JP4897728B2 - Electromagnetic fuel injection valve - Google Patents

Electromagnetic fuel injection valve Download PDF

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Publication number
JP4897728B2
JP4897728B2 JP2008069977A JP2008069977A JP4897728B2 JP 4897728 B2 JP4897728 B2 JP 4897728B2 JP 2008069977 A JP2008069977 A JP 2008069977A JP 2008069977 A JP2008069977 A JP 2008069977A JP 4897728 B2 JP4897728 B2 JP 4897728B2
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Prior art keywords
valve
fixed core
coil
housing
coil assembly
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JP2008069977A
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JP2009222020A (en
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知之 大村
大輔 松尾
和彦 佐藤
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Keihin Corp
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Keihin Corp
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Priority to JP2008069977A priority Critical patent/JP4897728B2/en
Priority to DE200960000026 priority patent/DE602009000026D1/en
Priority to EP20090154682 priority patent/EP2103803B1/en
Priority to CN2009101288513A priority patent/CN101539085B/en
Publication of JP2009222020A publication Critical patent/JP2009222020A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M51/00Fuel-injection apparatus characterised by being operated electrically
    • F02M51/005Arrangement of electrical wires and connections, e.g. wire harness, sockets, plugs; Arrangement of electronic control circuits in or on fuel injection apparatus
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M51/00Fuel-injection apparatus characterised by being operated electrically
    • F02M51/06Injectors peculiar thereto with means directly operating the valve needle
    • F02M51/061Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M51/00Fuel-injection apparatus characterised by being operated electrically
    • F02M51/06Injectors peculiar thereto with means directly operating the valve needle
    • F02M51/061Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means
    • F02M51/0614Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of electromagnets or fixed armature
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M51/00Fuel-injection apparatus characterised by being operated electrically
    • F02M51/06Injectors peculiar thereto with means directly operating the valve needle
    • F02M51/061Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means
    • F02M51/0625Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures
    • F02M51/0664Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures having a cylindrically or partly cylindrically shaped armature, e.g. entering the winding; having a plate-shaped or undulated armature entering the winding
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M51/00Fuel-injection apparatus characterised by being operated electrically
    • F02M51/06Injectors peculiar thereto with means directly operating the valve needle
    • F02M51/061Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means
    • F02M51/0625Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures
    • F02M51/0664Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures having a cylindrically or partly cylindrically shaped armature, e.g. entering the winding; having a plate-shaped or undulated armature entering the winding
    • F02M51/0671Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures having a cylindrically or partly cylindrically shaped armature, e.g. entering the winding; having a plate-shaped or undulated armature entering the winding the armature having an elongated valve body attached thereto
    • F02M51/0682Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures having a cylindrically or partly cylindrically shaped armature, e.g. entering the winding; having a plate-shaped or undulated armature entering the winding the armature having an elongated valve body attached thereto the body being hollow and its interior communicating with the fuel flow

Description

本発明は,主として内燃機関の燃料供給系に使用される電磁式燃料噴射弁に関し,特に,前端部に弁座を有する弁ハウジング内に,前記弁座と協働する弁体及び,この弁体に結合される可動コアよりなる弁組立体を収容し,弁ハウジングの後端に,励起時,可動コアを吸引して前記弁体を開弁させる固定コアを連設し,これら弁ハウジングから固定コアに亙りそれらの外周に,ボビンと,このボビンに巻装され,通電時固定コアを励起するコイルとよりなるコイル組立体を配設し,このコイル組立体の一側に,コイルに連なる給電端子を保持するカプラを配設し,コイル組立体の外周に,弁ハウジング及び固定コア間を磁気的に接続するコイルハウジングを配設した電磁式燃料噴射弁の改良に関する。   The present invention relates to an electromagnetic fuel injection valve mainly used for a fuel supply system of an internal combustion engine, and more particularly to a valve body cooperating with the valve seat in a valve housing having a valve seat at a front end, and the valve body. A valve assembly consisting of a movable core coupled to the valve housing is accommodated, and a fixed core is provided at the rear end of the valve housing to attract the movable core and open the valve body when excited, and is fixed from these valve housings. A coil assembly consisting of a bobbin and a coil wound around the bobbin and energizing the fixed core when energized is disposed around the core, and a power supply connected to the coil is provided on one side of the coil assembly. The present invention relates to an improvement in an electromagnetic fuel injection valve in which a coupler for holding a terminal is disposed and a coil housing that magnetically connects between a valve housing and a fixed core is disposed on the outer periphery of a coil assembly.

かゝる電磁式燃料噴射弁は,例えば特許文献1に開示されるように知られている。
特開2005−240731号公報
Such an electromagnetic fuel injection valve is known as disclosed in Patent Document 1, for example.
JP 2005-240731 A

従来,かゝる電磁式燃料噴射弁において,弁体が弁ハウジング内で開閉作動する際に発生する作動音を遮断して,静粛性を得るために,弁ハウジング,コイル組立体及び固定コアの外周に遮音樹脂層を形成することは知られている。   Conventionally, in such an electromagnetic fuel injection valve, the valve housing, coil assembly, and fixed core have been used in order to obtain quietness by shutting off the operating noise generated when the valve body is opened and closed in the valve housing. It is known to form a sound insulating resin layer on the outer periphery.

ところで,従来のものでは,上記遮音樹脂層の成形時,素材の樹脂がコイルハウジング内にまで浸透して,コイル組立体を包み込み,コイル組立体の強度を高めるようにしているが,その場合,コイルハウジングには,樹脂の浸透を促進する複数の切欠きが設けられているが,コイル組立体への浸透を的確に行には大きな切欠きを複数コイルハウジングに設ける必要がある。しかしながら,これら切欠きは,コイルハウジングでの磁路断面積が減少させることになるから,電磁式燃料噴射弁の磁力特性上,好ましくない。   By the way, in the conventional one, when molding the above sound insulation resin layer, the material resin penetrates into the coil housing and wraps the coil assembly to increase the strength of the coil assembly. The coil housing is provided with a plurality of cutouts that promote the penetration of the resin. However, it is necessary to provide a large cutout in the plurality of coil housings in order to accurately penetrate the coil assembly. However, these notches are not preferable in terms of magnetic characteristics of the electromagnetic fuel injection valve because the cross-sectional area of the magnetic path in the coil housing is reduced.

本発明は,かゝる事情に鑑みてなされたもので,コイルハウジングの磁路断面積の減少を防ぎながら,コイル組立体の強度を高めることができ,しかも遮音性に優れた電磁式燃料噴射弁を提供することを目的とする。   The present invention has been made in view of such circumstances, and can prevent the reduction of the magnetic path cross-sectional area of the coil housing while increasing the strength of the coil assembly and is excellent in sound insulation. The purpose is to provide a valve.

