JP4905594B1 - connector - Google Patents

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JP4905594B1
JP4905594B1 JP2011009027A JP2011009027A JP4905594B1 JP 4905594 B1 JP4905594 B1 JP 4905594B1 JP 2011009027 A JP2011009027 A JP 2011009027A JP 2011009027 A JP2011009027 A JP 2011009027A JP 4905594 B1 JP4905594 B1 JP 4905594B1
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terminal
connector
terminals
insulating member
insulating
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JP2012151004A (en
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潤 梅津
秀明 竹原
州洋 福田
幸雄 鈴木
裕太 片岡
真也 林
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Hitachi Cable Ltd
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Hitachi Cable Ltd
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  • Coupling Device And Connection With Printed Circuit (AREA)
  • Connector Housings Or Holding Contact Members (AREA)

Abstract

【課題】小型で、絶縁部材をメス側のコネクタ部に設けた場合であっても絶縁部材の位置ずれを防止可能な積層構造型のコネクタを提供する。
【解決手段】押圧することで、第1接合端子4a〜4c及び第2接合端子6a〜6cを各接点にて一括して固定し電気的に接続させる接続部材9と、絶縁部材8a〜8dよりも嵌合方向後方の第2ターミナルハウジング7内に設けられ、第2接合端子6a〜6dを保持する樹脂成形体30とを備え、絶縁部材8a〜8dをそれぞれ連結し、各絶縁部材8a〜8d同士の嵌合方向の動きと幅方向の動きを規制して絶縁部材組立体100を構成し、第1接合端子4a〜4cが第2接合端子6a〜6cと絶縁部材8b〜8dとの間に挿入される際に、絶縁部材組立体100が積層方向に広がろうとする動きを規制すべく、樹脂成形体30に、絶縁部材組立体100を積層方向に挟み込むように規制突起85を設けた。
【選択図】図1
Provided is a connector having a laminated structure that is small in size and can prevent displacement of an insulating member even when the insulating member is provided on a female connector.
A connecting member 9 that fixes and electrically connects first connecting terminals 4a to 4c and second connecting terminals 6a to 6c together at each contact by pressing, and insulating members 8a to 8d. Is provided in the second terminal housing 7 at the rear of the fitting direction, and includes a resin molded body 30 that holds the second joining terminals 6a to 6d, and connects the insulating members 8a to 8d, respectively, and the insulating members 8a to 8d. The insulating member assembly 100 is configured by restricting the movement in the fitting direction and the movement in the width direction, and the first joint terminals 4a to 4c are between the second joint terminals 6a to 6c and the insulating members 8b to 8d. In order to restrict the movement of the insulating member assembly 100 in the laminating direction when inserted, a regulating projection 85 is provided on the resin molded body 30 so as to sandwich the insulating member assembly 100 in the laminating direction.
[Selection] Figure 1

Description

本発明は、例えば、ハイブリッド車、電気自動車などのエコカーに用いられ、特に、大容量の電力を伝達する際に用いられる電力ハーネスに採用される可能性があるコネクタに関するものである。   The present invention relates to a connector that may be used in an electric harness used for an eco-car such as a hybrid vehicle and an electric vehicle, and particularly used for transmitting a large amount of electric power.

近年、著しい進歩を遂げている、例えば、ハイブリッド車、電気自動車などにおいて、モータとインバータとの間、又はインバータとバッテリとの間のように、機器間を接続する大容量の電力を伝達する際に用いられる電力ハーネスは、その一端側には、例えば、オス端子と該オス端子を収納する第1ターミナルハウジングを備えるオス側コネクタ部と、前記オス端子と接続されるメス端子と該メス端子を収納する第2ターミナルハウジングを備えるメス側コネクタ部との2分割構成のコネクタが備えられている(例えば、特許文献1参照)。このコネクタでは、両コネクタ部を嵌合したときに、オス側コネクタ部の第1ターミナルハウジングの先端部が、メス側コネクタ部の第2ターミナルハウジング内に収容されるようになっている。以下、本明細書においては、コネクタとしてのオス・メス(オス側・メス側)は、ターミナルハウジングの嵌合状態を表すものとする。   In recent years, significant progress has been made, for example, in hybrid vehicles, electric vehicles, etc., when transferring a large amount of power for connecting devices, such as between a motor and an inverter, or between an inverter and a battery. For example, a power harness used in the above-described configuration includes, on one end side thereof, a male terminal and a male connector portion including a first terminal housing that houses the male terminal, a female terminal connected to the male terminal, and the female terminal. The connector of the 2 division | segmentation structure with the female side connector part provided with the 2nd terminal housing to accommodate is provided (for example, refer patent document 1). In this connector, when both the connector portions are fitted, the distal end portion of the first terminal housing of the male connector portion is accommodated in the second terminal housing of the female connector portion. Hereinafter, in this specification, males and females (male side / female side) as connectors represent a fitting state of the terminal housing.

近年、こうしたエコカーは、省エネの性能を向上させることを目的に、全ての部品において軽量化が図られているが、軽量化を図る上で有効な手段の1つに、小型化を図るという目的に突き当たる。   In recent years, such eco-cars have been reduced in weight for all parts for the purpose of improving energy-saving performance. However, one of the effective means for reducing the weight is to reduce the size. I hit it.

そこで、公知技術として、例えば、特許文献2のような技術がある。   Therefore, as a known technique, for example, there is a technique as disclosed in Patent Document 2.

特許文献2に示された技術は、車両駆動用のモータから引き出される複数相の導電性部材の接合端子と、モータを駆動するインバータから引き出される複数相の電力線ケーブルの接合端子とを接続する車両用電気接続構造において、導電性部材の各相の接合端子と、対応する電力線ケーブルの各相の接合端子とが重合されると共に、接合端子の重合面とは反対側の面に絶縁部材が配置され、これら重合された各相の接合端子と絶縁部材とがこれらを貫く位置に設けられた単一のボルトで重合方向に締結固定される技術である。   The technique disclosed in Patent Document 2 is a vehicle that connects a joint terminal of a plurality of phases of conductive members drawn from a motor for driving a vehicle and a joint terminal of a plurality of phases of a power line cable drawn from an inverter that drives the motor. In the electrical connection structure for use, the joining terminal of each phase of the conductive member and the joining terminal of each phase of the corresponding power line cable are polymerized, and the insulating member is disposed on the surface opposite to the overlapping surface of the joining terminal. In this technique, the joined terminals and insulating members of each polymerized phase are fastened and fixed in the polymerizing direction by a single bolt provided at a position penetrating them.

即ち、特許文献2の技術は、複数の接合端子と絶縁部材とが積層構造となる接続構造であって、単一のボルトを重合方向(積層方向とも言う)に締め付けることで、接合端子の重合面である接合端子同士の接点を、複数点、一括して挟み込むことにより、接合端子同士を接点にて固定し電気的に接続される接続構造であるが、このような構成は、特許文献1のような技術に比べ、小型化を図り易いという点において有効である。   In other words, the technique of Patent Document 2 is a connection structure in which a plurality of joint terminals and insulating members are stacked, and by joining a single bolt in the stacking direction (also referred to as the stacking direction), the connection terminals are superposed. This is a connection structure in which a plurality of contact points between joint terminals, which are surfaces, are collectively sandwiched and fixed so that the joint terminals are electrically connected to each other, and such a configuration is disclosed in Patent Document 1. It is effective in that it is easy to reduce the size as compared with the above technique.

特開2009−070754号公報JP 2009-070754 A 特許第4037199号公報Japanese Patent No. 4037199

しかしながら、特許文献2のような技術には、以下の問題点があった。   However, the technique as disclosed in Patent Document 2 has the following problems.

(1)各絶縁部材の一端側を保持する保持用治具が別部材であるため、部品点数が多いという問題があった。   (1) Since the holding jig for holding one end of each insulating member is a separate member, there is a problem that the number of parts is large.

(2)各絶縁部材の一端側を保持する保持用治具が別部材であるため、結果として、保持用治具と絶縁部材との結合部分が大きくなり、それに伴い、接続構造全体として、大型化になるという問題があった。   (2) Since the holding jig for holding one end of each insulating member is a separate member, as a result, the coupling portion between the holding jig and the insulating member becomes large, and accordingly, the connection structure as a whole is large. There was a problem of becoming.

そこで、本発明者らは、特許文献2のような積層構造型の接続構造をコネクタに応用する際、更なる小型化が必要だと考え、鋭意努力を重ね、その結果、接合端子の先端側の一面に絶縁部材を各々固定し、保持用治具を省略する態様を考えた。   Therefore, the present inventors considered that further miniaturization is necessary when applying the laminated structure type connection structure as in Patent Document 2 to the connector, and as a result, made extensive efforts. An embodiment was considered in which the insulating members were each fixed to one surface and the holding jig was omitted.

しかし、この態様にも、以下の問題点があった。   However, this embodiment also has the following problems.

例えば、接合端子がケーブルに固定されたものである場合には、ケーブルに過剰な力(例えば、ケーブルを引っ張る力や、ケーブルをコネクタ側に押し込む力)が加わると、接合端子が動いてしまい、それに伴い絶縁部材の位置ずれが発生してしまうという問題があった。同様な問題が、ケーブルが固定されないバスバタイプの接合端子(特許文献1でいえば、符号4のオス端子のような端子)でもあった。例えば、コネクタを落下させてしまった場合等、コネクタから突出しているバスバタイプの接合端子の先端に、過剰な力が加わる場合があり、この様な場合には、上述した同様な問題があった。   For example, when the joining terminal is fixed to the cable, if an excessive force is applied to the cable (for example, a force for pulling the cable or a force for pushing the cable to the connector side), the joining terminal moves. As a result, there has been a problem that the displacement of the insulating member occurs. A similar problem is also a bus bar type junction terminal (terminal like a male terminal of reference 4 in Patent Document 1) in which the cable is not fixed. For example, when the connector is dropped, an excessive force may be applied to the front end of the bus bar type joining terminal protruding from the connector. In such a case, the same problem as described above has occurred.

ところで、絶縁部材の位置ずれには、絶縁部材同士の相対的な位置ずれと、絶縁部材を収納するターミナルハウジングに対する位置ずれがあり、この両方の位置ずれを小さくする必要がある。   By the way, the positional deviation of the insulating member includes a relative positional deviation between the insulating members and a positional deviation with respect to the terminal housing that houses the insulating member, and it is necessary to reduce both of these positional deviations.

絶縁部材を上述のオス側コネクタ部に設ける場合、絶縁部材をその周囲の第1ターミナルハウジングの内壁に支持させることが可能であり、絶縁部材を収納するターミナルハウジングに対する位置ずれを容易に抑制することが可能である。しかしながら、絶縁部材をメス側コネクタ部に設ける場合には、絶縁部材と第2ターミナルハウジングとの間にオス側コネクタ部の第1ターミナルハウジングが挿入されるので、絶縁部材をその周囲の第2ターミナルハウジングの内壁に支持させることはできず、絶縁部材を収納するターミナルハウジングに対する位置ずれを抑制することが容易ではない。   When the insulating member is provided in the above-described male connector portion, the insulating member can be supported on the inner wall of the first terminal housing around the insulating member, and positional displacement with respect to the terminal housing that houses the insulating member can be easily suppressed. Is possible. However, when the insulating member is provided in the female connector portion, the first terminal housing of the male connector portion is inserted between the insulating member and the second terminal housing, so that the insulating member is connected to the surrounding second terminal. It cannot be supported on the inner wall of the housing, and it is not easy to suppress displacement with respect to the terminal housing that houses the insulating member.

例えば、オス側コネクタ部をモータに接続すると共に、メス側コネクタ部をインバータ側に接続し、両コネクタ部を嵌合することでモータとインバータとを接続するような場合、すなわち、オス側コネクタの端子に指などの異物が接触しても問題はないが、メス側コネクタ部に電圧がかかった状態となり、メス側コネクタ部の端子に指などの異物が接触しないように対処する必要があるような場合には、オス側でなくメス側のコネクタ部に絶縁部材を設け、絶縁部材によって端子への指などの異物の接触を抑制するよう構成することが望まれる。なお、メス側コネクタ部に接触防止手段を別途設けることも考えられるが、部品点数が増加するため好ましくない。   For example, when the male connector is connected to the motor, the female connector is connected to the inverter, and the motor and the inverter are connected by fitting both connectors, that is, the male connector There is no problem even if a foreign object such as a finger comes into contact with the terminal, but it is necessary to take measures so that a voltage is applied to the female connector and no foreign object such as a finger contacts the terminal on the female connector. In such a case, it is desired that an insulating member is provided on the female connector instead of the male side, and that the insulating member suppresses contact of a foreign substance such as a finger to the terminal. Although it is conceivable to separately provide contact prevention means on the female connector, it is not preferable because the number of parts increases.

本発明は、上記事情に鑑み為されたもので、小型で、絶縁部材をメス側のコネクタ部に設けた場合であっても絶縁部材の位置ずれを防止可能な積層構造型のコネクタを提供することを目的とする。   The present invention has been made in view of the above circumstances, and provides a connector having a laminated structure that is small in size and can prevent displacement of the insulating member even when the insulating member is provided in the female connector portion. For the purpose.

本発明は上記目的を達成するために創案されたものであり、複数の第1接合端子が整列されて収納される第1ターミナルハウジングと、複数の第2接合端子が整列されて収納される第2ターミナルハウジングと、前記第2ターミナルハウジング内に整列されて収納される複数の絶縁部材と、を備え、前記第1ターミナルハウジングと前記第2ターミナルハウジングとを嵌合させると、前記第1ターミナルハウジングの先端部が前記第2ターミナルハウジング内に収容され、前記複数の第1接合端子の一面のそれぞれと前記複数の第2接合端子の一面のそれぞれとが対となるように対面して複数の接点が構成されると共に、前記複数の接点が前記絶縁部材で挟まれた積層構造となるコネクタにおいて、押圧することで、前記複数の第1接合端子及び前記複数の第2接合端子を各接点にて一括して固定し電気的に接続させる接続部材と、前記複数の絶縁部材よりも嵌合方向後方の前記第2ターミナルハウジング内に設けられ、前記複数の第2接合端子を保持する樹脂成形体と、を備え、前記複数の絶縁部材をそれぞれ連結し、各絶縁部材同士の嵌合方向の動きと、前記積層構造の積層方向および嵌合方向に対して垂直な方向である幅方向の動きを規制して、絶縁部材組立体を構成し、前記第1接合端子が前記第2接合端子と前記絶縁部材との間に挿入される際に、前記絶縁部材組立体が前記積層方向に広がろうとする動きを規制すべく、前記樹脂成形体に、前記絶縁部材組立体を積層方向に挟み込むように、少なくとも1対の規制突起を設けたコネクタである。   The present invention has been devised to achieve the above object, and includes a first terminal housing in which a plurality of first joint terminals are arranged and stored, and a first terminal housing in which a plurality of second joint terminals are arranged and stored. Two terminal housings and a plurality of insulating members housed in alignment in the second terminal housing, and the first terminal housing and the second terminal housing are fitted together, the first terminal housing A plurality of contacts facing each other such that each one surface of the plurality of first joint terminals and each one surface of the plurality of second joint terminals are paired. In the connector having a laminated structure in which the plurality of contacts are sandwiched between the insulating members, the plurality of first joining terminals are pressed by pressing And a connecting member that fixes and electrically connects the plurality of second joining terminals together at each contact, and is provided in the second terminal housing behind the plurality of insulating members in the fitting direction, A resin molded body that holds a plurality of second joining terminals, respectively connecting the plurality of insulating members, moving in the fitting direction between the insulating members, and in the stacking direction and the fitting direction of the laminated structure Restricting the movement in the width direction, which is a direction perpendicular to the above, constitutes an insulating member assembly, and when the first joint terminal is inserted between the second joint terminal and the insulating member, The connector is provided with at least one pair of restricting protrusions so as to sandwich the insulating member assembly in the stacking direction in the resin molded body in order to control the movement of the insulating member assembly in the stacking direction. .

前記絶縁部材組立体の幅方向の両端部をそれぞれ積層方向に挟み込むように、2対の前記規制突起を設けてもよい。   You may provide two pairs of said control protrusions so that the both ends of the width direction of the said insulating member assembly may be pinched | interposed in the lamination direction, respectively.

前記絶縁部材組立体の積層方向の両端に位置する前記絶縁部材に係合溝をそれぞれ形成すると共に、前記樹脂成形体に、前記絶縁部材組立体を積層方向に挟み込むように、前記係合溝のそれぞれに係合する1対の係合爪を形成してもよい。   Engaging grooves are respectively formed in the insulating members positioned at both ends of the insulating member assembly in the stacking direction, and the engaging grooves are formed so that the insulating member assembly is sandwiched between the resin molded bodies in the stacking direction. A pair of engaging claws that engage with each other may be formed.

前記接続部材は、前記第1ターミナルハウジングに設けられ、前記接続部材に隣接する前記絶縁部材を積層方向に2分割し、その分割した分割絶縁部材のうち積層方向外側に位置する前記分割絶縁部材を、前記接続部材に一体に設けるように構成してもよい。   The connecting member is provided in the first terminal housing, and the insulating member adjacent to the connecting member is divided into two in the stacking direction, and the split insulating member positioned on the outer side in the stacking direction among the divided split insulating members. The connecting member may be integrally provided.

