JP4968531B2 - Electromagnetic clutch - Google Patents

Description

  The present invention is attached to a worm wheel that is rotationally driven by a motor, a rotor having an electromagnetic coil, and the worm wheel, and is attracted to the rotor and rotates integrally with the rotor when power is supplied to the electromagnetic coil. The present invention relates to an electromagnetic clutch provided with an armature.

  2. Description of the Related Art Conventionally, as an electromagnetic clutch used in a vehicular door opening / closing device or the like, for example, a clutch provided with a worm gear, a worm wheel, an armature, a leaf spring member, a rotor, an electromagnetic coil, and the like has been known (for example, Patent Document 1 See).

  In the electromagnetic clutch of Patent Document 1, a leaf spring member is interposed between the worm wheel and the armature. The worm wheel, the leaf spring member, and the armature are fixed to each other by caulking them with pins or screw fastening. In this electromagnetic clutch, when electric power is not supplied to the electromagnetic coil, the leaf spring member draws the armature toward the worm wheel by an elastic force. As a result, a gap is formed between the armature and the rotor, and the electromagnetic clutch is in a disconnected state. This is a state in which the vehicle door and the motor are not directly connected. Therefore, even when the vehicle door is manually opened and closed, it can be operated with a small load. On the other hand, when electric power is supplied to the electromagnetic coil, the armature is attracted to the rotor by the magnetic force generated from the electromagnetic coil, and the electromagnetic clutch is in a connected state. Therefore, when the motor is driven at this time, the driving force is transmitted to the vehicle door opening / closing mechanism via the worm gear, the worm wheel, the leaf spring member, the armature, and the rotor. Accordingly, the vehicle door can be automatically opened and closed.

  As an alternative to the leaf spring member, there is also a vehicular door opening / closing device that includes an electromagnetic clutch in which a wave washer (elastic body) is interposed between a worm wheel and an armature (see, for example, Patent Document 2).

  In the electromagnetic clutch used in the vehicle door opening and closing device of Patent Document 2, the armature-side locking portion is engaged with the notch on the worm wheel side. In this electromagnetic clutch, the armature can move relative to the worm wheel in the direction of the rotation axis. When the electromagnetic clutch is in a non-powered state, the wave washer between the worm wheel and the armature presses the armature so as to abut against the rotor side in order to prevent generation of noise due to vibration. When the electromagnetic clutch is in a power supply state, a force attracted to the rotor side acts on the armature by the magnetic force, and the armature comes into strong contact with the rotor. That is, in the vehicle door drive device disclosed in Patent Document 2, the armature is always in contact with the rotor regardless of the power supply state / non-power supply state of the electromagnetic clutch. However, when the electromagnetic clutch is in a non-powered state, the contact force of the armature against the rotor is not so strong. Therefore, when the vehicle door is manually opened and closed, the armature rotates relative to the rotor while sliding.

Japanese Utility Model Publication No. 5-71463 JP 2004-324171 A

  By the way, in manufacturing an electromagnetic clutch used for a vehicle door opening and closing device or the like, in order to reduce weight and reduce cost, it is desired to reduce the number of components to be assembled and facilitate assembly.

  About this point, since the electromagnetic clutch of patent document 1 fixes a worm wheel, a leaf | plate spring member, and an armature mutually by crimping or screw fastening, many crimping pins and screws are needed. In addition, a tool is required for assembly. Further, as the caulking pins, screws, and the like are used, the number of parts constituting the electromagnetic clutch and the number of manufacturing steps increase. For these reasons, the electromagnetic clutch of Patent Document 1 takes time and labor in manufacturing, and increases the manufacturing cost.

On the other hand, the electromagnetic clutch used in the vehicle door opening and closing device of Patent Document 2 is configured to engage the worm wheel and the armature with a wave washer interposed therebetween. Unlikely, caulking pins and screws are not required for assembly. However, since this electromagnetic clutch is a simple fixed form in which the armature side latching portion is simply engaged with the worm wheel side cutout, play (backlash) between the worm wheel and the armature increases. For this reason, there is a delay in the transmission of the driving force between the worm wheel and the armature, and a problem may occur when the vehicle door is opened or closed depending on the control conditions. For example, when foreign object pinching detection is performed, the detection time takes time.
In addition, as described in the background section, this electromagnetic clutch is always in contact with the rotor regardless of whether the electromagnetic clutch is in a power supply state or not, so the vehicle door is manually opened and closed. In the case of operation, there is also a problem that abnormal noise is easily generated due to friction between the armature and the rotor.

  The present invention has been made in view of the above problems, and an object thereof is to provide an electromagnetic clutch that reduces the number of parts and is easy to assemble.

  A further object of the present invention is to prevent delay in transmission of driving force between the worm wheel and the armature, and to realize excellent quietness during operation of the vehicle door.