上記目的を達成するために,本発明は,前端部に弁座を有する弁ハウジング内に,前記弁座と協働する弁体及び,この弁体に結合される可動コアよりなる弁組立体を収容し,弁ハウジングの後端に,励起時,可動コアを吸引して前記弁体を開弁させる固定コアを連設し,これら弁ハウジングから固定コアに亙りそれらの外周に,ボビンと,このボビンに巻装され,通電時固定コアを励起するコイルとよりなるコイル組立体を配設し,このコイル組立体の一側に,コイルに連なる給電端子を保持するカプラを配設し,コイル組立体の外周に,弁ハウジング及び固定コア間を磁気的に接続するコイルハウジングを配設した電磁式燃料噴射弁において,コイル組立体の外周に第1遮音樹脂層を形成すると共に,この第1遮音樹脂層とカプラとを一体に成形してカプラ付きコイル組立体を構成し,このカプラ付きコイル組立体のボビンを弁ハウジング及び固定コアの外周面に嵌合すると共に,これらの嵌合周面間に遮音用の空気層を形成し,このカプラ付きコイル組立体を収容するコイルハウジングを弁ハウジング及び固定コアに嵌合して固定し,この弁ハウジングの外周とカプラの根元の外周とを覆うように第2遮音樹脂層を形成したことを第1の特徴とする。   To achieve the above object, the present invention provides a valve assembly comprising a valve body cooperating with the valve seat and a movable core coupled to the valve body in a valve housing having a valve seat at a front end. A fixed core is installed at the rear end of the valve housing to suck the movable core and open the valve body when excited. The fixed core extends from the valve housing to the fixed core, and there is a bobbin, A coil assembly comprising a coil wound around a bobbin and exciting a fixed core when energized is disposed, and a coupler for holding a power supply terminal connected to the coil is disposed on one side of the coil assembly. In an electromagnetic fuel injection valve in which a coil housing that magnetically connects between a valve housing and a fixed core is disposed on the outer periphery of a solid body, a first sound insulation resin layer is formed on the outer periphery of the coil assembly, and the first sound insulation resin is formed. Integrated resin layer and coupler A coil assembly with a coupler is formed by molding, and the bobbin of the coil assembly with a coupler is fitted to the outer peripheral surfaces of the valve housing and the fixed core, and an air layer for sound insulation is formed between the fitting peripheral surfaces. Then, the coil housing for accommodating the coil assembly with the coupler is fitted and fixed to the valve housing and the fixed core, and the second sound insulation resin layer is formed so as to cover the outer periphery of the valve housing and the outer periphery of the base of the coupler. This is the first feature.

また本発明は,第1の特徴に加えて,弁ハウジングを,コイル組立体の外周面側を覆う胴部と,この胴部の前端部から半径方向内向きに屈曲する環状端壁部と,この環状端壁部の内周端から軸方向前方に突出して弁ハウジングに嵌合,固着されるボス部とで構成し,前記環状端壁部と協働してボビンを軸方向から挟持するように,前記胴部に嵌合,固着されるフランジ状のヨークを固定コアに一体に形成したことを第2の特徴とする。   According to the present invention, in addition to the first feature, the valve housing includes a body portion that covers the outer peripheral surface side of the coil assembly, an annular end wall portion that is bent radially inward from a front end portion of the body portion, A boss portion that protrudes axially forward from the inner peripheral end of the annular end wall portion and is fitted and fixed to the valve housing, and cooperates with the annular end wall portion to clamp the bobbin from the axial direction. In addition, a second feature is that a flange-like yoke fitted and fixed to the body portion is formed integrally with the fixed core.

さらに本発明は,第2の特徴に加えて,合成樹脂製のボビンの少なくとも軸方向一端面に,前記環状端壁部又はヨークに接触する圧縮変形可能な複数の突起を形成したことを第3の特徴とする。   Furthermore, in addition to the second feature of the present invention, a third feature is that a plurality of compressively deformable protrusions that contact the annular end wall portion or the yoke are formed on at least one axial end surface of the synthetic resin bobbin. It is characterized by.

さらにまた本発明は,第1の特徴に加えて,固定コアの中心部に,弁ハウジング内と連通する縦孔を設けると共に,前記ヨークに,外径が固定コアより大径で上記縦孔に燃料を誘導する燃料入口筒を一体に連設したことを第4の特徴とする。   Furthermore, in addition to the first feature, the present invention provides a vertical hole communicating with the inside of the valve housing at the center of the fixed core, and the yoke has an outer diameter larger than that of the fixed core. A fourth feature is that the fuel inlet cylinder for guiding the fuel is integrally provided.

本発明の第1の特徴によれば,コイル組立体の外周に第1遮音樹脂層を形成すると共に,この第1遮音樹脂層とカプラとを一体に成形してカプラ付きコイル組立体を構成し,このカプラ付きコイル組立体のボビンを弁ハウジング及び固定コアの外周面に嵌合すると共に,これらの嵌合周面間に遮音用の空気層を形成し,このカプラ付きコイル組立体を収容するコイルハウジングを弁ハウジング及び固定コアに嵌合して固定し,この弁ハウジングの外周とカプラの根元の外周とを覆うように第2遮音樹脂層を形成したので,コイルハウジングには,第1遮音樹脂層を浸透させる切欠きを設ける必要がなく,コイルハウジングの磁路断面積の減少を抑えることができ,電磁式燃料噴射弁の磁力特性の向上に寄与し得る。また第2遮音樹脂層の成形時,それを第1遮音樹脂層に部分的に融合すべく,コイルハウジングの胴部に樹脂浸透用の切欠きもしくは透孔を設ける必要がある場合でも,その切欠きもしくは透孔は,コイルハウジングの磁路断面積に殆ど影響しない程度の小さいもので足りる。   According to the first aspect of the present invention, the first sound insulation resin layer is formed on the outer periphery of the coil assembly, and the first sound insulation resin layer and the coupler are integrally formed to constitute a coil assembly with a coupler. The bobbin of the coil assembly with the coupler is fitted to the outer peripheral surfaces of the valve housing and the fixed core, and an air layer for sound insulation is formed between the fitting peripheral surfaces to accommodate the coil assembly with the coupler. The coil housing is fitted and fixed to the valve housing and the fixed core, and the second sound insulation resin layer is formed so as to cover the outer periphery of the valve housing and the outer periphery of the base of the coupler. It is not necessary to provide a notch that penetrates the resin layer, and the reduction in the magnetic path cross-sectional area of the coil housing can be suppressed, which can contribute to the improvement of the magnetic characteristics of the electromagnetic fuel injection valve. In addition, when the second sound insulation resin layer is molded, even if it is necessary to provide a notch or through hole for resin penetration in the body of the coil housing in order to partially fuse it with the first sound insulation resin layer, the cut The notches or through-holes need only be small enough not to affect the cross-sectional area of the magnetic path of the coil housing.

