JP4939592B2 - Indoor unit and air conditioner - Google Patents

Description

  The present invention relates to an indoor unit and an air conditioner.

  Conventionally, an indoor unit of an air conditioner sucks indoor air into the interior, adjusts the temperature thereof, and then blows out the indoor air whose temperature has been adjusted again into the room. At this time, an air filter that collects dust floating in the indoor air and prevents it from entering the indoor unit is provided at the inlet of the indoor unit.

When the indoor unit is continuously operated, the collected dust is accumulated in the air filter. Then, the flow resistance of room air in the air filter increases, and there is a problem that the efficiency of the indoor unit is lowered. On the other hand, mold and the like may be generated in the accumulated dust.
In order to solve the above problem, it was necessary to remove dust accumulated in the air filter.

However, usually, the indoor unit is often installed at a high place, and it is not easy to clean the air filter. In particular, the ceiling-embedded indoor unit and the ceiling-suspended indoor unit are close to the ceiling and have difficulty in cleaning the air filter.
For this reason, various techniques for cleaning an air filter installed at a high place have been proposed (see, for example, Patent Document 1).

Japanese Patent No. 3297422 (page 2-3, FIG. 1, etc.)

Patent Document 1 described above discloses a configuration of a wire that hangs a suction grill including an air filter downward from a ceiling-embedded air conditioner, and a motor that winds and unwinds the wire.
According to the said structure, only the suction grille containing an air filter can be suspended from the air conditioner arrange | positioned in a high place, and an air filter can be cleaned.
However, according to the above-described configuration, it is necessary to clean the air filter every time dust adheres to the air filter, and there is a problem that the frequency of cleaning the air filter is high. On the other hand, when the frequency of cleaning the air filter is lowered, there is a problem that the flow resistance in the air filter increases and the performance of the air conditioner decreases.

  The present invention has been made to solve the above-described problems, and an object thereof is to provide an indoor unit and an air conditioner that can reduce labor for maintenance of an air filter.

In order to achieve the above object, the present invention provides the following means.
An indoor unit of the present invention includes a housing installed on a ceiling, a suction portion that allows room air to flow into the housing, a horizontal air filter that collects dust flowing from the suction portion, and the air filter. A dust removing unit that removes dust collected by the dust removing unit, and a collecting unit that temporarily stores the dust removed from the air filter by the dust removing unit, wherein the collecting unit is disposed below the air filter. provided only in the dust removing unit accommodated inside covers the dust removing section from below, Ri bottomed der having an opening upward as the dust removing portion may make contact with the air filter, the the rewritable removing dust adhering to the air filter by the dust removing portion while moving relative to the air filter, is removably constituting the dust adhering to the dust removal unit, the said collector dust Removal section In the space between the dust filter, the dust removed from the air filter is stored, and the stored dust is blocked by the dust removing unit and spilled to the outside. Is installed in the opening of the collection part , and the collection part moves relative to the air filter when cleaning the air filter with respect to the dust removal part inside the collection part. A portion for removing dust and the like adhering to the dust removing portion is formed on the side where the dust is removed .
According to the present invention, dust collected by the air filter is removed by the dust removing unit, and the removed dust is temporarily accumulated in the collecting unit. Therefore, the dust is removed every time the air filter is cleaned. There is no need to remove it from the collector. That is, the dust is removed from the collecting portion only once for a plurality of times of air filter cleaning, thereby reducing labor required for air filter maintenance.
In addition, since the collection unit is configured to remove dust attached to the dust removal unit, the labor required for maintenance of the air filter can be further reduced. Moreover, since the collection part is bottomed, the dust removed by the dust removal part is temporarily accumulate | stored in a collection part. For this reason, the labor required for the maintenance of the air filter can be reduced.
In the above invention, the dust removing unit Ri brush der rotatable or dust portion for removing adhering to the dust removal unit is provided inside the collecting section, the direction of rotation of the dust removal unit is desirable Rukoto provided forward relative.
Further, the indoor unit of the present invention includes a housing installed on the ceiling, a suction portion for allowing room air to flow into the housing, a horizontal air filter for collecting dust flowing from the suction portion, A dust removing unit for removing dust collected by the air filter; and a collecting unit for temporarily storing the dust removed from the air filter by the dust removing unit, wherein the dust removing unit is a rotatable brush. The collection unit is provided only below the air filter, accommodates the dust removal unit therein, covers the dust removal unit from below, and allows the dust removal unit to contact the air filter. The bottom portion having an opening on the upper side and a portion provided inside the collecting portion for removing dust and the like adhering to the dust removing portion is forward with respect to the rotation direction of the dust removing portion. The collecting part provided The dust removed from the air filter is stored in a space between the dust removing unit and the stored dust is prevented from being blocked by the dust removing unit and spilling outside. The dust removing part is installed in the opening of the collecting part.
In the above-described invention, it is desirable that the rotating brush is configured to include a rotating shaft that rotates around a central axis thereof and a brush portion that extends in a radial direction of the rotating shaft.
In the above invention, the portion for removing dust and the like attached to the dust removing portion is a comb tooth extending from the inner surface of the collecting portion toward the inside and scraping off the dust and the like attached to the brush portion. Is desirable.
In the said invention, it is desirable to have further the raising / lowering part which supports the said collection part so that raising / lowering is possible from the said housing | casing.
According to the present invention, since the elevating part raises and lowers the collecting part without lowering the air filter, the load on the elevating part can be reduced as compared with the case where the air filter is raised and lowered.
In the said invention, it is desirable for the said raising / lowering part to hold | maintain the said collection part so that raising / lowering is possible, holding the said air filter in the said housing | casing.
According to the present invention, since the elevating unit elevates and lowers the collecting unit without lowering the air filter, the load on the elevating unit can be reduced as compared with the case where the air filter is also elevated.
In the above invention, the elevating unit may hold the dust removing unit so as to be movable up and down while the air filter is held in the housing.
According to the present invention, since the elevating unit elevates and lowers the dust removing unit without lowering the air filter, the load on the elevating unit can be reduced as compared with the case where the air filter is also elevated.

  In the said invention, it is desirable to provide the dust amount detection part which detects the quantity of the dust stored by the said collection part.

  According to the present invention, since the dust amount detection unit is provided, it is possible to know the amount of dust stored in the collection unit. Therefore, it is possible to prevent the collection unit from being filled with dust, and it is possible to prevent the dust removal ability from being lowered by the cleaning unit.

  In the above-mentioned invention, it is desirable that the suction part is provided with a panel for supporting the air filter, while being formed with a suction port.

  According to the present invention, since the air filter is supported by the panel, the air filter can be removed from the casing together with the panel, so that the air filter can be easily removed from the casing.

  In the said invention, it is desirable that the said air filter is rotatably supported by the one end side.

  According to the present invention, since the air filter is supported so as to be rotatable with respect to the panel on one end side, the cleaning part can be easily attached to and detached from the air filter.

  The air conditioner of the present invention includes the indoor unit of the present invention and an outdoor unit that constitutes a refrigerant circuit in which a refrigerant circulates together with the indoor unit.

According to the present invention, by using the indoor unit of the present invention described above, it is not necessary for the operator to go up to a high place during the maintenance of the air filter, and the labor required for the maintenance of the air filter can be reduced.
The dust can be removed from the collecting portion only once for cleaning the air filter a plurality of times, and the labor required for maintenance of the air filter can be reduced.

According to the indoor unit and the air conditioner of the present invention, the dust attached to the air filter can be removed by the dust removing unit, so that it is not necessary for the operator to go up to a high place, and labor required for air filter maintenance is reduced. There is an effect that it can be reduced.
The dust removed by the dust removing unit is collected by the collecting unit, and can be lowered from the housing together with the collecting unit by the elevating unit. Therefore, it is not necessary for the operator to go up to a high place, and the labor required for air filter maintenance can be reduced.
The dust is removed from the collecting portion only once for cleaning the air filter a plurality of times, and the labor required for the maintenance of the air filter can be reduced.

It is a figure explaining the whole structure of the air conditioner which concerns on the 1st reference embodiment of this invention. It is sectional drawing explaining schematic structure of the indoor unit of FIG. It is a fragmentary perspective view explaining the structure of the suction grille in the indoor unit of FIG. It is a partial top view explaining the structure of the drive part which drives the dust box of FIG. It is sectional drawing explaining fitting with the dust box of FIG. 4, and a split nut. It is a perspective view explaining the detection part of the quantity of the dust collected by the dust box of FIG. It is sectional drawing explaining the detection part of FIG. It is a figure explaining a structure and an effect | action of the brush part and dust box in the indoor unit which concerns on the 2nd reference embodiment of this invention. It is a figure explaining the removal of the dust in the dust box of FIG. It is a figure explaining the structure of the fitting of the dust box and drive part in the indoor unit which concerns on the 3rd reference embodiment of this invention. It is a figure explaining the structure of the fitting of the dust box and drive part in the indoor unit which concerns on the 4th reference embodiment of this invention. It is a figure explaining the structure of the dust box and drive part in the indoor unit which concerns on the 5th embodiment of this invention. It is a figure explaining the structure of the dust box and the detection part in the indoor unit which concerns on the 6th reference embodiment of this invention. It is a figure explaining the structure of the dust box and the detection part in the indoor unit which concerns on the 7th reference embodiment of this invention. It is sectional drawing explaining the structure of the indoor unit which concerns on the 8th reference embodiment of this invention. It is a fragmentary perspective view explaining the structure of the raising / lowering part, air filter, and dust box in the indoor unit of FIG. It is a perspective view explaining the structure of the dust box and brush part of FIG. It is a fragmentary sectional view explaining the drive part in the indoor unit of FIG. It is sectional drawing explaining the structure of the indoor unit which concerns on the 9th reference embodiment of this invention. It is a fragmentary perspective view explaining the structure of the raising / lowering part, air filter, and dust box in the indoor unit of FIG. It is sectional drawing explaining the structure of the indoor unit which concerns on the 1st Embodiment of this invention. It is a fragmentary perspective view explaining the structure of the suction grille, top panel, and spacer in the indoor unit unit of FIG. It is a disassembled perspective view explaining the structure of the spacer of FIG. It is a fragmentary sectional view explaining the structure of the upper transmission part of FIG. It is a fragmentary perspective view explaining the combination of the upper transmission part and worm gear of FIG. It is a partial exploded perspective view explaining the structure of the suction grille of FIG. 22, an air filter, and the cleaning part. It is a top view explaining the structure of the base of FIG. It is AA sectional view explaining the shape of the rack gear for rotation of FIG. It is BB sectional view explaining the combination of the base and cleaning part of FIG. It is sectional drawing explaining the structure of the rotating brush and collection part of the cleaning part shown in FIG. It is sectional drawing explaining another structure of the comb tooth of FIG. It is a top view explaining the structure of the dust amount detection part provided in the suction grille of FIG. FIG. 33 is a cross-sectional view illustrating the configuration of the dust amount detection unit in FIG. 32. It is a figure explaining the method of removing a cleaning part from the air filter of FIG. It is a figure explaining the method of removing a cleaning part from the air filter of FIG. It is a figure explaining the method of removing a cleaning part from the air filter of FIG.

