JP4892865B2 - Boring tool - Google Patents

Boring tool Download PDF

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JP4892865B2
JP4892865B2 JP2005139593A JP2005139593A JP4892865B2 JP 4892865 B2 JP4892865 B2 JP 4892865B2 JP 2005139593 A JP2005139593 A JP 2005139593A JP 2005139593 A JP2005139593 A JP 2005139593A JP 4892865 B2 JP4892865 B2 JP 4892865B2
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tool
boring
boring tool
head
pocket
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JP2006315126A (en
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信行 英
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Tungaloy Corp
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Description

本発明は旋削加工において被削材に設けられた内径部の内径加工を行う際に用いられる中ぐり工具に関する。 The present invention relates to a boring tool used when performing inner diameter machining of an inner diameter portion provided on a work material in turning.

被削材に設けられた内径部の内径加工を行うとき、中ぐり工具の切屑の排出性は加工面の表面の仕上がり状態に大きな影響を及ぼす。切屑の排出性の向上を目的とした従来の中ぐり工具を図13〜図16に例示する。 When performing inner diameter machining of the inner diameter portion provided on the work material, the chip discharging performance of the boring tool greatly affects the finished state of the surface of the machined surface. A conventional boring tool for the purpose of improving chip dischargeability is illustrated in FIGS.

図13に例示した中ぐり工具は、略円柱状をなす工具本体13の先端部に、当該工具本体13の先端逃げ面16および外周面17に開口するチップポケット20が形成され、このチップポケット20の先端壁面に、当該工具本体13の先端および外周に突出する切刃15が設けられてなり、前記チップポケット20を、前記切刃15に連なる壁面と直交する方向から平面視した状態で、前記先端逃げ面16の前記切刃15に対して径方向反対側に位置する端部よりも前記切刃15側の位置から、工具本体外周面17の前記切刃15に連なる側部に至る溝状に形成したものである(例えば、特許文献1参照)。 In the boring tool illustrated in FIG. 13, a tip pocket 20 that opens to the tip flank 16 and the outer peripheral surface 17 of the tool body 13 is formed at the tip of the tool body 13 having a substantially cylindrical shape. A cutting edge 15 protruding from the tip and the outer periphery of the tool body 13 is provided on the tip wall surface of the tool body, and the tip pocket 20 is viewed in a plan view from a direction perpendicular to the wall surface continuous with the cutting edge 15. A groove shape extending from a position closer to the cutting edge 15 than an end located on the opposite side in the radial direction to the cutting edge 15 of the tip flank 16 to a side portion of the tool body outer peripheral surface 17 connected to the cutting edge 15. (For example, refer to Patent Document 1).

図14に例示した中ぐり工具は、工具本体1の先端側に形成されているチップ2と前記工具本体1の軸心とのなすすくい角αが、前記軸心に対して負角である−10°よりも大きく傾斜して形成されているものである(例えば、特許文献2参照)。 In the boring tool illustrated in FIG. 14, the rake angle α between the tip 2 formed on the tip side of the tool body 1 and the axis of the tool body 1 is a negative angle with respect to the axis − It is formed with an inclination larger than 10 ° (see, for example, Patent Document 2).

図15に例示した中ぐり工具は、シャンク5の先端部を切欠いて形成したチップポケット7に被削材9の内側面に接するブレーカ8を斜めに突出させたものである(例えば、特許文献3参照)。 The boring tool illustrated in FIG. 15 has a chip pocket 7 formed by cutting out the tip of the shank 5 and has a breaker 8 projecting obliquely in contact with the inner surface of the work material 9 (for example, Patent Document 3). reference).

図16に例示した中ぐり工具は、ワーク(被削材)の中空部内面を加工するための切刃1aを備えた工具本体1と、当該工具本体1の先端に前記切刃1aから離間させて設けられ、前記ワーク(被削材)の中空部3a内に挿入可能で、且つ前記切刃1aの加工深さを規制することのない面積および形状に形成された切粉排出部材4とを備えたものである(例えば、特許文献4参照)。 The boring tool illustrated in FIG. 16 has a tool body 1 provided with a cutting blade 1a for machining the inner surface of a hollow part of a work (work material), and is separated from the cutting blade 1a at the tip of the tool body 1. A chip discharging member 4 formed in an area and shape that can be inserted into the hollow portion 3a of the workpiece (work material) and does not restrict the processing depth of the cutting blade 1a. (See, for example, Patent Document 4).

特開平3−32507号公報JP-A-3-32507 特開平5−277810号公報JP-A-5-277810 実開昭50−149984号公報Japanese Utility Model Publication No. 50-149984 実開平7−31204号公報Japanese Utility Model Publication No. 7-31204

しかしながら、図13に示した中ぐり工具においては、切刃15で生成された切屑はチップポケット20の底面21に沿って成長し、縦壁面22の円弧部23に沿って丸め込まれつつ平坦面24に沿って首部11外周の逃げ部26へと案内されていくが、この逃げ部26と被削材の加工内壁面との間の狭い隙間に入り込んだ切屑が前記加工内壁面を擦過して傷つけるおそれがあった。 However, in the boring tool shown in FIG. 13, the chips generated by the cutting blade 15 grow along the bottom surface 21 of the chip pocket 20, and are rounded along the arc portion 23 of the vertical wall surface 22 while being flattened 24. Are guided to the relief portion 26 on the outer periphery of the neck portion 11, but the chips that have entered the narrow gap between the relief portion 26 and the machining inner wall surface of the work material scratch and damage the machining inner wall surface. There was a fear.