また弁ハウジング及び固定コアと,それを囲むコイル組立体との間に設けられた遮音空気層は,弁ハウジング及び固定コアとコイル組立体との間の接触面積を大きく減少させると共に,上記振動音のコイル組立体への伝達を効果的に抑えることができる。しかも,コイル組立体の外周には,カプラと一体に成形される硬質合成樹脂製の第1遮音樹脂層が形成されているから,若しコイル組立体に伝達する振動音があっても,それを第1遮音樹脂層により吸収することができるから,カプラからの共鳴騒音の発生を防ぐことができる。さらに第1遮音樹脂層外周には,弁ハウジング及び固定コアに嵌合,固定されるコイルハウジングが配設され,このコイルハウジング,カプラの根元及び燃料入口筒の外周を包み込うように第2遮音樹脂層が形成されるので,若し第1遮音樹脂層を通過した振動音があっても,それをコイルハウジング及び第2遮音樹脂層により遮音することができると共に,コイルハウジング及び燃料入口筒からの放射音の発生を抑えることができ,以上により静粛な電磁式燃料噴射弁を提供することができる。   In addition, the sound insulation air layer provided between the valve housing and the fixed core and the coil assembly surrounding the valve housing and the coil assembly greatly reduces the contact area between the valve housing and the fixed core and the coil assembly. Can be effectively suppressed from being transmitted to the coil assembly. Moreover, since the first sound insulation resin layer made of hard synthetic resin formed integrally with the coupler is formed on the outer periphery of the coil assembly, even if there is vibration sound transmitted to the coil assembly, Can be absorbed by the first sound insulation resin layer, so that the generation of resonance noise from the coupler can be prevented. Further, a coil housing that is fitted and fixed to the valve housing and the fixed core is disposed on the outer periphery of the first sound insulation resin layer, and the coil housing, the base of the coupler, and the outer periphery of the fuel inlet cylinder are wrapped around the second. Since the sound insulation resin layer is formed, even if there is vibration sound that has passed through the first sound insulation resin layer, it can be insulated by the coil housing and the second sound insulation resin layer, and the coil housing and the fuel inlet cylinder Therefore, it is possible to provide a quieter electromagnetic fuel injection valve.

さらに電磁式燃料噴射弁の製造に当たっては,予め製作したカプラ付きコイル組立体を,弁ハウジング及び固定コアの外周に嵌合した後,コイル組立体を収容するコイルハウジングを磁性円筒体及びヨークに嵌合,固定するので,コイルハウジングの取り付けと同時にカプラ付きコイル組立体の固定を行うことができ,組み立てが簡単であり,その上,カプラ付きコイル組立体が弁ハウジング及び固定コアに固定されることで,次の第2遮音樹脂層の成形を容易に行うことができ,全体として,電磁式燃料噴射弁を能率よく製造することができる。   Further, when manufacturing an electromagnetic fuel injection valve, a coil assembly with a coupler manufactured in advance is fitted to the outer periphery of the valve housing and the fixed core, and then the coil housing containing the coil assembly is fitted to the magnetic cylinder and the yoke. The coil assembly with the coupler can be fixed simultaneously with the installation of the coil housing, the assembly is simple, and the coil assembly with the coupler is fixed to the valve housing and the fixed core. Thus, the next second sound insulation resin layer can be easily molded, and the electromagnetic fuel injection valve can be efficiently manufactured as a whole.

本発明の第2の特徴によれば,コイルハウジング及びヨークによって,コイル組立体の支持を簡単,的確に行うことができる。   According to the second aspect of the present invention, the coil assembly can be easily and accurately supported by the coil housing and the yoke.

本発明の第3の特徴によれば,前記突起の圧縮変形により,ボビンの,コイルハウジング及びヨークによる挟持をガタなく,確実に行うことができる。   According to the third feature of the present invention, the bobbin can be securely held by the coil housing and the yoke without play due to the compressive deformation of the protrusion.

本発明の第4の特徴によれば,固定コアのフランジ状のヨークに連設される燃料入口筒を固定コアより大径に形成したことで,燃料入口筒は固定コアの剛性強化に貢献し,前記振動音による固定コアの振動を抑制することができる。   According to the fourth feature of the present invention, the fuel inlet cylinder connected to the flange-shaped yoke of the fixed core has a larger diameter than that of the fixed core, so that the fuel inlet cylinder contributes to strengthening the rigidity of the fixed core. The vibration of the fixed core due to the vibration sound can be suppressed.

本発明の実施の形態を,添付図面に示す本発明の好適な実施例に基づいて以下に説明する。   Embodiments of the present invention will be described below on the basis of preferred embodiments of the present invention shown in the accompanying drawings.

図1は本発明の第1実施例に係る内燃機関用電磁式燃料噴射弁の縦断面図,図2は図1の2部拡大図,図3は上記電磁式燃料噴射弁におけるカプラ付きコイル組立体単独の縦断面図,図4は発明の第2実施例を示す,図2に対応した断面図である。   1 is a longitudinal sectional view of an electromagnetic fuel injection valve for an internal combustion engine according to a first embodiment of the present invention, FIG. 2 is an enlarged view of part 2 of FIG. 1, and FIG. 3 is a coil assembly with a coupler in the electromagnetic fuel injection valve. FIG. 4 is a sectional view corresponding to FIG. 2, showing a second embodiment of the invention.

先ず,図1〜図3に示す本発明の第1実施例の説明より始める。   First, the description starts with the description of the first embodiment of the present invention shown in FIGS.

図1及び図2において,内燃機関用電磁式燃料噴射弁Iの弁ハウジング1は,円筒状の弁座部材2と,この弁座部材2の後端部に同軸に結合される磁性円筒体4と,この磁性円筒体4の後端に同軸に結合される非磁性円筒体6とで構成される。   1 and 2, a valve housing 1 of an electromagnetic fuel injection valve I for an internal combustion engine includes a cylindrical valve seat member 2 and a magnetic cylindrical body 4 that is coaxially coupled to a rear end portion of the valve seat member 2. And a non-magnetic cylinder 6 coaxially coupled to the rear end of the magnetic cylinder 4.

弁座部材2の後半部2bは,磁性円筒体4の前端部内周面に圧入され,レーザビーム溶接により液密に結合される。その圧入及びレーザビーム溶接については後述する。また磁性円筒体4及び非磁性円筒体6は,対向端面を突き合わせて全周に亙りレーザビーム溶接により互いに同軸且つ液密に結合される。   The rear half 2b of the valve seat member 2 is press-fitted into the inner peripheral surface of the front end portion of the magnetic cylindrical body 4, and is liquid-tightly coupled by laser beam welding. The press-fitting and laser beam welding will be described later. Further, the magnetic cylindrical body 4 and the nonmagnetic cylindrical body 6 are connected to each other coaxially and liquid-tightly by laser beam welding over the entire circumference with the opposed end faces butted.

弁座部材2は,その前端面に開口する弁孔7と,この弁孔7の内端に連なる円錐状の弁座8と,この弁座8の大径部に連なる円筒状のガイド孔9とを備えている。弁座部材2の前端面には,上記弁孔7と連通する複数の燃料噴孔11を有する鋼板製のインジェクタプレート10が液密に全周溶接される。   The valve seat member 2 includes a valve hole 7 that opens to a front end surface thereof, a conical valve seat 8 that is continuous with the inner end of the valve hole 7, and a cylindrical guide hole 9 that is continuous with a large diameter portion of the valve seat 8. And. A steel plate injector plate 10 having a plurality of fuel injection holes 11 communicating with the valve hole 7 is welded to the front end surface of the valve seat member 2 in a liquid-tight manner.

