JP4945825B2 - Automatic product packaging equipment - Google Patents

Automatic product packaging equipment Download PDF

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JP4945825B2
JP4945825B2 JP2006127354A JP2006127354A JP4945825B2 JP 4945825 B2 JP4945825 B2 JP 4945825B2 JP 2006127354 A JP2006127354 A JP 2006127354A JP 2006127354 A JP2006127354 A JP 2006127354A JP 4945825 B2 JP4945825 B2 JP 4945825B2
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product
predetermined interval
cardboard sheet
corrugated cardboard
automatic
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JP2007297106A (en
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朝広 古鎌
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株式会社インターパック
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an automatic packaging device for a commercial product which accelerates in speed and improves the efficiency of the automatic packaging work of the commercial product. <P>SOLUTION: Partially molded parts 2a, 2b of a corrugate board sheet P at a predetermined interval, commercial product filling parts 3a, 3b at a predetermined interval and sealing parts 4a, 4b at a predetermined interval have predetermined intervals in sequence in a carrying path which intermittently carries the corrugate board sheet P. Commercial product supplying parts 5a, 5b are formed at a predetermined interval at the lateral side of the commercial product filling parts 3a, 3b with the predetermined interval. <P>COPYRIGHT: (C)2008,JPO&amp;INPIT

Description

本発明は、商品自動包装装置に関し、詳しくは、商品の自動包装作業の高速化、効率化を図ったことを特徴とする。   The present invention relates to an automatic merchandise packaging apparatus, and more specifically, is characterized in that an automatic merchandise packaging operation is speeded up and efficient.

本願発明者は、展開された段ボールシートを搬送し、前記段ボールシート上に商品を供給した後、該商品に合わせて前記段ボールシートをケース状に形成して商品の包装及び封緘を連続的に行なう物品の自動包装装置を提案している(例えば、特許文献1及び2)。
特公昭55−3201号公報 実公昭57−43761号公報 前記物品の自動包装装置は、前記工程が順に連続させられたものであり、各工程をいかに速く行うかが、高速化、効率化に影響を与えるものであった。しかしながら、段ダンボールシート上への商品の供給、段ボールシートのケース状への成形、包装及び封緘工程を高速化、効率化には限界があった。
The inventor of the present application transports the developed cardboard sheet, supplies the product onto the cardboard sheet, and then forms the cardboard sheet in a case shape according to the product to continuously wrap and seal the product. An automatic packaging device for articles has been proposed (for example, Patent Documents 1 and 2).
Japanese Patent Publication No.55-3201 In the automatic packaging apparatus for articles, the above steps are sequentially performed, and how fast each step is performed has an effect on speeding up and efficiency. However, there has been a limit to speeding up and increasing the efficiency of supplying products on corrugated cardboard sheets, forming cardboard sheets into cases, packaging and sealing processes.

本発明は、前記事情に鑑み、それぞれの工程を複数にして、商品の自動包装作業の高速化、効率化を図ることを目的とする。   In view of the above circumstances, an object of the present invention is to increase the speed and efficiency of an automatic product packaging operation by using a plurality of processes.

前記課題を解決するため、段ボールシートを間欠的に搬送する搬送路に、順次、所定間隔をあけた段ボールシートの一部成形部、所定間隔をあけた商品充填部及び所定間隔をあけた封緘部がそれぞれ所定の間隔をあけて設けられ、前記所定間隔をあけた商品充填部の側方には所定間隔をあけて商品供給路が形成されてなる構成としたものである(請求項1)。   In order to solve the above-mentioned problems, a part of the cardboard sheet is formed at a predetermined interval, a product filling part at a predetermined interval, and a sealing part at a predetermined interval on a conveyance path for intermittently conveying the cardboard sheet. Are provided at predetermined intervals, and product supply paths are formed at predetermined intervals on the side of the product filling portion at predetermined intervals (claim 1).