前記第2接合端子は、ケーブルの端部に設けられた端子であり、前記樹脂成形体は、前記ケーブルを介して前記第2接合端子を保持するよう構成され、前記第2接合端子は、前記ケーブルと前記樹脂成形体を介して前記第2ターミナルハウジングに固定されてもよい。   The second joint terminal is a terminal provided at an end of a cable, and the resin molding is configured to hold the second joint terminal via the cable, and the second joint terminal is You may fix to the said 2nd terminal housing via a cable and the said resin molding.

本発明によれば、小型で、絶縁部材をメス側のコネクタ部に設けた場合であっても絶縁部材の位置ずれを防止可能な積層構造型のコネクタを提供できる。   ADVANTAGE OF THE INVENTION According to this invention, even if it is a case where it is a case where an insulating member is provided in the connector part by the side of a female, it can provide the laminated structure type connector which can prevent the displacement of an insulating member.

本発明の一実施の形態に係るコネクタを示す図であり、(a)は断面図、(b)はその第2コネクタ部の第2ターミナルハウジングと樹脂成形体の一部を透視した側面図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a figure which shows the connector which concerns on one embodiment of this invention, (a) is sectional drawing, (b) is the side view which saw through a part of 2nd terminal housing and resin molding of the 2nd connector part. is there. (a)は図1のコネクタの平面図、(b)はその斜視図である。(A) is a top view of the connector of FIG. 1, (b) is the perspective view. 図1のコネクタの第1コネクタ部と第2コネクタ部とを嵌合する前の断面図である。It is sectional drawing before fitting the 1st connector part and 2nd connector part of the connector of FIG. 図1のコネクタにおける第1コネクタ部の断面図である。It is sectional drawing of the 1st connector part in the connector of FIG. (a),(b)は図1のコネクタにおけるバスバ端子の斜視図である。(A), (b) is a perspective view of the bus bar terminal in the connector of FIG. 図1のコネクタにおける第2コネクタ部の断面図である。It is sectional drawing of the 2nd connector part in the connector of FIG. 図1のコネクタにおける第2接合端子を示す図であり、(a)は側面図、(b)は上面図である。It is a figure which shows the 2nd junction terminal in the connector of FIG. 1, (a) is a side view, (b) is a top view. 図1のコネクタにおける第2接合端子を示す図であり、(a)は側面図、(b)は上面図である。It is a figure which shows the 2nd junction terminal in the connector of FIG. 1, (a) is a side view, (b) is a top view. 図1(b)のA−A線断面図である。It is the sectional view on the AA line of FIG.1 (b). 図6の第2コネクタ部の斜視図である。It is a perspective view of the 2nd connector part of FIG. 図1のコネクタにおける接続部材の斜視図である。It is a perspective view of the connection member in the connector of FIG. (a)〜(d)は、図11の接続部材の回動動作を説明する図である。(A)-(d) is a figure explaining rotation operation | movement of the connection member of FIG. 図11の接続部材を回動させる前後で、接続部材の上面の上下方向の位置が変化しないことを説明する図である。It is a figure explaining that the position of the up-down direction of the upper surface of a connection member does not change before and after rotating the connection member of FIG.

以下、本発明の実施の形態を添付図面にしたがって説明する。   Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.

図1(a)は、本実施の形態に係るコネクタの断面図、図1(b)はその第2コネクタ部の第2ターミナルハウジングと樹脂成形体の一部を透視した側面図、図2(a)はその平面図、図2(b)はその斜視図、図3は第1コネクタ部と第2コネクタ部とを嵌合する前の断面図である。   1A is a cross-sectional view of the connector according to the present embodiment, FIG. 1B is a side view of a portion of the second terminal housing of the second connector portion and the resin molded body, and FIG. a) is a plan view thereof, FIG. 2B is a perspective view thereof, and FIG. 3 is a sectional view before the first connector portion and the second connector portion are fitted together.

図1〜3に示すように、本実施の形態に係るコネクタ1は、第1コネクタ部2と第2コネクタ部3とで構成され、これらコネクタ部2,3を嵌合させることで、複数の電源ラインを一括して接続するためのものである。   As shown in FIGS. 1-3, the connector 1 which concerns on this Embodiment is comprised by the 1st connector part 2 and the 2nd connector part 3, and by making these connector parts 2 and 3 fit, a some This is for connecting the power lines together.

より具体的には、コネクタ1は、複数(3つ)の第1接合端子4a〜4cが整列されて収納される第1ターミナルハウジング5を有する第1コネクタ部2と、複数(3つ)の第2接合端子6a〜6cが整列されて収納される第2ターミナルハウジング7を有する第2コネクタ部3と、第2ターミナルハウジング7内に整列されて収納され、第2接合端子6a〜6c間を絶縁するための複数(4つ)の絶縁部材8a〜8dとを備え、第1コネクタ部2の第1ターミナルハウジング5と第2コネクタ部3の第2ターミナルハウジング7とを嵌合させると、その内部において、複数の第1接合端子4a〜4cの一面のそれぞれと複数の第2接合端子6a〜6cの一面のそれぞれとが対(第1接合端子4aと第2接合端子6a、第1接合端子4bと第2接合端子6b、第1接合端子4cと第2接合端子6cの各対)となるように対面して複数の接点が構成されると共に、第1接合端子4a〜4cと第2接合端子6a〜6cとが交互に配置され、かつ、各接点が絶縁部材8a〜8dで挟まれた積層構造となるものである。   More specifically, the connector 1 includes a first connector portion 2 having a first terminal housing 5 in which a plurality (three) of first joining terminals 4a to 4c are accommodated and a plurality (three). The second connector part 3 having the second terminal housing 7 in which the second joint terminals 6a to 6c are arranged and accommodated, and the second connector terminal 3 arranged and accommodated in the second terminal housing 7, and between the second joint terminals 6a to 6c. A plurality of (four) insulating members 8a to 8d for insulation, and when the first terminal housing 5 of the first connector portion 2 and the second terminal housing 7 of the second connector portion 3 are fitted, Inside, each one surface of the plurality of first joining terminals 4a to 4c and each one surface of the plurality of second joining terminals 6a to 6c are paired (the first joining terminal 4a, the second joining terminal 6a, and the first joining terminal). 4b and second A plurality of contact points are formed so as to face each other so as to be a joining terminal 6b, a first joining terminal 4c and a second joining terminal 6c), and the first joining terminals 4a to 4c and the second joining terminals 6a to 6c. Are alternately arranged, and each contact is sandwiched between insulating members 8a to 8d.

以下、積層構造において第1接合端子4a〜4c、第2接合端子6a〜6c、絶縁部材8a〜8dが積層される方向(図1(a)における上下方向)を積層方向と呼称し、2つのターミナルハウジング5,7を嵌合させる方向(図1(a)における左右方向)を嵌合方向、積層方向と嵌合方向の両者に垂直な方向(図1(a)における紙面方向)を幅方向と呼称する。   Hereinafter, in the laminated structure, the direction in which the first joining terminals 4a to 4c, the second joining terminals 6a to 6c, and the insulating members 8a to 8d are laminated (vertical direction in FIG. 1A) is referred to as a laminating direction. The direction in which the terminal housings 5 and 7 are fitted (the left-right direction in FIG. 1A) is the fitting direction, and the direction perpendicular to both the stacking direction and the fitting direction (the paper surface direction in FIG. 1A) is the width direction. Called.

このコネクタ1では、第1コネクタ部2の第1ターミナルハウジング5と第2コネクタ部3の第2ターミナルハウジング7とを嵌合させたとき、第1ターミナルハウジング5の先端部(図3における右側の部分)が第2ターミナルハウジング内に挿入されるようになっている。つまり、コネクタ1では、第1コネクタ部2がコネクタとしてオス、第2コネクタ部3がコネクタとしてメスとなっている。   In this connector 1, when the first terminal housing 5 of the first connector portion 2 and the second terminal housing 7 of the second connector portion 3 are fitted, the distal end portion of the first terminal housing 5 (on the right side in FIG. 3). Part) is inserted into the second terminal housing. That is, in the connector 1, the first connector portion 2 is a male as a connector, and the second connector portion 3 is a female as a connector.

このコネクタ1は、例えば、車両駆動用のモータと該モータを駆動するインバータとの接続に用いられる。本実施の形態では、第1コネクタ部2をモータに設けると共に、第2コネクタ部3をインバータから延出されたケーブル66a〜66cに設け、第1コネクタ部2と第2コネクタ部3とを接続することで、モータとインバータとを電気的に接続するように構成した。   The connector 1 is used, for example, for connection between a vehicle driving motor and an inverter that drives the motor. In the present embodiment, the first connector portion 2 is provided in the motor, and the second connector portion 3 is provided in the cables 66a to 66c extended from the inverter, so that the first connector portion 2 and the second connector portion 3 are connected. By doing so, the motor and the inverter were configured to be electrically connected.

以下、コネクタ部2,3のそれぞれの構成について詳述する。   Hereinafter, each structure of the connector parts 2 and 3 is explained in full detail.

[第1コネクタ部]
まず、第1コネクタ部2について説明する。
[First connector part]
First, the 1st connector part 2 is demonstrated.

図1〜4に示すように、第1コネクタ部2は、内部に3つの第1接合端子4a〜4cを所定間隔で離間された状態で整列させて保持しており、3つの第1接合端子4a〜4cが整列されて収納される第1ターミナルハウジング5と、隣接する絶縁部材8aを押圧することで、複数の第1接合端子4a〜4c及び複数の第2接合端子6a〜6cを各接点にて一括して固定し電気的に接続させる接続部材9とを備えている。   As shown in FIGS. 1-4, the 1st connector part 2 has arrange | positioned and hold | maintained three 1st junction terminals 4a-4c in the state spaced apart by predetermined space | interval inside, and the 3 1st junction terminals By pressing the first terminal housing 5 in which 4a to 4c are arranged and accommodated and the adjacent insulating member 8a, the plurality of first joint terminals 4a to 4c and the plurality of second joint terminals 6a to 6c are contacted. And a connection member 9 that is fixed together and electrically connected.

図1〜5に示すように、第1接合端子4a〜4cは、積層方向に対して垂直な面を有する板状の端子形状に形成されており、その基端側には、第1ターミナルハウジング5が取り付けられる機器(ここではモータ)に対して電気的に接続される機器側接合端子60a〜60cがそれぞれ一体に設けられている。機器側接合端子60a〜60cは、少なくともその先端部が第1ターミナルハウジング5の外部に突出するように設けられる。機器側接合端子60a〜60cの先端部の幅方向中央部には、接続対象となる端子(モータ内のケーブル等の端子)を接続する際にボルトを通すための穴69がそれぞれ形成される。   As shown in FIGS. 1 to 5, the first connecting terminals 4 a to 4 c are formed in a plate-like terminal shape having a surface perpendicular to the stacking direction, and the first terminal housing is disposed on the base end side thereof. Device side connection terminals 60a to 60c that are electrically connected to a device (here, a motor) to which 5 is attached are integrally provided. The device-side joining terminals 60 a to 60 c are provided so that at least the tip portions thereof protrude outside the first terminal housing 5. Holes 69 for passing bolts when connecting terminals (terminals such as cables in the motor) to be connected are formed in the center in the width direction of the tip portions of the device-side joining terminals 60a to 60c.

機器側接合端子60a〜60cは、積層方向と嵌合方向の両者に対して平行な面(つまり、幅方向に対して垂直な面)を有する板状の端子形状に形成される。つまり、第1接合端子4a〜4cにおける板状の端子形状の面と、機器側接合端子60a〜60cにおける板状の端子形状の面とは、嵌合方向正面から見ると90°の角度をなしている。機器側接合端子60a〜60cは、第1ターミナルハウジング5に設けた端子台71に積層方向に整列させた状態で保持される。端子台71の詳細な構造については後述する。   The device-side joining terminals 60a to 60c are formed in a plate-like terminal shape having a surface parallel to both the stacking direction and the fitting direction (that is, a surface perpendicular to the width direction). That is, the plate-shaped terminal-shaped surfaces of the first connecting terminals 4a to 4c and the plate-shaped terminal-shaped surfaces of the device-side connecting terminals 60a to 60c form an angle of 90 ° when viewed from the front in the fitting direction. ing. The device-side joining terminals 60a to 60c are held in a state of being aligned with the terminal block 71 provided in the first terminal housing 5 in the stacking direction. The detailed structure of the terminal block 71 will be described later.

第1接合端子4a〜4cと機器側接合端子60a〜60cとの間には、板状の端子形状の面の向きを変更する平面変更部62が形成される。平面変更部62は、その少なくとも一部が横断面視で円形状に形成され、当該円形状に形成された平面変更部62の周囲には、端子台71との間で気密を確保する端子用シール部材70が設けられる。つまり、平面変更部62は、板状の端子形状の面の向きを変更する平面変更機能と、端子台71との間で気密を確保するシール機能の2つの機能を兼ね備えている。   Between the 1st junction terminals 4a-4c and the apparatus side junction terminals 60a-60c, the plane change part 62 which changes the direction of the surface of a plate-shaped terminal shape is formed. At least a part of the plane changing portion 62 is formed in a circular shape in a cross-sectional view, and for the terminal to ensure airtightness with the terminal block 71 around the plane changing portion 62 formed in the circular shape. A seal member 70 is provided. In other words, the plane changing unit 62 has two functions of a plane changing function for changing the orientation of the surface of the plate-like terminal shape and a sealing function for ensuring airtightness between the terminal block 71.

例えば、横断面視で矩形状(板状)の部分で気密を確保するためには、端子用シール部材70として特殊な形状・材質のものを使用したり、防水性の樹脂を塗布して気密を確保する必要が生じるが、本実施の形態のように、横断面視で円形状に形成された平面変更部62の周囲に端子用シール部材70を設ける構造とすることにより、端子用シール部材70として通常一般に使用されている安価なゴムパッキン等を使用することが可能となる。   For example, in order to ensure airtightness in a rectangular (plate-like) portion in a cross-sectional view, a terminal seal member 70 having a special shape or material is used, or a waterproof resin is applied and airtightness is applied. However, as in the present embodiment, the terminal sealing member 70 is provided around the flat surface changing portion 62 formed in a circular shape in a cross-sectional view. It is possible to use an inexpensive rubber packing or the like generally used as 70.

ところで、接続対象となる端子(モータ内のケーブル等の端子)の接続を容易とするためには、機器側接合端子60a〜60cの積層方向における配置ピッチをある程度大きくする必要がある。他方、コネクタ1の小型化のためには、第2コネクタ部3に接続されるケーブル66a〜66cのそれぞれをできるだけ隙間無く整列保持させる構成とすることが望ましい。そのため、コネクタ1では、複数の機器側接合端子60a〜60cの積層方向の配置ピッチを、複数の第1接合端子4a〜4cの積層方向の配置ピッチよりも大きくし、第1接合端子4a〜4cと機器側接合端子60a〜60cとの間に、積層方向の配置ピッチを変換するピッチ変換部63を形成している。本実施の形態では、平面変更部62と第1接合端子4a〜4cとの間にピッチ変換部63を形成した。   By the way, in order to facilitate the connection of the terminals to be connected (terminals such as cables in the motor), it is necessary to increase the arrangement pitch of the device side connecting terminals 60a to 60c to some extent. On the other hand, in order to reduce the size of the connector 1, it is desirable that the cables 66 a to 66 c connected to the second connector portion 3 be arranged and held with as little gap as possible. Therefore, in the connector 1, the arrangement pitch in the stacking direction of the plurality of device-side joining terminals 60a to 60c is made larger than the arrangement pitch in the stacking direction of the plurality of first joining terminals 4a to 4c, and the first joining terminals 4a to 4c. A pitch converter 63 that converts the arrangement pitch in the stacking direction is formed between the device side connecting terminals 60a to 60c. In the present embodiment, the pitch conversion unit 63 is formed between the plane changing unit 62 and the first joint terminals 4a to 4c.

積層方向の中央に配置される第1接合端子4bと機器側接合端子60bとの間に形成されるピッチ変換部63aは、第1接合端子4bをそのまま基端側に直線状に延長した板状の形状とされる。他方、積層方向の両端に配置される第1接合端子4a,4cと機器側接合端子60a,60cとの間に形成されるピッチ変換部63bは、ピッチ変換部63aと同様に第1接合端子4a,4cと連続した板状の形状に形成されるが、平面変更部62に至る途中で積層方向の外側に折り曲げられており、当該折り曲げにより配置ピッチを変換するように構成されている。つまり、コネクタ1では、機器側接合端子60a,60c側から第1接合端子4a,4c側にかけて、徐々に積層方向の中央に位置する第1接合端子4bに近寄るように、折れ曲がるピッチ変換部63bが形成されている。上下2つのピッチ変換部63bは、対称形状となっている。   The pitch converter 63a formed between the first joint terminal 4b and the equipment-side joint terminal 60b disposed in the center in the stacking direction is a plate shape in which the first joint terminal 4b is linearly extended to the base end side as it is. The shape is On the other hand, the pitch converter 63b formed between the first joint terminals 4a and 4c and the device-side joint terminals 60a and 60c arranged at both ends in the stacking direction is the same as the pitch converter 63a. , 4c is formed in a plate shape continuous to the plane changing portion 62, and is bent outward in the stacking direction, and the arrangement pitch is changed by the bending. That is, in the connector 1, the pitch converter 63 b that bends so as to gradually approach the first joint terminal 4 b located at the center in the stacking direction from the device-side joint terminals 60 a, 60 c side to the first joint terminals 4 a, 4 c side. Is formed. The two upper and lower pitch converters 63b are symmetrical.

