JP4965216B2 - 4-methyl-1-pentene polymer release film - Google Patents
4-methyl-1-pentene polymer release film Download PDFInfo
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- JP4965216B2 JP4965216B2 JP2006276386A JP2006276386A JP4965216B2 JP 4965216 B2 JP4965216 B2 JP 4965216B2 JP 2006276386 A JP2006276386 A JP 2006276386A JP 2006276386 A JP2006276386 A JP 2006276386A JP 4965216 B2 JP4965216 B2 JP 4965216B2
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- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 title claims abstract description 127
- 229920000642 polymer Polymers 0.000 title claims abstract description 53
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 43
- 230000003078 antioxidant effect Effects 0.000 claims abstract description 43
- 238000002844 melting Methods 0.000 claims abstract description 34
- 230000008018 melting Effects 0.000 claims abstract description 34
- 239000010410 layer Substances 0.000 claims abstract description 24
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims abstract description 23
- 239000011574 phosphorus Substances 0.000 claims abstract description 23
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 23
- 238000000034 method Methods 0.000 claims abstract description 18
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000002356 single layer Substances 0.000 claims abstract description 15
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 claims abstract description 10
- 229960001545 hydrotalcite Drugs 0.000 claims abstract description 10
- 229910001701 hydrotalcite Inorganic materials 0.000 claims abstract description 10
- -1 Bis [2,4-bis (1,1-dimethylethyl) -6-methylphenyl] ethyl Chemical group 0.000 claims description 24
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 claims description 14
- 125000002572 propoxy group Chemical group [*]OC([H])([H])C(C([H])([H])[H])([H])[H] 0.000 claims description 11
- ZVVFVKJZNVSANF-UHFFFAOYSA-N 6-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]hexyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCCCCCCOC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 ZVVFVKJZNVSANF-UHFFFAOYSA-N 0.000 claims description 9
- FGYJSJUSODGXAR-UHFFFAOYSA-N 1,3,7,9-tetratert-butyl-11-octoxy-5h-benzo[d][1,3,2]benzodioxaphosphocine Chemical compound C1C2=CC(C(C)(C)C)=CC(C(C)(C)C)=C2OP(OCCCCCCCC)OC2=C1C=C(C(C)(C)C)C=C2C(C)(C)C FGYJSJUSODGXAR-UHFFFAOYSA-N 0.000 claims description 6
- CGRTZESQZZGAAU-UHFFFAOYSA-N [2-[3-[1-[3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propanoyloxy]-2-methylpropan-2-yl]-2,4,8,10-tetraoxaspiro[5.5]undecan-9-yl]-2-methylpropyl] 3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C)=CC(CCC(=O)OCC(C)(C)C2OCC3(CO2)COC(OC3)C(C)(C)COC(=O)CCC=2C=C(C(O)=C(C)C=2)C(C)(C)C)=C1 CGRTZESQZZGAAU-UHFFFAOYSA-N 0.000 claims description 6
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 claims description 5
- 235000010354 butylated hydroxytoluene Nutrition 0.000 claims description 5
- RYPKRALMXUUNKS-UHFFFAOYSA-N 2-Hexene Natural products CCCC=CC RYPKRALMXUUNKS-UHFFFAOYSA-N 0.000 claims description 4
- AESQDCMZHBUWPN-UHFFFAOYSA-N 4h-1,3,2-dioxaphosphinine Chemical compound C1OPOC=C1 AESQDCMZHBUWPN-UHFFFAOYSA-N 0.000 claims description 4
- 239000000155 melt Substances 0.000 claims description 3
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 claims description 2
- 229920005989 resin Polymers 0.000 abstract description 8
- 239000011347 resin Substances 0.000 abstract description 8
- 239000002649 leather substitute Substances 0.000 abstract description 6
- 238000007747 plating Methods 0.000 abstract description 6
- 229920001187 thermosetting polymer Polymers 0.000 abstract description 6
- 238000011109 contamination Methods 0.000 abstract description 5
- 239000010408 film Substances 0.000 description 126
- 239000000126 substance Substances 0.000 description 34
- 230000007704 transition Effects 0.000 description 18
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 12
- RSJKGSCJYJTIGS-UHFFFAOYSA-N undecane Chemical compound CCCCCCCCCCC RSJKGSCJYJTIGS-UHFFFAOYSA-N 0.000 description 12
- 239000008188 pellet Substances 0.000 description 8
- MSXXDBCLAKQJQT-UHFFFAOYSA-N 2-tert-butyl-6-methyl-4-[3-(2,4,8,10-tetratert-butylbenzo[d][1,3,2]benzodioxaphosphepin-6-yl)oxypropyl]phenol Chemical compound CC(C)(C)C1=C(O)C(C)=CC(CCCOP2OC3=C(C=C(C=C3C=3C=C(C=C(C=3O2)C(C)(C)C)C(C)(C)C)C(C)(C)C)C(C)(C)C)=C1 MSXXDBCLAKQJQT-UHFFFAOYSA-N 0.000 description 7
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical compound OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 7
- 238000002156 mixing Methods 0.000 description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 5
- 229920001577 copolymer Polymers 0.000 description 5
- 239000011889 copper foil Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000000465 moulding Methods 0.000 description 5
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 4
- HFDVRLIODXPAHB-UHFFFAOYSA-N 1-tetradecene Chemical compound CCCCCCCCCCCCC=C HFDVRLIODXPAHB-UHFFFAOYSA-N 0.000 description 4
- 235000014113 dietary fatty acids Nutrition 0.000 description 4
- 125000004494 ethyl ester group Chemical group 0.000 description 4
- 239000000194 fatty acid Substances 0.000 description 4
- 229930195729 fatty acid Natural products 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- SSDSCDGVMJFTEQ-UHFFFAOYSA-N octadecyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 SSDSCDGVMJFTEQ-UHFFFAOYSA-N 0.000 description 4
- 239000002530 phenolic antioxidant Substances 0.000 description 4
- 229920006254 polymer film Polymers 0.000 description 4
- 229920000098 polyolefin Polymers 0.000 description 4
- 239000012321 sodium triacetoxyborohydride Substances 0.000 description 4
- 239000004734 Polyphenylene sulfide Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 150000004665 fatty acids Chemical class 0.000 description 3
- 238000007731 hot pressing Methods 0.000 description 3
- 229920000069 polyphenylene sulfide Polymers 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- RRTJOAHJZQVSSE-UHFFFAOYSA-N 1,3,2-dioxaphosphepine Chemical compound C=1C=COPOC=1 RRTJOAHJZQVSSE-UHFFFAOYSA-N 0.000 description 2
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 2
- VTFXHGBOGGGYDO-UHFFFAOYSA-N 2,4-bis(dodecylsulfanylmethyl)-6-methylphenol Chemical compound CCCCCCCCCCCCSCC1=CC(C)=C(O)C(CSCCCCCCCCCCCC)=C1 VTFXHGBOGGGYDO-UHFFFAOYSA-N 0.000 description 2
- VFBJXXJYHWLXRM-UHFFFAOYSA-N 2-[2-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]ethylsulfanyl]ethyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCCSCCOC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 VFBJXXJYHWLXRM-UHFFFAOYSA-N 0.000 description 2
- AIBRSVLEQRWAEG-UHFFFAOYSA-N 3,9-bis(2,4-ditert-butylphenoxy)-2,4,8,10-tetraoxa-3,9-diphosphaspiro[5.5]undecane Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP1OCC2(COP(OC=3C(=CC(=CC=3)C(C)(C)C)C(C)(C)C)OC2)CO1 AIBRSVLEQRWAEG-UHFFFAOYSA-N 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 2
- 239000008116 calcium stearate Substances 0.000 description 2
- 235000013539 calcium stearate Nutrition 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- QHZOMAXECYYXGP-UHFFFAOYSA-N ethene;prop-2-enoic acid Chemical compound C=C.OC(=O)C=C QHZOMAXECYYXGP-UHFFFAOYSA-N 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- CCCMONHAUSKTEQ-UHFFFAOYSA-N octadec-1-ene Chemical compound CCCCCCCCCCCCCCCCC=C CCCMONHAUSKTEQ-UHFFFAOYSA-N 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- 239000004711 α-olefin Substances 0.000 description 2
- CRSBERNSMYQZNG-UHFFFAOYSA-N 1 -dodecene Natural products CCCCCCCCCCC=C CRSBERNSMYQZNG-UHFFFAOYSA-N 0.000 description 1
- GXURZKWLMYOCDX-UHFFFAOYSA-N 2,2-bis(hydroxymethyl)propane-1,3-diol;dihydroxyphosphanyl dihydrogen phosphite Chemical compound OP(O)OP(O)O.OCC(CO)(CO)CO GXURZKWLMYOCDX-UHFFFAOYSA-N 0.000 description 1
- OOKDYUQHMDBHMB-UHFFFAOYSA-N 3,6-dichloro-2-methoxybenzoic acid;2-(2,4-dichlorophenoxy)acetic acid;n-methylmethanamine Chemical compound CNC.CNC.COC1=C(Cl)C=CC(Cl)=C1C(O)=O.OC(=O)COC1=CC=C(Cl)C=C1Cl OOKDYUQHMDBHMB-UHFFFAOYSA-N 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 1
- 239000004716 Ethylene/acrylic acid copolymer Substances 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- FQUNFJULCYSSOP-UHFFFAOYSA-N bisoctrizole Chemical compound N1=C2C=CC=CC2=NN1C1=CC(C(C)(C)CC(C)(C)C)=CC(CC=2C(=C(C=C(C=2)C(C)(C)CC(C)(C)C)N2N=C3C=CC=CC3=N2)O)=C1O FQUNFJULCYSSOP-UHFFFAOYSA-N 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000012787 coverlay film Substances 0.000 description 1
- 125000004177 diethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 229940069096 dodecene Drugs 0.000 description 1
- 229940071161 dodecylbenzenesulfonate Drugs 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- 229930014626 natural product Natural products 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- KCRLWVVFAVLSAP-UHFFFAOYSA-N octyl dihydrogen phosphite Chemical compound CCCCCCCCOP(O)O KCRLWVVFAVLSAP-UHFFFAOYSA-N 0.000 description 1
- 229940049964 oleate Drugs 0.000 description 1
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 239000012748 slip agent Substances 0.000 description 1
- 238000000807 solvent casting Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 229940095068 tetradecene Drugs 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
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- Manufacture Of Macromolecular Shaped Articles (AREA)
- Laminated Bodies (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
本発明は、フィルムからフレキシブル配線基板(FPC)等への移行物が少ないため、FPC等の製造工程で好適に使用できる、単層フィルムまたは多層フィルムの外層が4−メチル−1−ペンテン系重合体からなる離型フィルムに関する。 In the present invention, since there are few transitions from a film to a flexible wiring board (FPC) or the like, the outer layer of a single layer film or a multilayer film that can be suitably used in the manufacturing process of FPC or the like is a 4-methyl-1-pentene-based heavy layer. The present invention relates to a release film composed of a combination.
