JP4931205B2 - Silane gas detection material - Google Patents

Silane gas detection material Download PDF

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JP4931205B2
JP4931205B2 JP2006327981A JP2006327981A JP4931205B2 JP 4931205 B2 JP4931205 B2 JP 4931205B2 JP 2006327981 A JP2006327981 A JP 2006327981A JP 2006327981 A JP2006327981 A JP 2006327981A JP 4931205 B2 JP4931205 B2 JP 4931205B2
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silver
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silane
perchlorate
tape
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JP2008139239A (en
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信夫 中野
哲也 川辺
佐都美 阿部
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Riken Keiki KK
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Description

本発明は、水素化物ガスの一種であるシランガスをセルロ−ステ−プ等のシート状担体に呈色剤と反応させて生じる反応痕から光学的に検出するのに最適なガス検出材に関する。   The present invention relates to a gas detection material that is optimal for optically detecting from reaction traces produced by reacting a silane gas, which is a kind of hydride gas, with a colorant on a sheet-like carrier such as a cellulose step.

極めて強い毒性を有している水素化物ガスのうち、シラン(SiH4)のガスを検出する検出材としては、特許文献1に見られるようにガス吸着剤を含有させた通気性シート状担体に、呈色剤としての過塩素酸銀と、耐光性向上剤としてのパラトルエンスルホン酸と、エチレングリコールとを含浸させたシランガス検出材が実用化されている。
この検知材によればサンプリング時間を延長して検出材に作用するガスの量を多くすれば、対象ガスの濃度が低い場合であっても積分効果により反応痕を生じさせることができ、この反応痕を光学濃度測定装置により測定すれば、漏洩を確実に検出できる。
特開平6−186166号公報
As a detection material for detecting silane (SiH4) gas among hydride gases having extremely strong toxicity, as shown in Patent Document 1, a breathable sheet carrier containing a gas adsorbent is used. Silane gas detection materials impregnated with silver perchlorate as a color former, para-toluenesulfonic acid as a light fastness improver, and ethylene glycol have been put into practical use.
According to this detection material, if the amount of gas acting on the detection material is increased by extending the sampling time, even if the concentration of the target gas is low, reaction traces can be generated due to the integration effect. If the trace is measured by an optical density measuring device, the leakage can be reliably detected.
JP-A-6-186166

ところで、この検知材を使用して環境中のガス漏洩を監視する場合には、ランニングコストを抑えるために目的ガスが検出されるまでは同一の検知材を繰り返し使用して検知動作が継続される。
しかしながら、担体に含有されているエチレングリコールが気流により揮散して検出感度が低下するため、被検ガスとの反応痕が生じないにもかかわらず検知材を更新することが必要となる。
また、極微量のガスを検出するためにサンプリング時間を延長して積算効果を求めようとすると、検出感度に寄与しているエチレングリコールの揮散量が増加して測定誤差が生じるという不都合がある。
本発明は、このような事情に鑑みてなされたものであって、その目的とするところはサンプリング時間の延長を可能にすることができるシランガス検知材を提供することである。
By the way, when using this detection material to monitor gas leakage in the environment, the detection operation is continued using the same detection material repeatedly until the target gas is detected in order to reduce running costs. .
However, since the ethylene glycol contained in the carrier is volatilized by the air flow and the detection sensitivity is lowered, it is necessary to update the detection material even though there is no reaction trace with the test gas.
Further, if an attempt is made to obtain the integration effect by extending the sampling time in order to detect a very small amount of gas, there is a disadvantage that the amount of ethylene glycol volatilized contributing to the detection sensitivity increases and a measurement error occurs.
The present invention has been made in view of such circumstances, and an object of the present invention is to provide a silane gas detection material capable of extending the sampling time.

