JP4904147B2 - Packaged instant food, set of packaged instant food and cup-shaped container, and cooking method thereof - Google Patents

Packaged instant food, set of packaged instant food and cup-shaped container, and cooking method thereof Download PDF

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JP4904147B2
JP4904147B2 JP2006348057A JP2006348057A JP4904147B2 JP 4904147 B2 JP4904147 B2 JP 4904147B2 JP 2006348057 A JP2006348057 A JP 2006348057A JP 2006348057 A JP2006348057 A JP 2006348057A JP 4904147 B2 JP4904147 B2 JP 4904147B2
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泰治 松村
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Nissin Foods Holdings Co Ltd
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Description

本発明は、即席食品が軟包材に封入されてなる包装即席食品であって、該軟包材中に熱湯を直接注加して調理する包装即席食品に関する。   The present invention relates to a packaged instant food in which an instant food is enclosed in a soft wrapping material, and is prepared by directly pouring hot water into the soft wrapping material for cooking.

即席カップ麺や即席ワンタン、即席カップスープ等は、使い捨てのカップ容器に熱湯で復元する麺塊や具、スープ等がセットされて封入されており、熱湯を注加するだけで調理、喫食できる極めて簡便性の高い食品である。しかし、これらカップ入りの即席食品は、1食分ずつ容器に個包装されているので、保管や小売店での販売に際して、スペースを取るという問題点がある。また、カップ容器は使い捨てのため、簡便性の点ではきわめて優れているが、不経済な面もあり、廃棄する際にかさ張る等の問題もある。   Instant cup noodles, instant wonton, instant cup soup, etc. are encased in a disposable cup container filled with noodle chunks, ingredients, soup, etc. that can be cooked and eaten simply by pouring hot water It is a highly convenient food. However, since these instant foods in cups are individually packaged in a container for each serving, there is a problem that space is required for storage and sales at retail stores. In addition, since the cup container is disposable, it is extremely excellent in terms of convenience, but there is also an uneconomical aspect, and there is a problem that it is bulky when discarded.

そこで、カップ容器を使い捨てでなく再使用可能なものとし、中身の即席麺塊とスープを再充填して使用するアイデアが特許文献1、2等に記載されている。また、実際にこのような商品として、商品名「マグヌードル(日清食品株式会社製)」が販売されている。これは、一食分ずつ、麺塊とスープがそれぞれ個別にピロー包装されており、手持ちのマグカップ等に麺塊とスープを移して、これに熱湯を注加して喫食するものである。また、特許文献3には、1つの調理容器に複数の個包装された麺塊と個包装されたスープをセットにした即席麺のセットが開示されている。   In view of this, Patent Documents 1 and 2 describe the idea that the cup container is reusable, not disposable, and the instant instant noodle mass and soup are refilled and used. In addition, as such a product, a trade name “magnoodle (manufactured by Nissin Foods Co., Ltd.)” is sold. In this, noodle chunks and soup are individually wrapped in a single serving, and the noodle chunks and soup are transferred to a hand-held mug or the like, and hot water is poured into it for eating. Patent Document 3 discloses a set of instant noodles in which a plurality of individually wrapped noodle chunks and individually wrapped soup are set in one cooking container.

しかし、特許文献1、2は、再使用する容器に組み合わせて使用される、具体的な即席麺や調理容器の形状に関する記載が無い。また、前記「マグヌードル(商品名)」や特許文献3は、スープと麺塊がそれぞれ個別に包装されているため、それぞれに包材を必要とし、喫食時もこれらを一つ一つ開封しなければならず、手間を要する。さらに、スープ、麺塊以外に、市販されている即席カップ麺並みの具材を添付する場合には、具材についても個包装する必要がある。   However, Patent Documents 1 and 2 do not describe specific shapes of instant noodles and cooking containers used in combination with containers to be reused. In addition, since the “magnoodle (trade name)” and Patent Document 3 are individually packaged soup and noodle chunks, each requires a packaging material. It must be troublesome. Furthermore, in addition to the soup and noodle mass, when attaching ingredients similar to the commercially available instant cup noodles, the ingredients also need to be individually packaged.

一方、使い捨てのカップ容器を使用せず、袋状の軟包材に即席麺が封入され、この軟包材中に熱湯を注加して復元して喫食する、携帯等に便利な包装即席麺が特許文献4に記載されている。しかし、特許文献4の即席麺は、包装体内で麺やスープや具材が振動によって壊れやすく、具材が包装体底部に移行して見栄えが悪くなるとともに、スープが包装体底部に移行すると、熱湯は麺塊を通して注がれることとなり、スープが溶けにくくダマになりやすい。さらに、特許文献4の即席麺の場合、熱湯を注加後は熱くて容器を持つことが困難で、また容器に剛性が無いため取り扱いに注意を要する。   On the other hand, instant noodles are enclosed in a bag-shaped soft wrapping material without using a disposable cup container, and hot water is poured into the soft wrapping material to restore and eat it. Is described in Patent Document 4. However, the instant noodles of Patent Document 4 are noodles, soups and ingredients that are fragile due to vibration in the package, and the ingredients move to the bottom of the package and look bad, and the soup moves to the bottom of the package. Hot water is poured through the noodle chunks, so the soup is difficult to melt and is likely to become lumpy. Furthermore, in the case of instant noodles of Patent Document 4, it is difficult to hold a container after pouring hot water and it is difficult to hold the container.

特開2002−59983号JP 2002-59883 A 特開2002−320455号JP 2002-320455 A 実開昭51−97587号Japanese Utility Model Publication No. 51-97587 実開平6−91565号Utility Kaihei 6-91565

本発明は、市販のカップ入り即席食品のように、熱湯を注加するだけで、内容物の即席食品が復元されて喫食でき、それでいて従来のカップ入り即席食品の場合とは異なり、カップ容器を廃棄することなく、しかも廃棄する包材のかさを極力減らせる即席食品を提供することを課題とした。   In the present invention, as in the case of commercially available instant foods in cups, the contents of the instant food can be restored and eaten simply by pouring hot water, yet unlike conventional cup-type instant foods, It was an object to provide an instant food that can reduce the bulk of the packaging material to be discarded as much as possible without being discarded.

そこで、本発明者らは、当該課題に対して、即席麺塊とスープ、及び具材を一つの袋状の包材に包装して詰替え用とし、別に用意したカップ容器に、この詰め替え用の即席麺塊等を空けて、これに注湯することで、調理、喫食することを考えた。しかし、この場合、麺がスープまみれになって調理時のハンドリングが悪く、スープがカップ容器の底部に落ちると調理時にスープがダマになり、また、具材が容器底部に落ちて調理時の見栄えが悪い等の問題があった。さらに、麺塊を通常の即席麺1食分の大きさにすると、包装体内で麺塊が動いて破損しやすく、手持ちのマグカップ等を用いてこれを調理する場合には、麺の湯戻りが悪い場合もあった。   Therefore, the present inventors, in response to the problem, wrap the instant noodle chunks, soup, and ingredients in one bag-like packaging material for refilling, and in a separately prepared cup container for this refilling I thought about cooking and eating by emptying instant noodle chunks and pouring hot water into it. However, in this case, the noodles are covered with soup and handling during cooking is poor, so if the soup falls to the bottom of the cup container, the soup becomes dull during cooking, and the ingredients fall to the bottom of the container and look good during cooking. There were problems such as bad. Furthermore, when the noodle mass is made to be the size of one regular instant noodle, the noodle mass is likely to move and break in the package, and when cooking it with a hand-held mug, etc., the noodles will not return to hot water. There was a case.

すなわち、本発明はこのような問題点をも解決しつつ、かつ上記課題、すなわち、市販のカップ入り即席食品のように、熱湯を注加するだけで、内容物の即席食品が復元して喫食でき、それでいてカップ容器を廃棄することなく、しかも廃棄する包材のかさを極力減らせる即席食品を提供することを課題とする。   That is, the present invention solves such problems, and restores the instant food of the contents by simply adding hot water like the above-mentioned problem, that is, a commercial cup-containing instant food. An object of the present invention is to provide an instant food that can reduce the bulk of the packaging material that can be discarded without discarding the cup container.