これら機器側接合端子60a〜60c、平面変更部62、ピッチ変換部63、第1接合端子4a〜4cは一体に形成されてもよいし、別体として後に溶接等で接合するようにしてもよい。本実施の形態では、後者であり、機器側接合端子60a〜60cと平面変更部62を一体に形成すると共に、ピッチ変換部63と第1接合端子4a〜4cを一体に形成し、これらを接合部64にて一体に接合するようにしている。以下、機器側接合端子60a〜60c、平面変更部62、ピッチ変換部63、第1接合端子4a〜4cを一体に形成したものをバスバ端子65と呼称する。なお、前者の場合、つまり、機器側接合端子60a〜60c、平面変更部62、ピッチ変換部63、第1接合端子4a〜4cを一体に形成した場合、接合部64は生じない。   These device-side joining terminals 60a to 60c, the plane changing unit 62, the pitch converting unit 63, and the first joining terminals 4a to 4c may be integrally formed, or may be joined later by welding or the like as separate bodies. . In the present embodiment, the latter is the latter, in which the device side joining terminals 60a to 60c and the plane changing portion 62 are integrally formed, and the pitch converting portion 63 and the first joining terminals 4a to 4c are integrally formed, and these are joined. The unit 64 is integrally joined. Hereinafter, the device-side joining terminals 60a to 60c, the plane changing unit 62, the pitch converting unit 63, and the first joining terminals 4a to 4c are integrally formed as a bus bar terminal 65. In the former case, that is, when the device-side joining terminals 60a to 60c, the plane changing unit 62, the pitch converting unit 63, and the first joining terminals 4a to 4c are integrally formed, the joining portion 64 does not occur.

バスバ端子65の製作方法としては、まず、平面変更部62にあたる丸棒の両端を互いに直交する平面になるように圧縮成形し、その圧縮成形して形成された平面の一方を機器側接合端子60a〜60cとし、他方を第1接合端子4a〜4cとすることで製作している。上述のとおり、本実施の形態では、接合部64にて、第1接合端子4a〜4cの長さを延長している。   As a method of manufacturing the bus bar terminal 65, first, both ends of a round bar corresponding to the plane changing portion 62 are compression-molded so as to be orthogonal to each other, and one of the planes formed by the compression molding is connected to the equipment-side joining terminal 60a. ˜60c, and the other is the first joint terminals 4a to 4c. As described above, in the present embodiment, the length of the first joint terminals 4 a to 4 c is extended at the joint portion 64.

ここでは、モータ・インバータ間用の三相交流の電源ラインを想定しているため、各バスバ端子65には、120°位相の異なる交流が送電される。各バスバ端子65は、コネクタ1での送電ロスを低減するなどの目的のために、導電率の高い銀、銅、アルミニウムなどの金属で構成されるとよい。また、バスバ端子65を構成する第1接合端子4a〜4cのそれぞれは、多少の可撓性を有する。   Here, since a three-phase AC power supply line for the motor / inverter is assumed, AC signals having different phases by 120 ° are transmitted to each bus bar terminal 65. Each bus bar terminal 65 may be made of metal such as silver, copper, or aluminum having high conductivity for the purpose of reducing power transmission loss in the connector 1. Moreover, each of the 1st junction terminals 4a-4c which comprise the bus bar terminal 65 has some flexibility.

各バスバ端子65は、第1ターミナルハウジング5の一部である樹脂成形体(第1インナーハウジング)10に所定間隔で離間されて整列保持される。樹脂成形体10は、各バスバ端子65を互いに絶縁して短絡を防止すべく、絶縁性樹脂(例えば、PPS(ポリフェニレンサルファイド)樹脂、PPA(ポリフタルアミド)樹脂、PA(ポリアミド)樹脂、PBT(ポリブチレンテレフタレート)、エポキシ系樹脂)からなる。   Each bus bar terminal 65 is aligned and held at a predetermined interval from a resin molded body (first inner housing) 10 which is a part of the first terminal housing 5. In order to insulate the bus bar terminals 65 from each other and prevent short circuit, the resin molded body 10 is made of insulating resin (for example, PPS (polyphenylene sulfide) resin, PPA (polyphthalamide) resin, PA (polyamide) resin, PBT ( Polybutylene terephthalate) and epoxy resin).

本実施の形態では、バスバ端子65における平面変更部62のピッチ変換部63側の端部から第1接合端子4a〜4cの基端部までを覆うように略直方体形状の樹脂成形体10を形成しており、予め樹脂成形体10に形成しておいた溝に各バスバ端子65を嵌め込むことで、各バスバ端子65を樹脂成形体10に固定するようにしている。ただし、これに限らず、例えば、樹脂成形体10の成形時に各バスバ端子65をインサートしてから樹脂を硬化させて保持させるようにしてもよい。   In the present embodiment, the resin molded body 10 having a substantially rectangular parallelepiped shape is formed so as to cover from the end of the plane changing section 62 of the bus bar terminal 65 on the pitch converting section 63 side to the base end of the first joint terminals 4a to 4c. Each bus bar terminal 65 is fixed to the resin molded body 10 by fitting each bus bar terminal 65 into a groove formed in the resin molded body 10 in advance. However, the present invention is not limited thereto, and for example, the resin may be cured and held after each bus bar terminal 65 is inserted when the resin molded body 10 is molded.

また、本実施の形態では、各バスバ端子65の接合部64に形成される段差を利用し、接合部64の段差を樹脂成形体10に係合させることで、各バスバ端子65の嵌合方向の位置ずれを抑制するようにしている。つまり、接合部64は、樹脂成形体10に対する各バスバ端子65の嵌合方向の位置ずれを抑制する役割も兼ねている。   Moreover, in this Embodiment, the fitting direction of each bus bar terminal 65 is utilized by engaging the level | step difference of the junction part 64 with the resin molding 10 using the level | step difference formed in the junction part 64 of each bus bar terminal 65. In this way, the positional deviation is suppressed. That is, the joint portion 64 also serves to suppress a positional shift in the fitting direction of each bus bar terminal 65 with respect to the resin molded body 10.

本実施の形態では、接続部材9は、第1ターミナルハウジング5に固定されるリング状の支持部91と、支持部91の中空部に上部が挿通され、支持部91に回動自在に支持される回動部92と、回動部92を回動させることにより、回動部92に対して上下方向に移動して、隣接する絶縁部材8aを押圧する押圧部93と、を有している。   In the present embodiment, the connection member 9 has a ring-shaped support portion 91 fixed to the first terminal housing 5 and an upper portion inserted through the hollow portion of the support portion 91, and is rotatably supported by the support portion 91. And a pressing portion 93 that moves in the vertical direction relative to the rotating portion 92 and presses the adjacent insulating member 8a. .

回動部92の上面(第1絶縁部材8aと反対側の面)には、レンチなどの工具を嵌合させるための異形穴(ここでは星形の穴)92aが形成されており、接続部材9は、回動部92を回動させることにより、押圧部93が回動部92に対して上下方向(積層方向、図1(a)における上下方向)に移動して、隣接する第1絶縁部材8aを押圧するように構成されている。接続部材9の詳細な構造については後述する。   A deformed hole (here, a star-shaped hole) 92a for fitting a tool such as a wrench is formed on the upper surface (the surface opposite to the first insulating member 8a) of the rotating portion 92, and the connecting member 9, by rotating the rotating part 92, the pressing part 93 moves in the vertical direction (stacking direction, vertical direction in FIG. 1A) with respect to the rotating part 92, and the adjacent first insulation It is comprised so that the member 8a may be pressed. The detailed structure of the connecting member 9 will be described later.

コネクタ1では、第1コネクタ部2側に接続部材9を設け、第2コネクタ部3側に複数の絶縁部材8a〜8dを設けるように構成しているが、本実施の形態では、両コネクタ部2,3を嵌合したときに接続部材9に隣接する絶縁部材8aを積層方向に2分割し、その分割した分割絶縁部材のうち積層方向外側(図1(a)では上側)に位置する分割絶縁部材を、接続部材9に一体に設けるように構成している。つまり、本実施の形態では、接続部材9に隣接する絶縁部材8aの一部を分割し、接続部材9に一体に設けるように構成している。接続部材9に一体に設けられる絶縁部材8aの一部を、第3絶縁部材8eと呼称する。   In the connector 1, the connection member 9 is provided on the first connector portion 2 side, and the plurality of insulating members 8 a to 8 d are provided on the second connector portion 3 side. In the present embodiment, both connector portions are provided. 2 and 3, the insulating member 8 a adjacent to the connection member 9 is divided into two in the stacking direction, and the divided split insulating member is positioned on the outer side in the stacking direction (the upper side in FIG. 1A). The insulating member is configured to be provided integrally with the connecting member 9. That is, in the present embodiment, a part of the insulating member 8 a adjacent to the connection member 9 is divided and provided integrally with the connection member 9. A part of the insulating member 8a provided integrally with the connecting member 9 is referred to as a third insulating member 8e.

以下、本明細書では、説明の簡略化のため、分割後の積層方向内側に位置する分割絶縁部材(つまり第2コネクタ部3側に設けられる分割絶縁部材)のみを絶縁部材8aと呼称することとする。すなわち、本実施の形態に係るコネクタ1では、両コネクタ部2,3を嵌合すると、第3絶縁部材8eと絶縁部材8aとが一体となって1つの絶縁部材を構成し、接続部材9の押圧部93は、第3絶縁部材8eを介して、隣接する絶縁部材8aを押圧する。   Hereinafter, in the present specification, for the sake of simplification of description, only the divided insulating member (that is, the divided insulating member provided on the second connector portion 3 side) located on the inner side in the stacking direction after the division is referred to as an insulating member 8a. And That is, in the connector 1 according to the present embodiment, when both the connector portions 2 and 3 are fitted, the third insulating member 8e and the insulating member 8a are integrated to form one insulating member, and the connecting member 9 The pressing part 93 presses the adjacent insulating member 8a via the third insulating member 8e.

接続部材9の押圧部93の下面とその直下の第3絶縁部材8eの上面との間には、第3絶縁部材8eに所定の押圧力を付与する弾性部材15が設けられる。本実施の形態では、押圧部93の下面に凹部93aを形成し、この凹部93aに弾性部材15の上部を収納するようにした。これは、弾性部材15の長さがある程度長い場合であっても、押圧部93と第3絶縁部材8e間の間隔を短くし、コネクタ1を小型化するための工夫である。弾性部材15は、金属(例えば、SUSなど)製のバネで構成される。なお、本実施の形態において、弾性部材15は、接続部材9の一部という位置付けである。   An elastic member 15 that applies a predetermined pressing force to the third insulating member 8e is provided between the lower surface of the pressing portion 93 of the connecting member 9 and the upper surface of the third insulating member 8e immediately below the pressing portion 93. In the present embodiment, the concave portion 93a is formed on the lower surface of the pressing portion 93, and the upper portion of the elastic member 15 is accommodated in the concave portion 93a. This is a device for reducing the size of the connector 1 by shortening the interval between the pressing portion 93 and the third insulating member 8e even when the length of the elastic member 15 is long to some extent. The elastic member 15 is composed of a metal (for example, SUS) spring. In the present embodiment, the elastic member 15 is positioned as a part of the connection member 9.

弾性部材15の下部が当接する第3絶縁部材8eの上面には、弾性部材15の下部を覆う(収納する)凹部16が形成され、凹部16の底部(即ち、弾性部材15の下部が当接する座の部分)には、弾性部材15を受けて、絶縁性樹脂からなる第3絶縁部材8eの損傷を防止する金属(例えば、SUSなど)製の受け部材17が設けられる。   On the upper surface of the third insulating member 8e with which the lower part of the elastic member 15 abuts, a concave part 16 that covers (stores) the lower part of the elastic member 15 is formed, and the bottom part of the concave part 16 (that is, the lower part of the elastic member 15 abuts). The seat part) is provided with a receiving member 17 made of metal (for example, SUS) that receives the elastic member 15 and prevents damage to the third insulating member 8e made of insulating resin.

受け部材17は、弾性部材15から第3絶縁部材8eの上面に加わる応力を分散することで第3絶縁部材8eの損傷を防止するためのものである。そのため、受け部材17と第3絶縁部材8eとの接触面積をできるだけ大きくすることが好ましい。本実施の形態では、受け部材17と第3絶縁部材8eとの接触面積を大きくすべく、凹部16の底部全面に亘って接触するような形状の受け部材17を設けた。   The receiving member 17 is for preventing damage to the third insulating member 8e by dispersing the stress applied from the elastic member 15 to the upper surface of the third insulating member 8e. Therefore, it is preferable to make the contact area between the receiving member 17 and the third insulating member 8e as large as possible. In the present embodiment, in order to increase the contact area between the receiving member 17 and the third insulating member 8e, the receiving member 17 having a shape that contacts the entire bottom surface of the recess 16 is provided.

第1ターミナルハウジング5は、横断面が略矩形状の中空の筒状体20を有している。第2ターミナルハウジング7と嵌合される筒状体20の一端側(図1(a)では右側)の外周部は、第2コネクタ部3との嵌合性を考慮してテーパ形状に形成されている。また、筒状体20の一端側の外周部には、第1コネクタ部2と第2コネクタ部3との間をシールするターミナルハウジング防水構造21が設けられる。ターミナルハウジング防水構造21は、筒状体20の一端側の外周部に形成された凹部22と、凹部22に設けられたOリングなどのパッキン23とからなる。   The first terminal housing 5 has a hollow cylindrical body 20 having a substantially rectangular cross section. The outer peripheral portion on one end side (the right side in FIG. 1A) of the cylindrical body 20 to be fitted to the second terminal housing 7 is formed in a tapered shape in consideration of the fitting property with the second connector portion 3. ing. A terminal housing waterproof structure 21 that seals between the first connector portion 2 and the second connector portion 3 is provided on the outer peripheral portion on one end side of the cylindrical body 20. The terminal housing waterproof structure 21 includes a recess 22 formed in the outer peripheral portion on one end side of the cylindrical body 20 and a packing 23 such as an O-ring provided in the recess 22.

筒状体20の他端側(図1(a)では左側)、すなわち第2ターミナルハウジング7と嵌合する側と反対側には、筒状の一方の開口である開口部20aが形成されており、この開口部20aからバスバ端子65の第1接合端子4a〜4cが挿入される。各バスバ端子65を保持する樹脂成形体10は、開口部20aを塞ぐように配置される。   On the other end side of the cylindrical body 20 (on the left side in FIG. 1A), that is, on the side opposite to the side where the second terminal housing 7 is fitted, an opening 20a that is one cylindrical opening is formed. The first joint terminals 4a to 4c of the bus bar terminal 65 are inserted from the opening 20a. The resin molded body 10 holding each bus bar terminal 65 is arranged so as to close the opening 20a.

筒状体20の他端側の外周には、第1コネクタ部2を機器などの筐体(ここではモータのシールドケース)に取付けるためのフランジ24が形成される。フランジ24は、取付孔24aを有しており、取付孔24aに図示しないボルトを挿入して機器などの筐体に固定される。なお、本実施の形態では、第1コネクタ部2にフランジ24を設ける場合を説明するが、フランジ24は第2コネクタ部3に設けられていても良いし、第1コネクタ部2と第2コネクタ部3の両方に設けられていても良い。フランジ24には、機器などの筐体との間で気密を確保するためのパッキン24bが設けられる。   A flange 24 for attaching the first connector portion 2 to a housing such as a device (here, a shield case of a motor) is formed on the outer periphery on the other end side of the cylindrical body 20. The flange 24 has a mounting hole 24a, and a bolt (not shown) is inserted into the mounting hole 24a to be fixed to a housing such as a device. In this embodiment, the case where the flange 24 is provided in the first connector portion 2 will be described. However, the flange 24 may be provided in the second connector portion 3, or the first connector portion 2 and the second connector. It may be provided in both of the parts 3. The flange 24 is provided with a packing 24b for ensuring airtightness with a housing such as a device.

このフランジ24は、放熱性を向上させる点においても有効である。つまり、フランジ24を形成することにより第1ターミナルハウジング5の表面積を大きくすることができ、第1コネクタ部2の内部で発生した熱(例えば、各接点で発生した熱)を第1ターミナルハウジング5を介して外部に放熱する際において、放熱性を向上させることができる。   The flange 24 is also effective in improving heat dissipation. That is, the surface area of the first terminal housing 5 can be increased by forming the flange 24, and heat generated inside the first connector portion 2 (for example, heat generated at each contact) is generated in the first terminal housing 5. When heat is radiated to the outside via the heat dissipation, the heat dissipation can be improved.

筒状体20の上部(図1(a)では上側)には、接続部材9を挿入するための接続部材挿入孔26が形成される。接続部材挿入孔26の周縁の第1ターミナルハウジング5は筒状(中空円筒状)に形成されている。また、接続部材挿入孔26と対向する位置(図1(a)では下側)の筒状体20の内壁には、両コネクタ部2,3を嵌合した際に後述する絶縁部材組立体100の接続部材9と反対側の面に当接し、接続部材9の押圧により接続部材9との間で絶縁部材組立体100を挟持する挟持用台座88が形成されている。   A connection member insertion hole 26 for inserting the connection member 9 is formed in the upper portion (upper side in FIG. 1A) of the cylindrical body 20. The first terminal housing 5 at the periphery of the connection member insertion hole 26 is formed in a cylindrical shape (hollow cylindrical shape). Further, an insulating member assembly 100 described later when the connector portions 2 and 3 are fitted to the inner wall of the cylindrical body 20 at a position facing the connecting member insertion hole 26 (lower side in FIG. 1A). A clamping base 88 is formed which contacts the surface opposite to the connecting member 9 and clamps the insulating member assembly 100 between the connecting member 9 and the connecting member 9 when pressed.