[First Reference Embodiment]
Hereinafter, an air conditioner according to a first reference embodiment of the present invention will be described with reference to FIGS. 1 to 7.
Drawing 1 is a figure explaining the whole air conditioner composition concerning this embodiment.
As shown in FIG. 1, the air conditioner 1 has an indoor unit 3 installed on the ceiling, an outdoor unit 5 installed outdoors, and a refrigerant between the indoor unit 3 and the outdoor unit 5. The refrigerant flow path 7 to be circulated is generally configured.
As shown in FIG. 1, the outdoor unit 5 is schematically configured by a compressor 9 that compresses a refrigerant, an outdoor heat exchanger 11 that performs heat exchange between the refrigerant and outdoor air, and an outdoor fan 13. ing.

FIG. 2 is a cross-sectional view illustrating a schematic configuration of the indoor unit of FIG.
As shown in FIGS. 1 and 2, the indoor unit 3 has a top panel 14 at the bottom, is provided in a housing 15 that is embedded in a ceiling, and an air suction portion 16 of the top panel 14. An intake grill (panel) 19 having an intake port 17 for sucking indoor air, an indoor fan 21 for sucking and sending indoor air, and an indoor heat exchanger 23 for exchanging heat between the indoor air and the refrigerant are schematically shown. It is configured.

  A fan motor 25 that drives the indoor fan 21 is disposed substantially at the center of the upper surface inside the housing 15, and an indoor heat exchanger 23 is disposed around the indoor fan 21 and the fan motor 25. Below the indoor fan 21 (downward in FIG. 2), a bell mouth 27 that arranges the flow of indoor air flowing into the indoor fan 21 is arranged, and below the bell mouth 27, a suction grill 19 is arranged. . Around the suction grille 19 provided on the top panel 14, an air outlet 29 is formed through which indoor air that has passed through the indoor heat exchanger 23 from the indoor fan 21 flows out of the housing 15.

FIG. 3 is a partial perspective view illustrating the configuration of the suction grille in the indoor unit of FIG.
As shown in FIGS. 2 and 3, the suction grille 19 is formed with a suction port 17 in a substantially central region, and an air filter 31 that collects dust such as dust is supported by a frame portion that is an edge region. A pair of support members 33 and a guide rail to be described later are disposed.
Between the suction grille 19 and the air filter 31, a brush part (dust removing part) 35 for removing dust attached to the air filter 31 and a dust box (collecting part) 37 for covering the brush part 35 from below are arranged. ing. On the surface of the suction grille 19, a guide rail 39 that is fitted with the dust box 37 and restricts the moving direction of the brush portion 35 and the dust box 37 is disposed so as to connect the pair of support members 33.

FIG. 4 is a partial top view for explaining the configuration of the drive unit that drives the dust box of FIG. 2.
As shown in FIGS. 2 and 4, a drive unit 41 that drives the brush unit 35 and the dust box 37 is disposed between the suction grille 19 and the air outlet 29 in the housing 15. The drive unit 41 is schematically configured from a split nut 43 that drives the dust box 37, a drive screw 45 that is screwed to the split nut 43, and a drive motor 47 that rotationally drives the drive screw 45 clockwise and counterclockwise. Has been.

The drive part 41 is arrange | positioned in the area | region which does not overlap with the air filter 31 in top view (refer FIG. 4).
The drive screw 45 is disposed so as to extend substantially parallel to the guide rail 39, and a drive motor 47 is connected to one end thereof. The other end is rotatably supported by the housing 15.
The split nut 43 is fitted in the dust box 37.

  As shown in FIGS. 2 and 3, the brush portion 35 includes a brush extending upward and a main body that fixes the brush, and is disposed so as to extend in a substantially orthogonal direction with respect to the guide rail 39. It is desirable that the length of the brush portion 35 in the longitudinal direction is at least equal to the length of the air filter 31 in the above direction.

FIG. 5 is a cross-sectional view illustrating the fitting of the dust box and the split nut of FIG.
Similar to the brush portion 35, the dust box 37 is disposed so as to extend in a direction substantially orthogonal to the guide rail 39. Further, as shown in FIG. 4, the dust box 37 is formed to have a length that reaches from the region where the air filter 31 is disposed to the region where the drive unit 41 is disposed.
As shown in FIG. 5, the dust box 37 is formed in a tapered shape in which the side walls are separated from each other upward as shown in FIG. 5 at least in a region where the dust box 37 is fitted with the split nut 43. The split nut 43 may be formed with an inclined side surface along the side wall of the dust box 37, or may have a rectangular cross section with a width that fits in the dust box 37.

FIG. 6 is a perspective view illustrating a detection unit for the amount of dust collected in the dust box of FIG. 3. FIG. 7 is a cross-sectional view illustrating the detection unit of FIG.
In the dust box 37, a partition plate 49 movable in the longitudinal direction and a detection unit 51 for detecting the amount of dust collected by the amount of movement of the partition plate 49 are arranged.
The dust box 37 is divided into a region where dust is stored by a partition plate 49 and a region where the detection unit 51 is disposed. The partition plate 49 is biased by a biasing member 53 such as a spring so as to move in the direction of the area where dust is stored, and moves toward the detection unit 51 as the dust is collected in the dust box. It is configured.
The detection unit 51 is provided with a link part 55 that protrudes upward by moving the partition plate 49 toward the detection part 51, and is configured to detect the amount of dust collected by detecting the protrusion of the link part 55. ing.
When the detection unit 51 detects that a predetermined amount of dust is collected in the dust box 37, for example, by an appropriate notification means provided in the indoor unit 3 or an operation remote controller, a centralized controller, etc. (not shown). It is good to be able to notify that a predetermined amount of garbage is collected.

As shown in FIG. 3, an elevating part 57 for elevating and lowering the suction grille 19 and the brush part 35, the dust box 37, and the air filter 31 are provided between the housing 15 and the suction grille 19. Yes.
The elevating unit 57 includes an elevating motor 59 disposed in the housing 15, a pulley 61 disposed in the suction grille 19, a wire 63 having both ends fixed to the elevating motor 59 and the housing 15 via the pulley 61, It is roughly composed.
The elevating motor 59 is provided with a sproll 65 that winds and unwinds the wire 63.
The pulley 61 supports the wire 63 movably by rotating itself, and is disposed at the four corners of the suction grille 19.
The wire 63 is hung on two pulleys 61 from one end fixed to the housing 15 along one side of the suction grille 19 and wound around a sproll 65.

Next, the effect | action in the air conditioner 1 which consists of said structure is demonstrated.
First, the effect | action at the time of the cooling operation in the air conditioner 1 is demonstrated.
As shown in FIG. 1, the refrigerant is compressed by the compressor 9 and sent out to the outdoor heat exchanger 11 in a high temperature and high pressure state. The refrigerant that has flowed into the outdoor heat exchanger 11 releases heat to the outdoor air, and is condensed and liquefied. The liquefied refrigerant is decompressed when passing through the expansion valve and flows into the indoor heat exchanger 23. The refrigerant flowing into the indoor heat exchanger 23 takes heat from the indoor air and evaporates and vaporizes. The vaporized refrigerant flows into the compressor 9 again and repeats the above cycle.

Next, the effect | action at the time of the heating operation in the air conditioner 1 is demonstrated.
The refrigerant is compressed by the compressor 9 and sent to the indoor heat exchanger 23. The refrigerant that has flowed into the indoor heat exchanger 23 releases heat to the indoor air, and is condensed and liquefied. The liquefied refrigerant is decompressed when passing through the expansion valve and flows into the outdoor heat exchanger 11. The refrigerant flowing into the outdoor heat exchanger 11 takes heat from the outdoor heat exchanger 11 and evaporates and vaporizes. The vaporized refrigerant flows into the compressor 9 again and repeats the above cycle.

Next, the flow of room air in the indoor unit 3 will be described.
As shown in FIG. 2, the indoor air flows into the housing 15 from the suction port 17 when the indoor fan 21 is rotated by the fan motor 25. The room air flowing into the housing 15 passes through the air filter 31, and dust contained in the room air is collected by the air filter 31. The room air that has passed through the air filter 31 passes through the bell mouth 27 and is sucked into the indoor fan 21. The room air sucked into the indoor fan 21 is sent to the outside in the radial direction of the indoor fan 21 and passes through the indoor heat exchanger 23.

During the cooling operation, the indoor air is cooled by being deprived of heat by the refrigerant when passing through the indoor heat exchanger 23. On the other hand, during the heating operation, the indoor air receives heat from the refrigerant and is heated when passing through the indoor heat exchanger 23.
The room air that has passed through the indoor heat exchanger 23 flows into the room through the air outlet 29.

Next, the effect | action in the cleaning of the air filter which is the characteristics of this embodiment is demonstrated.
As described above, dust adhering to the air filter 31 due to the operation of the indoor unit 3 is removed by reciprocating the brush portion 35 as shown in FIG.
Specifically, as shown in FIGS. 2 and 3, the drive screw 45 is rotationally driven by a drive motor 47. The rotation of the drive screw 45 is converted into a reciprocating motion by the split nut 43. The reciprocating motion of the split nut 43 is transmitted to the fitted dust box 37. Since the brush unit 35 is reciprocated together with the dust box 37, the dust attached to the air filter 31 is scraped off, and the scraped dust is collected in the dust box 37.
The dust removal operation as described above is appropriately performed by driving the drive motor 47 by detecting the clogged state of the air filter 31, the accumulated operation time of the indoor unit 3, the end of the operation of the indoor unit 3, and the like. Can be implemented.

  The dust collected in the dust box 37 moves the partition plate 49 toward the detection unit 51 as shown in FIGS. When a predetermined amount of dust is collected in the dust box 37, the link portion 55 that has received the movement of the partition plate 49 protrudes upward at a predetermined height. The detection unit 51 detects the amount of collected dust by detecting the protrusion of the link unit 55, and when a predetermined amount of dust is collected, notifies it by an appropriate means as described above.

When it is detected that a predetermined amount of dust has been collected in the dust box 37, the dust in the dust box 37 is removed.
First, as shown in FIG. 3, the lifting motor 59 is rotationally controlled by an operation of a remote controller or the like, and the wire 63 wound around the sprawl 65 is fed out. When the wire 63 is unwound, the pulley 61 rotates and the suction grille 19 is suspended from the housing 15 while maintaining its posture substantially horizontal. At this time, the air filter 31, the brush portion 35, the dust box 37, and the like disposed on the suction grill 19 are also suspended along with the suction grill 19.
Since the dust box 37 and the split nut 43 are only fitted together as shown in FIG. 5, the fitting is released when the dust box 37 moves downward.

As shown in FIG. 3, when the suction grill 19 or the like descends to near the floor surface, the operator removes dust from the dust box 37. If necessary, dust remaining on the air filter 31 may be directly removed.
When the work is completed, the wire 63 is wound around the sproll 65 by driving the lifting motor 59. When the wire 63 is wound up, the suction grille 19 moves upward with its posture kept substantially horizontal and is stored in the housing 15.
As shown in FIG. 5, the side surface of the dust box 37 is inclined in a direction away from each other upward, so that the dust box 37 and the split nut 43 are fitted with their relative positions corrected by the inclination of the inclined surface. The

  According to said structure, since the dust adhering to the air filter 31 can be removed with the brush part 35, in the cleaning of the air filter 31, it is not necessary to remove the air filter 31 from the housing | casing installed in the ceiling. Therefore, it is not necessary for the operator to go up to a high place, and the labor required for maintenance of the air filter 31 can be reduced.

