JP4903006B2 - A groove cutting method using an NC laser cutting machine and an operation program for a CAM system used to implement the method - Google Patents

A groove cutting method using an NC laser cutting machine and an operation program for a CAM system used to implement the method Download PDF

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JP4903006B2
JP4903006B2 JP2006108656A JP2006108656A JP4903006B2 JP 4903006 B2 JP4903006 B2 JP 4903006B2 JP 2006108656 A JP2006108656 A JP 2006108656A JP 2006108656 A JP2006108656 A JP 2006108656A JP 4903006 B2 JP4903006 B2 JP 4903006B2
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徹 中澤
卓 小川
弘 志賀
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株式会社横河技術情報
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Description

本発明は、造船部材等の、開先を持つ部材を切り出すためにNC(数値制御)レーザ切断機で開先の加工を行いながら板材を切断する際に用いて好適な開先切断方法およびその方法の実施に用いるNCプログラムの作成のためのCAM(コンピュータ支援加工)システム用作動プログラムに関するものである。   The present invention relates to a groove cutting method suitable for use in cutting a plate material while performing groove processing with an NC (numerical control) laser cutting machine in order to cut out a member having a groove such as a shipbuilding member, and the like. The present invention relates to an operation program for a CAM (Computer Aided Machining) system for creating an NC program used for carrying out the method.

造船部材は、図9(a)に平面形状を示すように、船殻形状に対応して丸みを帯びた輪郭を持つとともに溶接のための開先を持つ端部Eを有する場合が多く、その丸みを帯びた輪郭は通常、隣接する直線要素間の折れ角が1度以下の数mmから十数mmの長さの多くの細かな直線要素の繋がりで構成され、図9(b)に示すように、それらの細かな直線要素の幾つか毎に端部Eの開先Gの角度(対象位置で輪郭線と直交する平面内での、部材表面に垂直な方向に対する部材端面の傾斜角)が数度単位で変化しており、これによりその造船部材の端部Eは、丸みを帯びた輪郭に沿って開先角度が漸次に変化している。   As shown in FIG. 9 (a), the ship-building member often has an end E having a rounded contour corresponding to the hull shape and having a groove for welding. A rounded outline is usually formed by a connection of many fine linear elements having a length of several millimeters to several tens of millimeters in which the bending angle between adjacent linear elements is 1 degree or less, as shown in FIG. Thus, the angle of the groove G of the end E for each of these fine linear elements (inclination angle of the end face of the member with respect to the direction perpendicular to the member surface in the plane perpendicular to the contour line at the target position) Has changed in units of several degrees, and as a result, the edge angle of the end E of the shipbuilding member gradually changes along the rounded contour.

一方、従来のNCレーザ切断機ではその構造上、レーザヘッドが移動する間はレーザヘッドの傾斜角(レーザヘッドの進行方向に直交する平面内での、切断する板材の平面に垂直な方向に対するレーザ照射方向の傾斜角)が固定されている。このため従来、上記のような部材の切り出しの際に部材の端部の輪郭に沿って開先角度を漸次変化させてレーザ切断を行うためには、上記多くの細かな直線要素のうち、開先角度を変更する直線要素の一つ前の直線要素の終了位置で切断を一旦終了し、レーザヘッドの傾斜角を僅かに変更してから次の直線要素の切断を開始する、という方法を行っている。   On the other hand, in the conventional NC laser cutting machine, the laser head tilt angle (laser with respect to the direction perpendicular to the plane of the plate to be cut in the plane perpendicular to the traveling direction of the laser head) while the laser head is moving. The tilt angle in the irradiation direction is fixed. Therefore, conventionally, in order to perform laser cutting by gradually changing the groove angle along the contour of the end portion of the member at the time of cutting out the member as described above, among the many fine linear elements described above, The cutting is temporarily stopped at the end position of the linear element immediately before the linear element whose tip angle is changed, and the cutting of the next linear element is started after slightly changing the tilt angle of the laser head. ing.

しかしながら、切断の開始にはピアッシング(レーザでの穴あけ)が再度必要なため、上記従来の方法では、角度の変更位置を多くとれば、加工精度は高まるが、CAMシステムを構成するコンピュータのNCプログラム作成機能による、レーザヘッドの位置データを含むNCレーザ切断機用のNCプログラムの作成時間と切断加工の時間が膨大となる。一方、角度の変更位置を少なくすれば、NCレーザ切断機用のNCプログラムの作成時間と切断加工の時間は短くなるが、加工精度は低くなるという問題があった。また切断を終了した箇所と次の切断の開始箇所との間はガス切断等で切り離すので、その部分をグラインダー等で仕上げる必要があり、この点でも加工時間がかかるという問題があった。   However, since piercing (laser drilling) is required again to start cutting, in the above-described conventional method, if the angle change position is increased, the machining accuracy increases, but the NC program of the computer constituting the CAM system. The creation time of the NC program for the NC laser cutting machine including the position data of the laser head by the creation function and the time for the cutting process become enormous. On the other hand, if the angle change position is reduced, the time for creating the NC program for the NC laser cutting machine and the time for cutting are shortened, but there is a problem that the machining accuracy is lowered. Further, since the portion where the cutting is completed and the next cutting start portion are separated by gas cutting or the like, it is necessary to finish the portion with a grinder or the like.

ところで近年、レーザヘッドの移動中もレーザヘッドの傾斜角を変更可能な新型のNCレーザ切断機が開発されており、このNCレーザ切断機では、直線移動中に限って、その移動距離に応じた角度だけレーザヘッドの傾斜角を変更することができ、言い換えれば、所望の傾斜角変更を行うにはそれに応じた距離の直線移動が必要とされる。   In recent years, a new NC laser cutting machine has been developed that can change the tilt angle of the laser head even while the laser head is moving. In this NC laser cutting machine, only according to the moving distance during linear movement. The tilt angle of the laser head can be changed by an angle. In other words, a linear movement of a distance corresponding to the desired tilt angle change is required.

それゆえ本発明は、加工公差の範囲内で輪郭線を適宜に変更することで、上記新型のNCレーザ切断機を、前記丸みを帯びた輪郭を持つとともに溶接のための開先を持つ端部を有する部品の切り出しに適用可能として、前述した問題を有利に解決し、NCレーザ切断機用のNCプログラムの作成時間と実際の切断および仕上げ加工時間とを短くすることを目的としている。   Therefore, according to the present invention, by changing the contour line as appropriate within the range of the machining tolerance, the new NC laser cutting machine has the rounded contour and the end portion having the groove for welding. The object of the present invention is to advantageously solve the above-described problems and shorten the time for creating an NC program for an NC laser cutting machine and the actual cutting and finishing time.