非磁性円筒体6の内周面には,その後端側から円筒状の固定コア5が液密に圧入,固定される。その際,非磁性円筒体6の前端部には,固定コア5と嵌合しない部分が残され,その部分から弁座部材2に至る弁ハウジング1内に弁組立体Vが収容される。   A cylindrical fixed core 5 is liquid-tightly pressed and fixed to the inner peripheral surface of the nonmagnetic cylindrical body 6 from the rear end side. At this time, a portion that does not fit with the fixed core 5 remains at the front end portion of the nonmagnetic cylindrical body 6, and the valve assembly V is accommodated in the valve housing 1 that extends from the portion to the valve seat member 2.

弁組立体Vは,前記弁座8と協働して弁孔7を開閉する半球状の弁部16及びそれを支持する弁杆部17からなる弁体18と,弁杆部17の後端部が嵌合,連結する連結孔13を有する可動コア12とで構成されるもので,弁杆部17は,連結孔13の端壁部13aに突き当たるまでそれに嵌合される。そして弁杆部17及び可動コア12間は溶接により相互に固着される。   The valve assembly V includes a hemispherical valve portion 16 that opens and closes the valve hole 7 in cooperation with the valve seat 8 and a valve rod portion 17 that supports the valve body 18 and a rear end of the valve rod portion 17. The valve rod portion 17 is fitted to the end wall portion 13a of the connection hole 13 until the end portion 13a abuts the end wall portion 13a. The valve rod portion 17 and the movable core 12 are fixed to each other by welding.

可動コア12は,磁性円筒体4から非磁性円筒体6に跨がって,それらに挿入され,固定コア5に同軸で対置される。弁杆部17は,前記ガイド孔9より小径に形成されており,その外周には,半径方向外方に突出して,前記ガイド孔9の内周面に摺動可能に支承されるジャーナル部17aが一体に形成され,このジャーナル部17aには,その前後間を連通する複数の切欠きが設けられる。   The movable core 12 extends from the magnetic cylindrical body 4 to the nonmagnetic cylindrical body 6, is inserted into them, and is coaxially opposed to the fixed core 5. The valve rod portion 17 is formed to have a smaller diameter than the guide hole 9, and the journal portion 17 a that protrudes radially outward at the outer periphery thereof and is slidably supported on the inner peripheral surface of the guide hole 9. Are integrally formed, and the journal portion 17a is provided with a plurality of notches communicating between the front and rear.

弁組立体Vには,可動コア12の後端面から始まり弁部16の手前で終わる縦孔19と,この縦孔19を,第1ジャーナル部17a及び弁部16間の弁杆部17外周面に開放する横孔20とが設けられる。可動コア12における縦孔19の途中には,固定コア5側を向いた環状のばね座24が形成される。   The valve assembly V includes a vertical hole 19 that starts from the rear end surface of the movable core 12 and ends before the valve portion 16, and the vertical hole 19 is provided on the outer peripheral surface of the valve flange portion 17 between the first journal portion 17 a and the valve portion 16. And a lateral hole 20 is provided. An annular spring seat 24 facing the fixed core 5 is formed in the middle of the vertical hole 19 in the movable core 12.

固定コア5の後端部には,その外周面より突出するフランジ状のヨーク5yが,またこのヨーク5yから軸方向後方に延出する,固定コア5より大径の燃料入口筒26が一体に連設される。これら固定コア5及び燃料入口筒26には,可動コア12の縦孔19と連通する一連の縦孔21が設けられ,この縦孔21の,燃料入口筒26の入口側で拡径した拡径部21aに燃料フィルタ27が装着される。   A flange-shaped yoke 5y protruding from the outer peripheral surface of the fixed core 5 and a fuel inlet cylinder 26 having a larger diameter than the fixed core 5 extending rearward in the axial direction are integrally formed from the yoke 5y. It will be installed continuously. The fixed core 5 and the fuel inlet cylinder 26 are provided with a series of vertical holes 21 communicating with the vertical holes 19 of the movable core 12. The diameter of the vertical holes 21 is increased on the inlet side of the fuel inlet cylinder 26. A fuel filter 27 is attached to the portion 21a.

上記縦孔21の中間部内周面には,すり割り付きパイプ状のリテーナ23が弾発嵌合して固定され,このリテーナ23と前記ばね座24との間に可動コア12を弁体18の閉弁側に付勢する弁ばね22が縮設される。その際,リテーナ23の縦孔21への嵌合深さの調節により弁ばね22のセット荷重が調整される。   A pipe-like retainer 23 with a slit is fixed by being elastically fitted to the inner peripheral surface of the intermediate portion of the vertical hole 21, and the movable core 12 is attached to the valve body 18 between the retainer 23 and the spring seat 24. The valve spring 22 that biases the valve closing side is contracted. At that time, the set load of the valve spring 22 is adjusted by adjusting the fitting depth of the retainer 23 into the vertical hole 21.

図1及び図2において,固定コア5及び可動コア12の互いに対向する端面を固定側吸引作用面35及び可動側吸引作用面36と呼ぶことにし,固定コア5は,固定側吸引作用面35を持った小径部5aと,この小径部5aに環状段部5cを介して同軸状に連なる,小径部5aより大径の主要部5bとを備えており,その小径部5aの前端部外周面に非磁性円筒体6の内周面が密接するように,小径部5aに非磁性円筒体6の後半部が圧入されると共に,環状段部5cに小径部5aの後端面が突き当てられる。   In FIG. 1 and FIG. 2, the opposite end surfaces of the fixed core 5 and the movable core 12 are referred to as a fixed suction surface 35 and a movable suction surface 36, and the fixed core 5 has the fixed suction surface 35. A small-diameter portion 5a, and a main portion 5b having a diameter larger than that of the small-diameter portion 5a. The main-diameter portion 5b is coaxially connected to the small-diameter portion 5a via an annular step portion 5c. The latter half of the nonmagnetic cylindrical body 6 is press-fitted into the small diameter portion 5a so that the inner peripheral surface of the nonmagnetic cylindrical body 6 is in close contact, and the rear end surface of the small diameter portion 5a is abutted against the annular step portion 5c.

一方,可動コア12は,固定コア5の小径部5aと略同径に形成される。この可動コア12には,前記縦孔19に貫通されながら可動側吸引作用面36より僅かに突出する非磁性のストッパカラー28が埋設され,このストッパカラー28が固定コア5の固定側吸引作用面35に当接することで,可動コア12の作動限界が規定されるようになっている。   On the other hand, the movable core 12 is formed with substantially the same diameter as the small diameter portion 5 a of the fixed core 5. The movable core 12 is embedded with a non-magnetic stopper collar 28 that penetrates the vertical hole 19 and slightly protrudes from the movable suction surface 36, and the stopper collar 28 is fixed to the fixed core 5. The operating limit of the movable core 12 is defined by abutting on 35.

