JP4931393B2 - Drainage pump - Google Patents

Drainage pump Download PDF

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Publication number
JP4931393B2
JP4931393B2 JP2005276150A JP2005276150A JP4931393B2 JP 4931393 B2 JP4931393 B2 JP 4931393B2 JP 2005276150 A JP2005276150 A JP 2005276150A JP 2005276150 A JP2005276150 A JP 2005276150A JP 4931393 B2 JP4931393 B2 JP 4931393B2
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Prior art keywords
ring member
blade
diameter blade
drainage pump
outer peripheral
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JP2005276150A
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JP2007085268A (en
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正 樺山
正幸 今井
友也 加藤
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Fujikoki Corp
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Fujikoki Corp
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Priority to JP2005276150A priority Critical patent/JP4931393B2/en
Priority to KR1020060044215A priority patent/KR101284391B1/en
Priority to CN2006101090890A priority patent/CN1936336B/en
Publication of JP2007085268A publication Critical patent/JP2007085268A/en
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04D—NON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00—Details, component parts, or accessories
    • F04D29/18—Rotors
    • F04D29/22—Rotors specially for centrifugal pumps
    • F04D29/24—Vanes
    • F04D29/242—Geometry, shape
    • F04D29/245—Geometry, shape for special effects
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04D—NON-POSITIVE-DISPLACEMENT PUMPS
    • F04D1/00—Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
    • F04D1/12—Pumps with scoops or like paring members protruding in the fluid circulating in a bowl
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04D—NON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00—Details, component parts, or accessories
    • F04D29/007—Details, component parts, or accessories especially adapted for liquid pumps
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04D—NON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00—Details, component parts, or accessories
    • F04D29/18—Rotors
    • F04D29/22—Rotors specially for centrifugal pumps
    • F04D29/2205—Conventional flow pattern
    • F04D29/2222—Construction and assembly
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04D—NON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00—Details, component parts, or accessories
    • F04D29/66—Combating cavitation, whirls, noise, vibration or the like; Balancing
    • F04D29/669—Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for liquid pumps
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2210/00—Working fluids
    • F05D2210/10—Kind or type
    • F05D2210/11—Kind or type liquid, i.e. incompressible
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S415/00—Rotary kinetic fluid motors or pumps
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S416/00—Fluid reaction surfaces, i.e. impellers
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S417/00—Pumps

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Geometry (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Description

本発明は、空気調和機に装備される排水ポンプに関する。   The present invention relates to a drainage pump installed in an air conditioner.

空調機の室内ユニットは、冷房運転時に熱交換器に空気中の水分が凝縮して熱交換器の下方に設けられるドレンパン内に滴下する。このドレンパン内に溜ったドレン水を排水するために排水ポンプが用いられる。この排水ポンプは、下部に吸込口を形成し、上部を開口すると共に、側方に吐出口を設けたポンプ本体であるハウジング内に回転羽根を回転自在に設け、ハウジングの開口の上部にカバーを介して固定したモータによりこの回転羽根を回転させている。モータを駆動して羽根が回転すると、ドレンパン内に貯溜したドレン水は、吸込口の下端から吸込まれ、遠心力により、ハウジング内面に沿って揚水され、吐出口から外部に吐出される。
この種の排水ポンプは、例えば、本出願人に係る特許文献１、特許文献２に開示されている。
特開２０００−２１３７７０号公報 特開２００４−１３８０７５号公報 In the indoor unit of the air conditioner, moisture in the air condenses in the heat exchanger during cooling operation and drops into a drain pan provided below the heat exchanger. A drainage pump is used to drain the drain water accumulated in the drain pan. In this drainage pump, a suction port is formed in the lower part, an upper part is opened, a rotary blade is rotatably provided in a housing which is a pump body provided with a discharge port on a side, and a cover is provided on the upper part of the opening of the housing. The rotating blades are rotated by a motor fixed via the above. When the blade is rotated by driving the motor, the drain water stored in the drain pan is sucked from the lower end of the suction port, pumped up along the inner surface of the housing by centrifugal force, and discharged from the discharge port to the outside.
This type of drainage pump is disclosed in, for example, Patent Document 1 and Patent Document 2 according to the present applicant.
Japanese Patent Laid-open No. 2000-213770 JP 2004-138075 A