前記本発明では、まず、段ボールシートマガジン部から、前記所定間隔をあけて設けられた段ボールシートの一部成形部にそれぞれ段ボールシートが供給されて二枚の段ボールシートが同時に一部成形される。具体的には、前記それぞれの段ボールシートの進行方向前後フラップが起立保持される。   In the present invention, first, the corrugated sheet is supplied from the corrugated sheet magazine portion to the partial forming portions of the corrugated sheet provided at a predetermined interval, and two corrugated sheets are partially formed at the same time. Specifically, the front and rear flaps in the traveling direction of each of the corrugated cardboard sheets are held upright.

つぎに、前記一部成形されたそれぞれの段ボールシートが所定間隔をあけられたまま所定間隔をあけて設けられた次の商品充填部へ搬送させられる。そして、前記所定間隔をあけて設けられたそれぞれの商品充填部において、前記一部成形部において前記進行方向前後フラップが起立保持された段ボールシートの底片上に、側方の商品供給路通って商品吸着搬送部材によってそれぞれ所定個数の商品が供給される。   Next, each of the partially formed cardboard sheets is conveyed to the next product filling section provided at a predetermined interval with a predetermined interval. In each of the product filling portions provided at a predetermined interval, the product passes through a side product supply path on the bottom piece of the corrugated cardboard sheet in which the front and rear flaps are held upright in the partial molding unit. A predetermined number of products are supplied by the suction conveyance members.

その後、それぞれ底片上に所定個数の商品が供給された前記一部成形段ボールシートが所定間隔をあけたまま所定間隔をあけて設けられた次の封緘部へ搬送される。なお、該搬送過程において、他のフラップが順次折り畳まれて前記封緘部において糊付け(ホットメルト)封緘が行なわれる。   Thereafter, the partially molded cardboard sheets, each supplied with a predetermined number of commodities on the bottom piece, are conveyed to the next sealing portion provided at a predetermined interval with a predetermined interval. In the transport process, the other flaps are sequentially folded and glued (hot melt) sealing is performed at the sealing part.

前記自動包装は、従来の商品自動包装と同様の速度あるいはそれ以上の速さで行われる。したがって、同時間において、従来の二倍あるいはそれ以上の商品自動包装が可能である。   The automatic packaging is performed at the same speed as or faster than conventional automatic product packaging. Therefore, in the same time, the automatic product packaging of twice or more than the conventional one is possible.

本発明の実施の一形態は、前記段ボールシートを間欠的に搬送する搬送路が、前記段ボールシートの進行方向の前後フラップを起立保持する保持杆を有することを特徴とする(請求項2)。この実施の一形態によれば、段ボールシートが定位置に保持され、該段ボールシートの側方が開放されているため、該段ボールシートの底片上への所定個数の商品供給を容易に行うことができる。   One embodiment of the present invention is characterized in that the conveyance path for intermittently conveying the corrugated cardboard sheet has a holding hook for standingly holding the front and rear flaps in the traveling direction of the corrugated cardboard sheet (Claim 2). According to this embodiment, since the corrugated cardboard sheet is held in a fixed position and the side of the corrugated cardboard sheet is opened, a predetermined number of products can be easily supplied onto the bottom piece of the corrugated cardboard sheet. it can.

本発明の他の実施の一形態は、前記所定間隔をあけた段ボールシートの一部成形部が、それぞれ前記保持杆間上部に供給された段ボールシートを前記保持杆間内部へ適合させる下降部材をそれぞれ有することを特徴とする(請求項3)。この実施の一形態によれば、前記段ボールシートの一部成形を容易に行うことができる。なお、同時に、前記段ボールシートの底片の下面に吸盤を吸着及び該吸盤を下降させてもよい。   According to another embodiment of the present invention, a part of the corrugated cardboard sheet formed at a predetermined interval includes a lowering member that fits the corrugated cardboard sheet supplied to the upper part of the holding ribs into the holding ribs. It has each, It is characterized by the above (Claim 3). According to this embodiment, the cardboard sheet can be partially molded easily. At the same time, the suction cup may be attracted to the lower surface of the bottom piece of the cardboard sheet and the suction cup may be lowered.