弁体18の開弁ストローク,換言すれば弁体18の閉弁時,固定側吸引作用面35とストッパカラー28と間に生じる間隙を所定値に調整するために,磁性円筒体4の内周面に対する弁座部材2の圧入深さが調節される。その調節後,磁性円筒体4の前端面と弁座部材2の外周面との境界隅部全周には,レーザトーチ40からのレーザビームBを斜め前方から照射することにより溶接され,圧入部の固着を確実にすると共に液密を確保する。ところで,弁座部材2はその性質上,磁性円筒体4よりよりも高硬度の材料で形成されているので,この場合,レーザビームBの照射点を,弁座部材2及び磁性円筒体4の境界より磁性円筒体4側にオフセットさせて溶接すれば,高硬度の弁座部材2へのレーザビームBの直接入熱を避け,弁座部材2の溶接割れの発生を防ぐことができる。   In order to adjust the gap generated between the stationary suction surface 35 and the stopper collar 28 to a predetermined value when the valve element 18 is opened, in other words, when the valve element 18 is closed, the inner circumference of the magnetic cylinder 4 is adjusted. The press-fitting depth of the valve seat member 2 with respect to the surface is adjusted. After the adjustment, the entire boundary corner between the front end surface of the magnetic cylindrical body 4 and the outer peripheral surface of the valve seat member 2 is welded by irradiating the laser beam B from the laser torch 40 obliquely from the front, Ensures adherence and ensures liquid tightness. By the way, the valve seat member 2 is formed of a material having a hardness higher than that of the magnetic cylinder 4 due to its nature. In this case, the irradiation point of the laser beam B is set to the position of the valve seat member 2 and the magnetic cylinder 4. If welding is performed by offsetting from the boundary to the magnetic cylinder 4 side, direct heat input of the laser beam B to the high hardness valve seat member 2 can be avoided and occurrence of weld cracks in the valve seat member 2 can be prevented.

弁座部材2の前半部2aは,弁座8周辺の剛性を高めるために,磁性円筒体4に圧入した後半部2bよりも厚肉且つ大径になっており,これら前半部2a及び後半部2b間には後方に向かって縮径するテーパ状段部2cが形成される。このテーパ状段部2cは,前記レーザトーチ40からの前記溶接部へのレーザビームBの照射を妨げない。   The front half 2a of the valve seat member 2 is thicker and larger in diameter than the rear half 2b press-fitted into the magnetic cylindrical body 4 in order to increase the rigidity around the valve seat 8, and the front half 2a and the latter half Between the 2b, a tapered step portion 2c that is reduced in diameter toward the rear is formed. The tapered step portion 2c does not hinder the irradiation of the laser beam B from the laser torch 40 to the welded portion.

図2及び図3に示すように,磁性円筒体4から固定コア5に亙りそれらの外周にコイル組立体30が配設される。このコイル組立体30は,磁性円筒体4から固定コア5に亙りそれらの外周に嵌合されるボビン31と,これに巻装されるコイル32とからなっており,ボビン31の後端フランジ部には,その半径方向に突出して,コイル32に連なる給電端子34を支持する支持腕33が一体に形成されている。   As shown in FIGS. 2 and 3, a coil assembly 30 is disposed on the outer periphery of the magnetic cylinder 4 from the fixed core 5 to the fixed core 5. The coil assembly 30 includes a bobbin 31 fitted over the outer periphery of the magnetic cylindrical body 4 from the fixed core 5 and a coil 32 wound around the bobbin 31. A support arm 33 is integrally formed so as to project in the radial direction and support the power supply terminal 34 connected to the coil 32.

このコイル組立体30の外周には,ガラス繊維入りの硬質合成樹脂よりなる第1遮音樹脂層41が形成されると共に,この第1遮音樹脂層41と,コイル組立体30の一側に突出するように配置されて前記給電端子34を保持するカプラ42とが一体に成形されることにより,カプラ42付きコイル組立体30が構成される。   A first sound insulation resin layer 41 made of a hard synthetic resin containing glass fiber is formed on the outer periphery of the coil assembly 30, and protrudes to one side of the first sound insulation resin layer 41 and the coil assembly 30. The coil assembly 30 with the coupler 42 is configured by integrally forming the coupler 42 that is arranged in this manner and that holds the power supply terminal 34.

カプラ42付きコイル組立体30のボビン31の内周面と,磁性円筒体4の後端部から固定コア5に亙るそれらの外周面との間には,円筒状の遮音用の空気層43が画成される。この空気層43の画成のために,磁性円筒体4の後端部から固定コア5に亙りそれらの外周面に,空気層43の厚みに相当する深さの環状溝44が形成される。この環状溝44は切削加工による容易に形成することができる。   Between the inner peripheral surface of the bobbin 31 of the coil assembly 30 with the coupler 42 and those outer peripheral surfaces extending from the rear end portion of the magnetic cylindrical body 4 to the fixed core 5, a cylindrical sound insulating air layer 43 is formed. Defined. In order to define the air layer 43, an annular groove 44 having a depth corresponding to the thickness of the air layer 43 is formed on the outer peripheral surface from the rear end portion of the magnetic cylinder 4 to the fixed core 5. The annular groove 44 can be easily formed by cutting.

上記カプラ42付きコイル組立体30は,磁性体のコイルハウジング45に収容されると共に,このコイルハウジング45の環状端壁部45bと,固定コア5の外周の前記ヨーク5yとで軸方向に挟持される。具体的には,コイルハウジング45は,コイル組立体30の外周面を覆う胴部45aと,この胴部45aの前端から半径方向内向きに屈曲してコイル組立体30のボビン31前端面を覆う環状端壁部45bと,この環状端壁部45bの前端から前方に突出する円筒状のボス部45cとで構成され,ボス部45cは磁性円筒体4の外周面に圧入され,同時に胴部45aはヨーク5yの外周面に圧入される。こうしてコイルハウジング45が取り付けられると共に,カプラ42付きコイル組立体30のボビン31が,環状端壁部45bとヨーク5yとで挟持される。その際,ボビン31の前端面及び後端面の少なくとも一方には,複数の突起47が形成され,これら突起47が当接部材45b又は5yからの圧力で圧縮変形されるようになっている。   The coil assembly 30 with the coupler 42 is housed in a magnetic coil housing 45 and is sandwiched in the axial direction by the annular end wall 45b of the coil housing 45 and the yoke 5y on the outer periphery of the fixed core 5. The Specifically, the coil housing 45 covers the outer end surface of the coil assembly 30 and the front end surface of the bobbin 31 of the coil assembly 30 by bending inward in the radial direction from the front end of the body 45a. An annular end wall portion 45b and a cylindrical boss portion 45c projecting forward from the front end of the annular end wall portion 45b are formed. The boss portion 45c is press-fitted into the outer peripheral surface of the magnetic cylindrical body 4, and simultaneously the body portion 45a. Is press-fitted into the outer peripheral surface of the yoke 5y. Thus, the coil housing 45 is attached, and the bobbin 31 of the coil assembly 30 with the coupler 42 is sandwiched between the annular end wall 45b and the yoke 5y. At this time, a plurality of protrusions 47 are formed on at least one of the front end face and the rear end face of the bobbin 31, and these protrusions 47 are compressed and deformed by the pressure from the contact member 45b or 5y.

コイルハウジング45の胴部45aの後端部には,前記カプラ42の根元を受容する一つの切欠き48が設けられる。   A notch 48 for receiving the base of the coupler 42 is provided at the rear end of the body 45 a of the coil housing 45.