上記目的を達成した本発明のNCレーザ切断機による開先切断方法は、NCレーザ切断機が所定輪郭線に沿って開先角度を漸次に変化させつつ開先加工を行いながらその輪郭線に沿って切断加工を行うに際し、前記輪郭線上に任意に定めた箇所から、その箇所が折れ点上に位置する場合はその箇所の両側で前記輪郭線を構成する二つの図形要素間の挟む角を二等分する方向、その箇所が直線上に位置する場合はその直線の法線方向またはその直線の両端に続いて前記輪郭線を構成する二つの図形要素間の挟む角を二等分する方向に、前記切断加工の加工公差に実質的に等しい長さの第1の直線を引き、その第1の直線の終点を通ってその第1の直線と直交する第2の直線を引き、その第2の直線と、前記箇所の両側で前記輪郭線を構成する二つの図形要素群との二つの交点をそれぞれ求めて、前記第2の直線の、それら二つの交点間の部分を開先角度変更用直線とし、前記二つの交点間の開先角度の設計上の変化量分前記NCレーザ切断機がレーザヘッドの傾斜角を変更するに要する所定長さ以上の長さを、その開先角度変更用直線が有しているか判断し、前記開先角度変更用直線が前記所定長さを有している場合に、その開先角度変更用直線を、前記二つの交点間で前記輪郭線を構成している図形要素の代わりの図形要素として、その開先角度変更用直線に沿ってレーザヘッドを移動させつつそのレーザヘッドの傾斜角を前記開先角度の変化量分変化させることを特徴としている。   The groove cutting method by the NC laser cutting machine of the present invention that achieves the above object is that the NC laser cutting machine performs groove processing while gradually changing the groove angle along a predetermined contour line, along the contour line. When the cutting process is performed, from an arbitrarily defined location on the contour line, if the location is located on a break point, the angle between the two graphic elements constituting the contour line on two sides of the location is set to two. In the direction to equally divide, if the part is located on a straight line, in the direction normal to the straight line or in the direction to bisect the angle between the two graphic elements constituting the contour line following both ends of the straight line , A first straight line having a length substantially equal to the machining tolerance of the cutting process is drawn, a second straight line passing through the end point of the first straight line and orthogonal to the first straight line is drawn, and the second straight line is drawn. And two lines that form the contour line on both sides of the part In the design of the groove angle between the two intersection points, the two intersection points with the graphic element group are determined as the groove angle changing straight line between the two intersection points of the second straight line. It is determined whether the groove angle changing straight line has a length equal to or longer than a predetermined length required for the NC laser cutting machine to change the tilt angle of the laser head by a change amount, and the groove angle changing straight line is determined. , The groove angle changing straight line is used as a graphic element instead of the graphic element constituting the contour line between the two intersecting points, and the groove angle changing straight line is changed. The laser head is moved along the straight line, and the tilt angle of the laser head is changed by the amount of change in the groove angle.

また、上記方法の実施に用いる本発明のCAMシステム用作動プログラムは、NCレーザ切断機が所定輪郭線に沿って開先角度を漸次に変化させつつ開先加工を行いながらその輪郭線に沿って切断加工を行うためのNCプログラムを、CAMシステムが作成するための作動プログラムにおいて、前記輪郭線上に任意に定められた箇所から、その箇所が折れ点上に位置する場合はその箇所の両側で前記輪郭線を構成する二つの図形要素間の挟む角を二等分する方向、その箇所が直線上に位置する場合はその直線の法線方向またはその直線の両端に続いて前記輪郭線を構成する二つの図形要素間の挟む角を二等分する方向に、前記切断加工の加工公差に等しい長さの第1の直線を引くステップと、その第1の直線の終点を通ってその第1の直線と直交する第2の直線を引くステップと、その第2の直線と、前記箇所の両側で前記輪郭線を構成する二つの図形要素群との二つの交点をそれぞれ求めて、前記第2の直線の、それら二つの交点間の部分を開先角度変更用直線とするステップと、前記二つの交点間の開先角度の設計上の変化量分前記NCレーザ切断機がレーザヘッドの傾斜角を変更するに要する所定長さ以上の長さを、その開先角度変更用直線が有しているか判断するステップと、前記開先角度変更用直線が前記所定長さを有している場合に、前記開先角度変更用直線を、前記二つの交点間で前記輪郭線を構成している図形要素の代わりの図形要素として、その開先角度変更用直線に沿ってレーザヘッドを移動させつつそのレーザヘッドの傾斜角を前記開先角度の変化量分変化させるようにするステップと、を具え、それらのステップが全て、前記CAMシステムを構成するコンピュータにより行われるものであることを特徴としている。   Further, the operation program for the CAM system of the present invention used for carrying out the above method is that the NC laser cutting machine performs groove processing while gradually changing the groove angle along a predetermined contour line, along the contour line. In the operation program for the CAM system to create the NC program for performing the cutting process, when the location is located on the break point from the location arbitrarily determined on the contour line, The direction in which the angle between the two graphic elements constituting the contour line is divided into two equal parts, and if the location is on a straight line, the contour line is constructed following the normal direction of the straight line or both ends of the straight line Drawing a first straight line having a length equal to the machining tolerance of the cutting process in a direction that bisects the angle between the two graphic elements; and passing through the end point of the first straight line Straight and straight A step of drawing a second straight line that intersects, two intersection points of the second straight line and two graphic element groups that constitute the contour line on both sides of the portion are obtained, respectively. The step of making the portion between the two intersections into a straight line for changing the groove angle, and the NC laser cutting machine changes the tilt angle of the laser head by the design change amount of the groove angle between the two intersections. Determining whether the groove angle changing straight line has a length greater than or equal to a predetermined length required for the opening angle, and when the groove angle changing straight line has the predetermined length, The tip angle changing straight line is used as a graphic element instead of the graphic element constituting the contour line between the two intersections, and the laser head is moved along the groove angle changing straight line while moving the laser head. The inclination angle is changed by the change amount of the groove angle. Comprising the steps of a so that the is characterized in that those steps are all are intended to be executed by a computer constituting the CAM system.

かかる本発明のNCレーザ切断機による開先切断方法およびその実施のためのCAMシステム用作動プログラムによれば、上記手順で作成した開先角度変更用直線は、その開先角度変更用直線から最も離れている位置が上記任意に定められた箇所であるので、元の輪郭線から最大で加工公差分だけ離間しており、それゆえこの開先角度変更用直線に沿う切断加工は、元の輪郭線から加工公差の範囲内のものとなる。そしてその開先角度変更用直線に沿う切断加工は、輪郭線と第2の直線との二つの交点の間での開先角度の設計上の変化量分NCレーザ切断機がレーザヘッドの傾斜角を変更するに要する所定長さ以上の直線長さで行うので、NCレーザ切断機はレーザヘッドの傾斜角を、二つの交点の間での開先角度の設計上の変化量分、確実に変更することができる。   According to the groove cutting method by the NC laser cutting machine of the present invention and the operation program for the CAM system for carrying out the groove cutting straight line, the groove angle changing straight line created by the above procedure is the most from the groove angle changing straight line. Since the position that is separated is the above arbitrarily determined location, it is separated from the original contour by a machining tolerance at the maximum, so the cutting process along the straight line for changing the groove angle is the original contour. The line is within the processing tolerance range. The cutting process along the straight line for changing the groove angle is performed by the NC laser cutting machine by the amount of design change of the groove angle between the two intersections of the contour line and the second straight line. NC laser cutting machine reliably changes the tilt angle of the laser head by the design change of the groove angle between the two intersections. can do.