このような課題を達成するために本発明においては、ガス吸着剤を含有させた通気性シート状担体に、呈色剤として過塩素酸銀と、硝酸銀、酢酸銀、乳酸銀、硫酸銀、フッ化銀、ホウフッ化銀、トリフルオロメタンスルホン酸銀、パラトルエンスルホン酸銀、酸化銀のグループから選択された1もしくは複数の銀塩との混合物と、ブタンジオールとを含浸させた。   In order to achieve such a problem, in the present invention, a gas permeable agent-containing air-permeable sheet-like carrier is coated with silver perchlorate as a colorant and silver nitrate, silver acetate, silver lactate, silver sulfate, fluorine A mixture of one or more silver salts selected from the group consisting of silver halide, silver borofluoride, silver trifluoromethanesulfonate, silver paratoluenesulfonate, and silver oxide was impregnated with butanediol.

本発明によれば、テ−プ上に担持されている銀塩は、これを溶解しているブタンジオールに取り込まれたシランガスと反応してガスの濃度に応じた量だけ還元されてコロイド銀を析出し反応痕を生じる。反応痕の濃度が水素化物の濃度に比例するので、これの光学的濃度を測定することにより水素化物ガスの濃度を知ることができる。そしてブタンジオールは、分子量が 90.12とエチレングリコールの約1.5倍で沸点、融点がエチレングリコールよりも高いため、サンプリングによる気流での揮散が小さく、30分程度の長時間に亘ってサンプリングを継続しても初期の感度を維持することができ、ガス検知材の更新の期間を延長することができる。
さらに、過塩素酸銀と、過塩素酸銀以外の他の銀塩との混合物を呈色剤として使用しているため、過塩素酸銀の過塩素酸イオンの強酸により変色を防止しつつ過塩素酸銀とそれ以外の銀塩との銀イオンにより感度の向上を図ることができる。
According to the present invention, the silver salt supported on the tape reacts with the silane gas taken into the butanediol in which it is dissolved, and is reduced by an amount corresponding to the concentration of the gas, so that the colloidal silver is reduced. Precipitates and produces reaction traces. Since the concentration of reaction traces is proportional to the concentration of hydride, the concentration of hydride gas can be known by measuring the optical concentration thereof. Butanediol has a molecular weight of 90.12, approximately 1.5 times that of ethylene glycol, and has a boiling point and melting point higher than ethylene glycol. Therefore, volatilization by sampling airflow is small, and sampling continues for a long time of about 30 minutes. Even in this case, the initial sensitivity can be maintained, and the renewal period of the gas detection material can be extended.
In addition, since a mixture of silver perchlorate and other silver salts other than silver perchlorate is used as a colorant, it is possible to prevent discoloration while preventing strong discoloration by the strong perchlorate ion of silver perchlorate. Sensitivity can be improved by silver ions of silver chlorate and other silver salts.

そこで、以下に本発明の詳細を実施例に基づいて説明する。試薬を担持する担体は、この実施例では植物繊維を梳いて通気性を有するシ−ト体が用いられ、この好ましくはケイ酸(H2SiO3)、酸化マグネシウム(MgO)、酸化アルミニウム(Al2O3)等のガス吸着材を含有させて構成されている。   Therefore, details of the present invention will be described below based on examples. In this embodiment, the carrier for supporting the reagent is a sheet having air permeability through plant fibers. This is preferably silicic acid (H2SiO3), magnesium oxide (MgO), aluminum oxide (Al2O3), etc. It is configured to contain a gas adsorbent.

この担体に、1平方米当り過塩素酸銀及び硝酸銀、酢酸銀、乳酸銀、硫酸銀、フッ化銀、ホウフッ化銀、トリフルオロメタンスルホン酸銀、パラトルエンスルホン酸銀、酸化銀のグループから選択された1もしくは複数の銀塩との混合物を0.6乃至4.5グラム、ブタンジオールを3.8乃至15.5グラム程度含浸担持させる。   This carrier is selected from the group of silver perchlorate and silver nitrate, silver acetate, silver lactate, silver sulfate, silver fluoride, silver borofluoride, silver trifluoromethanesulfonate, silver paratoluenesulfonate, silver oxide per square meter About 0.6 to 4.5 grams of the mixture of one or a plurality of silver salts and 3.8 to 15.5 grams of butanediol are impregnated and supported.