A first characteristic configuration of an electromagnetic clutch according to the present invention includes a worm wheel that is rotationally driven by a motor, a rotor having an electromagnetic coil, and a worm wheel that is attached to the worm wheel side, and is supplied to the rotor when power is supplied to the electromagnetic coil. An armature that is attracted and rotates integrally with the rotor, a leaf spring member is attached to the armature, and the armature is held on the worm wheel while urging the armature toward the worm wheel. Ri Oh engage with said plate spring member and the wheel, provided with a contact portion to exert an elastic force the plate spring member along the rotation direction of the worm wheel, the worm wheel of the contact portion It is in having a contacted part fitted inside .

  In the electromagnetic clutch of this configuration, when the armature is held on the worm wheel, the leaf spring member attached to the armature and the worm wheel are engaged without using a fixing member such as a caulking pin or a screw. Therefore, the number of parts constituting the electromagnetic clutch is reduced, and as a result, the manufacturing cost can be reduced.

  Further, in the case of the electromagnetic clutch of this configuration, the contact portion provided on the leaf spring member bears a part of the rotational torque of the worm wheel, so that the transmission of the driving force from the worm wheel side to the armature side becomes good. .
  In addition, since the abutting portion can absorb the impact in the rotational direction of the worm wheel, for example, it is possible to more reliably suppress the generation of a contact sound due to vibration and a hitting sound during driving / stopping.

  A second characteristic configuration of the electromagnetic clutch according to the present invention includes a worm wheel that is rotationally driven by a motor, a rotor having an electromagnetic coil, and a worm wheel that is attached to the side of the worm wheel. An armature that is attracted and rotates integrally with the rotor, a leaf spring member is attached to the armature, and the armature is held on the worm wheel while urging the armature toward the worm wheel. A wheel and the leaf spring member are engaged with each other, an outer diameter of the leaf spring member is formed larger than an outer diameter of the armature, and a collar portion bent toward the armature is provided around the leaf spring member. It is in that.

  In the electromagnetic clutch of this configuration, when the armature is held on the worm wheel, the leaf spring member attached to the armature and the worm wheel are engaged without using a fixing member such as a caulking pin or a screw. Therefore, the number of parts constituting the electromagnetic clutch is reduced, and as a result, the manufacturing cost can be reduced.

  Further, in the electromagnetic clutch of this configuration, one surface and the side surface of the armature are covered with the leaf spring member, so that grease applied to the worm wheel does not adhere to the armature. For this reason, the friction surface of the electromagnetic clutch is protected, and the rotational driving force is reliably transmitted to the vehicle door.

According to a third characteristic configuration of the electromagnetic clutch according to the present invention, the leaf spring member includes a contact portion that exerts an elastic force along a rotation direction of the worm wheel, and the worm wheel fits the contact portion inside. It is in providing the to-be-contacted part which does .

In the case of the electromagnetic clutch of this configuration, the contact portion provided on the leaf spring member bears a part of the rotational torque of the worm wheel, so that the transmission of the driving force from the worm wheel side to the armature side becomes good.
In addition, since the abutting portion can absorb the impact in the rotational direction of the worm wheel, for example, it is possible to more reliably suppress the generation of a contact sound due to vibration and a hitting sound during driving / stopping.

According to a fourth characteristic configuration of the electromagnetic clutch according to the present invention, an engagement claw formed on the leaf spring member is engaged with an engagement hole formed on the worm wheel, and the armature is elastically attached to the worm wheel. It is to keep holding .

In the case of the electromagnetic clutch of this configuration, the engagement between the engagement claw formed on the leaf spring member and the engagement hole formed on the worm wheel can be performed manually without requiring a special tool or the like. As a result, the electromagnetic clutch can be assembled relatively easily.
Further, in the state where the engagement is performed, the armature is held by the leaf spring member while being elastically biased toward the worm wheel, so that when the power is not supplied to the electromagnetic coil, the armature is removed from the rotor. Surely pulled apart. For this reason, even when the vehicle door is manually opened and closed, an abnormal noise due to friction between the armature and the rotor does not occur, and the operation can be performed with a small force. Further, since the armature is attracted toward the worm wheel by the leaf spring member, no contact sound or the like due to vibration is generated.

A fifth characteristic configuration of the electromagnetic clutch according to the present invention resides in that a rotation suppressing member that suppresses relative rotation of the worm wheel with respect to the armature at a predetermined angle is provided across the armature and the worm wheel .

When the motor rotates the worm wheel, the contact portion of the worm wheel and the contact portion of the leaf spring member are in elastic contact with each other in the rotation direction, and then the rotational driving force is transmitted to the armature. However, if the worm wheel rotates excessively relative to the armature, the leaf spring member may be plastically deformed beyond the elastically deformable region.
Therefore, in the electromagnetic clutch of this configuration, a rotation suppressing member is provided between the armature and the worm wheel. Thereby, even when the worm wheel rotates excessively relative to the armature, the relative rotation of the worm wheel is suppressed to a predetermined angle, so that the plastic deformation of the leaf spring member can be prevented.
In addition, since the worm wheel and the armature reliably come into contact with each other via the rotation suppressing member, once the two contact each other, there is no delay in the transmission speed of the rotational driving force thereafter. That is, the initial transmission speed delay can be minimized.