筒状体20は、シールド性能、放熱性、及びコネクタ1の軽量化のために、導電率、熱伝導率が高く軽量なアルミニウムなどの金属で形成されることが好ましいが、樹脂などにより形成するようにしても良い。本実施の形態においては、筒状体20をアルミニウムで形成した。   The cylindrical body 20 is preferably formed of a metal such as aluminum having high electrical conductivity and thermal conductivity in order to reduce shielding performance, heat dissipation, and weight of the connector 1, but is formed of resin or the like. You may do it. In the present embodiment, the cylindrical body 20 is made of aluminum.

本実施の形態に係るコネクタ1では、筒状体20の他端側には、各バスバ端子65の機器側接合端子60a〜60cを積層方向に整列させて保持する端子台71が設けられる。端子台71は、各バスバ端子65を互いに絶縁して短絡を防止すべく、絶縁性樹脂からなる。   In the connector 1 according to the present embodiment, a terminal block 71 is provided on the other end side of the cylindrical body 20 to hold the device-side joining terminals 60a to 60c of the bus bar terminals 65 aligned in the stacking direction. The terminal block 71 is made of an insulating resin so as to insulate the bus bar terminals 65 from each other and prevent a short circuit.

端子台71は、樹脂成形体10を収容し筒状体20に取り付けられる略直方体状の基部71aと、基部71aの筒状体20と反対側に一体に設けられ、各バスバ端子65の機器側接合端子60a〜60cの先端部を積層方向に整列させて保持する台座部71bと、を有している。   The terminal block 71 accommodates the resin molded body 10 and is attached integrally to the cylindrical body 20 on the side opposite to the cylindrical body 20 of the base 71a and attached to the cylindrical body 20, and is connected to the device side of each bus bar terminal 65. And a pedestal portion 71b that holds the end portions of the joining terminals 60a to 60c in alignment in the stacking direction.

基部71aの筒状体20側の端部の外周にはパッキン72が設けられ、端子台71の基部71aと筒状体20との間で気密を確保するようになっている。   A packing 72 is provided on the outer periphery of the end of the base 71a on the cylindrical body 20 side so as to ensure airtightness between the base 71a of the terminal block 71 and the cylindrical body 20.

第1コネクタ部2をモータに接続する際には、端子台71の基部71aもモータのシールドケース内に挿入されることになるが、このときの挿入を容易とするため、基部71aの積層方向の両側部には、台座部71b側から筒状体20側にかけて徐々に幅(積層方向の幅)が広くなるテーパ部71cが形成される。テーパ部71cは、第1コネクタ部2をモータに接続する際に、モータのシールドケースに形成された溝に挿入され、第1コネクタ部2をガイドする役割も果たす。   When the first connector portion 2 is connected to the motor, the base portion 71a of the terminal block 71 is also inserted into the shield case of the motor. To facilitate insertion at this time, the stacking direction of the base portion 71a Both side portions are formed with tapered portions 71c whose width (width in the stacking direction) gradually increases from the base portion 71b side to the cylindrical body 20 side. The tapered portion 71c is also inserted into a groove formed in the shield case of the motor when the first connector portion 2 is connected to the motor, and also plays a role of guiding the first connector portion 2.

また、テーパ部71cの基端部(筒状体20側の端部)には、テーパ部71cから積層方向外側に突出し、モータのシールドケースの縁部に係止して端子台71のモータ内への脱落を防止する当接部71dが形成される。   Further, the base end portion (end portion on the cylindrical body 20 side) of the taper portion 71c protrudes outward from the taper portion 71c in the stacking direction, and is locked to the edge portion of the shield case of the motor so as to be within the motor of the terminal block 71. A contact portion 71d is formed to prevent falling off.

なお、当接部71dを設けることにより、第1ターミナルハウジング5をモータのシールドケースに取り付ける際に、モータのシールドケースにより第1ターミナルハウジング5側(筒状体20側)に端子台71が押し付けられるようになるので、パッキン72に代えて(あるいはパッキン72に加えて)、端子台71と第1ターミナルハウジング5の筒状体20との間に、端子台71が筒状体20側に移動し押し付けられることで押し潰され、端子台71と第1ターミナルハウジング5との間で気密を確保する端子台用シール部材(図示せず)を設けるようにしてもよい。   By providing the contact portion 71d, the terminal block 71 is pressed against the first terminal housing 5 side (tubular body 20 side) by the motor shield case when the first terminal housing 5 is attached to the motor shield case. Therefore, instead of the packing 72 (or in addition to the packing 72), the terminal block 71 moves to the cylindrical body 20 side between the terminal block 71 and the cylindrical body 20 of the first terminal housing 5. A terminal block seal member (not shown) may be provided that is crushed by pressing and securing airtightness between the terminal block 71 and the first terminal housing 5.

さらに、基部71aの基端部(台座部71bと反対側の端部)には、筒状体20内に延出されると共に、第1接合端子4a〜4cを幅方向に挟み込むように第1接合端子4a〜4cと筒状体20との間に延びる一対の壁部71eが形成される。壁部71eは、第1接合端子4a〜4cの側面の大部分を覆うように形成され、第1接合端子4a〜4cから筒状体20に至る沿面距離を大きくするように構成される。   Furthermore, the base end portion of the base portion 71a (the end portion on the side opposite to the pedestal portion 71b) is extended into the cylindrical body 20 and the first joint terminals 4a to 4c are sandwiched in the width direction. A pair of wall portions 71e extending between the terminals 4a to 4c and the cylindrical body 20 are formed. The wall portion 71e is formed so as to cover most of the side surfaces of the first joint terminals 4a to 4c, and is configured to increase the creepage distance from the first joint terminals 4a to 4c to the cylindrical body 20.

台座部71bは、機器側接合端子60a〜60cの先端部の一面に接触し、その一面を保持するように構成されている。台座部71bの各機器側接合端子60a〜60cの下方には、基部71aと反対側が開放された凹溝73が形成され、凹溝73には、接続対象となる端子(モータ内のケーブル等の端子)を接続する際に用いるボルトを螺合するためのナット74が挿入される。ナット74は、そのネジ穴が機器側接合端子60a〜60cの穴69と一致するように配置される。   The pedestal portion 71b is configured to contact one surface of the tip ends of the device-side joining terminals 60a to 60c and hold the one surface. A concave groove 73 is formed below each device-side joining terminal 60a to 60c of the pedestal 71b, and the opposite side to the base 71a is opened. In the concave groove 73, a terminal to be connected (such as a cable in a motor) A nut 74 for screwing a bolt used when connecting the terminal is inserted. The nut 74 is disposed such that the screw hole thereof coincides with the hole 69 of the device side connecting terminals 60a to 60c.

[第2コネクタ部]
次に、第2コネクタ部3について説明する。
[Second connector part]
Next, the 2nd connector part 3 is demonstrated.

図1〜3および図6に示すように、第2コネクタ部3は、内部に複数(3つ)の第2接合端子6a〜6cが整列されて収納される第2ターミナルハウジング7と、第2ターミナルハウジング7内に設けられ第2接合端子6a〜6cのそれぞれを絶縁する略直方体形状の複数の絶縁部材8a〜8dと、を有している。   As shown in FIGS. 1 to 3 and FIG. 6, the second connector portion 3 includes a second terminal housing 7 in which a plurality (three) of second joining terminals 6 a to 6 c are arranged and stored, And a plurality of insulating members 8a to 8d having a substantially rectangular parallelepiped shape that are provided in the terminal housing 7 and insulate the second connecting terminals 6a to 6c.

第2接合端子6a〜6c一端側のそれぞれには、インバータ側から延びたケーブル66a〜66cが接続されている。これらケーブル66a〜66cのそれぞれには、各バスバ端子65に対応した電圧及び/又は電流の電気がそれぞれ送電される。ケーブル66a〜66cは、導体67の外周に絶縁層68を形成してなる。本実施の形態においては、断面積が20mm2の導体67を用いた。 Cables 66a to 66c extending from the inverter side are respectively connected to one end sides of the second joint terminals 6a to 6c. Electricity of voltage and / or current corresponding to each bus bar terminal 65 is transmitted to each of the cables 66a to 66c. The cables 66 a to 66 c are formed by forming an insulating layer 68 on the outer periphery of the conductor 67. In the present embodiment, a conductor 67 having a cross-sectional area of 20 mm 2 is used.

ケーブル66a〜66cのそれぞれは、多連筒状の樹脂成形体(第2インナーハウジング)30によって所定間隔で離間されて整列保持される。この樹脂成形体30によって第2接合端子6a〜6cのそれぞれは、第1コネクタ部2と第2コネクタ部3とを嵌合させたときに、第2接合端子6a〜6cのそれぞれと対となるように対面する(即ち、接続対象の)第1接合端子4a〜4cのそれぞれの上方に位置するように位置決めして保持される。樹脂成形体30は、複数の絶縁部材8a〜8dよりも嵌合方向後方(図示右側)の第2ターミナルハウジング7内に設けられる。   Each of the cables 66a to 66c is separated and arranged at a predetermined interval by a multi-tubular resin molded body (second inner housing) 30 and held in alignment. When the first connector portion 2 and the second connector portion 3 are fitted to each other, the second joint terminals 6a to 6c are paired with the second joint terminals 6a to 6c by the resin molded body 30, respectively. In this way, they are positioned and held so as to be positioned above each of the first connecting terminals 4a to 4c facing (that is, to be connected). The resin molded body 30 is provided in the second terminal housing 7 behind the plurality of insulating members 8a to 8d in the fitting direction (right side in the drawing).

樹脂成形体30は、第2接合端子6a〜6cのそれぞれを互いに絶縁して短絡を防止すべく、絶縁性樹脂からなる。この樹脂成形体30により、第2接合端子6a〜6cのそれぞれに接続されたケーブル66a〜66cのそれぞれが可撓性に優れたケーブルであっても、第2接合端子6a〜6cのそれぞれを所定の位置に保持することができる。   The resin molded body 30 is made of an insulating resin so as to insulate the second joining terminals 6a to 6c from each other and prevent a short circuit. Even if each of the cables 66a to 66c connected to each of the second joint terminals 6a to 6c is a cable having excellent flexibility, the resin molded body 30 allows each of the second joint terminals 6a to 6c to be predetermined. Can be held in the position.

なお、樹脂成形体30は、ケーブル66a〜66cを保持することで、第2接合端子6a〜6cの位置決めを行っているが、これに限らず、ケーブル66a〜66cを保持すると共に第2接合端子6a〜6cも直接保持して、第2接合端子6a〜6cの位置決めを行っても良い。また、ケーブル66a〜66cを保持しないで、第2接合端子6a〜6cを直接保持する接合端子保持部材であっても良い。   The resin molded body 30 positions the second joint terminals 6a to 6c by holding the cables 66a to 66c, but is not limited thereto, and holds the cables 66a to 66c and the second joint terminals. 6a-6c may also be held directly and the 2nd junction terminals 6a-6c may be positioned. Further, a joining terminal holding member that directly holds the second joining terminals 6a to 6c without holding the cables 66a to 66c may be used.

樹脂成形体30に関し、第2接合端子6a〜6cを直接保持しないで、ケーブル66a〜66cを保持することで、第2接合端子6a〜6cの位置決めを行っている場合、即ち、本実施の形態のような場合、ケーブル66a〜66cを可撓性があるものにすることにより、第2接合端子6a〜6cの先端側が第2ターミナルハウジング7に対して柔軟に動けるようになり、接続部材9の押圧による第2接合端子6a〜6cの変形を抑制できる。   With respect to the resin molded body 30, the second joint terminals 6a to 6c are positioned by holding the cables 66a to 66c without directly holding the second joint terminals 6a to 6c, that is, the present embodiment. In such a case, by making the cables 66a to 66c flexible, the distal end sides of the second connection terminals 6a to 6c can move flexibly with respect to the second terminal housing 7, and the connection member 9 Deformation of the second joint terminals 6a to 6c due to the pressing can be suppressed.

また、第2ターミナルハウジング7から引き出されたケーブル66a〜66cの部分には、シールド性能の向上を目的とした図示しない編組シールドが巻き付けられている。この編組シールドは、後述する筒状シールド体41と接触され、筒状シールド体41を介して第1ターミナルハウジング5に電気的に接続されている(同電位(GND)とされている)。   A braided shield (not shown) for improving the shielding performance is wound around the cables 66a to 66c drawn from the second terminal housing 7. This braided shield is in contact with a cylindrical shield body 41 described later, and is electrically connected to the first terminal housing 5 via the cylindrical shield body 41 (has the same potential (GND)).

第2コネクタ部3では、ケーブル66a〜66cが引っ張られた場合であっても、ケーブル66a〜66cが樹脂成形体30から抜けてしまわないように、抜け防止機構27が備えられている。抜け防止機構27は、第2接合端子6a〜6cのそれぞれの基端部(ケーブル66a〜66cの近傍)に形成された突起27aと、樹脂成形体30の多連筒状の各筒内に突出するように設けられ、突起27aを係止してケーブル66a〜66cの引き抜き、押し込み方向における突起27aの動きを規制する係止突起27bとからなる。   In the second connector portion 3, a disconnection prevention mechanism 27 is provided so that the cables 66 a to 66 c do not come out of the resin molded body 30 even when the cables 66 a to 66 c are pulled. The disconnection prevention mechanism 27 protrudes into the projections 27a formed at the base ends (near the cables 66a to 66c) of the second connecting terminals 6a to 6c and the multiple cylindrical tubes of the resin molded body 30. The locking projection 27a locks the projection 27a to pull out the cables 66a to 66c, and the locking projection 27b regulates the movement of the projection 27a in the pushing direction.

第2接合端子6a〜6cのそれぞれは、図7,8に示すように、ケーブル66a〜66cの先端部から露出された導体67をかしめるためのかしめ部45と、かしめ部45と一体に形成された板状接点46とを有する。また、整列時に中央に配置されるケーブル66bに接続される第2接合端子6bの胴部47を折り曲げることにより、第2接合端子6a〜6cを同じ間隔で離間させて配置するようにしている。抜け防止機構27の突起27aは、板状接点46の基端部における幅方向の両端部から上方(あるいは下方)に突出するように形成される。   As shown in FIGS. 7 and 8, each of the second connection terminals 6 a to 6 c is formed integrally with the caulking portion 45 and the caulking portion 45 for caulking the conductor 67 exposed from the distal end portions of the cables 66 a to 66 c. Plate-like contact 46. Further, the second joint terminals 6a to 6c are spaced apart from each other at the same interval by bending the body portion 47 of the second joint terminal 6b connected to the cable 66b disposed at the center during alignment. The protrusions 27 a of the drop prevention mechanism 27 are formed so as to protrude upward (or downward) from both ends in the width direction at the base end of the plate-like contact 46.

第2接合端子6a〜6cのそれぞれは、コネクタ1での送電ロスを低減するなどの目的のために、導電率の高い銀、銅、アルミニウムなどの金属で構成されると良い。また、第2接合端子6a〜6cのそれぞれは、多少の可撓性を有する。   Each of the second connection terminals 6a to 6c is preferably made of a metal such as silver, copper, or aluminum having high conductivity for the purpose of reducing power transmission loss in the connector 1 or the like. Moreover, each of the 2nd junction terminals 6a-6c has some flexibility.

複数の絶縁部材8a〜8dは、第2ターミナルハウジング7内に整列されて収納されると共に複数の第2接合端子6a〜6cの他面(第1接合端子4a〜4cと接合される面と反対側の面)のそれぞれに一体的に設けられる複数の第1絶縁部材8a〜8cと、複数の第1接合端子4a〜4cと複数の第2接合端子6a〜6cとが積層状態となったときに最外(図1(a)では最も下側)に位置する第1接合端子4cの他面(第2接合端子6cと接合される面と反対側の面)と対向するように設けられる第2絶縁部材8dとからなる。   The plurality of insulating members 8a to 8d are arranged and accommodated in the second terminal housing 7, and are opposite to the other surfaces of the plurality of second connecting terminals 6a to 6c (the surfaces that are bonded to the first connecting terminals 4a to 4c) When a plurality of first insulating members 8a to 8c, a plurality of first joint terminals 4a to 4c, and a plurality of second joint terminals 6a to 6c provided integrally with each of the side surfaces are laminated. Is provided so as to face the other surface of the first joint terminal 4c located on the outermost side (the lowermost side in FIG. 1A) (the surface opposite to the surface joined to the second joint terminal 6c). 2 insulating members 8d.