本出願の発明者は、種々の実験を行った結果、回転羽根のリング部材と大径羽根との連結部、殊にこの連結部における溝の存在・形状が騒音の発生に関係する知見を得た。
本発明は、該知見に基づき、運転音を低減できる排水ポンプを提供するものである。 As a result of various experiments, the inventor of the present application has obtained knowledge that the connection portion between the ring member of the rotary blade and the large-diameter blade, in particular, the presence / shape of the groove in the connection portion is related to the generation of noise. It was.
Based on this knowledge, the present invention provides a drainage pump that can reduce operation noise.

本発明の排水ポンプは、基本的手段として、モータと、該モータの出力軸に連結される回転羽根と、該回転羽根を収容するポンプハウジングとを備え、前記ポンプハウジングは、下端部に設けられた吸込口及び側部に設けられた吐出口を有する。前記回転羽根は、前記モータの出力軸に連結される軸部と、該軸部から放射方向に延びる板状の大径羽根と、該大径羽根と連結部を介して連結されるとともに前記吸込口に挿入される板状の小径羽根と、前記大径羽根の外周部と対向するリング部材と、該リング部材の下端部に連結される中空ディスク部材とを有し、前記回転羽根は、前記リング部材の内周部と前記大径羽根の外周部との間に溝を備え、前記大径羽根の外周面は前記回転羽根の軸部と略平行な直線形状に形成してあり、前記リング部材が上端側に当該リング部材の他の部分より薄肉に形成された薄肉部を有するとともにその上端面が前記大径羽根の上端面と略面一であることを特徴とする。
さらに好ましくは、前記大径羽根の外周部の上隅部に面取り部が形成され、また、前記リング部材における前記薄肉部よりも下方の部位が湾曲部又は段付部とされたことを特徴とする。 The drainage pump of the present invention includes, as basic means, a motor, a rotary blade connected to the output shaft of the motor, and a pump housing that houses the rotary blade, and the pump housing is provided at a lower end portion. A suction port and a discharge port provided on the side. The rotary blade is connected to a shaft portion connected to the output shaft of the motor, a plate-shaped large-diameter blade extending in a radial direction from the shaft portion, and the large-diameter blade to the suction portion and the suction portion. A plate-like small-diameter blade inserted into the mouth, a ring member facing the outer peripheral portion of the large-diameter blade, and a hollow disk member connected to the lower end of the ring member, A groove is provided between an inner peripheral portion of the ring member and an outer peripheral portion of the large-diameter blade, and an outer peripheral surface of the large-diameter blade is formed in a linear shape substantially parallel to a shaft portion of the rotary blade; The member has a thin portion formed thinner on the upper end side than other portions of the ring member, and the upper end surface thereof is substantially flush with the upper end surface of the large-diameter blade .
More preferably, a chamfered portion is formed at the upper corner of the outer peripheral portion of the large-diameter blade, and a portion below the thin portion of the ring member is a curved portion or a stepped portion. To do.

本発明は、以上の構成を備えることにより、排水ポンプの運転時の水かき音を低減させることができる。   By providing the above-described configuration, the present invention can reduce the scoring sound during operation of the drainage pump.

図１は、本発明を適用する第１実施例の排水ポンプを示す。
全体を符号１Ａで示す排水ポンプは、電動モータ１０を有し、電動モータ１０は、ケーブル１１を介して給電される。電動モータ１０は、ポンプハウジング５０ａ（ポンプ本体）の上部に取付けられる蓋部材３０に立設された支持柱２０に取り付けられる。 FIG. 1 shows a drainage pump according to a first embodiment to which the present invention is applied.
The drainage pump denoted as a whole by reference numeral 1 </ b> A has an electric motor 10, and the electric motor 10 is supplied with power via a cable 11. The electric motor 10 is attached to a support column 20 erected on a lid member 30 attached to an upper portion of a pump housing 50a (pump main body).