上記課題に対し、本発明者らは、以下のような包装即席食品を、別途用意するカップ状等の容器にその包装体ごと収納し、包装体本体内に熱湯を注加して調理し、喫食後包装体をカップ状の容器から外して廃棄することで、これを解決した。すなわち、本発明は、
易開封性の開口蓋を開封して、該開口部から包装体本体内に熱湯を注加し、包装体本体内の即席食品を調理する包装即席食品であって、
前記易開封性の開口蓋はシート状であり、前記包装体本体の開口部には開口部全周に渡ってフラットなフランジ部を有し、該フランジ部が該シート状の開口蓋と易開封性に接着され、
前記包装体本体は、深絞り型の軟包材からなり、該包装体本体内に即席食品が脱気包装されて封入され、該包装体本体内の即席食品を調理する際に拡張して、該調理に必要とする内容積を有する、包装即席食品である。なお、ここで「調理する際に拡張して」の意味は、調理の前又は調理中に、包装体本体形状が脱気包装によって収縮した状態から脱気包装する前の状態又はそれに近い状態に、戻るか又は戻すことをいう。
In response to the above problems, the present inventors store the following packaged instant foods in a cup-like container separately prepared together with the package, cook hot water in the package body, This was solved by removing the package from the cup-shaped container and discarding it after eating. That is, the present invention
Opening an easily openable opening lid, pouring hot water into the package body from the opening, and cooking instant food in the package body,
The easy-opening opening lid is in the form of a sheet, and the opening of the package body has a flat flange portion over the entire circumference of the opening, and the flange portion is easily opened with the sheet-like opening lid. Glued to the sex,
The package body is made of a deep-drawn type soft packaging material, instant food is deaerated and enclosed in the package body, and expanded when cooking the instant food in the package body, A packaged instant food product having an internal volume required for cooking. Here, the meaning of “expand when cooking” is the state before or during cooking, from the state in which the package body shape is contracted by deaeration packaging to the state before deaeration packaging or a state close thereto. , Refers to returning or returning.

この包装即席食品は、調理時には、カップ状等の剛性の容器内に包装体の開口部を上にして挿嵌して固定し、易開封性の開口蓋を剥ぎ取り、開口部から包装体内に熱湯を注加するか、又は、先に易開封性の開口蓋を剥ぎ取り、カップ状容器等に包装体の開口部を上にして容器内に挿嵌して固定し、開口部から包装体内に熱湯を注加する。このような形態であれば、包装体から内容物を取り出してカップ状容器等に移し変える必要がないため、手が汚れずにハンドリング性がよく、また、易開封性のシート状の蓋を剥がすことによって、包装体本体にフラットな広い開口部を得ることができ、熱湯注加時、喫食時に都合が良い。   When cooking, this packaged instant food is inserted and fixed in a cup-like rigid container with the opening of the package facing up, and the easy-opening opening lid is peeled off, and the package is opened through the opening. Add hot water or peel off the easy-opening opening lid first, and insert and fix it in the container with the opening of the packaging body facing up in a cup-shaped container etc. Add hot water to In such a form, it is not necessary to take out the contents from the package and transfer it to a cup-like container, etc., so that it is easy to handle without soiling the hand, and the easy-open sheet-like lid is peeled off. By this, a flat wide opening can be obtained in the package body, which is convenient when pouring hot water or eating.

また、該包装即席食品は、軟包材で包装体全体が脱気包装されているため、保存時、移送時はコンパクトで、包装体内で内容物が密閉、固定されて動かないため、破損しにくく、保存性も向上する。一方、調理時、喫食時には脱気包装が解除されて、開封時もしくは熱湯注加によって包装体内部が拡張する、又は拡張させることができるので、即席食品を調理喫食する際に必要な容積を確保できる。   In addition, the packaged instant food is softly wrapped and degassed in its entirety, so it is compact when stored and transported, and its contents are sealed and fixed within the package so that it does not move. It is difficult to improve the storage stability. On the other hand, degassing packaging is released at the time of cooking and eating, and the inside of the package can be expanded or expanded by opening or pouring hot water, ensuring the necessary volume when cooking and eating instant food it can.

また、本発明は、前記即席食品が即席麺の場合において、特に好適に用いることができる。即席麺の場合には、該即席麺の麺塊上の前記開口蓋側に、スープ及び又は具材を収納し、該スープ及び又は具材と麺塊が、前記包装体内に一体的に脱気包装された構造が好ましい。このような構造の包装即席麺であれば、具材(かやく)、スープが麺塊の上面(包装体開口側)に配置され、包装体全体が脱気包装されているために、同封されている具材、スープが該麺塊上面に密着状態で固定され、包装体内で移動することがない。従って、包装体を開封した時に麺塊上に具材が載置されることとなり、見栄えが良く、一方、調理時には注加する熱湯を直接スープにかけることができ、溶けにくいスープも容易に溶かすことができる。   In addition, the present invention can be particularly preferably used when the instant food is instant noodles. In the case of instant noodles, soup and / or ingredients are stored on the side of the opening lid on the instant noodle mass, and the soup and / or ingredients and noodle mass are deaerated integrally in the package. A packaged structure is preferred. In the case of instant noodles with such a structure, ingredients (kayaku) and soup are placed on the top surface of the noodle mass (on the opening side of the package), and the entire package is deaerated and packaged. Ingredients and soup are fixed in close contact with the top surface of the noodle mass and do not move in the package. Therefore, when the package is opened, the ingredients are placed on the noodle mass, and it looks good. On the other hand, the hot water to be poured can be directly applied to the soup during cooking, and the solubilized soup is easily dissolved. be able to.

また本発明は、前記即席麺の麺塊形状が略逆円錐台形状であって、該麺塊の最も広い平面部が、前記包装体本体内で前記開口蓋側に向けて配置され、前記包装体本体の開口部が、前記麺塊の最も広い平面部の平面形状と略同型で、かつ該平面部より若干広く形成されているのが好ましい。さらに、前記包装体本体は、開口部を最も広い平面部とする略逆円錐台形状であることが望ましい。   In the present invention, the noodle mass shape of the instant noodles is a substantially inverted truncated cone shape, and the widest flat portion of the noodle mass is disposed in the package body toward the opening lid side, and the packaging It is preferable that the opening of the body body is substantially the same shape as the planar shape of the widest planar portion of the noodle mass and is formed slightly wider than the planar portion. Furthermore, it is desirable that the package body has a substantially inverted truncated cone shape with the opening being the widest flat part.

このように、麺塊上の円形の最も広い平面が、開口蓋側に向かって配置されることで、同封される具材、スープを該麺塊の広い平面と開口蓋の間に密着状態で固定することができ、見栄えが良いとともに、具材やスープの包装体内での移動をさらに抑制することができる。また、包装体本体が略逆円錐台形状で、その開口部が麺塊の最も広い平面部より若干広く形成されていることで、麺塊が包装体の底部に達せず、包装体内の開口部近傍に保持することができ、麺塊上方の開口部近傍に包装体側壁が折り畳まれた、見た目の悪い製品となることがない。なお、ここで、略逆円錐台形状とは、円錐の先端部を水平方向に切断した円錐台形を上下逆さにした、バケツ形状やコップ形状(逆円錐台形)の他、円錐の先端を丸めた、すり鉢型を上下逆さにしたような形状も含む。   In this way, the circular widest plane on the noodle mass is arranged toward the opening lid side, so that the enclosed ingredients and soup are in close contact between the wide plane of the noodle mass and the opening lid. It can be fixed, looks good, and further suppresses movement of ingredients and soup in the package. In addition, the package body has a substantially inverted truncated cone shape, and the opening is formed slightly wider than the widest flat portion of the noodle mass, so that the noodle mass does not reach the bottom of the package body, and the opening in the package body. The product can be held in the vicinity, and the side wall of the package body is folded in the vicinity of the opening above the noodle mass, so that the product does not look bad. Here, the substantially inverted frustoconical shape means that the tip of the cone is rounded in addition to a bucket shape and a cup shape (inverted frustoconical shape) obtained by turning the truncated cone shape in the horizontal direction upside down. Also included is a shape in which the mortar shape is turned upside down.

