JP4923322B2 - Deceleration mechanism - Google Patents

Deceleration mechanism Download PDF

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Publication number
JP4923322B2
JP4923322B2 JP2000353195A JP2000353195A JP4923322B2 JP 4923322 B2 JP4923322 B2 JP 4923322B2 JP 2000353195 A JP2000353195 A JP 2000353195A JP 2000353195 A JP2000353195 A JP 2000353195A JP 4923322 B2 JP4923322 B2 JP 4923322B2
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JP
Japan
Prior art keywords
worm gear
housing
electric motor
motor
shaft
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP2000353195A
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Japanese (ja)
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JP2002156006A (en
Inventor
義孝 古賀
直幸 瓜生
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Aisin Corp
Original Assignee
Aisin Seiki Co Ltd
Aisin Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Aisin Seiki Co Ltd, Aisin Corp filed Critical Aisin Seiki Co Ltd
Priority to JP2000353195A priority Critical patent/JP4923322B2/en
Publication of JP2002156006A publication Critical patent/JP2002156006A/en
Application granted granted Critical
Publication of JP4923322B2 publication Critical patent/JP4923322B2/en
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Description

【0001】
【産業上の利用分野】
本発明は、ギヤ部材の支持構造にかんするもので、特に、車両用のパワーシート装置などの駆動機構等に利用されるものに関する。
【0002】
【従来の技術】
従来、この種の支持構造としては、特開平8−318767号公報に示されるものが知られている。これは、ハウジング内に相互に噛合って回転するウォームギヤとホィールギヤを収納し、ハウジングの外に取付けられるモータによってウォームギヤを回転駆動し、ホィールギヤに連結されたスクリュシャフトに回転を減速して伝達する減速装置において、ウォームギヤはそのギヤ部の両側の軸部分で軸受けされ、モータ側とは離れた方の軸受けは、ハウジングとは別体の軸受け部材を使用してウォームギヤの径方向と軸方向の移動を阻止するようにウォームギヤを支持し、モータ側と近い方の軸受けはハウジングの一部分で直接支持する構造となっている。
【0003】
【発明が解決しようとする課題】
しかし、上記した従来構造であると、ハウジングで直接軸受する部分は、樹脂材で構成されるハウジングの成形によっては十分な軸受けとしての内径精度を確保することが難しく、その上モータの駆動力伝達部に近いため軸を径方向側へ振れさせる荷重も大きく、作動時の振動発生の原因となっていた。
【0004】
【課題を解決するための手段】
上記技術的課題を解決するために本発明において講じた技術的手段は、ハウジング内に収納され、相互に噛合って回転するウォームギヤとホィールギヤを有し、該ウォームギヤのギヤ部の両側の軸部で該ウォームギヤを前記ハウジング内に回転自在に支持し、かつ前記ウォームギヤの前記軸の一方側を電動モータに連結して駆動するように構成した減速機構において、前記ウォームギヤの前記モータと連結される側の前記軸上にベアリング部材の内輪を固定するとともに、前記ベアリング部材の外輪を前記ハウジングと前記モータ側の部材で挟み固定して構成し、前記電動モータの前記ハウジングと当接する端部材に、前記軸が中心となる四角形の角部を構成する4箇所のネジ穴を有するとともに、前記ハウジングの前記電動モータと当接する部位に、該4箇所のネジ穴のうちの一方の対角線上に位置する2つの前記ネジ穴、及び他方の対角線上に位置する2つの前記ネジ穴と選択的に合致する2つの取付穴を有し、前記電動モータの側面における前記ネジ穴の一辺と対応する位置に該電動モータへの電力供給用のコネクタを有することである。