  The dust removed by the brush part 35 is collected by the dust box 37 and can be lowered from the housing 15 together with the dust box 37 by the elevating part 57. Therefore, it is not necessary for the operator to go up to a high place in order to remove the dust box 37 from which the dust has been collected from the housing 15, and the labor required for maintenance can be reduced.

  Since the dust box 37 can temporarily store the removed dust, it is not necessary to remove the dust from the dust box 37 each time the air filter 31 is cleaned. That is, the dust is removed from the dust box 37 only once for cleaning the air filter 31 a plurality of times, and the labor required for maintenance of the air filter 31 can be reduced.

The drive unit 41 can relatively move the brush unit 35 and the air filter 31, and can remove dust attached to the air filter 31.
Since the drive motor 47 and the like are arranged in the housing 15, it is possible to reduce a load related to the lifting unit 57 that lifts and lowers the dust box 37 and the like.

  Since the air filter 31 is also supported by the elevating unit 57 so as to be movable up and down from the housing 15, the operator can easily clean the air filter 31 directly. In addition, the operator can clean the area where the brush portion 35 of the air filter 31 cannot remove dust.

  As shown in FIG. 4, one drive unit 41 may be disposed only at one edge of the suction grille 19, or a pair of drive units are disposed at opposite edges of the suction grille 19. There is no particular limitation.

[Second Reference Embodiment]
Next, a second reference embodiment of the present invention will be described with reference to FIGS.
The basic configuration of the air conditioner of the present embodiment is the same as that of the first reference embodiment, but the configuration of the brush portion and the dust box is different from that of the first reference embodiment. Therefore, in the present embodiment, the configuration of the brush portion and the dust box will be described with reference to FIGS. 8 and 9, and description of other components and the like will be omitted.
FIG. 8A to FIG. 8D are diagrams illustrating the configuration of the brush unit and the dust box in the indoor unit according to the present embodiment.
In addition, the same code | symbol is attached | subjected to the component same as 1st reference embodiment, and the description is abbreviate | omitted.

As shown in FIG. 8A, the indoor unit 103 of the air conditioner 101 includes a brush part (dust removing part) 135 that removes dust adhering to the air filter 31 and a dust box ( A collecting part) 137.
The brush part 135 is comprised from the brush extended upwards and downwards, and the main body which fixes a brush.
The dust box 137 is formed in a tapered shape whose inner surfaces are separated from each other upward at least in a region where the dust box 137 is fitted with the split nut 43. As in the first reference embodiment, the entire side wall may be formed in a tapered shape, and is not particularly limited.

The operation of the air conditioner 101 having the above configuration will be described.
Since the operation of the air conditioner 101 in the cooling operation and the heating operation and the flow of indoor air in the indoor unit 103 are the same as those in the first reference embodiment, description thereof is omitted.

The effect | action in the cleaning of the air filter 31 in the indoor unit 103 is demonstrated.
When dust adheres to the air filter 31, the drive screw 45 is rotationally driven by the drive motor 47 as shown in FIG. The rotation of the drive screw 45 is converted into movement of the split nut 43 in the direction along the drive screw 45. The movement of the split nut 43 is transmitted to the fitted dust box 137, and the dust box 137 moves together with the brush part 135. The brush unit 135 moves to scrape dust adhering to the air filter 31, and the scraped dust is collected in the dust box 37.

  Thereafter, the brush portion 135 and the dust box 137 move to an end portion of the drive screw 45 and a region where the air filter 31 is not disposed, as shown in FIG. As shown in FIGS. 8B and 8C, the brush part 135 that has moved to the end rotates approximately 180 ° to push the dust down the dust box 137. At the same time, the detection unit 51 detects the amount of dust collected in the dust box 137.

  When the rotation of the brush part 135 and the detection of the amount of dust are completed, as shown in FIG. 8D, the brush part 135 and the dust box 137 are driven in the opposite direction (on the drive motor 47 side). Specifically, the brush part 135 and the dust box 137 are moved by reversing the rotation directions of the drive motor 47 and the drive screw 45 and moving the split nut 43 toward the drive motor 47.

FIG. 9 is a view for explaining the removal of dust in the dust box of FIG.
When a predetermined amount of dust is collected in the dust box 137, the dust in the dust box 137 is removed. Specifically, as shown in FIG. 9, since the brush part 135 and the dust box 137 are suspended together with the air filter 31 by the elevating part 57 as in the first reference embodiment, the description thereof is omitted.

According to the above configuration, the dust can be pushed below the dust box 137 by rotating the brush part 135 halfway. Therefore, dust can be prevented from jumping out of the dust box 137, and the dust that has jumped out can be prevented from falling into the room.
On the other hand, dust can be pushed into the dust box 137 and more dust can be collected in the dust box 137. Therefore, the frequency of removing dust from the dust box 137 can be reduced, and the labor required for maintenance of the air filter 31 can be reduced.

[Third Reference Embodiment]
Next, a third reference embodiment of the present invention will be described with reference to FIG.
The basic configuration of the air conditioner of this embodiment is the same as that of the first reference embodiment, but the configuration of fitting the dust box and the drive unit is different from that of the first reference embodiment. Therefore, in this embodiment, the configuration of the fitting between the dust box and the drive unit will be described with reference to FIG. 10, and the description of other components and the like will be omitted.
FIG. 10 is a diagram illustrating a configuration for fitting the dust box and the drive unit in the indoor unit according to the present embodiment.
In addition, the same code | symbol is attached | subjected to the component same as 1st reference embodiment, and the description is abbreviate | omitted.

As shown in FIG. 10, the indoor unit 153 of the air conditioner 151 includes a dust box (collecting unit) 187 in which a brush unit (not shown) that removes dust attached to the air filter 31 is disposed, A drive unit 191 that drives the dust box 187 along the air filter 31 is provided.
The dust box 187 is formed with a protruding portion 189 that protrudes upward at least in a region where the driving portion 191 is fitted. The protrusions 189 are formed with inclined surfaces that approach each other upward.

The drive unit 191 is roughly configured by a split nut 193 that drives the dust box 187, a drive screw 45 that is screwed with the split nut 193, and a drive motor 47 that rotationally drives the drive screw 45.
The split nut 193 is formed with a recess 195 that fits with the protrusion 189 of the dust box 187. The recess 195 is formed along the shape of the protrusion 189.

The effect | action in the air conditioner 151 which consists of said structure is demonstrated.
Since the operation of the air conditioner 151 in the cooling operation and the heating operation and the flow of the indoor air in the indoor unit 153 are the same as those in the first reference embodiment, the description thereof is omitted.

The effect | action in the cleaning of the air filter 31 in the indoor unit 153 is demonstrated.
When dust adheres to the air filter 31, the drive screw 45 is rotationally driven by the drive motor 47 as shown in FIG. 10. The rotation of the drive screw 45 is converted into movement of the split nut 193 in the direction along the drive screw 45. The movement of the split nut 43 is transmitted to the dust box 187 through the fitting of the protrusion 189 and the recess 195. The dust box 187 moves together with the brush portion to scrape dust attached to the air filter 31 and the scraped dust is collected in the dust box 187.

When a predetermined amount of dust is collected in the dust box 187, the dust in the dust box 187 is removed. When the dust box 187 is suspended downward, the dust box 187 and the split nut 193 are disconnected, and the drive unit 191 is left behind in the indoor unit 153.
Further, when the dust box 187 is lifted, the projection 189 and the recess 195 are fitted again. At this time, even if the relative position between the projection 189 and the recess 195 is shifted, the relative position between the dust box 187 and the split nut 193 is eliminated by being guided by the inclined surface of the projection 189.

According to said structure, the dust box 187 and the split nut 193 of the drive part 191 are fitted by the projection part 189 and the recessed part 195. FIG. Therefore, the dust box 187 and the drive unit 191 can be easily separated and fitted together by raising and lowering the dust box 187.
Since the drive unit 191 remains in the indoor unit 153 when the dust box 187 is raised and lowered, the load on the raising and lowering unit 57 that raises and lowers the dust box 187 and the like can be reduced.

[Fourth Reference Embodiment]
Next, a fourth reference embodiment of the present invention will be described with reference to FIG.
The basic configuration of the air conditioner of this embodiment is the same as that of the first reference embodiment, but the configuration of fitting the dust box and the drive unit is different from that of the first reference embodiment. Therefore, in this embodiment, the configuration of the fitting between the dust box and the drive unit will be described with reference to FIG. 11, and description of other components will be omitted.
FIG. 11 is a diagram illustrating a configuration for fitting the dust box and the drive unit in the indoor unit according to the present embodiment.
In addition, the same code | symbol is attached | subjected to the component same as 1st reference embodiment, and the description is abbreviate | omitted.

  In the indoor unit 203 of the air conditioner 201, as shown in FIG. 11, a dust box (collecting unit) 237 in which a brush unit (not shown) for removing dust attached to the air filter 31 is disposed, A drive unit 241 that drives the dust box 237 along the air filter 31 is provided.

The drive unit 241 is generally configured by a drive screw 245 that drives the dust box 237 and a drive motor 47 that rotationally drives the drive screw 245. The drive screw 245 is provided with a gear 247 that is a spiral protrusion.
The dust box 237 is formed with a female screw portion 239 that meshes with the gear 247 of the drive screw 245.

The effect | action in the air conditioner 201 which consists of said structure is demonstrated.
Since the operation of the air conditioner 201 in the cooling operation and the heating operation and the flow of the indoor air in the indoor unit 203 are the same as those in the first reference embodiment, the description thereof is omitted.

The effect | action in the cleaning of the air filter 31 in the indoor unit 203 is demonstrated.
When dust adheres to the air filter 31, the drive screw 245 is rotationally driven by the drive motor 47 as shown in FIG. 11. The rotation of the drive screw 245 is converted into movement in the direction along the drive screw 245 by meshing of the gear 247 with the female screw portion 239. The dust box 237 moves together with the brush portion to scrape off dust attached to the air filter 31 and the scraped dust is collected in the dust box 237.

When a predetermined amount of dust is collected in the dust box 237, the dust in the dust box 237 is removed. When the dust box 237 is suspended downward, the dust box 237 and the drive screw 245 are separated, and the drive unit 241 is left behind in the indoor unit 203.
When the dust box 237 is lifted, the gear 247 and the female screw portion 239 are engaged with each other again. At this time, even if the relative position between the gear 247 and the female screw portion 239 is shifted, there is no problem in meshing between the gear 247 and the female screw portion 239.

According to the above configuration, the dust box 237 and the drive screw 245 of the drive unit 241 are engaged with each other by the female screw part 239 and the gear 247. Therefore, the dust box 237 and the drive unit 241 can be easily separated and meshed by raising and lowering the dust box 237.
Since the drive unit 241 remains in the indoor unit 203 when the dust box 237 is moved up and down, the load on the lift unit 57 that lifts and lowers the dust box 237 and the like can be reduced.

[Fifth Reference Embodiment]
Next, a fifth reference embodiment of the present invention will be described with reference to FIG.
The basic configuration of the air conditioner of the present embodiment is the same as that of the first reference embodiment, but the configurations of the dust box and the drive unit are different from those of the first reference embodiment. Therefore, in the present embodiment, the configuration of the dust box and the drive unit will be described with reference to FIG.
FIG. 12 is a diagram illustrating the configuration of the dust box and the drive unit in the indoor unit according to the present embodiment.
In addition, the same code | symbol is attached | subjected to the component same as 1st reference embodiment, and the description is abbreviate | omitted.

