JP4965312B2 - Energizing upsetter method and apparatus - Google Patents

Energizing upsetter method and apparatus Download PDF

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JP4965312B2
JP4965312B2 JP2007088859A JP2007088859A JP4965312B2 JP 4965312 B2 JP4965312 B2 JP 4965312B2 JP 2007088859 A JP2007088859 A JP 2007088859A JP 2007088859 A JP2007088859 A JP 2007088859A JP 4965312 B2 JP4965312 B2 JP 4965312B2
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和 北本
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株式会社電元社製作所
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本発明はパーキングロッドにパーキングロックカムを取り付ける際のストッパ部をパーキングロッド外周に成型するための通電アプセッタ方法と装置の分野に関する。   The present invention relates to the field of an energizing upsetter method and apparatus for molding a stopper portion on the outer periphery of a parking rod when a parking lock cam is attached to the parking rod.

従来,車両用オートマチックトランスミッションにはパーキングポールを揺動させてパーキングポールの爪をドライブ軸に設けられたパーキングギヤに係合させることによって車両をパーキングロックする装置が内蔵されている。このパーキングロック装置はシフトレバーがパーキングレンジに操作されたときに車両が移動しないように駆動輪を機械的にロックするものである(特許文献1参照)。   2. Description of the Related Art Conventionally, a vehicle automatic transmission has a built-in device that locks a vehicle by swinging a parking pole and engaging a pawl of the parking pole with a parking gear provided on a drive shaft. This parking lock device mechanically locks the drive wheels so that the vehicle does not move when the shift lever is operated to the parking range (see Patent Document 1).

このパーキングロック装置の一部品を構成するパーキングロッドにはパーキングロックカムを位置決めするためのストッパ部品が取り付けられている。
図6のA,Bは従来方法によりストッパ部品をパーキングロッドに挿入し所定位置のロッド外周面に取り付ける際の一例を示したものである。
A stopper part for positioning the parking lock cam is attached to the parking rod constituting one part of the parking lock device.
6A and 6B show an example when a stopper part is inserted into a parking rod and attached to a rod outer peripheral surface at a predetermined position by a conventional method.

このパーキングロッド51はたとえば一例として材質が軟鋼の丸棒素材である。長さが約260〜280mm,外径が約7〜8mm程度のものである。
このストッパ部品52は外径が10mm程度でありパーキングロッドの外径寸法より大きい部品である。長さが約7〜8mm程度あり部品全体の形状は外周面が円すい形となっている。当該ストッッパ部品52には軸方向に直径8〜9mm程度の貫通孔53が明けられていて,この貫通孔53にパーキングロッド51が挿入され所定位置で固定される。
The parking rod 51 is, for example, a round bar material made of mild steel. The length is about 260 to 280 mm and the outer diameter is about 7 to 8 mm.
The stopper part 52 has an outer diameter of about 10 mm and is larger than the outer diameter of the parking rod. The length is about 7 to 8 mm, and the overall shape of the part is conical. A through hole 53 having a diameter of about 8 to 9 mm is formed in the stopper component 52 in the axial direction, and a parking rod 51 is inserted into the through hole 53 and fixed at a predetermined position.

図6Aに示すように後部に当接面が形成された大径部54から先端小径部に向けて次第に肉厚を薄くして円すい状に傾斜させたテーパ面55が形成されている。この円すい形のストッパ部品52は小径部の先端がパーキングロッド外周にアーク溶接により接合されている。   As shown in FIG. 6A, a taper surface 55 is formed which gradually decreases in thickness from a large diameter portion 54 having a contact surface formed at the rear portion to a small diameter portion at the tip and is inclined in a conical shape. The conical stopper part 52 has a small diameter end joined to the outer periphery of the parking rod by arc welding.

図7はパーキングロッド,ストッパ部品,パーキングロックカム,圧縮コイルばねから構成された従来品の構造例を部分的に示す部品図である。
ストッパ部品52は文字通りパーキングロッド51の外周を揺動するパーキングロックカム56を所定位置で停止させるものである。
FIG. 7 is a part view partially showing a structural example of a conventional product composed of a parking rod, a stopper part, a parking lock cam, and a compression coil spring.
The stopper part 52 literally stops the parking lock cam 56 that swings the outer periphery of the parking rod 51 at a predetermined position.

この場合,当該ロックカム56と係止部(図省略)の間に圧縮コイルバネ57が挿入されパーキングロックカム56の円筒先端部58は圧縮コイルバネ57の弾力を受けて常時ストッパ部52の大径当接部54のフラット面に押圧されている。   In this case, the compression coil spring 57 is inserted between the lock cam 56 and the locking portion (not shown), and the cylindrical tip 58 of the parking lock cam 56 receives the elastic force of the compression coil spring 57 and always comes into contact with the stopper 52 with a large diameter. The flat surface of the portion 54 is pressed.

パーキングロッド51とストッパ部品52は従来から単体部品としてそれぞれ別工程で構成され,その単体部品の組付けには前述したとおりアーク溶接が一般的に使用されてきた。
特開平7-137555号公報
The parking rod 51 and the stopper part 52 are conventionally configured as separate parts as separate parts, and arc welding has generally been used for assembling the single parts as described above.
JP-A-7-137555

パーキングロッドとストッパ部を組み付ける場合,アーク溶接装置によって行われてきたが,この場合の問題は,アーク熱による影響が大きく溶接部の表面に凹凸や段差が発生しその後処理に研磨加工などの余分な作業工数がかかるほか部品点数が多いため安価に製作することが難しかったという点にある。   When assembling the parking rod and the stopper, arc welding equipment has been used. However, the problem in this case is that the influence of arc heat is large and irregularities and steps are generated on the surface of the welded part. It takes a lot of work and is difficult to manufacture at a low cost because of the large number of parts.

