JP4970014B2 - Feeding and unloading method of feed water heater - Google Patents
Feeding and unloading method of feed water heater Download PDFInfo
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- JP4970014B2 JP4970014B2 JP2006328574A JP2006328574A JP4970014B2 JP 4970014 B2 JP4970014 B2 JP 4970014B2 JP 2006328574 A JP2006328574 A JP 2006328574A JP 2006328574 A JP2006328574 A JP 2006328574A JP 4970014 B2 JP4970014 B2 JP 4970014B2
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims description 197
- 238000000034 method Methods 0.000 title claims description 24
- 238000005339 levitation Methods 0.000 claims description 92
- 238000007667 floating Methods 0.000 claims description 52
- 238000009434 installation Methods 0.000 claims description 39
- 239000000725 suspension Substances 0.000 claims description 15
- 230000001965 increasing effect Effects 0.000 claims description 9
- 230000003028 elevating effect Effects 0.000 description 4
- 125000006850 spacer group Chemical group 0.000 description 4
- 230000002452 interceptive effect Effects 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000002441 reversible effect Effects 0.000 description 2
- 230000007774 longterm Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Description
本発明は、円筒状の給水加熱器を、建屋内の所定の設置箇所に設置するための給水加熱器の搬入方法、及び建屋内の所定の設置箇所に設置された円筒状の給水加熱器を、この所定の設置箇所から搬出するための方法に関する。 The present invention relates to a method for carrying in a water heater for installing a cylindrical water heater at a predetermined installation location in a building, and a cylindrical water heater installed at a predetermined installation location in a building. The present invention relates to a method for carrying out from the predetermined installation location.
蒸気タービン設備には復水器組込み型の給水加熱器が用いられる。この給水加熱器は、長期間の使用により劣化が生じるので更新工事が必要となる。更新工事は、既設の給水加熱器を徹去し、建屋外へ搬出する作業、及び新製給水加熱器の建屋内への搬入、据付作業(例えば、特許文献1参照)を要するが、これらは非常に困難な作業であった。
すなわち、給水加熱器は、長大で超重量物の熱交換器であり、据付場所は復水器の上部本体内という高所で狭隘な場所である。したがって、当該の給水加熱器の建屋内への搬入、または建屋外への搬出、建屋内搬送、及び復水器への組込み作業が困難であり、作業者の労力を低減し、容易にかつ短期間で作業を行うことができる工法の実現が望まれていた。 That is, the feed water heater is a long and super heavy heat exchanger, and the installation place is a high and narrow place in the upper body of the condenser. Therefore, it is difficult to carry the feed water heater into the building, to carry it out of the building, to carry it into the building, and to incorporate it into the condenser, thereby reducing the labor of the worker and making it easy and short-term. It has been desired to realize a construction method that can perform work in between.
本発明の目的は、長大で超重量物の熱交換器である給水加熱器を、比較的容易に取り扱うことができ、作業者の労力を低減し、短期間で作業を行うことができる給水加熱器の搬入方法及び搬出方法を提供することにある。 An object of the present invention is to provide a feed water heater that can handle a water heater that is a long and super heavy heat exchanger relatively easily, reduces the labor of an operator, and can perform work in a short period of time. It is in providing the carrying-in method and carrying-out method of a container.
本発明による給水加熱器の搬入方法は、側壁に開口が設けられた建屋外に設置されている円筒状の給水加熱器を、建屋内であって前記建屋外の設置位置より低い位置にある復水器上部に設置するための給水加熱器の搬入方法であって、前記建屋外に搬入用の前記開口に到る屋外搬送用構台を設け、前記建屋内には、前記開口から前記復水器上部に通じており、前記屋外搬送用構台の上面より低い位置に屋内搬送用構台を設けると共に、前記開口に隣接して、上面が、前記屋内搬送用構台の上面と等しい高さと、前記屋外搬送用構台の上面と等しい高さとにそれぞれ位置するように上下動可能に構成された昇降テーブルを設け、前記給水加熱器を横向きの状態で、前記屋外搬送用構台上において前記給水加熱器の前後用の対の浮上搬送システム上に載置させ、この浮上搬送システムにより前記給水加熱器を、前記開口に向かって浮上状態で搬送し、前記給水加熱器を前記浮上搬送システムに載置させた状態のままで前記屋外搬送用構台上面と等しい高さに上昇させた前記昇降テーブルの上面に移動させた後に、前記浮上搬送システムの浮上力を断って、前記給水加熱器を前記昇降テーブル上に固定し、前記昇降テーブルを、その上面が前記屋内搬送用構台上面と等しい高さまで下降させ、この状態で、前記浮上搬送システムにより前記給水加熱器を、前記屋内搬送構台上を浮上状態で前記復水器上部に向かって搬送させ、前記復水器上部に走行レールを設置すると共に、この走行レール上に前記給水加熱器の前側用台車並びに後側用台車を設置し、前記前用浮上搬送システムの浮上力を減じて前記給水加熱器の前部を前記前側用台車上に設置し、前記後用浮上搬送システムの浮上力を減じて前記給水加熱器の後部を前記後側用台車上に設置し、前記給水加熱器を前記復水器上部に据え付けることを特徴とする。 The method for carrying in a feed water heater according to the present invention includes a cylindrical water feed heater installed outside a building having an opening in a side wall, and a restoration device located at a position lower than the installation position inside the building. a carrying method of the feed water heater for installation in water vessel top, the outdoor carrying gantry leading to apertures for carrying said outside the building is provided, on the said building, said condensate from said opening and communicates with the vessel upper part, provided with an indoor carrying gantry in a position lower than the upper surface of the outdoor carrying gantry, adjacent to the opening, and the upper surface is equal height as the upper surface of the indoor transport gantry, the outdoor An elevating table configured to be movable up and down so as to be located at the same height as the upper surface of the transfer gantry is provided, and the feed water heater is placed on the outdoor transfer gantry in front of and behind the feed water heater in a sideways state. versus levitation transportation system of use A is placed, the feed water heater by the levitation transportation system, transported by floating state toward the opening, the outdoor carrying gantry in the state in which the feed water heater was placed on the levitation transportation system after moving to the upper surface of the elevating table is raised to equal the height of the upper surface, turned down lift force of the levitation transportation system, fixing the feed water heater on the lifting table, the lifting table, the The upper surface is lowered to a height equal to the upper surface of the indoor transportation gantry, and in this state, the feed water heater is transported by the levitating transport system toward the upper part of the condenser in the levitating state on the indoor transport gantry, A traveling rail is installed on the upper part of the condenser, and a front carriage and a rear carriage of the feed water heater are installed on the traveling rail, and the levitation force of the front levitation conveyance system The front part of the feed water heater is reduced and installed on the front carriage, the levitation force of the rear floating conveyance system is reduced, and the rear part of the feed water heater is installed on the rear carriage, and the water supply A heater is installed on the top of the condenser .
また、本発明による給水加熱器の搬出方法は、側壁に開口が設けられた建屋内の復水器上部に設置されている円筒状の給水加熱器を、建屋内の設置位置より高い位置の建屋外に搬送するための給水加熱器の搬出方法であって、前記建屋外に搬出用の前記開口に到る屋外搬送用構台を設け、前記建屋内には、前記開口から前記復水器上部に通じており、前記屋外搬送用構台の上面より低い位置に屋内搬送用構台を設けると共に、前記開口に隣接して、上面が、前記屋内搬送用構台の上面と等しい高さと、前記屋外搬送用構台の上面と等しい高さとにそれぞれ位置するように上下動可能に構成された昇降テーブルを設け、前記復水器上部には走行レールを設置すると共に、前記走行レール上に前記給紙加熱器の前側用台車並びに後側用台車を設置し、前記給水加熱器の前後用の対の浮上搬送システムからなる浮上搬送システムを設置し、前記後側用台車上の給水加熱器の後部を、前記後用浮上搬送システムの浮上力を増加させて前記後用浮上搬送システム上に載置し、前記前側用台車上の給水加熱器の前部を、前記前用浮上搬送システムの浮上力を増加させて前記前用浮上搬送システム上に載置し、前記給水加熱器を前記浮上搬送システムにより前記屋内搬送用構台上を浮上状態で前記昇降テーブル上面に移動し、前記浮上搬送システムの浮上力を断って、前記給水加熱器を前記昇降テーブル上に固定し、前記昇降テーブルを前記屋外搬送用構台上面と等しい高さまで上昇させ、前記浮上搬送システムの浮上力を増加させて、前記給水加熱器を前記浮上搬送システム上に載置し、前記給水加熱器を前記開口に向かって浮上状態で搬送し、前記給水加熱器を前記屋外搬送用構台上の所定位置に搬送することを特徴とする。 Also, the method for carrying out the feed water heater according to the present invention comprises a cylindrical feed water heater installed at the upper part of a condenser having an opening in a side wall, and a building at a position higher than the installation position in the building. the method of unloading the feed water heater for conveying outdoors, the outdoor carrying gantry leading to apertures for exiting transportable to the building outside provided, the said building, said from the opening condenser and leads to the top, the position lower than the upper surface of the outdoor carrying gantry provided with an indoor conveying gantry, adjacent to the opening, the upper surface, the height equal to the top surface of the indoor transport gantry, the outdoor transport An elevating table configured to be movable up and down so as to be located at the same height as the upper surface of the gantry is provided, and a traveling rail is installed on the upper part of the condenser, and the sheet feeding heater is disposed on the traveling rail. Installed front and rear trolleys Installing a levitation conveyance system consisting of a pair of levitation conveyance systems for the front and rear of the feed water heater, and increasing the levitation force of the rear levitation conveyance system at the rear of the feed water heater on the rear carriage Placed on the rear levitation transfer system, and placed the front part of the water heater on the front carriage on the front levitation transfer system by increasing the levitation force of the front levitation transfer system. The feed water heater is moved to the upper surface of the lift table while floating on the indoor transport gantry by the floating transport system, and the floating power of the lift transport system is cut off, and the feed water heater is placed on the lift table. fixed, the lifting table is raised to the outdoor transportation gantry top height equal, the increase the levitation force of the levitation transportation system, and placing the feed water heater on the levitation transportation system, the paper Towards the heater in the opening conveyed by floating state, characterized by transporting said feed water heater to a predetermined position on the outdoor carrying gantry.
