configuration of the connection conductive wires 7 and the other parts are the same.

図3に示すように、接続導電線7aは複合材12の端部に配置されている。接続導電線7bは、接続導電線7aに対し斜めに配置されている。接続導電線7cは、接続導電線7aと逆側の複合材12の端部に配置されている。
接続導電線7aと接続導電線7cは相対する縁に沿って互いに平行に配置され、耳糸5に対しては直交する。接続導電線7bは一の対角線に沿って配置されている。
As shown in FIG. 3, the connection conductive wire 7 a is disposed at the end of the composite material 12. The connection conductive line 7b is disposed obliquely with respect to the connection conductive line 7a. The connection conductive line 7c is disposed at the end of the composite material 12 on the opposite side to the connection conductive line 7a.
The connection conductive line 7 a and the connection conductive line 7 c are arranged in parallel to each other along opposite edges, and are orthogonal to the ear threads 5. The connection conductive line 7b is arranged along one diagonal line.

複合材12の四角に金属ファスナー8が設けられている。接続導電線7aは金属ファスナー8aに接続しており、金属ファスナー8b及び接続導電線7bを含め、他の金属ファスナー8及び接続導電線7に接続していない。
接続導電線7bは、その一端で金属ファスナー8bに接続し、他端で金属ファスナー8cに接続している。
接続導電線7cは金属ファスナー8dに接続しており、金属ファスナー8c及び接続導電線7bを含め、他の金属ファスナー8及び接続導電線7に接続していない。
Metal fasteners 8 are provided on the squares of the composite material 12. The connection conductive line 7a is connected to the metal fastener 8a, and is not connected to the other metal fastener 8 and the connection conductive line 7 including the metal fastener 8b and the connection conductive line 7b.
The connection conductive wire 7b is connected to the metal fastener 8b at one end and to the metal fastener 8c at the other end.
The connection conductive line 7c is connected to the metal fastener 8d, and is not connected to the other metal fastener 8 and the connection conductive line 7 including the metal fastener 8c and the connection conductive line 7b.

本実施形態の複合材12を、上記第2実施形態と同様に、電磁シールド材のほか、耐雷材料、静電防止材料、ヒータ材料などの導電性を有する材料として使用することができる。   Similar to the second embodiment, the composite material 12 of the present embodiment can be used as a conductive material such as a lightning resistant material, an antistatic material, and a heater material in addition to the electromagnetic shielding material.

また、接続導電線7a(接続導電線7c)とこれに対し斜めに配置した接続導電線7bとの間の抵抗率変化を検知することで、耳糸5を複合材12の外表面破損有無の衝撃損傷検出センサーとして機能させることが可能となる。   Further, by detecting a change in resistivity between the connecting conductive wire 7a (connecting conductive wire 7c) and the connecting conductive wire 7b disposed obliquely thereto, the ear thread 5 can be checked whether the outer surface of the composite material 12 is damaged or not. It becomes possible to function as an impact damage detection sensor.

この複合材12は、対角線上に配置した接続導電線7bでA、B2つの区域に探傷範囲が分割さている。
以上のように構成される複合材12の耳糸5による衝撃損傷検出センサーによれば、損傷箇所がA、Bいずれの区域に属するか特定可能である。さらに、かかる衝撃損傷検出センサーによれば、斜めに配置した接続導電線7bと片端の耳糸端部の接続導電線7a(接続導電線7c)との間の耳糸5の長さが段階的になることから、この間の全体抵抗値を検出して部分的耳糸破損による微少抵抗率変化を捉らえ解析することで切断した耳糸ラインNO.(図中のA〜P、a〜p)を特定することが可能となる。
In this composite material 12, the flaw detection range is divided into two areas A and B by connecting conductive wires 7b arranged on a diagonal line.
According to the impact damage detection sensor using the ear thread 5 of the composite material 12 configured as described above, it is possible to specify whether the damaged portion belongs to the area A or B. Further, according to such an impact damage detection sensor, the length of the ear thread 5 between the connection conductive line 7b arranged obliquely and the connection conductive line 7a (connection conductive line 7c) at one end of the ear thread is stepwise. Therefore, by detecting the total resistance value during this period and analyzing the minute resistivity change due to partial ear thread breakage, the cut ear thread line No. (AP in the figure, ap) ) Can be specified.