  In the indoor unit 253 of the air conditioner 251, as shown in FIG. 12, a dust box (collecting part) 287 in which a brush part (not shown) for removing dust attached to the air filter 31 is disposed, A drive unit 291 that drives the dust box 287 along the air filter 31 is provided.

The drive unit 291 is roughly configured by a rail 293, a moving unit 295 that reciprocates along the rail 293, and a wiring unit 297 that extends from the moving unit 295 toward the indoor unit 253. One end of the wiring unit 297 is fixed to the moving unit 295 and the other end is attracted to the indoor unit 253 by the attractive force of the magnet 299.
The entire drive unit 291 is disposed on the suction grille 19 and is lifted and hung together with the suction grille 19.
The dust box 287 is formed so as to include the moving part 295 as well as the brush part.

The operation of the air conditioner 251 having the above configuration will be described.
Since the operation of the air conditioner 251 in the cooling operation and the heating operation and the flow of indoor air in the indoor unit 253 are the same as those in the first reference embodiment, the description thereof is omitted.

The effect | action in the cleaning of the air filter 31 in the indoor unit 253 is demonstrated.
When dust adheres to the air filter 31, the moving unit 295 moves in a direction along the rail 293 as shown in FIG. 12. Due to the movement of the moving unit 295, the dust box 287 moves together with the brush unit, and scrapes dust adhering to the air filter 31. The dust scraped off is collected in a dust box 287.

When a predetermined amount of dust is collected in the dust box 287, the dust in the dust box 287 is removed.
When the suction grille 19 is suspended downward, the drive unit 291 disposed on the suction grille 19 also moves downward. Since the wiring portion 297 of the drive unit 291 is only attached by the attractive force of the indoor unit 253 and the magnet 299, it is easily separated from the indoor unit 253 by being pulled.
Further, when the suction grille 19 is lifted, the wiring portion 297 approaches the indoor unit 19, whereby the attractive force of the magnet 299 is acted and guided to a predetermined connection place, and is attracted to the indoor unit 253.

According to the above configuration, the indoor unit 253 and the drive unit 291 are attracted by the magnet 299 of the wiring unit 297. Therefore, when the drive unit 291 is raised and lowered, the indoor unit 253 and the drive unit 291 can be easily separated and connected by the magnet 299 of the wiring unit 297.
Since the drive unit 291 moves up and down together with the dust box 287, there is no possibility that the dust box 287 and the drive unit 291 mesh with each other, and the dust box 287 can be driven reliably.

[Sixth Embodiment]
Next, a sixth reference embodiment of the present invention will be described with reference to FIG.
The basic configuration of the air conditioner of the present embodiment is the same as that of the first reference embodiment, but the configuration of the detection unit in the dust box is different from that of the first reference embodiment. Therefore, in this embodiment, the structure of the detection part in a dust box is demonstrated using FIG. 13, and description of other components is abbreviate | omitted.
FIG. 13 is a diagram illustrating the configuration of the dust box and the detection unit in the indoor unit according to the present embodiment.
In addition, the same code | symbol is attached | subjected to the component same as 1st reference embodiment, and the description is abbreviate | omitted.

In the indoor unit 303 of the air conditioner 301, as shown in FIG. 13, a dust box (collecting part) 337 in which a brush part (not shown) for removing dust attached to the air filter 31 is disposed, And a detector 339 for detecting the amount of dust accumulated in the dust box 337.
The dust box 337 is provided with a lid 341 that covers a part of the opening at one end, and a detection unit 339 that detects the amount of dust is disposed on the lower surface of the lid 341. Examples of the detecting unit 339 include a touch sensor that detects the amount of dust by contacting the dust.

The effect | action in the air conditioner 301 which consists of said structure is demonstrated.
Since the operation of the air conditioner 301 in the cooling operation and the heating operation and the flow of the indoor air in the indoor unit unit 303 are the same as those in the first reference embodiment, the description thereof is omitted.

The effect | action in the cleaning of the air filter 31 in the indoor unit 303 is demonstrated.
When dust is collected in the dust box 337, the dust is stacked in the dust box 337. The accumulated dust comes into contact with the detection unit 339 disposed on the lower surface of the lid 341. The detection unit 339 outputs a dust detection signal.
The operator removes dust accumulated in the dust box 337 based on the detection signal.

  According to the above configuration, by arranging the detection unit 339 on the lower surface of the lid 341 of the dust box 337, the detection unit 339 can directly detect the amount of dust collected in the dust box 337. Therefore, the amount of dust in the dust box 337 can be reliably detected.

[Seventh embodiment]
Next, a seventh reference embodiment of the present invention will be described with reference to FIG.
The basic configuration of the air conditioner of the present embodiment is the same as that of the first reference embodiment, but the configuration of the detection unit in the dust box is different from that of the first reference embodiment. Therefore, in this embodiment, the structure of the detection part in a dust box is demonstrated using FIG. 14, and description of other components is abbreviate | omitted.
FIG. 14 is a diagram illustrating the configuration of the dust box and the detection unit in the indoor unit according to the present embodiment.
In addition, the same code | symbol is attached | subjected to the component same as 1st reference embodiment, and the description is abbreviate | omitted.

  In the indoor unit 353 of the air conditioner 351, as shown in FIG. 14, a dust box (collecting part) 387 in which a brush part (not shown) for removing dust attached to the air filter 31 is disposed, And a detection unit 389 that detects the amount of dust accumulated in the dust box 387.

The dust box 387 is provided with a bellows-like stretchable portion 391 on the side surface and a holding member 393 that holds the stretchable portion 391 in a contracted state. An example of the holding member 393 is an adhesive tape.
The detection unit 389 is arranged below the dust box 387 with a predetermined interval, and is configured to detect the lowering of the bottom surface of the dust box 387. Note that examples of the detecting unit 389 include a touch sensor that can detect contact with the bottom surface of the dust box 387.

The effect | action in the air conditioner 351 which consists of said structure is demonstrated.
Since the operation of the air conditioner 351 in the cooling operation and the heating operation and the flow of indoor air in the indoor unit 353 are the same as those in the first reference embodiment, the description thereof is omitted.

The effect | action in the cleaning of the air filter 31 in the indoor unit 353 is demonstrated.
When dust is collected in the dust box 387, a force that pushes down the bottom surface of the dust box 387 works. When a predetermined amount of dust is accumulated in the dust box 387, the holding member 393 is removed and the expansion / contraction part 391 extends, whereby the bottom surface of the dust box 387 is lowered.
When the bottom surface of the dust box 387 is lowered, the detection unit 389 and the bottom surface come into contact with each other, and a detection signal is output from the detection unit 389.
The operator removes dust accumulated in the dust box 337 based on the detection signal.

  According to the above configuration, since the detection unit 387 detects the bottom surface of the dust box 387 that is lowered by the dust collected in the dust box 387, the amount of dust can be reliably compared with the case where dust is detected directly. Can be detected.

[Eighth Reference Embodiment]
Next, an eighth reference embodiment of the present invention will be described with reference to FIGS.
The basic configuration of the air conditioner of the present embodiment is the same as that of the first reference embodiment, but differs from the first reference embodiment in the configuration around the suction grill and the dust box. Therefore, in the present embodiment, the configuration around the suction grille and the dust box will be described with reference to FIGS. 15 to 18 and description of other components and the like will be omitted.
FIG. 15 is a cross-sectional view illustrating the configuration of the indoor unit according to the present embodiment.
In addition, the same code | symbol is attached | subjected to the component similar to 1st reference embodiment, and the description is abbreviate | omitted.

  As shown in FIG. 15, the indoor unit 403 of the air conditioner 401 has a top panel 14 at the bottom, and is provided in a housing 15 that is embedded in a ceiling and an air suction portion 16 of the top panel 14. The air filter 431 sucks indoor air, the indoor fan 21 sucks and sends indoor air, and the indoor heat exchanger 23 that exchanges heat between the indoor air and the refrigerant.

  A fan motor 25 that drives the indoor fan 21 is disposed substantially at the center of the upper surface inside the housing 15, and an indoor heat exchanger 23 is disposed around the indoor fan 21 and the fan motor 25. Below the indoor fan 21, a bell mouth 27 that arranges the flow of room air flowing into the indoor fan 21 is arranged, and below the bell mouth 27, an air filter 431 is arranged. Around the air filter 431 provided on the top panel 14, an air outlet 29 is formed through which indoor air that has passed through the indoor heat exchanger 23 from the indoor fan 21 flows out of the housing 15.

FIG. 16 is a partial perspective view illustrating the configuration of the elevating unit, the air filter, and the dust box in the indoor unit of FIG.
As shown in FIGS. 15 and 16, the air filter 431 includes a filter surface 433a that collects dust such as dust in room air, and a frame portion 433b that holds the filter surface 433a.
On the lower surface of the air filter 431, a brush part 35 that removes dust attached to the filter surface 433a and a dust box (collecting part) 437 that covers the brush part 35 from below are arranged.

FIG. 17 is a perspective view for explaining the configuration of the dust box and the brush portion of FIG.
As shown in FIG. 17, the brush part 35 is comprised from the brush extended upwards, and the main body which fixes a brush. As shown in FIGS. 16 and 17, the dust box 437 is formed in a box shape that covers the brush portion 35, and holding portions 439 that are hung on the frame portion 433 b of the air filter 431 are formed at both ends thereof. On the upper surface of one holding portion 439, a female screw portion 439a that meshes with a drive screw described later is formed.

Between the indoor unit 403 and the air filter 431, as shown in FIG. 16, the raising / lowering part 457 which raises / lowers the air filter 431 and the dust box 437 is arrange | positioned.
The elevating unit 457 is fixed to the elevating motor 59 and the housing 15 at both ends via the elevating motor 59 disposed in the housing 15, the pulley 61 disposed in the frame portion 433 b of the air filter 431, and the pulley 61. The wire 63 is schematically configured.
The elevating motor 59 is provided with a sproll 65 that winds and unwinds the wire 63. The pulley 61 movably supports the wire 63 and is disposed at the four corners of the frame portion 433b.

FIG. 18 is a partial cross-sectional view for explaining a drive unit in the indoor unit of FIG.
As shown in FIGS. 14 and 18, a drive unit 441 that drives the brush unit 35 and the dust box 437 is disposed between the air filter 431 and the air outlet 29 in the housing 15. The drive unit 441 is generally configured by a drive screw 445 that drives the dust box 437 and a drive motor 447 that rotates the drive screw 445 clockwise and counterclockwise.
The drive screw 445 is formed with a gear 445a that meshes with the above-described female screw portion 439a.

The operation of the air conditioner 401 having the above configuration will be described.
Since the operation of the air conditioner 401 in the cooling operation and the heating operation and the flow of indoor air in the indoor unit 403 are the same as those in the first reference embodiment, the description thereof is omitted.

The effect | action in the cleaning of the air filter 431 in the indoor unit 403 is demonstrated.
When dust adheres to the air filter 431, the drive screw 445 is rotationally driven by the drive motor 47 as shown in FIG. The rotation of the drive screw 445 is converted into movement in the direction along the drive screw 445 by meshing of the gear 445a and the female screw portion 439a.
Due to the meshing of the gear 445a and the female screw portion 439a, the dust box 437 moves together with the brush portion 35, and scrapes dust adhering to the air filter 431. The dust scraped off is collected in a dust box 437.