  Hereinafter, embodiments of the present invention will be described with reference to the drawings. In addition, this invention is not limited to the structure described in the following embodiment and drawing, The structure equivalent to these is also included.

  FIG. 1 is a plan view of a vehicle door opening and closing device employing an electromagnetic clutch of the present invention. FIG. 2 is a side view of the vehicle door opening and closing device. 3 and 4 are cross-sectional views of a main part of the vehicle door opening and closing device.

[Overall configuration of vehicle door opening and closing device]
As shown in FIGS. 1 to 4, the opening / closing device A for a vehicle door employing the electromagnetic clutch 1 of the present invention has a vehicle inside a cover member 9 composed of a gear side cover member 91 and a power supply side cover member 92. The electromagnetic clutch 1 is configured in cooperation with the electric motor M which is a drive source of the door, the worm gear 103 directly connected to the electric motor M, the worm wheel 2 meshing with the worm gear 103, the armature 3 rotating integrally with the worm wheel 2, and the armature 3. The rotor 4 having the electromagnetic coil 5 built therein, the clutch shaft 100 that transmits the rotation of the rotor 4, the power supply unit S that supplies power to the electromagnetic coil 5, and the power supply unit S so as to connect / disconnect the electromagnetic clutch 1. A control unit E for controlling is provided.

[Configuration of electromagnetic clutch]
First, the configuration of the electromagnetic clutch 1 will be described. FIG. 5 is an exploded view showing how the armature 3 is attached to the worm wheel 2. FIG. 6 is an enlarged cross-sectional view of the main part showing the attachment part of the armature 3 to the worm wheel 2. FIG. 7 is an exploded perspective view of the electromagnetic clutch 1.

The armature 3 is made of a material that can be adsorbed by a magnetic force such as iron. The rotor 4 is made of a magnetic material so that when the electromagnetic coil 5 is energized, an attractive force due to a magnetic force is generated with respect to the armature 3. The rotor 4 can rotate around the same rotational axis as the worm wheel 2. The armature 3 and the rotor 4 are accommodated in the power feeding unit side cover member 92.
As shown in FIG. 7, the rotor 4 is formed with an annular recess 41 that houses a bobbin 50 around which the electromagnetic coil 5 is wound along the vicinity of the outer periphery of the surface facing the armature 3. The concave portion 41 is formed such that the inner peripheral wall portion 42 is inclined so that the inner diameter of the inner peripheral wall portion 42 of the concave portion 41 becomes smaller as it goes upward from the bottom portion. On the other hand, the outer peripheral wall 43 of the recess 41 is erected substantially vertically. Therefore, the width of the recess 41 increases as it goes upward from the bottom.
In this rotor 4, the area of the end face 43 a facing the armature 3 of the outer peripheral wall 43 and the inner peripheral wall so that the passage area of the magnetic field is equal on the outer peripheral wall 43 and the inner peripheral wall 42. The area of the end face 42a facing the armature 3 of 42 is set equal. That is, the width in the direction perpendicular to the circumferential direction of the end face 42a is set larger than the width in the direction perpendicular to the circumferential direction of the end face 43a.

Further, in this type of electromagnetic clutch 1, it is necessary to keep the contact portion between the armature 3 and the rotor 4 constant in order to keep the rotational torque constant. On the other hand, if the entire rotor 4 is configured to abut on the armature 3, the abutting portion differs for each product due to manufacturing errors and the rotational torque may vary.
Therefore, the rotor 4 is configured such that only a predetermined region near the outer periphery of the rotor 4 contacts the armature 3. Specifically, the outer peripheral wall 43 is formed higher than the inner peripheral wall 42, and only the end surface 43 a of the outer peripheral wall 43 comes into contact with the armature 3 when the armature 3 is adsorbed. With such a configuration, the contact portion between the armature 3 and the rotor 4 can be kept constant, and the rotational torque can be kept constant.

  In addition, the armature 3 and the rotor 4 need to be in uniform contact with each other in the circumferential direction, and the contact portion of the rotor 4 with the armature 3 is polished. At this time, since the contact portion with the armature 3 is only the end face 43a, the portion requiring polishing can be reduced, and the manufacturing cost can be reduced.

  As shown in FIG. 7, the bobbin 50 is made of resin and has an annular shape. A flange portion is erected along both ends of the outer peripheral portion, and the electromagnetic coil 5 is wound between both flange portions. Is done. In the present embodiment, the bobbin 50 has a tapered shape in a sectional view perpendicular to the circumferential direction in accordance with the shape of the recess 41.