図14に示した中ぐり工具においては、チップ2のすくい角αを負側へ−10°よりも大きくしたことから、生成される切屑は前記チップ2の前方側へ向けて流出する間は被削材の加工内壁面を傷つけることはない。しかしながら、盲穴の内径加工では前方側へ流出する空間をなくした切屑が逆流して前記加工内壁面を傷つけるおそれがあった。この問題を解消するためには切屑を前方側へ流出させるための別の穴を予め設けなければならず現実的とはいえなかった。 In the boring tool shown in FIG. 14, since the rake angle α of the tip 2 is made larger than −10 ° to the negative side, the generated chips are covered while flowing out toward the front side of the tip 2. It does not damage the inner wall surface of the cutting material. However, in the inner diameter processing of the blind hole, there is a possibility that the chips that have lost the space flowing out to the front side flow backward and damage the inner wall surface of the processing. In order to solve this problem, another hole for allowing chips to flow forward must be provided in advance, which is not practical.

図15に示した中ぐり工具においては、ブレーカ8は先端縁8aが被削材9の内側面10に接し、被削材の回転に伴う遠心力などにより前記内側面10に付着した切屑を強制的にチップポケット7側に排除する。しかしながら、当該中ぐり工具は、ブレーカ8を付加することにより工具コストが上昇するとともに、切屑が被削材の内径部から外へ排出されずに内径部に多量に残存するため自動化の妨げとなるおそれがあった。 In the boring tool shown in FIG. 15, the breaker 8 has a tip edge 8a in contact with the inner surface 10 of the work material 9, and forcibly removes chips adhering to the inner surface 10 due to centrifugal force accompanying the rotation of the work material. Therefore, it is excluded on the chip pocket 7 side. However, in the boring tool, the addition of the breaker 8 increases the tool cost, and a large amount of chips remain in the inner diameter portion without being discharged from the inner diameter portion of the work material, which hinders automation. There was a fear.

図16に示した中ぐり工具において、切粉排出部材4は、旋盤装置のチャックへの切粉飛散を防止するものの、盲穴の穴底近傍の中空部を加工する際、前記穴底への干渉が生じるため加工深さ等の制約を受けるおそれがあった。 In the boring tool shown in FIG. 16, the chip discharging member 4 prevents the chips from scattering to the chuck of the lathe device, but when machining the hollow portion near the hole bottom of the blind hole, Since interference occurs, there is a risk that the processing depth may be restricted.

本発明は、上記の事情に鑑みてなされたものであって、その目的は、切屑の排出性を高めることにより被削材の内径部の内壁面の仕上がり品位を向上させた中ぐり工具を提供することにある。 The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a boring tool that improves the finished quality of the inner wall surface of the inner diameter portion of the work material by increasing the chip dischargeability. There is to do.

上記の課題を解決するため、本発明の中ぐり工具は、被削材の内径部の中ぐり加工を行うための中ぐり工具において、略円柱状をなす工具本体は、頭部とシャンク部とから構成され、前記頭部には、当該中ぐり工具の工具送り方向前方側に位置する端部の外周部に切刃が備えられるとともに、前記切刃のすくい面に連続してチップポケットが形成され、当該中ぐり工具を平面視したとき、前記チップポケットが前記頭部の工具送り方向前方側を向く端面に開口するとともに、前記端面から工具送り方向後方側にいくにしたがって、前記切刃に対して工具直径方向に漸次離間するように延びていることを特徴とする中ぐり工具である。 In order to solve the above-described problem, the boring tool of the present invention is a boring tool for boring the inner diameter portion of the work material. The tool body having a substantially cylindrical shape includes a head portion, a shank portion, and the like. The head is provided with a cutting edge on the outer peripheral portion of the end located on the front side in the tool feeding direction of the boring tool, and a chip pocket is continuously formed on the rake face of the cutting blade. When the boring tool is viewed in plan, the tip pocket opens to the end face of the head facing the front side in the tool feed direction, and the cutting edge is moved toward the rear side in the tool feed direction from the end face. On the other hand, the boring tool is characterized by extending so as to be gradually separated in the tool diameter direction.

上記の中ぐり工具によれば、切刃から生成される切屑は、チップポケットに沿って、当該中ぐり工具の工具送り方向後方且つ前記切刃に対して工具直径方向に漸次離間する方向へ移動し当該チップポケットの開口部から排出される。この開口部と被削材の内径部の内壁面との間の隙間には、切刃側の頭部の外周面と前記内壁面との間の隙間よりも大きな空間が確保されるため、切屑のかみ込みが防止され前記内壁面の仕上がり品位が向上する。 According to the above boring tool, the chips generated from the cutting blade move along the chip pocket in a direction that is gradually separated in the tool diameter direction behind the boring tool and in the tool diameter direction with respect to the cutting blade. Then, it is discharged from the opening of the chip pocket. In the gap between the opening and the inner wall surface of the inner diameter portion of the work material, a larger space is secured than the gap between the outer peripheral surface of the head on the cutting blade side and the inner wall surface. Biting is prevented, and the finished quality of the inner wall surface is improved.