4−メチル−1−ペンテン系重合体(PMP)は、220〜240℃の融点を示し、耐熱性に優れるとともに、機械的特性、耐薬品性、電気絶縁性および離型性などの特性に優れているため、4−メチル−1−ペンテン系重合体フィルムは、例えば、FPC用離型フィルム、リジッド基板用離型フィルム、熱硬化性樹脂用離型フィルム、合成皮革用離型フィルム等の離型フィルム、電線被覆用フィルムなどの用途に広く用いられている(例えば特許文献1)。そして、この離型フィルムとしては単層フィルムだけではなく、例えば、FPCの製造では、多層フィルムも用いられる。即ち、FPCに接着剤を塗布したカバーレイフィルムを熱接着の際、溶融流出した接着剤で電気回路が汚染されるのを防ぐため、離型フィルムには適度なクッション性と離型性を要求される。そこで、この用途では、例えば、エチレン・アクリル酸共重合体等の軟質ポリオレフィンを中間層にしてクッション性を付与し、4−メチル−1−ペンテン系重合体を外層にして離型性を付与した多層フィルム等が用いられている。 4-Methyl-1-pentene polymer (PMP) has a melting point of 220 to 240 ° C. and is excellent in heat resistance and excellent in properties such as mechanical properties, chemical resistance, electrical insulation and releasability. Therefore, the 4-methyl-1-pentene polymer film is, for example, a release film for FPC, a release film for a rigid substrate, a release film for a thermosetting resin, a release film for a synthetic leather, or the like. Widely used in applications such as mold films and electric wire covering films (for example, Patent Document 1). And as this release film, not only a single layer film but a multilayer film is also used, for example in manufacture of FPC. That is, when a coverlay film with adhesive applied to FPC is thermally bonded, the release film requires appropriate cushioning and release properties to prevent contamination of the electrical circuit with the melted and discharged adhesive. Is done. Therefore, in this application, for example, a soft polyolefin such as an ethylene / acrylic acid copolymer is used as an intermediate layer to provide cushioning properties, and a 4-methyl-1-pentene polymer is used as an outer layer to provide release properties. A multilayer film or the like is used.
ところで、4−メチル−1−ペンテン系重合体フィルムは、極めて優れた離型性と耐熱性とを有するフィルムであるが、使用条件によってはフィルムから移行する有機物によってFPC等の表面が汚染されるため、その後に行われるメッキ付き性が低下する不具合が発生することがあり、FPCやリジッド基板用離型フィルム用途においてはフィルムからの移行物の削減が望まれていた。そのため、例えば、4−メチル−1−ペンテン系重合体に耐熱性に優れるポリフェニレンスルフィド樹脂(PPS)やフィラーをブレンド(例えば特許文献2)して表面硬度を上げることで移行物を改善する手法もとられている。しかし、4−メチル−1−ペンテン系重合体はPPSやフィラーとの親和性に乏しいため、表面硬度を上げるに十分な量をブレンドした離型フィルムは、ブレンドした樹脂がフィルム表面から脱落して返ってFPCやリジッド基板などの汚染を促進する可能性が高い。また、フィルム成形に際して厚薄ムラを生じるなど成形性や得られるフィルムの外観も十分なものではない。また、最近、4−メチル−1−ペンテン系重合体フィルムの替わりに、ポリエステルフィルムを外層とする離型フィルム(例えば特許文献3)によりメッキ付き性を改善することが提案されている。しかし、これは、メッキ付き性は向上するが、離型性と耐熱性が十分なものではないため用途が限定されると考えられる。
本発明は4−メチル−1−ペンテン系重合体の離型性と耐熱性を保持しながら、メッキ付き性を解決するものであり、フィルムによる汚染が少なくプリント基板用、熱硬化性樹脂用、および合成皮革用などに有用な、単層または多層の4−メチル−1−ペンテン系重合体離型フィルムを提供するものである。 The present invention solves the plating property while maintaining the releasability and heat resistance of the 4-methyl-1-pentene polymer, and is less contaminated with a film for printed circuit boards, for thermosetting resins, And a monolayer or multilayer 4-methyl-1-pentene polymer release film useful for synthetic leather and the like.
本発明者は、上記問題を解決するべく鋭意研究した結果、4−メチル−1−ペンテン系重合体(A)と特定のリン含有酸化防止剤(B)、更に好ましくは、特定のヒンダードフェノール系酸化防止剤(C)を特定の比率で組み合わせてなる4−メチル−1−ペンテン系重合体を単層フィルムまたは多層フィルムの外層にすることにより、上記課題を解決できることを見出し、本願発明に到った。 As a result of intensive studies to solve the above problems, the present inventor has found that 4-methyl-1-pentene polymer (A) and a specific phosphorus-containing antioxidant (B), more preferably a specific hindered phenol. The present invention finds that the above-mentioned problems can be solved by making a 4-methyl-1-pentene polymer obtained by combining a series antioxidant (C) at a specific ratio into an outer layer of a single layer film or a multilayer film. Arrived.
本発明は、以下の(1)から(6)で特定される。
(1)2,2’−メチレンビス(4,6−ジ−tert−ブチルフェニル)オクチルフォスファイト、ビス〔2,4−ビス(1,1−ジメチルエチル)−6−メチルフェニル〕エチルエステル亜リン酸塩、6−〔3−(3−tert−ブチル−4−ヒドロキシ−5−メチル)プロポキシ〕−2,4,8,10−テトラ−tert−ブチルジベンズ〔d,f〕〔1,3,2〕−ジオキサホスフェピンからなる群から選れば、Fedorsの方法で計算したSP値が8.0〜10.2(cal/cm3)1/2であり、融点が20〜160℃であり、かつ、分子量が400〜800であるリン含有酸化防止剤(B)の少なくとも1種0.01〜0.5重量部と、を配合してなる、4−メチル−1−ペンテン系重合体離型フィルム。
(2)4−メチル−1−ペンテン系重合体(A)が、4−メチル−1−ペンテンを85〜100モル%含み、メルトフローレート(MFR)(温度260℃、荷重5kg)が5〜150g/10分である、(1)記載の4−メチル−1−ペンテン系重合体離型フィルム。
(3)更に、4−メチル−1−ペンテン系重合体(A)100重量部に対して、Fedorsの方法で計算したSP値が8.0〜10.8(cal/cm3)1/2であり、かつ、融点が20〜160℃であるヒンダードフェノール系酸化防止剤(C)を0.01〜0.15重量部配合してなる、(1)又は(2)記載の4−メチル−1−ペンテン系重合体離型フィルム。
(4)更に、4−メチル−1−ペンテン系重合体(A)100重量部に対して、ハイドロタルサイト類(D)を0.01〜0.5重量部配合してなる、(1)から(3)のいずれかに記載の4−メチル−1−ペンテン系重合体離型フィルム。
(5)ヒンダードフェノール系酸化防止剤(C)が、ペンタエリスリトールテトラキス〔3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオネート〕、ヘキサメチレン ビス[3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオネート] 、3,9−ビス{2−〔3−(3−tert−ブチル−4−ヒドロキシ−5−メチルフェニル)プロピオニロキシ〕−1,1−ジメチルエチル}−2,4,8,10−テトラオキサスピロ〔5・5〕ウンデカン、2,6−ジ−tert−ブチル−4−メチルフェノール、なる群から選ばれる少なくとも1種である、(3)又は(4)に記載の4−メチル−1−ペンテン系重合体離型フィルム。
The present invention is specified by the following (1) to (6).