また、本発明による給水加熱器の搬入方法は、側壁に開口が設けられた建屋外に設置されている円筒状の給水加熱器を、建屋内であって前記建屋外の設置位置より低い位置にある復水器上部に設置するための給水加熱器の搬入方法であって、前記建屋外に搬入用の前記開口に到る屋外搬送用構台を設け、前記建屋内には、前記開口から前記復水器上部に通じており、前記屋外搬送用構台の上面より低い位置に屋内搬送用構台を設けると共に、前記開口に近い前記屋内搬送用構台上にリフト移動用レールを設置し、前記開口に隣接して、各々上端に吊梁を備えた門形の前側リフトユニット並びに後側リフトユニットであって、前記吊梁は建屋外に設置されている前記給水加熱器の高さより上方に上昇可能であり、各リフトユニットは前記給水加熱器を吊支可能であり、更に前記リフト移動用レール上を推進可能な門形の前側リフトユニット並びに後側リフトユニットを設け、前記前側リフトユニット並びに後側リフトユニットの各吊梁を建屋外に設置されている前記給水加熱器の高さより上方に上昇させておき、前記屋外搬送用構台上において、前記給水加熱器を屋外用浮上搬送システム上に載置させ、この屋外浮上搬送用システムにより前記給水加熱器を前記開口に向かって浮上搬送し、前記開口を通して前記建屋内に移動させ、前記給水加熱器の少なくとも一部を建屋内に配置した仮受け用の架台上に載置した状態で、前記給水加熱器の前後2箇所を前記リフトユニットに吊支させて前記給水加熱器を前記屋内搬送用構台上の屋内用浮上搬送システム上に下降させ、この状態で、前記給水加熱器を前後用の対の浮上搬送システムからなる屋内用浮上搬送システムにより前記屋内搬送用構台上を浮上状態で前記復水器上部に向かって搬送させ、前記復水器上部には走行レールを設置すると共に、この走行レール上に前記給水加熱器の前側用台車並びに後側用台車を設置し、前記前用浮上搬送システムの浮上力を減じて前記給水加熱器の前部を前部側台車上に設置し、前記後用浮上搬送システムの浮上力を減じて前記給水加熱器の後部を後部側台車上に設置し、復水器上部に前記給水加熱器を据え付けることを特徴とする。 In addition, the method for carrying in the feed water heater according to the present invention is such that the cylindrical feed water heater installed outside the building having an opening on the side wall is located at a position lower than the installation position outside the building. a carrying method of the feed water heater for installation in a certain condenser top, the building outside of the provided outdoor conveying gantry leading to apertures for loading, the said building, said from the opening An indoor conveyance gantry is provided at a position lower than the upper surface of the outdoor conveyance gantry, and a lift moving rail is installed on the indoor conveyance gantry close to the opening. Adjacent, portal-shaped front and rear lift units each having a suspension beam at the upper end, the suspension beam being able to rise above the height of the water heater installed outside the building Yes, each lift unit A gate-shaped front lift unit and a rear lift unit capable of propelling the apparatus and propelling on the lift moving rails are provided, and the suspension beams of the front lift unit and the rear lift unit are arranged outside the building. It is raised above the height of the installed feed water heater, and on the outdoor transport gantry, the feed water heater is placed on an outdoor levitation transport system. In a state where the feed water heater is levitated and conveyed toward the opening, moved to the building through the opening, and placed on a temporary receiving stand disposed in the building, Two places before and after the feed water heater are suspended on the lift unit and the feed water heater is lowered onto the indoor floating transportation system on the indoor transportation gantry. The feed water heater is transported to the upper part of the condenser in a floating state on the indoor transportation gantry by the floating transportation system for indoors composed of a pair of front and rear floating transportation systems, and runs on the upper part of the condenser. A rail is installed, and a front carriage and a rear carriage of the feed water heater are installed on the traveling rail, and the front part of the feed water heater is moved forward by reducing the levitation force of the front floating conveyance system. It is installed on a side carriage, and the rear part of the feed water heater is installed on the rear side carriage by reducing the levitation force of the rear floating transportation system, and the feed water heater is installed on the upper part of the condenser. .
また、本発明による給水加熱器の搬出方法は、側壁に開口が設けられた建屋内の復水器上部に設置されている円筒状の給水加熱器を、建屋内の設置位置より高い位置の建屋外に搬送するための給水加熱器の搬出方法であって、前記建屋外に搬出用の前記開口に到る屋外搬送用構台を設け、前記建屋内には、前記開口から前記復水器上部に通じており、前記屋外搬送用構台の上面より低い位置に屋内搬送用構台を設けると共に、前記開口に近い前記屋内搬送用構台上にリフト移動用レールを設置し、前記開口に隣接して、各々上端に吊梁を備えた門形の前側リフトユニット並びに後側リフトユニットであって、前記吊梁は屋外に設置する前記給水加熱器の高さより上方に上昇可能であり、各リフトユニットは前記給水加熱器を吊支可能であり、更に前記リフト移動用レール上を推進可能な門形の前側リフトユニット並びに後側リフトユニットを設け、前記復水器上部には走行レールを設置すると共に、この走行レール上に前記給水加熱器の前側用台車並びに後側用台車を設置し、前後用の対の浮上搬送システムからなる屋内用浮上搬送システムを設置し、前記後側用台車上の給水加熱器の後部を、前記後用浮上搬送システムの浮上力を増加させて前記後用浮上搬送システム上に載置し、前記前側用台車上の給水加熱器の前部を、前記前用浮上搬送システムの浮上力を増加させて前記前用浮上搬送システム上に載置し、前記給水加熱器を前記屋内用浮上搬送システムにより前記屋内搬送構台上を浮上状態で前記リフトユニットに向けて搬送し、前記給水加熱器を前記屋内用浮上搬送システムから前記前側リフトユニット並びに後側リフトユニットに吊支させ、前記給水加熱器を前記屋外搬送用構台の上面より高い位置まで上昇させておき、この上昇位置で前記給水加熱器の少なくとも一部を仮受け用の架台で支持させながら、前記給水加熱器を屋外搬送用構台上を搬送する屋外用浮上搬送システム上に載せ替え、前記給水加熱器を前記屋外用浮上搬送システムにより前記開口を通って浮上状態で前記屋外搬送用構台上の所定位置に搬送することを特徴とする。 The method of unloading the feed water heater according to the present invention, construction of a cylindrical feed heater which is installed in the condenser top of the building with an opening at a side wall higher than the installation position in the building position a transportable attitude method feed heater for conveying outdoors, the outdoor carrying gantry leading to apertures for exiting transportable to the building outside provided, the said building, said recovery from the opening An indoor transport gantry is provided at a position lower than the upper surface of the outdoor transport gantry, and a lift moving rail is installed on the indoor transport gantry close to the opening, adjacent to the opening. A front-side lift unit and a rear-side lift unit each provided with a suspension beam at the upper end, wherein the suspension beam can be raised above the height of the feed water heater installed outdoors. The unit can suspend the feed water heater, The front-side lift unit and the rear-side lift unit capable of propelling on the lift moving rail are provided, and a traveling rail is installed on the upper portion of the condenser, and the front side of the feed water heater is disposed on the traveling rail. An indoor levitation conveyance system comprising a pair of front and rear levitation conveyance systems, and a rear portion of the water heater on the rear trolley is installed in the rear levitation conveyance system. The front levitation force of the front levitation conveyance system is increased by increasing the levitation force of the front levitation conveyance system. It is mounted on a transfer system, and the feed water heater is transported toward the lift unit in a floating state on the indoor transport gantry by the indoor floating transport system, and the feed water heater is moved to the indoor floating transport system. Wherein the arm is Tsu支the front lift unit and the rear lift unit, the advance of the feed water heater is raised to a position higher than the upper surface of the outdoor carrying gantry, at least a portion of the feed water heater in this raised position while supported by the cradle for temporary supporting the feed water heater to the conveyed on outdoor carrying gantry reloaded on outdoor levitation transportation system, the feed water heater through the opening by the outdoor levitation transportation system It conveys to the predetermined position on the said gantry for outdoor conveyance in the floating state.