さらに本発明の請求項の通電アプセッタ装置は,以下のものを有する。
棒状素材のストッパ部を形成する領域の近傍に所定のクランプ間隔をもって前記領域の一方をクランプする第一電極と,
当該電極と対応して前記領域のもう片方をクランプする第二電極と,
少なくとも前記いずれか一方の電極を相対移動させて前記棒状素材の軸方向に必要なアプセット力を発生させる加圧機構とを有し,
前記第一電極は少なくとも二つに分割された部分を有し,
しかもこの二つの対面する分割面には前記棒状素材の外周面と軸方向に接触する断面凹曲面のクランプ兼電極面が形成されており,
そしてその片側の分割電極はもう片方の分割電極に対し前記棒状素材の軸線に対し直角に交わる方向に動くようになし,これによって前記棒状素材のクランプとアンクランプに必要な開閉動作が行われ,
そして前記第一電極に対応する第二電極には前記ストッパ部を形成するための据え込み溝が一体に形成され,この据え込み溝は断面が前記ストッパ部の外周面の形状と略同形状をなしかつ前記ストッパ部と略同等の体積を有するものであり,
しかも前記据え込み溝には前記棒状素材軸方向に開いた連通孔が設けられ,
その連通孔は少なくとも二つに分割されており,その分割方向が前記棒状素材の軸方向であり,
かつこの分割された二つの対面する分割面には前記棒状素材の外周面の形状と適合し前記軸方向に接触する略凹曲面のクランプ兼電極面が形成され,
そして前記第一電極と第二電極においてその少なくとも一方の分割電極は前記棒状素材の軸線に対し略直角に交わる方向に駆動され,もう片方の分割電極との間に前記棒状素材のクランプとアンクランプに必要な開閉動作が行われるように構成されている。
Furthermore, the energizing upsetter device according to claim 1 of the present invention includes the following.
A first electrode that clamps one of the regions with a predetermined clamping interval in the vicinity of the region where the stopper portion of the rod-shaped material is formed;
A second electrode for clamping the other side of the region corresponding to the electrode;
A pressure mechanism that relatively moves at least one of the electrodes to generate an upset force necessary in the axial direction of the rod-shaped material,
The first electrode has at least a divided portion;
In addition, a clamp and electrode surface having a concave curved cross section that is in axial contact with the outer peripheral surface of the rod-shaped material is formed on the two facing divided surfaces.
The split electrode on one side moves in a direction perpendicular to the axis of the rod-shaped material with respect to the other split electrode, thereby performing an opening / closing operation necessary for clamping and unclamping the rod-shaped material,
The second electrode corresponding to the first electrode is integrally formed with an upset groove for forming the stopper portion, and the upset groove has a cross section substantially the same shape as the outer peripheral surface of the stopper portion. None and having a volume substantially equal to the stopper portion,
Moreover, the upsetting groove is provided with a communication hole opened in the axial direction of the rod-shaped material,
The communication hole is divided into at least two, and the dividing direction is the axial direction of the rod-shaped material,
In addition, the two divided divided surfaces are formed with a substantially concave curved clamp and electrode surface that matches the shape of the outer peripheral surface of the rod-shaped material and contacts in the axial direction.
In the first electrode and the second electrode, at least one of the divided electrodes is driven in a direction substantially perpendicular to the axis of the rod-shaped material, and the rod-shaped material is clamped and unclamped with the other divided electrode. The opening / closing operation necessary for the operation is performed.

本発明の請求項の通電アプセッタ装置は,
前記第一電極と第二電極は前記棒状素材を両側からクランプした時の分割電極相互間に形成される隙間の上下限値の範囲が0.1mm以上0.6mm未満とする。
The energizing upsetter device according to claim 2 of the present invention includes:
In the first electrode and the second electrode, the upper and lower limits of the gap formed between the divided electrodes when the rod-shaped material is clamped from both sides are set to 0.1 mm or more and less than 0.6 mm.

本発明の請求項の通電アプセッタ装置は,
前記据え込み溝内で塑性変形させて前記素材外周に張り出すストッパ部を成型した後に,前記棒状素材をその軸方向に機械的な高圧力を発生させ,これによって当該ストッパ部を含む素材を前記電極から離脱させるエジェクト手段が設置されている。
The energizing upsetter device according to claim 3 of the present invention comprises:
After forming a stopper portion that is plastically deformed in the upsetting groove and projecting to the outer periphery of the material, a mechanical high pressure is generated in the axial direction of the rod-shaped material, whereby the material including the stopper portion is Ejecting means for separating from the electrode is provided.

本発明は従来のパーキングロッドとパーキングロックカムとの単体部品をアーク溶接によって一体に組み立てる方法及び装置と比較し,一本の金属製の棒状素材から予めストッパ部を形成するに必要な長さの棒状素材を用意するだけで抵抗発熱によって短時間でパーキングロッド外周上にストッパ部を塑性加工することができるから,パーキングロックカムの単独部品と加工工数が削減できる。
つまり一本の軟鋼丸棒から抵抗発熱を利用して簡単に成型することができるため材料の歩留まりもよく製作工数及び部品点数,設備費等が削減でき,大幅なコスト削減が可能になる。
また一方の電極にロックカム用ストッパ部の外形と略同等の体積を有する据え込み溝を一体に設けることにより従来の溶接部位に生じる凹凸や段差を減少することができ品質及び機械強度を増し耐久性も向上する。
またアプセット時の前記第一電極と第二電極間に形成される最終的な前記軸方向の隙間の設定量を1.5mm程度まで狭くすれば、前記据え込み溝の領域内で素材外周面にふくらむストッパ部の肉厚が前記軸方向からフラットに圧縮できるためストッパ部の大径部54にバリもなく滑らかで品質上自然な仕上がりのストッパ部が作れる。
The present invention is compared with a conventional method and apparatus for assembling a single part of a parking rod and a parking lock cam integrally by arc welding, and has a length necessary for forming a stopper portion in advance from a single metal rod-shaped material. By preparing a rod-shaped material, it is possible to plastically process the stopper on the outer periphery of the parking rod in a short time due to resistance heat generation, so the number of parking lock cam parts and the number of processing steps can be reduced.
In other words, since it can be easily molded from a single soft steel round bar using resistance heat generation, the yield of the material is good, the number of manufacturing steps, the number of parts, the equipment cost, etc. can be reduced, and the cost can be greatly reduced.
In addition, it is possible to reduce the unevenness and level difference that occur in the conventional welded part by integrally installing upsetting grooves having a volume approximately equal to the outer shape of the stopper part for the lock cam on one of the electrodes, increasing the quality and mechanical strength and durability. Will also improve.
Further, if the final setting amount of the axial gap formed between the first electrode and the second electrode at the time of upsetting is narrowed to about 1.5 mm, the outer peripheral surface of the material is set within the upsetting groove region. Since the wall thickness of the bulging stopper portion can be compressed flat from the axial direction, a stopper portion with a smooth and natural finish can be made without any burrs in the large diameter portion 54 of the stopper portion.

本発明はパーキングロッドにパーキングロックカムを取り付ける際のストッパ部をパーキングロッド外周に成型するための通電アプセッタ装置により実現したものである。   The present invention is realized by an energizing upsetter device for forming a stopper portion on the outer periphery of the parking rod when the parking lock cam is attached to the parking rod.