  The bobbin 50 is provided with a protrusion 52 for fixing to the rotor 4 and a terminal 53 for supplying power to the electromagnetic coil 5. As shown in FIG. 7, the bobbin 50 around which the electromagnetic coil 5 is wound is housed in the recess 41 of the rotor 4. At this time, the protrusion 52 of the bobbin 50 is inserted into the hole 44 a formed in the bottom of the recess 41, and the terminal 53 is inserted into the hole 44 b formed in the bottom of the recess 41, 5 is fixed to the rotor 4 so as to be integrally rotatable. The protrusion 52 and the terminal 53 extend from the back surface of the rotor 4 through the holes 44a and 44b.

[Electromagnetic clutch operation]
Next, the operation of the electromagnetic clutch 1 will be described with reference to FIGS.
FIG. 3 shows a case where the electromagnetic clutch 1 is in a disconnected state. When power is not supplied from the power supply unit S to the electromagnetic coil 5, the armature 3 is elastically biased (elastically held) toward the worm wheel 2 by the leaf spring member 10. For this reason, a gap exists between the armature 3 and the rotor 4, and the electromagnetic clutch 1 is in a disconnected state. In this cut state, since the vehicle door (not shown) is not directly connected to the electric motor M, the manual opening / closing operation can be easily performed with a small force. Further, no abnormal noise is generated due to friction between the armature 3 and the rotor 4. Furthermore, since the armature 3 is attracted to the worm wheel 2 side by the leaf spring member 10, contact noise (so-called rattling noise) or the like due to vibration does not occur.

  FIG. 4 shows a case where the electromagnetic clutch is in a connected state. When power is supplied from the power supply unit S to the electromagnetic coil 5, magnetic force is generated from the electromagnetic coil 5, and the armature 3 is strongly attracted to the rotor 4. Thereby, the clearance gap between the armature 3 and the rotor 4 is lose | eliminated, and the electromagnetic clutch 1 will be in a connection state. When the electric motor M is driven in this connected state, the driving force is transmitted through the worm gear 103, the worm wheel 2, the leaf spring member 10, the armature 3, the rotor 4, and the clutch shaft 100 in order, and finally the vehicle door (not shown) The vehicle door is opened and closed by reaching the opening and closing mechanism.

[Attachment structure of armature to worm wheel]
The electromagnetic clutch 1 of the present invention achieves “reduction of the number of parts” and “easy assembly” by devising the mounting state of the armature 3 to the worm wheel 2.
As shown in FIGS. 5 and 6, the armature 3 is attached to the worm wheel 2 via the leaf spring member 10. The armature 3 and the leaf spring member 10 are fixed by caulking pins 40. The worm wheel 2 has a plurality of engagement holes 21 (three through holes in the embodiment shown in FIG. 5). The leaf spring member 10 fixed to the armature 3 is formed with a plurality of engagement claws 11 (three key-like protrusions in the embodiment shown in FIG. 5) at positions corresponding to the plurality of engagement holes 21. Yes. Here, the engagement claw 11 on the leaf spring member 10 side is passed through the engagement hole 21 on the worm wheel 2 side to engage. Thereby, the armature 3 is attached in the state suspended from the worm wheel 2. In this state, the armature 3 is held while being elastically biased toward the worm wheel 2 by the leaf spring member 10. For this reason, the armature 3 is reliably pulled away from the rotor 4. Further, when the engaging claw 11 and the engaging hole 21 are engaged, the rotational driving force is transmitted from the worm wheel 2 side to the armature 3 side.

  Since the electromagnetic clutch 1 of the present invention fixes the armature 3 to the worm wheel 2 by such engagement by the engaging claws 11 and the engaging holes 21, it is necessary to prepare a separate fixing member. Absent. Therefore, compared with the conventional electromagnetic clutch which fixed the worm wheel 2 and the armature 3 by caulking pins or screw fastening, the number of components can be reduced, and as a result, the manufacturing cost can be reduced. . Further, the above engagement does not require a special tool or the like and can be performed manually, so that it can be assembled relatively easily.

Moreover, in the electromagnetic clutch 1 of this invention, the device which suppresses the contact sound etc. by vibration is given. As shown in FIG. 5, the worm wheel 2 is formed with a plurality of contacted portions 22 (three rectangular recesses in the embodiment shown in FIG. 5). The leaf spring member 10 is formed with a plurality of contact portions 12 (three curved protrusion pairs in the embodiment shown in FIG. 5) at positions corresponding to the plurality of contacted portions 22. Here, when the contact portion 12 on the leaf spring member 10 side is inserted into the contacted portion 22 on the worm wheel 2 side, as shown in FIG. Each curved protrusion pair 12a, 12b elastically abuts against two wall surfaces 22a, 22b facing each other in the rotational direction of the worm wheel 2 among the inner walls of each rectangular recess.
In this contact form, the contact part 12 bears a part of the rotational torque of the worm wheel 2. For this reason, the transmission of the driving force from the worm wheel 2 side to the armature 3 side becomes good. For example, the response speed with respect to the input driving force is improved.
Further, the contact portion 12 can absorb an impact in the rotational direction of the worm wheel 2. As a result, for example, it is possible to more reliably suppress the generation of contact sounds due to vibrations and hitting sounds during driving / stopping.