本発明によれば、長大で超重量物の熱交換器である給水加熱器を、浮上搬送システムや昇降テーブル或いはリフトユニットなどを用いることにより、比較的容易に取り扱うことができ、作業者の労力を低減し、短期間で作業を行うことができる。 According to the present invention, a feed water heater, which is a long and super heavy heat exchanger, can be handled relatively easily by using a floating conveying system, a lifting table, a lift unit, etc. The work can be performed in a short period of time.
以下、本発明の一実施の形態について図面を用いて説明する。 Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
図1は、新規の給水加熱器を所定の設置箇所に搬入する場合を説明する図である。図1において、1は円筒状の給水加熱器で、発電所建屋内の所定の設置箇所、図の例では、復水器2の上部本体2a内に、横向きの状態で設置される。6は搬入用の開口で、図示のように建屋の側壁に形成されている。8は屋外搬送用構台で、建屋外の、開口6に到る場所に設置され、給水加熱器1の搬送に用いられる。7は屋内搬送用構台で、建屋内の開口6から前記所定の設置箇所に通じる搬送経路を構成する。 Drawing 1 is a figure explaining the case where a new feed water heater is carried in to a predetermined installation location. In FIG. 1, reference numeral 1 denotes a cylindrical water heater, which is installed in a lateral state in a predetermined installation location in the power plant building, in the example shown in the upper body 2 a of the condenser 2. 6 is an opening for carrying in, and is formed on the side wall of the building as shown. Reference numeral 8 denotes an outdoor transfer gantry, which is installed outside the building and reaching the opening 6 and is used for transferring the feed water heater 1. Reference numeral 7 denotes an indoor transfer gantry, which constitutes a transfer path that leads from the opening 6 in the building to the predetermined installation location.
10は昇降テーブルで、建屋内の、開口6に隣接して設置され、その上面(テーブル面)10aが、屋内搬送用構台7の上面と等しい高さと、前記屋外搬送用構台8の上面と等しい高さとに、それぞれ位置するように上下動可能に構成されている。この昇降テーブル10は、図3で示すように、平面状をなすテーブル面10aを昇降駆動するリフトユニット10b、及びこのリフトユニット10bに対する油圧制御ユニット10cから構成される。 Reference numeral 10 denotes an elevating table, which is installed adjacent to the opening 6 in the building, and its upper surface (table surface) 10a is equal in height to the upper surface of the indoor transfer gantry 7 and equal to the upper surface of the outdoor transfer gantry 8. It is configured to be movable up and down so as to be located at the height. As shown in FIG. 3, the lift table 10 includes a lift unit 10b that drives a flat table surface 10a to move up and down, and a hydraulic control unit 10c for the lift unit 10b.
14は浮上搬送システムで、前記屋内搬送用構台7及び屋外搬送用構台8上において、前記給水加熱器1を横向きの状態で載支し、浮上状態で任意の方向に搬送する。この浮上搬送システム14は、図2で示すように空気浮上装置14a及び駆動装置14bを有し、これらにより前部側浮上搬送ユニット14c及び後部側浮上搬送ユニット14dを構成する。同期制御装置14eは、2つの駆動装置14bを互いに同期して動作させる。 Reference numeral 14 denotes a levitation conveyance system, on which the feed water heater 1 is mounted in a horizontal state on the indoor conveyance gantry 7 and the outdoor conveyance gantry 8, and is conveyed in an arbitrary direction in the floating state. As shown in FIG. 2, the levitation conveyance system 14 includes an air levitation device 14a and a driving device 14b, and these constitute a front side levitation conveyance unit 14c and a rear side levitation conveyance unit 14d. The synchronization control device 14e operates the two driving devices 14b in synchronization with each other.
ここで、空気浮上装置14aは、その上部に給水加熱器1を載支した状態で高圧空気により所定高さ浮上する。また、駆動装置14bは、図示しないが、空気圧などにより地表面に圧接する車輪を有し、この車輪を空気圧モータなどにより回転させることで、前部側浮上搬送ユニット14c及び後部側浮上搬送ユニット14dを任意の方向に移動させる。したがって、その上部に載支された給水加熱器1を任意の方向に搬送することができる。 Here, the air levitation device 14a is levitated to a predetermined height by high-pressure air in a state where the feed water heater 1 is mounted on the upper portion thereof. Further, although not shown, the driving device 14b has wheels that are pressed against the ground surface by air pressure or the like, and the front-side levitation conveyance unit 14c and the rear-side levitation conveyance unit 14d by rotating the wheels by a pneumatic motor or the like. Is moved in any direction. Therefore, the feed water heater 1 supported on the upper part can be conveyed in arbitrary directions.
給水加熱器1の設置場所である復水器上部本体2aの内部には、給水加熱器1の設置方向に沿って走行レール24が設置されている。この走行レール24上には、給水加熱器1の設置用の台車21が、前部側及び後部側として2個設置されている。給水加熱器1の外周部には図4で示すように、台車受け金物22が左右両側及び長さ方向前後にそれぞれ設けられており、この金物22により調整板23を介して台車21上に載置される。 A running rail 24 is installed along the installation direction of the feed water heater 1 inside the condenser upper body 2a, which is the installation location of the feed water heater 1. On this traveling rail 24, two carriages 21 for installing the feed water heater 1 are installed as a front side and a rear side. As shown in FIG. 4, a carriage receiver 22 is provided on each of the left and right sides and front and rear in the longitudinal direction on the outer periphery of the feed water heater 1, and is mounted on the carriage 21 via the adjustment plate 23 by the hardware 22. Placed.
また、この給水加熱器1の外周の、別の左右両側及び長さ方向前後位置に、ジャッキ受け金物19が設けられており、走行レール24側に設けられた芯出し用のジャッキ18の先端と当接する。この芯出し用のジャッキ18は、横送り装置20と共に走行レール上に移動可能に設置されている。これら芯出し用のジャッキ18及び横送り装置20は、前記台車21と所定の位置関係で配置されている。すなわち、給水加熱器1の台車受け金物22が台車21上に設置されると、ジャッキ18の先端がジャッキ受け金物19と対向するよう位置設定されている。 In addition, a jack catch 19 is provided on the left and right sides of the outer periphery of the feed water heater 1 and in the longitudinal direction, and the tip of a centering jack 18 provided on the traveling rail 24 side is provided. Abut. The centering jack 18 is movably installed on the traveling rail together with the lateral feed device 20. The centering jack 18 and the lateral feed device 20 are arranged in a predetermined positional relationship with the carriage 21. That is, the position of the jack 18 is set so that the tip of the jack 18 faces the jack receiving piece 19 when the carriage receiving piece 22 of the feed water heater 1 is installed on the carriage 21.
27は牽引装置で、台車21と連結し、台車21上に載置された給水加熱器1を所定の設置(据付)位置に移動させる。 A traction device 27 is connected to the carriage 21 and moves the feed water heater 1 placed on the carriage 21 to a predetermined installation (installation) position.
上記構成において、円筒状の給水加熱器1を、建屋内の所定の設置箇所、すなわち、復水器2の上部本体2a内に、横向きの状態で設置する場合、先ず、建屋の側壁に搬入用の開口6を形成する。この開口6は予め穿設し、シャッタなどで覆っていたものを、シャッタなどを開放操作することで形成してもよい。また、建屋外には、この開口6に到る屋外搬送用構台8を設置すると共に、建屋内にも、この開口6にも、屋内搬送用構台7を設置する。さらに、建屋内には、開口6に隣接して昇降テーブル10を設置する。 In the above configuration, when the cylindrical water heater 1 is installed in a predetermined position in the building, that is, in the upper body 2a of the condenser 2 in a sideways state, first, it is carried into the side wall of the building. The opening 6 is formed. The opening 6 may be formed by opening the shutter or the like that has been previously drilled and covered with the shutter or the like. In addition, an outdoor transfer gantry 8 reaching the opening 6 is installed outside the building, and an indoor transfer gantry 7 is also installed inside the building and in the opening 6. Further, a lifting table 10 is installed adjacent to the opening 6 in the building.