従って、本発明のNCレーザ切断機による開先切断方法およびその実施のためのCAMシステム用作動プログラムによれば、NCレーザ切断機により、所定輪郭線に沿って開先角度が漸次に変化するように開先加工を行いながら、その輪郭線に沿って切断加工を行う際に、切断の一旦終了と開始とを大幅に削減してレーザヘッドの傾斜角を漸次変更することができるので、NCレーザ切断機用のNCプログラムの作成時間と実際の切断および仕上げ加工時間とを大幅に短くすることができる。   Therefore, according to the groove cutting method by the NC laser cutting machine of the present invention and the operation program for the CAM system for implementing the method, the groove angle is gradually changed along the predetermined contour line by the NC laser cutting machine. When performing cutting along the contour line while performing groove processing, it is possible to greatly change the tilt angle of the laser head by greatly reducing the end and start of cutting, so that the NC laser The creation time of the NC program for the cutting machine and the actual cutting and finishing time can be greatly shortened.

なお、本発明のNCレーザ切断機による開先切断方法およびその実施のためのCAMシステム用作動プログラムにおいては、前記二つの図形要素群はそれぞれ、同一の図形要素群中では同一の開先角度の輪郭線を構成する複数の図形要素からなるものであっても良く、このようにすれば、前記二つの交点での開先角度はあらかじめ判明していることから、開先角度の設計上の変化量分NCレーザ切断機がレーザヘッドの傾斜角を変更するに要する所定長さも容易に判明するので、開先角度変更用直線がその所定長さ以上の長さを有するか否かの判断も短時間で容易に行い得て、NCレーザ切断機用のNCプログラムの作成時間をさらに短縮することができる。   In the groove cutting method by the NC laser cutting machine of the present invention and the operation program for the CAM system for carrying out the same, the two graphic element groups have the same groove angle in the same graphic element group. It may consist of a plurality of graphic elements constituting the contour line, and in this way, the groove angle at the two intersections is known in advance, so the design change of the groove angle Since the predetermined length required for the NC laser cutting machine to change the tilt angle of the laser head is easily determined by the amount, it is also easy to determine whether or not the groove angle changing straight line has a length longer than the predetermined length. It can be done easily in time, and the time for creating an NC program for an NC laser cutting machine can be further reduced.

また、本発明のNCレーザ切断機による開先切断方法およびその実施のためのCAMシステム用作動プログラムにおいては、前記箇所が曲線上に位置する場合はその箇所でのその曲線の法線方向に、前記切断加工の加工公差に等しい長さの第1の直線を引くこととしても良く、このようにすれば、輪郭線を構成する線要素が曲線を含む場合でも、先の場合と同様の作用効果をもたらすことができる。   Further, in the groove cutting method by the NC laser cutting machine of the present invention and the operation program for the CAM system for carrying out the same, when the location is located on the curve, in the normal direction of the curve at the location, A first straight line having a length equal to the processing tolerance of the cutting process may be drawn, and in this way, even when the line element constituting the contour line includes a curve, the same effect as the previous case Can bring.

以下、本発明の実施の形態を実施例によって、図面に基づき詳細に説明する。ここに、図1は、本発明のNCレーザ切断機による開先切断方法の一実施例の実施のためのCAMシステムを模式的に示す構成図、図2は、その実施例の方法の実施のためのCAMシステム用作動プログラムの一実施例を示すフローチャートであり、ここにおけるCAMシステム1は、NCレーザ切断機2と、そのNCレーザ切断機2に接続された、そのNCレーザ切断機2用のNCプログラム作成用コンピュータ3とを具えている。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. FIG. 1 is a block diagram schematically showing a CAM system for carrying out an embodiment of a groove cutting method using an NC laser cutting machine according to the present invention, and FIG. 2 is a diagram showing the implementation of the method of the embodiment. 1 is a flowchart showing an example of an operation program for a CAM system for the NC laser cutting machine 2 connected to the NC laser cutting machine 2 and the NC laser cutting machine 2. An NC program creation computer 3 is provided.

ここにおけるNCレーザ切断機2は、例えばCOレーザのレーザビームを発生させるレーザ発生器2aと、そのレーザ発生器2aから光学的に導かれたレーザビームを下向きに照射出力するレーザヘッド2bと、そのレーザヘッド2bを二次元的に移動させて鋼板等の板材を任意の平面形状に切断するとともにその切断中にレーザヘッド2bの傾斜角を変更するレーザヘッド移動機構2cと、レーザ発生器2aおよびレーザヘッド移動機構2cの作動を数値制御するNC用コンピュータ2dとを有している。 Here, the NC laser cutting machine 2 includes, for example, a laser generator 2a that generates a laser beam of a CO 2 laser, a laser head 2b that irradiates and outputs a laser beam optically guided from the laser generator 2a, and A laser head moving mechanism 2c that two-dimensionally moves the laser head 2b to cut a plate material such as a steel plate into an arbitrary planar shape and changes the inclination angle of the laser head 2b during the cutting, a laser generator 2a, And an NC computer 2d for numerically controlling the operation of the laser head moving mechanism 2c.

また、ここにおけるNCプログラム作成用コンピュータ3は通常のもので、CPU(中央処理ユニット)を持つ本体3aと、画面表示用のディスプレイ装置3bと、キー入力用のキーボード3cと、ポインタの移動とクリック指示用のマウス3dとを有している。   Further, the NC program creation computer 3 here is a normal one, and a main body 3a having a CPU (central processing unit), a display device 3b for screen display, a keyboard 3c for key input, and movement and click of a pointer. And a mouse 3d for instruction.

しかしてこの実施例の方法では、例えば図9(a),(b)に示す如き造船部材の開先切断のためのNCプログラムを、NCプログラム作成用コンピュータ3が、図2示す如き手順で作成する。ここで、その造船部材は、先に述べたように、船殻形状に対応して丸みを帯びた輪郭を持つとともに溶接のための開先を持つ端部Eを有していて、その丸みを帯びた輪郭が、隣接する直線要素間の折れ角が1度以下の数mmから十数mmの長さの多くの細かな直線要素の繋がりで構成され、それらの細かな直線要素の幾つか毎に端部Eの開先Gの角度が数度単位で変化しており、これによりその造船部材の端部Eは、丸みを帯びた輪郭に沿って開先角度が漸次に変化している。   In the method of this embodiment, for example, the NC program creation computer 3 creates an NC program for cutting a groove in a shipbuilding member as shown in FIGS. 9A and 9B in accordance with the procedure shown in FIG. To do. Here, as described above, the shipbuilding member has an end E having a rounded contour corresponding to the hull shape and a groove for welding, and the roundness is reduced. The outline is composed of a series of small linear elements having a length of several millimeters to several tens of millimeters with a bending angle between adjacent linear elements of 1 degree or less. At the same time, the angle of the groove G of the end E changes in units of several degrees, whereby the edge angle of the end E of the shipbuilding member gradually changes along the rounded contour.