本発明は図6と図7に示すパーキングロッド51の外周にパーキングロックカム用のストッパ部51aを成型するための通電アプセッタ方法及び装置である。
図1は本発明の方法を実施するための装置である。
図2は図1のX−Xの矢視図で第二電極の断面図である。
図3は本発明の方法を実施するための装置の断面と動作説明のための概略図である。
図4は本発明方法と装置により通電アプセッタ成型後のワーク図で,A図は円すい形のストッパ部を示し,またB図は円柱形のストッパ部を示す。
図5は本発明の動作フローチャートを示す。
The present invention is an energizing upsetter method and apparatus for molding a parking lock cam stopper 51a on the outer periphery of the parking rod 51 shown in FIGS.
FIG. 1 shows an apparatus for carrying out the method of the present invention.
FIG. 2 is a cross-sectional view of the second electrode taken along the line XX of FIG.
FIG. 3 is a schematic view for explaining a section and operation of an apparatus for carrying out the method of the present invention.
FIG. 4 is a workpiece view after energization upsetter molding by the method and apparatus of the present invention. FIG. 4A shows a conical stopper portion, and FIG. 4B shows a cylindrical stopper portion.
FIG. 5 shows an operation flowchart of the present invention.

この場合,パーキングロッドは一本の軟鋼材からなる丸棒の棒状素材50で示す。この一本の素材からパーキングロッドとストッパ部とが一体形成される。とくにストッパ部は抵抗発熱により軟化させ一定した容積内で圧縮によって成型される。   In this case, the parking rod is indicated by a round bar 50 made of a mild steel material. The parking rod and the stopper portion are integrally formed from this single material. In particular, the stopper portion is softened by resistance heat generation and molded by compression within a constant volume.

本発明のアプセッタ装置10は図1〜図4に示すように第一電極1ともう一方の第二電極2が配置され,これら一対の電極間には抵抗溶接機と同様に電源部として通電用トランスが接続され該トランスと主電源との間には前記通電用トランスの電流値及び通電時間を制御するタイマー部及びコンタクタ部を有する電源制御部とからなる制御装置が接続されている。   As shown in FIGS. 1 to 4, the upsetter device 10 of the present invention has a first electrode 1 and the other second electrode 2 disposed between them, and as a power welding unit for energization between these pair of electrodes, like a resistance welding machine. A transformer is connected, and between the transformer and the main power source, a control device including a power source control unit having a timer unit and a contactor unit for controlling the current value and energization time of the energization transformer is connected.

この制御装置にはCPUおよびアプセット加工に必要な電流値,通電時間,アプセット力その他の制御要素を設定する設定部が内蔵されていてアプセッタ加工に必要なシーケンスプログラムはCPUにより記録された機械的又は電気的な諸動作により実行される。   This control device has a built-in setting unit for setting the CPU and the current value, energization time, upset force and other control elements necessary for upset processing, and the sequence program required for upset processing is stored mechanically or It is executed by various electrical operations.

また加圧機構は一般にシリンダが利用され少なくともいずれか一方の電極に配置され,シーケンスプログラムにより電磁バルブを開閉動作しもう片方の電極間距離を移動させてアプセッタに必要な加圧力を発生させるものである。   The pressurizing mechanism is generally a cylinder and is arranged on at least one of the electrodes. The sequence program is used to open and close the electromagnetic valve and move the distance between the other electrodes to generate the pressure applied to the upsetter. is there.

この場合,一般的にシリンダ(流体圧系)が利用されるがほかに電動モータなどのアクチュエータでもよい。   In this case, a cylinder (fluid pressure system) is generally used, but an actuator such as an electric motor may also be used.

前記第二電極2には断面凹型の据え込み溝3が一体的かつ立体的に形成されていて,この据え込み溝3は前記ストッパ部50aの円すい形の外周面形状と略適合した内周面が形成され,これによって前記ストッパ部50aの大きさと略同等の体積を収容することができる。   The second electrode 2 is integrally and three-dimensionally formed with an upright groove 3 having a concave cross section, and this upset groove 3 is an inner peripheral surface substantially conforming to the conical outer peripheral shape of the stopper portion 50a. Thus, a volume substantially equal to the size of the stopper portion 50a can be accommodated.

前記棒状素材は所定のクランプ間隔Eを隔て前記第一電極1ともう一方の第二電極2との間でクランプ保持される。前記電極1,2の所定クランプ間隔Eはアプセット代(寸法)として前記ストッパ部50aを形成する領域のストッパ部容積に応じた圧縮移動距離が設定される。   The rod-shaped material is clamped and held between the first electrode 1 and the other second electrode 2 with a predetermined clamp interval E. The predetermined clamping interval E between the electrodes 1 and 2 is set as an upset allowance (dimension) by a compression movement distance corresponding to a stopper portion volume in a region where the stopper portion 50a is formed.

前記ストッパ部50aは前記電極間に電流が流されその抵抗発熱によりアプセット代が加熱され軟化すると,クランプ保持した前記棒状素材50を前記加圧機構により軸方向Aに高加圧力が付勢され,それによって徐々に前記棒状素材50が移動しながら圧縮される。   When a current is passed between the electrodes and the upset margin is heated and softened by the resistance heat generation, the stopper 50a is softened by pressing the rod-shaped material 50 held by the clamp in the axial direction A, Thereby, the rod-shaped material 50 is compressed while moving.

この過程中においてアプセット代が前記据え込み溝3内でふくらみ前記素材外周に張り出すストッパ部50aが塑性成型される。
この場合,前記電極1,2間の間隔eが0mm未満ではフラット部が成型されない。また前記間隔eが2.0mmを超えるとストッパ部のふくらみが大きくはみ出しストッパ部の外周面の外径寸法精度が維持できない。
During this process, the stopper portion 50a that the upset margin swells in the upsetting groove 3 and protrudes to the outer periphery of the material is plastic molded.
In this case, when the distance e between the electrodes 1 and 2 is less than 0 mm, the flat portion is not molded. On the other hand, if the distance e exceeds 2.0 mm, the bulge of the stopper portion protrudes greatly and the outer diameter accuracy of the outer peripheral surface of the stopper portion cannot be maintained.