第1絶縁部材8a〜8cは、第2接合端子6a〜6cの先端側に突出するような位置に設けられる。第1絶縁部材8a〜8cのそれぞれは、第1接合端子4a〜4cが挿抜される側の角部のそれぞれが面取り加工されている。また、第2絶縁部材8dにおいても、第1接合端子4a〜4cが挿抜される側で、かつ第1絶縁部材8c側の角部が面取り加工されている。さらに、第1絶縁部材8a〜8cの第2接合端子6a〜6cに設けられる面のそれぞれには、第2接合端子6a〜6cとの段差を補う突起部(肉盛り面)が形成され、複数の第1絶縁部材8a〜8cの下面(図示下側の面)が第2接合端子6a〜6cの下面(図示下側の面)と同一面となるようにされる。これらの構成により、第1コネクタ部2と第2コネクタ部3とを嵌合する際、第2接合端子6a〜6cの先端部が、挿入される第1接合端子4a〜4cの先端部と接触しないため、第1接合端子4a〜4cにおける挿入性が向上するという効果がある。   The first insulating members 8a to 8c are provided at positions that protrude toward the distal ends of the second connecting terminals 6a to 6c. As for each of the 1st insulating members 8a-8c, each corner | angular part by which the 1st junction terminal 4a-4c is inserted / extracted is chamfered. Also in the second insulating member 8d, the corners on the side where the first connecting terminals 4a to 4c are inserted and removed and on the first insulating member 8c side are chamfered. Furthermore, each of the surfaces provided on the second joint terminals 6a to 6c of the first insulating members 8a to 8c is formed with a protrusion (a build-up surface) that compensates for the step with the second joint terminals 6a to 6c. The lower surfaces (lower surfaces in the drawing) of the first insulating members 8a to 8c are flush with the lower surfaces (lower surfaces in the drawing) of the second joining terminals 6a to 6c. With these configurations, when the first connector portion 2 and the second connector portion 3 are fitted, the distal ends of the second joint terminals 6a to 6c are in contact with the distal ends of the first joint terminals 4a to 4c to be inserted. Therefore, there is an effect that insertability in the first joint terminals 4a to 4c is improved.

本実施の形態に係るコネクタ1では、各絶縁部材8a〜8dをそれぞれ連結し、各絶縁部材8a〜8d同士の嵌合方向および幅方向の動きを規制して、絶縁部材組立体100を構成している。   In the connector 1 according to the present embodiment, the insulating members 8a to 8d are connected to each other, and the movement of the insulating members 8a to 8d in the fitting direction and the width direction are restricted to constitute the insulating member assembly 100. ing.

図1(b)、図9、および図10に示すように、絶縁部材組立体100は、各絶縁部材8a〜8dを積層方向に順次連結して構成される。つまり、絶縁部材組立体100は、第1絶縁部材8aと第1絶縁部材8b、第1絶縁部材8bと第1絶縁部材8c、第1絶縁部材8cと第2絶縁部材8dをそれぞれ連結して構成される。   As shown in FIGS. 1B, 9, and 10, the insulating member assembly 100 is configured by sequentially connecting the insulating members 8 a to 8 d in the stacking direction. That is, the insulating member assembly 100 is configured by connecting the first insulating member 8a and the first insulating member 8b, the first insulating member 8b and the first insulating member 8c, and the first insulating member 8c and the second insulating member 8d. Is done.

第1絶縁部材8a〜8cには、第1絶縁部材8a〜8cの幅方向の両端部から、当該第1絶縁部材8a〜8cが設けられる第2接合端子6a〜6cを挟んで対向する絶縁部材8b〜8d(第1絶縁部材8aでは第1絶縁部材8b、第1絶縁部材8bでは第1絶縁部材8c、第1絶縁部材8cでは第2絶縁部材8d)に延びる連結片81がそれぞれ一体に形成される。また、第1絶縁部材8a〜8cと対向する(第1絶縁部材8a〜8cが固定される第2接合端子6a〜6cを挟んで対向する)絶縁部材8b〜8dの両側面には、連結片81を積層方向にスライド自在に収容する連結溝82がそれぞれ形成される。   Insulating members facing the first insulating members 8a to 8c across the second joining terminals 6a to 6c provided with the first insulating members 8a to 8c from both ends in the width direction of the first insulating members 8a to 8c Connecting pieces 81 extending integrally to 8b to 8d (the first insulating member 8b in the first insulating member 8a, the first insulating member 8c in the first insulating member 8b, and the second insulating member 8d in the first insulating member 8c) are integrally formed. Is done. Further, on both side surfaces of the insulating members 8b to 8d facing the first insulating members 8a to 8c (facing the second connecting terminals 6a to 6c to which the first insulating members 8a to 8c are fixed) are connected pieces. A connecting groove 82 is formed for accommodating 81 in a slidable manner in the stacking direction.

第1絶縁部材8aの連結片81を第1絶縁部材8bの連結溝82に、第1絶縁部材8bの連結片81を第1絶縁部材8cの連結溝82に、第1絶縁部材8cの連結片81を第2絶縁部材8dの連結溝82にそれぞれ収容することで、各絶縁部材8a〜8dは、積層方向に相対的に移動可能な状態で連結され、絶縁部材組立体100が構成される。   The connecting piece 81 of the first insulating member 8a is connected to the connecting groove 82 of the first insulating member 8b, the connecting piece 81 of the first insulating member 8b is connected to the connecting groove 82 of the first insulating member 8c, and the connecting piece of the first insulating member 8c is used. By accommodating 81 in the connecting groove 82 of the second insulating member 8d, the insulating members 8a to 8d are connected so as to be relatively movable in the stacking direction, and the insulating member assembly 100 is configured.

連結溝82の嵌合方向の幅は、収容する連結片81の嵌合方向の幅と略等しく形成される。これにより、絶縁部材8a〜8d同士の嵌合方向の動きが規制される。さらに、第1絶縁部材8a〜8cの幅方向の両端部に形成された連結片81を、対向する絶縁部材8b〜8dの両側面に形成された連結溝82に収容することで、対向する絶縁部材8b〜8dを連結片81で幅方向に挟み込む状態となるので、絶縁部材8a〜8d同士の幅方向の動きが規制される。   The width of the coupling groove 82 in the fitting direction is formed to be substantially equal to the width of the coupling piece 81 to be accommodated in the fitting direction. As a result, the movement of the insulating members 8a to 8d in the fitting direction is restricted. Further, the coupling pieces 81 formed at both end portions in the width direction of the first insulating members 8a to 8c are accommodated in the coupling grooves 82 formed on both side surfaces of the opposing insulating members 8b to 8d, so that the opposing insulation is achieved. Since the members 8b to 8d are sandwiched between the connecting pieces 81 in the width direction, the movement of the insulating members 8a to 8d in the width direction is restricted.

各連結片81の基端部には、コの字状の嵌合溝83が形成されており、この嵌合溝83に第2接合端子6a〜6cを嵌合することで、第1絶縁部材8a〜8cが第2接合端子6a〜6cに設けられる。これにより、第1絶縁部材8a〜8cが、第2接合端子6a〜6c、ケーブル66a〜66c、樹脂成形体30を介して第2ターミナルハウジング7に保持されることとなり、第1絶縁部材8a〜8cの第2ターミナルハウジング7に対する位置決めがなされる。   A U-shaped fitting groove 83 is formed at the base end portion of each connecting piece 81, and the first insulating member is formed by fitting the second joining terminals 6 a to 6 c into the fitting groove 83. 8a-8c are provided in the second junction terminals 6a-6c. Accordingly, the first insulating members 8a to 8c are held by the second terminal housing 7 via the second connecting terminals 6a to 6c, the cables 66a to 66c, and the resin molded body 30, and thus the first insulating members 8a to 8c. Positioning with respect to the second terminal housing 7 of 8c is performed.

また、第2絶縁部材8dには、第2絶縁部材8dの両側面から幅方向外方に突出し、対向する第1絶縁部材8cの連結片81を受ける突起84が形成される。   Further, the second insulating member 8d is formed with a protrusion 84 that protrudes outward in the width direction from both side surfaces of the second insulating member 8d and receives the connecting piece 81 of the opposing first insulating member 8c.

本実施の形態に係るコネクタ1では、第1接合端子4a〜4cが第2接合端子6a〜6cと絶縁部材8b〜8dとの間に挿入される際に、絶縁部材組立体100が積層方向に広がろうとする動きを規制すべく、樹脂成形体30に、絶縁部材組立体100を積層方向に挟み込むように、嵌合方向前方(図1(b)では左側)に突出する少なくとも1対の規制突起85が設けられる。   In the connector 1 according to the present embodiment, when the first joining terminals 4a to 4c are inserted between the second joining terminals 6a to 6c and the insulating members 8b to 8d, the insulating member assembly 100 is arranged in the stacking direction. At least one pair of restrictions protruding forward in the fitting direction (left side in FIG. 1B) so that the insulating member assembly 100 is sandwiched between the resin moldings 30 in the stacking direction so as to restrict the movement to spread. A protrusion 85 is provided.

本実施の形態では、絶縁部材組立体100の幅方向の両端部をそれぞれ積層方向に挟み込むように、断面視が略矩形状の規制突起85を2対設けた。規制突起85は、絶縁部材組立体100の幅方向の両端部に位置する連結片81及び突起84を挟み込むように設けられる。   In the present embodiment, two pairs of regulating projections 85 having a substantially rectangular shape in cross section are provided so as to sandwich both end portions in the width direction of the insulating member assembly 100 in the stacking direction. The restricting protrusion 85 is provided so as to sandwich the connecting piece 81 and the protrusion 84 located at both ends in the width direction of the insulating member assembly 100.

さらに、本実施の形態では、絶縁部材組立体100の積層方向の両端に位置する絶縁部材8a,8dに係合溝86をそれぞれ形成すると共に、樹脂成形体30に、絶縁部材組立体100を積層方向に挟み込むように、係合溝86のそれぞれに係合する1対の係合爪87を形成している。   Further, in the present embodiment, the engaging grooves 86 are respectively formed in the insulating members 8 a and 8 d positioned at both ends in the stacking direction of the insulating member assembly 100, and the insulating member assembly 100 is stacked on the resin molded body 30. A pair of engagement claws 87 that engage with the respective engagement grooves 86 are formed so as to be sandwiched in the direction.

ここでは、係合溝86として、絶縁部材8a,8dを積層方向に貫通する穴を形成したが、貫通させずともよい。係合溝86は、上面視で略矩形状に形成され、係合爪87を係合したときにぐらつかないよう、係合爪87と略同じ幅に形成されている。絶縁部材組立体100を構成する絶縁部材8a〜8dは、両コネクタ部2,3を嵌合しない状態では、規制突起85と係合爪87に挟まれた範囲内で積層方向に移動可能となっているので、係合溝86及び係合爪87は、絶縁部材8a,8dが積層方向に移動した場合でも係合が解除されないように構成される必要がある。   Here, as the engaging groove 86, a hole that penetrates the insulating members 8a and 8d in the stacking direction is formed. The engagement groove 86 is formed in a substantially rectangular shape when viewed from above, and is formed to have substantially the same width as the engagement claw 87 so as not to wobble when the engagement claw 87 is engaged. The insulating members 8a to 8d constituting the insulating member assembly 100 are movable in the stacking direction within a range sandwiched between the restricting protrusions 85 and the engaging claws 87 when the connector portions 2 and 3 are not fitted. Therefore, the engagement groove 86 and the engagement claw 87 need to be configured so that the engagement is not released even when the insulating members 8a and 8d move in the stacking direction.

樹脂成形体30の係合爪87を絶縁部材8a,8dの係合溝86に係合させることで、絶縁部材組立体100が樹脂成形体30に対して固定される。これにより、絶縁部材組立体100を筒状体36の開口部(図6では左側の開口部)から引っ張ったとしても、絶縁部材組立体100が筒状体36の外部に脱落してしまうことがなくなる。さらに、絶縁部材組立体100の幅方向の両端部は規制突起85に挟み込まれているため、両コネクタ部2,3を嵌合させる際に絶縁部材組立体100が積層方向に広がりすぎてしまうことも無く、絶縁部材組立体100の樹脂成形体30に対する積層方向の位置が規制突起85に挟まれた範囲内に規制される。   The insulating member assembly 100 is fixed to the resin molded body 30 by engaging the engaging claws 87 of the resin molded body 30 with the engaging grooves 86 of the insulating members 8a and 8d. Thereby, even if the insulating member assembly 100 is pulled from the opening (the left opening in FIG. 6) of the cylindrical body 36, the insulating member assembly 100 may fall out of the cylindrical body 36. Disappear. Furthermore, since both end portions in the width direction of the insulating member assembly 100 are sandwiched between the restricting projections 85, the insulating member assembly 100 is excessively spread in the stacking direction when the two connector portions 2 and 3 are fitted. In addition, the position of the insulating member assembly 100 in the stacking direction with respect to the resin molded body 30 is restricted within a range sandwiched between the restriction protrusions 85.

また、絶縁部材組立体100を構成することにより、ケーブル66a〜66cに力(例えば、ケーブル66a〜66cを引っ張る力や、ケーブル66a〜66cを第1コネクタ部2側に押し込む力)が加わった場合であっても、絶縁部材8a〜8dの位置ずれを防止することが可能となり、その結果、両コネクタ部2,3を接続する際に第1接合端子4a〜4cが絶縁部材8a〜8dに突き当たってしまうことを防止でき、嵌合動作を円滑に行うことが可能となる。   Further, when the insulating member assembly 100 is configured, a force (for example, a force for pulling the cables 66a to 66c or a force for pushing the cables 66a to 66c toward the first connector portion 2) is applied to the cables 66a to 66c. Even so, it is possible to prevent the displacement of the insulating members 8a to 8d, and as a result, the first connecting terminals 4a to 4c hit the insulating members 8a to 8d when connecting both the connector portions 2 and 3. Can be prevented, and the fitting operation can be performed smoothly.

第2ターミナルハウジング7は、横断面が略矩形状の中空の筒状体36を有している。第2ターミナルハウジング7内に第1ターミナルハウジング5が嵌合されるため、第1ターミナルハウジング5と嵌合される筒状体36の一端側(図1(a)では左側)の内周部は、第1ターミナルハウジング5との嵌合性を考慮してテーパ形状に形成されている。   The second terminal housing 7 has a hollow cylindrical body 36 having a substantially rectangular cross section. Since the first terminal housing 5 is fitted in the second terminal housing 7, the inner peripheral portion on one end side (left side in FIG. 1A) of the cylindrical body 36 fitted with the first terminal housing 5 is In consideration of the fitting property with the first terminal housing 5, it is formed in a tapered shape.

筒状体36の他端側(図1(a)では右側)には、ケーブル66a〜66cのそれぞれを整列保持する樹脂成形体30が収納される。樹脂成形体30のケーブル挿入側にはパッキンレス気密部43が設けられ、ケーブル66a〜66cを伝って第2ターミナルハウジング7内に水が浸入するのを防止するようになっている。パッキンレス気密部43の外周には、樹脂成形体30に当接するパッキン44が設けられる。   On the other end side (right side in FIG. 1A) of the cylindrical body 36, the resin molded body 30 that holds and holds the cables 66a to 66c is housed. A packingless airtight portion 43 is provided on the cable insertion side of the resin molded body 30 to prevent water from entering the second terminal housing 7 through the cables 66a to 66c. A packing 44 that abuts on the resin molded body 30 is provided on the outer periphery of the packingless hermetic portion 43.

また、樹脂成形体30の外周部には、第1ターミナルハウジング5の内周面に当接するパッキン38が設けられる。つまり、コネクタ1は、ターミナルハウジング防水構造21のパッキン23と樹脂成形体30の外周部に設けられたパッキン38による二重防水構造となっている。   In addition, a packing 38 that contacts the inner peripheral surface of the first terminal housing 5 is provided on the outer peripheral portion of the resin molded body 30. That is, the connector 1 has a double waterproof structure by the packing 23 provided on the outer periphery of the packing 23 of the terminal housing waterproof structure 21 and the resin molded body 30.

さらに、ケーブル66a〜66cが引き出される筒状体36の他端側の外周には、図示していないが、筒状体36内への水の浸入を防止するゴムブーツが被せられている。   Further, the outer periphery of the tubular body 36 from which the cables 66a to 66c are drawn is covered with a rubber boot (not shown) that prevents water from entering the tubular body 36.

また、筒状体36の上部(図1(a)における上側)には、第2コネクタ部3と第1コネクタ部2とを嵌合させたときに、第1コネクタ部2に設けられる接続部材9を操作するための接続部材操作用孔40が形成される。この接続部材操作用孔40は、接続部材9を誤って操作してしまったり、あるいは第2接合端子6a〜6cに指が接触してしまうことを防止するため、指が入らない程度の大きさとすることが望ましい。なお、本実施の形態では、第2接合端子6a〜6cの先端部は絶縁部材8a〜8dにより覆われているため、第2接合端子6a〜6cに指が接触してしまうことはない。つまり、絶縁部材8a〜8dは、第2接合端子6a〜6cに指などの異物が接触してしまうことを防止する接触防止手段としての役割も果たしている。   Moreover, when the 2nd connector part 3 and the 1st connector part 2 are fitted by the upper part (upper side in Fig.1 (a)) of the cylindrical body 36, the connection member provided in the 1st connector part 2 is provided. A connection member operating hole 40 for operating 9 is formed. The connection member operation hole 40 has a size that prevents a finger from entering in order to prevent the connection member 9 from being erroneously operated or a finger from coming into contact with the second connection terminals 6a to 6c. It is desirable to do. In the present embodiment, since the tips of the second joint terminals 6a to 6c are covered with the insulating members 8a to 8d, the fingers do not come into contact with the second joint terminals 6a to 6c. That is, the insulating members 8a to 8d also serve as contact prevention means for preventing foreign objects such as fingers from coming into contact with the second joint terminals 6a to 6c.