図2に示す手順では、図示しないCAD(コンピュータ支援設計)システムであらかじめ作成した上記造船部材のCADデータをNCプログラム作成用コンピュータ3が読み込んでおいて、NCプログラム作成用コンピュータ3が、先ずステップS1で、そのCADデータが示す端部Eの輪郭の、開先角度がαからβに変化する点を例えば当該CAMシステムのオペレータによるマウス3dの操作で選択され、その選択された点をPとする。ここで、点Pはその前後の直線要素が互いに角度を持っているため折れ点に位置しており、その点Pの図では左側の複数の直線からなる図形要素群Aは何れも開先角度αであり、その点Pの図では右側の複数の直線からなる図形要素群Bは何れも開先角度βである。   In the procedure shown in FIG. 2, the NC program creation computer 3 reads the CAD data of the shipbuilding member created in advance by a CAD (computer aided design) system (not shown), and the NC program creation computer 3 first executes step S1. Then, the point where the groove angle of the edge E indicated by the CAD data changes from α to β is selected by the operation of the mouse 3d by the operator of the CAM system, for example, and the selected point is set as P. . Here, the point P is located at a break point because the linear elements before and after it have an angle, and in the figure of the point P, the graphic element group A consisting of a plurality of straight lines on the left side is a groove angle. In the diagram of the point P, the graphic element group B consisting of a plurality of straight lines on the right side has a groove angle β.

次に、ステップS2で、その点Pの図では左右に繋がる直線間の挟む角を二等分する方向に、その点Pから公差L1の長さの、第1の直線としての直線要素Cを作成して、点Pから公差L1分移動した点P´を定義し、続くステップS3では、その点P´を通り、直線要素C と直交する、第2の直線としての直線Lを作成する。   Next, in step S2, a straight line element C as a first straight line having a length of tolerance L1 from the point P in a direction that bisects the angle between the straight lines connected to the left and right in the figure of the point P is shown. The point P ′ created and moved by the tolerance L1 from the point P is defined, and in the subsequent step S3, a straight line L as a second straight line passing through the point P ′ and orthogonal to the linear element C is created.

次のステップS4では、直線Lと図形要素群Aとの交点PAを求めるとともに、直線Lと図形要素群Bとの交点PBを求め、続くステップS5では、それらの交点PA,PB間を結ぶ、開先角度変更用直線としての直線要素Dを作成する。   In the next step S4, an intersection PA between the straight line L and the graphic element group A is obtained, and an intersection PB between the straight line L and the graphic element group B is obtained, and in the subsequent step S5, the intersections PA and PB are connected. A straight line element D is created as a straight line for changing the groove angle.

次のステップS6では、それらの交点PA,PB間の距離すなわち直線要素Dの長さL2が、NCレーザ切断機2がレーザヘッド2bの傾斜角を変更して開先角度をαからβまで変化させるのに要するレーザヘッド2bの直線移動の規定量以上あるか否かを判断し、なければこの点Pに関する処理を終了する。   In the next step S6, the distance between the intersections PA and PB, that is, the length L2 of the linear element D is changed so that the NC laser cutting machine 2 changes the inclination angle of the laser head 2b to change the groove angle from α to β. It is determined whether or not the amount of linear movement of the laser head 2b required for this is equal to or greater than the prescribed amount.

なお、開先角度をαからβまで変化させるのに要するレーザヘッド2bの直線移動の最小量は、NCレーザ切断機2の仕様により定まっているが、切断条件によってはその最少量では切断できない場合もあるので、上記規定量は、切断条件に応じてその最小値以上に定められて、あらかじめオペレータによりNCプログラム作成用コンピュータ3に与えられている。   Note that the minimum amount of linear movement of the laser head 2b required to change the groove angle from α to β is determined by the specifications of the NC laser cutting machine 2, but depending on the cutting conditions, cutting is not possible with the minimum amount. Therefore, the specified amount is determined to be equal to or greater than the minimum value in accordance with the cutting conditions, and is given to the NC program creating computer 3 by the operator in advance.

ステップS6で、直線要素Dの長さL2が上記規定量以上あると判断した場合には、次のステップS7で、交点PAより図では左の直線要素群Aと、直線要素Dと、交点PBより図では右の直線要素群Bとを結んだ形状を当該造船部品の端部Eの輪郭形状に変更し、最後のステップS8で、その直線要素Dを、開先角度をαからβまで変化させる要素とする。   If it is determined in step S6 that the length L2 of the straight line element D is equal to or greater than the specified amount, in the next step S7, the straight line element group A, the straight line element D, and the crossing point PB on the left side of the figure from the intersection PA In the figure, the shape connecting the right straight element group B is changed to the contour shape of the end E of the shipbuilding part, and the groove angle is changed from α to β in the straight element D in the last step S8. Element.

このようにしてNCプログラム作成用コンピュータ3が、造船部品のCADデータの端部Eの輪郭線を変更するとともにその輪郭線に沿ってレーザヘッド2bを移動させながらレーザヘッド2bの傾斜角を変更するように作成したNCプログラムは、NCレーザ切断機2のNC用コンピュータ2dに渡され、上記実施例の方法ではこのNCプログラムによりNC用コンピュータ2dが、レーザ発生器2aおよびレーザヘッド移動機構2cの作動を数値制御して、板材から上記造船部品を切り出す。   In this way, the NC program creation computer 3 changes the contour line of the end E of the CAD data of the shipbuilding part and changes the tilt angle of the laser head 2b while moving the laser head 2b along the contour line. The NC program created as described above is transferred to the NC computer 2d of the NC laser cutting machine 2. In the method of the above embodiment, the NC computer 2d operates the laser generator 2a and the laser head moving mechanism 2c according to the NC program. The above ship building parts are cut out from the plate material by numerical control.