次に本発明のアップセッタ装置の電極構造に関して具体的に説明すると,
アプセッタ装置10は前記棒状素材50のストッパ部50aを形成する領域外の片側近傍に所定のクランプ間隔Eをもってクランプする第一電極1と,
当該電極と対応しもう片側の領域外の近傍をクランプする第二電極2と,
少なくともこれらのいずれか一方の電極側に前記棒状素材の軸方向にアプセット成型に必要な加圧力を発生させる加圧機構4とを有する。
Next, the electrode structure of the upsetter device of the present invention will be described in detail.
The upsetter device 10 includes a first electrode 1 that clamps at a predetermined clamping interval E near one side outside the region where the stopper portion 50a of the rod-shaped material 50 is formed.
A second electrode 2 corresponding to the electrode and clamping the vicinity outside the region on the other side;
At least one of these electrodes has a pressurizing mechanism 4 that generates a pressing force necessary for upset molding in the axial direction of the rod-shaped material.

この実施例では前記第一電極1は少なくとも二つに分割され,しかも二つに分割された分割電極1a,1bには前記棒状素材50の外周面の曲面形状と略一致する断面凹曲面のクランプ兼電極面1c,1dが形成されている。
前記電極の凹曲面は前記棒状素材の軸方向外周面と曲面接触する。
In this embodiment, the first electrode 1 is divided into at least two, and the divided electrodes 1a and 1b divided into two are clamps having a concave curved surface substantially matching the curved surface shape of the outer peripheral surface of the rod-shaped material 50. The cum electrode surfaces 1c and 1d are formed.
The concave curved surface of the electrode is in curved contact with the axial outer peripheral surface of the rod-shaped material.

なお,第一電極1のクランプ兼電極面1c,1dの曲面形状は図2の断面に示す第二電極のクランプ兼電極面2c,2dの曲面形状と同様につき図示省略する。
片側の分割電極1aは電極支持台9を前記棒状素材50の軸線y−yに対し直角に交わる方向つまり矢印a−b方向に移動し,もう片側の分割電極1bに対し前記棒状素材50のクランプとアンクランプに必要な開閉動作はシリンダ又は電動モータ等の駆動源(図省略)に連結して行われる。
The curved shapes of the clamp and electrode surfaces 1c and 1d of the first electrode 1 are the same as the curved shapes of the clamp and electrode surfaces 2c and 2d of the second electrode shown in the cross section of FIG.
The divided electrode 1a on one side moves the electrode support base 9 in a direction perpendicular to the axis yy of the rod-shaped material 50, that is, in the direction of the arrow ab, and clamps the rod-shaped material 50 against the other divided electrode 1b. The opening / closing operation required for unclamping is performed by being connected to a drive source (not shown) such as a cylinder or an electric motor.

一方,前記第二電極2には前記ストッパ部50aを形成するための据え込み溝3が当該電極と一体に形成されている。
この据え込み溝3は断面が前記ストッパ部50aと略同形でありかつ前記ストッパ部50aと略同等の体積を収容する立体的な断面凹型のものである。
前記据え込み溝3には前記棒状素材50を軸線y−y方向に連通する連通孔5が形成されている。
On the other hand, an upset groove 3 for forming the stopper portion 50a is formed in the second electrode 2 integrally with the electrode.
The upsetting groove 3 has a three-dimensional concave section that is substantially the same in shape as the stopper portion 50a and accommodates a volume substantially equal to that of the stopper portion 50a.
A communication hole 5 for communicating the rod-shaped material 50 in the axis yy direction is formed in the upsetting groove 3.

この連通溝5と前記軸方向のクランプ溝6はそのまま連通し前記ストッパ部50aを形成する領域外の素材一部を軸方向にクランプする。このクランプ溝6は前記第一電極1と同様に少なくとも前記棒状素材50の軸線y−y方向(縦方向)に二分割されている。   The communication groove 5 and the axial clamp groove 6 communicate with each other as they are, and clamp a part of the material outside the region forming the stopper portion 50a in the axial direction. The clamp groove 6 is divided into two at least in the axis yy direction (longitudinal direction) of the rod-shaped material 50 as in the first electrode 1.

この分割された二つの対面する電極面には図2に示すように前記棒状素材50の外周面と適合して前記軸方向に接触する断面凹曲面のクランプ兼電極面2c,2dがそれぞれ形成されている。   As shown in FIG. 2, clamped and electrode surfaces 2c and 2d having a concave curved cross section that are in contact with the outer peripheral surface of the rod-shaped material 50 and contact in the axial direction are formed on the two opposed electrode surfaces. ing.

その片側の分割電極2aは前記棒状素材の軸線y−yに対し直角に交わる方向(図の矢印c−d)に向けて開閉動作し,もう一方の片側電極2bに対し前記棒状素材50のクランプとアンクランプに必要な動作が行われる。   The split electrode 2a on one side opens and closes in a direction (arrow cd in the figure) perpendicular to the axis yy of the rod-shaped material, and clamps the rod-shaped material 50 on the other one-side electrode 2b. And the operation necessary for unclamping is performed.

なお,前記第二電極2の分割電極2aの構造は前記第一電極1にも応用することができる。この場合,前記棒状素材50を軸線y−y方向に連通する連通孔5を前記第一電極1と一体的に形成しその連通孔の一部(前部又は後部)を前記第二電極2の片側の分割電極2aと同様に途中から分離してその分割電極を前記棒状素材の軸線y−yに対し直角に交わる方向(図の矢印a−b)に向けて開閉動作するように駆動用シリンダを利用して前記ストッパ部50aを形成する領域外の素材一部をしっかりクランプ保持することができる。   The structure of the divided electrode 2a of the second electrode 2 can also be applied to the first electrode 1. In this case, a communication hole 5 for communicating the rod-shaped material 50 in the direction of the axis yy is formed integrally with the first electrode 1, and a part (front or rear) of the communication hole is formed on the second electrode 2. Similarly to the split electrode 2a on one side, the drive cylinder is separated so as to open and close in the direction (arrow ab in the figure) where the split electrode intersects at right angles to the axis yy of the rod-shaped material. It is possible to clamp and hold a part of the material outside the region for forming the stopper portion 50a by using the above.

また当該通電アプセッタ装置10は図2に示すように前記第一電極1と第二電極2により前記棒状素材50をクランプ保持した時の寄り方向の分割電極間の隙間h寸法が0.2mm以下に制御することによって前記素材50の外周に張り出すストッパフラット面に拡大発生する突起が付着するのを前記電極間の隙間hの設定量によって減少させることができる。   Further, as shown in FIG. 2, the energizing upsetter 10 has a gap h dimension of 0.2 mm or less between the divided electrodes in the lateral direction when the rod-shaped material 50 is clamped and held by the first electrode 1 and the second electrode 2. By controlling, it is possible to reduce the adhesion of the protrusions that are enlarged on the stopper flat surface that projects to the outer periphery of the material 50 by the set amount of the gap h between the electrodes.