〔第4実施形態〕
次に、本発明の第4実施形態につき、図4を参照して説明する。図4は本発明の第4実施形態の3次元繊維強化樹脂複合材を示す平面図である。
[Fourth Embodiment]
Next, a fourth embodiment of the present invention will be described with reference to FIG. FIG. 4 is a plan view showing a three-dimensional fiber reinforced resin composite material according to a fourth embodiment of the present invention.

本実施形態の3次元繊維強化樹脂複合材13は、上記第2実施形態の複合材11に対して、接続導電線7の構成が異なり、その他は同様である。   The three-dimensional fiber reinforced resin composite material 13 of the present embodiment is different from the composite material 11 of the second embodiment in the configuration of the connection conductive wires 7 and the other parts are the same.

図4に示すように、2本の接続導電線7、7は、複合材13の異なる対角線に沿ってそれぞれ配置され、この対角線上で相互に導通可能に交わる。すなわち、2本の接続導電線7、7は交点で接続している。各接続導電線7は、耳糸5に対し斜めに交わり、耳糸5同士を短絡する。各接続導電線7は、その両端部で対角に位置する金属ファスナー8に接続している。   As shown in FIG. 4, the two connection conductive lines 7 and 7 are arranged along different diagonal lines of the composite material 13, and intersect each other on the diagonal lines so as to be conductive. That is, the two connection conductive lines 7 and 7 are connected at the intersection. Each connection conductive line 7 crosses diagonally with respect to the ear thread 5 and short-circuits the ear thread 5. Each connection conductive line 7 is connected to a metal fastener 8 positioned diagonally at both ends thereof.

本実施形態の複合材13を、上記第2実施形態と同様に、電磁シールド材のほか、耐雷材料、静電防止材料などの導電性を有する材料として使用することができる。   Similar to the second embodiment, the composite material 13 of the present embodiment can be used as a conductive material such as a lightning resistant material and an antistatic material in addition to the electromagnetic shielding material.

特に、耐雷材料として使用する場合、複合材13の面を対角線で4分割した形となることから、第2実施形態の複合材11の同じ面積の外表面に対し、被雷した個所と接続導電線7との位置が近くなり被雷損傷エリアを小さくする効果がある。   In particular, when used as a lightning-resistant material, the surface of the composite material 13 is divided into four diagonal lines, so that the portion subjected to lightning and the connection conductivity are applied to the outer surface of the same area of the composite material 11 of the second embodiment. There is an effect of reducing the lightning damage area because the position with the line 7 is close.

〔第5実施形態〕
次に、本発明の第5実施形態につき、図5を参照して説明する。図5は本発明の第5実施形態の3次元繊維強化樹脂複合材を示す平面図である。
[Fifth Embodiment]
Next, a fifth embodiment of the present invention will be described with reference to FIG. FIG. 5 is a plan view showing a three-dimensional fiber reinforced resin composite material according to a fifth embodiment of the present invention.

本実施形態の3次元繊維強化樹脂複合材14は、上記第2実施形態の複合材11に対して、接続導電線7及び外部電極端子9の構成が異なり、その他は同様である。   The three-dimensional fiber reinforced resin composite material 14 of the present embodiment is different from the composite material 11 of the second embodiment in the configuration of the connection conductive wires 7 and the external electrode terminals 9, and the others are the same.