従って、この実施例のNCレーザ切断機による開先切断方法およびその実施のためのCAMシステム用作動プログラムによれば、上記手順で作成した直線要素Dは、元の輪郭線の、その直線要素Dから最も離れている位置が上記任意に定められた箇所であるので、元の輪郭線から最大で加工公差分だけ離間しており、それゆえこの直線要素Dに沿う切断加工は、元の輪郭線から加工公差の範囲内のものとなる。そしてその直線要素Dに沿う切断加工は、輪郭線と直線Lとの二つの交点PA,PBの間での開先角度の設計上の変化量(α−β)分NCレーザ切断機2がレーザヘッドの傾斜角を変更するに要する所定長さ以上の直線長さL2で行うので、NCレーザ切断機2はレーザヘッド2bの傾斜角を、二つの交点PA,PBの間での開先角度の設計上の変化量(α−β)分、確実に変更することができる。   Therefore, according to the groove cutting method by the NC laser cutting machine of this embodiment and the operation program for the CAM system for the execution, the straight line element D created by the above procedure is the straight line element D of the original contour line. Since the position farthest from the point is the above-mentioned arbitrarily determined position, it is separated from the original contour line by a machining tolerance at the maximum, and therefore, the cutting process along the straight line element D is performed in the original contour line. To within the processing tolerances. The cutting along the straight line element D is performed by the NC laser cutting machine 2 by the amount of design change (α−β) of the groove angle between the two intersections PA and PB of the contour line and the straight line L. The NC laser cutting machine 2 sets the inclination angle of the laser head 2b to the groove angle between the two intersections PA and PB since the linear length L2 is equal to or longer than a predetermined length required for changing the inclination angle of the head. The amount of change (α−β) in design can be surely changed.

それゆえ、この実施例のNCレーザ切断機による開先切断方法およびその実施のためのCAMシステム用作動プログラムによれば、NCレーザ切断機2により、所定輪郭線に沿って開先角度が漸次に変化するように開先加工を行いながら、その輪郭線に沿って切断加工を行う際に、切断の一旦終了と開始とを殆どもしくは全く行うことなくレーザヘッド2bの傾斜角を漸次変更することができるので、NCレーザ切断機2用のNCプログラムの作成時間と実際の切断および仕上げ加工時間とを大幅に短くすることができる。   Therefore, according to the groove cutting method by the NC laser cutting machine of this embodiment and the operation program for the CAM system for the execution, the groove angle is gradually increased along the predetermined contour line by the NC laser cutting machine 2. When performing cutting along the contour line while performing groove processing to change, the tilt angle of the laser head 2b can be gradually changed with little or no end and start of cutting. As a result, the NC program creation time for the NC laser cutting machine 2 and the actual cutting and finishing time can be greatly shortened.

しかもこの実施例のNCレーザ切断機による開先切断方法およびその実施のためのCAMシステム用作動プログラムによれば、上記二つの図形要素群A,Bはそれぞれ、図形要素群A中では同一の開先角度αの輪郭線を構成する複数の図形要素からなり、図形要素群B中では同一の開先角度βの輪郭線を構成する複数の図形要素からなるものであるため、二つの交点PA,PBでの開先角度はあらかじめα、βと判明していることから、開先角度の設計上の変化量分NCレーザ切断機2がレーザヘッド2bの傾斜角を変更するに要する所定長さも容易に判明するので、直線要素Dがその所定長さ以上の長さを有するか否かの判断も短時間で容易に行い得て、NCレーザ切断機2用のNCプログラムの作成時間をさらに短縮することができる。   Moreover, according to the groove cutting method by the NC laser cutting machine of this embodiment and the operation program for the CAM system for the implementation, the two graphic element groups A and B are the same in the graphic element group A, respectively. Since the graphic element group B is composed of a plurality of graphic elements constituting the contour line of the same groove angle β in the graphic element group B, the two intersection points PA, Since the groove angle at PB is previously known as α and β, the predetermined length required for the NC laser cutting machine 2 to change the inclination angle of the laser head 2b by the amount of design change of the groove angle is easy. Therefore, it can be easily determined in a short time whether or not the linear element D has a length equal to or longer than the predetermined length, and the time for creating the NC program for the NC laser cutting machine 2 is further reduced. be able to.

ところで、図4(a)の左側に示すように、板材から切り出す部品のコーナ部に開先加工がない場合は通常、図4(a)の右側に示すように、一筆書きの如く一工程でその部品を切断するが、図4(b)の左側に示すように、板材から切り出す部品のコーナ部に開先加工がある場合は、前述のようにレーザヘッドの傾斜角を変更する必要上、図4(b)の右側に示すように、経路P1,P2,P3の順に切断し、経路間で一旦切断を終了して部品形状から逃げ、再度切断を開始して切り込んで次の経路を切断している。   By the way, as shown on the left side of FIG. 4 (a), when there is no groove processing in the corner portion of the part cut out from the plate material, normally, as shown on the right side of FIG. Although the part is cut, as shown on the left side of FIG. 4B, when there is a groove in the corner part of the part cut out from the plate material, it is necessary to change the inclination angle of the laser head as described above. As shown on the right side of FIG. 4B, cut in order of paths P1, P2 and P3, once cut between the paths, escape from the part shape, start cutting again and cut to cut the next path is doing.

しかしながらこの場合に、図5の左側に示す開先加工のある経路P2に次ぐ経路P3の切断の際、その経路P3の開始部分で切断面が乱れ、その面に傷が入るという問題があり、その原因は、レーザビームで溶かした材料の吹き飛ばし等のために板材表面に吹き付けているアシストガスの流れが開先面で変わり、アシストガスが逃げてしまうためであると推定される。   However, in this case, when cutting the path P3 next to the path P2 with the groove processing shown on the left side of FIG. 5, there is a problem that the cut surface is disturbed at the start portion of the path P3, and the surface is damaged. The cause is presumed to be that the flow of assist gas sprayed on the surface of the plate material for blowing off the material melted by the laser beam changes on the groove surface, and the assist gas escapes.

そして上記のような現象を回避するためには、表開先切断の切断順序を最後にすればよいが、レーザ切断の熱による影響により、切断中の部品が動いたり変形したりして製品精度が悪くなる可能性がある。また、部品の形状によっては、表開先切断の切断順序が最後にならないこともある。   In order to avoid the above phenomenon, the cutting order of the front groove cutting may be last, but due to the influence of the heat of laser cutting, the parts being cut may move or deform, resulting in product accuracy. May get worse. Depending on the shape of the part, the cutting order of the front groove cutting may not be the last.

そこで、この実施例の方法では、NCプログラム作成用コンピュータ3が、開先切断のためのNCプログラムを作成するに際し、さらに、図6示す如き手順を実行する。すなわちここでは、あらかじめ例えば当該CAMシステムのオペレータが図7,8に示す如き残し量Lrと控え量Lcと逃げ角φとを入力しておくと、NCプログラム作成用コンピュータ3が、先ずステップS11で、切り出す部品の輪郭線を構成する複数の図形要素のうち、切断の際に先行する図形要素Mが表開先加工を行う図形要素であるか否かで、処理対処のコーナ部か否かを判断し、先行する要素Mが表開先加工を行う図形要素でない場合は、処理対処のコーナ部でないと判断してこのコーナ部に関する処理を終了する。   Therefore, in the method of this embodiment, the NC program creation computer 3 further executes the procedure as shown in FIG. 6 when creating the NC program for groove cutting. That is, here, for example, if the operator of the CAM system inputs the remaining amount Lr, the reserve amount Lc, and the clearance angle φ as shown in FIGS. , Out of a plurality of graphic elements constituting the contour of the part to be cut out, whether the graphic element M preceding at the time of cutting is a graphic element that performs front groove processing or not, determines whether or not it is a corner portion for processing. If it is determined that the preceding element M is not a graphic element to be subjected to front groove processing, it is determined that it is not a corner portion for processing, and the processing relating to this corner portion is terminated.