本発明の他の実施の一形態は、前記所定間隔をあけた商品充填部が、その側方に所定間隔をあけて設けたそれぞれの商品供給路との間を往復動する商品吸着搬送部材をそれぞれ有することを特徴とする(請求項4)。この実施の一形態によれば、前記それぞれの段ボールシートの底片上へ所定個数の商品を容易に供給することができる。   According to another embodiment of the present invention, there is provided a product adsorbing / conveying member that reciprocates between each product supply path provided at a predetermined interval on the side of the product filling unit having the predetermined interval. It has each, It is characterized by the above (Claim 4). According to this embodiment, a predetermined number of products can be easily supplied onto the bottom piece of each of the corrugated cardboard sheets.

本発明の他の実施の一形態は、前記所定間隔をあけた封緘部が、速乾性糊付け封緘であることを特徴とする(請求項5)。この実施の一形態によれば、封緘速度が高められる。   Another embodiment of the present invention is characterized in that the sealing portions having a predetermined interval are quick-drying glue seals (Claim 5). According to this embodiment, the sealing speed is increased.

以下に、添付図面を参照して、本発明を実施するための最良の形態について説明する。まず、本発明の商品自動包装装置で使用される段ボールシートPについて説明する。   The best mode for carrying out the present invention will be described below with reference to the accompanying drawings. First, the cardboard sheet P used in the automatic product packaging apparatus of the present invention will be described.

段ボールシートPは、その長手方向(矢印方向)に搬送されるもので、底片20の前後端に前側フラップ21、後側フラップ22、左側フラップ23、右側フラップ24を有する。さらに前記前側フラップ21の両端には左側折曲片25及び右側折曲片26、前記後側フラップ22の両端には左側折曲片27及び右側折曲片28が形成されてなり(図3参照)、蓋部を有しない箱型に構成されるものである。   The cardboard sheet P is conveyed in the longitudinal direction (arrow direction), and has a front flap 21, a rear flap 22, a left flap 23, and a right flap 24 at the front and rear ends of the bottom piece 20. Further, a left bent piece 25 and a right bent piece 26 are formed at both ends of the front flap 21, and a left bent piece 27 and a right bent piece 28 are formed at both ends of the rear flap 22 (see FIG. 3). ), A box shape having no lid.

前記段ボールシートPの搬送、商品包装に伴う成形過程を説明すると、まず、前記前側フラップ21及び後側フラップ22が垂直に起立させられて一部成形される(図4参照)。   The forming process associated with the conveyance and packaging of the corrugated cardboard sheet P will be described. First, the front flap 21 and the rear flap 22 are erected vertically to be partially formed (see FIG. 4).

つぎに、前記一部成形の状態を維持し、浮き上がりを防止するために、前記左側フラップ23及び右側フラップ24が、搬送過程において、図示しないガイドによって若干下方に折り曲げられる(図5参照)。さらに、搬送過程において、前記左側折曲片25及び27が折畳まれる(図6参照)。   Next, in order to maintain the partially molded state and prevent the floating, the left flap 23 and the right flap 24 are slightly bent downward by a guide (not shown) in the conveying process (see FIG. 5). Furthermore, the left bent pieces 25 and 27 are folded during the conveyance process (see FIG. 6).

前記の状態、すなわち、前記前側フラップ21及び後側フラップ22が垂直に起立させられ、左側フラップ23及び右側フラップ24が若干下方に折り曲げられ、さらに前記左側折曲片25及び27が折畳まれた状態、具体的には、前記段ボールシートPの右側が開放された状態で右側から所定個数の商品が商品吸着搬送部材によって、前記底片20上に供給される(図7参照)。   In this state, that is, the front flap 21 and the rear flap 22 are vertically raised, the left flap 23 and the right flap 24 are bent slightly downward, and the left bent pieces 25 and 27 are further folded. In a state, specifically, with the right side of the corrugated cardboard sheet P open, a predetermined number of products are supplied onto the bottom piece 20 from the right side by the product suction conveyance member (see FIG. 7).