ポンプハウジング５０ａはプラスチックでつくられ、内部にポンプ室５２ａが形成される。ポンプハウジング５０ａには、ポンプ室５２ａに連通される吸込口６０と吐出口７０とが一体に形成される。
ポンプ室５２ａ内には回転羽根１００ａが配設され、ポンプ室５２ａの開口部は蓋部材３０で覆われる。ポンプハウジング５０ａと蓋部材３０との間にはシール部材４０が挿入され、ポンプ室からのドレン水の漏水が防止される。 The pump housing 50a is made of plastic, and a pump chamber 52a is formed therein. The pump housing 50a is integrally formed with a suction port 60 and a discharge port 70 that communicate with the pump chamber 52a.
A rotary blade 100a is disposed in the pump chamber 52a, and the opening of the pump chamber 52a is covered with the lid member 30. A seal member 40 is inserted between the pump housing 50a and the lid member 30 to prevent leakage of drain water from the pump chamber.

回転羽根１００ａは軸部１１０を有し、軸部１１０の穴に電動モータ１０の出力軸１２が挿入される。軸部１１０から放射方向に延びる板状の大径羽根１２０は、外周側が円筒状のリング部材１５０に接続される。   The rotary blade 100 a has a shaft portion 110, and the output shaft 12 of the electric motor 10 is inserted into the hole of the shaft portion 110. The plate-shaped large-diameter blade 120 extending in the radial direction from the shaft portion 110 is connected to a cylindrical ring member 150 on the outer peripheral side.

大径羽根１２０の下縁部は、ディスク部材１６０ａに接続される。ディスク部材１６０ａはその中心側に開口部１７０を有し、吸込口からのドレン水が小径羽根１４０ａ、連結部１３０を介して大径羽根１２０側へ送られる。
この排水ポンプ１Ａにあっては、回転羽根１００ａのディスク部材１６０ａは、水平面に対して角度β１を有し、ポンプハウジング５０ａのディスク部材に対応する底面も水平面に対して角度α１を有する。
そして、本実施例にあっては、角度α１は１５度に設定され、角度β１は１５度に設定される。
また、小径羽根１４０ａは放射方向に延びる４枚の板材で形成される。この４枚の板材の下縁部が面取り形状に形成されることもある。 The lower edge portion of the large-diameter blade 120 is connected to the disk member 160a. The disk member 160a has an opening 170 on its center side, and drain water from the suction port is sent to the large-diameter blade 120 via the small-diameter blade 140a and the connecting portion 130.
In the this drainage pump 1A, the disk member 160a of the rotary blade 100a has an angle beta 1 with respect to a horizontal plane, an angle alpha 1 relative to the bottom surface also a horizontal plane corresponding to the disk member of the pump housing 50a.
In the present embodiment, the angle α 1 is set to 15 degrees and the angle β 1 is set to 15 degrees.
The small-diameter blades 140a are formed of four plate members extending in the radial direction. The lower edge portion of the four plate members may be formed in a chamfered shape.

図２は、大径羽根１２０の先端とリング部材１５０の内周部との間に形成される溝形状の種々の態様を示す説明図である。
リング部材１５０は、上縁部に形成される薄肉部１５１と内周部に形成される湾曲部１５２とを基本的な断面形状とする。そして、大径羽根１２０の先端は直線的な外周面１２０ａを有し、リング溝１５３を有する。
大径羽根１２０の先端形状は、上隅部に形成する円弧部１２０ｂ、段付部１２０ｃ、円弧溝部１２０ｄ，１２０ｅ、上隅部の面取り部１２０ｆ、面取り部と円弧溝部の組合せ部１２０ｇ、段付部と上隅部の円弧部の組合せ部１２０ｈ、段付部と面取り部の組合せ部１２０ｉ、円弧溝と面取り部の組合せ部１２０ｊ等の種々の形状が採用できる。
さらに、リング部材１５０ａの薄肉部１５１ａの高さ寸法を大径羽根１２０の高さ寸法に対して低くしたり、逆にリング部材１５０ｂの薄肉部１５１ｂを高くしたり、または、リング部材１５０ｃの上縁部の薄肉部を省略して内側への湾曲部１５１ｃを形成する等、種々の形状が採用できる。
なお、上記実施例において、α１＝５°，β１＝５°とすることによってより薄形化を図ることも可能である。 FIG. 2 is an explanatory view showing various aspects of the groove shape formed between the tip of the large-diameter blade 120 and the inner peripheral portion of the ring member 150.
The ring member 150 has a basic cross-sectional shape of a thin portion 151 formed on the upper edge portion and a curved portion 152 formed on the inner peripheral portion. And the front-end | tip of the large diameter blade | wing 120 has the linear outer peripheral surface 120a, and has the ring groove 153. FIG.
The tip shape of the large-diameter blade 120 includes an arc portion 120b formed at the upper corner, a stepped portion 120c, arc groove portions 120d and 120e, a chamfered portion 120f at the upper corner portion, a combination portion 120g of the chamfered portion and the arc groove portion, and a stepped shape. Various shapes such as a combination portion 120h of the arc portion at the upper portion and the upper corner portion, a combination portion 120i of the stepped portion and the chamfered portion, and a combination portion 120j of the arc groove and the chamfered portion can be adopted.
Further, the height dimension of the thin part 151a of the ring member 150a is made lower than the height dimension of the large-diameter blade 120, and conversely, the thin part 151b of the ring member 150b is made higher, or the height of the ring member 150c is increased. Various shapes can be employed, such as forming the inwardly curved portion 151c by omitting the thin wall portion of the edge.
In the above embodiment, it is possible to further reduce the thickness by setting α 1 = 5 ° and β 1 = 5 °.