(1) 2,2′-methylenebis (4,6-di-tert-butylphenyl) octyl phosphite, bis [2,4-bis (1,1-dimethylethyl) -6-methylphenyl] ethyl ester phosphorous Acid salt, 6- [3- (3-tert-butyl-4-hydroxy-5-methyl) propoxy] -2,4,8,10-tetra-tert-butyldibenz [d, f] [1,3,2 ] If selected from the group consisting of -dioxaphosphepine, the SP value calculated by the method of Fedors is 8.0 to 10.2 (cal / cm3) 1/2 and the melting point is 20 to 160 ° C. And a 4-methyl-1-pentene-based polymer release compound, which is blended with 0.01 to 0.5 parts by weight of at least one phosphorus-containing antioxidant (B) having a molecular weight of 400 to 800. Mold film.
(2) The 4-methyl-1-pentene polymer (A) contains 85 to 100 mol% of 4-methyl-1-pentene and has a melt flow rate (MFR) (temperature 260 ° C., load 5 kg) of 5 to 5. The 4-methyl-1-pentene polymer release film according to (1), which is 150 g / 10 minutes.
(3) Further, the SP value calculated by the method of Fedors is 8.0 to 10.8 (cal / cm 3 ) 1/2 with respect to 100 parts by weight of the 4-methyl-1-pentene polymer (A). 4-methyl as described in (1) or (2), which is blended with 0.01 to 0.15 parts by weight of a hindered phenol antioxidant (C) having a melting point of 20 to 160 ° C. -1-pentene polymer release film.
(4) Further, 0.01 to 0.5 parts by weight of hydrotalcite (D) is blended with respect to 100 parts by weight of 4-methyl-1-pentene polymer (A), (1) To 4-methyl-1-pentene polymer release film according to any one of (3) to (3).
(5) The hindered phenol antioxidant (C) is pentaerythritol tetrakis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate], hexamethylene bis [3- (3,5 -Di-tert-butyl-4-hydroxyphenyl) propionate], 3,9-bis {2- [3- (3-tert-butyl-4-hydroxy-5-methylphenyl) propionyloxy] -1,1 -Dimethylethyl} -2,4,8,10-tetraoxaspiro [5 · 5] undecane, 2,6-di-tert-butyl-4-methylphenol, which is at least one selected from the group ( The 4-methyl-1-pentene polymer release film according to 3) or (4).
本発明に係る単層フィルムまたは多層フィルムの外層が4−メチル−1−ペンテン系重合体からなる離型フィルムは、フィルムからの移行物が少なく、かつ、高温での離型性に優れているので、特にプリント基板用離型フィルム、熱硬化性樹脂用離型フィルム、合成皮革用離型フィルムなどの離型フィルム用途に好適に使用することができる。このため、製品の歩留りが向上するので、生産性の向上が期待できる。 The release film in which the outer layer of the monolayer film or multilayer film according to the present invention is made of a 4-methyl-1-pentene polymer has few transitions from the film and is excellent in release properties at high temperatures. Therefore, it can be suitably used for release film applications such as a release film for printed circuit boards, a release film for thermosetting resins, and a release film for synthetic leather. For this reason, since the yield of a product improves, improvement in productivity can be expected.
以下、本発明に係る単層フィルムまたは多層フィルムの外層が4−メチル−1−ペンテン系重合体からなる離型フィルムについて具体的に説明する。 Hereinafter, the release film in which the outer layer of the single layer film or the multilayer film according to the present invention is made of a 4-methyl-1-pentene polymer will be specifically described.
本発明の単層フィルムまたは多層フィルムの外層が4−メチル−1−ペンテン系重合体からなる離型フィルムは、4−メチル−1−ペンテン系重合体(A)とリン含有酸化防止剤(B)、更に好ましくは、ヒンダードフェノール酸化防止剤(C)及び/又はハイドロタルサイト類(D)、から構成される。 The release film in which the outer layer of the monolayer film or multilayer film of the present invention is composed of a 4-methyl-1-pentene polymer is composed of a 4-methyl-1-pentene polymer (A) and a phosphorus-containing antioxidant (B ), More preferably, a hindered phenol antioxidant (C) and / or hydrotalcites (D).
本発明で用いられる4−メチル−1−ペンテン系重合体(A)は、具体的には、4−メチル−1−ペンテンの単独重合体もしくは4−メチル−1−ペンテンとエチレンまたは炭素原子数3〜20の他のα−オレフィン、例えばエチレン、プロピレン、1−ブテン、1−ヘキセン、1−オクテン、1−デセン、1−テトラデセン、1−オクタデセン等との共重合体で、通常、4−メチル−1−ペンテンを85モル%以上、好ましくは90モル%以上の量で含む4−メチル−1−ペンテンを主体とした重合体である。 The 4-methyl-1-pentene polymer (A) used in the present invention is specifically a homopolymer of 4-methyl-1-pentene or 4-methyl-1-pentene and ethylene or the number of carbon atoms. A copolymer with 3 to 20 other α-olefins such as ethylene, propylene, 1-butene, 1-hexene, 1-octene, 1-decene, 1-tetradecene, 1-octadecene, etc. It is a polymer mainly composed of 4-methyl-1-pentene containing methyl-1-pentene in an amount of 85 mol% or more, preferably 90 mol% or more.
ASTM D1238に準じて、荷重5kg、温度260℃の条件で測定した、4−メチル−1−ペンテン系重合体(A)のメルトフローレート(MFR)は、5〜150g/10分、好ましくは7〜120g/10分、更に好ましくは10〜100g/10分の範囲である。ポリ4−メチル−1−ペンテン(A)のMFRが上記のような範囲内にあると、フィルム成形性および得られるフィルムの外観が良好で、フィルムからの移行物も少ないため好ましい。 According to ASTM D1238, the melt flow rate (MFR) of the 4-methyl-1-pentene polymer (A) measured under conditions of a load of 5 kg and a temperature of 260 ° C. is 5 to 150 g / 10 minutes, preferably 7 It is -120g / 10min, More preferably, it is the range of 10-100g / 10min. It is preferable that the MFR of the poly-4-methyl-1-pentene (A) is in the above range because the film formability and the appearance of the resulting film are good and there are few transitions from the film.
また、ポリ4−メチル−1−ペンテン(A)の融点は210〜240℃、好ましくは
215〜235℃、更に好ましくは220〜235℃の範囲である。ポリ4−メチル−1−ペン.テンの融点が上記のような範囲にあると、フィルムからの移行物が少なく、耐熱性も高いため好ましい。
The melting point of poly-4-methyl-1-pentene (A) is 210 to 240 ° C, preferably 215 to 235 ° C, and more preferably 220 to 235 ° C. It is preferable that the melting point of poly-4-methyl-1-pentene is in the above range because there are few transitions from the film and high heat resistance.
また、このようなポリ4−メチル−1−ペンテン系重合体(A)は従来公知の方法で製造することができ、例えば特開昭59−206418号公報に記載されているように、触媒の存在下に4−メチル−1−ペンテンと上記のエチレンまたはα−オレフィンを重合することにより得ることができる。 Such poly-4-methyl-1-pentene polymer (A) can be produced by a conventionally known method. For example, as described in JP-A-59-206418, a catalyst It can be obtained by polymerizing 4-methyl-1-pentene and the above ethylene or α-olefin in the presence.
本発明で用いられるリン含有酸化防止剤(B)は、Fedorsの方法(R. F. Fedors., Polym. Eng. Sci. 14 147(1974))で計算したSP値が8.0〜10.2(cal/cm3)1/2、好ましくは、8.0〜10.1(cal/cm3)1/2、更に好ましくは8.0〜10.0(cal/cm3)1/2の範囲である。リン含有酸化防止剤(B)のSP値がこの範囲内にあると、フィルムからの移行物が少ないため好ましい。 The phosphorus-containing antioxidant (B) used in the present invention has an SP value calculated by the method of Fedors (R. F. Fedors., Polym. Eng. Sci. 14 147 (1974)) of 8.0-10. 2 (cal / cm 3 ) 1/2 , preferably 8.0 to 10.1 (cal / cm 3 ) 1/2 , more preferably 8.0 to 10.0 (cal / cm 3 ) 1/2 Range. If the SP value of the phosphorus-containing antioxidant (B) is within this range, it is preferable because there are few transitions from the film.
上記リン含有酸化防止剤(B)は、融点が20〜160℃、好ましくは、30〜150℃、さらに好ましいのは、40〜140℃の範囲である。リン含有酸化防止剤(B)の融点がこの範囲内にあると、フィルムからの移行物が少なく、酸化防止剤のハンドリングもし易いため好ましい。 The phosphorus-containing antioxidant (B) has a melting point of 20 to 160 ° C, preferably 30 to 150 ° C, and more preferably 40 to 140 ° C. It is preferable for the phosphorus-containing antioxidant (B) to have a melting point within this range because there are few transitions from the film and the antioxidant can be easily handled.