この状態で、屋外搬送用構台8上に浮上搬送システム14を配置し、図示しないクレーンなどにより、その上に給水加熱器1を横向きの状態で載置させる。浮上搬送システム14は、前後の浮上搬送ユニット14c,14dにより給水加熱器1を屋外搬送用構台8上で浮上させ、前記開口6に向って搬送する。 In this state, the levitation conveyance system 14 is disposed on the outdoor conveyance gantry 8, and the feed water heater 1 is placed in a horizontal state thereon by a crane (not shown). The levitation conveyance system 14 levitates the water heater 1 on the outdoor conveyance gantry 8 by the front and rear levitation conveyance units 14 c and 14 d and conveys the water heater 1 toward the opening 6.
このとき、昇降テーブル10の上面10aのレベルは、油圧制御ユニット10cを操作し、リフトユニット10bによって屋外搬送用構台8の上面と同一レベルにしておく。 At this time, the level of the upper surface 10a of the lifting table 10 is set to the same level as the upper surface of the outdoor transfer gantry 8 by operating the hydraulic control unit 10c.
浮上搬送システム14により屋外搬送用構台8上を移動した給水加熱器1は、開口6を通って昇降テーブル10の上面10a上に載置される。そして、浮上搬送システム14の浮上力を断って、給水加熱器1を昇降テーブル10上に固定する。 The feed water heater 1 moved on the outdoor transportation gantry 8 by the floating transportation system 14 is placed on the upper surface 10 a of the lifting table 10 through the opening 6. Then, the levitation force of the levitation conveyance system 14 is cut off, and the feed water heater 1 is fixed on the lifting table 10.
次に昇降用テーブル10の上面10aを、屋内搬送用構台7の上面と等しい高さまで下降させる。この状態で、浮上搬送システム14により給水加熱器1を再び浮上させ、屋内搬送用構台7上を所定の設置箇所に向って搬送させる。 Next, the upper surface 10 a of the lifting table 10 is lowered to a height equal to the upper surface of the indoor transfer gantry 7. In this state, the feed water heater 1 is lifted again by the levitation transport system 14 and transported on the indoor transport gantry 7 toward a predetermined installation location.
上記建屋内の搬送ルート例を図5に示す。図5の例では復水器2が3台並設されており、例えば、左側の上部本体2a内に給水加熱器1を設置する場合は、開口6から搬入された給水加熱器1を、浮上搬送システム14により浮上させて屋内用搬送構台7上を搬送させる。図の例では、建屋内の支柱等の構造物(搬送に対する障害物でもある)を避けながら給水加熱器1の前後が反転するように旋回させ、その水室部が復水器上部本体2aの開口部2bと対向する位置まで搬送する。 An example of the transport route in the building is shown in FIG. In the example of FIG. 5, three condensers 2 are arranged side by side. For example, when the feed water heater 1 is installed in the upper main body 2 a on the left side, the feed water heater 1 carried through the opening 6 is levitated. It is levitated by the conveyance system 14 and conveyed on the indoor conveyance gantry 7. In the example shown in the figure, the water heater 1 is turned so that the front and rear of the water heater 1 are reversed while avoiding structures (such as obstacles to transportation) such as columns in the building. It conveys to the position facing the opening 2b.
このようにして、浮上搬送システム14により給水加熱器1を所定の設置箇所近くに搬送した後、給水加熱器1の少なくとも前後2箇所を設置用の台車21上に順次載せ替え、この台車21により所定の設置箇所に移動させ設置する。すなわち、給水加熱器1を復水器上部本体2a近くまで搬送した後、浮上搬送システム14を操作して、給水加熱器1の外周部に設けた前部の台車受け金物22を、復水器上部本体2aの内部に設置した走行レール24の前部側の台車21上に位置合わせする。その後、前部側浮上搬送ユニット14cの空気圧を減じて給水加熱器1の前部の台車受け金物22を台車21上に固定する。この後、さらに浮上搬送システム14によって給水加熱器1を復水器上部本体2a内に挿入し、後部の台車受け金物22を後部側の台車21上に位置合わせした後、固定し、載せ替えを完了する。この状態で、牽引装置27を操作し、器内の所定の設置位置まで引込む。 In this way, after the feed water heater 1 is transported near a predetermined installation location by the levitation transport system 14, at least two places before and after the feed water heater 1 are sequentially replaced on the installation cart 21. Move to the specified installation location. That is, after the feed water heater 1 is transported to the vicinity of the condenser upper body 2a, the floating transport system 14 is operated, and the front carriage receiver 22 provided on the outer periphery of the feed water heater 1 is replaced with the condenser. Positioning is performed on the carriage 21 on the front side of the traveling rail 24 installed in the upper body 2a. Thereafter, the air pressure of the front-side levitation conveyance unit 14 c is reduced, and the cart receiver 22 at the front of the feed water heater 1 is fixed on the cart 21. Thereafter, the feed water heater 1 is further inserted into the condenser upper body 2a by the levitation transport system 14, the rear carriage receiver 22 is aligned on the rear carriage 21, and then fixed and replaced. Complete. In this state, the traction device 27 is operated and pulled to a predetermined installation position in the container.
なお、給水加熱器1の芯出し及び据付は、ジャッキ受け金物19を介し、ジャッキ18及び、横送り装置20を操作して行なう。 In addition, centering and installation of the feed water heater 1 are performed by operating the jack 18 and the lateral feed device 20 via the jack receiving piece 19.
この実施の形態では、建屋側壁の開口6を開放し、屋内搬送用構台7及び屋外搬送用構台8を布設後、側壁開口6から浮上搬送システム14及び昇降テーブル10を操作して給水加熱器1を建屋内に搬入する。屋内搬送は、屋内搬送用構台7上を、再度浮上搬送システム14を操作して行い、復水器上部本体2aの内部に配置した台車21に転載し、牽引装置27で引き込んで据付する。 In this embodiment, the opening 6 on the side wall of the building is opened, the indoor transportation gantry 7 and the outdoor transportation gantry 8 are laid, and then the floating transportation system 14 and the lifting table 10 are operated from the side wall opening 6 to supply the water heater 1. Into the building. The indoor conveyance is performed by operating the floating conveyance system 14 again on the indoor conveyance gantry 7, transferred to the carriage 21 disposed inside the condenser upper body 2 a, and pulled in and installed by the traction device 27.
既設の給水加熱器1の撤去工法は上述と逆の手順で行う。すなわち、建屋内の所定の設置箇所において設置用の台車21上に設置されている給水加熱器1を、牽引装置27により、屋内搬送用構台7上に移動させ、この屋内搬送用構台7上に配置された浮上搬送システム14上に載せ替える。浮上搬送システム14上に載せ替えられた給水加熱器1は、浮上状態で、図5で示した経路とは反対に開口6に向って搬送され、屋内搬送用構台7の上面と等しい高さに位置させた昇降テーブル10の上面10a上に搬送され、載置される。 The removal method of the existing feed water heater 1 is performed in the reverse order of the above. That is, the feed water heater 1 installed on the installation carriage 21 at a predetermined installation location in the building is moved onto the indoor conveyance gantry 7 by the traction device 27, and the indoor conveyance gantry 7 is placed on the indoor conveyance gantry 7. It is transferred onto the floating transportation system 14 arranged. The feed water heater 1 transferred onto the levitation conveyance system 14 is levitation and conveyed toward the opening 6 opposite to the path shown in FIG. It is conveyed and placed on the upper surface 10a of the lift table 10 positioned.
この状態で、昇降テーブル10の上面10aを、屋外搬送用構台8の上面と等しい高さまで上昇させた後、浮上搬送システム14により開口6を通って浮上状態で屋外搬送用構台8上を所定位置に搬送する。 In this state, after the upper surface 10a of the lifting table 10 is raised to a height equal to the upper surface of the outdoor transfer gantry 8, the floating transfer system 14 passes the opening 6 and floats on the outdoor transfer gantry 8 at a predetermined position. Transport to.