【0005】
【発明の実施の形態】
以下、本発明の実施例を添付図面に基づいて説明する。先ず、本発明が適用される駆動機構2を用いたシートスライド機構5について図1、2を用いて説明する。シートスライド装置5は、車両フロア1に固定されたロアレール56に対して、シートクッション11に固定され且つロアレール56に摺動自在に支持されたアッパレール58をシート10の前後方向に移動させて位置を調整するものであって、アッパレール58に回転自在に且つ軸方向に移動不能に支持されたスクリュシャフト51と,ロアレール56に固定され且つスクリュシャフト51に螺合されたナット部材52と、後で詳細にのべるスクリュシャフト51に連結された駆動機構2よりなるものである。
【0006】
次に駆動機構2について説明する。図3、4に示されるように、駆動機構2は、ハウジング30と,ハウジング30内に配設されたウォームギヤ22と、ハウジング30内に配設されると共にウォームギヤ22に噛合され且つスクリュシャフト51に連係されたホイールギヤ23及びハウジング30内に配設されウォームギヤ22に連係されたモータ24から構成されている。ハウジング30は、本体31及びカバー38より構成されており、本体31には、直交し且つ交差付近で互いに接続される2つの穴32,33が形成されている。そして穴32は、本体31を貫通し、また穴33は底部を有する穴である。貫通穴32内にホイールギヤ23が配設されと共に、他方の穴33内にはウォームギヤ22が配設される。
【0007】
図4に詳細されるように、穴33内に配設されるウォームギヤ22は、そのギヤ部22aの両側に同軸上で形成された軸部22b,22cを備えている。モータ24に連結される側の軸部22cの端部には径がわずか小さい小径軸部221が形成され、小径軸部221上には、内輪41bと外輪41aを有するベアリング部材41が、内輪41bで嵌合され、小径軸部221の端部222がつぶしカシメ加工されて、抜け止めされて取付けられている。さらに軸部22cの軸心部分には軸心に沿って延びる矩形断面形を有する穴223が形成され、後で詳細に説明するモータ24からの駆動力を伝達する連結索61が挿入されている。
【0008】
さらに、図4に詳細されるように、ハウジング30の本体31はモータ24の端部材244にネジ71で組み付けされている。本体31の穴33は端部材244側に開口して、また底部側の部分は最も小い内径の小径部33aに、中間部分は中間径部33bに、開口部近くは大径部33cの3つの異なる径に成形され、ベアリング部材41の外輪41aは大径部33cに挿入され、中間径部33bと大径部33cとの段差部33dに側面で当接し、さらにモータ24の端部材244の突起部244aが大径部33cに挿入されて、外輪41aを突起部244aの先端部とで挟むように保持している。このように組み付けられたウォームギヤ22は、ハウジング30に対して回転自在に且つその軸心方向には強固に固定されて保持される。なお突起部244aの外径部と大径部33cの内径部とは精度の良い嵌合関係に設定されモータ24とウォームギヤ22の回転軸心のズレを最小にするように構成されている。
【0009】
モータ24は出力軸241を有し、出力軸241はその軸心に沿って延びる断面矩形の穴242を有している。断面矩形の穴242はハウジング30側に開口し、穴242には図5に詳細されるような連結索61の一方端が挿入されている。連結索61の他端は前述のようにウォームギヤ22の穴223に挿入されている。連結索61はばね作用を有する複数の鋼線を撚り合わせて作製されていて、その端部61aはツブシ加工によって断面が矩形で、端に行くほど変して小さくなるように成形された端部61a、61bを有している。従って出力軸241の矩形の穴242、およびウォームギヤ22の矩形の穴223の寸法バラツキが大きくても、連結索61の端部形状の強く挿入することで、相互に遊びがないように連結することが可能となる。図6には、さらに連結索61とは異なる形態の端部形状を有する連結索611の実施例を示す。即ち、軸方向で断面の矩形形状がわずかづつ捩じれるように成形された端部611a、611bを有し、この場合は穴242および穴223へ嵌め合わせたとき、連結索611のツブシ端部611a、611bの捩じれのばね効果で、穴242、223側の寸法バラツキが大きくても遊びを無く嵌合させることができる。
【0010】