上記リン含有酸化防止剤(B)は、分子量が400〜800、好ましくは430〜750、更に好ましくは450から700の範囲である。リン含有酸化防止剤(B)の分子量がこの範囲内にあると、フィルムからの移行物が少ないため好ましい。 The phosphorus-containing antioxidant (B) has a molecular weight of 400 to 800, preferably 430 to 750, more preferably 450 to 700. If the molecular weight of the phosphorus-containing antioxidant (B) is within this range, it is preferable because there are few transitions from the film.
上記リン含有酸化防止剤(B)の配合量は、4−メチル−1−ペンテン系重合体(A)100重量部に対して、0.01〜0.5重量部、好ましくは、0.02〜0.4重量部、更に好ましくは、0.03〜0.3重量部の範囲である。リン含有酸化防止剤(B)の配合量がこの範囲内にあると、フィルムのMFRを低く抑えることができ、フィルムの機械的強度が優れ、かつ、フィルムからの移行物が少ないため好ましい。 The amount of the phosphorus-containing antioxidant (B) is 0.01 to 0.5 parts by weight, preferably 0.02 with respect to 100 parts by weight of the 4-methyl-1-pentene polymer (A). It is -0.4 weight part, More preferably, it is the range of 0.03-0.3 weight part. When the amount of the phosphorus-containing antioxidant (B) is within this range, the MFR of the film can be kept low, the mechanical strength of the film is excellent, and there are few transitions from the film, which is preferable.
このようなリン含有酸化防止剤(B)の具体例を以下に挙げる。
2,2’−メチレンビス(4,6−ジ−tert−ブチルフェニル)オクチルフォスファイト(旭電化工業製、アデカスタブHP−10)、ビス〔2,4−ビス(1,1−ジメチルエチル)−6−メチルフェニル〕エチルエステル亜リン酸塩(チバ・スペシャルティ・ケミカルズ製、イルガフォス38)、ビス−(2,4−ジ−tert−ブチルフェニル)ペンタエリスリトール ジフォスファイト(チバ・スペシャルティ・ケミカルズ製、イルガフォス126)、ジステアリル[(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)メチル]ホスフォネート(チバ・スペシャルティ・ケミカルズ製、イルガフォス1093)、ジエチル{[(3,5−ビス(1,1−ジメチルエチル)−4−ヒドロキシフェニル)メチル]ホスフォネート}(チバ・スペシャルティ・ケミカルズ製、イルガムド295)、6−〔3−(3−tert−ブチル−4−ヒドロキシ−5−メチル)プロポキシ〕−2,4,8,10−テトラ−tert−ブチルジベンズ〔d,f〕〔1,3,2〕−ジオキサホスフェピン(住友化学製、スミライザーGP)、ビス(2,4−ジ−tert−ブチルフェニル)ペンタエリスリトール ジフォスファイト(GE製、ウエストン624)などを挙げることができる。このうち、2,2’−メチレンビス(4,6−ジ−tert−ブチルフェニル)オクチルフォスファイト(旭電化工業製、アデカスタブHP−10)、ビス〔2,4−ビス(1,1−ジメチルエチル)−6−メチルフェニル〕エチルエステル亜リン酸塩(チバ・スペシャルティ・ケミカルズ製、イルガフォス38)、6−〔3−(3−tert−ブチル−4−ヒドロキシ−5−メチル)プロポキシ〕−2,4,8,10−テトラ−tert−ブチルジベンズ〔d,f〕〔1,3,2〕−ジオキサホスフェピン(住友化学製、スミライザーGP)、ビス(2,4−ジ−tert−ブチルフェニル)ペンタエリスリトール ジフォスファイト(GE製、ウエストン624)が好ましく、2,2’−メチレンビス(4,6−ジ−tert−ブチルフェニル)オクチルフォスファイト(旭電化工業製、アデカスタブHP−10)、ビス〔2,4−ビス(1,1−ジメチルエチル)−6−メチルフェニル〕エチルエステル亜リン酸塩(チバ・スペシャルティ・ケミカルズ製、イルガフォス38)、6−〔3−(3−tert−ブチル−4−ヒドロキシ−5−メチル)プロポキシ〕−2,4,8,10−テトラ−tert−ブチルジベンズ〔d,f〕〔1,3,2〕−ジオキサホスフェピン(住友化学製、スミライザーGP)が特に好ましい。
勿論、上記以外のSP値が8.0〜10.3(cal/cm3)1/2、かつ、融点が20〜160℃、かつ、分子量が400〜800という条件を満たすリン含有酸化防止剤も使用することができるが、本発明においては、リン含有酸化防止剤(B)として、2,2’−メチレンビス(4,6−ジ−tert−ブチルフェニル)オクチルフォスファイト、ビス〔2,4−ビス(1,1−ジメチルエチル)−6−メチルフェニル〕エチルエステル亜リン酸塩、及び6−〔3−(3−tert−ブチル−4−ヒドロキシ−5−メチル)プロポキシ〕−2,4,8,10−テトラ−tert−ブチルジベンズ〔d,f〕〔1,3,2〕−ジオキサホスフェピンからなる群から選ればれる少なくとも1種が必須成分として配合される。
Specific examples of such phosphorus-containing antioxidant (B) are given below.
2,2′-methylenebis (4,6-di-tert-butylphenyl) octyl phosphite (Asahi Denka Kogyo Co., Ltd., ADK STAB HP-10), bis [2,4-bis (1,1-dimethylethyl) -6 -Methylphenyl] ethyl ester phosphite (manufactured by Ciba Specialty Chemicals, Irgaphos 38), bis- (2,4-di-tert-butylphenyl) pentaerythritol diphosphite (manufactured by Ciba Specialty Chemicals, Irgaphos) 126), distearyl [(3,5-di-tert-butyl-4-hydroxyphenyl) methyl] phosphonate (manufactured by Ciba Specialty Chemicals, Irgaphos 1093), diethyl {[((3,5-bis (1,1 -Dimethylethyl) -4-hydroxyphenyl) methyl] phosphone G} (manufactured by Ciba Specialty Chemicals, Irgammed 295), 6- [3- (3-tert-butyl-4-hydroxy-5-methyl) propoxy] -2,4,8,10-tetra-tert-butyldibenz [D, f] [1,3,2] -Dioxaphosphine (Sumitomo Chemical, Sumilizer GP), bis (2,4-di-tert-butylphenyl) pentaerythritol diphosphite (GE, West 624). Among them, 2,2′-methylenebis (4,6-di-tert-butylphenyl) octyl phosphite (Asahi Denka Kogyo Co., Ltd., ADK STAB HP-10), bis [2,4-bis (1,1-dimethylethyl) ) -6-methylphenyl] ethyl ester phosphite (manufactured by Ciba Specialty Chemicals, Irgaphos 38), 6- [3- (3-tert-butyl-4-hydroxy-5-methyl) propoxy] -2, 4,8,10-tetra-tert-butyldibenz [d, f] [1,3,2] -dioxaphosphine (Sumitomo Chemical Co., Sumitizer GP), bis (2,4-di-tert-butylphenyl) ) Pentaerythritol diphosphite (GE, Weston 624) is preferred, and 2,2′-methylenebis (4,6-di-tert-butylpheny ) Octyl phosphite (Asahi Denka Kogyo, ADK STAB HP-10), bis [2,4-bis (1,1-dimethylethyl) -6-methylphenyl] ethyl ester phosphite (manufactured by Ciba Specialty Chemicals) Irgaphos 38), 6- [3- (3-tert-butyl-4-hydroxy-5-methyl) propoxy] -2,4,8,10-tetra-tert-butyldibenz [d, f] [1,3 , 2] -dioxaphosphepine (Sumitomo Chemical, Sumilizer GP) is particularly preferable.
Of course, a phosphorus-containing antioxidant satisfying the conditions that the SP value other than the above is 8.0 to 10.3 (cal / cm 3 ) 1/2 , the melting point is 20 to 160 ° C., and the molecular weight is 400 to 800. In the present invention , 2,2′-methylenebis (4,6-di-tert-butylphenyl) octyl phosphite, bis [2,4] can be used as the phosphorus-containing antioxidant (B). -Bis (1,1-dimethylethyl) -6-methylphenyl] ethyl ester phosphite and 6- [3- (3-tert-butyl-4-hydroxy-5-methyl) propoxy] -2,4 , 8,10-tetra-tert-butyldibenz [d, f] [1,3,2] -dioxaphosphine is selected as an essential component.
次に、本発明で用いられるヒンダードフェノール系酸化防止剤(C)は、Fedorsの方法で計算したSP値が8.0〜10.8(cal/cm3)1/2、好ましくは、8.0〜10.6(cal/cmcm3)1/2、更に好ましくは、8.0〜10.4(cal/cm3)1/2の範囲である。ヒンダードフェノール系酸化防止剤(C)のSP値がこの範囲内にあると、フィルムからの移行物が少ないため好ましい。 Next, the hindered phenol antioxidant (C) used in the present invention has an SP value calculated by the Fedors method of 8.0 to 10.8 (cal / cm 3 ) 1/2 , preferably 8 .0~10.6 (cal / cmcm 3) 1/2 , more preferably in the range of 8.0~10.4 (cal / cm 3) 1/2 . When the SP value of the hindered phenol-based antioxidant (C) is within this range, it is preferable because there are few transferred substances from the film.