このように昇降テーブル10を使用することにより屋外搬送用構台8、及び屋内搬送用構台7とのレベルあわせを容易に行なうことができる。また、浮上搬送システム14を使用することにより屋外から屋内搬送まで一貫して搬送可能である。さらに、復水器上部本体2a内の台車21への転載も容易に行なうことが可能である。また、機材等の搬入、搬出作業においても有効である。
By using the lifting table 10 in this way, level adjustment with the outdoor transfer gantry 8 and the indoor transfer gantry 7 can be easily performed. Further, by using the levitation conveyance system 14, it is possible to convey consistently from outdoor to indoor conveyance. Furthermore, the transfer to the carriage 21 in the condenser upper body 2a can be easily performed. It is also effective for loading and unloading equipment.
次に、図6で示す実施の形態を説明する。この実施の形態も、図1で示した実施の形態と同様に、新規の給水加熱器を所定の設置箇所に搬入する場合の搬入方法であるが、図1で示した昇降テーブル10に代って、図6で示すように、2台のリフトユニット11a,11bからなるリフトシステム11を用い、これらを開口6に隣接して設けている。 Next, the embodiment shown in FIG. 6 will be described. As in the embodiment shown in FIG. 1, this embodiment is also a method for carrying in a new feed water heater into a predetermined installation location, but instead of the lifting table 10 shown in FIG. As shown in FIG. 6, a lift system 11 including two lift units 11 a and 11 b is used, and these are provided adjacent to the opening 6.
すなわち、この実施の形態においても、建屋の側壁に搬入用の開口6が形成され、建屋外には、この開口6に到る屋外搬送用構台8が設けられ、建屋内には、開口6から所定の設置箇所に通じる屋内搬送用構台7が設けられている。そして、屋内及び屋外における搬送用構台7,8における搬送には浮上搬送システム14が用いられる。 That is, also in this embodiment, the opening 6 for carrying in is formed in the side wall of a building, the outdoor conveyance gantry 8 which reaches this opening 6 is provided in the building exterior, and from the opening 6 in a building An indoor transfer gantry 7 that leads to a predetermined installation location is provided. A floating transfer system 14 is used for transfer on the transfer gantry 7 and 8 indoors and outdoors.
この実施の形態では、上述したように、建屋内に、開口6に隣接してリフトシステム11を設けている。このリフトシステム11は、2台のリフトユニット11a,11bからなる。これらリフトユニット11a,11bは、図7で示すように、門形を成し、その門内にて給水加熱器1の外周部分を吊支するものである。すなわち、リフトシステム11は、前部側リフトユニット11a、後部側リフトユニット11b、これらリフトユニット11a,11b毎に設けられる吊梁11c、推進ユニット11d、油圧制御ユニット11e、ワイヤロープ11f、レール11gから構成される。 In this embodiment, as described above, the lift system 11 is provided adjacent to the opening 6 in the building. The lift system 11 includes two lift units 11a and 11b. These lift units 11a and 11b form a gate shape as shown in FIG. 7, and suspend the outer peripheral portion of the feed water heater 1 in the gate. That is, the lift system 11 includes a front lift unit 11a, a rear lift unit 11b, a suspension beam 11c provided for each of the lift units 11a and 11b, a propulsion unit 11d, a hydraulic control unit 11e, a wire rope 11f, and a rail 11g. Composed.
上記各吊梁11cからは、図7(b)で示すように左右一対のワイヤロープ11fが垂下されており、その下端は、給水加熱器1の外周両側から突設されたトラニオン1cに掛け付けられる。また、これら各吊梁11cは、油圧制御ユニット11eにより任意の高さに制御される。また、各リフトユニット11a,11bの基部に構成された推進部11dは、レール11g上に、移動可能に係合している。このレール11gは、開口6近くの屋内搬送用構台7上に、図示横方向(給水加熱器1の建屋に対する搬出入方向)に沿って配置されており、前部側リフトユニット11a及び後部側リフトユニット11bは、上記レール11gに沿う任意の位置に移動させることができる。 As shown in FIG. 7B, a pair of left and right wire ropes 11f is suspended from each suspension beam 11c, and the lower ends thereof are hooked on trunnions 1c protruding from both sides of the outer periphery of the feed water heater 1. It is done. Each suspension beam 11c is controlled to an arbitrary height by the hydraulic control unit 11e. Moreover, the propulsion part 11d comprised by the base part of each lift unit 11a, 11b is engaged with the rail 11g so that a movement is possible. This rail 11g is arranged on the indoor transfer gantry 7 near the opening 6 along the horizontal direction in the figure (the direction of carrying in / out the feed water heater 1 with respect to the building), and the front side lift unit 11a and the rear side lift The unit 11b can be moved to any position along the rail 11g.
上記構成において、円筒状の給水加熱器1を、建屋内の復水器2の上部本体2a内に設置する場合、建屋の側壁に搬入用の開口6を形成し、建屋外には、この開口6に到る屋外搬送用構台8を設置する。また、建屋内には、この開口6から所定の設置箇所に通じる屋内搬送用構台7を設置する。 In the above configuration, when the cylindrical water heater 1 is installed in the upper body 2a of the condenser 2 in the building, an opening 6 for carrying in is formed on the side wall of the building, and this opening is provided outside the building. The gantry 8 for outdoor conveyance reaching 6 is installed. In addition, an indoor transfer gantry 7 is installed in the building from the opening 6 to a predetermined installation location.
また、開口6に隣接してリフトシステム11を設置する。この場合、前部側リフトユニット11a及び後部側リフトユニット11bは、図6で示すように、給水加熱器1の搬入方向に沿って所定の間隔で配置する。また、これらの各吊梁11cは、油圧制御ユニット11eにより、給水加熱器1より高い位置に上昇させておく。 A lift system 11 is installed adjacent to the opening 6. In this case, the front side lift unit 11a and the rear side lift unit 11b are arranged at predetermined intervals along the direction in which the feed water heater 1 is carried in, as shown in FIG. Each of these suspension beams 11c is raised to a position higher than the feed water heater 1 by the hydraulic control unit 11e.
この状態で、屋外搬送用構台8上に浮上搬送システム14を配置し、図示しないクレーンなどにより、その上に給水加熱器1を横向きの状態で載置させる。そして、この浮上搬送システム14により、給水加熱器1は、屋外搬送用構台8上を開口6に向って浮上搬送される。搬送された給水加熱器1は、図6で示すように開口6を通ってその図示左端部分が建屋内に挿入される。 In this state, the levitation conveyance system 14 is disposed on the outdoor conveyance gantry 8, and the feed water heater 1 is placed in a horizontal state thereon by a crane (not shown). And by this levitation conveyance system 14, the feed water heater 1 is levitated and conveyed on the outdoor conveyance gantry 8 toward the opening 6. As shown in FIG. 6, the conveyed feed water heater 1 passes through the opening 6 and the left end portion in the drawing is inserted into the building.
この位置関係において、前部側リフトユニット11aのワイヤロープ11fを、給水加熱器1の後部側(図示左側)の外周部両側に突設されたトラニオン1cに掛け付ける。そして、前部側リフトユニット11aによりワイヤロープ11fを介して給水加熱器1の後部側を僅かに吊り上げる。この吊り上げにより無負荷状態となった前部側浮上搬送ユニット14cを撤去する。その後、屋外配置の後部側浮上搬送ユニット14d、及び屋内の前部側リフトユニット11aを操作し、給水加熱器1を図8で示す位置まで移動させる。そして、給水加熱器1の後部(図示左側)を、仮受け用の架台28上にスペーサ29を介して載置し、仮受けする。この状態で、後部側のトラニオン1cを、前部側リフトユニット11aから後部側リフトユニット11bのワイヤロープ11fに掛け替える。 In this positional relationship, the wire rope 11f of the front side lift unit 11a is hung on a trunnion 1c protruding from both sides of the outer peripheral portion on the rear side (left side in the figure) of the feed water heater 1. And the rear side of the feed water heater 1 is slightly lifted by the front side lift unit 11a via the wire rope 11f. The front-side levitation transport unit 14c that has become unloaded by this lifting is removed. Thereafter, the rear-side floating conveyance unit 14d arranged outdoors and the indoor front-side lift unit 11a are operated to move the feed water heater 1 to the position shown in FIG. Then, the rear portion (left side in the figure) of the feed water heater 1 is placed on the temporary receiving base 28 via the spacer 29 and temporarily received. In this state, the rear trunnion 1c is switched from the front lift unit 11a to the wire rope 11f of the rear lift unit 11b.
この掛け替え操作でフリーになった前部側リフトユニット11aを図示右方に移動させ、給水加熱器1の水室部(図示右端部)側のトラニオン1cにワイヤロープ11fを掛け、
僅かに吊り上げる。
The front-side lift unit 11a, which has become free by this switching operation, is moved to the right in the figure, and the wire rope 11f is hung on the trunnion 1c on the water chamber (right end) in the feed water heater 1,
Lift slightly.