図1乃至4に示されるように、モータ24の端部材244はハウジング30の本体31と当接する部分に長方形のフランジ部244bを有し、長方形のフランジ部244bの4隅部にはそれぞれネジ穴244cが設けられている。またモータ24の側面には突起するように電力供給用のコネクタ245が取付けられている。一方、アッパレール58にブラケット59(図2)を介して取付られているハウジング30には、フランジ部31aが設けられている。フランジ部31aには水平に配置される2つの取付穴31bを有している。例えば運転席側と助手席側とにモータで駆動するシートスライドが左右対称になるように装着が設定されている場合でも、モータ24の電力供給線8はシート10の一定の方向から取付けられるように、コネクタ245がシート10に対して一定の方向を向くように設定されていると良い。上記したような形状を有するフランジ部244bを持つように構成されたモータ24では、一方のシートスライド5には、フランジ部244b上の一対の対角線上にあるネジ穴244cを使ってハウジング30側の水平に配置される取付穴31bにりつけ、他方のシートスライド5には、フランジ部244b上の別の対角線上の取付穴244cでとりつけることによって、左右両方のシートスライド5に対しても、同一形状のモータ24で、コネクタ245の向きを一定の方向統一することができる。これによって、モータ24の種類を一つで良く部品の種類が少なく出来、組み付けの作業性も向上できるようになる。
【0011】
以上のように構成された、シートスライド装置5は、乗員がシート前後位置調整用のスイッチ(図示せず)を操作することによってモータ24を駆動し、前後方向へ移動する。そして、シートスライド装置5に取付けられた駆動装置2は、ウォームギヤ22をモータ24との連結部に近い側の軸部22c上にベアリング部材41をカシメ固定し、精度良く最小の部品点数でハウジング30側に回転支持する構成をとったことによりウォームギヤ22の軸部の振れが押さえられ、作動時の振動を大きく低減させられ、またベアリング部材41はウォームギヤ22の軸方向の移動を強固に保持する構造になっていて、シート10が最後方、または最前方の調整位置でシートスライド装置5のストッパ(図示せず)が当接して停止する場合に、停止時の反力で発生するウォームギヤ22の軸方向への荷重に対しても十分な強度をもって対応できているため、静粛な作動と耐久性が得られる。さらにウォームギヤ22の軸部22c上にベアリング部材41をカシメ固定する際に、軸部22cの軸心部に形成されている矩形穴223にわずかな形状の歪みが生じても、連結部で遊びが生じないように変する矩形状の端部61aを有する連結索61か、または捩じれる矩形状の端部611aを有する連結索611を使用することで静粛な作動を保証できる構成となっている。
【図面の簡単な説明】
【図1】本発明に係るシートスライド装置の側面図である。
【図2】本発明に係るシートスライド装置のロック機構部分での平面図である。
【図3】本発明に係る駆動装置の分解斜視図である。
【図4】本発明に係る駆動装置の断面図である。
【図5】本発明に係る駆動装置の連結索の第1実施例の平面図である。
【図6】本発明に係る駆動装置の連結索の第2実施例の平面図である。
【符号の説明】
2 減速機構
22 ウォームギヤ
22a ギヤ部
22b 軸部
22c 軸部
23 ホィールギヤ
24 モータ
30 ハウジング
41 ベアリング部材
41a 外輪
41b 内輪
61 連結索
61a 端部
611 連結索
611a端部
[0001]
[Industrial application fields]
The present invention relates to a gear member support structure, and more particularly to a gear member support structure used for a drive mechanism such as a power seat device for a vehicle.
[0002]
[Prior art]
Conventionally, as this type of support structure, one shown in Japanese Patent Laid-Open No. 8-318767 has been known. This is a reduction in which a worm gear and a wheel gear rotating in mesh with each other are housed in a housing, the worm gear is driven to rotate by a motor mounted outside the housing, and the rotation is reduced and transmitted to a screw shaft connected to the wheel gear. In the device, the worm gear is supported by the shaft portions on both sides of the gear portion, and the bearing away from the motor side uses a bearing member separate from the housing to move the worm gear in the radial direction and the axial direction. The worm gear is supported so as to block, and the bearing closer to the motor side is directly supported by a part of the housing.