上記ヒンダードフェノール系酸化防止剤(C)は、融点が20〜160℃、好ましくは、30〜150℃、更に好ましくは、40〜140℃の範囲である。ヒンダードフェノール系酸化防止剤(C)の融点がこの範囲内にあると、フィルムからの移行物が少ないため好ましい。 The hindered phenol-based antioxidant (C) has a melting point of 20 to 160 ° C, preferably 30 to 150 ° C, and more preferably 40 to 140 ° C. If the melting point of the hindered phenol antioxidant (C) is within this range, it is preferable because there are few transitions from the film.
上記ヒンダードフェノール系酸化防止剤(C)の配合量は、4−メチル−1−ペンテン系重合体(A)100重量部に対して、0.01〜0.15重量部、好ましくは、0.02〜0.15重量部、更に好ましくは、0.03〜0.12重量部の範囲である。ヒンダードフェノール系酸化防止剤(C)の配合量がこの範囲内にあると、フィルム成形工程で4−メチル−1−ペンテン系重合体(A)の熱分解を低く抑えることができるため、フィルムの機械的強度が優れ、かつ、フィルムからの移行物も少ないため好ましい。 The amount of the hindered phenol antioxidant (C) is 0.01 to 0.15 parts by weight, preferably 0 with respect to 100 parts by weight of the 4-methyl-1-pentene polymer (A). The range is 0.02 to 0.15 parts by weight, and more preferably 0.03 to 0.12 parts by weight. When the blending amount of the hindered phenol antioxidant (C) is within this range, the thermal decomposition of the 4-methyl-1-pentene polymer (A) can be suppressed to a low level in the film forming step. This is preferable because of its excellent mechanical strength and few transitions from the film.
このようなヒンダードフェノール酸化防止剤(C)の具体例を以下に挙げる。
ペンタエリスリトールテトラキス〔3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオネート〕(チバ・スペシャルティ・ケミカルズ製、イルガノックス1010)、チオジエチレンビス〔3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオネート〕(チバ・スペシャルティ・ケミカルズ製、イルガノックス1035)、オクタデシル−3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオネート(チバ・スペシャルティ・ケミカルズ製、イルガノックス1076)、4,6−ビス(ドデシルチオメチル)−o−クレゾール(チバ・スペシャルティ・ケミカルズ製、イルガノックス1726)、ヘキサメチレンビス[3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオネート](チバ・スペシャルティ・ケミカルズ製、イルガノックス259)、3,9−ビス{2−〔3−(3−tert−ブチル−4−ヒドロキシ−5−メチルフェニル)プロピオニロキシ〕−1,1−ジメチルエチル}−2,4,8,10−テトラオキサスピロ[5・5]ウンデカン(住友化学製、スミライザーGA80)、2,6−ジ−tert−ブチル−4−メチルフェノールなどを挙げることができる。このうち、ペンタエリスリトールテトラキス〔3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオネート〕(チバ・スペシャルティ・ケミカルズ製、イルガノックス1010)、オクタデシル−3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオネート(チバ・スペシャルティ・ケミカルズ製、イルガノックス1076)、ヘキサメチレンビス[3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオネート](チバ・スペシャルティ・ケミカルズ製、イルガノックス259)、3,9−ビス{2−〔3−(3−tert−ブチル−4−ヒドロキシ−5−メチルフェニル)プロピオニロキシ〕−1,1−ジメチルエチル}−2,4,8,10−テトラオキサスピロ[5・5]ウンデカン(住友化学製、スミライザーGA80)、2,6−ジ−tert−ブチル−4−メチルフェノールが好ましく、特に、ペンタエリスリトールテトラキス〔3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオネート〕(チバ・スペシャルティ・ケミカルズ製、イルガノックス1010)、ヘキサメチレンビス[3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオネート](チバ・スペシャルティ・ケミカルズ製、イルガノックス259)、3,9−ビス{2−〔3−(3−tert−ブチル−4−ヒドロキシ−5−メチルフェニル)プロピオニロキシ]−1,1−ジメチルエチル}−2,4,8,10−テトラオキサスピロ[5・5]ウンデカン(住友化学製、スミライザーGA80)、2,6−ジ−tert−ブチル−4−メチルフェノールが特に好ましい。
勿論、SP値が8.0〜10.8(cal/cm3)1/2、かつ、融点が20〜160℃という条件を満たす上記以外のヒンダードフェノール系酸化防止剤も使用することができる。
Specific examples of such a hindered phenol antioxidant ( C ) are given below.
Pentaerythritol tetrakis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate] (manufactured by Ciba Specialty Chemicals, Irganox 1010), thiodiethylenebis [3- (3,5-di- tert-butyl-4-hydroxyphenyl) propionate] (manufactured by Ciba Specialty Chemicals, Irganox 1035), octadecyl-3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate (Ciba Specialty Chemicals) Chemicals, Irganox 1076), 4,6-bis (dodecylthiomethyl) -o-cresol (Ciba Specialty Chemicals, Irganox 1726), hexamethylenebis [3- (3,5-di-tert- Butyl-4-hydroxy Phenyl) propionate] (manufactured by Ciba Specialty Chemicals, Irganox 259), 3,9-bis {2- [3- (3-tert-butyl-4-hydroxy-5-methylphenyl) propionyloxy] -1 , 1-dimethylethyl} -2,4,8,10-tetraoxaspiro [5 · 5] undecane (manufactured by Sumitomo Chemical, Smither GA80), 2,6-di-tert-butyl-4-methylphenol, and the like. be able to. Among these, pentaerythritol tetrakis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate] (Ciba Specialty Chemicals, Irganox 1010), octadecyl-3- (3,5-di -Tert-butyl-4-hydroxyphenyl) propionate (Ciba Specialty Chemicals, Irganox 1076), hexamethylenebis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate] (Ciba・ Specialty Chemicals, Irganox 259), 3,9-bis {2- [3- (3-tert-butyl-4-hydroxy-5-methylphenyl) propionyloxy] -1,1-dimethylethyl} -2,4,8,10-tetraoxaspiro [5.5 Undecane (manufactured by Sumitomo Chemical Co., Sumilizer GA80) and 2,6-di-tert-butyl-4-methylphenol are preferable, and in particular, pentaerythritol tetrakis [3- (3,5-di-tert-butyl-4-hydroxyphenyl]. ) Propionate] (Ciba Specialty Chemicals, Irganox 1010), hexamethylenebis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate] (Ciba Specialty Chemicals, Irganox) 259), 3,9-bis {2- [3- (3-tert-butyl-4-hydroxy-5-methylphenyl) propionyloxy] -1,1-dimethylethyl} -2,4,8,10 -Tetraoxaspiro [5.5] undecane (Sumitomo Chemical Co., Sumilizer GA8 ), 2,6-di -tert- butyl-4-methylphenol is particularly preferred.
Of course, hindered phenolic antioxidants other than those described above that satisfy the conditions that the SP value is 8.0 to 10.8 (cal / cm 3 ) 1/2 and the melting point is 20 to 160 ° C. can also be used. .
本発明で用いるハイドロタルサイト類は、一般式(1)で表される、マグネシウム、亜鉛、アルミニウム等からなる含水複塩化合物である。
ZnX1MgX2Al2(CO3)(OH)2(X1+X2+2)・nH2O (1)
(0≦X1≦2、0≦X2≦6、n≧6を示す)
The hydrotalcite used in the present invention is a water-containing double salt compound composed of magnesium, zinc, aluminum or the like represented by the general formula (1).
Zn X1 Mg X2 Al 2 (CO 3 ) (OH) 2 (X1 + X2 + 2) · nH 2 O (1)
(0≤X1≤2, 0≤X2≤6, n≥6)
本発明においては、上記ハイドロタルサイト類(D)は天然物であってもよく、合成物であってもよい。また、その表面をステアリン酸の如き高級脂肪酸、オレイン酸アルカリ金属塩の如き高級脂肪酸金属塩、ドデシルベンゼンスルホン酸アルカリ金属塩の如き有機スルホン酸金属塩、高級脂肪酸アミド、高級脂肪酸エステルまたはワックス等で被覆したものも使用できる。 In the present invention, the hydrotalcite (D) may be a natural product or a synthetic product. Further, the surface is made of higher fatty acid such as stearic acid, higher fatty acid metal salt such as alkali metal oleate, organic sulfonic acid metal salt such as alkali metal dodecylbenzenesulfonate, higher fatty acid amide, higher fatty acid ester or wax. A coated one can also be used.
上記ハイドロタルサイト類(D)の配合量は、4−メチル−1−ペンテン系重合体(A)100重量部に対して、0.01〜0.5重量部、好ましくは0.02〜0.4重量部、更に好ましくは、0.03〜0.3重量部である。ハイドロタルサイト類(D)の配合量がこの範囲内にあると、フィルムからの移行物が少ないため好ましい。 The amount of the hydrotalcite (D) is 0.01 to 0.5 parts by weight, preferably 0.02 to 0 parts per 100 parts by weight of the 4-methyl-1-pentene polymer (A). .4 parts by weight, more preferably 0.03 to 0.3 parts by weight. When the blending amount of the hydrotalcites (D) is within this range, it is preferable because there are few transitions from the film.