このように、屋外搬送用構台8上において浮上搬送システム14により給水加熱器1を開口6に向って搬送し、この開口6を通して建屋内に移動させ、少なくともその一部を建屋内に配置した仮受け用の架台28上に載置した状態で、前記リフトユニット11a,11bにより、給水加熱器1の外周部分の少なくとも前後2箇所を吊支させている。 In this way, the feed water heater 1 is transported toward the opening 6 by the levitation transport system 14 on the outdoor transport gantry 8, moved to the building through the opening 6, and at least a part of the temporary heater is disposed in the building. In the state of being placed on the receiving stand 28, at least two front and rear portions of the outer peripheral portion of the feed water heater 1 are suspended by the lift units 11a and 11b.
この結果、給水加熱器1全体はリフトシステム11の2台のリフトユニット11a,11bにより水平状態を保って僅かに吊上げられる。この操作により無負荷状態になった後部側搬送ユニット14d、仮受け用の架台28、スペーサ29をそれぞれ撤去する。その後、給水加熱器1の水平状態を保ったままリフトシステム11を、図示左方に移動させる。そして、給水加熱器1全体が建屋内に搬入された後、図10で示すように、給水加熱器1を屋内搬送用構台7上の浮上搬送システム14上に下降させる。 As a result, the entire feed water heater 1 is slightly lifted by the two lift units 11a and 11b of the lift system 11 while maintaining a horizontal state. The rear-side transport unit 14d, the temporary support base 28, and the spacer 29, which are brought into the no-load state by this operation, are removed. Thereafter, the lift system 11 is moved to the left in the figure while maintaining the horizontal state of the feed water heater 1. And after the feed water heater 1 whole is carried in in a building, as shown in FIG. 10, the feed water heater 1 is lowered | hung on the floating conveyance system 14 on the gantry 7 for indoor conveyance.
なお、図8で示した状態から給水加熱器1の水平状態を保ったまま、リフトシステム11を図示左方に移動させようとしたときに、図9で示すように、建屋内の構造物等により、給水加熱器1の水平移動が妨げられる場合がある。このような干渉物、障害物30がある場合は、図9で示すように、後部側リフトユニット11b及び前部側リフトユニット11aの高さ位置を個別に操作することにより、給水加熱器21の角度を連続的に変化させ、これら障害物30を回避しながら所定位置まで移動し、図10で示すように浮上搬送システム14上に搭載させることができる。 In addition, when trying to move the lift system 11 to the left in the figure while keeping the horizontal state of the feed water heater 1 from the state shown in FIG. 8, as shown in FIG. Therefore, the horizontal movement of the feed water heater 1 may be hindered. When there is such an obstacle or obstacle 30, as shown in FIG. 9, by operating the height positions of the rear side lift unit 11b and the front side lift unit 11a individually, The angle can be continuously changed to move to a predetermined position while avoiding these obstacles 30, and can be mounted on the levitation transport system 14 as shown in FIG.
これ以降は、浮上搬送システム14により給水加熱器1を再び浮上させ、屋内搬送用構台7上を所定の設置箇所に向って搬送させる。建屋内の搬送ルートは、例えば、図11に示す通りとなる。この例も、図5の例と同様に、復水器2が3台並設されており、図示の左側の本体上部2a内に給水加熱器1を設置する場合は、開口6から搬入された給水加熱器1を、浮上搬送システム14により、建屋内の支柱等の構造物を避けながら前後が反転するように旋回させ、その水室部が復水器上部本体2aの開口部2bと対向する位置まで搬送する。このようにして給水加熱器1を所定の設置箇所近くに搬送した後、給水加熱器1の少なくとも前後2箇所を設置用の台車21上に順次載せ替え、この台車21により所定の設置箇所に移動させ設置する。この設置手順は前述の実施形態と同じであるので説明は省略する。 Thereafter, the feed water heater 1 is lifted again by the levitation transport system 14 and transported on the indoor transport gantry 7 toward a predetermined installation location. The transport route in the building is, for example, as shown in FIG. Similarly to the example of FIG. 5, three condensers 2 are arranged in parallel in this example, and when the feed water heater 1 is installed in the upper body 2 a on the left side of the figure, the condenser 2 is carried in from the opening 6. The feed water heater 1 is swung so that the front and rear are reversed while avoiding structures such as a column in the building by the levitation conveyance system 14, and the water chamber portion is opposed to the opening 2b of the condenser upper body 2a. Transport to position. After the feed water heater 1 is transported near a predetermined installation location in this way, at least two front and rear locations of the feed water heater 1 are sequentially placed on the installation carriage 21 and moved to the predetermined installation location by the carriage 21. Install. Since this installation procedure is the same as that of the above-mentioned embodiment, description is abbreviate | omitted.
既設の給水加熱器1の撤去工法は上述と逆の手順で行う。すなわち、所定の設置箇所において設置用の台車21上に設置されている給水加熱器1を、牽引装置27により、屋内搬送用構台7上に移動させ、この屋内搬送用構台7上に配置された浮上搬送システム14上に載せ替える。浮上搬送システム14上に載せ替えられた給水加熱器は、浮上状態で、図11で示した経路と反対方向に移動し、開口6に向って搬送される。 The removal method of the existing feed water heater 1 is performed in the reverse order of the above. That is, the feed water heater 1 installed on the installation carriage 21 at a predetermined installation location is moved onto the indoor conveyance gantry 7 by the traction device 27 and arranged on the indoor conveyance gantry 7. Transfer on the floating transportation system 14. The feed water heater transferred onto the levitation conveyance system 14 moves in the direction opposite to the path shown in FIG. 11 in the levitation state and is conveyed toward the opening 6.
そして、開口6に隣接した位置にて前記リフトユニット11a,11bにより給水加熱器1の前後2箇所を吊支して、屋外搬送用構台8の上面よりやや高い高さまで上昇させる。その後、この上昇位置で、リフトユニット11a,11bを図示右側に移動させ、給水加熱器1の図示右端側を、図8で示すように、屋外搬送用構台8上の後部側搬送ユニット14d上に移載する。この後、給水加熱器1の図示左端部を仮受け用の架台28上にスペーサ29を介して載置する。この状態で、フリーとなったリフトユニット11aを図示左方に移動し、リフトユニット11bに代って、給水加熱器1の図示左方のトラニオン1cを吊支する。 Then, at the position adjacent to the opening 6, the lift units 11 a, 11 b suspend two front and rear portions of the feed water heater 1 and raise it to a height slightly higher than the upper surface of the outdoor transfer gantry 8. Thereafter, the lift units 11a and 11b are moved to the right side in the figure at this raised position, and the right end side of the feed water heater 1 is moved to the rear side transfer unit 14d on the outdoor transfer gantry 8 as shown in FIG. Transfer. Thereafter, the illustrated left end portion of the feed water heater 1 is placed on the temporary receiving base 28 via the spacer 29. In this state, the lift unit 11a that has become free is moved to the left in the figure, and the trunnion 1c on the left in the figure of the feed water heater 1 is suspended in place of the lift unit 11b.
この操作により無負荷となった架台28及びスペーサ29を撤去すると共に、屋外搬送用構台8上の後部側搬送ユニット14dを図示右方に移動させ、建屋内にて給水加熱器1の図示左方を吊支したリフトユニット11aを図6で示すように図示右方に移動させる。この状態で給水加熱器1の図示左側部分を、屋外搬送用構台8上の前部側浮上搬送ユニット14c上に載置させる。 The gantry 28 and the spacer 29 that have become unloaded by this operation are removed, and the rear side transfer unit 14d on the outdoor transfer gantry 8 is moved to the right in the figure, and the left side of the feed water heater 1 in the building is illustrated. Is lifted to the right as shown in FIG. In this state, the illustrated left portion of the feed water heater 1 is placed on the front-side floating conveyance unit 14c on the outdoor conveyance gantry 8.
このように、建屋内の開口6に隣接した位置にて、リフトユニット11a,11bにより給水加熱器1を、屋外搬送用構台8の上面よりやや高い高さまで上昇させた後、給水加熱器1の少なくとも一部を仮受け用の架台28で支持させながら、この給水加熱器1を、屋外搬送用構台8上を搬送する浮上搬送システム14上に載せ替えている。 Thus, after raising the feed water heater 1 to a height slightly higher than the upper surface of the outdoor transfer gantry 8 by the lift units 11a and 11b at the position adjacent to the opening 6 in the building, The feed water heater 1 is mounted on the floating conveyance system 14 that conveys on the outdoor conveyance gantry 8 while at least a part is supported by the temporary receiving frame 28.