また、本発明は、前記包装体本体が、開口蓋を開封し、包装体本体内を脱気状態から開放することで、前記麺塊が包装体本体の胴部内側面で係止でき、かつ該係止時において、包装体本体内の麺塊上方及び下方には所定容量の空間が形成される形状であることが好ましい。   Further, the present invention provides that the package body opens the opening lid and releases the inside of the package body from the deaerated state, so that the noodle mass can be locked on the inner side surface of the body of the package body, and the At the time of locking, it is preferable that a predetermined volume of space be formed above and below the noodle mass in the package body.

このように麺塊が包装体本体内の中間位置で保持され、麺塊下方の包装体底部に空間を有する構造であれば、熱湯を注加して調理する際に包装体内で、熱湯の対流が起こり、麺塊の復元性が良く、また均一な復元が可能となる。また、麺塊上方にも所定容量の空間ができるようにすることで、麺塊上から熱湯を注加する際に、包装体外に熱湯が飛散しないようにすることができる。本発明の場合、包装体の開封前は、麺塊がスープ等を挟んで蓋部と接している状態とすることが好ましいが、包装体本体が軟包材で形成されているために、包装体を開封して脱気状態を解いた時に、麺塊が包装体本体の内側面と当接して係止する位置まで沈み込むようにすることができる。これによって、包装体本体内の麺塊上方に、熱湯を注加しやすくするための所定量の空間を形成することができる。   In this way, if the noodle mass is held at an intermediate position in the package body and has a space at the bottom of the package body below the noodle mass, convection of hot water will occur in the package when pouring hot water and cooking. The noodle mass is highly recoverable and can be restored uniformly. Moreover, when a predetermined volume of space is created above the noodle mass, the hot water can be prevented from splashing outside the package when pouring hot water over the noodle mass. In the case of the present invention, it is preferable that the noodle mass is in contact with the lid with the soup sandwiched before opening the packaging body, but the packaging body is formed of a soft packaging material. When the body is opened to release the deaerated state, the noodle mass can sink to a position where it comes into contact with and locks against the inner surface of the package body. As a result, a predetermined amount of space for easily pouring hot water can be formed above the noodle mass in the package body.

次に本発明は、上記記載の包装即席食品と、該包装即席食品を調理、喫食するために用いるカップ状容器からなる包装即席食品セットを提案する。
具体的には、該カップ状容器が、その開口上端部で前記包装体本体のフランジ部を係止して取り着けることができ、かつ容器内に該包装体本体を挿嵌できるカップ状容器である包装即席食品セットである。
Next, the present invention proposes a packaged instant food set comprising the packaged instant food described above and a cup-shaped container used for cooking and eating the packaged instant food.
Specifically, the cup-shaped container is a cup-shaped container that can be attached by locking the flange portion of the package body at the upper end of the opening, and in which the package body can be inserted into the container. A packaged instant food set.

すなわち、本発明の包装即席食品、及び包装即席麺は、軟包材の包装体で包装されており、包装体中に熱湯を注加して、内包される食品を復元調理するものであるが、軟包材で包装されているために、剛性や準剛性の容器と違って、自立することが困難で、たとえ自立できる構造にしたとしても、包装体の保型性(剛性)と断熱性の点から、喫食時には包装体側面を持つことができず、常に開口部上端を持って喫食する必要がある。そこで、このように、包装即席食品の包装体本体のフランジ部をカップ状容器の開口上端部に係合して、取り着けることができれば、包装体はカップ状容器内に設置され、該カップ状容器によって剛性が付与されるので、熱湯注加時、調理時、喫食時のいずれも、従来のカップ入り即席食品同様に取り扱うことが可能となる。   That is, the packaged instant food and the packaged instant noodle of the present invention are packaged in a package of soft packaging material, and hot water is poured into the package to reconstitute the food contained therein. Because it is packaged with soft packaging material, unlike rigid and semi-rigid containers, it is difficult to stand on its own, and even if it has a structure that can stand on its own, the shape retainability (rigidity) and heat insulation of the package In view of the above, it is not possible to have the side of the package when eating, and it is necessary to always eat with the upper end of the opening. Therefore, if the flange portion of the package body of the packaged instant food can be engaged with and attached to the upper end of the opening of the cup-shaped container, the package is installed in the cup-shaped container, and the cup-shaped Since rigidity is imparted by the container, it can be handled in the same way as conventional instant foods in cups when pouring hot water, cooking, or eating.

なおこの場合、前記包装体本体のフランジ部が、前記カップ状容器の開口上端部の外縁を覆うように嵌着できる構造であるカップ状容器であることが望ましく、また、前記カップ状容器の容器内形状が、前記包装体を拡張した時の形状(包装体を脱気包装する前の包装体本体の形状)と略同一形状、好ましくは嵌合する構造とするのがよい。   In this case, the flange portion of the package body is preferably a cup-shaped container that can be fitted to cover the outer edge of the upper end of the cup-shaped container, and the container of the cup-shaped container. The inner shape is substantially the same as the shape when the package is expanded (the shape of the package body before the package is deaerated and packaged), preferably a structure that fits.

このような構造であれば、包装体はカップ状容器にしっかりと係止され、カップ容器内で包装体本体が動くことが少なく、そのまま食器として喫食するのに都合が良い。また、このようにカップ状容器に包装食品をセットして調理、喫食することで、カップ状容器は汚れることが無く、喫食後カップ状容器を洗う必要がない。一方、内包されていた即席食品を喫食した後の包装体は、これを丸めて、又は潰して廃棄することができる。このように廃棄できることで、カップ容器を捨てていた現状のカップ入り即席食品に比べて、廃棄物のかさを少なくすることができる。   With such a structure, the packaging body is firmly locked to the cup-shaped container, and the packaging body main body hardly moves in the cup container, which is convenient for eating as tableware as it is. In addition, by setting the packaged food in the cup-shaped container and cooking and eating in this way, the cup-shaped container is not soiled and there is no need to wash the cup-shaped container after eating. On the other hand, the package after eating the instant food contained therein can be discarded by rolling or crushing it. By being able to be disposed of in this way, it is possible to reduce the bulk of the waste as compared to the present cup-containing instant food that has been discarded the cup container.

本発明の包装即席食品によれば、市販のカップ入り即席食品のように、熱湯を注加するだけで復元、調理、喫食することができ、それでいて従来のカップ入り即席食品と異なり、カップ容器を廃棄することなく、軟包材からなる包装体のみを丸めて捨てることができるので、廃棄する際のかさを極力減らすことができる。また、1食ごとに、スープ用の包材、具材用の包材等を必要としないので、廃棄する包材の量も削減することができる。さらに、内容物の即席食品が包装体内で脱気包装されているために、非常にコンパクトで、しかも移送時、保管時等における破損を起こしにくく、また、保存性も向上する。   According to the packaged instant food of the present invention, it can be restored, cooked and eaten just by adding hot water, like a commercially available cup-made instant food. Without discarding, only the package made of the soft wrapping material can be rolled up and discarded, so that the bulk at the time of disposal can be reduced as much as possible. Moreover, since the soup packaging material, the packaging material for ingredients, etc. are not required for each meal, the amount of packaging material to be discarded can be reduced. In addition, since the instant food of the contents is deaerated and packaged in the package, it is very compact, and is less likely to be damaged during transportation and storage, and the storage stability is improved.