これら試薬を担体に担持させる手法としては、メタノ−ルなどの有機溶媒に、過塩素酸銀を濃度0.75乃至6.0w/vパ−セント、ブタンジオールを5乃至20vパ−セント溶解させてなる調製液に、上述した担体を所定時間浸漬して含浸させる。   As a method for supporting these reagents on a carrier, silver perchlorate is dissolved in an organic solvent such as methanol at a concentration of 0.75 to 6.0 w / v percent and butanediol is dissolved at 5 to 20 v percent. In the prepared liquid, the above-mentioned carrier is immersed for a predetermined time to be impregnated.

ついでテ−プを調製液から担体を引上げ、有機溶媒を室温で蒸発させることにより過塩素酸銀、パラトルエンスルホン酸、及びブタンジオールだけを担体に残留させる。
このような操作を調製液に含まれている試薬の濃度に応じて1回若しくは複数回繰り返すことにより、所定濃度で各試薬をテ−プ上に担持させることができる。すなわち、過塩素酸銀、及び硝酸銀、酢酸銀、乳酸銀、硫酸銀、フッ化銀、ホウフッ化銀、トリフルオロメタンスルホン酸銀、パラトルエンスルホン酸銀、酸化銀のグループから選択された1もしくは複数の銀塩との混合物がブタンジオールに溶解された状態で担体に存在している。
The tape is then pulled from the preparation and the organic solvent is evaporated at room temperature, leaving only silver perchlorate, paratoluenesulfonic acid, and butanediol on the support.
By repeating such an operation once or a plurality of times according to the concentration of the reagent contained in the preparation solution, each reagent can be supported on the tape at a predetermined concentration. That is, silver perchlorate and one or more selected from the group consisting of silver nitrate, silver acetate, silver lactate, silver sulfate, silver fluoride, silver borofluoride, silver trifluoromethanesulfonate, silver paratoluenesulfonate, and silver oxide The silver salt mixture is present in the support in a state dissolved in butanediol.

図1は、上述のように構成された担体をテープ状に裁断してシランガス検出テ−プとして構成したものを用いてシランの濃度を測定するための装置の一例を示すものであって、図中符号1は、テ−プ2の搬送経路に対向させて配置されたガス吸引部で、テ−プ2に対向する面には直径1センチメ−トル程度の通孔3が穿設されており、パイプ4を介して吸引ポンプ5からの陰圧が作用するように構成されている。   FIG. 1 shows an example of an apparatus for measuring the concentration of silane by using a carrier configured as described above and cut into a tape shape and configured as a silane gas detection tape. An intermediate code 1 is a gas suction portion disposed so as to face the conveyance path of the tape 2, and a through hole 3 having a diameter of about 1 centimeter is formed on the surface facing the tape 2. The negative pressure from the suction pump 5 acts through the pipe 4.

図中符号6は、ガス吸引部1の通孔3に対向するテ−プ2の他面側に配置された測定ヘッド部で、吸引部1の通孔3と対向する位置に通孔7が形成された遮光容器として構成されており、内部に発光素子8と受光素子9を、テ−プ2上に形成された反応痕を検出できるような関係でもって配置収容し、さらに一端に被検ガスの導入口10を設けて構成されている。   Reference numeral 6 in the figure denotes a measurement head portion disposed on the other surface side of the tape 2 facing the through hole 3 of the gas suction portion 1, and the through hole 7 is located at a position facing the through hole 3 of the suction portion 1. Constructed as a formed light-shielding container, the light-emitting element 8 and the light-receiving element 9 are arranged and accommodated in such a relationship that reaction traces formed on the tape 2 can be detected, and further, one end is inspected. A gas inlet 10 is provided.