上記の中ぐり工具において、前記チップポケットが当該中ぐり工具の軸心に対して0°を超え且つ90°未満の範囲の角度で交差する方向に延ばした場合には、当該チップポケットの延びる方向が切屑の流出する方向とほぼ同じになることから、螺旋状に流出する切屑の流れが妨げられないとともにチップポケットの壁面への切屑の擦過がおさえられる。さらに、切屑はチップポケットの延びる方向に沿って被削材の内径部の工具後端側にある開口部の外に向かって排出されるので前記内径部内に残留しにくくなる。さらに、チップの切刃側に位置する頭部の外周面近傍において、チップポケットによって切欠かれる領域が小さくなるため、工具本体の剛性の低下が防止される。 In the boring tool, when the chip pocket extends in a direction intersecting with an angle in the range of more than 0 ° and less than 90 ° with respect to the axis of the boring tool, the direction in which the chip pocket extends Is almost the same as the direction in which the chips flow out, so that the flow of the chips flowing out in a spiral shape is not obstructed and the scraping of the chips on the wall surface of the chip pocket is suppressed. Further, since the chips are discharged toward the outside of the opening on the tool rear end side of the inner diameter portion of the work material along the direction in which the chip pocket extends, it is difficult for the chips to remain in the inner diameter portion. Furthermore, since the area cut out by the chip pocket is reduced in the vicinity of the outer peripheral surface of the head located on the cutting edge side of the chip, a reduction in the rigidity of the tool body is prevented.

前記チップポケットが前記切刃に対して前記軸心を挟んで工具直径方向の反対側に位置する前記頭部の外周面に開口した場合には、当該チップポケット上の切屑の流れが円滑になるとともに、当該チップポケットと内径部の内壁面との間の隙間がさらに広がることから切屑の排出性がいっそう向上する。前記チップポケットが前記切刃に対して前記軸心を挟んで工具直径方向の反対側に位置する前記頭部の外周面に開口し、さらに、この開口部の下方側にある前記頭部の外周面の一部を切り欠くように形成した場合には、上記の切屑の排出性がさらに向上する。 When the chip pocket opens to the outer peripheral surface of the head located on the opposite side of the tool diameter direction with respect to the cutting edge with respect to the axis, the flow of chips on the chip pocket becomes smooth. At the same time, since the gap between the chip pocket and the inner wall surface of the inner diameter portion is further widened, the chip discharging property is further improved. The tip pocket opens to the outer peripheral surface of the head located on the opposite side of the tool diametrical direction with respect to the cutting edge across the axis, and the outer periphery of the head located below the opening When it forms so that a part of surface may be notched, the said chip | tip discharge | emission property improves further.

さらに、前記チップポケットの工具送り方向後方部を前記切刃のすくい面の上方側に向かって切り上げるとともに前記頭部の外周面と交差させ、この交差部の稜線が工具送り方向後方側にいくにしたがって、前記切刃に対して工具直径方向に漸次離間するように延ばした場合には、前記切り上がり壁面によって切屑は工具送り方向後方側且つ前記切刃に対して工具直径方向の反対側にあるチップポケットの開口部側へ向かって案内されるため、切屑のかみ込みおよび内径部に残留する切屑を減少させる効果がいっそう高くなる。 Further, the tool pocket direction rear part of the chip pocket is cut up toward the upper side of the rake face of the cutting blade and intersected with the outer peripheral surface of the head, and the ridge line of this intersecting part goes to the tool feed direction rear side. Therefore, when it is extended so as to be gradually separated in the tool diameter direction with respect to the cutting edge, the chip is located on the rear side in the tool feeding direction and on the opposite side of the tool diameter direction with respect to the cutting edge by the cut wall surface. Since it is guided toward the opening portion side of the chip pocket, the effect of reducing the bite of chips and the chips remaining in the inner diameter portion is further enhanced.

次に、図を参照しながら本発明の実施形態を説明する。図1〜図4は第1の実施形態に係る中ぐり工具を説明する図であり、図1は平面図、図2は正面図、図3は先端視側面図である。図4は図1におけるS1−S1線切断部端面図である。図5および図6はそれぞれ第2の実施形態に係る中ぐり工具の平面図、先端視側面図である。図7および図8はそれぞれ第3の実施形態に係る中ぐり工具の平面図、先端視側面図である。図9は第4の実施形態に係る中ぐり工具の平面図である。図10は図1に示す中ぐり工具の使用状態を示す一部断面平面図である。図11は第5の実施形態に係る中ぐり工具を説明する図であり、(a)は一部断面平面図、(b)は正面図、(c)は先端視側面図である。 Next, embodiments of the present invention will be described with reference to the drawings. 1-4 is a figure explaining the boring tool which concerns on 1st Embodiment, FIG. 1 is a top view, FIG. 2 is a front view, FIG. 3 is a front view side view. 4 is an end view taken along line S1-S1 in FIG. FIGS. 5 and 6 are a plan view and a side view, respectively, of the boring tool according to the second embodiment. FIGS. 7 and 8 are a plan view and a side view, respectively, of the boring tool according to the third embodiment. FIG. 9 is a plan view of a boring tool according to the fourth embodiment. 10 is a partial cross-sectional plan view showing a use state of the boring tool shown in FIG. 11A and 11B are views for explaining a boring tool according to a fifth embodiment. FIG. 11A is a partial sectional plan view, FIG. 11B is a front view, and FIG.