特に、本発明の包装即席食品に適合する専用のカップ状容器を用いれば、本発明の包装即席食品に剛性を持たせることができ、従来のカップ入り即席食品と同様の取り扱いが可能となる。しかも、本発明の場合は、調理、喫食後、軟包材からなる包装体を捨てるだけで、カップ状容器自体を洗浄する必要がない。   In particular, if a dedicated cup-shaped container suitable for the packaged instant food of the present invention is used, the packaged instant food of the present invention can be made rigid and can be handled in the same manner as a conventional cupped instant food. Moreover, in the case of the present invention, the cup-shaped container itself does not have to be washed simply by discarding the package made of the soft packaging material after cooking and eating.

以下、本発明を即席麺の場合を例に上げて具体的に説明する。
本発明においては包装体内に内包される即席食品として、まず即席麺塊と、具材、スープを用意する。即席麺塊は常法によって製造すればよく、油揚げ麺、熱風乾燥麺、凍結乾燥麺等、それぞれの製法に従って製造する。具体的には、小麦粉等原料粉に、副原料、練り水を加えて混練した後、圧延・切出して麺線とするか、押出して麺線とした後、麺線を蒸煮又は茹でてα化処理し、必要に応じて着味した後、これをリテーナに入れて、油揚げ、あるいは熱風乾燥、マイクロウェーブ乾燥、凍結乾燥等を行って乾燥処理する。
Hereinafter, the present invention will be specifically described by taking instant noodles as an example.
In the present invention, an instant noodle mass, ingredients, and soup are first prepared as the instant food contained in the package. The instant noodle mass may be produced by a conventional method, and is produced according to each production method such as fried noodles, hot-air dried noodles, freeze-dried noodles and the like. Specifically, after adding and kneading auxiliary ingredients and kneading water to the raw material powder such as wheat flour, rolling and cutting into noodle strings, or extruding to noodle strings, steaming or boiling the noodle strings After processing and seasoning as necessary, this is put in a retainer and dried by fried or by hot air drying, microwave drying, freeze drying, or the like.

この際、麺塊形状は、熱湯を注加して復元する時に容器に奪われる熱量が少ない、縦長のカップ状容器に適応したものが好ましく、具体的には円柱形、角柱形、円錐台形、角錐台形のものが良い。特に、スープのような流動性のある食品を入れる容器としては、容器開口部が円周を形成していないと食べにくいので、これに合わせて麺塊は円柱形、円錐台形であることが望ましい。特に、製造時の麺塊のリテーナからの型抜けの問題や、麺塊上面を広くすることで、載置される具材の量を増やし、見栄えが良くできる等の点から、円錐台形の麺塊形状のものが最も好ましい。これは、現在、縦型容器入りの即席カップ麺に使用されている形状のものである。このような形状に成型する方法は、油揚げ麺の場合はフライリテーナの形状を、熱風乾燥麺や凍結乾燥麺の場合は、乾燥庫や凍結庫に投入するリテーナの形状を、所望する製品形状と同型として、それぞれリテーナに投入した麺線群を乾燥、又は凍結処理すれば良い。なお、本発明の場合、リテーナをやや小さめにして麺線を詰め込む、あるいはは若干圧縮するような状態で麺塊形状を成型することで、麺塊にバリ等がなく、壊れにくい麺塊とすることができる。このように麺塊を成型することで、麺塊を包装する軟包材への麺線の突き刺し等を抑制することができる。   At this time, the noodle mass shape is preferably adapted to a vertically long cup-shaped container, which is less heat deprived by the container when it is restored by pouring hot water, specifically, cylindrical, prismatic, truncated cone, A truncated pyramid is good. In particular, as a container for storing fluid food such as soup, it is difficult to eat unless the container opening forms a circumference, and accordingly, the noodle mass is preferably cylindrical or frustoconical. . In particular, the truncated cone-shaped noodles have the problem of being out of shape from the retainer of the noodle mass at the time of manufacture and increasing the amount of ingredients to be placed and improving the appearance by widening the top surface of the noodle mass. A lump shape is most preferable. This is the shape currently used for instant cup noodles in vertical containers. In the case of fried noodles, the method of molding into such a shape is the shape of the fly retainer, and in the case of hot-air dried noodles or freeze-dried noodles, the shape of the retainer to be put into the drying cabinet or freezer is the desired product shape. As the same type, the noodle strings that are put into the retainers may be dried or frozen. In the case of the present invention, the noodle block shape is formed with a slightly smaller retainer and packed with noodle strings, or in a state of being slightly compressed, so that the noodle block has no burrs and is not easily broken. be able to. By forming the noodle mass in this way, it is possible to suppress the stab of the noodle strings into the soft packaging material for packaging the noodle mass.

また、本発明の包装即席麺は、具材やスープが麺塊と一緒に包装体内に内包されるのが好ましいが、そのためのスペースとして、調理、喫食時に上になる麺塊の面に、窪みを形成しておくこともできる。窪みを形成し、ここに具材やスープを載置すれば、包装体内で具材やスープがより固定され、逸散することがなく、包装体蓋部と接する面を平坦にできるため、蓋部上の文字が読みやすい等の効果がある。このように麺塊の表面に窪みを形成する方法としては、前記リテーナの形状にリテーナ内方に向かって凸部を形成して成型する方法や、押圧部材を用いて麺塊の一部を圧縮する方法等が可能である。   In addition, the packaging instant noodles of the present invention are preferably encased in the package together with ingredients and soup together with the noodle mass, but as a space for that, a depression is formed on the surface of the noodle mass that becomes upper during cooking and eating Can also be formed. If a recess is formed and ingredients and soup are placed here, the ingredients and soup will be more fixed in the package and will not dissipate, and the surface in contact with the package lid can be flattened. There are effects such as easy reading of characters on the club. As a method of forming a depression on the surface of the noodle mass in this way, a method of forming a convex portion inwardly toward the retainer in the shape of the retainer and a method of compressing a part of the noodle mass using a pressing member The method of doing etc. is possible.

具材やスープも常法によって製造すればよい。具材は、凍結乾燥具材の他、熱風乾燥、マイクロ波乾燥、フライ乾燥等の手段で乾燥し、熱湯によって復元可能なものが使用できる。例えば、一般的な即席カップ麺に使用されている、エビ、チャーシュー、かまぼこ、ねぎ、もやし、天ぷら、油揚げ等各種の乾燥具材が使用でき、あるいは、複数の具材を澱粉液等結着賦型材を添加して型に入れて乾燥した成型乾燥具材も使用できる。スープは、粉末状、顆粒状、板状、ペレット状等固体で、溶けやすいものが使用できる。スープには各種調味料、香辛料、塩、粉末醤油、糖、香料の他エキス類、油脂、色素等を配合したものが使用される。溶解しやすいように、造粒工程を有して製造されたものが好ましく、造粒方法としては、流動層造粒、噴霧造粒、解砕造粒等各種のものが使用できる。また、スープと具材は、板状等の形態に、両者を混合して成型した形態とすることもできる。この場合は、前記成型具材と同様、結着材として澱粉、デキストリン、ゼラチン等を加え、型枠に入れて乾燥して成型する。   Ingredients and soups can be produced by conventional methods. In addition to freeze-dried ingredients, the ingredients can be dried by means of hot air drying, microwave drying, fly drying, etc., and can be restored by hot water. For example, various dry ingredients such as shrimp, char siu, kamaboko, green onions, bean sprouts, tempura, fried chicken, etc. that are used in general instant cup noodles can be used. A mold drying tool material that has been added to the mold and placed in the mold and dried can also be used. The soup can be a solid, such as powder, granule, plate, pellet or the like, which can be easily dissolved. The soup uses various seasonings, spices, salt, powdered soy sauce, sugar, fragrances and other extracts, fats, pigments and the like. What was manufactured by having a granulation process so that it may melt | dissolve is preferable, and various things, such as fluidized-bed granulation, spray granulation, and pulverization granulation, can be used as a granulation method. Also, the soup and ingredients can be in the form of a plate or the like mixed and molded. In this case, like the molding tool material, starch, dextrin, gelatin and the like are added as binders, placed in a mold and dried for molding.