When a predetermined amount of dust is collected in the dust box 437, the dust in the dust box 437 is removed.
First, as shown in FIG. 16, the lifting motor 59 is rotationally controlled, and the wire 63 wound around the sproll 65 is fed out. When the wire 63 is unwound, the pulley 61 rotates and the air filter 431 is suspended from the housing 15 while maintaining its posture substantially horizontal. At this time, the brush portion 35, the dust box 437 and the like disposed on the air filter 431 are also suspended together with the air filter 431.
As shown in FIG. 18, the dust box 437 and the drive screw 445 are only meshed with each other, so that the meshing is released when the dust box 437 moves downward.

As shown in FIG. 16, when the air filter 431 or the like comes down to the floor surface, the operator removes the dust from the dust box 437. If necessary, dust remaining on the air filter 431 may be directly removed.
When the work is completed, the wire 63 is wound around the sproll 65 by driving the lifting motor 59. When the wire 63 is wound up, the air filter 431 moves upward while keeping its posture substantially horizontal and is stored in the housing 15.
Further, when the dust box 437 is lifted, the gear 445a and the female screw portion 439a are engaged with each other again. There is no problem with the meshing.

  According to said structure, since the raising / lowering part 441 raises / lowers only the air filter 431, the dust box 437, and the brush part 35, compared with 1st Embodiment which also raises / lowers the suction grille 19 (refer FIG. 4), The load related to the elevating / lowering unit 441 can be reduced.

[Ninth embodiment]
Next, a ninth reference embodiment of the present invention will be described with reference to FIG. 19 and FIG.
The basic configuration of the air conditioner of the present embodiment is the same as that of the first reference embodiment, but differs from the first reference embodiment in the configuration around the suction grill and the dust box. Therefore, in the present embodiment, the configuration around the suction grille and the dust box will be described with reference to FIGS. 19 and 20, and description of other components and the like will be omitted.
FIG. 19 is a cross-sectional view illustrating the configuration of the indoor unit according to the present embodiment.
In addition, the same code | symbol is attached | subjected to the component similar to 1st reference embodiment, and the description is abbreviate | omitted.

  As shown in FIG. 19, the indoor unit 503 of the air conditioner 501 has a top panel 14 at the bottom, and is provided in a casing 15 that is embedded in a ceiling and an air suction portion 16 of the top panel 14. The air filter 531 sucks indoor air, the indoor fan 21 sucks and sends indoor air, and the indoor heat exchanger 23 that exchanges heat between the indoor air and the refrigerant.

  A fan motor 25 that drives the indoor fan 21 is disposed substantially at the center of the upper surface inside the housing 15, and an indoor heat exchanger 23 is disposed around the indoor fan 21 and the fan motor 25. Below the indoor fan 21, a bell mouth 27 that arranges the flow of room air flowing into the indoor fan 21 is arranged, and below the bell mouth 27, an air filter 531 is arranged. Around the air filter 531 provided on the top panel 14, an air outlet 29 is formed through which indoor air that has passed through the indoor heat exchanger 23 from the indoor fan 21 flows out of the housing 15.

FIG. 20 is a partial perspective view illustrating the configuration of the elevating unit, the air filter, and the dust box in the indoor unit of FIG.
As shown in FIGS. 19 and 20, the air filter 531 includes a filter surface 433a that collects indoor air dust, a frame portion 533a that holds the filter surface 433a, and a separation portion 533b that separates from the frame portion 533a. It is composed of
On the lower surface of the air filter 531, a brush part 35 that removes dust attached to the filter surface 433a and a dust box 437 that covers the brush part 35 from below are arranged.

Between the indoor unit 503 and the air filter 531, as shown in FIG. 20, the lifting unit 557 for raising and lowering the dust box 4 37 are arranged.
The lifting unit 557 is fixed to the lifting motor 559 and the housing 15 at both ends via a lifting motor 559 disposed in the housing 15, a pulley 561 disposed in the separation unit 533 b of the air filter 531, and the pulley 561. And a wire 563.
The elevating motor 559 is provided with a sproll 565 that winds and rewinds the wire 563. The pulley 561 supports the wire 563 in a movable manner by rotating itself, and is disposed at both ends of the separation portion 533b.

The operation of the air conditioner 501 having the above configuration will be described.
Since the operation of the air conditioner 501 in the cooling operation and the heating operation and the flow of indoor air in the indoor unit 503 are the same as those in the first reference embodiment, the description thereof is omitted.
In addition, since the operation when removing dust adhering to the air filter 531 is the same as that in the eighth reference embodiment, the description thereof is omitted.

The effect | action in the cleaning of the air filter 531 in the indoor unit 503 is demonstrated.
When a predetermined amount of dust is collected in the dust box 4 37, the removal of dust of the dust box 4 in 37 it is performed.
First, as shown in FIG. 20, the dust box 4 37 it is moved to the position of the separating portion 533b of the air filter 531. And the raising / lowering motor 559 is rotationally controlled and the wire 563 wound around the sprawl 565 is fed out. When the wire 563 is fed, the pulley 561 is rotated, the separating portion 533b and the dust box 4 37 is separated from the air filter 53 1 while maintaining a substantially horizontal posture, it is lowered suspended.

Once you are down to the dust box 4 37 floor surface near, the operator removes the dust from the dust box 4 37.
When the work is completed, the wire 563 is wound around the sprawl 565 by driving the lifting motor 559. When the wire 563 is wound, separating portion 533b and the dust box 4 37 moves upward while maintaining a substantially horizontal posture, it is connected to the air filter 53 1.

  According to said structure, since the raising / lowering part 557 raises / lowers only the isolation | separation part 533b, the dust box 437, and the brush part 35, compared with 8th reference embodiment which also raises / lowers the air filter 431 (refer FIG. 16), It is possible to reduce a load related to the elevating unit 557.

The technical scope of the present invention is not limited to the above embodiment, and various modifications can be made without departing from the spirit of the present invention.
For example, in the above-described embodiment, the indoor unit has been described as being applied to a ceiling-embedded configuration. However, the present invention is not limited to this ceiling-embedded indoor unit. The present invention can be applied to an indoor unit installed on various other ceilings such as a unit.

  In the above embodiment, the air filter is fixed and the brush part (dust removing part) that removes the collected dust is configured to be movable. Conversely, the dust removing part is fixed and the air filter side The dust may be removed while moving the dust, and the dust removing portion is not limited to the brush.

[First Embodiment]
Next, a first embodiment of the present invention will be described with reference to FIGS.
The basic configuration of the air conditioner of the present embodiment is the same as that of the first reference embodiment, but the configuration around the suction grill is different from that of the first reference embodiment. Therefore, in the present embodiment, the configuration around the suction grille and the dust box will be described with reference to FIGS. 21 to 36, and description of other components and the like will be omitted.
FIG. 21 is a cross-sectional view illustrating the configuration of the indoor unit according to the present embodiment.
In addition, the same code | symbol is attached | subjected to the component similar to 1st reference embodiment, and the description is abbreviate | omitted.
As shown in FIG. 21, the indoor unit 603 of the air conditioner 601 includes a top panel 14 and a spacer 614 at the bottom, and includes a housing 15 that is embedded in a ceiling and a suction port 17 that sucks indoor air. The suction grill (panel) 19 is formed, an indoor fan 21 that sucks and sends indoor air, and an indoor heat exchanger 23 that exchanges heat between the indoor air and the refrigerant.

  A fan motor 25 that drives the indoor fan 21 is disposed substantially at the center of the upper surface inside the housing 15, and an indoor heat exchanger 23 is disposed around the indoor fan 21 and the fan motor 25. Below the indoor fan 21 (downward in FIG. 21), a bell mouth 27 that arranges the flow of room air flowing into the indoor fan 21 is arranged, and below the bell mouth 27, a suction grill 19 is arranged. . Around the suction grille 19 provided on the top panel 14, an air outlet 29 is formed through which indoor air that has passed through the indoor heat exchanger 23 from the indoor fan 21 flows out of the housing 15.

FIG. 22 is a partial perspective view illustrating the configuration of the suction grille, the top panel, and the spacer in the indoor unit of FIG.
As shown in FIG. 22, the suction grill 19 is provided with an air filter 631 that removes dust and the like contained in the sucked air, and a cleaning unit 633 that cleans the air filter 631. The air filter 631 is disposed in a substantially central region of the suction grill 19. Wires 63 for raising and lowering the suction grille 19 are arranged at the four corners of the frame portion that is the edge region of the suction grille 19. A spacer 614 having a predetermined thickness dimension is disposed on the top panel 14, and a drive motor that generates a rotational driving force (described later) for driving the cleaning unit 633 is formed in the space formed by the spacer 614. (Driving unit) 635, a reciprocating unit 637 for converting a rotational driving force into a reciprocating driving force, and an upper transmission unit (first transmitting unit) 639 to which the reciprocating driving force is transmitted are installed on the top panel 14. The frame (housing) 641 is held and arranged.

FIG. 23 is an exploded perspective view illustrating the configuration of the frame (housing) 641 installed on the spacer 614 and the top panel 14 of FIG.
As shown in FIG. 23, the spacer 614 includes a rectangular frame, and a frame (housing) 641 that holds the drive motor 635 and the reciprocating unit 637 is disposed in the space in the frame. The through hole formed in the center of the frame of the spacer 614 is a flow path for air flowing into the indoor unit 603, and the four through holes formed around the air flow out of the indoor unit 603. The flow path.
The frame 641 installed on the top panel 14 is provided with a support portion 643 that supports the drive motor 635, the reciprocating portion 637, and the like. The support portion 643 is a pair of opposing sides in the frame 641 and is provided at a substantially central portion. The support portion 643 is a convex member that protrudes inward from the inner peripheral surface of the frame 641, and supports the drive motor 635 and the reciprocating motion portion 637. The drive motor 635 is disposed between the frame 641 and the support portion 643, and the reciprocating portion 637 is disposed between the pair of support portions 643.
As described above, the support portion 643 may be provided on the frame 641, and the drive motor 635, the reciprocating motion portion 637, and the like may be supported by the support portion 643, or the frame 641 may be directly connected without providing the support portion 643. The driving motor 635, the reciprocating part 637, and the like may be supported, and are not particularly limited.

As shown in FIG. 23, the reciprocating unit 637 includes a driving shaft 645 that is rotationally driven by a driving motor 635, a worm gear 647 that is rotationally driven by the driving shaft 645, and a driving rack gear that is engaged with the worm gear 647. 649.
The drive shaft 645 is a columnar member whose cross section is formed in a polygonal shape such as a hexagon, and is rotatably supported between a pair of support portions 643.
The worm gear 647 is rotationally driven by the drive shaft 645 and is disposed so as to be movable in the longitudinal direction of the drive shaft 645. That is, a through hole having the same shape as the cross-sectional shape of the drive shaft 645 is formed in the worm gear 647, and the drive shaft 645 is inserted through the through hole. Therefore, the rotational driving force of the drive shaft 645 is transmitted to the worm gear 647 and the worm gear 647 can move in the longitudinal direction of the drive shaft 645. The worm gear 647 has cylindrical portions 651 at both ends of the region where the gear is formed. The outer peripheral surface of the cylindrical portion 651 is in contact with an upper transmission portion 639 described later, and the worm gear 647 is prevented from separating from the driving rack gear 649.
The drive rack gear 649 generates a driving force for reciprocating movement of the worm gear 647 by engaging with the worm gear 647 that is rotationally driven. The drive rack gear 649 is fixedly disposed between the pair of support portions. The drive rack gear 649 has a substantially H-shaped cross section, and a rack gear engaged with the worm gear 647 is formed at the center thereof. Note that the cross-sectional shape of the drive rack gear 649 may be substantially H-shaped as described above, or may be other shapes, and is not particularly limited.