図1に例示するように、第1の実施形態に係る中ぐり工具において、頭部10とシャンク部20とから構成され略円柱状をなす工具本体1の前記頭部10には、当該中ぐり工具の工具送り方向F前方側である工具先端側に位置する先端外周部にチップ40が装着されてなる。当該チップ40は、図1〜図3からわかるように3角形平板状をなし、すくい面42となる上面と逃げ面43となる外側面とが鋭角をなすポジチップである。すくい面42の3つの角部には、円弧状の丸コーナ41aおよびこの丸コーナ41aからそれぞれ延びる一対の直線切刃41bから構成された切刃41が形成されている。当該チップ40は、これらの切刃41のうちいずれか1つが前記頭部10の先端外周部に配置されるとともに、先端面11および外周面12から突出させられた状態で、前記頭部10の先端外周部に切欠き形成されたチップ座14にクランプねじ等からなる固定手段50によって着脱自在に取付けられている。さらに、チップの切刃41に対して工具本体1の軸心CLを挟んで工具直径方向の反対側に位置する頭部の外周面12は、工具先端側にいくにしたがって前記軸心CLに接近する平坦面13によって形成されている。この平坦面13を省略して本来の前記頭部形状である円柱の外周面により頭部の外周面12が形成されてもよい。前記チップ40は本形態に限定されず、多角形平板状、円形平板状等の形状から適宜選択可能であり、ネガチップにも適用可能である。また、前記固定手段50についても、押さえ金、偏心ピン、傾動ピン、L型レバー等の公知手段から任意に選択可能である。 As illustrated in FIG. 1, in the boring tool according to the first embodiment, the boring tool 10 includes a head 10 and a shank portion 20 and has a substantially cylindrical shape. A tip 40 is mounted on the outer periphery of the tip located on the tool tip side, which is the front side of the tool feed direction F of the tool. The chip 40 is a positive chip having a triangular flat plate shape as shown in FIGS. 1 to 3, and an upper surface serving as a rake face 42 and an outer surface serving as a flank 43 forming an acute angle. At the three corners of the rake face 42, there are formed cutting edges 41 composed of an arc-shaped round corner 41a and a pair of straight cutting edges 41b extending from the round corner 41a. The tip 40 is arranged such that any one of the cutting blades 41 is disposed on the outer periphery of the tip of the head 10 and protrudes from the tip surface 11 and the outer periphery 12 of the head 10. It is detachably attached to a tip seat 14 formed in a notch on the outer periphery of the tip by a fixing means 50 made of a clamp screw or the like. Furthermore, the outer peripheral surface 12 of the head located on the opposite side of the tool diameter direction across the axis CL of the tool body 1 with respect to the cutting edge 41 of the tip approaches the axis CL as going to the tool tip side. The flat surface 13 is formed. The flat outer surface 12 may be omitted, and the outer peripheral surface 12 of the head may be formed by the outer peripheral surface of the cylinder having the original head shape. The chip 40 is not limited to this embodiment, and can be appropriately selected from shapes such as a polygonal flat plate shape and a circular flat plate shape, and can also be applied to a negative chip. Further, the fixing means 50 can be arbitrarily selected from known means such as a presser foot, an eccentric pin, a tilt pin, and an L-shaped lever.

図2からわかるように、前記頭部10には、チップ40のすくい面42に連続してチップポケット30が形成される。図1に示すように当該中ぐり工具を平面視した状態において、このチップポケット30は、当該中ぐり工具の工具送り方向F前方側を向く先端面11に開口し、且つ前記先端面11から前記工具送り方向F後方側にいくにしたがって、切刃41に対して工具直径方向に漸次離間するように、矢印A方向に延びている。このチップポケット30は、工具本体1の軸心CLに対して0°を超え且つ90°未満の範囲の角度βで交差する方向に延びている。工具本体1の内部には切削点近傍に切削油等を供給するための油穴が設けられており、チップポケット30のチップ座14付近に前記油穴の開口部60が形成されている。 As can be seen from FIG. 2, the chip pocket 30 is formed in the head 10 continuously with the rake face 42 of the chip 40. As shown in FIG. 1, in a state in which the boring tool is viewed in plan, the tip pocket 30 opens to the front end surface 11 facing the front side in the tool feed direction F of the boring tool and As it goes to the rear side in the tool feed direction F, it extends in the arrow A direction so as to be gradually separated from the cutting edge 41 in the tool diameter direction. The tip pocket 30 extends in a direction that intersects the axis CL of the tool body 1 at an angle β that is greater than 0 ° and less than 90 °. An oil hole for supplying cutting oil or the like is provided in the vicinity of the cutting point inside the tool body 1, and the opening 60 of the oil hole is formed in the vicinity of the chip seat 14 of the chip pocket 30.