なお、本発明においては、スープと具材は両方とも、麺塊と共に包装体内に収容されたものであることが好ましいが、廉価な商品の場合には具材のない場合も可能であり、また、麺自体に着味を施した味付け即席麺塊を用いる場合には、必ずしもスープを添付しなくてもよい。このように製造した即席麺塊、具材及び又はスープは、軟包材で製造された深絞り型の包装体内に、麺塊を先に収容し、その上に具材、スープを載置して収容する。   In the present invention, it is preferable that both the soup and ingredients are contained in the package together with the noodle mass, but in the case of inexpensive products, it is possible to have no ingredients, In the case of using seasoned instant noodle chunks in which the noodles themselves are seasoned, the soup is not necessarily attached. The instant noodle mass, ingredients, and / or soup produced in this way are stored in the deep-drawn type packaging body made of soft packaging material, and the ingredients and soup are placed thereon. And accommodate.

深絞り型の包装体の製造方法としてはナイロン、ポリスチレン等を主体とする軟包材のシートを加熱、軟化させて、これをキャビティー側から減圧吸引して、深絞り型に成型するいわゆる真空成型方法が使用できる。あるいは、キャビティー側から減圧して軟包材を引き込み、プラグで押し込んで成型する、又は、複数のシート状の各部位をそれぞれつなぎ合わせて接着し、組み立てる等、各種の方法で製造可能である。   As a manufacturing method of a deep drawing type package, a so-called vacuum is formed by heating and softening a sheet of soft packaging material mainly composed of nylon, polystyrene, etc., and vacuum-sucking the sheet from the cavity side to form a deep drawing type. A molding method can be used. Alternatively, it can be manufactured by various methods such as drawing in the soft packaging material by reducing the pressure from the cavity side, pressing it with a plug and molding it, or joining and assembling each of a plurality of sheet-like parts. .

深絞り型の包装体の内容積は、麺塊を入れたまま、熱湯を注加して復元し、調理、喫食するために必要とする容積、すなわち、喫食時のスープ等を含む容積を少なくとも有する大きさとする。例えば、麺塊重量65gのフライ麺の場合、一般的な汁物商品の場合には、350〜550ml程度の容積とする。この場合、麺塊が該包装体本体内で占める容積は、包装体本体内容積(脱気包装する前の容積)の約30〜50%程度となる。また、深絞り型の凹部の形状は、開口部は封入される麺塊が通過する形状であり、麺塊が円柱形や円錐台形の場合は、該麺塊の最も広い平面とほぼ同形状で、若干広い形状が良い。若干広い程度に形成しておくことで、麺塊を包装体開口部より若干奥に設置し、その上の空間に具材、スープ等を載置する。また、麺塊が包装体開口部から比較的近い(若干奥)位置に収納されることで、脱気包装時に開口部又は蓋材にしわが生じにくく、蓋部に印刷した図や文字が見辛くなりにくい。   The inner volume of the deep-drawn package body is at least a volume required for cooking, eating, and so on by adding hot water with pouring hot water while the noodle mass is placed, that is, a volume including soup at the time of eating. It is assumed to have a size. For example, in the case of fried noodles with a noodle mass weight of 65 g, in the case of general soup products, the volume is set to about 350 to 550 ml. In this case, the volume occupied by the noodle mass in the package body is about 30 to 50% of the volume of the package body (the volume before deaeration packaging). In addition, the shape of the deep-drawn concave portion is a shape through which the noodle mass to be enclosed passes, and when the noodle mass is a columnar shape or a truncated cone shape, the shape is almost the same as the widest plane of the noodle mass. A slightly wider shape is better. By forming it in a slightly wider extent, the noodle mass is placed slightly behind the opening of the package, and ingredients, soup, etc. are placed in the space above it. In addition, the noodle mass is stored at a relatively close (slightly back) position from the opening of the packaging body, so that the opening or the lid material is less likely to be wrinkled during deaeration packaging, and the figure and characters printed on the lid are difficult to see. Hard to become.

また、深絞り型の凹部、すなわち包装体本体の内側面は、開口部に向けて拡がるテーパー状の側壁を有する形状が好ましく、全体形状として、略逆円錐台形状がよい。略逆円錐台形状とすることで、該テーパー状の内側面に、封入される麺塊の外側面が当接し、麺塊が包装体の内部の中間位置で保持され、包装体本体底部に空間を形成することができる。該空間の存在によって、包装体内に注加された熱湯は包装体内で対流し、麺塊は均一に復元することが可能となる。また、麺塊が包装体内の中間位置で、該中間位置の断面を覆うように係止されるため、麺塊上に載置されたスープが包装体底部に落下せず、スープに直接熱湯が注加されることで、スープの溶解性が向上する。なお、深絞り型の凹部の形状としては、包装体開封後に包装体本体が拡張しやすいように底部に蛇腹構造を採用したものや、非常にフレキシブルなもの、麺塊が中間位置で保持されやすいように、中間部に段差を有するロート型のような形状も考えられる。また、包装体本体の内側面に喫水線を付設しておくこともできる。   Further, the deep drawing type concave portion, that is, the inner side surface of the package body preferably has a tapered side wall extending toward the opening, and the overall shape is preferably a substantially inverted truncated cone shape. By adopting a substantially inverted truncated cone shape, the outer side surface of the noodle mass to be sealed comes into contact with the tapered inner side surface, and the noodle mass is held at an intermediate position inside the package body, so that a space is formed at the bottom of the package body. Can be formed. Due to the presence of the space, hot water poured into the package convects within the package, and the noodle mass can be restored uniformly. In addition, since the noodle mass is locked at the intermediate position in the package so as to cover the cross section of the intermediate position, the soup placed on the noodle mass does not fall to the bottom of the package body, and hot water is directly applied to the soup. By adding, the solubility of the soup is improved. In addition, as the shape of the deep-drawn concave portion, a bellows structure is adopted at the bottom so that the package body can be easily expanded after the package is opened, a very flexible one, and the noodle mass is easily held at an intermediate position. In this way, a funnel-like shape having a step in the intermediate part is also conceivable. Moreover, a water line can also be attached to the inner surface of the package body.

上記のように、真空成型法等で包装体本体を深絞り型に成型することで、深絞り型に引き込まれた箇所が包装体の胴部と底部となり、引き込まれないシートの部分はフランジ部となる。該フランジ部は、易開封性に蓋材と接着されて一体化される部分のため、接着される部分はフラットであることが好ましく、接着部は手で引き剥がすことがた易い程度に幅を持たせて形成する必要がある。なお、蓋部となるシートにはポリプロピレン、PET等を主体とする軟包材のシートが用いられ、深絞り型の包装体本体のフランジ部と接着されて一体化される。   As mentioned above, by molding the package body into a deep drawing mold by vacuum forming method etc., the part drawn into the deep drawing mold becomes the body and bottom of the packaging body, and the part of the sheet that is not drawn in is the flange part It becomes. Since the flange portion is a portion that is bonded and integrated with the lid material for easy opening, the bonded portion is preferably flat, and the width of the bonded portion is such that it can be easily peeled off by hand. It needs to be formed. In addition, the sheet | seat of a soft packaging material which mainly has a polypropylene, PET etc. is used for the sheet | seat used as a cover part, and it adhere | attaches and integrates with the flange part of a deep drawing type package body.

一方、フランジ部はカップ状容器の開口上端部に取り付けることのできる構造も付与するのが望ましく、この場合、フランジ外縁端をカップ状容器開口上端部、又は外側面に係止できるように折り曲げる等の処理を行う。あるいはフランジ外縁端を折り曲げることのできる材質とする。なお、フランジ部を剛性のプラスチックの製の輪を嵌め込む、又は接着する等の手段を用いれば、フランジ部に剛性を持たせるとともに、蓋材をフラットに接着することができ、また、該形状をカップ状容器の開口上端部に嵌合、螺合等できるような構造とすれば、カップ状容器にぴったり合ったフランジ構造とすることもできる。   On the other hand, it is desirable that the flange portion also has a structure that can be attached to the upper end of the cup-shaped container. In this case, the outer edge of the flange is bent so that it can be locked to the upper end of the cup-shaped container or the outer surface. Perform the process. Alternatively, the outer edge of the flange is made of a material that can be bent. In addition, if a means such as fitting or bonding a rigid plastic ring is used for the flange portion, the flange portion can be given rigidity and the lid material can be bonded flat, and the shape Can be fitted to the upper end of the opening of the cup-shaped container, and the flange structure can be fitted to the cup-shaped container.