この場合,前記分割電極間の隙間hが0.1mm未満ではクランプ力が不足しコンタクト面が滑り加工精度に影響を及ぼす。また前記分割電極間の隙間h寸法が0.6mm以上になるとフラット部に突起状のふくらみが生じ品質を低下させる。   In this case, if the gap h between the divided electrodes is less than 0.1 mm, the clamping force is insufficient and the contact surface affects the sliding accuracy. Further, when the gap h dimension between the divided electrodes is 0.6 mm or more, a protruding bulge is generated in the flat portion, and the quality is deteriorated.

本発明の通電アプセッタ方法及び装置について下記の条件値に基づき作用効果を確認した。   The operational effect of the energizing upsetter method and apparatus of the present invention was confirmed based on the following condition values.

(1)アプセット条件
電極加圧力:8.0kN,通電時間:60サイクル(アップスロープ10サイクルを含む),通電電流:6.7kA,クランプ間隔:6.3mm,アプセッタ最終間隔:1.5mm,第一電極と第二電極の材質:クロム銅(CrCu)
(1) Upset condition Electrode pressure: 8.0 kN, Energizing time: 60 cycles (including 10 upslope cycles), Energizing current: 6.7 kA, Clamp interval: 6.3 mm, Upsetter final interval: 1.5 mm Material of one electrode and second electrode: Chrome copper (CrCu)

(2)パーキングロッドとストッパ部の材質と形状
棒状素材材質:S35C,外径:7.08mm,長さ:280mm,円すい形ストッパ部:長さ9.5mm ,大径部外径:10.2mm,小径部外径:9mm
(2) Material and shape of parking rod and stopper part Bar material: S35C, outer diameter: 7.08 mm, length: 280 mm, conical stopper part: length 9.5 mm, large diameter outer diameter: 10.2 mm , Small diameter part outer diameter: 9mm

以上の実験値を例に実験した結果,通電アプセッタによる抵抗発熱を利用して精度上及び機能上何ら問題ないストッパ部を一本の棒状素材からパーキングロッド外周に直接成型することできることが確認された。   As a result of an experiment using the above experimental values as an example, it was confirmed that a stopper part that has no problem in accuracy and function can be directly molded from a single rod-shaped material to the outer periphery of the parking rod by utilizing the resistance heat generated by the energizing upsetter. .

上記実験値による本発明装置の動作を図5に示す動作フローチャートに基づいて説明すると,予め一本の軟鋼丸棒からパーキングロッドとストッパ部とが形成される規定寸法の棒状素材50が用意される。   The operation of the apparatus of the present invention based on the above experimental values will be described with reference to the operation flowchart shown in FIG. 5. A rod-shaped material 50 having a prescribed size in which a parking rod and a stopper portion are formed from one soft steel round bar is prepared in advance. .

前記第一電極1と第二電極2との相対するクランプ間隔Eはストッパ部50aを形成するアプッセト代と対応した距離に設定されている。
そして前記第一電極1と他方の第二電極2は戻り位置において,各電極1,2とも図1〜図3に示す左側の分割電極1a,2aがそれぞれ左方(図の矢印a,c)に下がって電極を開放位置で待機している。
The opposing clamp interval E between the first electrode 1 and the second electrode 2 is set to a distance corresponding to the allowance for forming the stopper portion 50a.
When the first electrode 1 and the other second electrode 2 are in the return position, the left divided electrodes 1a and 2a shown in FIGS. 1 to 3 are on the left (arrows a and c in the figure). The electrode is waiting in the open position.

ステップ1
棒状素材50をアプセッタ装置にセットする際,手動またはロボットハンドリング(図省略)により第二電極2の据え込み溝3内に縦方向(図の軸線y−y方向と同様)に挿入される。
step 1
When the rod-shaped material 50 is set in the upsetter device, it is inserted into the upsetting groove 3 of the second electrode 2 in the vertical direction (similar to the axis yy direction in the figure) manually or by robot handling (not shown).

この場合,棒状素材50は第二電極2と一体の据え込み溝3を通し,この真下に通じる連通孔5及びクランプ溝6の中に挿入される。この場合分割電極2aが左方向に移動して開放している。   In this case, the rod-shaped material 50 is inserted into the communication hole 5 and the clamp groove 6 that pass through the upsetting groove 3 integrated with the second electrode 2 and directly below this. In this case, the divided electrode 2a moves leftward and is open.

そして第二電極2の据え込み溝3内に挿入された棒状素材50は二つの分割電極のクランプ兼電極面2cとクランプ兼電極面2dの断面凹曲面が素材外周面形状に適合しクランプ保持される。   The rod-shaped material 50 inserted into the upsetting groove 3 of the second electrode 2 is clamped and held so that the clamp / electrode surface 2c of the two divided electrodes and the concave concave surface of the clamp / electrode surface 2d match the shape of the material outer peripheral surface. The

ステップ2
次に開放状態の加圧機構4を動作させてエアシリンダの戻し側エア室に注入された圧縮エアを排出すると,シリンダロッドが第一電極1,電極支持台9,可動ラム等の自重で下降し棒状素材の上端にシリンダロッド先端の電極支持台のストッパ面が当接して棒状素材が軸方向に低加圧力で押圧される。
Step 2
Next, when the pressurized mechanism 4 in the open state is operated and the compressed air injected into the return side air chamber of the air cylinder is discharged, the cylinder rod descends by its own weight such as the first electrode 1, the electrode support base 9, and the movable ram. The stopper surface of the electrode support at the tip of the cylinder rod comes into contact with the upper end of the rod-shaped material, and the rod-shaped material is pressed in the axial direction with a low pressure.

前記シリンダの自重による低加圧力を受けると,前記棒状素材50の下端が電極台7のストッパ面に当接して棒状素材50のロッド上端とロッド下端とで位置決めされ所定のクランプ間隔Eが設定される。   When a low pressure is applied due to the weight of the cylinder, the lower end of the rod-shaped material 50 comes into contact with the stopper surface of the electrode base 7 and is positioned between the rod upper end and the rod lower end of the rod-shaped material 50 and a predetermined clamp interval E is set. The

次いで第一電極1の分割電極1aを閉じる右方(図の矢印b)に動作して棒状素材のストッパ部領域をしっかりクランプし前記棒状素材の位置決めが完了する。   Next, the segment electrode 1a of the first electrode 1 is moved to the right (arrow b in the figure) to firmly clamp the stopper portion region of the rod-shaped material, and the positioning of the rod-shaped material is completed.