図4から理解されるとおり、チップポケット30は、チップ40のすくい面42に連続し且つ略平行な平坦面からなる底面31と、この底面31から工具送り方向F後方側かつ上方側へ向かって延びる平坦面からなる切り上がり壁面32aとから構成されている。切り上がり壁面32aはチップ40のすくい面42の上方に位置する頭部の外周面12に開口している。本実施形態では、前記底面31と前記切り上がり壁面32aとの交差部には、双方を滑らかに接続する凹曲面32cが形成されている。さらに、チップポケット30は、図4に示した断面形状を変えずに所定の方向に延び、切刃41に対して工具本体1の軸心CLを挟んで工具直径方向の反対側に位置する頭部の外周面12に開口している。 As understood from FIG. 4, the chip pocket 30 has a bottom surface 31 that is a flat surface that is continuous with and substantially parallel to the rake face 42 of the chip 40, and from the bottom surface 31 toward the rear side and the upper side in the tool feed direction F. It is comprised from the rounded-up wall surface 32a which consists of an extended flat surface. The rounded-up wall surface 32 a is open to the outer peripheral surface 12 of the head located above the rake face 42 of the chip 40. In the present embodiment, a concave curved surface 32c that smoothly connects both the bottom surface 31 and the raised wall surface 32a is formed at the intersecting portion. Further, the tip pocket 30 extends in a predetermined direction without changing the cross-sectional shape shown in FIG. 4, and is a head located on the opposite side of the tool diameter direction with respect to the cutting edge 41 with the axis CL of the tool body 1 interposed therebetween. It opens to the outer peripheral surface 12 of the part.

また、図示しないが、チップポケット30において、底面31と切り上がり壁面32aとの交差部に、平坦面からなる面取りが形成されてもよい。また、凹曲面32cを省略し底面31から直ちに切り上がり壁面32aが形成されてもよい。または、切り上がり壁面32a全体が凹曲面状に形成されてもよい。 Although not shown, a chamfer made of a flat surface may be formed at the intersection between the bottom surface 31 and the raised wall surface 32a in the chip pocket 30. Alternatively, the concave curved surface 32c may be omitted, and the wall surface 32a may be formed by immediately raising from the bottom surface 31. Alternatively, the entire rounded wall surface 32a may be formed in a concave curved surface shape.

他のチップポケットの形態として、図5および図6に示す第2の実施形態のように、チップポケット30の延びる方向において、底面31に連続して前記頭部の外周面12の手前で上方側へ曲面状に傾斜した切り上がり壁面32bを形成することにより、チップポケット30が前記頭部の外周面12に開口しない形態としてもよい。さらに他のチップポケットの形態として、図7および図8に示す第3の実施形態のように、チップポケットの底面31および切り上がり壁面32aを頭部の外周面12に開口させるとともに、この開口部34に連なり下方側にある頭部の外周面12の一部を切欠く副チップポケット35が形成されてもよい。本実施形態の副チップポケット35は、当該中ぐり工具の平面視でチップポケットの開口部34全体にわたり工具軸心CL側に向かって凸曲面状をなす壁面で構成されているが、前記開口部34の一部の範囲において頭部の外周面12を切欠くように形成されてもよく、また副チップポケット35を構成する壁面についても、曲面状に限らず、単一または複数の平坦面から構成されてもよい。 As another form of the chip pocket, as in the second embodiment shown in FIGS. 5 and 6, the chip pocket 30 extends in the direction in which the chip pocket 30 extends, and is continuous with the bottom surface 31 and before the outer peripheral surface 12 of the head. The chip pocket 30 may be configured not to open to the outer peripheral surface 12 of the head by forming the rounded wall surface 32b inclined in a curved shape. As another form of the chip pocket, as in the third embodiment shown in FIGS. 7 and 8, the bottom surface 31 and the raised wall surface 32a of the chip pocket are opened on the outer peripheral surface 12 of the head, and the opening portion is formed. A sub chip pocket 35 may be formed which is continuous with 34 and cuts out a part of the outer peripheral surface 12 of the head on the lower side. The sub-chip pocket 35 of the present embodiment is configured by a wall surface having a convex curved surface toward the tool axis CL side over the entire opening 34 of the chip pocket in a plan view of the boring tool. 34 may be formed so as to cut out the outer peripheral surface 12 of the head in a part of the range, and the wall surface constituting the sub chip pocket 35 is not limited to a curved surface shape, but from a single or a plurality of flat surfaces. It may be configured.

さらに他のチップポケットの形態として、図9に示す第4の実施形態の平面視において、工具軸心CLに対して角度βおよび角度β'をなす矢印Aおよび矢印A'で示されるように、2つ以上の異なる方向に延ばしてもよい。なお、屈曲部34においては、この屈曲部34を挟む2つの切り上がり壁面32aを滑らかにつなぐように曲面状に形成されるのが好ましい。また、図示しないがチップポケット30の全体または一部を滑らかな曲線状に延ばしてもよい。 As another form of the tip pocket, as shown by arrows A and A ′ that form an angle β and an angle β ′ with respect to the tool axis CL in the plan view of the fourth embodiment shown in FIG. It may extend in two or more different directions. The bent portion 34 is preferably formed in a curved shape so as to smoothly connect the two raised wall surfaces 32a sandwiching the bent portion 34. Although not shown, the whole or part of the chip pocket 30 may be extended in a smooth curved shape.