一方、ステップS11で、先行する図形要素Mが表開先加工を行う図形要素である場合は、処理対処のコーナ部であると判断して、次のステップS12で、図形要素Mとそれに続く図形要素Nとの間の内角(挟む角)θを求め、続くステップS13で、その内角θが90°(直角)以上か否かを判断する。そして内角θが90°以上の場合は、ステップS14で、図7に示すように、図形要素Nの開先形状と板厚とから開先切断の板表面線N´を求め、続くステップS15で、図形要素Mと図形要素(板表面線)N´との交点である押さえ点Qを求めて、その押さえ点Qから図形要素Mの延長線上で図形要素Nまでの距離である、開先切断による影響部分の長さLgを幾何学的に求めるとともに、その押さえ点Qから図形要素M上で上記控え量Lc戻った位置を逃がし初めの点として、その逃がし初めの点から図形要素Mの延長線が図形要素Nと交差する点までの距離である逃がし量Loを求める。   On the other hand, if the preceding graphic element M is a graphic element to be subjected to front groove processing in step S11, it is determined that it is a corner portion for processing, and in the next step S12, the graphic element M and the graphic that follows it are determined. An interior angle (sandwich angle) θ between the element N and the element N is obtained, and in a subsequent step S13, it is determined whether or not the interior angle θ is 90 ° (right angle) or more. If the inner angle θ is 90 ° or more, as shown in FIG. 7, the groove surface plate surface line N ′ is obtained from the groove shape and the plate thickness of the graphic element N in step S14, and then in step S15. , The pressing point Q which is the intersection of the graphic element M and the graphic element (plate surface line) N ′ is obtained, and the groove cutting is the distance from the pressing point Q to the graphic element N on the extension line of the graphic element M The geometrical length Lg of the affected part is obtained, and the position where the reserved amount Lc is returned on the graphic element M from the pressing point Q is released as the initial point, and the graphic element M is extended from the initial point. The escape amount Lo, which is the distance to the point where the line intersects the graphic element N, is obtained.

その後はステップS16で、上記押さえ点Qからの控え量Lcおよび残し量Lrと上記逃げ角φとから図7に実線で示す如き図形要素Mについての逃がし形状Foを作成して、この処理を終了する。ここで、逃がし形状Foは途中で止まっており、図形要素N,N´とは繋がっていない。このようにこの実施例では、表開先切断があるコーナ部の処理は、コーナ部の手前から部品外に切断経路を逃がして途中まで切断を行うこととし、切断されずに残った部分は、部品を片付けるときにガス切断にて切断して、グラインダーで仕上げられるようにしている。なお、逃がし部分の形状は、鋼板等の板材の板厚やコーナ部の角度、開先角度によってさまざまであるので、上記のように控え量Lc、残し量Lrおよび逃げ角φはオペレータが指定値を与え、開先切断による影響部分の長さLgは自動加算することとした。   Thereafter, in step S16, a relief shape Fo for the graphic element M as shown by a solid line in FIG. 7 is created from the reserve amount Lc and the remaining amount Lr from the holding point Q and the relief angle φ, and this processing is completed. To do. Here, the relief shape Fo stops midway and is not connected to the graphic elements N and N ′. As described above, in this embodiment, the process of the corner portion with the front groove cutting is to cut off the cutting path to the middle of the part from the front of the corner portion, and the remaining portion without being cut is When the parts are cleaned, they are cut by gas cutting and finished with a grinder. Since the shape of the relief portion varies depending on the thickness of the plate material such as a steel plate, the angle of the corner portion, and the groove angle, the reserve amount Lc, the remaining amount Lr, and the relief angle φ are as specified by the operator as described above. The length Lg of the affected part due to the groove cutting was automatically added.

また、上記ステップS13での判断の結果、その内角θが90°未満の場合は、ステップS17で、図8に示すように、図形要素Mの開先形状と板厚とから開先切断の板表面線M´を求め、続くステップS18で、ステップS14と同様に、図形要素Nの開先形状と板厚とから開先切断の板表面線N´を求め、さらに次のステップS19で、図形要素(板表面線)M´と図形要素(板表面線)N´との交点である押さえ点Qを求め、さらに次のステップS20で、押さえ点Qから先行する図形要素Mに垂線を下ろし、その垂線と図形要素Mとの交点を控え量Lcの新たな押さえ点Q´とする。   If the inner angle θ is less than 90 ° as a result of the determination in step S13, a groove cutting plate is obtained from the groove shape and the plate thickness of the graphic element M in step S17 as shown in FIG. The surface line M ′ is obtained, and in step S18, as in step S14, the groove surface plate surface line N ′ is obtained from the groove shape and thickness of the graphic element N, and in the next step S19, The pressing point Q, which is the intersection of the element (plate surface line) M ′ and the graphic element (plate surface line) N ′, is obtained, and in the next step S20, a perpendicular line is drawn from the pressing point Q to the preceding graphic element M, The intersection of the perpendicular and the graphic element M is set as a new pressing point Q ′ of the reserve amount Lc.

これ以後は、先のステップS16に戻り、上記押さえ点Qからの控え量Lcおよび残し量Lrと上記逃げ角φとから図8に実線で示す如き図形要素Mについての逃がし形状Foを作成して、この処理を終了する。このように、内角θが90°未満の場合に新たな押さえ点Q´を求めてそこから控え量Lc分の位置を逃がし初めの点にするのは、内角θが90°以上の場合と同様に図形要素Mと図形要素(板表面線)N´との交点である押さえ点Qから控え量Lc分の位置を逃がし初めの点とすると、逃がし量Loが不足して開先切断による切断面の荒れが残る可能性があるからである。   Thereafter, the process returns to the previous step S16 to create a relief shape Fo for the graphic element M as shown by a solid line in FIG. 8 from the reserve amount Lc and the remaining amount Lr from the holding point Q and the relief angle φ. This process is terminated. As described above, when the inner angle θ is less than 90 °, a new pressing point Q ′ is obtained, and the position corresponding to the reserve amount Lc is released from that position as the first point, as in the case where the inner angle θ is 90 ° or more. If the position of the holding amount Lc from the pressing point Q, which is the intersection of the graphic element M and the graphic element (plate surface line) N ′, is the initial point, the cutting amount Lo is insufficient and the cutting surface is cut by groove cutting. This is because there is a possibility that the storm will remain.

従って、この実施例のNCレーザ切断機による開先切断方法およびその実施のためのCAMシステム用作動プログラムによれば、開先加工のある経路に次ぐ経路の切断の際に、その経路の開始部分の切断面に傷が入るのを有効に防止することができる。   Therefore, according to the groove cutting method by the NC laser cutting machine of this embodiment and the operation program for the CAM system for the execution, when the path following the path with the groove processing is cut, the start portion of the path It is possible to effectively prevent the cut surface from being damaged.