本発明の4−メチル−1−ペンテン系重合体離型フィルムは、4−メチル−1−ペンテン系重合体(A)100重量部、及び、リン含有酸化防止剤(B)0.01〜0.5重量部、更には、ヒンダードフェノール系酸化防止剤(C)0.01〜0.15重量部及び/又はハイドロタルサイト類(D)0.01〜0.5重量部の割合で種々公知の方法、例えばV-ブレンダー、リボンブレンダー、ヘンシェルミキサー、タンブラーブレンダーで混合する方法、あるいは前記ブレンダーで混合した後、単軸押出機、複軸押出機、ニーダー、バンバリーミキサー等で溶融混錬して造粒あるいは紛砕し、次いで、単軸押出機、複軸押出機、インフレーション成形、などの公知の方法でフィルム成形して得られる。また、得られたフィルムを延伸することにより、さらに機械的強度を付与した離型フィルムを得ることができる。 The 4-methyl-1-pentene polymer release film of the present invention comprises 100 parts by weight of a 4-methyl-1-pentene polymer (A) and a phosphorus-containing antioxidant (B) 0.01-0. .5 parts by weight, and further various ratios of 0.01 to 0.15 parts by weight of hindered phenolic antioxidant (C) and / or 0.01 to 0.5 parts by weight of hydrotalcite (D). A known method, for example, a V-blender, a ribbon blender, a Henschel mixer, a tumbler blender, or after mixing with the blender, it is melt-kneaded with a single screw extruder, a double screw extruder, a kneader, a Banbury mixer, etc. And then granulated or pulverized, and then formed into a film by a known method such as a single screw extruder, a double screw extruder, or inflation molding. Moreover, the mold release film which provided further mechanical strength can be obtained by extending | stretching the obtained film.
なお、本発明の一つの使用形態である、4−メチル−1−ペンテン系重合体を外層、エチレン・アクリル酸エステル共重合体等の軟質ポリオレフィンを中間層とする多層フィルムには、勿論、離型面として使用する方の外層だけに4−メチル−1−ペンテン系重合体を使用した多層フィルムも含まれるが、これらの多層フィルムの製造方法には特別な制限はなく、Tダイ装置を使った押出成形法や加熱プレス法、溶剤キャスト法で各層を単層で製膜したものを積層し、加熱圧着する等の公知の方法によって製造できる。このうち、Tダイ装置を使った共押出成形法は、幅広の多層フィルムが容易に得られる点で優れている。更に、共押出成形法で製膜した幅広の多層フィルムは、多種多様なFPCの幅に合わせてスリットすることも容易なため、FPC用離型フィルムの製造方法として好ましい。 Of course, a multilayer film having a 4-methyl-1-pentene polymer as an outer layer and a soft polyolefin such as an ethylene / acrylic acid ester copolymer as an intermediate layer, which is one use form of the present invention, is of course separated. A multilayer film using 4-methyl-1-pentene polymer is included only in the outer layer used as the mold surface, but there is no particular limitation on the manufacturing method of these multilayer films, and a T-die apparatus is used. It can be produced by a known method such as laminating a single layer of each layer formed by an extrusion molding method, a hot pressing method, or a solvent casting method, and laminating and thermocompression bonding. Among these, the coextrusion method using a T-die apparatus is excellent in that a wide multilayer film can be easily obtained. Furthermore, a wide multilayer film formed by a coextrusion molding method is preferable as a method for producing a release film for FPC because it can be easily slit in accordance with a wide variety of FPC widths.
本発明の4−メチル−1−ペンテン系重合体からなる単層離型フィルムの厚みは、通常10〜200μm、好ましくは20〜150μmである。このような範囲であれば、フィルムの生産性に優れ、またフィルム成形時にピンホールなどを生じることなく、また、十分な強度も得られることから好ましい。 The thickness of the single layer release film comprising the 4-methyl-1-pentene polymer of the present invention is usually 10 to 200 μm, preferably 20 to 150 μm. If it is such a range, it is preferable from the viewpoint of being excellent in film productivity, producing no pinholes at the time of film formation, and obtaining sufficient strength.
本発明の4−メチル−1−ペンテン系重合体を外層とする多層離型フィルムの全厚みは、通常30〜200μm、好ましくは50〜180μmで、柔軟ポレオレフィンからなる中間層の厚みは、通常10〜120μm、好ましくは20〜100μmである。このような範囲であれば、多層離型フィルムは適度なクッション性を有し、また、フィルム成形時にピンホールなどを生じることなく、また十分な強度も得られることから好ましい。 The total thickness of the multilayer release film comprising the 4-methyl-1-pentene polymer of the present invention as an outer layer is usually 30 to 200 μm, preferably 50 to 180 μm, and the thickness of the intermediate layer made of flexible polyolefin is usually The thickness is 10 to 120 μm, preferably 20 to 100 μm. Within such a range, the multilayer release film is preferable because it has an appropriate cushioning property, does not cause pinholes during film formation, and provides sufficient strength.
また、本発明における4−メチル−1−ペンテン重合体離型フィルムには、塩酸吸収剤、耐候安定剤、防錆剤、スリップ剤、顔料、染料などの通常ポリオレフィンに添加して使用される各種配合剤を、本発明の目的を損なわない範囲で添加しても良い。 In addition, the 4-methyl-1-pentene polymer release film in the present invention is usually added to a polyolefin such as a hydrochloric acid absorbent, a weathering stabilizer, a rust inhibitor, a slip agent, a pigment, and a dye. You may add a compounding agent in the range which does not impair the objective of this invention.
本発明の単層フィルムまたは多層フィルムの外層がポリ4−メチル−1−ペンテン系重合体である離型フィルムは、プリント基板用離型フィルム、熱硬化性樹脂用離型フィルム、合成皮革用離型フィルムなど、優れた離型性を要求される離型フィルムに使用できるが、特に、フィルムからの移行物が少ないため、移行物による汚染が大きな問題となるFPCやリジッド板用離型フィルムとして好適に使用できる。 The release film in which the outer layer of the monolayer film or multilayer film of the present invention is a poly-4-methyl-1-pentene polymer is a release film for printed circuit boards, a release film for thermosetting resins, and a release film for synthetic leather. It can be used for release films that require excellent release properties, such as mold films, but especially as release films for FPC and rigid plates, where there are few transitions from the film, and contamination due to transitions is a major problem It can be used suitably.
本発明者は、ポリ4−メチル−1−ペンテン系重合体のフィルムを銅箔で挟んで所定の条件で熱プレスして得られた銅箔をクロロホルムで洗浄し、このクロロフォルム溶液からクロロフォルムを加熱留去して得られた残存量を秤量してフィルムからの移行物量を測定すると共に、フィルムのMFRも測定して効果を検証した。以下、本発明を実施例により説明するが、本発明はこれら実施例に限定されるものではない。 The present inventor washed a copper foil obtained by hot pressing under a predetermined condition with a poly-4-methyl-1-pentene polymer film sandwiched between copper foils, and heated chloroform from the chloroform solution. The residual amount obtained by distilling off was weighed to measure the amount of transfer from the film, and the MFR of the film was also measured to verify the effect. EXAMPLES Hereinafter, although an Example demonstrates this invention, this invention is not limited to these Examples.
移行物量とフィルムのMFRは以下の方法にて評価した。
[移行物量]
Tダイ付きキャストフィルム成形機を用いて成形したフィルムから切り出したA4の大きさのフィルムを、同じ大きさの銅箔で挟んで熱プレスした後、銅箔をクロロホルムで洗浄した。こうして得られたクロロフォルム溶液を加熱してクロロフォルムを留去して、残存量を秤量してフィルムからの移行物量とした。なお、熱プレスは180℃、5MPa、60分の条件下、n=5で行ない、得られた10枚の銅箔をクロロホルムで洗浄後、これらの溶液をまとめて処理して残存量を秤量した。
The amount of transferred material and the MFR of the film were evaluated by the following methods.
[Transition volume]
A film of A4 size cut out from a film molded using a cast film molding machine with a T-die was hot-pressed with the same size of copper foil, and then the copper foil was washed with chloroform. The chloroform solution thus obtained was heated to distill off the chloroform, and the remaining amount was weighed to obtain the amount transferred from the film. The hot pressing was carried out under conditions of 180 ° C., 5 MPa, 60 minutes, n = 5, and after washing the obtained 10 copper foils with chloroform, these solutions were processed together and the remaining amount was weighed. .
[MFR]
単層フィルムはそのままASTM D1238に準じ、荷重5kg、温度260℃の条件で測定した。一方、多層フィルムの場合は外層である4−メチル−1−ペンテンとデセン−1との共重合体を剥がしてからサンプリングして同上の条件で測定した。
[MFR]
The single layer film was measured as it is according to ASTM D1238 under the conditions of a load of 5 kg and a temperature of 260 ° C. On the other hand, in the case of a multilayer film, the outer layer 4-methyl-1-pentene / decene-1 copolymer was peeled off and then sampled and measured under the same conditions.