深絞り型の包装体本体となるシートと、蓋材となるシートの接着面の少なくとも一方のシートの表面には、易開封性の機能を付与するために、当該機能を有する材料が積層される。易開封性の素材としては、EVAなどの易接着樹脂の他、ポリプロピレン系樹脂等が、包装体本体側の材質と蓋材側の材質に応じて使用できる。ここで、易開封性のシール強度としては、手で引き剥がすことのできる接着強度で、かつ製造時、保存時等に剥離せず、包装体内を密封できる強度である必要があり、500〜1500g/15mm程度が最も好ましい。   A material having the function is laminated on the surface of at least one of the adhesion surface of the sheet to be the deep drawing type package body and the sheet to be the lid material in order to provide an easy-opening function. . As the easily openable material, polypropylene resin or the like can be used according to the material on the package body side and the material on the lid material side, in addition to an easily adhesive resin such as EVA. Here, the easy-opening seal strength needs to be an adhesive strength that can be peeled off by hand, and a strength that can seal the inside of the package without peeling off at the time of manufacture, storage, etc., 500 to 1500 g / 15 mm is most preferable.

このように形成した深絞り型の包装体本体に、前述の麺塊を収納する。麺塊が前述のように具材載置部の窪みを有する場合、あるいは、麺塊が円錐台形や円柱形状等の広い平面を有する場合には、当該窪みを有する面や広い平面を深絞り型の包装体の開口部に向けて(上向きに)投入する。次いで麺塊上に具材、スープを載置して収納する。見た目の点から、スープを先に、続いて具材を投入するのが好ましいが、同時に投入しても、スープを具材より先に投入してもよく、先述したように、スープと具材を一体成型したものを投入することもできる。   The aforementioned noodle mass is housed in the deep-drawn package body formed in this way. When the noodle mass has a depression of the ingredient placement portion as described above, or when the noodle mass has a wide plane such as a truncated cone shape or a cylindrical shape, the surface having the depression or the wide plane is a deep drawing type. Into the opening of the package (upward). Next, ingredients and soup are placed on the noodle mass and stored. From the viewpoint of appearance, it is preferable to add the soup first, followed by the ingredients, but the soup may be added at the same time or before the ingredients. As mentioned above, the soup and ingredients It is also possible to throw in an integrally molded product.

具材、スープ、麺塊を収容した包装体は、蓋材となるシートを被せて、深絞り型の包装体本体のフランジ部を積層させながら、かつ、包装体内を脱気するために、減圧下で積層、接着させる。接着は、通常熱融着によるが、その他の方法でも可能である。このようにして、蓋材のシートと、深絞り型の包装体本体のフランジ部を接着、一体化させた後、連結しているフランジ部を、一食分ずつになるように、切断して完成する。完成した本発明の包装即席麺の側面図の具体例を図1に示す。図1は包装体開口部が上側で、具材スープ等が蓋部の直下に設置され、その下に麺塊が収容されている。該包装体の底部は脱気包装されることによって、収縮され、折り畳まれた状態の該包装体本体の底部であり、調理、喫食時に必要とする容積を提供する部位となる。   The package containing ingredients, soup and noodle mass is covered with a cover sheet, the flange part of the deep-drawn package body is laminated, and the package is depressurized to deaerate the package. Laminate and bond under. Adhesion is usually by heat fusion, but other methods are possible. In this way, after the lid sheet and the deep drawing type packaging body flange part are bonded and integrated, the connected flange parts are cut and completed in a single meal. To do. A specific example of a side view of the finished packaged instant noodle of the present invention is shown in FIG. In FIG. 1, the packaging body opening is on the upper side, the ingredients soup and the like are installed directly below the lid, and the noodle chunks are stored under the soup. The bottom portion of the package body is a bottom portion of the package body that is contracted and folded by being deaerated and packaged, and serves as a portion that provides a volume necessary for cooking and eating.

次に、本発明の包装即席食品を調理する場合に最も適当なカップ状容器について、同様に包装即席麺を例にして説明する。本発明の包装即席麺に使用できるカップ状容器は、その容器開口部に本発明の包装即席麺の包装体本体を係止して取り付けることができる容器とする。好ましくは、包装体のフランジ部が、カップ状容器の開口上端部と嵌着する構造のものがよく、例えば、包装体のフランジ部外縁を、カップ状容器の開口上端外縁から外側面に向けて折り曲げて嵌合するようにした構造とし、これに適合させたものや、包装体本体のフランジ部とカップ状容器の開口端が嵌着するような接合部材を付設したもの等が可能である。   Next, the most suitable cup-shaped container for cooking the packaged instant food of the present invention will be described using the packaged instant noodle as an example. The cup-shaped container that can be used for the packaged instant noodles of the present invention is a container in which the package body of the packaged instant noodles of the present invention can be locked and attached to the container opening. Preferably, the flange portion of the packaging body has a structure that fits with the upper end of the opening of the cup-shaped container. For example, the outer edge of the flange portion of the packaging body is directed from the outer edge of the upper end of the opening of the cup-shaped container toward the outer surface. It is possible to use a structure adapted to be bent and fitted, or a structure adapted to this, or a member to which a flange member of the package body and an opening end of the cup-shaped container are fitted.

また、カップ状容器の容器内形状は、包装体が容器内でたるまず、かつ宙吊りにならないように、包装体本体を拡張したとき(脱気包装する前)と略同形状、好ましくはぴったりと一致する形状であることが好ましい。このように、本発明のカップ状容器の形状は、包装体本体の形状に合わせたものが良いが、表面積が大きく、注湯した熱湯がすぐに冷めてしまうような容器の場合は、湯戻りしない場合があるので好ましくない。特に麺塊が、通常の即席麺の1食分と同程度又はそれ以上の大きさになると、麺の湯戻りが悪かったり、スープが充分に溶けきれない場合も見られるため、麺塊を容器内で、麺塊底面との間に空間ができるように、すなわち、中間保持の構造にセットできるような、略逆円錐台形の縦型のカップ型容器が最も好ましい。   In addition, the shape of the cup-shaped container in the container is substantially the same as when the package body is expanded (before degassing and packaging) so that the package does not sag in the container and does not hang in the air, preferably close It is preferable that the shapes match. Thus, the shape of the cup-shaped container of the present invention is preferably matched to the shape of the package body. However, in the case of a container with a large surface area and the hot water that has been poured cools down quickly, This is not preferable because it may not be performed. In particular, if the noodle mass is about the same size as or larger than one serving of regular instant noodles, the noodles may not return well or the soup may not be sufficiently melted. Thus, a vertical cup-shaped container having a substantially inverted truncated cone shape is most preferable so that a space can be formed between the bottom surface of the noodle mass, that is, an intermediate holding structure.

カップ状容器の材質としては、ポリプロピレン、PET、ポリスチレン等各種硬質の合成樹脂のものや、ガラス製、陶器製等あらゆる材質が可能である。ただし、保温性、喫食時の断熱性等を考慮すれば、二重壁等の断熱性を付与した、合成樹脂製やガラス製のものが、最も好ましい。また、調理時の保温性の観点から、復元調理時に蓋をできるよう、蓋を有する容器が好ましい。この場合、蓋は包装体本体開口部を封鎖していた包装体付属の蓋とすることもできる。   As the material of the cup-shaped container, various materials such as those made of various hard synthetic resins such as polypropylene, PET, and polystyrene, glass, and ceramics are possible. However, in consideration of heat retention, heat insulation during eating, and the like, those made of synthetic resin or glass and provided with heat insulation such as a double wall are most preferable. Moreover, the container which has a lid | cover is preferable so that a lid | cover can be made at the time of decompression | restoration cooking from a heat retention viewpoint at the time of cooking. In this case, the lid may be a lid attached to the package that has sealed the package body opening.