その後は、搬送過程において、前記右側折曲片26及び28が折畳まれ、続いて、該左側折曲片25及び27並びに右側折曲片26及び28の外側面に糊A(ホットメルト)が吹き付けられ(図8参照)、続いて前記左側フラップ23及び右側フラップ24が垂直に起立させられて前記糊の吹き付け面に押圧させられ商品の自動包装が完了するものであり、(図9参照)蓋部を有しないものである。なお、前記自動包装する商品の一例は、上下方向を帯状紙で囲ったカップ状商品Gである。   Thereafter, in the conveyance process, the right bent pieces 26 and 28 are folded, and subsequently, the left side bent pieces 25 and 27 and the right bent pieces 26 and 28 have adhesive A (hot melt) on the outer surfaces. Then, the left flap 23 and the right flap 24 are vertically raised and pressed against the glue spray surface to complete the automatic packaging of the product (see FIG. 9). It does not have a lid. In addition, an example of the product to be automatically packaged is a cup-shaped product G in which the vertical direction is surrounded by a strip-shaped paper.

つぎに、本願の商品自動包装装置について説明する。図1及び図2において、1は前記段ボールシートPのマガジン部、2a及び2bは所定間隔をあけて設けられた前記段ボールシートPの一部成形部、3a及び3bは所定間隔をあけて設けられた商品充填部、4a及び4bは所定間隔をあけて設けられた封緘部、5a及び5bは前記商品充填部3a及び3bの側方に所定間隔をあけて設けられた商品供給路、6a及び6bは前記商品充填部3a及び3bと前記商品供給路5a及び5bとの間を往復動する商品吸着搬送部材であり、前記商品供給路5a及び5bに対応して、所定間隔をあけて設けられている。なお、前記いずれの所定間隔も等しいものとされる。   Next, the automatic product packaging apparatus of the present application will be described. 1 and 2, 1 is a magazine portion of the cardboard sheet P, 2a and 2b are partially formed portions of the cardboard sheet P provided at a predetermined interval, and 3a and 3b are provided at a predetermined interval. The product filling section, 4a and 4b are sealing sections provided at predetermined intervals, 5a and 5b are product supply paths provided at predetermined intervals on the sides of the product filling sections 3a and 3b, 6a and 6b. Is a product suction conveying member that reciprocates between the product filling sections 3a and 3b and the product supply paths 5a and 5b, and is provided at a predetermined interval corresponding to the product supply paths 5a and 5b. Yes. Note that all the predetermined intervals are equal.

また、図中、7は前記段ボールシートPの搬送路となるコンベアであり、その外周には、前記段ボールシートPの一部成形状態、すなわち、前記段ボールシートPの前側フラップ21及び後側フラップ22が垂直に起立させられた状態が適合させられる保持杆8が所定間隔をあけて設けられている。   In the figure, reference numeral 7 denotes a conveyor that serves as a conveyance path for the corrugated cardboard sheet P. On the outer periphery thereof, a part of the corrugated cardboard sheet P is formed. A holding rod 8 is provided at a predetermined interval to be adapted to a state in which the erection is vertically raised.

前記マガジン部1には、前記段ボールシートPが積層され、最下位置にある段ボールシートPが吸盤等によってレール等の上に引き出され、さらにプッシャ等9によって前方に設けられた一部成形部2a及び2bにそれぞれ搬送される。   In the magazine portion 1, the corrugated cardboard sheet P is laminated, the corrugated cardboard sheet P at the lowest position is pulled out on a rail or the like by a sucker or the like, and further a partially molded portion 2 a provided forward by a pusher or the like 9. And 2b, respectively.

すなわち、前記段ボールシートPが、前記コンベア7に形成された保持杆8が描く搬送路の上部位置に供給され、前記一部成形部2a及び2bにおいて、下降部材10a及び10bによって、前記コンベア7に設けられた保持杆8間内部に適合させられる(図4参照)。なお、好ましくは、前記段ボールシートPの底片20の下面にそれぞれ吸盤が吸着させられて、前記下降部材10a及び10bと同期して下降させられる。   That is, the cardboard sheet P is supplied to the upper position of the conveyance path drawn by the holding basket 8 formed on the conveyor 7, and is moved to the conveyor 7 by the lowering members 10 a and 10 b in the partial molding portions 2 a and 2 b. It is adapted to the inside between the provided holding rods 8 (see FIG. 4). Preferably, suction cups are attracted to the lower surface of the bottom piece 20 of the corrugated cardboard sheet P, and are lowered in synchronization with the lowering members 10a and 10b.