第1〜第3の実施形態の平面視において、チップポケット30の工具送り方向F後方部に設けられた切り上がり壁面32aと、チップ40のすくい面42の上方側に位置する頭部の外周面12との交差部における稜線33は、工具送り方向F後方側にいくにしたがって、切刃41に対して工具直径方向に漸次離間するように直線状または曲線状に形成されている。 In a plan view of the first to third embodiments, a rounded wall surface 32a provided at the rear part of the tool pocket direction F of the chip pocket 30 and the outer peripheral surface of the head located above the rake surface 42 of the chip 40 The ridge line 33 at the intersection with 12 is formed in a straight line or a curved line so as to gradually move away from the cutting edge 41 in the tool diameter direction as it goes to the rear side in the tool feed direction F.

上記の中ぐり工具の作用について以下に説明する。図10に示すように、当該中ぐり工具は、そのシャンク部20を図示しない旋盤等の工作機械の刃物台によって把持された状態で、当該中ぐり工具の軸心CLに沿って工具先端側に向かって矢印F方向の工具送りを与えられることにより、切刃41が軸心CLwまわりに回転する被削材の内径部の内壁面72を切削して、前記内径部71を所望の直径寸法にくり広げる。 The operation of the boring tool will be described below. As shown in FIG. 10, the boring tool has a shank portion 20 held by a tool post of a machine tool such as a lathe (not shown) and moves toward the tip of the tool along the axis CL of the boring tool. By being given a tool feed in the direction of arrow F, the cutting edge 41 cuts the inner wall surface 72 of the inner diameter portion of the work material that rotates about the axis CLw, so that the inner diameter portion 71 has a desired diameter dimension. Spread out.

当該中ぐり工具を平面視した状態において、切削中に切刃41から生成される切屑は、被切削部における直径の差から生じる速度勾配によって、当該中ぐり工具の工具送り方向F逆方向と、切刃41から工具直径方向に離間する方向との合成方向に向かって流出し、図10に概念的に示すように当該中ぐり工具の軸心CLに対して傾斜角度γをなす矢印C方向へ螺旋状または分断した状態で流出する。この切屑の流出方向は、前記速度勾配の大きさ、切刃41のうち工具送り方向F前方側を向く主切刃と前記工具送り方向Fとのなす角度や丸コーナ41aの曲率半径、または送り条件等によって異なってくるが、概して切屑は、上述したように、軸心CLに対して傾斜角度γをなす方向へ流出する。 In a state in which the boring tool is viewed in plan, chips generated from the cutting edge 41 during cutting are in a direction opposite to the tool feed direction F of the boring tool due to a speed gradient generated from a difference in diameter in the cut portion. It flows out from the cutting edge 41 in the direction of synthesis with the direction away from the tool diameter direction, and in the direction of arrow C forming an inclination angle γ with respect to the axis CL of the boring tool as conceptually shown in FIG. It flows out in a spiral or divided state. The chip discharge direction is determined by the magnitude of the velocity gradient, the angle formed by the main cutting edge of the cutting edge 41 facing the front side of the tool feed direction F and the tool feed direction F, the radius of curvature of the round corner 41a, or the feed. Although it varies depending on conditions and the like, generally, chips flow out in a direction that forms an inclination angle γ with respect to the axis CL as described above.

この切屑の流出方向とほぼ同じくなるように、当該中ぐり工具のチップポケット30は、工具送り方向F後方側にいくにしたがって、チップの切刃41に対して工具直径方向に漸次離間するように延ばしてあることから、切屑はこのチップポケット30上を円滑に流れ、前記切刃41に対して工具本体1の軸心CLを挟んで工具直径方向の反対側に位置する開口部34へ案内され、前記開口部34と内径部の内壁面72との間の隙間から排出される。この隙間は、切刃41側に位置する頭部の外周面12と前記内壁面72との隙間よりも大きな空間が確保されるため、切屑のかみ込みが防止され前記内壁面72の仕上がり品位が向上する。 The chip pocket 30 of the boring tool is gradually separated from the cutting edge 41 of the chip in the tool diameter direction as it goes to the rear side of the tool feed direction F so as to be substantially the same as the flow direction of the chips. Since it extends, the chips flow smoothly on the chip pocket 30 and are guided to the opening 34 located on the opposite side of the tool diameter direction with respect to the cutting edge 41 across the axis CL of the tool body 1. The gas is discharged from the gap between the opening 34 and the inner wall surface 72 of the inner diameter portion. This gap secures a larger space than the gap between the outer peripheral surface 12 of the head located on the side of the cutting edge 41 and the inner wall surface 72, so that chip biting is prevented and the finished quality of the inner wall surface 72 is improved. improves.