以上、図示例に基づき説明したが、この発明は上述の例に限定されるものでなく、例えば上記実施例では、ステップS1で、部品の端部Eの輪郭線の、開先角度がαからβに変化する点である折れ点を点Pとして選択しているが、開先角度がαからβに変化する前または後の直線要素上に点Pを選択しても良く、この場合には、その直線の法線方向またはその直線の両端に続いて輪郭線を構成する二つの図形要素間の挟む角を二等分する方向に、切断加工の加工公差L1に実質的に等しい長さの直線要素Cを引いても良い。   Although the present invention has been described based on the illustrated example, the present invention is not limited to the above-described example. For example, in the above-described embodiment, the groove angle of the contour line of the end E of the component is changed from α in step S1. Although the break point which is the point changing to β is selected as the point P, the point P may be selected on the linear element before or after the groove angle changes from α to β. In the direction normal to the straight line or in the direction that bisects the angle between the two graphic elements constituting the contour line following the both ends of the straight line, the length is substantially equal to the processing tolerance L1 of the cutting process. The linear element C may be drawn.

また、部品の端部Eの輪郭線が曲線要素を含んでいる場合に、ステップS1で、その曲線上の点を点Pとして選択し、その点Pでのその曲線の法線方向に、切断加工の加工公差L1に等しい長さの直線要素Cを引くこととしても良く、このようにすれば、輪郭線を構成する線要素が曲線を含む場合でも、先の場合と同様の作用効果をもたらすことができる。   If the contour line of the end E of the part includes a curved element, a point on the curve is selected as a point P in step S1, and cutting is performed in the normal direction of the curve at the point P. The linear element C having a length equal to the machining tolerance L1 of the machining may be drawn. In this way, even when the line element constituting the contour line includes a curve, the same effect as in the previous case is brought about. be able to.

そして、上記実施例ではCAMシステム用作動プログラムはCAMシステム1を構成するNCプログラム作成用コンピュータ3用のものとしたが、本発明のNCレーザ切断機による開先切断方法およびその実施のためのCAMシステム用作動プログラムは、CAD/CAMシステムおよびそれを構成するNCプログラム作成用コンピュータに適用しても良い。   In the above embodiment, the operation program for the CAM system is for the NC program creation computer 3 constituting the CAM system 1, but the groove cutting method by the NC laser cutting machine of the present invention and the CAM for the implementation thereof. The system operation program may be applied to a CAD / CAM system and an NC program creation computer constituting the system.

かくしてこの発明のNCレーザ切断機による開先切断方法およびその実施のためのCAMシステム用作動プログラムによれば、NCレーザ切断機により、所定輪郭線に沿って開先角度が漸次に変化するように開先加工を行いながら、その輪郭線に沿って切断加工を行う際に、切断の一旦終了と開始とを大幅に削減してレーザヘッドの傾斜角を漸次変更することができるので、NCレーザ切断機用のNCプログラムの作成時間と実際の切断および仕上げ加工時間とを大幅に短くすることができる。   Thus, according to the groove cutting method by the NC laser cutting machine of the present invention and the operation program for the CAM system for the implementation, the groove angle is gradually changed along the predetermined contour line by the NC laser cutting machine. When performing cutting along the contour line while performing groove processing, NC laser cutting is possible because the end and start of cutting can be greatly reduced and the tilt angle of the laser head can be gradually changed. The NC program creation time and the actual cutting and finishing time can be significantly shortened.

本発明のNCレーザ切断機による開先切断方法の一実施例の実施のためのCAMシステムを模式的に示す構成図である。It is a block diagram which shows typically the CAM system for implementation of one Example of the groove cutting method by NC laser cutting machine of this invention. 上記実施例の方法の実施のためのCAMシステム用作動プログラムの一実施例を示すフローチャートである。It is a flowchart which shows one Example of the operating program for CAM systems for implementation of the method of the said Example. 上記実施例のCAMシステム用作動プログラムが開先角度変更用直線としての直線要素Dを作成する方法を示す説明図である。It is explanatory drawing which shows the method in which the action | operation program for CAM systems of the said Example produces the linear element D as a straight line for groove angle change. (a),(b)は、NCレーザ切断機による従来の開先切断方法を示す説明図である。(A), (b) is explanatory drawing which shows the conventional groove cutting method by NC laser cutting machine. 上記従来の開先切断方法の問題点を示す説明図である。It is explanatory drawing which shows the problem of the said conventional groove | channel cutting method. 上記従来の開先切断方法の問題点を解決した上記実施例のCAMシステム用作動プログラムを示すフローチャートである。It is a flowchart which shows the operation program for CAM systems of the said Example which solved the problem of the said conventional groove | channel cutting method. 上記実施例のCAMシステム用作動プログラムが内角が90°以上のコーナ部について逃がし形状Foを作成する方法を示す説明図である。It is explanatory drawing which shows the method in which the operating program for CAM systems of the said Example produces relief shape Fo about the corner part whose interior angle is 90 degrees or more. 上記実施例のCAMシステム用作動プログラムが内角が90°未満のコーナ部について逃がし形状Foを作成する方法を示す説明図である。It is explanatory drawing which shows the method in which the action | operation program for CAM systems of the said Example produces the relief shape Fo about the corner part whose inner angle is less than 90 degrees. (a)は、NCレーザ切断機により開先切断を行う部品の端部輪郭を例示する平面図、(b)は、その輪郭に施される開先を示す説明図である。(A) is a top view which illustrates the edge part outline of the component which carries out groove cutting by NC laser cutting machine, (b) is explanatory drawing which shows the groove | channel given to the outline.

符号の説明Explanation of symbols

1 CAMシステム
2 NCレーザ切断機
2a レーザ発生器
2b レーザヘッド
2c レーザヘッド移動機構
2d NC用コンピュータ
3 NCプログラム作成用コンピュータ
3a 本体
3b ディスプレイ装置
3c キーボード
3d マウス
A,B 図形要素群
C,D 直線要素
E 端部
G 開先
L 直線
L1 公差
L2 直線要素Dの長さ
Lc 控え量
Lg 開先切断による影響部分の長さ
Lo 逃がし量
Lr 残し量
M,M´,N,N´ 図形要素
P,P´,PA,PB,Q,Q´ 点
P1〜P3 経路
α,β 開先角度
θ 内角
φ 逃げ角
DESCRIPTION OF SYMBOLS 1 CAM system 2 NC laser cutting machine 2a Laser generator 2b Laser head 2c Laser head moving mechanism 2d NC computer 3 NC program creation computer 3a Main body 3b Display device 3c Keyboard 3d Mouse A, B Graphic element group C, D Linear element E End G Groove L Straight line L1 Tolerance L2 Length of linear element D Lc Reserve amount Lg Length of affected part by groove cutting Lo Escape amount Lr Remaining amount M, M ', N, N' Graphic element P, P ', PA, PB, Q, Q' Points P1-P3 Path α, β Groove angle θ Interior angle φ Clearance angle