コイルハウジング45の取り付け後,コイルハウジング45からカプラ42の根元及び燃料入口筒26の中間に亙り,それらの外周面を覆う第2遮音樹脂層49が形成される。この第2遮音樹脂層49は,熱可塑性ポリエステルエラストマ等の軟質合成樹脂を素材とする。   After the coil housing 45 is attached, a second sound insulation resin layer 49 is formed from the coil housing 45 to the root of the coupler 42 and the middle of the fuel inlet cylinder 26 to cover the outer peripheral surface thereof. The second sound insulation resin layer 49 is made of a soft synthetic resin such as thermoplastic polyester elastomer.

次に,この第1実施例の作用について説明する。   Next, the operation of the first embodiment will be described.

コイル32を消磁した状態では,弁ばね22の付勢力で弁組立体Vは前方に押圧され,弁体18を弁座8に着座させている。したがって,図示しない燃料ポンプから燃料入口筒26に圧送された燃料は,パイプ状のリテーナ23内部,弁組立体Vの縦孔19及び横孔20を通して弁ハウジング1内に待機させられる。   When the coil 32 is demagnetized, the valve assembly V is pressed forward by the urging force of the valve spring 22, and the valve body 18 is seated on the valve seat 8. Therefore, the fuel pressure-fed from the fuel pump (not shown) to the fuel inlet cylinder 26 is kept in the valve housing 1 through the pipe-like retainer 23, the vertical hole 19 and the horizontal hole 20 of the valve assembly V.

コイル32を通電により励磁すると,それにより生ずる磁束がコイルハウジング45,磁性円筒体4,可動コア12,固定コア5を順次走り,可動側吸引作用面36及び固定側吸引作用面35間に発生する磁力による吸引力により可動コア12が弁ばね22のセット荷重に抗して固定コア5に吸引され,弁体18が弁座8から離座するので,弁孔7が開放され,弁座部材2内の高圧燃料が弁孔7を出て,インジェクタプレート10の燃料噴孔11からエンジンの吸気弁に向かって噴射される。   When the coil 32 is energized by energization, a magnetic flux generated by the coil 32 sequentially travels through the coil housing 45, the magnetic cylindrical body 4, the movable core 12, and the fixed core 5, and is generated between the movable suction surface 36 and the fixed suction surface 35. The movable core 12 is attracted to the fixed core 5 against the set load of the valve spring 22 by the attraction force due to the magnetic force, and the valve body 18 is separated from the valve seat 8, so that the valve hole 7 is opened and the valve seat member 2 is opened. The internal high-pressure fuel leaves the valve hole 7 and is injected from the fuel injection hole 11 of the injector plate 10 toward the intake valve of the engine.

このとき,可動コア12に埋設されるストッパカラー28が固定コア5の固定側吸引作用面35に当接することにより,弁体18の開弁限界が規定され,可動側吸引作用面36と固定側吸引作用面35との間には所定のエアギャップが残存することになる。したがって,可動側吸引作用面36及び固定側吸引作用面35の直接接触が回避される。しかも,ストッパカラー28は非磁性であるから,コイル32の消磁時には,両コア5,12間の残留磁気を速やかに消失して,弁体18の閉弁応答性を高めることができる。   At this time, the stopper collar 28 embedded in the movable core 12 abuts against the stationary suction surface 35 of the stationary core 5, so that the valve opening limit of the valve body 18 is defined, and the movable suction surface 36 and the stationary side are fixed. A predetermined air gap remains between the suction acting surface 35. Therefore, direct contact between the movable suction surface 36 and the fixed suction surface 35 is avoided. Moreover, since the stopper collar 28 is non-magnetic, when the coil 32 is demagnetized, the residual magnetism between the cores 5 and 12 can be quickly lost, and the valve closing response of the valve body 18 can be improved.

上記のようなストッパカラー28の固定コア5への当接や弁体18の弁座8への着座により伴ない振動音が発生し,これが弁ハウジング1及び固定コア5を介してカプラ42に伝達すると,カプラ42から共鳴騒音が発生することになるが,本発明においては,弁ハウジング1及び固定コア5と,それを囲むコイル組立体30との間に設けられた遮音空気層43が,弁ハウジング1及び固定コア5とコイル組立体30との間の接触面積を大きく減少させると共に,上記振動音のコイル組立体30への伝達を効果的に抑える。しかも,コイル組立体30の外周には,カプラ42と一体に成形される硬質合成樹脂製の第1遮音樹脂層41が形成されているから,若しコイル組立体30に伝達する振動音があっても,それを第1遮音樹脂層41により吸収することができるから,カプラ42からの共鳴騒音の発生を防ぐことができる。またカプラ42と一体成形される第1遮音樹脂層41は,ガラス繊維入りの硬質合成樹脂製であるから,カプラ42に充分な剛性を付与することができる。   A vibration sound is generated by the contact of the stopper collar 28 with the fixed core 5 and the seating of the valve body 18 on the valve seat 8 as described above, and this is transmitted to the coupler 42 via the valve housing 1 and the fixed core 5. Then, although resonance noise is generated from the coupler 42, in the present invention, the sound insulation air layer 43 provided between the valve housing 1 and the fixed core 5 and the coil assembly 30 surrounding the valve housing 1 is provided with a valve. The contact area between the housing 1 and the fixed core 5 and the coil assembly 30 is greatly reduced, and transmission of the vibration sound to the coil assembly 30 is effectively suppressed. In addition, since the first sound insulation resin layer 41 made of hard synthetic resin and formed integrally with the coupler 42 is formed on the outer periphery of the coil assembly 30, there is vibration noise transmitted to the coil assembly 30. However, since it can be absorbed by the first sound insulation resin layer 41, the generation of resonance noise from the coupler 42 can be prevented. Further, since the first sound insulation resin layer 41 integrally formed with the coupler 42 is made of a hard synthetic resin containing glass fiber, the coupler 42 can be provided with sufficient rigidity.

さらに第1遮音樹脂層41外周には,弁ハウジング1及びヨーク5yに嵌合,連結されるコイルハウジング45が配設され,このコイルハウジング45,カプラ42の根元及び燃料入口筒26の外周を包み込うように第2遮音樹脂層49が形成されるので,若し第1遮音樹脂層41を通過した振動音があっても,それをコイルハウジング45及び第2遮音樹脂層49により遮音することができると共に,コイルハウジング45及び燃料入口筒26からの放射音の発生を抑えることができる。また第2遮音樹脂層49は軟質合成樹脂製であるから,他物との接触時の衝撃を吸収して,電磁式燃料噴射弁Iを保護する保護層の機能をも果たすことができる。   Further, a coil housing 45 fitted and connected to the valve housing 1 and the yoke 5y is disposed on the outer periphery of the first sound insulation resin layer 41. The coil housing 45, the root of the coupler 42, and the outer periphery of the fuel inlet cylinder 26 are wrapped around. Since the second sound insulation resin layer 49 is formed so as to be embedded, even if there is a vibration sound that has passed through the first sound insulation resin layer 41, the sound is insulated by the coil housing 45 and the second sound insulation resin layer 49. And the generation of radiated sound from the coil housing 45 and the fuel inlet cylinder 26 can be suppressed. Further, since the second sound insulating resin layer 49 is made of a soft synthetic resin, it can also function as a protective layer that protects the electromagnetic fuel injection valve I by absorbing an impact at the time of contact with another object.