[Transmission drive force transmission structure by rotation restraining member]
When the electric motor M rotates the worm wheel 2 via the worm gear 103, the contacted portion 22 of the worm wheel 2 and the contact portion 12 of the leaf spring member 10 are elastically contacted in the rotation direction, and then the armature 3 Rotational driving force is transmitted to. However, if the worm wheel 2 rotates excessively relative to the armature 3, the leaf spring member 10 may be plastically deformed beyond the elastically deformable region. For example, when the contact portion 12 of the leaf spring member 10 receives an excessive force and is plastically deformed, a gap (play) in the rotational direction is generated between the worm wheel 2 and the armature 3, which causes abnormal noise. Further, when the engaging claw 11 of the leaf spring member 10 is plastically deformed, the mounting state of the armature 3 with respect to the worm wheel 2 changes, and the connection / disconnection operation of the electromagnetic clutch 1 may be adversely affected.

Therefore, in order to avoid such a problem, in the electromagnetic clutch 1 of the present invention, a rotation suppressing member can be provided between the armature 3 and the worm wheel 2. For example, as shown in FIG. 5, a concavo-convex member 41 having a different thickness in the radial direction is provided in the through portion of the clutch shaft 100 on the worm wheel 2 side. On the other hand, the armature 3 is formed with a notch 41 capable of receiving the uneven member 41. The uneven shape of the uneven member 41 is that the leaf spring member 10 attached to the armature 3 is plastically deformed before the worm wheel 2 tries to rotate relative to the armature 3 by a predetermined angle or more, that is, due to excessive relative rotation of the worm wheel 2. Before the operation, the concavo-convex member 41 on the worm wheel 2 side is set to a shape that abuts against the notch 42 of the armature 3. Thereby, even when an excessive rotational driving force that causes the worm wheel 2 to rotate relative to the armature 3 by a predetermined angle or more is input, the relative rotation of the worm wheel 2 is suppressed. Plastic deformation can be prevented. Further, in this case, the worm wheel 2 and the armature 3 are surely brought into contact with each other via the concavo-convex member 41. Therefore, once the two contact each other, there is no delay in the transmission speed of the rotational driving force thereafter. That is, the initial transmission speed delay can be minimized.
In addition, for example, when the leaf spring member 10 is given a thickness greater than or equal to a predetermined thickness so that the rotational driving force of the worm wheel 2 can be borne only by the leaf spring member 10, it is not necessary to provide the rotation suppression member described above.

[Electromagnetic clutch dirt prevention structure]
Normally, grease for lubrication is applied to the worm wheel 2. However, if this grease adheres to the armature 3, the grease adheres to the friction surface of the rotor 4 when the armature 3 and the rotor 4 are connected, which may adversely affect the transmission of the rotational driving force.

  Therefore, in the electromagnetic clutch 1 of the present invention, as shown in FIG. 5, the outer diameter of the leaf spring member 10 attached to the armature 3 is formed larger than the outer diameter of the armature 3, and the armature 3 is disposed around the leaf spring member 10. The collar part 13 bent on the side is provided. As a result, one surface and the side surface of the armature 3 are covered with the leaf spring member 10, so that the grease applied to the worm wheel 2 does not adhere to the armature 3. For this reason, the friction surface of the rotor 4 which comprises the electromagnetic clutch 1 is protected, and transmission of the rotational driving force to the vehicle door side is performed reliably.

[Configuration of power feeding section]
Next, the configuration of the power supply unit S that supplies power to the electromagnetic coil 5 will be described.
FIG. 8 is an exploded view of the power feeding unit S. FIG. FIG. 9 is an internal plan view of the power feeding unit S. FIG. 10 is a perspective view illustrating a state in which the power feeding unit S is fixed to the power feeding unit side cover member 92.

  The power feeding unit S includes a pair of slip rings 87 and 88 electrically connected to a power source (not shown) via a control unit E (see FIG. 1) and a pair electrically connected to the electromagnetic coil 5. By bringing the brush member 76 into contact with each other, electric power is supplied to the electromagnetic coil 5. That is, as the electromagnetic coil 5 (rotor 4) rotates, the brush member 76 slides on the slip rings 87 and 88, so that power is supplied to the electromagnetic coil 5 regardless of the rotational phase of the electromagnetic coil 5 (rotor 4). Is supplied.

  As shown in FIG. 8, in addition to the above-described slip rings 87 and 88 and the brush member 76, the power feeding unit S includes a fixed frame fixed to the power feeding unit side cover member 92 and a rotating frame that rotates integrally with the rotor 4. Provide body etc. The fixed frame body is a slip ring fixing member 8 that fixes the slip rings 87 and 88. The rotating frame is the brush fixing member 7 that fixes the brush member 76. The slip ring fixing member 8 and the brush fixing member 7 are rotatable relative to each other in a state where the slip rings 87 and 88 and the brush member 76 are opposed to each other, and are axially prevented from being unitized. .