[0003]
[Problems to be solved by the invention]
However, with the above-described conventional structure, it is difficult to secure a sufficient inner diameter accuracy as a bearing in the portion directly bearing in the housing depending on the molding of the housing made of a resin material. Since it is close to the part, the load causing the shaft to swing in the radial direction is also large, causing vibration during operation.
[0004]
[Means for Solving the Problems]
The technical means taken in the present invention in order to solve the above technical problem includes a worm gear and a wheel gear which are housed in a housing and rotate in mesh with each other, and shaft portions on both sides of the gear portion of the worm gear. In a reduction mechanism configured to rotatably support the worm gear in the housing and to drive one side of the shaft of the worm gear connected to an electric motor, the worm gear on the side connected to the motor. to fix the inner ring of the bearing member on the shaft, the outer ring of the bearing member constructed by fixing sandwiched between members of the motor side to the housing, the housing and the abutting end member of the electric motor, the shaft together but with the screw holes in the four places constituting the corners of the rectangle to be the center, to contact with the electric motor of the housing The site, two of the screw holes located at one of the diagonal lines of the screw holes in the four places, and the other two located on a diagonal line of the screw hole and selectively two mounting holes that match a, it is to have a connector for power supply to the electric motor at a position corresponding to one side of the screw holes in the side surface of the electric motor.
[0005]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below with reference to the accompanying drawings. First, a seat slide mechanism 5 using a drive mechanism 2 to which the present invention is applied will be described with reference to FIGS. The seat slide device 5 moves the upper rail 58 fixed to the seat cushion 11 and slidably supported by the lower rail 56 in the front-rear direction of the seat 10 with respect to the lower rail 56 fixed to the vehicle floor 1. A screw shaft 51 that is supported by the upper rail 58 so as to be rotatable and immovable in the axial direction; a nut member 52 that is fixed to the lower rail 56 and screwed to the screw shaft 51; It consists of the drive mechanism 2 connected with the screw shaft 51 which can be read.
[0006]
Next, the drive mechanism 2 will be described. As shown in FIGS. 3 and 4, the drive mechanism 2 includes a housing 30, a worm gear 22 disposed in the housing 30, a housing 30, a mesh with the worm gear 22, and a screw shaft 51. A wheel gear 23 and a motor 24 disposed in the housing 30 and linked to the worm gear 22 are configured. The housing 30 includes a main body 31 and a cover 38, and the main body 31 is formed with two holes 32 and 33 that are orthogonal to each other and connected to each other in the vicinity of the intersection. And the hole 32 penetrates the main body 31, and the hole 33 is a hole having a bottom. A wheel gear 23 is disposed in the through hole 32, and a worm gear 22 is disposed in the other hole 33.
[0007]
As shown in FIG. 4, the worm gear 22 disposed in the hole 33 includes shaft portions 22b and 22c formed coaxially on both sides of the gear portion 22a. A small-diameter shaft portion 221 having a slightly small diameter is formed at the end of the shaft portion 22c on the side connected to the motor 24. On the small-diameter shaft portion 221, a bearing member 41 having an inner ring 41b and an outer ring 41a is provided as an inner ring 41b. And the end portion 222 of the small-diameter shaft portion 221 is crushed and crimped so as to be prevented from coming off. Furthermore, a hole 223 having a rectangular cross section extending along the shaft center is formed in the shaft center portion of the shaft portion 22c, and a connecting cord 61 for transmitting a driving force from the motor 24 described in detail later is inserted. .
[0008]
Furthermore, as detailed in FIG. 4, the main body 31 of the housing 30 is assembled to the end member 244 of the motor 24 with screws 71. The hole 33 of the main body 31 opens to the end member 244 side, the bottom portion is the smallest diameter portion 33a having the smallest inner diameter, the middle portion is the middle diameter portion 33b, and the portion near the opening is the large diameter portion 33c. The outer ring 41a of the bearing member 41 is inserted into the large-diameter portion 33c, contacts the stepped portion 33d between the intermediate-diameter portion 33b and the large-diameter portion 33c on the side surface, and further the end member 244 of the motor 24 The protruding portion 244a is inserted into the large-diameter portion 33c and holds the outer ring 41a so as to be sandwiched between the distal end portions of the protruding portions 244a. The worm gear 22 assembled in this manner is rotatably fixed to the housing 30 and firmly fixed in the axial direction. The outer diameter portion of the protrusion 244a and the inner diameter portion of the large diameter portion 33c are set in a highly accurate fitting relationship, and are configured to minimize the deviation of the rotational axis between the motor 24 and the worm gear 22.