かくして位置決めされた棒状素材50は第一電極1及び第二電極2の可動側の分割電極1a,2aが各駆動用シリンダで右方(図の矢印b,d)に駆動されると,分割電極1a,2aと固定側の各分割電極1b,2bによって前記ストッパ部領域において前記円すい形ストッパ部の体積に対応したアプセット代つまりクランプ間隔Eが設定され,これによってストッパ部50aのアプセッタ加工に入る前の正確なアプセット代が確実にクランプ保持されセッテイングが完了する。   The rod-shaped material 50 thus positioned is divided into divided electrodes 1a and 2a when the movable divided electrodes 1a and 2a of the first electrode 1 and the second electrode 2 are driven to the right (arrows b and d in the figure) by the drive cylinders. An upset allowance corresponding to the volume of the conical stopper portion, that is, a clamp interval E, is set in the stopper portion region by the divided electrodes 1b and 2b on the fixed side and 1a and 2a. The accurate upset cost is securely held by the clamp and the setting is completed.

ステップ3
かくして起動スイッチをオンすると,制御装置に起動信号が送信され制御装置から発信される信号で加圧機構4の電磁バルブのポートが切りかわりエアシリンダに高加圧力動作が開始される。
Step 3
Thus, when the start switch is turned on, the start signal is transmitted to the control device, and the port of the electromagnetic valve of the pressurizing mechanism 4 is switched by the signal transmitted from the control device, and the high pressurizing operation is started in the air cylinder.

ステップ4
次いで電源制御部からコンタクタ部のサイリスタなどの電子スイッチに点弧信号が入り通電トランスの一次回路に大電流が供給され当該通電トランスで電圧変換された所定のアプセット電流が前記通電トランスの二次回路に供給され前記第一電極1と第二電極2を経て前記棒状素材50の前記ストッパ部領域に電流が所定時間供給される。
Step 4
Next, an ignition signal is input from the power supply control unit to an electronic switch such as a thyristor in the contactor unit, a large current is supplied to the primary circuit of the energizing transformer, and a predetermined upset current that is voltage-converted by the energizing transformer is a secondary circuit of the energizing transformer. Is supplied to the stopper portion region of the rod-shaped material 50 through the first electrode 1 and the second electrode 2 for a predetermined time.

ステップ5
その間,抵抗発熱によってストッパ部成型領域が所定温度たとえば鉄の軟化温度800度まで加熱される。
Step 5
Meanwhile, the stopper molding region is heated to a predetermined temperature, for example, an iron softening temperature of 800 degrees by resistance heat generation.

ステップ6
次第にストッパ部成型領域が加熱されると,前記棒状素材50の軸方向Aへ高圧力がかかり当該素材をアプセット代まで移動させながら前記据え込み溝3内で圧縮しその塑性変形を利用し前記素材外周に拡張した円すい形のストッパ部50aが据え込み成型される。
Step 6
When the stopper portion molding region is gradually heated, a high pressure is applied in the axial direction A of the rod-shaped material 50, and the material is compressed in the upsetting groove 3 while being moved to the upset allowance, and the plastic deformation is used to utilize the material. A conical stopper portion 50a extending to the outer periphery is upset.

この場合,第一電極1と第二電極2とのアプセット時の最終的な電極先端の隙間が予め設定させたストロークがたとえば1.5mm程度の設定範囲に達したとき,この電極移動時の変位量をエアシリンダの場合,位置センサで確認するか,又は熱容量に対応する通電時間で確認するか,して加圧機構の加圧移動を停止させる。   In this case, when the first electrode 1 and the second electrode 2 at the time of upsetting the final electrode tip gap reaches a set range of, for example, about 1.5 mm, the displacement during this electrode movement In the case of an air cylinder, the pressurization movement of the pressurization mechanism is stopped by checking with a position sensor or by checking the energization time corresponding to the heat capacity.

また加圧機構がサーボモータとボールねじ,ナットの機械式システムの場合はエンコーダなどサーボモータの駆動をデジタル制御手段による位置センサで速度制御と位置決めを行う。   When the pressurization mechanism is a mechanical system of servo motor, ball screw, and nut, the speed of the servo motor, such as an encoder, is controlled and positioned by a position sensor using digital control means.

ステップ7
そしてアプセット最終位置に達したとき前記電力制御部に通電停止信号が送られアプセット電流を遮断する。これらの動作はCPU上のシーケンスプログラムにより制御される。
Step 7
When the upset final position is reached, an energization stop signal is sent to the power control unit to cut off the upset current. These operations are controlled by a sequence program on the CPU.

このようにアプセット時の前記第一電極1と第二電極2間に形成される最終的な前記軸方向の隙間eを狭くしたことで前記据え込み溝3の領域内でふくらむストッパ部50aの当接面50bがフラットに圧縮成型されストッパ部50aとしての機能が十分に得られる。   In this way, the final axial gap e formed between the first electrode 1 and the second electrode 2 at the time of upsetting is narrowed, so that the stopper 50a that swells in the region of the upsetting groove 3 is contacted. The contact surface 50b is compression-molded flat, and the function as the stopper portion 50a is sufficiently obtained.

ステップ8
かくして棒状素材のストッパ部のアプセット加工が終了すると,前記電力制御部から第二電極2の分割電極2aを駆動するエアシリンダの電磁バルブに開放信号が送られポイントがアンクランプ(開放ポート)に切り換わり開放動作を開始する。
Step 8
Thus, when the upsetting of the stopper portion of the rod-shaped material is completed, an opening signal is sent from the power control unit to the electromagnetic valve of the air cylinder that drives the divided electrode 2a of the second electrode 2, and the point is cut to unclamp (open port). Instead, the opening operation is started.

次いで加圧機構4のエアシリンダが開放を開始し,第一電極1の分割電極1aがアンクランプを開始することで,アプセット加工後の棒状素材の取り出しが可能となる。   Next, the air cylinder of the pressurizing mechanism 4 starts to be opened, and the divided electrode 1a of the first electrode 1 starts to unclamp, so that the rod-shaped material after the upsetting can be taken out.

ステップ9
以上でアプセッタ成型の1サイクルを完了し,以降同様の動作を繰り返すことになる。
Step 9
Thus, one cycle of upsetter molding is completed, and thereafter the same operation is repeated.