この後は、浮上搬送システム14により給水加熱システム1を、開口16を通って屋外搬送用構台8上の所定位置に搬送する。 Thereafter, the feed water heating system 1 is transferred to a predetermined position on the outdoor transfer gantry 8 through the opening 16 by the levitation transfer system 14.
このように、リフトシステム11を使用することにより、屋外設置の浮上搬送システム14と協調しながら、給水加熱器1を屋内に容易に搬入することが可能である。また、建屋内の引き込み前方に干渉物30がある場合でも、リフトシステム11を操作することにより、この干渉物30を回避しながら引き込み、屋内搬送用の浮上システムへ容易に搭載することができる。 Thus, by using the lift system 11, it is possible to easily carry the feed water heater 1 indoors while cooperating with the floating transportation system 14 installed outdoors. Further, even when there is an interfering object 30 in front of the drawing-in in the building, by operating the lift system 11, it can be pulled in while avoiding the interfering object 30 and can be easily mounted on a floating system for indoor transportation.
1 給水加熱器
1c トラニオン
2 復水器
2a 復水器上部本体
2b 復水器上部本体開口部
6 側壁開口
7 屋内搬送用構台
8 屋外搬送用構台
10 昇降テーブル
10a 上面(テーブル面)
10b リフトユニット
10c 油圧制御ユニット
11 リフトシステム
11a 前部側リフトユニット
11b 後部側リフトユニット
11c 吊梁
11d 推進ユニット
11e 油圧制御ユニット
11f ワイヤロープ
11g レール
14 浮上搬送システム
14a 空気浮上装置
14b 駆動装置
14c 前部側浮上搬送ユニット
14d 後部側浮上搬送ユニット
14e 同期制御装置
18 ジャッキ
19 ジャッキ受け金物
20 横送り装置
21 台車
22 台車受け金物
23 調整板
24 復水器内走行用のレール
25 台車走行用レール
26 給水加熱器移動用架台
27 牽引装置
28 仮受け用の架台
30 干渉物、障害物
1 Water heater
1c Trunnion 2 Condenser 2a Condenser upper body 2b Condenser upper body opening 6 Side wall opening 7 Indoor transfer gantry 8 Outdoor transfer gantry 10 Lifting table 10a Upper surface (table surface)
10b Lift unit 10c Hydraulic control unit 11 Lift system 11a Front side lift unit 11b Rear side lift unit 11c Suspension beam 11d Propulsion unit 11e Hydraulic control unit 11f Wire rope 11g Rail 14 Levitation transport system 14a Air levitation device 14b Drive device 14c Front Side levitation transport unit 14d Rear side levitation transport unit 14e Synchronous control device 18 Jack 19 Jack catch 20 Transverse feed 21 Bogie 22 Bogie catch 23 Adjustment plate 24 Rail for running in condenser 25 Bogie running rail 26 Feed water heating Moving device mount 27 Pulling device 28 Temporary receiving mount 30 Interfering object, obstacle
Claims (4)
前記建屋外に搬入用の前記開口に到る屋外搬送用構台を設け、
前記建屋内には、前記開口から前記復水器上部に通じており、前記屋外搬送用構台の上面より低い位置に屋内搬送用構台を設けると共に、前記開口に隣接して、上面が、前記屋内搬送用構台の上面と等しい高さと、前記屋外搬送用構台の上面と等しい高さとにそれぞれ位置するように上下動可能に構成された昇降テーブルを設け、
前記給水加熱器を横向きの状態で、前記屋外搬送用構台上において前記給水加熱器の前後用の対の浮上搬送システム上に載置させ、この浮上搬送システムにより前記給水加熱器を、前記開口に向かって浮上状態で搬送し、前記給水加熱器を前記浮上搬送システムに載置させた状態のままで前記屋外搬送用構台上面と等しい高さに上昇させた前記昇降テーブルの上面に移動させた後に、前記浮上搬送システムの浮上力を断って、前記給水加熱器を前記昇降テーブル上に固定し、
前記昇降テーブルを、その上面が前記屋内搬送用構台上面と等しい高さまで下降させ、この状態で、前記浮上搬送システムにより前記給水加熱器を、前記屋内搬送構台上を浮上状態で前記復水器上部に向かって搬送させ、
前記復水器上部に走行レールを設置すると共に、この走行レール上に前記給水加熱器の前側用台車並びに後側用台車を設置し、前記前用浮上搬送システムの浮上力を減じて前記給水加熱器の前部を前記前側用台車上に設置し、前記後用浮上搬送システムの浮上力を減じて前記給水加熱器の後部を前記後側用台車上に設置し、前記給水加熱器を前記復水器上部に据え付けることを特徴とする給水加熱器の搬入方法。 A water heater for installing a cylindrical water heater installed outside a building in an upper part of a condenser located in a building having an opening on a side wall and lower than the installation position of the building outside . The method of carrying in
The outdoor carrying gantry leading to apertures for carrying said outside the building is provided,
The said building, said from the opening and through the condenser top, provided with an indoor carrying gantry in a position lower than the upper surface of the outdoor carrying gantry, adjacent said opening, an upper surface, the indoor A lifting table configured to be vertically movable so as to be positioned at a height equal to the upper surface of the transfer gantry and a height equal to the upper surface of the outdoor transfer gantry;
The feed water heater is placed on the levitation conveyance system for the front and rear of the feed water heater on the outdoor conveyance gantry in a horizontal state, and the feed water heater is placed in the opening by the levitation conveyance system. headed transported by floating state, after moving the feed water heater to the upper surface of the outdoor carrying gantry top height equal to the lift table is raised in the state in which is placed on the levitation transportation system , Cutting off the levitation force of the levitation conveyance system, fixing the feed water heater on the lifting table,
The temperature Fute Buru, its upper surface so that is lowered to a height equal to the indoor transport gantry top, in this state, the feed water heater by the levitation transportation system, the condensate in the floating state on the indoor transport gantry To the top of the vessel ,
A running rail is installed on the upper part of the condenser, and a front carriage and a rear carriage for the water heater are installed on the running rail to reduce the levitation force of the front levitation transfer system and to heat the feed water. The front part of the water heater is placed on the front carriage, the floating force of the rear floating transport system is reduced, the rear part of the feed water heater is placed on the rear carriage, and the feed water heater is A method for carrying in a feed water heater, characterized in that it is installed at the top of the water vessel .
前記建屋外に搬出用の前記開口に到る屋外搬送用構台を設け、
前記建屋内には、前記開口から前記復水器上部に通じており、前記屋外搬送用構台の上面より低い位置に屋内搬送用構台を設けると共に、前記開口に隣接して、上面が、前記屋内搬送用構台の上面と等しい高さと、前記屋外搬送用構台の上面と等しい高さとにそれぞれ位置するように上下動可能に構成された昇降テーブルを設け、
前記復水器上部には走行レールを設置すると共に、前記走行レール上に前記給紙加熱器の前側用台車並びに後側用台車を設置し、前記給水加熱器の前後用の対の浮上搬送システムからなる浮上搬送システムを設置し、
前記後側用台車上の給水加熱器の後部を、前記後用浮上搬送システムの浮上力を増加させて前記後用浮上搬送システム上に載置し、前記前側用台車上の給水加熱器の前部を、前記前用浮上搬送システムの浮上力を増加させて前記前用浮上搬送システム上に載置し、
前記給水加熱器を前記浮上搬送システムにより前記屋内搬送用構台上を浮上状態で前記昇降テーブル上面に移動し、前記浮上搬送システムの浮上力を断って、前記給水加熱器を前記昇降テーブル上に固定し、前記昇降テーブルを前記屋外搬送用構台上面と等しい高さまで上昇させ、前記浮上搬送システムの浮上力を増加させて、前記給水加熱器を前記浮上搬送システム上に載置し、前記給水加熱器を前記開口に向かって浮上状態で搬送し、前記給水加熱器を前記屋外搬送用構台上の所定位置に搬送することを特徴とする給水加熱器の搬出方法。 A method for carrying out a feed water heater for transporting a cylindrical feed water heater installed at the top of a condenser in a building to the outside of the building, which is higher than the installation position in the building with an opening on the side wall. There,
The outdoor transport gantry leading to the apertures for the exit transportable to the building outside provided,
The said building, said from the opening and through the condenser top, provided with an indoor carrying gantry in a position lower than the upper surface of the outdoor carrying gantry, adjacent said opening, an upper surface, the indoor A lifting table configured to be vertically movable so as to be positioned at a height equal to the upper surface of the transfer gantry and a height equal to the upper surface of the outdoor transfer gantry;
A traveling rail is installed on the upper part of the condenser, and a front carriage and a rear carriage for the paper feed heater are installed on the traveling rail, and a pair of floating transportation systems for front and rear of the water heater are installed. A floating transportation system consisting of
The rear part of the feed water heater on the rear carriage is placed on the rear float transfer system with increasing the floating force of the rear float transfer system, and the front of the feed heater on the front carriage A part is placed on the front levitation transport system by increasing the levitation force of the front levitation transport system,
The feed water heater is moved to the upper surface of the lift table while floating on the indoor transport gantry by the floating transport system, and the lift force of the lift transport system is cut off, and the feed water heater is fixed on the lift table. And raising the lifting table to a height equal to the upper surface of the outdoor transfer gantry , increasing the levitation force of the levitation transfer system, placing the water heater on the levitation transfer system, and the water heater Is conveyed in a floating state toward the opening, and the feed water heater is transported to a predetermined position on the outdoor transport gantry.