図5に示すように、2本の接続導電線7d、7fは、複合材13の異なる対角線に沿ってそれぞれ配置され、この対角線の交差部分で相互に面外方向に離間して交わる。すなわち、2本の接続導電線7d、7fは接続していない。例えば、接続導電線7dを表面に配置し、接続導電線7fを接続導電線7dとの交差部分で面内方向糸の層間又は裏面に配置するように縫い込んで、このような構造に構成する。この2つの接続導電線7d、7fはそれぞれ、耳糸5に対し斜めに交わり、耳糸5同士を短絡する。また、接続導電線7d、7fはそれぞれ、その両端部で対角に位置する金属ファスナー8に接続している。   As shown in FIG. 5, the two connection conductive lines 7 d and 7 f are arranged along different diagonal lines of the composite material 13, and intersect with each other in the out-of-plane direction at intersections of the diagonal lines. That is, the two connection conductive lines 7d and 7f are not connected. For example, the connection conductive line 7d is arranged on the front surface, and the connection conductive line 7f is sewn so as to be arranged between the in-plane direction threads or the back surface at the intersection with the connection conductive line 7d, so that such a structure is configured. . The two connection conductive lines 7d and 7f cross each other obliquely with respect to the ear thread 5, and short-circuit the ear threads 5 with each other. The connection conductive lines 7d and 7f are connected to the metal fasteners 8 positioned diagonally at both ends thereof.

接続導電線7eは、複合材14の端部で縁に沿って配置されている。接続導電線7eは接続導電線7dの一端部の金属ファスナー8fと、接続導電線7fの一端部の金属ファスナー8gとを接続するとともに、耳糸5同士を短絡する。   The connection conductive line 7e is disposed along the edge at the end of the composite material 14. The connection conductive line 7e connects the metal fastener 8f at one end of the connection conductive line 7d and the metal fastener 8g at one end of the connection conductive line 7f, and short-circuits the ear threads 5 to each other.

接続導電線7gは、接続導電線7eと逆側の複合材14の端部で縁に沿って接続導電線7eと平行に配置されている。この端部には、接続導電線7dの他端部が接続する金属ファスナー8eに近接して外部電極端子9が設けられている。金属ファスナー8eと外部電極端子9は接続していない。接続導電線7gの一端は金属ファスナー8hに接続し、他端は外部電極端子9に接続する。外部電極端子9は外部接続用の電極端子である。   The connection conductive line 7g is arranged in parallel with the connection conductive line 7e along the edge at the end of the composite material 14 opposite to the connection conductive line 7e. At this end, an external electrode terminal 9 is provided adjacent to the metal fastener 8e to which the other end of the connection conductive wire 7d is connected. The metal fastener 8e and the external electrode terminal 9 are not connected. One end of the connection conductive wire 7 g is connected to the metal fastener 8 h and the other end is connected to the external electrode terminal 9. The external electrode terminal 9 is an electrode terminal for external connection.

本実施形態の複合材13を、上記第2実施形態と同様に、電磁シールド材のほか、耐雷材料、静電防止材料などの導電性を有する材料として使用することができる。   Similar to the second embodiment, the composite material 13 of the present embodiment can be used as a conductive material such as a lightning resistant material and an antistatic material in addition to the electromagnetic shielding material.

また、金属ファスナー8e及び外部電極端子9を2つの端子としたアンテナとして複合材13を用いることができる。アンテナとされた複合材13により、縦、横、斜めのあらゆる方向から入射する電波を捕捉することが可能となる。   Further, the composite material 13 can be used as an antenna having the metal fastener 8e and the external electrode terminal 9 as two terminals. The composite material 13 serving as an antenna can capture radio waves incident from all vertical, horizontal, and diagonal directions.