Claims (4)

NCレーザ切断機が所定輪郭線に沿って開先角度を漸次に変化させつつ開先加工を行いながらその輪郭線に沿って切断加工を行うに際し、
前記輪郭線上に任意に定めた箇所から、その箇所が折れ点上に位置する場合はその箇所の両側で前記輪郭線を構成する二つの図形要素間の挟む角を二等分する方向、その箇所が直線上に位置する場合はその直線の法線方向またはその直線の両端に続いて前記輪郭線を構成する二つの図形要素間の挟む角を二等分する方向に、前記切断加工の加工公差に等しい長さの第1の直線を引き、
その第1の直線の終点を通ってその第1の直線と直交する第2の直線を引き、
その第2の直線と、前記箇所の両側で前記輪郭線を構成する二つの図形要素群との二つの交点をそれぞれ求めて、前記第2の直線の、それら二つの交点間の部分を開先角度変更用直線とし、
前記二つの交点間の開先角度の設計上の変化量分前記NCレーザ切断機がレーザヘッドの傾斜角を変更するに要する所定長さ以上の長さを、その開先角度変更用直線が有しているか判断し、
前記開先角度変更用直線が前記所定長さを有している場合に、その開先角度変更用直線を、前記二つの交点間で前記輪郭線を構成している図形要素の代わりの図形要素として、その開先角度変更用直線に沿ってレーザヘッドを移動させつつそのレーザヘッドの傾斜角を前記開先角度の変化量分変化させることを特徴とする、NCレーザ切断機による開先切断方法。
When the NC laser cutting machine performs the cutting process along the contour line while performing the groove processing while gradually changing the groove angle along the predetermined contour line,
When the position is located on a break point from a place arbitrarily determined on the contour line, the direction that bisects the angle between the two graphic elements constituting the contour line on both sides of the position, the position Is located on a straight line, the cutting tolerance of the cutting process in the normal direction of the straight line or in the direction that bisects the angle between the two graphic elements constituting the contour line following both ends of the straight line Draw a first straight line of length equal to
Draw a second straight line through the end point of the first straight line and orthogonal to the first straight line,
Two intersection points between the second straight line and two graphic element groups constituting the contour line on both sides of the portion are respectively obtained, and a portion of the second straight line between the two intersection points is grooved. A straight line for changing the angle
The groove angle changing straight line has a length longer than a predetermined length required for the NC laser cutting machine to change the tilt angle of the laser head by the design change amount of the groove angle between the two intersections. Determine whether
When the groove angle changing straight line has the predetermined length, the groove angle changing straight line is replaced by a graphic element instead of the graphic element constituting the contour line between the two intersections. A groove cutting method using an NC laser cutting machine, wherein the laser head is moved along the groove angle changing straight line and the tilt angle of the laser head is changed by the amount of change in the groove angle. .
前記二つの図形要素群はそれぞれ、同一の図形要素群中では同一の開先角度の輪郭線を構成する複数の図形要素からなることを特徴とする、請求項1記載のNCレーザ切断機による開先切断方法。   2. The NC laser cutting machine according to claim 1, wherein each of the two graphic element groups is composed of a plurality of graphic elements constituting an outline of the same groove angle in the same graphic element group. First cutting method. 前記箇所が曲線上に位置する場合はその箇所でのその曲線の法線方向に、前記切断加工の加工公差に等しい長さの第1の直線を引くことを特徴とする、請求項1または2記載のNCレーザ切断機による開先切断方法。   When the said location is located on a curve, the 1st straight line of the length equal to the process tolerance of the said cutting process is drawn in the normal line direction of the curve in the location, The 1 or 2 characterized by the above-mentioned. A groove cutting method using the described NC laser cutting machine. NCレーザ切断機が所定輪郭線に沿って開先角度を漸次に変化させつつ開先加工を行いながらその輪郭線に沿って切断加工を行うためのNCプログラムを、CAMシステムが作成するための作動プログラムにおいて、
前記輪郭線上に任意に定められた箇所から、その箇所が折れ点上に位置する場合はその箇所の両側で前記輪郭線を構成する二つの図形要素間の挟む角を二等分する方向、その箇所が直線上に位置する場合はその直線の法線方向またはその直線の両端に続いて前記輪郭線を構成する二つの図形要素間の挟む角を二等分する方向に、前記切断加工の加工公差に等しい長さの第1の直線を引くステップと、
その第1の直線の終点を通ってその第1の直線と直交する第2の直線を引くステップと、
その第2の直線と、前記箇所の両側で前記輪郭線を構成する二つの図形要素群との二つの交点をそれぞれ求めて、前記第2の直線の、それら二つの交点間の部分を開先角度変更用直線とするステップと、
前記二つの交点間の開先角度の設計上の変化量分前記NCレーザ切断機がレーザヘッドの傾斜角を変更するに要する所定長さ以上の長さを、その開先角度変更用直線が有しているか判断するステップと、
前記開先角度変更用直線が前記所定長さを有している場合に、前記開先角度変更用直線を、前記二つの交点間で前記輪郭線を構成している図形要素の代わりの図形要素として、その開先角度変更用直線に沿ってレーザヘッドを移動させつつそのレーザヘッドの傾斜角を前記開先角度の変化量分変化させるようにするステップと、を具え、
それらのステップが全て、前記CAMシステムを構成するコンピュータにより行われるものである、CAMシステム用作動プログラム。
Operation for the CAM system to create an NC program for the NC laser cutting machine to perform cutting along the contour line while performing groove processing while gradually changing the groove angle along the predetermined contour line. In the program
When the part is located on a break point from a place arbitrarily determined on the contour line, the direction that bisects the angle between two graphic elements constituting the contour line on both sides of the part, When the point is located on a straight line, the cutting process is performed in the normal direction of the straight line or in a direction that bisects the angle between the two graphic elements constituting the outline following the both ends of the straight line. Drawing a first straight line having a length equal to the tolerance;
Drawing a second straight line through the end point of the first straight line and orthogonal to the first straight line;
Two intersection points between the second straight line and two graphic element groups constituting the contour line on both sides of the portion are respectively obtained, and a portion of the second straight line between the two intersection points is grooved. A step for making a straight line for changing the angle;
The groove angle changing straight line has a length longer than a predetermined length required for the NC laser cutting machine to change the tilt angle of the laser head by the design change amount of the groove angle between the two intersections. A step of determining whether or not
When the groove angle changing straight line has the predetermined length, the groove angle changing straight line is replaced by a graphic element instead of the graphic element constituting the contour line between the two intersections. And changing the inclination angle of the laser head by the amount of change in the groove angle while moving the laser head along the groove angle changing straight line, and
An operation program for a CAM system, in which all these steps are performed by a computer constituting the CAM system.
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