筒状体36は、シールド性能、放熱性、及びコネクタ1の軽量化のために、導電率、熱伝導率が高く軽量なアルミニウムなどの金属で形成されることが好ましいが、樹脂などにより形成するようにしても良い。本実施の形態においては、筒状体36を絶縁性樹脂により形成したため、そのシールド性能、放熱性を向上させるために筒状体36の他端側の内周面にアルミニウム製の筒状シールド体41を設けている。   The cylindrical body 36 is preferably formed of a metal such as aluminum having high electrical conductivity and thermal conductivity in order to reduce shielding performance, heat dissipation, and weight of the connector 1, but is formed of resin or the like. You may do it. In the present embodiment, since the cylindrical body 36 is formed of an insulating resin, an aluminum cylindrical shield body is provided on the inner peripheral surface of the other end side of the cylindrical body 36 in order to improve its shielding performance and heat dissipation. 41 is provided.

筒状シールド体41は、第1コネクタ部2と第2コネクタ部3とを嵌合させたときにアルミニウム製の第1ターミナルハウジング5の外周に接触する接触部42を有し、この接触部42を介して第1ターミナルハウジング5と熱的及び電気的に接続される。これにより、シールド性能と放熱性を向上させている。特に、放熱性については、放熱性に優れる第1ターミナルハウジング5側に積極的に熱を逃がすことで著しい向上が見込まれる。なお、図1(b)及び図6では、筒状シールド体41を省略している。   The cylindrical shield body 41 has a contact portion 42 that contacts the outer periphery of the first terminal housing 5 made of aluminum when the first connector portion 2 and the second connector portion 3 are fitted together. The first terminal housing 5 is thermally and electrically connected to the first terminal housing 5. Thereby, the shielding performance and heat dissipation are improved. In particular, with regard to heat dissipation, significant improvement is expected by positively releasing heat to the first terminal housing 5 side, which is excellent in heat dissipation. In addition, in FIG.1 (b) and FIG. 6, the cylindrical shield body 41 is abbreviate | omitted.

[第1コネクタ部と第2コネクタ部との接続]
両ターミナルハウジング5,7を嵌合させると、第1接合端子4a〜4cのそれぞれが対となる第2接合端子6a〜6cのそれぞれと絶縁部材8b〜8dとの間に挿入される。そして、該挿入により、複数の第1接合端子4a〜4cの一面のそれぞれと複数の第2接合端子6a〜6cの一面のそれぞれとが対となるように対面すると共に、第1接合端子4a〜4c、第2接合端子6a〜6c、及び絶縁部材8a〜8dが交互に配置される、即ち、絶縁部材8a〜8dが対となる第1接合端子4a〜4c及び第2接合端子6a〜6cを挟むように配置される積層状態となる。
[Connection between the first connector portion and the second connector portion]
When both the terminal housings 5 and 7 are fitted, the first joint terminals 4a to 4c are inserted between the pair of second joint terminals 6a to 6c and the insulating members 8b to 8d, respectively. And by this insertion, while facing each of one surface of several 1st junction terminals 4a-4c and each of one surface of several 2nd junction terminals 6a-6c, it is 1st junction terminal 4a-. 4c, the second joining terminals 6a to 6c, and the insulating members 8a to 8d are alternately arranged, that is, the first joining terminals 4a to 4c and the second joining terminals 6a to 6c are paired with the insulating members 8a to 8d. It will be in the lamination state arrange | positioned so that it may pinch | interpose.

このとき、第2コネクタ部3の内部において、第1絶縁部材8a〜8cのそれぞれが、所定間隔で離間させた状態で整列させて保持されている第2接合端子6a〜6cの先端側に固定されているため、各絶縁部材8a〜8cの間隔を保持するための保持用治具(特許文献2参照)を別途設けなくても、各絶縁部材8a〜8cの間隔を保持することができるようになる。これにより、第1接合端子4a〜4cのそれぞれを、対となる第2接合端子6a〜6cのそれぞれと絶縁部材8b〜8dとの間に容易に挿入することができる。即ち、第1接合端子4a〜4cの挿抜性を低下させることがない。また、絶縁部材8a〜8cの間隔を保持するための保持用治具を設けなくてもよい分、従来に比べて更なる小型化を実現できる点において、非常に有効である。   At this time, each of the first insulating members 8a to 8c is fixed to the distal end side of the second connecting terminals 6a to 6c that are held in alignment with each other at a predetermined interval in the second connector portion 3. Therefore, the interval between the insulating members 8a to 8c can be maintained without separately providing a holding jig (see Patent Document 2) for holding the interval between the insulating members 8a to 8c. become. Thereby, each of the 1st junction terminals 4a-4c can be easily inserted between each of the 2nd junction terminals 6a-6c used as a pair, and insulating members 8b-8d. That is, the insertability of the first joint terminals 4a to 4c is not lowered. In addition, since it is not necessary to provide a holding jig for holding the interval between the insulating members 8a to 8c, it is very effective in that further downsizing can be realized as compared with the related art.

また、第1接合端子4aと第2接合端子6aに係る接点が、接点を構成する第2接合端子6aに固定された第1絶縁部材8aと、他の接点を構成する第2接合端子6bに固定された第1絶縁部材8bとにより挟み込まれる。また、第1接合端子4bと第2接合端子6bに係る接点が、接点を構成する第2接合端子6bに固定された第1絶縁部材8bと、他の接点を構成する第2接合端子6cに固定された第1絶縁部材8cとにより挟み込まれる。同様に、第1接合端子4cと第2接合端子6cに係る接点が、接点を構成する第2接合端子6cに固定された第1絶縁部材8cと、第2絶縁部材8dとにより挟み込まれる。   Further, the contact points relating to the first and second joint terminals 4a and 6a are connected to the first insulating member 8a fixed to the second joint terminal 6a constituting the contact point and the second joint terminal 6b constituting the other contact point. It is sandwiched between the fixed first insulating member 8b. In addition, the contact points relating to the first joint terminal 4b and the second joint terminal 6b are connected to the first insulating member 8b fixed to the second joint terminal 6b constituting the contact and the second joint terminal 6c constituting the other contact. It is sandwiched between the fixed first insulating member 8c. Similarly, the contact relating to the first joint terminal 4c and the second joint terminal 6c is sandwiched between the first insulating member 8c fixed to the second joint terminal 6c constituting the contact and the second insulating member 8d.

この状態でレンチ等の工具で接続部材9の回動部92を回動させ、押圧部93を下方に押し込むと、弾性部材15によって第1絶縁部材8a、第1絶縁部材8b、第1絶縁部材8c、第2絶縁部材8dの順に押圧されていく。第2絶縁部材8dは挟持用台座88に当接し積層方向の動きが規制されているので、接点のそれぞれが絶縁部材8a〜8dのいずれか2つによって挟み込まれるように押圧されて各接点に対して押圧力が付与され、接点のそれぞれが互いに絶縁された状態で接触される。このとき、第1接合端子4a〜4cのそれぞれと第2接合端子6a〜6cのそれぞれは、絶縁部材8a〜8dからの押圧によって多少撓み広範囲で接触されることとなる。これにより、車両などの振動を発生させる環境においても、接点のそれぞれが強固に接触して固定される。   In this state, when the rotating portion 92 of the connecting member 9 is rotated with a tool such as a wrench and the pressing portion 93 is pushed downward, the first insulating member 8a, the first insulating member 8b, and the first insulating member are pressed by the elastic member 15. The pressing is performed in the order of 8c and the second insulating member 8d. Since the second insulating member 8d is in contact with the holding base 88 and its movement in the stacking direction is restricted, each of the contacts is pressed so as to be sandwiched by any two of the insulating members 8a to 8d and is pressed against each contact. Thus, a pressing force is applied, and the contacts are brought into contact with each other while being insulated from each other. At this time, each of the first joint terminals 4a to 4c and each of the second joint terminals 6a to 6c are slightly bent by the pressing from the insulating members 8a to 8d and are brought into contact in a wide range. As a result, each contact point is firmly contacted and fixed even in an environment such as a vehicle that generates vibrations.

ところで、本実施の形態では、第1コネクタ部2をモータに設けているが、第1コネクタ部2をモータに設ける際には、まず、モータのシールドケースからケーブル(電源ケーブル)を引き出し、そのケーブルの端部に設けられた端子を、端子台71の台座71bに整列配置されている機器側接合端子60a〜60cにそれぞれ電気的に接続し、その後、端子台71をモータのシールドケースに嵌合させ、ボルトを用いてフランジ24をシールドケースに固定すればよい。モータ側のケーブルの端子を機器側接合端子60a〜60cに電気的に接続する際には、図示しないボルトをナット74に螺合させ、ボルトとナット74の間でケーブルの端子と機器側接合端子60a〜60cの接点をそれぞれ固定すればよい。第1コネクタ部2をモータに設けた後、第1コネクタ部2にインバータと電気的に接続されている第2コネクタ部3を嵌合させることで、モータとインバータとが電気的に接続されることになる。   By the way, in this Embodiment, although the 1st connector part 2 is provided in the motor, when providing the 1st connector part 2 in a motor, a cable (power cable) is first pulled out from the shield case of the motor, The terminals provided at the end of the cable are electrically connected to the device side connecting terminals 60a to 60c arranged on the pedestal 71b of the terminal block 71, respectively, and then the terminal block 71 is fitted into the shield case of the motor. The flange 24 may be fixed to the shield case using a bolt. When electrically connecting the motor-side cable terminals to the equipment-side joining terminals 60a to 60c, a bolt (not shown) is screwed into the nut 74, and the cable terminal and the equipment-side joining terminal are connected between the bolt and the nut 74. What is necessary is just to each fix the contact of 60a-60c. After the first connector portion 2 is provided on the motor, the motor and the inverter are electrically connected by fitting the second connector portion 3 electrically connected to the inverter to the first connector portion 2. It will be.

本実施の形態のコネクタ1では、コネクタ1側に端子台71が設けられているので、モータ側に端子台を設ける必要がなくなる。さらに、コネクタ1では、バスバ端子65の平面変更部62の周囲に端子台71との間で気密を確保する端子用シール部材70を設けており、かつ、フランジ24にシールドケースとの間で気密を確保するパッキン24bを設けているので、モータ側に油等の漏れ出しや水等の侵入を防止するためのシール構造を備える必要がない。よって、モータの構造を簡易とし、車両全体の軽量化に寄与する。   In the connector 1 of the present embodiment, since the terminal block 71 is provided on the connector 1 side, it is not necessary to provide a terminal block on the motor side. Further, in the connector 1, a terminal seal member 70 is provided around the plane changing portion 62 of the bus bar terminal 65 to ensure airtightness with the terminal block 71, and the flange 24 is airtight between the shield case. Therefore, it is not necessary to provide a seal structure for preventing leakage of oil or the like and entry of water or the like on the motor side. Therefore, the structure of the motor is simplified, contributing to weight reduction of the entire vehicle.

[接続部材]
次に、接続部材9について説明する。
[Connecting member]
Next, the connection member 9 will be described.

図1〜4、及び図11に示すように、接続部材9は、第1ターミナルハウジング5に固定されるリング状の支持部91と、リング状の支持部91が形成する中空部に上部が挿通され、支持部91に回動自在に支持される回動部92と、回動部92を回動させることにより、回動部92に対して上下方向に移動して、隣接する絶縁部材8aを押圧する押圧部93と、を有している。   As shown in FIGS. 1 to 4 and FIG. 11, the connection member 9 has an upper portion inserted through a ring-shaped support portion 91 fixed to the first terminal housing 5 and a hollow portion formed by the ring-shaped support portion 91. Then, by rotating the rotating portion 92 that is rotatably supported by the support portion 91 and the rotating portion 92, the adjacent insulating member 8 a is moved in the vertical direction with respect to the rotating portion 92. And a pressing portion 93 for pressing.

支持部91は、第1ターミナルハウジング5に固定されるリング状の枠体からなる。   The support portion 91 is formed of a ring-shaped frame that is fixed to the first terminal housing 5.

回動部92は、リング状の支持部91が形成する中空部91aに上部が挿通されると共に支持部91に回動自在に支持され、上部が塞がれた円筒状に形成された頭部95と、頭部95から下方(第1絶縁部材8a側)に突出する摺動突起94と、を有している。本実施の形態では、頭部95の対向する位置からそれぞれ下方に突出するように、2つの摺動突起94を形成した。ただし、摺動突起94の個数はこれに限定されるものではなく、1つあるいは3つ以上の摺動突起94を形成してもよい。   The rotating part 92 is inserted into the hollow part 91a formed by the ring-shaped support part 91, and the upper part is inserted into the support part 91 so as to be freely rotatable. 95 and a sliding protrusion 94 protruding downward from the head 95 (on the first insulating member 8a side). In the present embodiment, the two sliding protrusions 94 are formed so as to protrude downward from the positions at which the head 95 is opposed. However, the number of sliding protrusions 94 is not limited to this, and one or three or more sliding protrusions 94 may be formed.

摺動突起94は、円筒状の頭部95に沿うように上面視で円弧状に形成される。また、摺動突起94は、後述する摺動受部97の段差面97aに沿って摺動し易いように、その下端部の角部が面取り加工(丸め加工)されている。摺動突起94を上面視で円弧状に形成することにより、摺動突起94を上面視で一直線状に形成した場合と比較して、上下方向の負荷に対する強度を向上させることができる。その結果、摺動突起94を薄くすることが可能となり、接続部材9の小型化に寄与する。   The sliding projection 94 is formed in an arc shape in a top view so as to follow the cylindrical head portion 95. Further, the corner of the lower end of the sliding projection 94 is chamfered (rounded) so as to easily slide along a stepped surface 97a of a sliding receiving portion 97 described later. By forming the sliding projection 94 in an arc shape when viewed from the top, the strength against the load in the vertical direction can be improved as compared with the case where the sliding projection 94 is formed in a straight line when viewed from the top. As a result, the sliding protrusion 94 can be made thin, which contributes to downsizing of the connecting member 9.

頭部95は、支持部91の内径よりも若干小さい径に形成され、支持部91の中空部91aに挿入される小径部95aと、小径部95aの下方に一体に形成され、支持部91の外径よりも若干小さい径に形成された大径部95bとからなる。この小径部95aと大径部95bの間に形成される段差が支持部91の下面に当接して、回動部92の上方向の動きが規制される。回動部92の頭部95は、押圧部93を介して弾性部材15により常に上方に付勢されているため、頭部95の上方向の動きを規制すれば、回動部92の頭部95の上下方向の位置が自ずと決定されることとなる。   The head portion 95 is formed to have a diameter slightly smaller than the inner diameter of the support portion 91, and is integrally formed below the small diameter portion 95 a and a small diameter portion 95 a inserted into the hollow portion 91 a of the support portion 91. The large-diameter portion 95b is formed to have a diameter slightly smaller than the outer diameter. The step formed between the small-diameter portion 95a and the large-diameter portion 95b contacts the lower surface of the support portion 91, and the upward movement of the rotating portion 92 is restricted. Since the head portion 95 of the rotating portion 92 is always urged upward by the elastic member 15 via the pressing portion 93, if the upward movement of the head portion 95 is restricted, the head portion of the rotating portion 92 is The vertical position of 95 is naturally determined.

頭部95の大径部95bの積層方向における中央部には、周方向に沿って溝95cが形成され、この溝95cに、第1ターミナルハウジング5内に水が浸入するのを防止するためのパッキン14が設けられる(図11では、パッキン14を省略している)。   A groove 95c is formed along the circumferential direction in the central portion of the large-diameter portion 95b of the head 95 in the stacking direction, and water is prevented from entering the first terminal housing 5 into the groove 95c. A packing 14 is provided (the packing 14 is omitted in FIG. 11).

押圧部93は、円柱状に形成されると共に、回動部92の頭部95の中空部(円筒状の頭部95が形成する中空部)に上部が挿入され、下部で隣接する絶縁部材8aを押圧する(つまり接点に向けて押圧する)本体部96と、円柱状の本体部96の側面に周方向に沿って形成された上方に段差面97aを有する段差からなる摺動受部97と、を有している。   The pressing portion 93 is formed in a columnar shape, and the upper portion is inserted into the hollow portion of the head portion 95 of the rotating portion 92 (the hollow portion formed by the cylindrical head portion 95), and the insulating member 8a adjacent to the lower portion is adjacent thereto. A main body portion 96 that presses (that is, presses toward the contact point), and a slide receiving portion 97 that is formed on the side surface of the cylindrical main body portion 96 along the circumferential direction and has a stepped surface 97a on the upper side. ,have.

本体部96は、回動部92の頭部95の内径よりも若干小さい径に形成され、頭部95の中空部に挿入される小径部96aと、小径部96aの下方に一体に形成され、小径部96aよりも径が大きい大径部96bとからなる。この小径部96aと大径部96bの間に形成される段差が、摺動受部97である。   The main body portion 96 is formed to have a diameter slightly smaller than the inner diameter of the head portion 95 of the rotating portion 92, and is integrally formed below the small diameter portion 96a and a small diameter portion 96a inserted into the hollow portion of the head portion 95. The large-diameter portion 96b is larger in diameter than the small-diameter portion 96a. A step formed between the small diameter portion 96a and the large diameter portion 96b is a slide receiving portion 97.

摺動受部97は、段差面97aに摺動突起94の下端を当接させて頭部95に対する本体部96の上方向の動きを規制することで、回動部92に対する押圧部93の上下方向の位置決めを行うためのものである。なお、本体部96は弾性部材15により常に上方に付勢されているため、本体部96の上方向の動きを規制すれば、本体部96の上下方向の位置が自ずと決定されることとなる。   The sliding receiving portion 97 abuts the lower end of the sliding projection 94 on the stepped surface 97 a to restrict the upward movement of the main body portion 96 with respect to the head portion 95, so It is for positioning in the direction. Since the main body portion 96 is always urged upward by the elastic member 15, if the upward movement of the main body portion 96 is restricted, the vertical position of the main body portion 96 is naturally determined.