  On the surface of the slip ring fixing member 8 facing the brush fixing member 7, two annular recesses 83 and 84 are formed concentrically around the same rotation axis as that of the worm wheel. Slip rings 87 and 88 are fixed to 83 and 84, respectively. Arc-shaped slits 83b and 84b for inserting the claw portions 87a and 88a of the slip rings 87 and 88 are formed on the side portions of the respective concave portions 83 and 84, respectively. In the present embodiment, the slit 83 b is formed on the inner peripheral side of the small-diameter concave portion 83, and the slit 84 b is formed on the outer peripheral side of the large-diameter concave portion 84. These slits 83b and 84b communicate with the openings 83a and 84a that open on the side of the surface facing the brush fixing member 7, respectively, and also communicate with the back surface of the facing surface. Further, an inner peripheral wall portion 81 is formed along the inner periphery of the slip ring fixing member 8 and an outer peripheral wall portion 82 is formed along the outer periphery on the opposite surface side. A plurality of arc-shaped retaining protrusions 81 a and 82 a are formed along the circumferential direction on the outer peripheral surface of the inner peripheral wall portion 81 and the inner peripheral surface of the outer peripheral wall portion 82 to prevent the brush fixing member 7 from coming off. Is done. On the other hand, on the back surface side of the opposing surface, it is inserted into an engagement portion 86 that engages with a hole portion 92a formed in the power supply portion side cover member 92 and a hole portion 92e formed in the power supply portion side cover member 92. A phase determining projection 85 for determining the phase in the rotation direction of the power feeding unit S is formed.

  A fixing portion 74 for attaching the brush member 76 is formed on the surface of the brush fixing member 7 facing the slip ring fixing member 8. The fixing portion 74 has a slit 74a extending in the radial direction of the brush fixing member 7, and a slit 74b extending in the circumferential direction in the vicinity of the radially inner end of the slit 74a. In addition, the fixing portion 74 is provided in the vicinity of the radially outer end of the slit 74a so as to extend in the circumferential direction, and is provided in the radial direction so as to face the slit 74a. It has a protrusion 74c. A hole 75 into which a terminal portion 76b of a brush member 76 described later is inserted is formed in the vicinity of the fixing portion 74. A fixing portion 74 and a hole portion 75 are formed corresponding to each brush member 76.

  Further, the brush fixing member 7 is formed with an inner peripheral wall portion 72 and an outer peripheral wall portion 73. On the inner peripheral side of the inner peripheral wall portion 72 and on the outer peripheral side of the outer peripheral wall portion 73, annular retaining protrusions 72a and 73a are formed for retaining in the axial direction between the brush fixing member 7 and the slip ring fixing member 8. The

  Further, as shown in FIG. 10, a concave rotor holding portion 71 that holds the rotor 4 so as to be integrally rotatable is formed on the back surface of the facing surface of the brush fixing member 7.

  The brush member 76 is formed of a conductive elastic material, and is attached to the brush portion 76 a that contacts the slip rings 87 and 88, the terminal portion 76 b that contacts the terminal portion 53 formed on the coil bobbin 50, and the brush fixing member 7. A fixed portion 76c is provided.

  The power feeding unit S includes two slip rings, a small-diameter slip ring 87 and a large-diameter slip ring 88 as slip rings. These two slip rings 87 and 88 are arranged concentrically, one connected to one pole of the power supply and the other connected to the other pole. These slip rings 87 and 88 are formed of an elastic material having conductivity, and include an annular portion with which the brush member 76 is slidably contacted, and claw portions 87a and 88a projecting radially from the annular portion. A plurality (three in this embodiment) of claw portions 87a and 88a are provided along the circumferential direction, and terminal portions 87b and 88b are provided on one claw portion 87a and 88a, respectively, of the claw portions 87a and 88a. It is formed by bending the tip portion of. These terminal portions 87b and 88b are electrically connected to a power source via a conductive member 92c described later. In the present embodiment, the claw portion 88a is formed on the outer diameter side of the large diameter slip ring 88, and the claw portion 87b is formed on the inner diameter side of the small diameter slip ring 87.

Next, assembly of the power feeding unit S will be described.
First, attachment of the slip rings 87 and 88 to the slip ring fixing member 8 will be described. As shown in FIG. 8, the claw portions 87a and 88a of the slip rings 87 and 88 are inserted into the openings 83a and 84a from above, and the slip rings 87 and 88 are rotated, whereby the claw portions 87a and 88a are slit 83b. , 84b. At this time, terminal portions 87b and 88b formed by folding the claw portions 87a and 88a project from the slit to the back surface side.
Note that the slip rings 87 and 88 may be fixed to the slip ring fixing member 8 by insert molding.