シランガス検出用テ−プをリ−ル11、12にテ−プをセットし、吸引部1に吸引ポンプ5からの吸引圧を作用させると、導入口10から測定ヘッド部6にシランを含む空気が吸込まれる。この空気は、通孔7から検出用テ−プ2の細孔、つまり繊維の隙間を通過して通孔3に排出される。被検ガスが検出用テ−プ2を通過する過程でテ−プ2上の過塩素酸銀、及び硝酸銀、酢酸銀、乳酸銀、硫酸銀、フッ化銀、ホウフッ化銀、トリフルオロメタンスルホン酸銀、パラトルエンスルホン酸銀、酸化銀のグループから選択された1もしくは複数の銀塩との混合物がシランに反応し、シランの濃度に比例した量のコロイド銀がテ−プ表面に析出する。   When a tape for silane gas detection is set on the reels 11 and 12 and the suction pressure from the suction pump 5 is applied to the suction portion 1, air containing silane from the inlet 10 to the measurement head portion 6. Is inhaled. This air passes through the pores of the detection tape 2, that is, the gaps between the fibers, and is discharged to the through-holes 3 from the through-holes 7. Silver perchlorate on the tape 2 and the silver nitrate, silver acetate, silver lactate, silver sulfate, silver fluoride, silver borofluoride, trifluoromethanesulfonic acid on the tape 2 in the process of passing the detection gas 2 A mixture of one or more silver salts selected from the group of silver, silver paratoluenesulfonate, and silver oxide reacts with silane, and an amount of colloidal silver proportional to the concentration of silane is deposited on the tape surface.

このようにして所定のサンプリング時間、例えば30秒程度が経過した時点で、吸引を停止して反応痕の光学的濃度の測定工程に移る。発光素子8からの光(この実施例では波長約400nmにピークを有する発光ダイオードの光)は、テ−プ表面に形成された反応痕の光学的濃度に応じて吸収を受けるので、測定開始前の光学的濃度、つまりテ−プのバックグランドとの光学的な濃度差を求めることによりテ−プ2を通過したシランの濃度、もしくは積算量を知ることができる。   In this way, when a predetermined sampling time, for example, about 30 seconds elapses, the suction is stopped and the process moves to the step of measuring the optical density of the reaction trace. The light from the light-emitting element 8 (light-emitting diode light having a peak at a wavelength of about 400 nm in this embodiment) is absorbed according to the optical density of the reaction mark formed on the tape surface. The concentration of silane that has passed through the tape 2 or the integrated amount can be known by obtaining the optical concentration of the silane, that is, the optical density difference from the tape background.

一方、上記測定によってもシランが検出されない場合には再度、サンプリングを開始して上述と同様の工程を繰り返す。   On the other hand, if no silane is detected by the above measurement, sampling is started again and the same steps as described above are repeated.

このようにして目的ガスが検出されることなく検出用テープの同一箇所での積算のサンプリング時間が所定時間を越えた時点で紙送り機構13を駆動してリ−ル11に収容されている検出用テ−プの未使用部分を測定領域に移動させる。   In this way, when the integrated sampling time at the same location of the detection tape exceeds a predetermined time without detecting the target gas, the paper feed mechanism 13 is driven and the detection is accommodated in the reel 11. The unused portion of the tape is moved to the measurement area.

図2は、上述の測定装置を用いて濃度5ppmのシランを、サンプリング時間を変えながら出力値を調査したもので、サンプリング時間に比例して出力値、つまり光学濃度が上昇している。   FIG. 2 is an investigation of the output value of silane having a concentration of 5 ppm using the above-described measuring apparatus while changing the sampling time. The output value, that is, the optical density increases in proportion to the sampling time.