本体部96の大径部96bには、大径部96bから径方向外方に突出するように、正面視で矩形状のスライド突起96cが形成される。他方、押圧部93の本体部96の周縁の第1ターミナルハウジング5、すなわち接続部材挿入孔26の内周面には、上下方向に延びるスライド溝(図示せず)が形成される。スライド突起96cを、スライド溝にスライド自在に係合することで、押圧部93の本体部96が回動部92の回動に伴って回転してしまわないように規制し、かつ押圧部93を第1ターミナルハウジング5に対して上下方向にスライド自在に保持することができる。   The large-diameter portion 96b of the main body portion 96 is formed with a rectangular slide protrusion 96c in front view so as to protrude radially outward from the large-diameter portion 96b. On the other hand, a slide groove (not shown) extending in the vertical direction is formed in the first terminal housing 5 at the periphery of the main body portion 96 of the pressing portion 93, that is, the inner peripheral surface of the connection member insertion hole 26. The slide protrusion 96c is slidably engaged with the slide groove to restrict the main body 96 of the pressing portion 93 from rotating with the rotation of the rotating portion 92, and the pressing portion 93 is controlled. The first terminal housing 5 can be held slidable in the vertical direction.

なお、ここでは押圧部93側にスライド突起96c、第1ターミナルハウジング5側にスライド溝を形成したが、突起と溝の関係を逆にしてもよい。つまり、第1ターミナルハウジング5(接続部材挿入孔26の内周面)にスライド突起を形成し、押圧部93側にスライド突起をスライド自在に収容するスライド溝を形成するようにしてもよい。   Although the slide protrusion 96c is formed on the pressing portion 93 side and the slide groove is formed on the first terminal housing 5 side here, the relationship between the protrusion and the groove may be reversed. That is, a slide protrusion may be formed on the first terminal housing 5 (the inner peripheral surface of the connection member insertion hole 26), and a slide groove that slidably accommodates the slide protrusion may be formed on the pressing portion 93 side.

本実施の形態に係るコネクタ1では、摺動受部97の段差面97aの上下方向の位置を本体部96の周方向で変化させることで、回動部92の回動に伴って押圧部93が回動部92に対して上下方向に移動するように構成している。   In the connector 1 according to the present embodiment, by changing the position in the vertical direction of the stepped surface 97 a of the sliding receiving portion 97 in the circumferential direction of the main body portion 96, the pressing portion 93 is accompanied with the rotation of the rotating portion 92. Is configured to move in the vertical direction with respect to the rotating portion 92.

具体的には、摺動受部97は、上下方向に対して垂直方向(水平方向という)に段差面97aが形成された第1水平部97bと、第1水平部97bの端部(図示右側の端部)から本体部96の側面に沿って斜め下方(図示右斜め下方)に延びるように段差面97aが形成されたスロープ部97cと、スロープ部97cの端部(図示右側の端部)から水平方向に段差面97aが形成された第2水平部97dと、を有している。つまり、摺動受部97は、上下方向の異なる位置に形成された第1水平部97bと第2水平部97dとを、スロープ部97cで緩やかに連結するように構成されている。   Specifically, the sliding receiving portion 97 includes a first horizontal portion 97b in which a step surface 97a is formed in a vertical direction (referred to as a horizontal direction) with respect to the vertical direction, and an end portion (right side in the drawing) of the first horizontal portion 97b. A slope portion 97c formed with a step surface 97a so as to extend obliquely downward (in the drawing, diagonally downward in the drawing) along the side surface of the main body portion 96, and an end portion of the slope portion 97c (on the right side in the drawing). And a second horizontal portion 97d in which a step surface 97a is formed in the horizontal direction. In other words, the sliding receiving portion 97 is configured to gently connect the first horizontal portion 97b and the second horizontal portion 97d formed at different positions in the vertical direction with the slope portion 97c.

本実施の形態では、対向する位置に2つの摺動突起94を形成しているので、両摺動突起94に対応するように、摺動受部97である第1水平部97b,スロープ部97c,および第2水平部97dも、それぞれ対向位置に2つずつ形成される。このとき、第1水平部97bと第2水平部97dとが隣り合うことになるが、第2水平部97dは第1水平部97bよりも下方に形成されるため、第1水平部97bと第2水平部97dの間には上下方向の段差98aが形成されることになる。この段差98aが、第2水平部97dよりも右側に摺動突起94が移動(回動)しないように摺動突起94を規制する役割を果たす。   In the present embodiment, since the two sliding projections 94 are formed at opposing positions, the first horizontal portion 97b and the slope portion 97c, which are the sliding receiving portions 97, correspond to the both sliding projections 94. , And the second horizontal portion 97d are also formed in two at opposite positions. At this time, the first horizontal portion 97b and the second horizontal portion 97d are adjacent to each other. However, since the second horizontal portion 97d is formed below the first horizontal portion 97b, the first horizontal portion 97b and the second horizontal portion 97d A step 98a in the vertical direction is formed between the two horizontal portions 97d. The step 98a plays a role of regulating the sliding projection 94 so that the sliding projection 94 does not move (rotate) to the right of the second horizontal portion 97d.

また、第1水平部97bの第2水平部97d側の端部(図示左側の端部)、すなわち段差98aの上部には、段差面97aから上方に突出する突起98bが形成される。突起98bは、第1水平部97bよりも左側に摺動突起94が移動(回動)しないように摺動突起94を規制するためのものである。段差98aの下端から突起98bの上端までの上下方向の長さ(つまり、第2水平部97dから突起98bの上面までの上下方向の長さ)は、摺動突起94の上下方向の長さ(つまり、摺動突起94の下端から頭部95の下面までの上下方向の長さ)と略等しく形成されている。   Further, a protrusion 98b that protrudes upward from the step surface 97a is formed at the end of the first horizontal portion 97b on the second horizontal portion 97d side (the end on the left side in the drawing), that is, at the top of the step 98a. The protrusion 98b is for restricting the sliding protrusion 94 so that the sliding protrusion 94 does not move (rotate) to the left of the first horizontal portion 97b. The vertical length from the lower end of the step 98a to the upper end of the protrusion 98b (that is, the vertical length from the second horizontal portion 97d to the upper surface of the protrusion 98b) is the vertical length of the sliding protrusion 94 ( That is, it is formed substantially equal to the vertical length from the lower end of the sliding projection 94 to the lower surface of the head 95.

第1水平部97bの段差面97a(突起98bよりも左側の段差面97a)には、摺動突起94の下端部を収容する凹形状の突起保持部99が形成される。この突起保持部99は、振動等により回動部92の頭部95が意図せず回動して各接点への押圧力の付与が解除されてしまうことを防止するためのものである。上述の突起98bは、突起保持部99に摺動突起94の下端部を収容したときに、摺動突起94の左側の端部に当接するようになっている。   On the step surface 97a (step surface 97a on the left side of the projection 98b) of the first horizontal portion 97b, a concave projection holding portion 99 that accommodates the lower end portion of the sliding projection 94 is formed. The protrusion holding portion 99 is for preventing the head 95 of the rotating portion 92 from unintentionally rotating due to vibration or the like and releasing the application of the pressing force to each contact. The above-described protrusion 98 b comes into contact with the left end portion of the sliding protrusion 94 when the lower end portion of the sliding protrusion 94 is accommodated in the protrusion holding portion 99.

また、突起保持部99を形成することにより、レンチ等の工具を操作している作業者の手に、摺動突起94が突起保持部99に嵌り込む際の振動(あるいは操作感の変化)が伝わるようになり、作業者が、突起保持部99に摺動突起94が嵌り込んだということ、すなわち、回動部92がこれ以上回動しない位置まで回動されたということを、感覚的に捉えられるようになる。つまり、突起保持部99は、回動部92の回動が十分に行われたことを作業者に知らせ、作業者が回動部92を回動し過ぎてしまうことを防止する役割も果たしている。   Further, by forming the projection holding portion 99, vibration (or change in operational feeling) when the sliding projection 94 is fitted into the projection holding portion 99 is in the hands of an operator who is operating a tool such as a wrench. The operator feels that the sliding protrusion 94 has been fitted into the protrusion holding portion 99, that is, that the rotating portion 92 has been rotated to a position where it cannot be rotated any further. Can be captured. That is, the protrusion holding unit 99 notifies the operator that the rotation unit 92 has been sufficiently rotated, and also serves to prevent the operator from rotating the rotation unit 92 too much. .

接続部材9の支持部91、回動部92、押圧部93としては、耐久性や機械的強度の観点から、SUS等の鉄系の材料からなるものを用いることが望ましい。   As the support part 91, the rotation part 92, and the pressing part 93 of the connection member 9, it is desirable to use those made of an iron-based material such as SUS from the viewpoint of durability and mechanical strength.

次に、接続部材9の具体的な回動動作について図12(a)〜(d)を用いて説明する。   Next, a specific turning operation of the connecting member 9 will be described with reference to FIGS.

図12(a)に示すように、まず、支持部91に対して回動部92を上面視で左回り(反時計回り)に回動させ、摺動突起94を第2水平部97dに位置させる。このとき、段差98aにより、摺動突起94の移動(回動)が規制され、回動部92の回動し過ぎを防止するようになっている。   As shown in FIG. 12A, first, the rotating portion 92 is rotated counterclockwise (counterclockwise) in the top view with respect to the support portion 91, and the sliding protrusion 94 is positioned at the second horizontal portion 97d. Let At this time, the movement (rotation) of the sliding projection 94 is restricted by the step 98a, and the rotation portion 92 is prevented from excessively rotating.

摺動突起94を第2水平部97dに位置させた状態では、押圧部93の本体部96が最も上方(第1絶縁部材8aと反対側)に移動している。この状態で、第1ターミナルハウジング5と第2ターミナルハウジング7とを嵌合させて、第2接合端子6a〜6cと当該第2接合端子6a〜6cに対向する絶縁部材8b〜8dの間に第1接合端子4a〜4cを挿入する。   In a state where the sliding protrusion 94 is positioned on the second horizontal portion 97d, the main body portion 96 of the pressing portion 93 is moved to the uppermost side (the side opposite to the first insulating member 8a). In this state, the first terminal housing 5 and the second terminal housing 7 are fitted, and the second joint terminals 6a to 6c and the insulating members 8b to 8d facing the second joint terminals 6a to 6c are connected to each other. 1 joining terminal 4a-4c is inserted.

その後、図12(b)に示すように、支持部91に対して回動部92を上面視で右回り(時計回り)に回動させる。すると、摺動突起94が摺動受部97の段差面97aに沿って摺動してスロープ部97cに乗り上げ、押圧部93の本体部96が弾性部材15のバネ力に対抗して徐々に下方に押し下げられ、本体部96が弾性部材15を介して隣接する第1絶縁部材8aを押圧して、各接点に徐々に押圧力が付与される。   Thereafter, as shown in FIG. 12B, the rotating portion 92 is rotated clockwise (clockwise) with respect to the support portion 91 in a top view. Then, the sliding projection 94 slides along the stepped surface 97a of the sliding receiving portion 97 and rides on the slope portion 97c, and the main body portion 96 of the pressing portion 93 gradually lowers against the spring force of the elastic member 15. The main body 96 presses the adjacent first insulating member 8a via the elastic member 15, and a pressing force is gradually applied to each contact.

さらに回動部92を回動させると、図12(c)に示すように、摺動突起94が第1水平部97bに乗り上げる。この段階で、押圧部93の本体部96が最も下方(第1絶縁部材8a側)に移動し、各接点に対して十分な押圧力が付与された状態となる。   When the rotating portion 92 is further rotated, as shown in FIG. 12C, the sliding projection 94 rides on the first horizontal portion 97b. At this stage, the main body 96 of the pressing portion 93 moves to the lowermost side (first insulating member 8a side), and a sufficient pressing force is applied to each contact.

さらに回動部92を回動させると、図12(d)に示すように、摺動突起94が突起保持部99に収容される。摺動突起94が突起保持部99に嵌り込む際には、レンチ等の工具を操作している作業者の手に振動(あるいは操作感の変化)が伝わるので、作業者は、この振動(あるいは操作感の変化)を手に感じた時点で、回動部92の回動を終了する。なお、摺動突起94が突起保持部99に収容されたときには、突起98bにより摺動突起94の移動(回動)が規制されており、回動部92の回動し過ぎが防止されるようになっている。   When the rotating portion 92 is further rotated, the sliding protrusion 94 is accommodated in the protrusion holding portion 99 as shown in FIG. When the sliding protrusion 94 is fitted into the protrusion holding portion 99, vibration (or change in operation feeling) is transmitted to the hand of the operator who is operating a tool such as a wrench. The rotation of the rotation unit 92 is terminated when the change in the operational feeling is felt by the hand. When the sliding projection 94 is accommodated in the projection holding portion 99, the movement (rotation) of the sliding projection 94 is restricted by the projection 98b, so that the rotation portion 92 is prevented from excessively rotating. It has become.

図13に示すように、回動部92を回動させる前の状態(図12(a)の状態)と、回動部92を回動させた後の状態(図12(d)の状態)とを比較すると、本実施の形態に係るコネクタ1では、回動部92の回動の前後で接続部材9の上面(つまり回動部92の頭部95の上面)の上下方向の位置が変化しないことが分かる。よって、コネクタ1によれば、レンチ等の工具で操作を行う際に、接続部材9が上下方向に移動して工具が他の部材に干渉してしまうことがなく、工具を回動させ易くなる。また、接続部材9が第1ターミナルハウジング内に沈み込まないので、工具を嵌合させるための異形穴92aを視認し易く、作業性の向上に寄与する。   As shown in FIG. 13, the state before turning the turning portion 92 (the state in FIG. 12A) and the state after turning the turning portion 92 (the state in FIG. 12D). In the connector 1 according to the present embodiment, the vertical position of the upper surface of the connection member 9 (that is, the upper surface of the head portion 95 of the rotating portion 92) changes before and after the rotating portion 92 rotates. I understand that I don't. Therefore, according to the connector 1, when the operation is performed with a tool such as a wrench, the connecting member 9 does not move in the vertical direction and the tool does not interfere with other members, and the tool can be easily rotated. . In addition, since the connecting member 9 does not sink into the first terminal housing, the deformed hole 92a for fitting the tool is easily visible, which contributes to improvement in workability.

[本実施の形態の作用]
本実施の形態の作用を説明する。
[Operation of this embodiment]
The operation of the present embodiment will be described.

本実施の形態に係るコネクタ1では、メス側である第2コネクタ部3の第2ターミナルハウジング7内に複数の絶縁部材8a〜8dを収容し、その複数の絶縁部材8a〜8dをそれぞれ連結し、各絶縁部材8a〜8d同士の嵌合方向の動きと幅方向の動きを規制して絶縁部材組立体100を構成し、かつ、第1接合端子4a〜4cが第2接合端子6a〜6cと絶縁部材8b〜8dとの間に挿入される際に、絶縁部材組立体100が積層方向に広がろうとする動きを規制すべく、樹脂成形体30に、絶縁部材組立体100を積層方向に挟み込むように規制突起85を設けている。   In the connector 1 according to the present embodiment, a plurality of insulating members 8a to 8d are accommodated in the second terminal housing 7 of the second connector portion 3 on the female side, and the plurality of insulating members 8a to 8d are connected to each other. The insulating member assembly 100 is configured by restricting the movement in the fitting direction and the movement in the width direction between the insulating members 8a to 8d, and the first connecting terminals 4a to 4c are connected to the second connecting terminals 6a to 6c. When the insulating member assembly 100 is inserted between the insulating members 8b to 8d, the insulating member assembly 100 is sandwiched between the resin moldings 30 in the stacking direction so as to restrict the movement of the insulating member assembly 100 in the stacking direction. As shown in FIG.

絶縁部材組立体100を構成することにより、ケーブル66a〜66cに力(例えば、ケーブル66a〜66cを引っ張る力や、ケーブル66a〜66cを第2コネクタ部3側に押し込む力)が加わった場合であっても、絶縁部材8a〜8d同士の相対的な位置ずれを防止することが可能となる。   By configuring the insulating member assembly 100, a force (for example, a force for pulling the cables 66a to 66c or a force for pushing the cables 66a to 66c toward the second connector portion 3) is applied to the cables 66a to 66c. However, it is possible to prevent relative displacement between the insulating members 8a to 8d.

さらに、規制突起85を設けることにより、両コネクタ部2,3を嵌合させた際に絶縁部材組立体100が積層方向に広がりすぎてしまうことが抑制され、絶縁部材組立体100の樹脂成形体30に対する積層方向の位置が規制突起85に挟まれた範囲内に規制される。樹脂成形体30は第2ターミナルハウジング7に対して固定されているので、結果的に、絶縁部材組立体100の第2ターミナルハウジング7に対する積層方向の位置決めがなされ、絶縁部材8a〜8dの第2ターミナルハウジング7に対する位置ずれが防止されることになる。   Further, by providing the restricting projection 85, the insulating member assembly 100 is prevented from spreading too much in the stacking direction when the two connector portions 2 and 3 are fitted, and the resin molded body of the insulating member assembly 100 The position in the stacking direction with respect to 30 is regulated within a range sandwiched between the regulating projections 85. Since the resin molded body 30 is fixed to the second terminal housing 7, as a result, the insulating member assembly 100 is positioned in the stacking direction with respect to the second terminal housing 7, and the second insulating members 8a to 8d are second. A positional shift with respect to the terminal housing 7 is prevented.