図３、図４は、本発明の排水ポンプと従来の排水ポンプの騒音揚程との関係を示すグラフであって、破線は従来のもの、実線は本発明のものを示す。
電源が５０Ｈｚの場合において、図３は、吐出し時の騒音と揚程の関係を示し、図４は、バランス時（排水が吐出管の出口に揚程されてはいるが、吐出されていない状態）を示す。
両者ともに、全揚程で騒音は低減し、特に低揚程の騒音の低減効果が大きい。このことは、ユーザの就寝時等の静かな環境時に排水ポンプからの騒音の低減が図られるので、効果もより顕著になる。 3 and 4 are graphs showing the relationship between the drainage pump of the present invention and the noise head of the conventional drainage pump. The broken line indicates the conventional one, and the solid line indicates the present invention.
When the power source is 50 Hz, FIG. 3 shows the relationship between noise and head during discharge, and FIG. 4 shows the balance (state where the drainage is lifted to the outlet of the discharge pipe but not discharged). Indicates.
In both cases, the noise is reduced at the entire head, and the noise reduction effect at the low head is particularly great. Since the noise from the drainage pump is reduced in a quiet environment such as when the user is sleeping, the effect becomes more remarkable.

本発明の第１実施例の排水ポンプの断面図。Sectional drawing of the drainage pump of 1st Example of this invention. 大径羽根の先端とリング部材の内周部との間に形成される溝形状の種々の態様を示す説明図。Explanatory drawing which shows the various aspects of the groove shape formed between the front-end | tip of a large diameter blade | wing and the inner peripheral part of a ring member. 本発明の排水ポンプと従来の排水ポンプの騒音揚程との関係を示すグラフ。The graph which shows the relationship between the noise pump of the drainage pump of this invention, and the conventional drainage pump. 本発明の排水ポンプと従来の排水ポンプの騒音揚程との関係を示すグラフ。The graph which shows the relationship between the noise pump of the drainage pump of this invention, and the conventional drainage pump.

符号の説明Explanation of symbols

１，１Ａ 排水ポンプ
１０ 電動モータ
５０ ポンプハウジング
１００ 回転羽根
１２０ 大径羽根
１４０ 小径羽根
１５０ リング部材
１６０ ディスク部材 1,1A Drain pump 10 Electric motor 50 Pump housing 100 Rotating blade 120 Large diameter blade 140 Small diameter blade 150 Ring member 160 Disk member

Claims (3)