前記建屋外に搬入用の前記開口に到る屋外搬送用構台を設け、
前記建屋内には、前記開口から前記復水器上部に通じており、前記屋外搬送用構台の上面より低い位置に屋内搬送用構台を設けると共に、前記開口に近い前記屋内搬送用構台上にリフト移動用レールを設置し、前記開口に隣接して、各々上端に吊梁を備えた門形の前側リフトユニット並びに後側リフトユニットであって、前記吊梁は建屋外に設置されている前記給水加熱器の高さより上方に上昇可能であり、各リフトユニットは前記給水加熱器を吊支可能であり、更に前記リフト移動用レール上を推進可能な門形の前側リフトユニット並びに後側リフトユニットを設け、
前記前側リフトユニット並びに後側リフトユニットの各吊梁を建屋外に設置されている前記給水加熱器の高さより上方に上昇させておき、前記屋外搬送用構台上において、前記給水加熱器を屋外用浮上搬送システム上に載置させ、この屋外浮上搬送用システムにより前記給水加熱器を前記開口に向かって浮上搬送し、前記開口を通して前記建屋内に移動させ、前記給水加熱器の少なくとも一部を建屋内に配置した仮受け用の架台上に載置した状態で、前記給水加熱器の前後2箇所を前記リフトユニットに吊支させて前記給水加熱器を前記屋内搬送用構台上の屋内用浮上搬送システム上に下降させ、
この状態で、前記給水加熱器を前後用の対の浮上搬送システムからなる屋内用浮上搬送システムにより前記屋内搬送用構台上を浮上状態で前記復水器上部に向かって搬送させ、
前記復水器上部には走行レールを設置すると共に、この走行レール上に前記給水加熱器の前側用台車並びに後側用台車を設置し、前記前用浮上搬送システムの浮上力を減じて前記給水加熱器の前部を前部側台車上に設置し、前記後用浮上搬送システムの浮上力を減じて前記給水加熱器の後部を後部側台車上に設置し、復水器上部に前記給水加熱器を据え付けることを特徴とする給水加熱器の搬入方法。 A water heater for installing a cylindrical water heater installed outside a building in an upper part of a condenser located in a building having an opening on a side wall and lower than the installation position of the building outside . The method of carrying in
The outdoor carrying gantry leading to apertures for carrying said outside the building is provided,
Wherein the the building, which leads from the opening into the condenser top, the position lower than the upper surface of the outdoor carrying gantry provided with an indoor carrying gantry, lift the indoor carrying on gantry closer to the opening A front-side lift unit and a rear-side lift unit each provided with a moving rail and adjacent to the opening, each having a suspension beam at an upper end thereof, wherein the suspension beam is installed outside the building. The lift unit can be raised above the height of the heater, each lift unit can suspend the feed water heater, and can further include a portal-type front lift unit and a rear lift unit capable of propelling on the lift moving rail. Provided,
The suspension beams of the front lift unit and the rear lift unit are raised above the height of the water heater installed outside the building, and the water heater is used outdoors on the outdoor transfer gantry. It is placed on a levitation conveyance system, and the feed water heater is levitated and conveyed toward the opening by the outdoor levitation conveyance system, moved to the building through the opening, and at least a part of the feed water heater is built. In a state where the water heater is placed indoors, the front and rear portions of the water heater are suspended by the lift unit, and the water heater is floated indoors on the indoor carrier gantry. Down on the system,
In this state, the feed water heater is transported toward the top of the condenser in a floating state on the indoor transport gantry by the indoor floating transport system composed of a pair of front and rear floating transport systems,
A running rail is installed on the upper part of the condenser, and a front carriage and a rear carriage for the water heater are installed on the running rail to reduce the levitation force of the front levitation conveyance system and to supply the water. Install the front part of the heater on the front trolley, reduce the levitation force of the rear levitation transport system, install the rear part of the feed water heater on the rear trolley, and heat the feed water above the condenser A method for carrying in a feed water heater, characterized by installing a water heater.
前記建屋外に搬出用の前記開口に到る屋外搬送用構台を設け、
前記建屋内には、前記開口から前記復水器上部に通じており、前記屋外搬送用構台の上面より低い位置に屋内搬送用構台を設けると共に、前記開口に近い前記屋内搬送用構台上にリフト移動用レールを設置し、
前記開口に隣接して、各々上端に吊梁を備えた門形の前側リフトユニット並びに後側リフトユニットであって、前記吊梁は屋外に設置する前記給水加熱器の高さより上方に上昇可能であり、各リフトユニットは前記給水加熱器を吊支可能であり、更に前記リフト移動用レール上を推進可能な門形の前側リフトユニット並びに後側リフトユニットを設け、
前記復水器上部には走行レールを設置すると共に、この走行レール上に前記給水加熱器の前側用台車並びに後側用台車を設置し、前後用の対の浮上搬送システムからなる屋内用浮上搬送システムを設置し、前記後側用台車上の給水加熱器の後部を、前記後用浮上搬送システムの浮上力を増加させて前記後用浮上搬送システム上に載置し、前記前側用台車上の給水加熱器の前部を、前記前用浮上搬送システムの浮上力を増加させて前記前用浮上搬送システム上に載置し、
前記給水加熱器を前記屋内用浮上搬送システムにより前記屋内搬送構台上を浮上状態で前記リフトユニットに向けて搬送し、前記給水加熱器を前記屋内用浮上搬送システムから前記前側リフトユニット並びに後側リフトユニットに吊支させ、前記給水加熱器を前記屋外搬送用構台の上面より高い位置まで上昇させておき、この上昇位置で前記給水加熱器の少なくとも一部を仮受け用の架台で支持させながら、前記給水加熱器を屋外搬送用構台上を搬送する屋外用浮上搬送システム上に載せ替え、
前記給水加熱器を前記屋外用浮上搬送システムにより前記開口を通って浮上状態で前記屋外搬送用構台上の所定位置に搬送することを特徴とする給水加熱器の搬出方法。 Transportable attitude feed heater for conveying the cylindrical feed heater which is installed in the condenser top of the building, the building outside the position higher than the installation position in the building with an opening at a side wall Law,
The outdoor transport gantry leading to the apertures for the exit transportable to the building outside provided,
Wherein the the building, which leads from the opening into the condenser top, the position lower than the upper surface of the outdoor carrying gantry provided with an indoor carrying gantry, lift the indoor carrying on gantry closer to the opening Install the moving rails
Adjacent to the opening, each is a portal-shaped front lift unit and a rear lift unit each having a suspension beam at the upper end, and the suspension beam can be raised above the height of the water heater installed outdoors. Yes, each lift unit can suspend the feed water heater, further provided with a portal-shaped front lift unit and a rear lift unit capable of propelling on the lift moving rail,
A traveling rail is installed on the upper part of the condenser, and a front carriage and a rear carriage of the water heater are installed on the traveling rail, and the indoor floating transportation system includes a pair of front and rear floating transportation systems. The system is installed, and the rear part of the water heater on the rear carriage is placed on the rear floating transportation system by increasing the floating force of the rear floating transportation system, on the front carriage. The front part of the feed water heater is placed on the front levitation transport system by increasing the levitation force of the front levitation transport system,
The feed water heater is transported to the lift unit in a floating state on the indoor transport gantry by the indoor levitation transport system, and the feed water heater is transported from the indoor levitation transport system to the front lift unit and the rear lift. While hanging on the unit, the feed water heater is raised to a position higher than the upper surface of the outdoor transfer gantry, and at least a part of the feed water heater is supported by a temporary receiving stand at this raised position , reloaded onto outdoor levitation transportation system for conveying the feed water heater outdoor conveying upper gantry,
The method of unloading the feed water heater, characterized in that conveying the feed water heater to a predetermined position on the outdoor carrying gantry through said opening in floating state by the outdoor levitation transportation system.
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