このように、コネクタ1によれば、絶縁部材8a〜8dをメス側の第2コネクタ部3に設けた場合であっても、絶縁部材8a〜8d同士の相対的な位置ずれ、および第2ターミナルハウジング7に対する位置ずれの両者を防止することが可能となる。その結果、両コネクタ部2,3を接続する際に第1接合端子4a〜4cが絶縁部材8a〜8dに突き当たってしまうことを防止でき、嵌合動作を円滑に行うことが可能となる。また、コネクタ1は、従来のコネクタのように保持用治具を用いていないため、小型である。   As described above, according to the connector 1, even when the insulating members 8a to 8d are provided in the second connector portion 3 on the female side, the relative displacement between the insulating members 8a to 8d and the second terminal Both misalignment with respect to the housing 7 can be prevented. As a result, it is possible to prevent the first joining terminals 4a to 4c from striking against the insulating members 8a to 8d when connecting both the connector portions 2 and 3, and the fitting operation can be performed smoothly. Further, the connector 1 is small because no holding jig is used unlike the conventional connector.

また、コネクタ1では、絶縁部材組立体100の幅方向の両端部をそれぞれ積層方向に挟み込むように、2対の規制突起85を設けているので、絶縁部材8a〜8dの第2ターミナルハウジング7に対する位置ずれをより効果的に防止することが可能である。   Further, in the connector 1, since the two pairs of restricting projections 85 are provided so as to sandwich both end portions in the width direction of the insulating member assembly 100 in the stacking direction, the insulating members 8a to 8d are connected to the second terminal housing 7. It is possible to prevent displacement more effectively.

さらに、コネクタ1では、絶縁部材組立体100の積層方向の両端に位置する絶縁部材8a,8dに係合溝86をそれぞれ形成すると共に、樹脂成形体30に、絶縁部材組立体100を積層方向に挟み込むように、係合溝86のそれぞれに係合する1対の係合爪87を形成している。   Further, in the connector 1, the engaging grooves 86 are respectively formed in the insulating members 8 a and 8 d positioned at both ends of the insulating member assembly 100 in the stacking direction, and the insulating member assembly 100 is mounted in the resin molding 30 in the stacking direction. A pair of engaging claws 87 that engage with each of the engaging grooves 86 are formed so as to be sandwiched.

これにより、絶縁部材組立体100が樹脂成形体30に対してしっかりと固定され、絶縁部材組立体100の嵌合方向の動きを規制することが可能となり、絶縁部材組立体100が筒状体36の開口部から外部に脱落してしまうことを防止できる。   As a result, the insulating member assembly 100 is firmly fixed to the resin molded body 30, and the movement of the insulating member assembly 100 in the fitting direction can be restricted. Can be prevented from falling outside from the opening.

さらにまた、コネクタ1では、接続部材9を第1ターミナルハウジング5に設け、接続部材9に隣接する絶縁部材8aを積層方向に2分割し、その分割した分割絶縁部材のうち積層方向外側に位置する分割絶縁部材(第3絶縁部材8e)を、接続部材9に一体に設けるように構成している。   Furthermore, in the connector 1, the connecting member 9 is provided in the first terminal housing 5, the insulating member 8a adjacent to the connecting member 9 is divided into two in the stacking direction, and the divided split insulating member is positioned outside in the stacking direction. The divided insulating member (third insulating member 8e) is configured to be provided integrally with the connecting member 9.

接続部材9を第2ターミナルハウジング7に設けることも可能であるが、その場合、第1ターミナルハウジング5を接続部材9を避けるような構造としなければならず、上述のような二重防水構造を実現するためには、コネクタ1全体が複雑な構造となってしまう。他方、接続部材9を第1ターミナルハウジング5に設ける場合には、弾性部材15をいかに支持するかが問題となる。本発明のコネクタ1では、接続部材9を第1ターミナルハウジング5に設け、弾性部材15を絶縁部材8aの一部である第3絶縁部材8eで支持するように構成したため、コネクタ1全体の構造を簡易とすることができる。   Although it is possible to provide the connection member 9 in the second terminal housing 7, in that case, the first terminal housing 5 must be structured to avoid the connection member 9, and the double waterproof structure as described above is provided. To achieve this, the entire connector 1 has a complicated structure. On the other hand, when the connection member 9 is provided in the first terminal housing 5, how to support the elastic member 15 becomes a problem. In the connector 1 of the present invention, the connection member 9 is provided in the first terminal housing 5 and the elastic member 15 is supported by the third insulating member 8e which is a part of the insulating member 8a. It can be simplified.

また、コネクタ1では、第1絶縁部材8a〜8cの幅方向の両端部から、当該第1絶縁部材8a〜8cが設けられる第2接合端子6a〜6cを挟んで対向する絶縁部材8b〜8dに延びる連結片81を形成すると共に、対向する絶縁部材8b〜8dの両側面に、連結片81を積層方向にスライド自在に収容する連結溝82を形成している。これにより、各絶縁部材8a〜8dを積層方向に相対的に移動可能として、接続部材9による押圧力を各接点に伝えることが可能となる。また、連結片81の基端部に、第2接合端子6a〜6cの幅方向の端部を嵌合して第1絶縁部材8a〜8cを第2接合端子6a〜6cに設けるための嵌合溝83を形成することが可能となり、第1絶縁部材8a〜8cの構造を簡略化できる。   In the connector 1, the insulating members 8 b to 8 d facing each other with the second connecting terminals 6 a to 6 c provided with the first insulating members 8 a to 8 c sandwiched from both ends in the width direction of the first insulating members 8 a to 8 c. The extending connecting piece 81 is formed, and the connecting groove 82 for slidably receiving the connecting piece 81 in the stacking direction is formed on both side surfaces of the opposing insulating members 8b to 8d. Thereby, each insulation member 8a-8d can be moved relatively in the lamination direction, and the pressing force by the connection member 9 can be transmitted to each contact. In addition, the base end portion of the connecting piece 81 is fitted to fit the end portions in the width direction of the second joint terminals 6a to 6c to provide the first insulating members 8a to 8c on the second joint terminals 6a to 6c. The groove 83 can be formed, and the structure of the first insulating members 8a to 8c can be simplified.

本発明は、上述した実施の形態に限定されるものではなく、本発明の趣旨を逸脱しない範囲で種々の変更が可能である。   The present invention is not limited to the embodiments described above, and various modifications can be made without departing from the spirit of the present invention.

例えば、上記実施の形態においては、三相交流の電源ラインを想定していたが、本発明の技術思想によれば、例えば、自動車用のコネクタであって、モータ、インバータ間用の三相交流の電源ライン、エアコン用の直流二相の電源ラインなど異なる用途のラインを一括して接続するような構成としても良い。このように構成することにより、1つのコネクタで複数の用途の電源ラインを一括して接続することができるため、用途毎に異なるコネクタを用意する必要がなく、省スペース化や低コスト化などに貢献することができる。   For example, in the above embodiment, a three-phase AC power line is assumed. However, according to the technical idea of the present invention, for example, a connector for an automobile, which is a three-phase AC between a motor and an inverter. It is also possible to adopt a configuration in which lines for different uses such as a power line for power supplies and a DC two-phase power line for air conditioners are connected together. By configuring in this way, it is possible to connect power lines for a plurality of uses at once with a single connector, so there is no need to prepare different connectors for each use, saving space and reducing costs. Can contribute.

また、第1接合端子4a〜4cのそれぞれと第2接合端子6a〜6cのそれぞれの端子表面をローレット加工などにより荒らし、摩擦力を大きくさせ、端子同士を動きづらくして接点のそれぞれでの固定を強固にするようにしても良い。   Also, the surface of each of the first joint terminals 4a to 4c and the second joint terminals 6a to 6c is roughened by knurling, etc., increasing the frictional force, making it difficult for the terminals to move, and fixing at the respective contacts. You may make it harden.

さらに、上記実施の形態においては、嵌合溝83に第2接合端子6a〜6cを嵌合することで、第1絶縁部材8a〜8cを第2接合端子6a〜6cに設ける場合を説明したが、インサート成型により第1絶縁部材8a〜8cを第2接合端子6a〜6cに設けたり、あるいは、第1絶縁部材8a〜8cに第2接合端子6a〜6cを圧入して固定するようにしてもよい。   Furthermore, in the said embodiment, although the 2nd junction terminal 6a-6c was fitted by the fitting groove | channel 83, the case where the 1st insulating members 8a-8c were provided in the 2nd junction terminal 6a-6c was demonstrated. The first insulating members 8a to 8c may be provided on the second connecting terminals 6a to 6c by insert molding, or the second connecting terminals 6a to 6c may be press-fitted and fixed to the first insulating members 8a to 8c. Good.

また、上記実施の形態においては、ケーブル66a〜66cとして可撓性に優れたケーブルを用いていたが、リジッドなケーブルでも良い。   Moreover, in the said embodiment, although the cable excellent in flexibility was used as the cables 66a-66c, a rigid cable may be used.

また、上記実施の形態においては、コネクタの使用状態における向きは、接続部材9が略水平状態であっても、略垂直状態であっても良い。即ち、本実施の形態におけるコネクタの使用条件に、使用状態における向きは要件としない。   Moreover, in the said embodiment, the direction in the use condition of a connector may be the connection member 9 in a substantially horizontal state, or a substantially vertical state. In other words, the usage condition of the connector in this embodiment does not require the orientation in the usage state.

また、上記実施の形態においては、接続部材9の一部である弾性部材15を介して押圧部93の本体部96によって隣接する第1絶縁部材8aを押圧しているが、弾性部材15を介さずに直接、本体部96によって隣接する第1絶縁部材8aを押圧しても良い。   In the above-described embodiment, the adjacent first insulating member 8 a is pressed by the main body portion 96 of the pressing portion 93 via the elastic member 15 that is a part of the connection member 9. Instead, the adjacent first insulating member 8 a may be pressed directly by the main body portion 96.

また、上記実施の形態においては、第1ターミナルハウジング5の一側のみに接続部材9を設ける場合を説明したが、第1ターミナルハウジング5の両側に接続部材9を設け、両側に設けられた両接続部材9により各接点に押圧力を付与するように構成してもよい。   In the above embodiment, the connection member 9 is provided only on one side of the first terminal housing 5. However, the connection member 9 is provided on both sides of the first terminal housing 5, and both the sides provided on both sides are provided. You may comprise so that pressing force may be provided to each contact by the connection member 9. FIG.

また、上記実施の形態においては、押圧部93の本体部96を略円柱状に形成したが、本体部96と一体に各接点を貫通する軸部を形成して貫通型としてもよい。   Moreover, in the said embodiment, although the main-body part 96 of the press part 93 was formed in the substantially cylindrical shape, it is good also as a penetration type | mold by forming the axial part which penetrates each contact integrally with the main-body part 96. FIG.

1 コネクタ
2 第1コネクタ部
3 第2コネクタ部
4a〜4c 第1接合端子
5 第1ターミナルハウジング
6a〜6c 第2接合端子
7 第2ターミナルハウジング
8a〜8c 第1絶縁部材
8d 第2絶縁部材
8e 第3絶縁部材
9 接続部材
60a〜60c 機器側接合端子
71 端子台
85 規制突起
91 支持部
92 回動部
93 押圧部
100 絶縁部材組立体
DESCRIPTION OF SYMBOLS 1 Connector 2 1st connector part 3 2nd connector part 4a-4c 1st junction terminal 5 1st terminal housing 6a-6c 2nd junction terminal 7 2nd terminal housing 8a-8c 1st insulation member 8d 2nd insulation member 8e 1st 3 Insulating member 9 Connection member 60a-60c Equipment side connecting terminal 71 Terminal block 85 Restriction protrusion 91 Support part 92 Turning part 93 Press part 100 Insulating member assembly

Claims (5)

複数の第1接合端子が整列されて収納される第1ターミナルハウジングと、
複数の第2接合端子が整列されて収納される第2ターミナルハウジングと、
前記第2ターミナルハウジング内に整列されて収納される複数の絶縁部材と、を備え、
前記第1ターミナルハウジングと前記第2ターミナルハウジングとを嵌合させると、前記第1ターミナルハウジングの先端部が前記第2ターミナルハウジング内に収容され、前記複数の第1接合端子の一面のそれぞれと前記複数の第2接合端子の一面のそれぞれとが対となるように対面して複数の接点が構成されると共に、前記複数の接点が前記絶縁部材で挟まれた積層構造となるコネクタにおいて、
押圧することで、前記複数の第1接合端子及び前記複数の第2接合端子を各接点にて一括して固定し電気的に接続させる接続部材と、
前記複数の絶縁部材よりも嵌合方向後方の前記第2ターミナルハウジング内に設けられ、前記複数の第2接合端子を保持する樹脂成形体と、を備え、
前記複数の絶縁部材をそれぞれ連結し、各絶縁部材同士の嵌合方向の動きと、前記積層構造の積層方向および嵌合方向に対して垂直な方向である幅方向の動きを規制して、絶縁部材組立体を構成し、
前記第1接合端子が前記第2接合端子と前記絶縁部材との間に挿入される際に、前記絶縁部材組立体が前記積層方向に広がろうとする動きを規制すべく、前記樹脂成形体に、前記絶縁部材組立体を積層方向に挟み込むように、少なくとも1対の規制突起を設けた
ことを特徴とするコネクタ。
A first terminal housing in which a plurality of first joining terminals are arranged and stored;
A second terminal housing in which a plurality of second joining terminals are arranged and stored;
A plurality of insulating members housed in alignment in the second terminal housing,
When the first terminal housing and the second terminal housing are fitted together, a front end portion of the first terminal housing is accommodated in the second terminal housing, and each of the surfaces of the plurality of first joining terminals and the In a connector having a laminated structure in which a plurality of contacts are configured so as to face each other of one surface of the plurality of second joining terminals, and the plurality of contacts are sandwiched between the insulating members,
By pressing, the connection member that fixes and electrically connects the plurality of first joint terminals and the plurality of second joint terminals together at each contact;
A resin molded body that is provided in the second terminal housing behind the plurality of insulating members in the fitting direction, and holds the plurality of second joining terminals,
The plurality of insulating members are connected to each other, and the movement in the fitting direction between the insulating members and the movement in the width direction which is a direction perpendicular to the stacking direction and the fitting direction of the laminated structure are regulated and insulated. A component assembly,
When the first joint terminal is inserted between the second joint terminal and the insulating member, the resin molded body is formed on the resin molded body so as to restrict the movement of the insulating member assembly in the stacking direction. The connector is characterized in that at least one pair of restricting protrusions are provided so as to sandwich the insulating member assembly in the stacking direction.
前記絶縁部材組立体の幅方向の両端部をそれぞれ積層方向に挟み込むように、2対の前記規制突起を設けた
請求項1記載のコネクタ。
The connector according to claim 1, wherein two pairs of the regulation protrusions are provided so as to sandwich both end portions in the width direction of the insulating member assembly in the stacking direction.
前記絶縁部材組立体の積層方向の両端に位置する前記絶縁部材に係合溝をそれぞれ形成すると共に、
前記樹脂成形体に、前記絶縁部材組立体を積層方向に挟み込むように、前記係合溝のそれぞれに係合する1対の係合爪を形成した
請求項1または2記載のコネクタ。
Forming an engaging groove in each of the insulating members located at both ends of the insulating member assembly in the stacking direction;
The connector according to claim 1, wherein a pair of engaging claws that engage with each of the engaging grooves are formed in the resin molded body so as to sandwich the insulating member assembly in the stacking direction.
前記接続部材は、前記第1ターミナルハウジングに設けられ、
前記接続部材に隣接する前記絶縁部材を積層方向に2分割し、その分割した分割絶縁部材のうち積層方向外側に位置する前記分割絶縁部材を、前記接続部材に一体に設けるように構成した
請求項1〜3いずれかに記載のコネクタ。
The connecting member is provided in the first terminal housing;
The insulating member adjacent to the connecting member is divided into two in the laminating direction, and the divided insulating member positioned outside in the laminating direction among the divided divided insulating members is provided integrally with the connecting member. The connector in any one of 1-3.
前記第2接合端子は、ケーブルの端部に設けられた端子であり、
前記樹脂成形体は、前記ケーブルを介して前記第2接合端子を保持するよう構成され、
前記第2接合端子は、前記ケーブルと前記樹脂成形体を介して前記第2ターミナルハウジングに固定される
請求項1〜4いずれかに記載のコネクタ。
The second joint terminal is a terminal provided at an end of the cable,
The resin molded body is configured to hold the second joint terminal via the cable,
The connector according to claim 1, wherein the second joint terminal is fixed to the second terminal housing via the cable and the resin molded body.
JP2011009027A 2011-01-19 2011-01-19 connector Expired - Fee Related JP4905594B1 (en)

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JP2009211976A (en) * 2008-03-05 2009-09-17 Yazaki Corp Connector
JP2009301856A (en) * 2008-06-12 2009-12-24 Hitachi Cable Ltd Connector
JP2010244935A (en) * 2009-04-08 2010-10-28 Sumiden Asahi Industries Ltd Female connector for electric wire connection

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114142281A (en) * 2021-11-10 2022-03-04 苏州正北连接技术有限公司 Elastic locking type protective junction box
CN114142281B (en) * 2021-11-10 2023-09-12 苏州正北连接技术有限公司 Elastic locking type protective junction box

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