その後、前記下降部材10a及び10bの上方への復帰及び前記吸盤の吸着解除が行われる。同時に、商品充填部3a及び3bへの搬送過程において、前記段ボールシートPの前記保持杆8間内部からの浮き上がりを防止するため、前記左側フラップ23及び右側フラップ24が図示しないガイドによって下方へ若干折り曲げられる。そして、搬送過程において、前記段ボールシートPの前記左側折曲片25及び27が折畳まれて、それぞれ前記商品充填部に3a及び3bへ搬送される(図5及び図6参照)。   Thereafter, the lowering members 10a and 10b are returned upward and the suction of the suction cup is released. At the same time, the left flap 23 and the right flap 24 are slightly bent downward by a guide (not shown) in order to prevent the corrugated sheet P from being lifted from the inside of the holding trough 8 during the conveyance to the product filling sections 3a and 3b. It is done. Then, in the conveying process, the left bent pieces 25 and 27 of the corrugated cardboard sheet P are folded and conveyed to the product filling unit 3a and 3b, respectively (see FIGS. 5 and 6).

つぎに、前記段ボールシートPが、前記商品充填部3a及び3bにそれぞれ供給されると、前記商品吸着搬送部材6a及び6bが所定個数の商品Gを吸着して前記商品供給路5a及び5bを通って前記段ボールシートPの底片20上に前記所定個数の商品Gを供給する(図7参照)。   Next, when the corrugated board sheet P is supplied to the product filling sections 3a and 3b, the product suction conveyance members 6a and 6b suck a predetermined number of products G and pass through the product supply paths 5a and 5b. Then, the predetermined number of products G are supplied onto the bottom piece 20 of the cardboard sheet P (see FIG. 7).

前記段ボールシートPの底片20に、前記所定個数の商品Gが供給されると、その後の搬送過程において、前記段ボールシートPの前記右側折曲片26及び28が折畳まれ、前記封緘部4a及び4bへ搬送される。そして、前記左側折曲片25及び27並びに右側折曲片26及び28の外側面に速乾性の糊Aが吹き付けられる(図8参照)。   When the predetermined number of products G are supplied to the bottom piece 20 of the corrugated cardboard sheet P, the right folded pieces 26 and 28 of the corrugated cardboard sheet P are folded in the subsequent transport process, and the sealing portion 4a and It is conveyed to 4b. Then, quick-drying glue A is sprayed on the outer side surfaces of the left bent pieces 25 and 27 and the right bent pieces 26 and 28 (see FIG. 8).

その後、前記段ボールシートPの左側フラップ23及び右側フラップ24が図示しないガイドによって垂直に起立させられて、さらに前記糊吹き付け面に押圧されて商品Gの自動包装が完了する(図9参照)。   Thereafter, the left flap 23 and the right flap 24 of the corrugated cardboard sheet P are vertically raised by a guide (not shown) and further pressed against the glue spray surface to complete the automatic packaging of the product G (see FIG. 9).

なお、自動包装過程における各フラップの折畳み等は、搬送に合わせて設けられた固定ガイドあるいはローター等により行われる。   In addition, folding of each flap in an automatic packaging process etc. is performed by the fixed guide or rotor etc. which were provided according to conveyance.