本発明の第1実施形態の3次元繊維強化樹脂複合材を示す平面図である。It is a top view which shows the three-dimensional fiber reinforced resin composite material of 1st Embodiment of this invention. 本発明の第2実施形態の3次元繊維強化樹脂複合材を示す平面図である。It is a top view which shows the three-dimensional fiber reinforced resin composite material of 2nd Embodiment of this invention. 本発明の第3実施形態の3次元繊維強化樹脂複合材を示す平面図である。It is a top view which shows the three-dimensional fiber reinforced resin composite material of 3rd Embodiment of this invention. 本発明の第4実施形態の3次元繊維強化樹脂複合材を示す平面図である。It is a top view which shows the three-dimensional fiber reinforced resin composite material of 4th Embodiment of this invention. 本発明の第5実施形態の3次元繊維強化樹脂複合材を示す平面図である。It is a top view which shows the three-dimensional fiber reinforced resin composite material of 5th Embodiment of this invention. 従来及び本発明の構造例を示す断面図である。It is sectional drawing which shows the structural example of the past and this invention.

符号の説明Explanation of symbols

3 面内方向糸
4 縫い糸
5 耳糸
7 接続導電線
8 金属ファスナー(外部電極端子)
9 外部電極端子
3 In-plane direction thread 4 Sewing thread 5 Ear thread 7 Connection conductive wire 8 Metal fastener (external electrode terminal)
9 External electrode terminal

Claims (13)