さらに、切屑はチップポケットの開口部34から排出されるとき被削材70の内径部の内壁面72や頭部の外周面12に衝突しにくくなり、前記内径部71の工具後端側にある開口部の外に向かって排出される傾向が強まるため、前記内径部71内に残留した切屑のかみ込みや擦過による内壁面72の仕上がり品位の劣化が防止される。 Further, when the chips are discharged from the opening 34 of the chip pocket, they do not easily collide with the inner wall surface 72 of the inner diameter portion of the work material 70 or the outer peripheral surface 12 of the head portion, and are located on the tool rear end side of the inner diameter portion 71. Since the tendency to be discharged toward the outside of the opening increases, deterioration of the finished quality of the inner wall surface 72 due to biting and rubbing of chips remaining in the inner diameter portion 71 is prevented.

図1および図4からわかるように、頭部10の切刃41側に位置する外周面12近傍においては、切り上がり壁面32aが形成されることからチップポケット30によって切欠かれる領域が小さくなるため、主分力が作用する方向(図4において上下方向)に肉厚が確保され当該中ぐり工具のたわみやびびり等を改善する効果が得られる。 As can be seen from FIG. 1 and FIG. 4, in the vicinity of the outer peripheral surface 12 located on the cutting blade 41 side of the head 10, since the cut wall surface 32 a is formed, the region cut out by the chip pocket 30 becomes small. The wall thickness is secured in the direction in which the main component acts (up and down direction in FIG. 4), and the effect of improving the deflection and chatter of the boring tool can be obtained.

図5および図6に示す第2の実施形態のように、チップポケット30が切刃41に対して工具本体1の軸心CLを挟んで工具直径方向の反対側に位置する頭部の外周面12に開口しない形態とした場合には、主分力が作用する方向(図6において上下方向)にさらに肉厚が確保され上記のたわみやびびり等の改善効果がいっそう高められる。一方、第1の実施形態のように、チップポケット30がその断面形状を変えずに頭部の外周面12に開口した場合には、切屑はチップポケット30上の流れがきわめて円滑になる。しかも、チップポケットの開口部34と内径部の内壁面72との隙間がさらに広がることから切屑の排出性が向上し、仕上げ面品位の劣化を防止する効果がさらに向上する。 As in the second embodiment shown in FIG. 5 and FIG. 6, the outer peripheral surface of the head where the chip pocket 30 is located on the opposite side of the tool diameter direction with respect to the cutting edge 41 with the axis CL of the tool body 1 interposed therebetween. When the shape does not open to 12, the thickness is further secured in the direction in which the main component acts (the vertical direction in FIG. 6), and the above-described improvement effects such as deflection and chatter are further enhanced. On the other hand, when the chip pocket 30 opens in the outer peripheral surface 12 of the head without changing its cross-sectional shape as in the first embodiment, the chips flow very smoothly on the chip pocket 30. Moreover, since the gap between the opening 34 of the chip pocket and the inner wall surface 72 of the inner diameter portion is further widened, the chip discharging property is improved, and the effect of preventing the deterioration of the finished surface quality is further improved.

チップポケット30の後端部に位置する切り上がり壁面32aと頭部の外周面12との交差稜線が当該中ぐり工具の工具送り方向F後方側にいくにしたがって、切刃41に対して工具本体1の軸心CLを挟んで工具直径方向の反対側に漸次離間するようにしたことから、前記切り上がり壁面32aによって切屑は工具後端側且つ前記切刃41に対して工具直径方向の反対側にあるチップポケットの開口部34側へ向かって案内されるため、切屑のかみ込みおよび内径部71に残留する切屑を減少させる効果がいっそう高くなる。 The tool main body with respect to the cutting edge 41 as the intersecting ridge line between the raised wall surface 32a located at the rear end of the chip pocket 30 and the outer peripheral surface 12 of the head moves toward the rear side in the tool feed direction F of the boring tool. Since the first center CL is sandwiched and gradually separated to the opposite side in the tool diameter direction, the cutting wall surface 32a causes the chips to be on the tool rear end side and the cutting edge 41 on the opposite side in the tool diameter direction. The chip pocket is guided toward the opening 34 side of the chip pocket, so that the effect of reducing the bite of the chips and the chips remaining in the inner diameter portion 71 is further enhanced.