なお,エジェクト装置8を利用して取り出し動作する場合は前記据え込み溝3内で塑性変形させて前記素材外周に張り出すストッパ部50aを成型した後に前記棒状素材50の先端を電極台7の真下から棒状素材50の軸線y−y方向にロッドを自動的に突き出し,これにとって加工後の素材を前記据え込み溝3から抜き取ることができる。   When the ejecting operation is performed using the ejecting device 8, a stopper portion 50 a that is plastically deformed in the upsetting groove 3 and projecting to the outer periphery of the material is molded, and then the tip of the rod-shaped material 50 is directly below the electrode base 7. Thus, the rod is automatically projected in the direction of the axis yy of the rod-shaped material 50, and for this purpose, the processed material can be extracted from the upsetting groove 3.

この実施例では当該アプセッタ装置10は前記加圧機構4で前記棒状素材50の軸方向Aにアプセットする方向が地上に対し引力方向と同一方向であるが,当該装置全体を180度横向きにすれば前記棒状素材の軸方向のアプセット力を第一電極と第二電極の両側から水平方向に掛けることができ,アプセッタ装置の構造を小型化することができる。またワークの供給と搬出の自動化が容易になる。   In this embodiment, the upsetter device 10 is upset in the axial direction A of the rod-shaped material 50 by the pressurizing mechanism 4 in the same direction as the attractive direction with respect to the ground. The upset force in the axial direction of the rod-shaped material can be applied horizontally from both sides of the first electrode and the second electrode, and the structure of the upsetter device can be reduced in size. In addition, the supply and unloading of workpieces can be automated.

また本実施例では電極台7には前記棒状素材50の軸線y−y方向の先端を受ける位置にエジェクト装置8が配置されているため通電後にストッパ部50aが据え込み溝3に食い込んでも軸線y−y方向に簡単に抜くことができる。   Further, in this embodiment, since the ejecting device 8 is disposed on the electrode base 7 at a position to receive the tip of the rod-shaped material 50 in the axis yy direction, even if the stopper portion 50a bites into the upsetting groove 3 after energization, the axis y Can be easily pulled out in the -y direction.

このエジェクト装置8は前記据え込み溝3内で塑性変形させて前記素材外周に張り出すストッパ部50aを成型した後に前記棒状素材50の先端を電極台7の真下から棒状素材50の軸線y−y方向にロッドを自動的に突き出し,これによって加工後の素材を前記据え込み溝3から抜き取ることができる。   The ejecting device 8 is formed by forming a stopper portion 50a that is plastically deformed in the upsetting groove 3 and projecting to the outer periphery of the material, and then the tip of the rod-shaped material 50 is moved from right below the electrode base 7 to the axis yy of the rod-shaped material 50. The rod is automatically protruded in the direction, whereby the processed material can be extracted from the upsetting groove 3.

このエジェクタ装置8は機械的な昇降機構であって,その駆動源にシリンダ又は電動モータ等のアクチュエータが用いられる。
また前記電極の開閉駆動および通電終了後の前記エジェクトする手段を自動工程とすれば生産性が倍加する。
The ejector device 8 is a mechanical elevating mechanism, and an actuator such as a cylinder or an electric motor is used as a drive source thereof.
Further, productivity is doubled if the means for ejecting after the opening / closing drive of the electrode and the energization is an automatic process.

本発明は従来のパーキングロッドとパーキングロックカムとの単体部品をアーク溶接によって一体に組み立てる方法及び装置と比較し,一本の金属製の棒状素材から予めストッパ部を形成するに必要な長さの棒状素材を用意するだけで抵抗発熱によって短時間でパーキングロッド外周上にストッパ部を塑性加工することができるから,パーキングロックカムの単独部品と加工工数が削減できる。   The present invention is compared with a conventional method and apparatus for assembling a single part of a parking rod and a parking lock cam integrally by arc welding, and has a length necessary for forming a stopper portion in advance from a single metal rod-shaped material. By preparing a rod-shaped material, it is possible to plastically process the stopper on the outer periphery of the parking rod in a short time due to resistance heat generation, so the number of parking lock cam parts and the number of processing steps can be reduced.

つまり一本の軟鋼丸棒から抵抗発熱を利用して簡単に成型することができるため材料の歩留まりもよく製作工数及び部品点数,設備費等が削減でき,大幅なコスト削減が可能になる。   In other words, since it can be easily molded from a single soft steel round bar using resistance heat generation, the yield of the material is good, the number of manufacturing steps, the number of parts, the equipment cost, etc. can be reduced, and the cost can be greatly reduced.

また一方の電極にロックカム用ストッパ部の外形と略同等の体積を有する据え込み溝を一体に設けることにより従来の溶接部位に生じる凹凸や段差を減少することができ品質及び機械強度を増し耐久性も向上する。   In addition, it is possible to reduce the unevenness and level difference that occur in the conventional welded part by integrally installing upsetting grooves having a volume approximately equal to the outer shape of the stopper part for the lock cam on one of the electrodes, increasing the quality and mechanical strength and durability. Will also improve.

またアプセット時の前記第一電極と第二電極間に形成される最終的な前記軸方向の隙間を1.5mm程度まで狭くしたことによって前記据え込み溝の領域内で素材外周面にふくらむストッパ部の肉厚が前記軸方向からフラットに圧縮できるためストッパ部の大径部54にバリもなく滑らかで品質上自然な仕上がりのストッパ部が作れる。   Further, a stopper portion that swells on the outer peripheral surface of the material in the region of the upsetting groove by narrowing the final axial gap formed between the first electrode and the second electrode during upsetting to about 1.5 mm. Since the wall thickness of the stopper can be flatly compressed from the axial direction, a stopper portion having a smooth and natural finish can be made without a burr in the large diameter portion 54 of the stopper portion.

本発明の実施例ではパーキングロック装置の円すい形ストッパ部品のアプセッタ加工について言及したが,この分野に限らず一本の金属棒状素材から異なる目的用途の部品加工にも適用することができる。   In the embodiment of the present invention, the upsetter processing of the conical stopper part of the parking lock device has been described. However, the present invention is not limited to this field, and can be applied to processing of parts for different purposes from a single metal rod-like material.