Next, attachment of the brush member 76 to the brush fixing member 7 will be described. As shown in FIG. 8, the fixed portion 76c is slid along the slit 74a and the protruding portion 74c from the radially outer side to the radially inner side, and the radially inner end surface portion of the fixed portion is engaged with the slit 74b. Let Further, the protruding portion 74d is moved over the radially outer end portion of the fixed portion 76c by elastic deformation of the fixed portion 76c, and the end surface of 76c and the end surface of the protruding portion 74d are brought into contact with each other. Thereby, the movement of the fixed portion 76c in the circumferential direction is restricted by the slit 76a and the protruding portion 74c, and the radial movement of the fixed portion 76c is restricted by the slit 76b and the protruding portion 74b. 76 is attached. In this state, as shown in FIG. 10, the terminal portion 76 b is inserted into the hole portion 75 and protrudes toward the rotor holding portion 71.
The brush member 76 may be fixed to the brush fixing member 7 by insert molding.

  Next, assembly of the brush fixing member 7 and the slip ring fixing member 8 will be described. As shown in FIG. 8, the brush fixing member 7 and the slip ring fixing member 8 are unitized by inserting the brush fixing member 7 into the inner peripheral wall portion 81 and the outer peripheral wall portion 82 of the slip ring fixing member 8. Is done. Here, the interval between the retaining protrusion 72 a and the retaining protrusion 73 a of the brush fixing member 7 is set to be slightly larger than the distance between the retaining protrusion 81 a and the retaining protrusion 82 a of the slip ring fixing member 8. The retaining protrusion 72a and the retaining protrusion 81a and the retaining protrusion 73a and the retaining protrusion 82a are moved over each other by elastic deformation of the resin. Thereby, the brush fixing member 7 and the slip ring fixing member 8 are unitized in a state where the brush portion of the brush member 76 is in contact with the slip rings 87 and 88.

  The brush fixing member 7 and the slip ring fixing member 8 are relatively rotatable, but are limited in movement in the axial direction. Accordingly, the brush fixing member 7 and the slip ring fixing member 8 are urged away from each other by the urging force (elastic force) of the brush member 76, but the retaining protrusions 72a and 73a and the retaining protrusions 81a and 82a Is prevented from coming off. For this reason, the brush fixing member 7 is maintained in a substantially parallel posture with no inclination with respect to the slip ring fixing member 8. As a result, the power feeding unit S is accommodated in a compact shape, which contributes to downsizing of the entire electromagnetic clutch 1.

Here, as shown in FIG. 9, the brush portion 76 a of the brush member 76 is preferably configured to be disposed on the same diameter of the slip rings 87 and 88. By comprising in this way, when assembling the electromagnetic clutch 1, each member can be assembled | attached with an appropriate attitude | position.
The arrangement of the brush member 76 relative to the slip rings 87 and 88 is lifted up entirely by the brush member 76 even if the brush member 76 is not strictly opposed across the center (rotation axis) of the rotor 4. A slight deviation is allowed as long as it is possible.

  Further, the elastic force of the brush member 76 can absorb the deviation and contact with the slip rings 87 and 88 even if a slight deviation occurs in the height position of the rotor 4 due to individual differences of the electromagnetic clutches. It is set to a certain level.

The power supply unit S unitized as described above is assembled to the electromagnetic clutch 1. As shown in FIG. 10, the slip ring fixing member 8 of the power feeding unit S is attached inside the power feeding unit side cover member 92. A groove portion 92b is formed inside the power feeding portion side cover member 92, and a conductive member 92c extending from a terminal portion 92d outside the power feeding portion side cover member 92 is provided in the groove portion 92b. The conductive member 92c may be fixed to the power feeding unit side cover member 92 by insert molding.
The engagement portion 86 formed on the slip ring fixing member 8 engages with the hole 92 a formed on the power feeding unit side cover member 92, and the slip ring fixing member 8 is fixed. At this time, the phase determining projection 85 formed on the slip ring fixing member 8 is inserted into the hole 92e formed on the power supply unit side cover member 92, whereby the conductive member 92c and the terminal portions 87b of the slip rings 87, 88 are obtained. , 88b coincide with the rotational phase. As a result, the conductive member 92c and the slip rings 87, 88 come into contact with each other and are electrically connected.

  Further, the rotor 4 is fixed to the rotor holding part 71 on the brush fixing member 7 side of the power feeding part S. At this time, the protrusion 52 protruding from the rotor 4 is inserted into the hole 71a, and the brush fixing member 7 and the rotor 4 are fixed so as to be integrally rotatable. Further, the terminal portion 53 protruding from the rotor 4 is inserted into the hole 75, and the terminal portion 53 and the terminal portion 76b of the brush member 76 are electrically connected.

  In the power feeding part S, the slip ring fixing member 8 is fixed to the power feeding part side cover member 92, and the brush fixing member 7 can rotate integrally with the rotor 4. Thereby, when the rotor 4 rotates, the brush member 76 slides on the slip rings 87 and 88, and electric power is supplied to the electromagnetic coil 5.