FIG. 24 is a partial cross-sectional view illustrating the configuration of the upper transmission unit in FIG.
As shown in FIG. 23, the upper transmission portion 639 is a restriction portion that prevents the drive rack gear 649 from being sandwiched between the driving force transmission portion 653 to which the reciprocating driving force is transmitted from the worm gear 647 and the driving force transmission portion 653. Part) 655 (see FIG. 24), and a screw (detachment prevention part) 657 for coupling the driving force transmission part 653 and the restriction part 655 to each other.

FIG. 25 is a partial perspective view illustrating a combination of the upper transmission portion and the worm gear of FIG.
The driving force transmission unit 653 includes a top plate 659 to which the reciprocating driving force is transmitted from the worm gear 647, and a side plate 661 that transmits the reciprocating driving force to the lower transmission unit 675 described later.
A pair of a top plate 659 to which a through hole 663 formed in a rectangular shape, a contact portion (detachment preventing portion) 665 that is a substantially semicircular portion formed adjacent to the through hole 663, and a screw 657 are attached. The screw hole 667 is formed. As shown in FIG. 25, the gear portion of the worm gear 647 is disposed in the through hole 663 when the upper transmission portion 639 and the reciprocating portion 637 are combined. As shown in FIG. 24, the contact portion 665 is disposed so as to contact the cylindrical portion 651 of the worm gear 647.
As shown in FIG. 23, an upper engaging portion 669 that engages with a lower transmission portion 675 described later is formed at the lower end portion of the side plate 661. The upper engaging portion 669 sandwiches the lower transmission portion 675, and extends upward from the side plate 661 and the upper concave portion 671 that transmits the reciprocating driving force to the lower transmission portion 675, and between the upper transmission portion 639 and the lower transmission portion 675. A pressing plate 673 that defines a relative posture is provided.

  As shown in FIG. 24, the restricting portion 655 is a member bent into a concave shape, and is attached to the driving force transmission portion 653 so that the driving rack gear 649 is disposed therein. A screw 657 is used to attach the restricting portion 655 to the driving force transmitting portion 653.

FIG. 26 is a partially exploded perspective view illustrating the configuration of the air filter and the cleaning unit provided on the suction grille 19 of FIG.
On the suction grille 19, as shown in FIG. 26, an air filter 631 that removes dust and the like contained in the sucked air, a cleaning unit 633 that cleans the air filter 631, and a reciprocating drive force to the cleaning unit 633. A lower transmission part (second transmission part) 675 for transmission is installed via a pedestal 619 that forms a rectangular frame.

FIG. 27 is a plan view illustrating the configuration of the pedestal of FIG. FIG. 28 is a cross-sectional view taken along line AA for explaining the shape of the rotating rack gear of FIG. 29 is a cross-sectional view taken along the line B-B for explaining the combination of the pedestal and the cleaning unit in FIG. 27.
A base 619 installed on the suction grill 19 is a frame that supports the air filter 631 and the cleaning unit 633. As shown in FIG. 27, the pedestal 619 is formed with a rectangular through-hole in which the air filter 631 is disposed substantially at the center, and a rotating rack gear 677 that generates a rotational driving force on the rotating brush 685 described later, and cleaning. A guide portion 679 that supports the portion 633 is formed. The guide portion 679 and the rotation rack gear 677 are formed so as to extend along opposite sides of the through hole.
The rotating rack gear 677 is a rack gear extending along the surface of the base 619 as shown in FIG. 28, and is engaged with a pinion gear 693 of the rotating brush 685 described later, as shown in FIG.
As shown in FIG. 29, the guide portion 679 includes a guide portion 681 that is a convex portion that engages with a guide groove 707 of a roller 703 of a dust box 687 described later, and a support surface 683 that supports the roller 703.

  As shown in FIG. 26, the air filter 631 is disposed at the approximate center of the base 619. Further, a lower transmission portion 675 is disposed on the upper surface side (upper surface side in FIG. 26) of the air filter 631, and a cleaning portion 633 is disposed on the lower surface side (lower surface side in FIG. 26).

As shown in FIG. 26, the cleaning unit 633 temporarily stores a rotating brush (dust removing unit) 685 that removes dust and the like collected by the air filter 631, and dust removed by the rotating brush 685. A dust box (collecting unit) 687.
As shown in FIG. 29, the rotary brush 685 is driven to rotate and is driven along the surface of the air filter 631, and a brush portion 691 that sweeps dust collected by the air filter 631. , A pinion gear 693 that rotationally drives the rotation shaft 689, and a sliding portion 695 that contacts the dust box 687.
As shown in FIG. 26, the rotation shaft 689 is provided with pinion gears 693 at both ends thereof, and a sliding portion 695 is disposed adjacent to the inside of the pinion gear 693. The rotating shaft 689 between the sliding portions 695 is provided with a brush portion 691 extending outward in the radial direction. In the present embodiment, the brush portion 691 is formed such that the row of four brush portions 691 extends along the central axis of the rotation shaft 689 and is arranged at equal intervals around the circumference of the rotation shaft 689. Yes.
Note that the configuration of the rows of the brush portions 691 may be formed so as to extend along the central axis as described above, or may be formed so as to extend spirally around the rotation shaft 689. There is no particular limitation. Also, the number of rows of the brush portions 691 may be four, more or less, and is not particularly limited.
The pinion gear 693 is engaged with the rotation rack gear 677, and the rotation brush 685 is moved along the surface of the air filter 631 to generate a rotation driving force for rotating the rotation shaft 689.
The sliding portion 695 transmits the reciprocating driving force transmitted to the dust box 687 to the rotating brush 685 by making contact with the dust box 687. The sliding portion 695 is formed with a recess into which the dust box 687 is fitted. By fitting the concave portion and the dust box 687 together, the relative positional relationship between the rotating brush 685 and the dust box 687 is defined. The member constituting the sliding portion 695 is preferably a member different from the member constituting the dust box 687 in consideration of slidability. For example, when the dust box 687 is formed of ABS resin (acrylonitrile / butadiene / styrene resin), the sliding portion 695 is preferably formed of duracon resin (polyacetal).

FIG. 30 is a cross-sectional view illustrating the configuration of the rotating brush and the collection unit of the cleaning unit illustrated in FIG.
As shown in FIG. 26, the dust box 687 includes a main body 697 to which a reciprocating driving force is transmitted from the lower transmission unit 675, and a storage unit 699 for temporarily storing dust and the like. The main body 697 and the storage unit 699 are configured to hold the rotary brush 685 rotatably between them.
As shown in FIG. 29, the main body 697 includes a bracket 701 engaged with the lower transmission portion 675, a roller 703 that supports the main body 697 so as to be able to reciprocate, and, as shown in FIG. And a plucking tooth 705 for scraping off.

As shown in FIG. 26, the main body 697 is formed in a frame shape with a through hole formed in the center, and as shown in FIG. 29, pinion gears 693 of a rotating brush 685 are provided at both ends in the longitudinal direction. A concave portion to be disposed is formed.
The bracket 701 is disposed at both end portions where the concave portion is formed so as to extend in the longitudinal direction. The tip of the bracket 701 extends outward from the edge of the air filter 631. The distal end portion of the bracket 701 is engaged with the lower transmission portion 675 in a region outside the edge portion of the air filter 631.
The rollers 703 are rotatably arranged on the outer surfaces of both end portions where the concave portions are formed. The roller 703 is formed in a cylindrical shape, and a guide groove 707 to be fitted with the guide portion 681 of the guide portion 679 is formed on the cylindrical surface.

  As shown in FIG. 30, the comb teeth 705 are arranged on the inner surface of the through hole in the main body 697 so as to extend inward, and the longitudinal direction of the main body 697 (the direction perpendicular to the paper surface in FIG. 30). ) Are arranged side by side at equal intervals. The brush portion 691 of the rotating brush 685 passes through the gap of the tooth 705, and dust or the like adhering to the brush portion 691 is removed. An edge portion (upper edge portion in FIG. 30) of the tooth comb 705 facing the air filter 631 is inclined in a direction away from the air filter 631 toward the rotating brush 685. Dust and the like are brought closer to the center due to the inclination of the edge of the tooth 705 and sent to the storage portion 699.

FIG. 31 is a cross-sectional view illustrating another configuration of the comb teeth of FIG.
In addition, as shown in FIG. 30, the comb teeth 705 may be formed from a plate having a substantially triangular shape when viewed in plan, or as shown in FIG. 31, the shape when viewed in plan is approximately a rod shape. It may be formed from this plate, and is not particularly limited. In this way, by configuring the tooth teeth 705 in the shape shown in FIG. 31, it is possible to reduce the resistance when the brush portion 691 passes between the tooth teeth 705.

  As shown in FIG. 26, the reservoir 699 is formed in a shape that covers the rotary brush 685 from below, and is engaged with the main body 697 as shown in FIG. In the space formed by the storage unit 699, the main body 697, and the rotating brush 685, dust or the like removed from the air filter 631 by the rotating brush 685 is temporarily stored.

As shown in FIG. 26, the lower transmission portion 675 is a member formed in a substantially rod shape, and a grip portion 709 that grips the bracket 701 of the cleaning portion 633 is provided at both ends in the longitudinal direction.
A lower engaging portion 711 that is engaged with the upper engaging portion 669 of the upper transmitting portion 639 is formed at a substantially central portion of the lower transmitting portion 675. The lower engaging portion 711 is formed so that the bar-shaped member is narrower than the other portions of the lower transmission portion 675, and this portion is engaged with the upper concave portion 671 of the upper engaging portion 669. As shown in FIG. 29, the grip portion 709 is formed with a lower recess 713 that engages with the cleaning portion 633 and grips the bracket 701 at the tip thereof.

FIG. 32 is a plan view illustrating the configuration of the dust amount detection unit provided on the pedestal on the suction grill of FIG. FIG. 33 is a cross-sectional view illustrating the configuration of the dust amount detection unit in FIG. 32.
As shown in FIG. 32, the dust amount detection unit 715 includes a lid 717 that closes the opening of the cleaning unit 633, a fan 719 that sucks air, and a flow rate sensor that detects the flow rate of air sucked by the fan 719 ( Sensor) 721.
As shown in FIG. 32, the lid 717 is disposed so as to face the outside of the end of the air filter 631 with respect to the moving direction of the cleaning part 633 (vertical direction in FIG. 32), and as shown in FIG. 33. The air filter 631 is disposed on substantially the same plane.
The fan 719 and the flow rate sensor 721 are disposed on the upper surface of the lid portion 717 (the upper surface in FIG. 33). The fan 719 is configured to suck out the air in the cleaning unit 633 from a flow path (not shown) that is a through hole formed in the lid 717 by rotating. The flow rate sensor 721 detects the flow rate of air sucked out from the cleaning unit 633 by the fan 719.
The cleaning unit 633 has a small-diameter through hole formed in the storage unit 699 and the like so that air can flow from the outside.

Next, the effect | action in the air conditioner 601 which consists of said structure is demonstrated.
Since the operations during the cooling operation and the heating operation in the air conditioner 601 and the indoor air flow in the indoor unit 603 are the same as those in the first embodiment, the description thereof is omitted.