本発明の方法を実施するための装置である。1 is an apparatus for carrying out the method of the present invention. 図1のX−Xの矢視図で第二電極の断面図である。It is sectional drawing of a 2nd electrode by the arrow XX of FIG. 本発明の方法を実施するための装置の断面と動作説明のための概略図である。It is the schematic for the cross section of apparatus for enforcing the method of this invention, and operation | movement description. 本発明方法と装置により通電アプセッタ成型後のワーク図で,A図は円すい形のストッパ部を示し,またB図は円柱形のストッパ部を示す。FIG. 4A shows a conical stopper portion, and FIG. B shows a cylindrical stopper portion in a work drawing after energization upsetter molding by the method and apparatus of the present invention. 本発明の動作フローチャートを示す。The operation | movement flowchart of this invention is shown. 従来の方法を示す説明図である。It is explanatory drawing which shows the conventional method. パーキングロッド,ストッパ部品,パーキングロックカム,圧縮コイルばねから構成された従来方法による構造例を示す部分図である。FIG. 6 is a partial view showing a structural example according to a conventional method including a parking rod, a stopper part, a parking lock cam, and a compression coil spring.

符号の説明Explanation of symbols

1 第一電極 1a,1b 分割電極
2 第二電極 2a,2b 分割電極
3 据え込み溝
4 加圧機構
5 連通孔
6 クランプ溝
7 電極台
8 エジェクト装置
10 通電アプセッタ装置
50 棒状素材
50a ストッパ部
50b 当接部
51 パーキングロッド
52 ストッパ部品
53 貫通孔
54 大径部
55 テーパ面
56 パーキングロックカム
57 圧縮コイルばね
58 円筒先端部
A 棒状素材軸方向
E クランプ間隔(アプセット代)
e 電極アプセッタ最終間隔
h 分割電極間の隙間
y 軸線
1 First electrode 1a, 1b Split electrode
2 Second electrode 2a, 2b Split electrode 3 Upset groove 4 Pressurization mechanism 5 Communication hole 6 Clamp groove 7 Electrode base 8 Ejecting device 10 Current applicator device 50 Bar-shaped material 50a Stopper portion 50b Abutting portion 51 Parking rod 52 Stopper component 53 Through-hole 54 Large-diameter portion 55 Tapered surface 56 Parking lock cam 57 Compression coil spring 58 Cylindrical tip A Rod-shaped material axial direction E Clamp interval (upset allowance)
e Electrode upsetter final interval h Clearance between split electrodes y Axis

Claims (3)

通電アプセッタ装置は,The energizing upsetter device
前記棒状素材のストッパ部を形成する領域の近傍に所定のクランプ間隔をもって前記領域の一方をクランプする第一電極と,A first electrode that clamps one of the regions with a predetermined clamping interval in the vicinity of the region that forms the stopper portion of the rod-shaped material;
当該電極と対応して前記領域のもう片方をクランプする第二電極と,A second electrode for clamping the other side of the region corresponding to the electrode;
少なくとも前記いずれか一方の電極を相対移動させて前記棒状素材の軸方向に必要なアプセット力を発生させる加圧機構とを有し,A pressure mechanism that relatively moves at least one of the electrodes to generate an upset force necessary in the axial direction of the rod-shaped material,
前記第一電極は少なくとも二つに分割された部分を有し,The first electrode has at least a divided portion;
しかもこの二つの対面する分割面には前記棒状素材の外周面と軸方向に接触する断面凹曲面のクランプ兼電極面が形成されており,In addition, a clamp and electrode surface having a concave curved cross section that is in axial contact with the outer peripheral surface of the rod-shaped material is formed on the two facing divided surfaces.
そしてその片側の分割電極はもう片方の分割電極に対し前記棒状素材の軸線に対し直角に交わる方向に動くようになし,これによって前記棒状素材のクランプとアンクランプに必要な開閉動作が行われ,The split electrode on one side moves in a direction perpendicular to the axis of the rod-shaped material with respect to the other split electrode, thereby performing an opening / closing operation necessary for clamping and unclamping the rod-shaped material,
そして前記第一電極に対応する第二電極には前記ストッパ部を形成するための据え込み溝が一体に形成され,この据え込み溝は断面が前記ストッパ部の外周面の形状と略同形状をなしかつ前記ストッパ部と略同等の体積を有するものであり,The second electrode corresponding to the first electrode is integrally formed with an upset groove for forming the stopper portion, and the upset groove has a cross section substantially the same shape as the outer peripheral surface of the stopper portion. None and having a volume substantially equal to the stopper portion,
しかも前記据え込み溝には前記棒状素材の軸方向に開いた連通孔が設けられ,Moreover, the upsetting groove is provided with a communication hole opened in the axial direction of the rod-shaped material,
その連通孔は少なくとも二つに分割されており,その分割方向が前記棒状素材の軸方向であり,The communication hole is divided into at least two, and the dividing direction is the axial direction of the rod-shaped material,
かつこの分割された二つの対面する分割面には前記棒状素材の外周面の形状と適合し前記軸方向に接触する断面凹曲面のクランプ兼電極面が形成され,In addition, the two divided facing surfaces are formed with a clamp and electrode surface having a concave cross-sectional surface that matches the shape of the outer peripheral surface of the rod-shaped material and contacts the axial direction.
そして前記第一電極と第二電極においてその少なくとも一方の分割電極は前記棒状素材の軸線に対し略直角に交わる方向に駆動され,もう片方の分割電極との間に前記棒状素材のクランプとアンクランプに必要な開閉動作が行われるように構成されている。In the first electrode and the second electrode, at least one of the divided electrodes is driven in a direction substantially perpendicular to the axis of the rod-shaped material, and the rod-shaped material is clamped and unclamped with the other divided electrode. The opening / closing operation necessary for the operation is performed.
請求項1の通電アプセッタ装置において,
前記第一電極と第二電極は前記棒状素材を両側からクランプした時の分割電極相互間に形成される隙間の上下限値の範囲が0.1mm以上0.6mm未満とする。
The energizing upsetter device according to claim 1 ,
In the first electrode and the second electrode, the upper and lower limits of the gap formed between the divided electrodes when the rod-shaped material is clamped from both sides are set to 0.1 mm or more and less than 0.6 mm.
請求項1又は2の通電アプセッタ装置において,
前記据え込み溝内で塑性変形させて前記素材外周に張り出すストッパ部を成型した後に,前記棒状素材をその軸方向に機械的な高圧力を発生させ,
これによって当該ストッパ部を含む素材を前記電極から離脱させるエジェクト手段が設置されている。
In the energizing upsetter device according to claim 1 or 2 ,
After forming a stopper portion that is plastically deformed in the upsetting groove and protrudes to the outer periphery of the material, a mechanical high pressure is generated in the axial direction of the rod-shaped material,
Thus, an ejecting means for separating the material including the stopper portion from the electrode is provided.
JP2007088859A 2007-03-29 2007-03-29 Energizing upsetter method and apparatus Active JP4965312B2 (en)

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