電磁式燃料噴射弁Iの製造に当たっては,予め製作したカプラ42付きコイル組立体30を,弁ハウジング1及び固定コア5の外周に嵌合した後,コイル組立体30を収容するコイルハウジング45を磁性円筒体4及びヨーク5yに嵌合して,コイルハウジング45の環状端壁部45bとヨーク5yとの間でコイル組立体30のボビン31を軸方向に挟持するので,コイルハウジング45の取り付けと同時にカプラ42付きコイル組立体30の固定を行うことができ,組み立てが簡単であり,その上,カプラ42付きコイル組立体30が弁ハウジング1及び固定コア5に固定されることで,次の第2遮音樹脂層49の成形を容易に行うことができ,全体として,電磁式燃料噴射弁Iを能率よく製造することができる。   In manufacturing the electromagnetic fuel injection valve I, the coil assembly 30 with the coupler 42 manufactured in advance is fitted to the outer periphery of the valve housing 1 and the fixed core 5, and then the coil housing 45 that houses the coil assembly 30 is magnetized. Since the bobbin 31 of the coil assembly 30 is fitted in the cylindrical body 4 and the yoke 5y and is clamped between the annular end wall 45b of the coil housing 45 and the yoke 5y in the axial direction, The coil assembly 30 with the coupler 42 can be fixed, and the assembly is simple. In addition, the coil assembly 30 with the coupler 42 is fixed to the valve housing 1 and the fixed core 5, so that The sound insulation resin layer 49 can be easily molded, and the electromagnetic fuel injection valve I can be efficiently manufactured as a whole.

その際,コイル組立体30のボビン31の前端面及び後端面の少なくとも一方には,複数の突起47が形成され,これら突起47が環状端壁部45b又はヨーク5yとの当接圧力で圧縮変形されるので,ボビン31を環状端壁部45b及びヨーク5y間にガタなく的確に挟持することができる。   At this time, a plurality of projections 47 are formed on at least one of the front end surface and the rear end surface of the bobbin 31 of the coil assembly 30, and these projections 47 are compressed and deformed by contact pressure with the annular end wall portion 45 b or the yoke 5 y. Therefore, the bobbin 31 can be accurately sandwiched between the annular end wall 45b and the yoke 5y without play.

また第1遮音樹脂層41の外周に配設されるコイルハウジング45の胴部45aには,カプラ42の根元を受容する一つ切欠き48以外,第1遮音樹脂層41を浸透させる切欠きを設ける必要がないから,コイルハウジング45の磁路断面積の減少を最小限に抑えることができ,電磁式燃料噴射弁Iの磁力特性の向上に寄与し得る。また第2遮音樹脂層49を,第1遮音樹脂層41の成形時,それを第1遮音樹脂層41に部分的に融合すべく,コイルハウジング45の胴部45aに樹脂浸透用の切欠きもしくは透孔を設ける必要がある場合でも,その切欠きもしくは透孔は,コイルハウジング45の磁路断面積に殆ど影響しない程度の小さいもので足りる。   In addition, the body 45a of the coil housing 45 disposed on the outer periphery of the first sound insulation resin layer 41 has a notch that allows the first sound insulation resin layer 41 to penetrate, except for one notch 48 that receives the root of the coupler 42. Since there is no need to provide the coil housing 45, the reduction in the magnetic path cross-sectional area of the coil housing 45 can be minimized, and the magnetic characteristics of the electromagnetic fuel injection valve I can be improved. In addition, when the first sound insulation resin layer 41 is molded, the second sound insulation resin layer 49 is partially cut into the body 45a of the coil housing 45 in order to fuse it with the first sound insulation resin layer 41. Even when it is necessary to provide a through hole, the notch or the through hole may be small enough that it hardly affects the cross-sectional area of the magnetic path of the coil housing 45.

また固定コア5のフランジ状のヨーク5yから軸方向後方に一体に連設される燃料入口筒26は,固定コア5より大径に形成されるので,固定コア5の剛性強化に貢献し,前記振動音による固定コア5の振動を抑制することができる。   Further, the fuel inlet cylinder 26 integrally connected to the rear side in the axial direction from the flange-shaped yoke 5y of the fixed core 5 is formed to have a larger diameter than the fixed core 5, thereby contributing to the rigidity enhancement of the fixed core 5. The vibration of the fixed core 5 due to the vibration sound can be suppressed.

次に,図4に示す本発明の第2実施例について説明する。この第2実施例は,ボビン31と,磁性円筒体4から固定コア5に亙る外周面との間に空気層43を形成するために,ボビン31の内周面に環状溝44′を形成した点を除けば,前実施例と同様の構成であるので,図4中,前実施例との対応部分には同一の参照符号を付して,重複する説明を省略する。   Next, a second embodiment of the present invention shown in FIG. 4 will be described. In the second embodiment, an annular groove 44 ′ is formed on the inner peripheral surface of the bobbin 31 in order to form an air layer 43 between the bobbin 31 and the outer peripheral surface extending from the magnetic cylindrical body 4 to the fixed core 5. Except for this point, the configuration is the same as that of the previous embodiment. Therefore, in FIG. 4, the same reference numerals are assigned to portions corresponding to those of the previous embodiment, and redundant description is omitted.

この第2実施例によれば,合成樹脂製のボビン31の成形時に環状溝44′を形成することが可能であるから,空気層43の形成を容易に行うことができる。   According to the second embodiment, since the annular groove 44 ′ can be formed when the synthetic resin bobbin 31 is molded, the air layer 43 can be easily formed.

以上,本発明の実施例について説明したが,本発明はそれに限定されることなく,その要旨を逸脱しない範囲で種々の設計変更が可能である。例えば,空気層43の形成に当たり,第1実施例の固定コア5側の環状溝44と,第2実施例のボビン31側の環状溝44′とを両方採用することもできる。   As mentioned above, although the Example of this invention was described, this invention is not limited to it, A various design change is possible in the range which does not deviate from the summary. For example, in forming the air layer 43, both the annular groove 44 on the fixed core 5 side in the first embodiment and the annular groove 44 ′ on the bobbin 31 side in the second embodiment can be employed.

本発明の第1実施例に係る内燃機関用電磁式燃料噴射弁の縦断面図。1 is a longitudinal sectional view of an electromagnetic fuel injection valve for an internal combustion engine according to a first embodiment of the present invention. 図1の2部拡大図。FIG. 2 is an enlarged view of part 2 of FIG. 1. 上記電磁式燃料噴射弁におけるカプラ付きコイル組立体単独の縦断面図。The longitudinal cross-sectional view of the coil assembly with a coupler alone in the said electromagnetic fuel injection valve. 発明の第2実施例を示す,図2に対応した断面図。Sectional drawing corresponding to FIG. 2 which shows 2nd Example of invention.