次に、本発明の包装即席食品の調理方法を、やはり包装即席麺を例に説明する。本発明の包装即席麺は、まず易開封性の蓋部のシールを図2(a)のように剥がして開口する。開口すると、脱気包装されていたことで麺塊下方に折り畳まれた包装体本体の底部が、包装体内が常圧に戻るために拡張するか、又は、図2(b)のように充分に拡張しない場合には、好ましくは底部を引っ張って、(c)のようにカップ状容器に包装体本体ごと装填する。あるいは、包装即席麺の易開封性のシールを剥がさずに、カップ状容器内に包装体を装填し、次いで易開封性のシールを引き剥がして開口してもよい。   Next, the method for cooking packaged instant food of the present invention will be described by taking packaged instant noodles as an example. The instant packaging noodles of the present invention are opened by first peeling off the seal of the easily openable lid as shown in FIG. When opened, the bottom portion of the package body folded under the noodle mass due to deaeration packaging expands to return to the normal pressure in the package body, or as shown in FIG. When not expanding, preferably the bottom is pulled and the whole package body is loaded into the cup-shaped container as shown in (c). Alternatively, the packaging body may be loaded in a cup-shaped container without removing the easy-opening seal of the packaged instant noodles, and then the easy-opening seal may be peeled off to open.

次いで、図3(a)のように麺塊が包装体開口部に近い位置にあるときは、熱湯注加の際に熱湯が飛び散ることがあるので、麺塊上部から麺塊を若干容器内奥方向に押し込んだ後(b)、熱湯を開口部から注加して調理する(c)。なお、図3では、カップ容器に装填後麺塊を容器内に押し込む例を記載したが、易開封性の包装体の蓋を剥がす前に蓋の上から指で押し込んでおく方法もあり、また、重力で自然に押し込まれるような包装体本体の材質や形状を採用することもできる。   Next, when the noodle mass is close to the package opening as shown in FIG. 3 (a), the hot water may scatter when pouring hot water. After pushing in the direction (b), hot water is poured from the opening to cook (c). In addition, in FIG. 3, although the example which pushes a noodle chunk into a container after loading in a cup container was described, there is also a method of pushing with a finger from the top of a lid before removing the lid of an easily openable package, The material and shape of the package body that is naturally pushed by gravity can also be adopted.

熱湯を注加して、好ましくは蓋をして調理した後、図3(c)のようにセットした状態のまま、セットされたカップ状容器を食器として喫食し、喫食後は、カップ状容器内の包装体だけを廃棄する(d)。   After pouring hot water, preferably cooking with a lid, the set cup-shaped container is eaten as tableware while being set as shown in FIG. 3 (c). Only the inner package is discarded (d).

以上、最良の形態として包装即席麺の場合を例に説明したが、包装体に内封する食品は即席麺以外に、熱湯で復元して喫食できるものであれば、即席ワンタン、即席スープ、即席春雨等の即席食品であっても、本発明に応用可能である。   As described above, the case of instant noodles as an example has been described as the best form. However, in addition to instant noodles, instant wonton, instant soup, Even instant foods such as vermicelli can be applied to the present invention.

以下、本発明の一実施例を記載する。本実施例は図1に記載の本発明の包装即席麺の製造方法と、調理方法を示すものである。
小麦粉850g、澱粉150gの原料粉に、食塩20gかんすい2gを溶解させた練り水350mlを添加し、ミキサーでよく混練し、麺生地を作成した。この麺生地を連続圧延機で厚さ0.7mmに圧延し、切り刃20番で切出して麺線とした。これを蒸し機で蒸し、水1Lに80gの食塩とグルタミン酸ソーダ10gを溶かした着味液に短時間浸漬し、1食分95gにカットした。この麺線を円錐台形で、リテーナサイズ内径が、上径85mm、下径75mm深さ43mmのフライリテーナに投入し、パーム油で150℃3分間フライ処理し、油揚げ麺塊を作成した。麺塊のサイズは上径81mm、下径74mm高さ43mm、重量60gであった。
An embodiment of the present invention will be described below. This example shows a method for producing the instant packaged noodle of the present invention shown in FIG. 1 and a cooking method.
To a raw material powder of 850 g of wheat flour and 150 g of starch was added 350 ml of kneaded water in which 2 g of salt 20 g of potassium was dissolved and kneaded well with a mixer to prepare a noodle dough. This noodle dough was rolled to a thickness of 0.7 mm with a continuous rolling mill and cut with a cutting blade No. 20 to obtain a noodle string. This was steamed with a steamer, immersed in a flavor solution in which 80 g of sodium chloride and 10 g of sodium glutamate were dissolved in 1 L of water and cut into 95 g per serving. This noodle string was frustoconical and the inside diameter of the retainer was 85 mm for the upper diameter, 75 mm for the lower diameter and 43 mm for the depth, and then fried with palm oil at 150 ° C. for 3 minutes to prepare fried noodle blocks. The noodle mass had an upper diameter of 81 mm, a lower diameter of 74 mm, a height of 43 mm, and a weight of 60 g.

一方、ボトムフィルム(深絞り型の包装体本体)として、ナイロン100μの上にエチレン−ビニルアルコール樹脂20μ、イージーピール層として130μが積層されたシートを、真空成型法で深絞り型に成型した。該深絞り型の包装体本体の開口径は90mmで、底部は65mm、深さ100mmの逆円錐台形で、底部には若干R(R=10)を形成した。このフィルムの開口部周縁には隣り合う深絞り型の包装体との間には、幅広のフランジ部を有する。   On the other hand, as a bottom film (a deep drawing type package body), a sheet in which 20 μm of ethylene-vinyl alcohol resin and 130 μm as an easy peel layer were laminated on 100 μm of nylon was molded into a deep drawing type by a vacuum forming method. The deep-drawn package body has an opening diameter of 90 mm, a bottom of 65 mm, a reverse frustoconical shape of 100 mm in depth, and a slight R (R = 10) is formed on the bottom. The periphery of the opening of the film has a wide flange portion between adjacent deep-drawn packagings.

この深絞り型包装体の内部に、前記で作成した油揚げ麺塊を最も広い円形の平面を包装体開口部側(上方)に向けて充填し、その上から流動層造粒した顆粒状の醤油ベースの即席麺用スープ3g、FDエビ2g、FD豚ミンチ2g、ADネギ0.5g、FDスクランブルエッグ3gを充填した。   The deep-drawn package is filled with the deep-fried noodle chunks prepared above with the widest circular plane facing the opening (upward) of the package, and granulated soy sauce granulated from above. The base instant noodle soup 3g, FD shrimp 2g, FD pork mince 2g, AD leek 0.5g, FD scrambled egg 3g were filled.

このように、麺塊等を充填した包装体本体上に、そのフランジ部に重ね合わせるようにトップフィルム(開口蓋になる部分)を配置し、減圧吸引しながらフランジ部とトップフィルムを熱融着させ、1食分づつにフランジ部を切断した。トップフィルの材質は、外側から、フランジ部と接着する部分に向けて、延伸ポリプロピレン20μ、アルミナ蒸着PET12ミクロン、ポリエチレン50μである。   In this way, on the package body filled with noodle chunks, etc., the top film (the part that becomes the opening lid) is placed so as to overlap the flange part, and the flange part and the top film are heat-sealed while sucking under reduced pressure. The flange portion was cut for each serving. The material of the top fill is 20 μm stretched polypropylene, 12 μm alumina-deposited PET, and 50 μm polyethylene from the outside toward the part that is bonded to the flange.