次に、過塩素酸銀に混合する過塩素酸銀以外の銀塩の種類による感度の相違を、濃度5ppmのシランについて過塩素酸銀だけを使用した場合の感度と比較調査したところ表1のように硝酸銀を混入した場合の1.6倍が最小で、酸化銀を混入した場合には最大5.6倍というようにいずれの場合にも感度の向上が見られた。   Next, the difference in sensitivity depending on the type of silver salt other than silver perchlorate mixed with silver perchlorate was compared with the sensitivity when only silver perchlorate was used for silane having a concentration of 5 ppm. Thus, the improvement in sensitivity was observed in any case such that 1.6 times the minimum when silver nitrate was mixed and the maximum 5.6 times when silver oxide was mixed.

〔表1〕
銀塩の種類 相対感度
過塩素酸銀のみ 1.0
過塩素酸銀に硝酸銀を混入 3.9
過塩素酸銀に酢酸銀を混入 1.7
過塩素酸銀に乳酸銀を混入 3.2
過塩素酸銀に硫酸銀を混入 1.6
過塩素酸銀にフッ化銀を混入 3.5
過塩素酸銀にホウフッ化銀を混入 2.7
過塩素酸銀にTFMS銀を混入 4.7
過塩素酸銀にPTS銀を混入 4.9
過塩素酸銀に酸化銀を混入 5.6
[Table 1]
Type of silver salt Relative sensitivity Silver perchlorate only 1.0
Silver nitrate mixed with silver perchlorate 3.9
Silver perchlorate mixed with silver acetate 1.7
Silver lactate mixed with silver perchlorate 3.2
Silver sulfate mixed with silver perchlorate 1.6
Silver fluoride mixed with silver perchlorate 3.5
Silver borofluoride mixed in silver perchlorate 2.7
TFMS silver mixed in silver perchlorate 4.7
PTS silver mixed in silver perchlorate 4.9
Silver oxide mixed with silver perchlorate 5.6

さらにシランを含有しない標準エアだけを吸引させた後、規定濃度のシランを含む標準ガスを一定時間吸引させて測定した場合、図3に示したように標準エアを連続30分程度吸引させた程度では検知材の光学濃度差は略一定であった。なお、参考のため、標準エアを60分まで吸引させて同様に検出感度を調査したところ、図中点線で示したように最大で6パーセント低下したが、エチレングリコールを使用した場合よりも感度の低下は少なかった。   Furthermore, after sucking only standard air containing no silane, and measuring by sucking a standard gas containing a prescribed concentration of silane for a certain period of time, the standard air was sucked continuously for about 30 minutes as shown in FIG. Then, the optical density difference of the detection material was substantially constant. For reference, when standard air was sucked up to 60 minutes and the detection sensitivity was investigated in the same manner, the sensitivity decreased by a maximum of 6 percent as shown by the dotted line in the figure, but the sensitivity was lower than when ethylene glycol was used. There was little decline.

なお、担持させるブタンジオールの量と感度との関係をシランガスの濃度を一定にして調べたところ、図4に示したようにテープ上の担持量が4g/平方メートル以上であれば担持量とともに感度が向上するものの、12g/平方メートル以上になると目詰まりを起こして通気性の減少し、感度が低下する。   When the relationship between the amount of butanediol to be supported and the sensitivity was examined with the silane gas concentration kept constant, as shown in FIG. 4, if the supported amount on the tape was 4 g / square meter or more, the sensitivity was increased with the supported amount. Although improved, if it exceeds 12 g / square meter, clogging occurs, air permeability decreases, and sensitivity decreases.