Next, the effect | action in the cleaning of the air filter which is the characteristics of this embodiment is demonstrated.
As described above, dust adhering to the air filter 631 due to the operation of the indoor unit 603 is removed by reciprocating the cleaning unit 633 along the surface of the air filter 631.
Specifically, the rotational driving force of the driving motor 635 is transmitted to the driving shaft 645 as shown in FIG. 23, and the worm gear 647 is rotationally driven. The worm gear 647 engaged with the drive rack gear 649 is driven to reciprocate along the drive shaft by being driven to rotate. The drive direction of the worm gear 647 is controlled by the rotation direction of the drive motor 635. The reciprocating motion of the worm gear 647 is transmitted to the upper transmission portion 639, and the upper transmission portion 639 is reciprocated together with the worm gear 647.
The cylindrical portion 651 of the worm gear 647 is in contact with the contact portion 665 of the upper transmission portion 639, and the worm gear 647 is not separated from the driving rack gear 649 by more than a predetermined interval. Since the driving rack gear 649 is disposed between the upper transmission portion 639 and the restriction portion 655, the upper transmission portion 639 does not separate from the driving rack gear 649 beyond a predetermined interval.

  The reciprocating motion transmitted to the upper transmission unit 639 is transmitted from the upper transmission unit 639 to the lower transmission unit as shown in FIG. Since the pressing plate 673 of the upper transmission portion 639 is in contact with the upper surface of the lower transmission portion 675, the relative positional relationship between the upper transmission portion 639 and the lower transmission portion 675 does not change even while the reciprocating motion is transmitted. .

The reciprocating motion transmitted to the lower transmission portion 675 is transmitted from the grip portion 709 to the bracket 701 of the cleaning portion 633 disposed on the lower surface side of the air filter 631 as shown in FIG. The reciprocating motion transmitted to the bracket 701 is transmitted from the dust box 687 to the rotating brush 685.
The rotating brush 685 reciprocates on the lower surface side of the air filter 631 and is driven to rotate by the engagement between the pinion gear 693 and the rotating rack gear 677. By the reciprocating motion and rotation of the rotating brush 685, the brush portion 691 of the rotating brush 685 sweeps the entire surface of the air filter 631 on the air suction side, and removes dust and the like collected by the air filter 631.
A predetermined speed difference is provided between the reciprocating speed of the rotary brush 685 and the rotational speed of the tip of the brush part 691, and the brush part 691 sweeps the entire surface of the air filter 631 by this speed difference. be able to. As a method of providing this speed difference, for example, a method of setting the diameter of the pinion gear 693 and the diameter of the brush portion 691 to a predetermined ratio can be cited.

Part of the dust and the like removed by the brush portion 691 falls downward due to gravity, and the rest adheres to the brush portion 691. As shown in FIG. 30, some of the dropped dust and the like falls into the storage portion 699 through the gap of the comb teeth 705, and the rest collides with the comb teeth 705, causing the edge of the comb teeth 705 to be inclined. Along the center and falls into the reservoir 699.
Dust and the like adhering to the brush portion 691 are scraped off from the brush portion 691 when the brush portion 691 passes through the gap of the tooth 705. Dust or the like scraped off by the tooth 705 falls into the storage portion 699 through the gap of the tooth 705.
Since the dust stored in the storage unit 699 is disposed so that the tooth 705 and the rotary brush 685 are closed upward, the dust is not spilled from the cleaning unit 633 to the outside.

Next, a method for removing dust and the like stored in the storage unit 699 will be described.
First, detection of the amount of dust stored in the storage unit 699 will be described.
As shown in FIG. 33, the cleaning unit 633 from which dust or the like adhering to the air filter 631 has been removed moves from the region where the air filter 631 is disposed to the region where the lid portion 717 of the dust amount detection unit 715 is disposed. Is done.
When the cleaning unit 633 is moved to the region of the lid 717, the fan 719 rotates and the air in the cleaning unit 633 is sucked. The flow sensor 721 detects the flow rate of air sucked from the fan 719, and the amount of dust stored is estimated based on the flow rate of air. Note that while the cleaning unit 633 is cleaning the air filter 631, the fan 719 is stopped and the amount of dust is not detected.
For example, when the amount of dust stored in the storage unit 699 is large, the flow rate of air sucked by the fan 719 decreases, and when the amount of dust stored in the storage unit 699 is small, the air is sucked by the fan 719. The flow rate of air increases.

  As described above, the dust amount detection unit 715 may be provided with the flow rate sensor 721 for detecting the flow rate of the air sucked by the fan 719, or the pressure loss (pressure) of the air sucked by the fan 719 is detected. A pressure loss sensor may be provided and is not particularly limited. In the case of this configuration, when the amount of dust stored in the storage unit 699 is large, the pressure loss in the air flow sucked by the fan 719 increases, and when the amount of dust stored in the storage unit 699 is small, the fan The pressure loss in the air flow sucked by 719 is reduced.

When the amount of dust detected by the dust amount detection unit 715 reaches a predetermined amount, for example, a warning that the user needs to remove dust from the storage unit 699 from the indoor unit 603 is given. Be emitted.
When removing the dust stored in the storage unit 699, first, the suction grille 19 is lowered from the top panel 14 as shown in FIG. Since the operation when the suction grille 19 is lowered is the same as that of the first reference embodiment, the description thereof is omitted.
Since the suction grille 19 is provided with an air filter 631, a cleaning unit 633, and a lower transmission unit 675, when the suction grille 19 is lowered, the air filter 631, the cleaning unit 633, and the lower transmission unit 675 are simultaneously provided on the top panel. 14 is lowered downward.
At this time, the driving force transmission path from the drive motor 635 to the cleaning unit 633 is disconnected between the upper transmission unit 639 and the lower transmission unit 675. That is, as shown in FIG. 25, when the lower transmission portion 675 is lowered together with the air filter 631 and the like, the engagement between the upper transmission portion 639 and the lower transmission portion 675 is released. When the suction grille 19 is lowered from the top panel 14, the cleaning unit 633 is moved to one end of the air filter 631 (the right end in FIG. 22).

FIG. 34 is a diagram illustrating a method of removing the cleaning unit from the air filter of FIG.
First, the lower transmission part 675 engaged with the cleaning part 633 is removed on the lowered suction grill 19. As shown in FIG. 29, the cleaning unit 633 and the lower transmission unit 675 are engaged by holding the bracket 701 from above, so that the cleaning unit 633 is pulled upward by pulling the holding unit 709 upward. Can be removed from.

FIG. 35 is a diagram illustrating a method of removing the cleaning unit from the air filter of FIG.
When the lower transmission portion 675 disposed on the upper surface side of the air filter 631 is removed, as shown in FIG. 35, the air filter 631 has one end centered on the other end (the right end in FIG. 35). It is rotated so that the end (the left end in FIG. 35) is lifted upward.
When one end of the air filter 631 is lifted, the cleaning unit 633 disposed on the lower surface side of the air filter 631 is exposed. The cleaning unit 633 is removed from the suction grill 19 upward.

FIG. 36 is a diagram illustrating a method of removing the cleaning unit from the air filter of FIG.
As shown in FIG. 36, the cleaning unit 633 removed from the air filter 631 separates the main body 697 and the storage unit 699 of the dust box 687, and dust stored in the storage unit 699 is removed.
When the dust is removed from the storage unit 699, the cleaning unit 633, the air filter 631, and the suction grille 19 are combined and the suction grille 19 is pulled upward by following the above steps in reverse.

  According to the above configuration, the driving force generated in the drive motor 635 can be transmitted to the cleaning unit 633 via the reciprocating unit 637, the upper transmission unit 639, and the lower transmission unit 675. Therefore, the cleaning unit 633 is moved along the air inflow side surface of the air filter 631 by the driving force transmitted from the drive motor 635, and removes the dust collected on the air filter 631 by the rotating brush 685. Can do.

A drive motor 635, a reciprocating part 637, and an upper transmission part 639 are arranged on the frame 641 installed on the top panel 14, and a cleaning part 633 and a lower transmission part 675 are arranged on the air filter 631. The upper transmission portion 639 and the lower transmission portion 675 are configured to be disengageable. Therefore, the attachment / detachment of the housing 15 and the suction grille 19 including the air filter 631 and the driving of the cleaning unit 633 by the drive motor 635 can be made compatible.
That is, when the suction grill 19 is attached to and detached from the housing 15, the engagement and disengagement are performed between the upper transmission portion 639 and the lower transmission portion 675, so that the attachment and detachment of the suction grill 19 is not hindered. Further, when the suction grille 19 once removed is reattached to the housing 15, the upper transmission unit 639 and the lower transmission unit 675 are engaged again, so that the drive of the cleaning unit 633 by the drive motor 635 is hindered. There is nothing to do.
With this configuration, only the cleaning unit 633 and the air filter 631 that require maintenance can be removed and collected from the housing, and labor for maintenance of the air filter 631 and the like can be reduced.

Since the lower transmission part 675 is arranged on the surface side of the air filter 631 from which air flows out, the air filter 631 is sandwiched between the cleaning part 633 and the lower transmission part 675. Therefore, the air filter 631, the cleaning unit 633, and the lower transmission unit 675 can be attached to and detached from the housing 15 as a unit.
Further, since the lower transmission portion 675 is detachably coupled to the cleaning portion 633, the air filter 631 and the cleaning portion 675 are cleaned from the air filter 631, the cleaning portion 633, and the lower transmission portion 675 that are removed as a unit from the housing 15. The part 633 can be removed separately. Therefore, maintenance of the cleaning unit 633 and the air filter 631 can be easily performed.

Since the rotating brush 685 includes a rotating shaft 689 that rotates about the longitudinal axis and a brush portion 691 that extends in the radial direction of the rotating shaft 689, the rotation of the rotating shaft 689 causes the brush portion 691 to rotate and the air filter 631. Dust collected in can be removed.
The dust box 687 covers the rotating brush 685 and can temporarily store the dust removed by the rotating brush 685 from the air filter 631 in the dust box 687. Since the dust box 687 has an opening through which the rotating brush 685 contacts the air filter 631, the rotating brush 685 can be brought into contact with the air filter 631 and dust collected by the air filter 631 can be removed by the rotating brush 685.

Pinion gears 693 are provided at both ends of the rotating shaft 689, and a rotation rack gear 677 that is engaged with the pinion gears 693 is provided at the air filter 631, so that the cleaning unit 633 extends along the surface of the air filter 631. It is possible to convert the driving force to move to the rotational driving force that rotates the rotary brush 685.
That is, when the cleaning unit 633 moves, the rotating brush 685 also moves along the surface of the air filter 631. At this time, since the pinion gear 693 and the rotating rack gear 677 are engaged, the driving force for moving the rotating brush 685 along the surface of the air filter 631 is converted into the rotating driving force for rotating the rotating brush 685. The
Since the pinion gear 693 is provided at both ends of the rotating shaft 689, the rotational driving force for rotating the rotating brush 685 is generated at both ends of the rotating shaft 689. Therefore, the rotating brush 685 can be stably rotated as compared with the case where a rotational driving force is generated at one end of the rotating shaft 689.