面内方向糸が形成する布地に縫い糸が耳糸に係止されつつ縫い込まれて構成された強化繊維織物に樹脂が含浸硬化してなる3次元繊維強化樹脂複合材において、
前記耳糸が前記面内方向糸より導電性の高い導電性材料から構成され、前記縫い糸がガラス繊維、炭素繊維又は有機繊維から構成されていることを特徴とする3次元繊維強化樹脂複合材。
In the three-dimensional fiber reinforced resin composite material in which a resin is impregnated and cured in a reinforced fiber fabric that is formed by sewing a sewing thread while being engaged with an ear thread into a fabric formed by an in-plane direction thread.
The three-dimensional fiber reinforced resin composite material, wherein the ear yarn is made of a conductive material having higher conductivity than the in-plane direction yarn , and the sewing yarn is made of glass fiber, carbon fiber, or organic fiber .
前記耳糸が金属材料から構成されている請求項1に記載の3次元繊維強化樹脂複合材。 The three-dimensional fiber reinforced resin composite material according to claim 1, wherein the ear thread is made of a metal material. 面内方向糸が形成する布地に縫い糸が耳糸に係止されつつ縫い込まれて構成された強化繊維織物に樹脂が含浸硬化してなる3次元繊維強化樹脂複合材において、
前記面内方向糸がガラス繊維又は炭素繊維から構成され、前記耳糸が金属材料から構成され
前記縫い糸がガラス繊維、炭素繊維又は有機繊維から構成されている3次元繊維強化樹脂複合材。
In the three-dimensional fiber reinforced resin composite material in which a resin is impregnated and cured in a reinforced fiber fabric that is formed by sewing a sewing thread while being engaged with an ear thread into a fabric formed by an in-plane direction thread.
The in-plane direction yarn is made of glass fiber or carbon fiber, the ear yarn is made of a metal material ,
A three-dimensional fiber reinforced resin composite material in which the sewing thread is composed of glass fiber, carbon fiber, or organic fiber .
前記耳糸が主成分として銅、アルミニウム、ニッケル、鉄又はチタンを含んで構成されていることを特徴とする請求項1から請求項3のうちいずれか一に記載の3次元繊維強化樹脂複合材。 The three-dimensional fiber-reinforced resin composite material according to any one of claims 1 to 3, wherein the ear thread is configured to contain copper, aluminum, nickel, iron, or titanium as a main component. . 前記面内方向糸が炭素繊維から構成され、前記耳糸が主成分としてニッケルを含んで構成されていることを特徴とする請求項1から請求項3のうちいずれか一に記載の3次元繊維強化樹脂複合材。 The three-dimensional fiber according to any one of claims 1 to 3, wherein the in-plane direction yarn is composed of carbon fiber, and the ear yarn is composed of nickel as a main component. Reinforced resin composite material. 前記耳糸が金属膜により被覆されている請求項1に記載の3次元繊維強化樹脂複合材。 The three-dimensional fiber reinforced resin composite material according to claim 1, wherein the ear threads are covered with a metal film. 間隔隔てて配置された前記耳糸同士を短絡する接続導電材を含むことを特徴とする請求項1から請求項6のうちいずれか一に記載の3次元繊維強化樹脂複合材。 The three-dimensional fiber-reinforced resin composite material according to any one of claims 1 to 6, further comprising a connection conductive material that short-circuits the ear threads arranged at intervals. 前記耳糸が間隔隔てて平行に配置され、前記耳糸の一端部同士を短絡する一の接続導電材と、この接続導電材に対し非接続で前記耳糸の他端部同士を短絡する他の接続導電材とを含むことを特徴とする請求項1から請求項6のうちいずれか一に記載の3次元繊維強化樹脂複合材。 The ear threads are arranged in parallel at a distance, and one connection conductive material that short-circuits one end portions of the ear threads, and the other end portions of the ear threads that are not connected to the connection conductive material The three-dimensional fiber reinforced resin composite material according to any one of claims 1 to 6, characterized by comprising: 前記耳糸が間隔隔てて平行に配置され、前記耳糸同士を短絡する一の接続導電材と、この接続導電材に対し非接続、かつ、斜めに配置され前記耳糸同士を短絡する他の接続導電材とを含むことを特徴とする請求項1から請求項6のうちいずれか一に記載の3次元繊維強化樹脂複合材。 The ear threads are arranged in parallel at a distance, and one connecting conductive material that short-circuits the ear threads, and another connection conductor that is not connected to the connecting conductive material and that is diagonally disposed and short-circuits the ear threads. The three-dimensional fiber reinforced resin composite material according to any one of claims 1 to 6, further comprising a connection conductive material. 前記耳糸が間隔隔てて平行に配置され、前記耳糸同士を短絡可能に前記耳糸に交わるとともに、相互に導通可能に交わる2本の接続導電材を含むことを特徴とする請求項1から請求項6のうちいずれか一に記載の3次元繊維強化樹脂複合材。 The ear thread is arranged in parallel with a gap, and includes two connecting conductive materials that intersect with the ear thread so that the ear threads can be short-circuited with each other and can be electrically connected to each other. The three-dimensional fiber reinforced resin composite material according to claim 6. 前記接続導電材に導通する外部接続用の電極端子が形成されていることを特徴とする請求項7から請求項10のうちいずれか一に記載の3次元繊維強化樹脂複合材。 The three-dimensional fiber-reinforced resin composite material according to any one of claims 7 to 10, wherein an electrode terminal for external connection that is electrically connected to the connection conductive material is formed. 前記耳糸が間隔隔てて平行に配置され、
前記耳糸同士を短絡可能に前記耳糸に交わるとともに、相互に面外方向に離間して交わる2本の接続導電材と、
前記2本の接続導電材の一端部同士を接続する他の接続導電材と、
前記2本の接続導電材の各他端部に導通する外部接続用の電極端子とを含むことを特徴とする請求項1から請求項6のうちいずれか一に記載の3次元繊維強化樹脂複合材。
The ear threads are arranged in parallel and spaced apart;
Two connecting conductive materials that intersect the ear threads so that they can be short-circuited with each other, and that are spaced apart from each other in the out-of-plane direction;
Other connection conductive materials that connect one end portions of the two connection conductive materials;
The three-dimensional fiber reinforced resin composite according to any one of claims 1 to 6, further comprising an electrode terminal for external connection conducted to each other end of the two connection conductive materials. Wood.
前記接続導電材が、前記強化繊維織物に織り込まれていることを特徴とする請求項7から請求項12のうちいずれか一に記載の3次元繊維強化樹脂複合材。 The three-dimensional fiber-reinforced resin composite material according to any one of claims 7 to 12, wherein the connection conductive material is woven into the reinforcing fiber fabric.
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