また、上述の実施例においては過塩素酸銀に対して、硝酸銀、酢酸銀、乳酸銀、硫酸銀、フッ化銀、ホウフッ化銀、トリフルオロメタンスルホン酸銀、パラトルエンスルホン酸銀、及び酸化銀のいずれか1種類だけを混入しているが、硝酸銀、酢酸銀、乳酸銀、硫酸銀、フッ化銀、ホウフッ化銀、トリフルオロメタンスルホン酸銀、パラトルエンスルホン酸銀、及び酸化銀の複数種を混入しても過塩素酸銀を単独で使用する場合よりも感度が向上した。   Further, in the above-described embodiments, silver nitrate, silver acetate, silver lactate, silver sulfate, silver fluoride, silver borofluoride, silver trifluoromethanesulfonate, silver paratoluenesulfonate, and silver oxide with respect to silver perchlorate Any one of the above is mixed, but silver nitrate, silver acetate, silver lactate, silver sulfate, silver fluoride, silver borofluoride, silver trifluoromethanesulfonate, silver paratoluenesulfonate, and silver oxide Even if it mixed, the sensitivity improved compared with the case of using silver perchlorate alone.

本発明のシラン検知材をテープに整形して使用するのに適した検出装置の一例を示す図である。It is a figure which shows an example of the detection apparatus suitable for shaping the silane detection material of this invention into a tape, and using it. 本発明のシラン検知材を用いて規定濃度のシランを検出した場合のサンプリング時間と出力値との関係を示す線図である。It is a diagram which shows the relationship between the sampling time at the time of detecting the silane of a regular density | concentration using the silane detection material of this invention, and an output value. 本発明のシラン検知材に標準エアを所定時間透過させた後におけるシランの検出感度を示す線図である。It is a diagram which shows the detection sensitivity of the silane after making standard air permeate | transmit the predetermined time for the silane detection material of this invention. 本発明のシラン検知材におけるブタンジオールの含有量と検出感度との関係を示す線図である。It is a diagram which shows the relationship between content of butanediol and detection sensitivity in the silane detection material of this invention.

符号の説明Explanation of symbols

1 ガス吸引部 2 テ−プ 6 測定ヘッド部 8 発光素子 9 受光素子 10 被検ガスの導入口   DESCRIPTION OF SYMBOLS 1 Gas suction part 2 Tape 6 Measuring head part 8 Light emitting element 9 Light receiving element 10 Introducing port of test gas

Claims (1)

ガス吸着剤を含有させた通気性シート状担体に、呈色剤として過塩素酸銀と、硝酸銀、酢酸銀、乳酸銀、硫酸銀、フッ化銀、ホウフッ化銀、トリフルオロメタンスルホン酸銀、パラトルエンスルホン酸銀、酸化銀のグループから選択された1もしくは複数の銀塩との混合物と、ブタンジオールとを含浸させてなるシランガス検出材。   A gas-permeable adsorbent-containing air-permeable sheet-like carrier is coated with silver perchlorate, silver nitrate, silver acetate, silver lactate, silver sulfate, silver fluoride, silver borofluoride, silver trifluoromethanesulfonate, A silane gas detection material obtained by impregnating a mixture of one or more silver salts selected from the group consisting of silver toluenesulfonate and silver oxide with butanediol.
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JP2793077B2 (en) * 1992-04-21 1998-09-03 理研計器株式会社 Tape for hydride gas detection
JP2793086B2 (en) * 1992-07-02 1998-09-03 理研計器株式会社 Tape for hydride gas detection
JP2883253B2 (en) * 1992-12-18 1999-04-19 理研計器株式会社 Silane gas detection tape
JP3259949B2 (en) * 1997-02-24 2002-02-25 理研計器株式会社 Hydride gas detection paper
JP2003121366A (en) * 2001-10-11 2003-04-23 Riken Keiki Co Ltd Gas-detecting material
JP2003149100A (en) * 2001-11-12 2003-05-21 Riken Keiki Co Ltd Filter for removing disturbance gas for gas detecting apparatus
JP4109099B2 (en) * 2002-12-10 2008-06-25 一丸ファルコス株式会社 Screening method for active ingredient of hair restorer and its use
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