Since the tooth box 705 extending from the inner surface toward the rotary brush 685 is provided in the dust box 687, dust attached to the rotary brush 685 can be removed. In other words, when the rotating brush 685 rotates, the dust attached to the brush portion 691 is removed from the brush portion 691 by the brush portion 691 passing between the teeth 705.
The dust removed by the tooth 705 is temporarily stored in the dust box 687. The tooth comb 705 serves as a lid and can prevent dust stored temporarily from jumping out of the dust box 687.

  Since the rotational speed at the tip of the brush portion 691 and the speed at which the rotary brush 685 moves along the surface of the air filter 631 has a predetermined speed difference, the entire surface of the air filter 631 can be cleaned. That is, since the rotational speed of the tip of the brush portion 691 and the moving speed of the rotating brush 685 have a predetermined speed difference, the tip of the brush portion 691 can sweep the surface of the air filter 631 at a predetermined speed. Therefore, compared with the case where the difference between the rotational speed of the tip of the brush part 691 and the moving speed of the rotary brush 685 is small, the brush part 691 of the rotary brush 685 can be applied uniformly to the air filter 631, and the air filter 631 The entire surface can be cleaned.

  Since the sliding portion 695 for reducing the sliding resistance due to the rotation of the rotating shaft 689 is provided between the rotating shaft 689 and the dust box 687, the life of the rotating brush and the life of the dust box 687 can be extended. . That is, by providing the sliding portion 695, it is possible to reduce friction generated at the contact portion between the rotating shaft 689 and the dust box 687, and to reduce the amount of wear at the contact portion. Therefore, the life of the rotating brush 685 and the life of the dust box 687 can be extended.

Since the dust amount detection unit 715 is provided, the amount of dust stored in the dust box 687 can be known. Therefore, the dust box 687 can be prevented from being filled with dust, and the reduction of the dust removal capability by the cleaning unit 633 can be prevented.
Specifically, the dust amount detection unit 715 includes a fan 719 and a flow rate sensor 721, so that the amount of dust stored in the dust box 687 can be detected. That is, when the amount of dust stored in the dust box 687 is small, the flow rate of air passing through the dust box 687 increases or the pressure of air increases. On the other hand, when the amount of dust stored in the dust box 687 is large, the flow rate of air passing through the dust box 687 decreases or the pressure of air decreases. The amount of dust stored in the dust box 687 can be estimated by detecting the flow rate or pressure of the air with the flow rate sensor 721.

The reciprocating part 637 is disposed at a substantially central part of the cleaning part 633 so as to extend in a direction intersecting the longitudinal direction of the cleaning part 633, and the driving force of the reciprocating part 637 is applied to both ends of the cleaning part 633. Since it is transmitted, the cleaning part 633 can be moved stably. That is, compared with the method of transmitting the driving force to the substantially central portion of the cleaning unit 633, the driving force can be transmitted to the both ends of the cleaning unit 633 in the same amount, and the cleaning unit 633 can be stably operated. Can be driven.
Further, the number of reciprocating parts 637 can be reduced and the indoor unit 603 can be downsized as compared with a method in which the cleaning part 633 is provided with reciprocating parts 637 at both ends.

  When the worm gear 647 engaged with the driving rack gear 649 is rotationally driven by the driving shaft 645, the worm gear 647 is reciprocated along the extending direction of the driving rack gear 649. Since the reciprocating motion of the worm gear 647 is transmitted to the cleaning unit 633 via the upper transmission unit 639 and the lower transmission unit 675, the cleaning unit 633 is driven to reciprocate.

By providing the restricting portion 655, for example, it is possible to restrict an increase in the distance between the worm gear 647 and the driving rack gear 649, and it is possible to prevent the worm gear 647 from being removed from the driving rack gear 649.
By providing the restriction portion 655, the screw 657, and the contact portion 665, the upper transmission portion 639 can be prevented from being detached from the worm gear 647. For example, when the sliding load with the worm gear 647 and the resistance force accompanying the movement of the cleaning unit 633 are applied to the upper transmission unit 639, the upper transmission unit 639 can be prevented from being detached from the worm gear 647.

  Since the air filter 631 is supported by the suction grille 19, the air filter 631 can be removed from the housing 15 together with the suction grille 19, so that the air filter 631 can be easily removed from the housing 15.

  Since the air filter 631 is rotatably supported with respect to the suction grille 19 on one end side, the cleaning unit 633 can be easily attached to and detached from the air filter 631.

By providing the spacer 614 between the housing 15 and the top panel 14, the indoor unit 603 has a drive motor 635, a reciprocating unit 637, an upper transmission unit 639, a lower transmission unit 675, and a cleaning unit 633. A space can be provided.
Therefore, there is commonality between the casing 15 of the indoor unit that does not include the cleaning unit 633 and the like, the indoor fan 21, the indoor heat exchanger 23, and the like and the components of the indoor unit 603 in the present embodiment. The manufacturing cost of the indoor unit 603 can be reduced.

Note that, as in this embodiment, the reciprocating part 637 may be disposed at a substantially central part of the cleaning part 633, and the reciprocating part 637 is near both ends of the cleaning part 633, You may arrange | position so that it may extend in the direction which cross | intersects with respect to a longitudinal direction, It does not specifically limit.
With such a configuration, the driving force of the reciprocating unit 637 is transmitted to both ends of the cleaning unit 633, so that the cleaning unit 633 can be moved stably. That is, compared with the method of transmitting the driving force to the substantially central portion of the cleaning unit 633 as in the present embodiment, the same amount of driving force can be transmitted to both ends of the cleaning unit 633. The portion 633 can be driven stably.
Moreover, each reciprocation part 637 can be made small compared with the method of providing one reciprocation part 637 in the approximate center of the cleaning part 633 like this embodiment.

Note that, as in the present embodiment, the reciprocating unit 637 may be configured by a driving shaft 645, a driving rack gear 649, and a worm gear 647, or the reciprocating unit 637 may be a belt driving mechanism. Well, not particularly limited.
By configuring in this way, the structure of the reciprocating part 637 is made as compared with the case where the reciprocating part 637 is composed of the driving shaft 645, the driving rack gear 649, and the worm gear 647 as in the present embodiment. It can be simplified. Furthermore, the degree of freedom in selecting the drive motor 635 provided in the belt drive mechanism can be increased.

  In the above description, the embodiment in which the spacer 614 is provided between the housing 15 and the top panel 14 has been described. However, the spacer 614 is not always necessary. In other words, when the cleaning unit 633 and the like can be installed as an option, it is a necessary component for securing these arrangement spaces. However, when the cleaning unit 633 and the like are equipped as standard, a dedicated design without a spacer may be used. .

The technical scope of the present invention is not limited to the above embodiment, and various modifications can be made without departing from the spirit of the present invention.
For example, in the above embodiment, the explanation has been made by applying to an air conditioner in which the indoor unit and the outdoor unit correspond one-to-one, but in addition, one unit is provided for a plurality of indoor unit units. The present invention may be applied to an air conditioner to which the outdoor unit corresponds, or an air conditioner to which a plurality of outdoor unit units correspond to a plurality of indoor unit units, and is not particularly limited.

1,101,151,201,251,301,351,401,501,601 Air conditioner 3,103,153,203,253,303,353,403,503,603 Indoor unit 5 Outdoor unit 15 Body 16 Suction part 17 Suction port 19 Suction grill (panel)
31,531,631 Air filter 35,135 Brush part (dust removal part)
37, 137, 187, 237, 287, 337, 387, 437 Dust box (collecting part)
41,191,241,291,441 Drive unit 57,457,557 Lifting unit 633 Cleaning unit 635 Drive motor (drive unit)
637 Reciprocating part 639 Upper transmission part (first transmission part)
641 frame (housing)
645 Drive shaft 647 Worm gear 649 Drive rack gear 655 Restriction part (detachment prevention part)
657 screw (detachment prevention part)
665 Contact part (detachment prevention part)
675 Lower transmission part (second transmission part)
677 Rotating rack gear 685 Rotating brush (dust removal part)
687 Dust box (collecting part)
689 Rotating shaft 691 Brush part 693 Pinion gear 695 Sliding part 715 Dust amount detection part 721 Flow rate sensor (sensor)

Claims (12)

A housing installed on the ceiling;
A suction section for allowing room air to flow into the housing;
A horizontal air filter that collects dust flowing in from the suction portion;
A dust removing unit for removing dust collected by the air filter;
A collection unit for temporarily storing the dust removed from the air filter by the dust removal unit,
The collecting part is provided only below the air filter, accommodates the dust removing part inside, covers the dust removing part from below, and upwards so that the dust removing part can contact the air filter. Ri bottomed der having an opening, the rewritable remove dust attached to the air filter by the dust removing portion while moving relative to the air filter, such as a removable dust attached to the dust removal unit Composed of
Dust removed from the air filter is stored in the space between the collection unit and the dust removal unit, and the stored dust is blocked by the dust removal unit and spills outside. The dust removing part is installed in the opening of the collecting part so as to be suppressed ; and
On the inner side of the collection unit, dust or the like attached to the dust removal unit is disposed on the side where the collection unit moves relative to the air filter when the air filter is cleaned with respect to the dust removal unit. An indoor unit having a portion to be removed . The dust removing unit Ri rotatable brush der,
The portion provided on the inner side of the collecting portion for removing dust and the like attached to the dust removing portion is provided forward with respect to the rotation direction of the dust removing portion. The indoor unit described.   A housing installed on the ceiling;
  A suction section for allowing room air to flow into the housing;
  A horizontal air filter that collects dust flowing in from the suction portion;
  A dust removing unit for removing dust collected by the air filter;
  A collection unit for temporarily storing the dust removed from the air filter by the dust removal unit,
  The dust removing unit is a rotatable brush,
  The collecting part is provided only below the air filter, accommodates the dust removing part inside, covers the dust removing part from below, and upwards so that the dust removing part can contact the air filter. A bottomed portion having an opening, and a portion that is provided inside the collecting portion and removes dust attached to the dust removing portion is provided forward with respect to the rotation direction of the dust removing portion,
  Dust removed from the air filter is stored in the space between the collection unit and the dust removal unit, and the stored dust is blocked by the dust removal unit and spills outside. The indoor unit unit, wherein the dust removing unit is installed in an opening of the collecting unit so as to be suppressed. The indoor unit according to claim 2 or 3 , wherein the rotating brush includes a rotating shaft that rotates about a central axis thereof, and a brush portion that extends in a radial direction of the rotating shaft. .   The portion for removing dust and the like attached to the dust removing portion is a comb tooth that extends inward from the inner surface of the collecting portion and scrapes off the dust and the like attached to the brush portion. Item 5. The indoor unit according to Item 4. The indoor unit according to any one of claims 1 to 5 , further comprising an elevating unit that supports the collecting unit so as to be elevable from the housing. The indoor unit according to claim 6 , wherein the elevating unit holds the collecting unit so as to be movable up and down while the air filter is held in the housing. The indoor unit according to claim 6 or 7 , wherein the elevating unit holds the dust removing unit up and down while holding the air filter in the housing. The indoor unit according to any one of claims 1 to 8 , further comprising a dust amount detection unit that detects the amount of dust stored in the collection unit. The indoor unit according to any one of claims 1 to 9 , wherein a suction port is formed in the suction portion, and a panel that supports the air filter is provided. The indoor unit according to any one of claims 1 to 10 , wherein the air filter is rotatably supported at one end side. The indoor unit according to any one of claims 1 to 11 ,
And an outdoor unit that constitutes a refrigerant circuit in which the refrigerant circulates together with the indoor unit.

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