[実施例1]
4−メチル−1−ペンテンとデセン−1との共重合体(デセン−1含量:3重量%、MFR:5g/10分、融点:235℃)100重量部と、リン含有酸化防止剤として6-〔3-(3-tert-ブチル-4-ヒドロキシ-5-メチル)プロポキシ〕-2,4,8,10-テトラ-tert-ブチルジベンズ〔d,f〕〔1,3,2〕-ジオキサホスフェピン(住友化学製、スミライザーGP、SP値:9.9、融点:115℃、分子量:549)0.15重量部、更に、ステアリン酸カルシウム0.03重量部をドライブレンドした後、45mmφ二軸押出機でシリンダー温度280℃で溶融混合し、ペレットを造粒した。次いでこのペレットを40mmφのTダイ付きキャストフィルム成形機を用いてシリンダー温度280℃でフィルム成形し、厚さ50μmのフィルムを得た。得られたフィルムの移行物量とMFRを測定した。その結果を表1に示す。
[Example 1]
A copolymer of 4-methyl-1-pentene and decene-1 (decene-1 content: 3% by weight, MFR: 5 g / 10 min, melting point: 235 ° C.) and 100 parts by weight as a phosphorus-containing antioxidant -[3- (3-tert-Butyl-4-hydroxy-5-methyl) propoxy] -2,4,8,10-tetra-tert-butyldibenz [d, f] [1,3,2] -dioxa Phosphepine (Sumitomo Chemical Co., Ltd., Sumilizer GP, SP value: 9.9, melting point: 115 ° C., molecular weight: 549) 0.15 parts by weight, and further, 0.03 part by weight of calcium stearate was dry blended. The pellets were granulated by melt mixing at a cylinder temperature of 280 ° C. using a shaft extruder. Next, this pellet was film-formed at a cylinder temperature of 280 ° C. using a cast film molding machine with a 40 mmφ T-die to obtain a film having a thickness of 50 μm. The transfer amount and MFR of the obtained film were measured. The results are shown in Table 1.
[実施例2]
リン含有酸化防止剤として6-〔3-(3-tert-ブチル-4-ヒドロキシ-5-メチル)プロポキシ〕-2,4,8,10-テトラ-tert-ブチルジベンズ〔d,f〕〔1,3,2〕-ジオキサホスフェピン(住友化学製、スミライザーGP、SP値:9.9、融点:115℃、分子量:549)の替わりにビス〔2,4-ビス(1,1-ジメチルエチル)-6-メチルフェニル〕エチルエステル亜リン酸塩(チバ・スペシャルティ・ケミカルズ製、イルガフォス38、SP値:8.8、融点:89℃、分子量:514)0.15重量部配合し、更に、ハイドロタルサイト類0.05重量部配合した以外は、実施例1と同様にしてペレットを造粒した。また、実施例1と同様にして厚さ50μmのフィルム成形し、得られたフィルムの移行物量とMFRを測定した。その結果を表1に示す。
[Example 2]
6- [3- (3-tert-butyl-4-hydroxy-5-methyl) propoxy] -2,4,8,10-tetra-tert-butyldibenz [d, f] [1, as phosphorus-containing antioxidant 3,2] -Dioxaphosphepine (Sumitomo Chemical Co., Sumilizer GP, SP value: 9.9, melting point: 115 ° C., molecular weight: 549) instead of bis [2,4-bis (1,1-dimethyl) Ethyl) -6-methylphenyl] ethyl ester phosphite (manufactured by Ciba Specialty Chemicals, Irgaphos 38, SP value: 8.8, melting point: 89 ° C., molecular weight: 514) 0.15 part by weight, and The pellets were granulated in the same manner as in Example 1 except that 0.05 part by weight of hydrotalcite was mixed. Further, a film having a thickness of 50 μm was formed in the same manner as in Example 1, and the amount of transferred matter and MFR of the obtained film were measured. The results are shown in Table 1.
[実施例3]
4−メチル−1−ペンテンとドデセンとテトラデセンとの共重合体(ダイアレン124含量:5重量%、MFR:1g/10分、融点:235℃、)100重量部とリン含有酸化防止剤として6-〔3-(3-tert-ブチル-4-ヒドロキシ-5-メチル)プロポキシ〕-2,4,8,10-テトラ-tert-ブチルジベンズ〔d,f〕〔1,3,2〕-ジオキサホスフェピン(住友化学製、スミライザーGP、SP値:9.9、融点:115℃、分子量:549)0.15重量部、更に、ヒンダードフェノール系酸化防止剤として3,9-ビス{2-〔3-(3-tert-ブチル-4-ヒドロキシ-5-メチルフェニル)プロピオニロキシ〕-1,1-ジメチルエチル}-2,4,8,10-テトラオキサスピロ[5・5]ウンデカン(住友化学製、スミライザーGA80、SP値:10.9、融点:124℃、分子量:741)0.05重量部と、ステアリン酸カルシウム0.03重量部をドライブレンドした後、45mmφ二軸押出機を用いてシリンダー温度300℃で溶融混合し、ペレットを造粒した。次いでこのペレットを40mmφのTダイ付きキャストフィルム成形機でシリンダー温度280℃にてフィルム成形し、厚さ50μmのフィルムを得た。得られたフィルムの移行物量とMFRを測定した。その結果を表1に示す。
[Example 3]
Copolymer of 4-methyl-1-pentene, dodecene and tetradecene (dialene 124 content: 5% by weight, MFR: 1 g / 10 min, melting point: 235 ° C.) and 100 parts by weight as phosphorus-containing antioxidant 6- [3- (3-tert-butyl-4-hydroxy-5-methyl) propoxy] -2,4,8,10-tetra-tert-butyldibenz [d, f] [1,3,2] -dioxaphos Fepin (manufactured by Sumitomo Chemical Co., Ltd., Sumilizer GP, SP value: 9.9, melting point: 115 ° C., molecular weight: 549) 0.15 parts by weight, and 3,9-bis {2- [3- (3-tert-butyl-4-hydroxy-5-methylphenyl) propionyloxy] -1,1-dimethylethyl} -2,4,8,10-tetraoxaspiro [5 · 5] undecane ( Sumitomo Chemical, Sumilizer GA80, SP value: 10.9, melting point: 124 ° C., molecular weight: 741) 0.05 parts by weight After dry blending the calcium stearate 0.03 parts by weight, melt-mixed at a cylinder temperature of 300 ° C. using a 45mmφ twin-screw extruder was granulated pellets. The pellets were then film-formed at a cylinder temperature of 280 ° C. using a cast film molding machine with a 40 mmφ T-die to obtain a film having a thickness of 50 μm. The transfer amount and MFR of the obtained film were measured. The results are shown in Table 1.
[実施例4]
リン含有酸化防止剤として6-〔3-(3-tert-ブチル-4-ヒドロキシ-5-メチル)プロポキシ〕-2,4,8,10-テトラ-tert-ブチルジベンズ〔d,f〕〔1,3,2〕-ジオキサホスフェピン(住友化学製、スミライザーGP、SP値:9.9、融点:115℃、分子量:549)の替わりにビス〔2,4-ビス(1,1-ジメチルエチル)-6-メチルフェニル〕エチルエステル亜リン酸塩(チバ・スペシャルティ・ケミカルズ製、イルガフォス38、SP値:8.8、融点:89℃、分子量:514)0.10重量部、また、ヒンダードフェノール系酸化防止剤として3,9-ビス{2-〔3-(3-tert-ブチル-4-ヒドロキシ-5-メチルフェニル)プロピオニロキシ〕-1,1-ジメチルエチル}-2,4,8,10-テトラオキサスピロ[5・5]ウンデカン(住友化学製、スミライザーGA80、SP値:10.9、融点:124℃、分子量:741)の替わりにペンタエリスリトールテトラキス〔3-(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオネート〕(チバ・スペシャルティ・ケミカルズ製、イルガノックス1010、SP値:10.5、融点:110℃、分子量:1178)0.10重量部、更に、ハイドロタルサイト0.05重量分配合した以外は実施例3と同様にして厚さ50μmのフィルムを成形し、得られたフィルムの移行物量とMFRを測定した。その結果を表1に示す。
[Example 4]
6- [3- (3-tert-butyl-4-hydroxy-5-methyl) propoxy] -2,4,8,10-tetra-tert-butyldibenz [d, f] [1, as phosphorus-containing antioxidant 3,2] -Dioxaphosphepine (Sumitomo Chemical Co., Sumilizer GP, SP value: 9.9, melting point: 115 ° C., molecular weight: 549) instead of bis [2,4-bis (1,1-dimethyl) Ethyl) -6-methylphenyl] ethyl ester phosphite (manufactured by Ciba Specialty Chemicals, Irgaphos 38, SP value: 8.8, melting point: 89 ° C., molecular weight: 514) 0.10 parts by weight, hinder 3,9-bis {2- [3- (3-tert-butyl-4-hydroxy-5-methylphenyl) propionyloxy] -1,1-dimethylethyl} -2,4 as a dophenol antioxidant , 8,10-tetraoxaspiro [5 · 5] undecane (manufactured by Sumitomo Chemical, Sumilizer GA80, SP value: 10.9, melting point: 12 Pentaerythritol tetrakis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate] (Ciba Specialty Chemicals, Irganox 1010, SP value: 10 instead of 4 ° C., molecular weight: 741) .5, melting point: 110 ° C., molecular weight: 1178) 0.10 parts by weight, and a film having a thickness of 50 μm was obtained in the same manner as in Example 3 except that 0.05 part by weight of hydrotalcite was blended. The amount of transferred material and MFR of the film were measured. The results are shown in Table 1.