[0009]
The motor 24 has an output shaft 241, and the output shaft 241 has a hole 242 having a rectangular cross section extending along the axis. A hole 242 having a rectangular cross-section opens to the housing 30 side, and one end of a connecting line 61 as shown in detail in FIG. The other end of the connecting cord 61 is inserted into the hole 223 of the worm gear 22 as described above. The connecting rope 61 is made by twisting together a plurality of steel wires having a spring action, and its end 61a has a rectangular cross section by a bushing process, and is an end formed so as to gradually change and become smaller toward the end. It has the parts 61a and 61b. Therefore, even if the dimensional variation of the rectangular hole 242 of the output shaft 241 and the rectangular hole 223 of the worm gear 22 is large, the end portions of the connecting rope 61 are strongly inserted so that they are connected so that there is no play. Is possible. FIG. 6 shows an embodiment of a connecting rope 611 having an end shape different from that of the connecting rope 61. In other words, it has end portions 611a and 611b formed so that the rectangular shape of the cross section in the axial direction is slightly twisted. In this case, when fitted into the hole 242 and the hole 223, the end portion 611a of the connecting cord 611 , 611b torsion spring effect can be fitted without play even if the dimensional variation on the holes 242 and 223 side is large.
[0010]
As shown in FIGS. 1 to 4, the end member 244 of the motor 24 has a rectangular flange portion 244 b at a portion that contacts the main body 31 of the housing 30, and screw holes are provided at four corners of the rectangular flange portion 244 b, respectively. 244c is provided. A power supply connector 245 is attached to the side surface of the motor 24 so as to protrude. On the other hand, the housing 30 attached to the upper rail 58 via a bracket 59 (FIG. 2) is provided with a flange portion 31a. The flange portion 31a has two mounting holes 31b arranged horizontally. For example, even when the installation is set so that the seat slides driven by the motor are symmetrical on the driver seat side and the passenger seat side, the power supply line 8 of the motor 24 can be attached from a certain direction of the seat 10. In addition, the connector 245 is preferably set so as to face a certain direction with respect to the sheet 10. In the motor 24 configured to have the flange portion 244b having the shape as described above, one seat slide 5 is provided on the housing 30 side using a pair of diagonal screw holes 244c on the flange portion 244b. Ritsuke and the mounting hole 31b which is disposed horizontally, on the other seat slide 5, by attaching the mounting holes 244c on another diagonal line on the flange portion 244b, with respect to the seat sliding 5 both the left and right, in the motor 24 of the same shape, it is possible to unify the direction of the connector 245 in a certain direction. As a result, only one type of motor 24 can be used, the number of types of components can be reduced, and the workability of assembly can be improved.
[0011]
The seat slide device 5 configured as described above moves in the front-rear direction by driving the motor 24 when the occupant operates a switch (not shown) for seat front-rear position adjustment. The drive device 2 attached to the seat slide device 5 has the bearing member 41 caulked and fixed on the shaft portion 22c on the side close to the connecting portion with the motor 24, and the housing 30 with high accuracy and the minimum number of parts. The structure in which the shaft is rotationally supported to the side suppresses the vibration of the shaft portion of the worm gear 22, greatly reduces vibration during operation, and the bearing member 41 firmly holds the movement of the worm gear 22 in the axial direction. The shaft of the worm gear 22 generated by the reaction force at the time of stop when the stopper (not shown) of the seat slide device 5 comes into contact with and stops at the rearmost or frontmost adjustment position. Since it can cope with the load in the direction with sufficient strength, quiet operation and durability can be obtained. Further, when the bearing member 41 is caulked and fixed on the shaft portion 22c of the worm gear 22, even if a slight distortion occurs in the rectangular hole 223 formed in the shaft center portion of the shaft portion 22c, there is play at the connecting portion. has a rectangular or connecting cord 61 having an end portion 61a, or twist can ensure quiet operation by using a connecting cord 611 having a rectangular end portion 611a is configured to gradual change so as not to cause .