モータと、該モータの出力軸に連結される回転羽根と、該回転羽根を収容するポンプハウジングとを備え、前記ポンプハウジングは、下端部に設けられた吸込口及び側部に設けられた吐出口を有し、前記回転羽根は、前記モータの出力軸に連結される軸部と、該軸部から放射方向に延びる板状の大径羽根と、該大径羽根と連結部を介して連結されるとともに前記吸込口に挿入される板状の小径羽根と、前記大径羽根の外周部と対向するリング部材と、該リング部材の下端部に連結される中空ディスク部材とを有し、前記回転羽根は、前記リング部材の内周部と前記大径羽根の外周部との間に溝を備え、前記大径羽根の外周面は前記回転羽根の軸部と略平行な直線形状に形成してあり、前記リング部材が上端側に当該リング部材の他の部分より薄肉に形成された薄肉部を有するとともにその上端面が前記大径羽根の上端面と略面一であることを特徴とする排水ポンプ。 A motor, a rotary blade connected to the output shaft of the motor, and a pump housing that accommodates the rotary blade, wherein the pump housing has a suction port provided at a lower end portion and a discharge port provided at a side portion The rotating blades are connected to each other via a shaft portion connected to the output shaft of the motor, a plate-shaped large-diameter blade extending radially from the shaft portion, and the large-diameter blade via a connecting portion. And a plate-like small-diameter blade inserted into the suction port, a ring member facing the outer peripheral portion of the large-diameter blade, and a hollow disk member connected to the lower end of the ring member, and the rotation The blade includes a groove between the inner peripheral portion of the ring member and the outer peripheral portion of the large-diameter blade, and the outer peripheral surface of the large-diameter blade is formed in a linear shape substantially parallel to the shaft portion of the rotary blade. There, said ring member than the other portion of the ring member to the upper end Drainage pump, characterized in that the upper end surface and having a thin portion formed in the meat which is the upper end surface substantially flush with the large radius vanes. 前記大径羽根の外周部の上隅部に面取り部が形成されたことを特徴とする請求項１記載の排水ポンプ。   The drainage pump according to claim 1, wherein a chamfered portion is formed at an upper corner portion of the outer peripheral portion of the large-diameter blade. 前記リング部材における前記薄肉部よりも下方の部位が湾曲部又は段付部とされたことを特徴とする請求項１記載の排水ポンプ。   The drainage pump according to claim 1, wherein a portion of the ring member below the thin portion is a curved portion or a stepped portion.
JP2005276150A 2005-09-22 2005-09-22 Drainage pump Active JP4931393B2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP2005276150A JP4931393B2 (en) 2005-09-22 2005-09-22 Drainage pump
KR1020060044215A KR101284391B1 (en) 2005-09-22 2006-05-17 Drain pump
CN2006101090890A CN1936336B (en) 2005-09-22 2006-07-28 Drainage pump

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JP4931393B2 true JP4931393B2 (en) 2012-05-16

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Publication number Priority date Publication date Assignee Title
CN103899541B (en) * 2012-12-28 2016-03-02 常州雷利电机科技有限公司 draining pump
JP6001708B2 (en) * 2015-02-26 2016-10-05 株式会社鷺宮製作所 Drain pump
JP6918367B2 (en) * 2019-01-30 2021-08-11 株式会社不二工機 Rotating blade for drainage pump and drainage pump with it
CN114087207B (en) * 2020-08-24 2024-07-09 浙江三花商用制冷有限公司 Fluid discharge device
CN114183395A (en) * 2020-09-15 2022-03-15 利大溪工业股份有限公司 Impeller of drainage device

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DE69511217T2 (en) * 1994-11-25 1999-11-25 Fujikoki Mfg. Co. Ltd., Tokio/Tokyo Drain pump
JP3580329B2 (en) * 1995-08-29 2004-10-20 株式会社不二工機 Drainage pump
JP3874561B2 (en) * 1999-01-27 2007-01-31 株式会社不二工機 Drainage pump
JP2003293976A (en) * 2002-04-08 2003-10-15 Taisan Kogyo Kk Drain pump
JP2005233192A (en) * 2003-12-05 2005-09-02 Daikin Ind Ltd Drain pump and air conditioning system equipped therewith
JP3996121B2 (en) * 2003-12-22 2007-10-24 株式会社不二工機 Drainage pump
JP2005226548A (en) * 2004-02-13 2005-08-25 Daikin Ind Ltd Drain pump and air conditioner having this drain pump

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CN1936336A (en) 2007-03-28
CN1936336B (en) 2011-05-18
KR101284391B1 (en) 2013-07-09
KR20070033869A (en) 2007-03-27

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