符号の説明Explanation of symbols

I・・・・・電磁式燃料噴射弁
V・・・・・弁組立体
1・・・・・弁ハウジング
5・・・・・固定コア
8・・・・・弁座
12・・・・可動コア
18・・・・弁体
21・・・・縦孔
26・・・・燃料入口筒
30・・・・コイル組立体
31・・・・ボビン
32・・・・コイル
34・・・・給電端子
41・・・・第1遮音樹脂層
42・・・・カプラ
43・・・・空気層
45・・・・コイルハウジング
45a・・・胴部
45b・・・環状端壁部
45c・・・ボス部
47・・・・突起
49・・・・第2遮音樹脂層
I ... Electromagnetic fuel injection valve V ... Valve assembly 1 ... Valve housing 5 ... Fixed core 8 ... Valve seat 12 ... Movable Core 18 ... Valve 21 ... Vertical hole 26 ... Fuel inlet cylinder 30 ... Coil assembly 31 ... Bobbin 32 ... Coil 34 ... Power supply terminal 41 ··· First sound insulating resin layer 42 ··· Coupler 43 ··· Air layer 45 ··· Coil housing 45a · · · Body 45b · · · End wall portion 45c · · · Boss 47 ... projection 49 ... second sound insulation resin layer

Claims (4)

前端部に弁座(8)を有する弁ハウジング(1)内に,前記弁座(8)と協働する弁体(18)及び,この弁体(18)に結合される可動コア(12)よりなる弁組立体(V)を収容し,弁ハウジング(1)の後端に,励起時,可動コア(12)を吸引して前記弁体(18)を開弁させる固定コア(5)を連設し,これら弁ハウジング(1)から固定コア(5)に亙りそれらの外周に,ボビン(31)と,このボビン(31)に巻装され,通電時固定コア(5)を励起するコイル(32)とよりなるコイル組立体(30)を配設し,このコイル組立体(30)の一側に,コイル(32)に連なる給電端子(34)を保持するカプラ(42)を配設し,コイル組立体(30)の外周に,弁ハウジング(1)及び固定コア(5)間を磁気的に接続するコイルハウジング(45)を配設した電磁式燃料噴射弁において,
コイル組立体(30)の外周に第1遮音樹脂層(41)を形成すると共に,この第1遮音樹脂層(41)とカプラ(42)とを一体に成形してカプラ(42)付きコイル組立体(30)を構成し,このカプラ(42)付きコイル組立体(30)のボビン(31)を弁ハウジング(1)及び固定コア(5)の外周面に嵌合すると共に,これらの嵌合周面間に遮音用の空気層(43)を形成し,このカプラ(42)付きコイル組立体(30)を収容するコイルハウジング(45)を弁ハウジング(1)及び固定コア(5)に嵌合して固定し,この弁ハウジングの外周とカプラ(42)の根元の外周とを覆うように第2遮音樹脂層(49)を形成したことを特徴とする電磁式燃料噴射弁。
In a valve housing (1) having a valve seat (8) at the front end, a valve body (18) cooperating with the valve seat (8) and a movable core (12) coupled to the valve body (18) A fixed core (5) that accommodates the valve assembly (V) and opens the valve body (18) by sucking the movable core (12) when excited at the rear end of the valve housing (1). A coil which is provided in series and extends from the valve housing (1) to the fixed core (5) and is wound around the bobbin (31) and the bobbin (31) to excite the fixed core (5) when energized. A coil assembly (30) comprising (32) is disposed, and a coupler (42) for holding a power supply terminal (34) connected to the coil (32) is disposed on one side of the coil assembly (30). And magnetically connecting the valve housing (1) and the fixed core (5) to the outer periphery of the coil assembly (30). The electromagnetic fuel injection valve which is disposed a coil housing (45) that,
The first sound insulation resin layer (41) is formed on the outer periphery of the coil assembly (30), and the first sound insulation resin layer (41) and the coupler (42) are integrally formed to form a coil assembly with the coupler (42). A solid body (30) is constructed, and the bobbin (31) of the coil assembly (30) with the coupler (42) is fitted to the outer peripheral surfaces of the valve housing (1) and the fixed core (5), and these fittings A sound insulation air layer (43) is formed between the peripheral surfaces, and a coil housing (45) for accommodating the coil assembly (30) with the coupler (42) is fitted into the valve housing (1) and the fixed core (5). An electromagnetic fuel injection valve characterized in that a second sound insulation resin layer (49) is formed so as to cover the outer periphery of the valve housing and the base outer periphery of the coupler (42).
請求項1記載の電磁式燃料噴射弁において,
弁ハウジング(1)を,コイル組立体(30)の外周面側を覆う胴部(45a)と,この胴部(45a)の前端部から半径方向内向きに屈曲する環状端壁部(45b)と,この環状端壁部(45b)の内周端から軸方向前方に突出して弁ハウジング(1)に嵌合,固着されるボス部(45c)とで構成し,前記環状端壁部(45b)と協働してボビン(31)を軸方向から挟持するように,前記胴部(45a)に嵌合,固着されるフランジ状のヨーク(5y)を固定コア(5)に一体に形成したことを特徴とする電磁式燃料噴射弁。
The electromagnetic fuel injection valve according to claim 1,
The valve housing (1) includes a body part (45a) that covers the outer peripheral surface side of the coil assembly (30), and an annular end wall part (45b) that bends radially inward from the front end part of the body part (45a). And a boss portion (45c) that protrudes forward in the axial direction from the inner peripheral end of the annular end wall portion (45b) and is fitted and fixed to the valve housing (1), and the annular end wall portion (45b) In order to clamp the bobbin (31) from the axial direction, a flange-like yoke (5y) fitted and fixed to the body (45a) is formed integrally with the fixed core (5). An electromagnetic fuel injection valve characterized by that.
請求項2記載の電磁式燃料噴射弁において,
合成樹脂製のボビン(31)の少なくとも軸方向一端面に,前記環状端壁部(45b)又はヨーク(5y)に接触する圧縮変形可能な複数の突起(47)を形成したことを特徴とする電磁式燃料噴射弁。
The electromagnetic fuel injection valve according to claim 2,
A plurality of compression-deformable projections (47) contacting the annular end wall (45b) or the yoke (5y) are formed on at least one axial end surface of the synthetic resin bobbin (31). Electromagnetic fuel injection valve.
請求項1記載の電磁式燃料噴射弁において,
固定コア(5)の中心部に,弁ハウジング(1)内と連通する縦孔(21)を設けると共に,前記ヨーク(5y)に,外径が固定コア(5)より大径で上記縦孔(21)に燃料を誘導する燃料入口筒(26)を一体に連設したことを特徴とする電磁式燃料噴射弁。
The electromagnetic fuel injection valve according to claim 1,
A vertical hole (21) communicating with the inside of the valve housing (1) is provided at the center of the fixed core (5), and the yoke (5y) has an outer diameter larger than that of the fixed core (5) and the vertical hole. An electromagnetic fuel injection valve characterized in that a fuel inlet cylinder (26) for guiding fuel is integrally connected to (21).
JP2008069977A 2008-03-18 2008-03-18 Electromagnetic fuel injection valve Active JP4897728B2 (en)

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EP20090154682 EP2103803B1 (en) 2008-03-18 2009-03-09 Electromagnetic fuel injection valve
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