[Brief description of the drawings]
FIG. 1 is a side view of a seat slide device according to the present invention.
FIG. 2 is a plan view of a lock mechanism portion of the seat slide device according to the present invention.
FIG. 3 is an exploded perspective view of a driving apparatus according to the present invention.
FIG. 4 is a cross-sectional view of a drive device according to the present invention.
FIG. 5 is a plan view of a first embodiment of a connecting line of a driving device according to the present invention.
FIG. 6 is a plan view of a second embodiment of the connecting cable of the driving device according to the present invention.
[Explanation of symbols]
2 Deceleration mechanism 22 Worm gear 22a Gear part 22b Shaft part 22c Shaft part 23 Wheel gear 24 Motor 30 Housing 41 Bearing member 41a Outer ring 41b Inner ring 61 Connecting line 61a End part 611 Connecting line 611a End part

Claims (3)

ハウジング内に収納され、相互に噛合って回転するウォームギヤとホィールギヤを有し、該ウォームギヤのギヤ部の両側の軸部で該ウォームギヤを前記ハウジング内に回転自在に支持し、かつ前記ウォームギヤの前記軸の一方側を電動モータに連結して駆動するように構成した減速機構において、
前記ウォームギヤの前記モータと連結される側の前記軸上にベアリング部材の内輪を固定するとともに、前記ベアリング部材の外輪を前記ハウジングと前記モータ側の部材で挟み固定して構成し、
前記電動モータの前記ハウジングと当接する端部材に、前記軸が中心となる四角形の角部を構成する4箇所のネジ穴を有するとともに、前記ハウジングの前記電動モータと当接する部位に、該4箇所のネジ穴のうちの一方の対角線上に位置する2つの前記ネジ穴、及び他方の対角線上に位置する2つの前記ネジ穴と選択的に合致する2つの取付穴を有し、
前記電動モータの側面における前記ネジ穴の一辺と対応する位置に該電動モータへの電力供給用のコネクタを有することを特徴とする減速機構。
A worm gear and a wheel gear which are housed in a housing and rotate in mesh with each other, the worm gear is rotatably supported in the housing by shafts on both sides of the gear portion of the worm gear, and the shaft of the worm gear In a speed reduction mechanism configured to drive one side of the motor connected to an electric motor,
To fix the inner ring of the bearing member on the shaft side is connected to the motor of the worm gear, it constitutes the outer race of the bearing member fixed sandwiched between members of the motor side to the housing,
Said housing abutting end member of the electric motor, which has a threaded four holes constituting the shaft corner portions of the rectangle to be the center, the electric motor and the site in contact with the housing, the four points has on one two of the screw holes and selectively two mounting holes that match the diagonally positioned two of the screw holes located on a line, and the other on a diagonal line of one of the threaded holes,
Reduction mechanism, characterized in that it comprises a connector for power supply to the electric motor at a position corresponding to one side of the screw holes in the side surface of the electric motor.
前記ウォームギヤと前記電動モータは、少なくとも一方の端部が先端にいくほど小さい矩形の断面に徐変する連結索の各端部が連結されることにより結合されている、請求項1に記載の減速機構。The reduction gear according to claim 1, wherein the worm gear and the electric motor are coupled by connecting each end portion of a connecting rope that gradually changes to a rectangular cross section that becomes smaller toward at least one end portion. mechanism. 前記ウォームギヤと前記電動モータは、少なくとも一方の端部に軸方向に沿って捩れるように延びる矩形の断面を有する連結索の各端部が連結されることにより結合されている、請求項1に記載の減速機構。The worm gear and the electric motor are coupled to each other by connecting each end of a connecting rope having a rectangular cross section extending to be twisted along an axial direction to at least one end. The reduction mechanism described.
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