本発明に係る商品自動包装装置の要部の平面図斜視図である。It is a top view perspective view of the principal part of the goods automatic packaging apparatus which concerns on this invention. 図1に対応するの本発明に係る商品自動包装装置の要部の側面図である。It is a side view of the principal part of the goods automatic packaging apparatus which concerns on this invention corresponding to FIG. 本発明の実施例に係る段ボールシートの斜視図である。It is a perspective view of the cardboard sheet concerning the example of the present invention. 本発明に係る段ボールシートの成形過程を示す斜視図である。It is a perspective view which shows the formation process of the cardboard sheet | seat based on this invention. 本発明に係る段ボールシートの成形過程を示す斜視図である。It is a perspective view which shows the formation process of the cardboard sheet | seat based on this invention. 本発明に係る段ボールシートの成形過程を示す斜視図である。It is a perspective view which shows the formation process of the cardboard sheet | seat based on this invention. 本発明に係る段ボールシートの成形過程を示す斜視図である。It is a perspective view which shows the formation process of the cardboard sheet | seat based on this invention. 本発明に係る段ボールシートの成形過程を示す斜視図である。It is a perspective view which shows the formation process of the cardboard sheet | seat based on this invention. 本発明に係る段ボールシートの成形過程を示す斜視図である。It is a perspective view which shows the formation process of the cardboard sheet | seat based on this invention.

符号の説明Explanation of symbols

2a,2b 一部成形部
3a,3b 商品充填部
4a,4b 封緘部
5a,5b 商品供給路
6a,6b 商品吸着搬送部材
8 保持杆
10a,10b 下降部材
P 段ボールシート
2a, 2b Partial molding part 3a, 3b Product filling part 4a, 4b Sealing part 5a, 5b Product supply path 6a, 6b Product adsorption conveying member 8 Holding rod 10a, 10b Lowering member P Corrugated cardboard sheet

Claims (5)

段ボールシートを間欠的に搬送する搬送路に、順次、所定間隔をあけた段ボールシートの一部成形部、所定間隔をあけた商品充填部及び所定間隔をあけた封緘部がそれぞれ所定の間隔をあけて設けられ、前記所定間隔をあけた商品充填部の側方には所定間隔をあけて商品供給路が形成されてなることを特徴とする商品自動包装装置。 A part forming part of the corrugated cardboard sheet, a product filling part having a predetermined interval, and a sealing part having a predetermined interval are sequentially spaced on a conveyance path for intermittently conveying the cardboard sheet. The product automatic packaging apparatus is characterized in that a product supply path is formed at a predetermined interval on a side of the product filling portion provided at a predetermined interval. 前記段ボールシートを間欠的に搬送する搬送路が、前記段ボールシートの進行方向前後フラップを起立保持する保持杆を有することを特徴とする請求項1に記載の商品自動包装装置。 The automatic product packaging apparatus according to claim 1, wherein the conveyance path for intermittently conveying the corrugated cardboard sheet has a holding hook for standingly holding the front and rear flaps in the traveling direction of the corrugated cardboard sheet. 前記所定間隔をあけた段ボールシートの一部成形部が、それぞれ保持杆間上部に供給された段ボールシートを前記保持杆間内部へ適合させる下降部材をそれぞれ有することを特徴とする請求項2に記載の商品自動包装装置。 The partial molding part of the corrugated cardboard sheet having a predetermined interval has a descending member for adapting the corrugated cardboard sheet supplied to the upper part of the holding ridge to the inside of the holding ridge, respectively. Product automatic packaging equipment. 前記所定間隔をあけた商品充填部が、その側方に所定間隔を開けて設けたそれぞれの商品供給路との間を往復動する商品吸着搬送部材をそれぞれ有することを特徴とする請求項1に記載の商品自動包装装置。 The product filling portion having a predetermined interval has a product suction conveyance member that reciprocates between each product supply path provided at a predetermined interval on the side thereof. Product automatic packaging device described. 前記所定間隔をあけた封緘部が、速乾性糊付け封緘であることを特徴とする請求項1に記載の商品自動包装装置。 The automatic product packaging apparatus according to claim 1, wherein the sealing portion having a predetermined interval is a quick-drying glue sealing.
JP2006127354A 2006-05-01 2006-05-01 Automatic product packaging equipment Expired - Fee Related JP4945825B2 (en)

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JPH0739637Y2 (en) * 1987-04-22 1995-09-13 北海製罐株式会社 Assembly box automatic assembly equipment
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JP3591850B2 (en) * 1993-05-31 2004-11-24 澁谷工業株式会社 Prevention device for falling items when filling
JP4048454B2 (en) * 1998-04-24 2008-02-20 株式会社インターパック Automatic packaging device for cup-shaped products
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