[実施例5]
リン含有酸化防止剤として6-〔3-(3-tert-ブチル-4-ヒドロキシ-5-メチル)プロポキシ〕-2,4,8,10-テトラ-tert-ブチルジベンズ〔d,f〕〔1,3,2〕-ジオキサホスフェピン(住友化学製、スミライザーGP、SP値:9.9、融点:115℃、分子量:549)の替わりに2,2’-メチレンビス(4,6-ジ-tert-ブチルフェニル)オクチルフォスファイト(旭電化工業製、アデカスタブHP−10、SP値:8.9、融点:148℃、分子量:583)0.10重量部、また、ヒンダードフェノール系酸化防止剤として3,9-ビス{2-〔3-(3-tert-ブチル-4-ヒドロキシ-5-メチルフェニル)プロピオニロキシ〕-1,1-ジメチルエチル}-2,4,8,10-テトラオキサスピロ[5・5]ウンデカン(住友化学製、スミライザーGA80、SP値:10.9、融点:124℃、分子量:741)の替わりにヘキサメチレンビス[3-(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオネート](チバ・スペシャルティ・ケミカルズ製、イルガノックス259、SP値:9.8、融点:104℃、分子量:639)0.10重量部配合した以外は、実施例3同様にして厚さ50μmのフィルム成形し、得られたフィルムの移行物量とMFRを測定した。その結果を表1に示す。
[Example 5]
6- [3- (3-tert-butyl-4-hydroxy-5-methyl) propoxy] -2,4,8,10-tetra-tert-butyldibenz [d, f] [1, as phosphorus-containing antioxidant 3,2] -Dioxaphosphepine (Sumitomo Chemical Co., Sumilizer GP, SP value: 9.9, melting point: 115 ° C., molecular weight: 549) instead of 2,2′-methylenebis (4,6-di- tert-butylphenyl) octyl phosphite (Asahi Denka Kogyo Co., Ltd., ADK STAB HP-10, SP value: 8.9, melting point: 148 ° C., molecular weight: 583) 0.10 parts by weight, hindered phenol antioxidant 3,9-bis {2- [3- (3-tert-butyl-4-hydroxy-5-methylphenyl) propionyloxy] -1,1-dimethylethyl} -2,4,8,10-tetra Oxaspiro [5,5] undecane (manufactured by Sumitomo Chemical Co., Ltd., Sumilizer GA80, SP value: 10.9, melting point: 124 ° C., molecular weight: 741) Instead, hexamethylenebis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate] (manufactured by Ciba Specialty Chemicals, Irganox 259, SP value: 9.8, melting point: 104 ° C., molecular weight : 639) A film having a thickness of 50 μm was formed in the same manner as in Example 3 except that 0.10 parts by weight was blended, and the amount of transferred material and MFR of the obtained film were measured. The results are shown in Table 1.
[実施例6]
ヒンダードフェノール系酸化防止剤としてヒンダードフェノール系酸化防止剤として3,9-ビス{2-〔3-(3-tert-ブチル-4-ヒドロキシ-5-メチルフェニル)プロピオニロキシ〕-1,1-ジメチルエチル}-2,4,8,10-テトラオキサスピロ[5・5]ウンデカン(住友化学製、スミライザーGA80、SP値:10.9、融点:124℃、分子量:741)の替わりにペンタエリスリトールテトラキス〔3-(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオネート〕(チバ・スペシャルティ・ケミカルズ製、イルガノックス1010、SP値:10.5、融点:110℃、分子量:1178)0.05重量部とハイドロタルサイト0.05重量部配合した以外は実施例3と同様にしてペレットを造粒した。このペレットとエチレン・アクリル酸エステル(EEA)のペレットを用いて3種3層のTダイ装置を用いて、4−メチル−1−ペンテン系重合体/EEA/4−メチル−1−ペンテン系重合体(厚さ:30/60/30μm)の3層フィルムを成形し、得られたのフィルムの移行物量とMFRを測定した。その結果を表1に示す。
[Example 6]
As hindered phenolic antioxidant, 3,9-bis {2- [3- (3-tert-butyl-4-hydroxy-5-methylphenyl) propionyloxy] -1, as hindered phenolic antioxidant 1-dimethylethyl} -2,4,8,10-tetraoxaspiro [5 · 5] undecane (manufactured by Sumitomo Chemical, Smither GA80, SP value: 10.9, melting point: 124 ° C., molecular weight: 741) Pentaerythritol tetrakis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate] (Ciba Specialty Chemicals, Irganox 1010, SP value: 10.5, melting point: 110 ° C., molecular weight: 1178) A pellet was granulated in the same manner as in Example 3 except that 0.05 part by weight and 0.05 part by weight of hydrotalcite were mixed. Using these pellets and ethylene / acrylic acid ester (EEA) pellets, a three-layer, three-layer T-die apparatus was used to create a 4-methyl-1-pentene polymer / EEA / 4-methyl-1-pentene heavy polymer. A three-layer film of a combined body (thickness: 30/60/30 μm) was molded, and the amount of transferred material and MFR of the obtained film were measured. The results are shown in Table 1.
[比較例1]
リン含有酸化防止剤としてビス〔2,4-ビス(1,1-ジメチルエチル)-6-メチルフェニル〕エチルエステル亜リン酸塩(チバ・スペシャルティ・ケミカルズ製、イルガフォス168、SP値:8.9、融点:183℃、分子量:646)0.10重量部、更に、ヒンダードフェノール系酸化防止剤としてペンタエリスリトールテトラキス〔3-(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオネート〕(チバ・スペシャルティ・ケミカルズ製、イルガノックス1010、SP値:10.5、融点:110、分子量:1178)0.20重量部配合した以外は実施例3と同様にして厚さ50μmのフィルムを成形し、得られたフィルムの移行物量とMFRを測定した。その結果を表1に示す。
[Comparative Example 1]
Bis [2,4-bis (1,1-dimethylethyl) -6-methylphenyl] ethyl ester phosphite as a phosphorus-containing antioxidant (manufactured by Ciba Specialty Chemicals, Irgaphos 168, SP value: 8.9) , Melting point: 183 ° C., molecular weight: 646) 0.10 parts by weight, and pentaerythritol tetrakis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate] as a hindered phenol antioxidant (Ciba Specialty Chemicals, Irganox 1010, SP value: 10.5, melting point: 110, molecular weight: 1178) A 50 μm thick film was formed in the same manner as in Example 3 except that 0.20 part by weight was blended. Then, the amount of transferred substance and MFR of the obtained film were measured. The results are shown in Table 1.
[比較例2]
酸化防止剤としてヒンダードフェノール系酸化防止剤であるイルガノックス1010、SP値:10.5、融点:110、分子量:1178)0.25重量部配合した以外は実施例6と同様にして3層フィルムを成形し、得られたフィルムの移行物量とMFRを測定した。その結果を表1に示す。
[Comparative Example 2]
Three layers as in Example 6 except that 0.25 part by weight of Irganox 1010, SP value: 10.5, melting point: 110, molecular weight: 1178), a hindered phenol antioxidant, was added as an antioxidant. The film was molded, and the amount of transferred material and MFR of the obtained film were measured. The results are shown in Table 1.
本発明の単層フィルムまたは多層フィルムの外層がポリ4−メチル−1−ペンテン系重合体である離型フィルムは、プリント基板用離型フィルム、熱硬化性樹脂用離型フィルム、合成皮革用離型フィルムなど、優れた離型性を要求される離型フィルムに使用できるが、特に、フィルムからの移行物が少ないため、移行物による汚染が大きな問題となるFPCやリジッド板用離型フィルムとして好適に使用できる。その結果、メッキ強度の低下による製品の不良率が大幅に改善できることから、工業的価値は極めて高い。 The release film in which the outer layer of the monolayer film or multilayer film of the present invention is a poly-4-methyl-1-pentene polymer is a release film for printed circuit boards, a release film for thermosetting resins, and a release film for synthetic leather. It can be used for release films that require excellent release properties, such as mold films, but especially as release films for FPC and rigid plates, where there are few transitions from the film, and contamination due to transitions is a major problem It can be used suitably. As a result, the industrial defect value is extremely high because the defect rate of the product due to the decrease in plating strength can be greatly improved.
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JP5335731B2 (en) * | 2010-05-17 | 2013-11-06 | 三井化学株式会社 | Release film and LED package manufacturing method using the same |
US9871216B2 (en) * | 2011-08-09 | 2018-01-16 | Konica Minolta, Inc. | Organic photoelectric conversion element and organic solar cell using the same |
EP2799488B1 (en) | 2011-12-27 | 2016-07-20 | Mitsui Chemicals, Inc. | 4-methyl-1-pentene (co)polymer composition, and film and hollow molded body, each of which is formed from 4-methyl-1-pentene (co)polymer composition |
US20150202847A1 (en) * | 2014-01-17 | 2015-07-23 | 3M Innovative Properties Company | Successively peelable coextruded polymer film with extended uv stability |
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