  As described above, the slip ring fixing member 8 and the brush fixing member 7 are relatively movable in a predetermined range in the axial direction. Accordingly, the assembly error of the entire apparatus is absorbed by the relative movement. On the other hand, since the brush member 76 is made of an elastic material, the slip ring fixing member 8 and the brush fixing member 7 are urged away from each other by being pressed against the slip rings 87 and 88. This prevents axial backlash.

[Another embodiment]
(1) In the above embodiment, the engaging claw 11 is formed on the leaf spring member 10 side, and the engaging hole 21 is formed on the worm wheel 2 side. An engagement hole may be formed on the worm wheel 2 and an engagement claw may be formed on the worm wheel 2 side. In this case, the leaf spring member 10 is formed to an appropriate thickness, and a recessed space for projecting the tip of the engagement claw is provided on the surface portion of the armature 3 corresponding to the position of the engagement hole of the leaf spring member 10. That's fine.

(2) In the above embodiment, as the rotation suppressing member, the uneven member 41 having a different thickness in the radial direction is provided in the clutch shaft penetrating portion on the worm wheel 2 side. As long as rotation is suppressed, the shape and installation location of the rotation suppression member are not limited. For example, it is possible to provide a protrusion near the outer periphery of the worm wheel 2 and provide a hole for receiving the protrusion on the armature 3 side.

(3) In the above embodiment, the number of the engaging claws 11 formed on the leaf spring member 10, the contact portion 12, the engagement holes 21 formed on the worm wheel 2, and the contacted portion 22 are all three. However, it may be 2 or 4 or more, respectively. Further, the number of sets of the engaging claws 11 and the engaging holes 21 may be different from the number of sets of the contact part 12 and the contacted part 22.

(4) In the above-described embodiment, the slip ring fixing member 8 of the power supply unit S is fixed to the power supply unit side cover member 92 and the brush fixing member 7 can rotate integrally with the rotor 4. While fixing the member 7 to the electric power feeding part side cover member 92, it is good also as the reverse arrangement | positioning which attaches the slip ring fixing member 8 to the rotor 4. FIG.

The top view of the opening / closing apparatus of the door for vehicles which employ | adopted the electromagnetic clutch of this invention Side view of a vehicle door opening and closing device Cross-sectional view of the main part of a vehicle door opening and closing device Cross-sectional view of the main part of a vehicle door opening and closing device Exploded view showing how the armature is attached to the worm wheel Expanded cross-sectional view of the main part showing the armature attachment to the worm wheel Disassembled perspective view of electromagnetic clutch Exploded view of the power feeding unit Internal plan view of the power feeding unit The perspective view which shows the fixation state to the electric power feeding part side cover member of an electric power feeding part.

DESCRIPTION OF SYMBOLS 1 Electromagnetic clutch 2 Worm wheel 3 Armature 4 Rotor 5 Electromagnetic coil 10 Leaf spring member 11 Engagement nail | claw 12 Contact part 13 ridge part 21 Engagement hole 22 Contacted part 41 Concavity and convexity member (rotation suppression member)
M Electric motor

Claims (5)

A worm wheel that is rotationally driven by a motor;
A rotor having an electromagnetic coil;
An armature attached to the side of the worm wheel and attracted to the rotor when power is supplied to the electromagnetic coil and integrally rotated with the rotor;
Is attached a leaf spring member to said armature, said while urging the side of the worm wheel armature to hold the armature in the worm wheel, Ri Oh engage with said plate spring member and the worm wheel ,
An electromagnetic clutch in which the leaf spring member includes a contact portion that exerts an elastic force along a rotation direction of the worm wheel, and the worm wheel includes a contacted portion in which the contact portion is fitted . A worm wheel that is rotationally driven by a motor;
A rotor having an electromagnetic coil;
An armature attached to the side of the worm wheel and attracted to the rotor when power is supplied to the electromagnetic coil and integrally rotated with the rotor;
A plate spring member is attached to the armature, and the worm wheel and the plate spring member are engaged so as to hold the armature to the worm wheel while urging the armature toward the worm wheel.
An electromagnetic clutch in which an outer diameter of the leaf spring member is formed larger than an outer diameter of the armature, and a collar portion bent toward the armature is provided around the leaf spring member . Provided with a contact portion to exert an elastic force the plate spring member along the rotation direction of the worm wheel, to claim 2, wherein the worm wheel is provided with a contacted portion which fitted into the contact portion The described electromagnetic clutch. The engagement claw formed on the leaf spring member is engaged with an engagement hole formed on the worm wheel, and the armature is held while being elastically biased to the worm wheel . The electromagnetic clutch according to one item . The electromagnetic clutch according to any one of claims 1 to 4 , wherein a rotation suppression member that suppresses relative rotation of the worm wheel with respect to the armature at a predetermined angle is provided across the armature and the worm wheel.

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