このようにして、製造された本発明の包装即席麺が、図1に示したものである。
これを、壁面が二重構造のポリプロピレン製逆円錐台形カップ容器(内径が開口径が92mm、底面径が約66mm、深さ約105mmの円錐台形)を用いて、次のように調理する。
The packaged instant noodles of the present invention thus produced are shown in FIG.
This is cooked as follows, using a polypropylene inverted frustoconical cup container having a double wall surface (conical trapezoid with an inner diameter of 92 mm, an opening diameter of about 66 mm, and a depth of about 105 mm).

すなわち、まず、図2に示すように、包装即席麺のイージーピール性の蓋シートを引き剥がし、麺塊を露出した(a)。開封時包装体底部が未だ折り畳まれた状態であったので(b)、該底部を指で引っ張った上で、カップ状容器に装填し(c)フランジ部を嵌合した。次いで、図3(a)のように、麺塊を若干内部に押し込んだ。この際、麺塊はカップ状容器及び包装体内の中間位置で麺塊が宙吊り状態となっていた。このカップ容器内に熱湯400mlを注加し、カップ状容器に蓋をして3分間調理した。調理後の即席麺は、麺塊、スープ、具材の全てが適切に復元しており、市販のカップ麺と比較して、全く同レベルの品質のものであった。喫食後、カップ状容器から包装体本体を外して、包装体本体のみを潰して廃棄した(d)。   That is, first, as shown in FIG. 2, the easy peel lid sheet of the packaged instant noodles was peeled off to expose the noodle mass (a). Since the bottom of the package was still folded at the time of opening (b), the bottom was pulled with a finger and then loaded into a cup-shaped container (c) and the flange was fitted. Next, as shown in FIG. 3 (a), the noodle mass was slightly pushed inside. At this time, the noodle mass was suspended in the middle of the cup-shaped container and the package. 400 ml of hot water was poured into the cup container, and the cup-shaped container was covered and cooked for 3 minutes. The instant noodles after cooking had all the noodle chunks, soup and ingredients properly restored, and were of the same quality as the commercially available cup noodles. After eating, the package body was removed from the cup-shaped container, and only the package body was crushed and discarded (d).

本発明の包装即席食品(即席麺)の具体例を示す側面図である。It is a side view which shows the specific example of the packaging instant food (instant noodle) of this invention. 本発明の包装即席食品(即席麺)をカップ状容器に充填するまでの説明図である。It is explanatory drawing until the cup-shaped container is filled with the packaging instant food (instant noodle) of this invention. 本発明の包装即席食品(即席麺)を調理、喫食し、包装体を廃棄するまでの説明図である。It is explanatory drawing until cooking and eating the package instant food (instant noodle) of this invention, and discarding a package.

符号の説明Explanation of symbols

1 蓋
2 包装体本体
3 麺塊
4 カップ状容器
1 Lid 2 Package body 3 Noodle mass 4 Cup-shaped container

Claims (8)

易開封性の開口蓋を開封して、該開口部から包装体本体内に熱湯を注加し、包装体本体内の即席食品を調理する包装即席食品であって、
前記易開封性の開口蓋はシート状であり、前記包装体本体の開口部には開口部全周に渡ってフラットなフランジ部を有し、該フランジ部が該シート状の開口蓋と易開封性に接着され、
前記包装体本体は、深絞り型の軟包材からなり、該包装体本体内に即席食品が脱気包装されて封入され、該包装体本体内の即席食品を調理する際に拡張して、該調理に必要とする内容積を有する、包装即席食品。
Opening an easily openable opening lid, pouring hot water into the package body from the opening, and cooking instant food in the package body,
The easy-opening opening lid is in the form of a sheet, and the opening of the package body has a flat flange portion over the entire circumference of the opening, and the flange portion is easily opened with the sheet-like opening lid. Glued to the sex,
The package body is made of a deep-drawn type soft packaging material, instant food is deaerated and enclosed in the package body, and expanded when cooking the instant food in the package body, A packaged instant food having an internal volume required for cooking.
前記即席食品が即席麺であり、該即席麺の前記開口蓋側には、スープ及び又は具材が収納され、前記包装体内に一体的に脱気包装されてなる請求項1に記載の包装即席食品。   The packaged instant food according to claim 1, wherein the instant food is instant noodles, and soup and / or ingredients are stored on the opening lid side of the instant noodles and integrally deaerated and packaged in the package. Food. 前記即席麺の麺塊形状が略逆円錐台形状であって、該麺塊の最も広い平面部が、前記包装体本体内で前記開口蓋側に向けて配置され、
前記包装体本体の開口部が、前記麺塊の最も広い平面部の平面形状と略同型で、かつ該平面部より若干広く形成されており、該包装体本体は、開口部を最も広い平面部とする略逆円錐台形状である請求項2に記載の包装即席食品。
The noodle mass shape of the instant noodles is a substantially inverted truncated cone shape, and the widest flat portion of the noodle mass is arranged toward the opening lid side in the package body,
The opening of the package body is substantially the same shape as the planar shape of the widest flat part of the noodle mass, and is formed slightly wider than the flat part, and the package body has the widest flat part of the opening. The packaged instant food according to claim 2, which has a substantially inverted truncated cone shape.
前記包装体本体は、開口蓋を開封し、包装体本体内を脱気状態から開放することで、前記麺塊が包装体本体の胴部内側面で係止でき、かつ該係止時において、包装体本体内の麺塊上方及び下方には所定容量の空間が形成される形状である請求項2または3に記載の包装即席食品。   The package body opens the opening lid and releases the inside of the package body from the deaerated state, so that the noodle mass can be locked on the inner side surface of the body of the package body, and the packaging body The packaged instant food according to claim 2 or 3, wherein a space of a predetermined capacity is formed above and below the noodle mass in the body body. 請求項1から4のいずれかに記載する包装即席食品と、これを調理、喫食するために用いるカップ状容器のセットであって、
前記カップ状容器は、その開口上端部で前記包装体本体のフランジ部を係合して取り着けることができ、かつ容器内に該包装体本体を挿嵌できるカップ状容器である包装即席食品セット。
A set of packaged instant food according to any one of claims 1 to 4 and a cup-shaped container used for cooking and eating the food,
The cup-shaped container is a cup-type instant food set that is a cup-shaped container that can be attached by engaging the flange portion of the package body at the upper end of the opening and can be inserted into the container. .
前記包装体本体のフランジ部が、前記カップ状容器の開口上端部の外縁を覆うように嵌着できる構造である請求項5に記載の包装即席食品セット。   The package instant food set according to claim 5, which has a structure in which a flange portion of the package body can be fitted so as to cover an outer edge of an upper end portion of the cup-shaped container. 前記カップ状容器の容器内形状が、前記包装体本体を拡張した時の形状と略同一形状である請求項6に記載の包装即席食品セット。   The packaged instant food set according to claim 6, wherein an inner shape of the cup-shaped container is substantially the same as a shape when the package body is expanded. 請求項1から4のいずれかに記載する包装即席食品の調理方法であって、
前記包装体本体から易開封性の開口蓋を剥がして開口後、該包装体本体をカップ状容器に挿嵌するか、
または、前記包装体本体をカップ状容器に挿嵌後、該包装体本体から易開封性の開口蓋を剥がして開口し、
該開口部から前記包装体本体内に熱湯を注加して包装体内の即席食品を調理する、包装即席食品の調理方法。
A method for cooking packaged instant food according to any one of claims 1 to 4,
After opening the easy-opening opening lid from the package body, the package body is inserted into a cup-shaped container, or
Or, after inserting the packaging body into a cup-shaped container, the easy-opening opening lid is peeled off from the packaging body and opened,
A cooking method for packaged instant food, in which hot water is poured into the package body from the opening to cook the instant food in the package.
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JP2014045656A (en) * 2012-08-29 2014-03-17 Nissin Foods Holdings Co Ltd Instant noodle setting in which instant noodle mass of two or more settings and cooking container are housed and sealed
JP2015071445A (en) * 2013-10-04 2015-04-16 凸版印刷株式会社 Refill container
JP7037146B2 (en) * 2017-10-18 2022-03-16 藤倉航装株式会社 Containment method and method of forming the object to be contained

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