図1〜図4に示した第1の実施形態に係る中ぐり工具(以下「本発明品」という。)の実施例として、図13に示した従来の中ぐり工具(以下「比較品」という。)との比較において切屑の排出性および仕上げ面の加工品位の評価を行った。本発明品、比較品ともにチップ40の形状およびチップポケット30を除いた工具本体1の形状を同一形状とし、それぞれのチップポケット30は、容積および断面形状をほぼ等しくしたうえで上述した形態に基づいて製作した。具体的にいえば、当該中ぐり工具を平面視した状態で、本発明品のチップポケット30は、工具送り方向F前方側を向く頭部10の先端面11に開口するとともに、前記先端面11から工具送り方向F後方側にいくにしたがって、切刃41に対して工具直径方向に漸次離間し、工具軸心CLに対しておよそ15°の角度で傾斜して延びており、切刃41に対して工具軸心CLを挟んで工具直径方向の反対側に位置する頭部の外周面12に開口するものである。一方、比較品のチップポケットは、工具送り方向F前方側を向く頭部の先端面から工具後端側にいくにしたがって、切刃41側に位置する頭部の外周面へ漸次接近し、工具軸心CLに対しておよそ15°の角度で傾斜して延びており、その延びる方向の先端部が前記外周面に開口するものである。 As an example of the boring tool according to the first embodiment shown in FIGS. 1 to 4 (hereinafter referred to as “the product of the present invention”), the conventional boring tool shown in FIG. 13 (hereinafter referred to as “comparative product”). )), The chip dischargeability and the finished surface quality were evaluated. The shape of the tip 40 and the shape of the tool body 1 excluding the tip pocket 30 are the same for both the inventive product and the comparative product, and each tip pocket 30 is based on the above-described form with the volume and the cross-sectional shape being substantially equal. Made. Specifically, in a state in which the boring tool is viewed in plan, the chip pocket 30 of the present invention opens at the front end surface 11 of the head 10 facing the front side in the tool feed direction F and the front end surface 11. From the cutting edge 41 toward the rear side in the tool feed direction F, the blade is gradually separated from the cutting edge 41 in the tool diameter direction, and is inclined and extended at an angle of about 15 ° with respect to the tool axis CL. On the other hand, it opens to the outer peripheral surface 12 of the head located on the opposite side of the tool diameter direction across the tool axis CL. On the other hand, the comparative chip pocket gradually approaches the outer peripheral surface of the head located on the cutting edge 41 side as it goes from the front end surface of the head facing the front side in the tool feed direction F to the rear end side of the tool. It extends at an angle of about 15 ° with respect to the axis CL, and the tip in the extending direction opens to the outer peripheral surface.

上記の本発明品および比較品を図12に示す切削条件で加工し、加工後の内径部71に残留する切屑の重量を比較した。その結果が図12のグラフである。上および下のグラフは、加工後の内径部71の直径がそれぞれ34mm、37mmの結果を示している。このグラフからわかるように、本発明品における残留切屑の重量は、内径部71の直径が34mmのとき比較品に対して約36%減少し、同37mmのとき比較品に対して約24%減少した。これらの結果は以下に述べる切屑の排出性能の差によるものである。本発明品、比較品ともにチップポケット内を通る切屑は、頭部の外周面に開口する開口部へ案内され、この開口部と内径部の内壁面との間の隙間から排出されるが、本発明品においては、チップの切刃41に対して工具本体1の軸心CLを挟んで工具直径方向の反対側に開口部34が形成されているため、前記隙間において比較品よりも大きな空間が確保され切屑の排出性能が向上する。さらに、本発明品においては、切屑の流出する方向とほぼ同じ方向にチップポケット30が延ばしてあることから、チップポケット30内を通過する切屑の流れが阻害されにくい。このように切屑の流出および排出が円滑になることから、比較品にくらべ内径部71に残留する切屑が大幅に減少するとともに、内径部の内壁面72への切屑擦過もおさえられ仕上がり品位が良好となる。 The product of the present invention and the comparative product were processed under the cutting conditions shown in FIG. 12, and the weight of chips remaining in the inner diameter portion 71 after processing was compared. The result is the graph of FIG. The upper and lower graphs show the results when the diameter of the inner diameter portion 71 after processing is 34 mm and 37 mm, respectively. As can be seen from this graph, the weight of residual chips in the product of the present invention is reduced by about 36% with respect to the comparative product when the diameter of the inner diameter portion 71 is 34 mm, and is reduced by about 24% with respect to the comparative product when the diameter is 37 mm. did. These results are due to the difference in chip discharge performance described below. Chips passing through the chip pocket in both the inventive product and the comparative product are guided to the opening that opens on the outer peripheral surface of the head, and are discharged from the gap between the opening and the inner wall surface of the inner diameter portion. In the invention product, since the opening 34 is formed on the opposite side of the tool diameter direction with respect to the cutting edge 41 of the chip across the axis CL of the tool body 1, there is a larger space in the gap than the comparative product. Secured and improved chip discharge performance. Furthermore, in the product of the present invention, since the chip pocket 30 extends in the same direction as the direction in which the chips flow out, the flow of chips passing through the chip pocket 30 is not easily inhibited. Since the outflow and discharge of chips are thus smooth, the chips remaining in the inner diameter portion 71 are significantly reduced compared to the comparative product, and the scraping of the inner surface 72 of the inner diameter portion is suppressed, resulting in a good finished quality. It becomes.

最後に、工具送り方向Fが工具後端側を向く中ぐり工具である第5の実施形態について図11を参照しながら説明する。図示したように、本実施形態において、略円柱状をなす工具本体1の頭部10には、この頭部の外周面12の1箇所から側方へ突き出た凸部10Aが一体に備えられており、前記凸部10Aの工具送り方向F前方側となる工具後端側に位置する後端外周部には、チップ40が装着されてなる。当該チップ40は、図11からわかるように略菱形平板状をなし、すくい面42となる上面と逃げ面43となる外側面とが直角をなすネガチップである。すくい面42において鋭角をなす2つの角部には、円弧状の丸コーナ41aおよびこの丸コーナ41aからそれぞれ延びる一対の直線切刃41bから構成された切刃41が形成されている。当該チップ40は、これら切刃41のうちいずれか1つが前記凸部10Aの後端外周部に配置されるとともに、後端面11およびこの後端面11に連なる外周面15から突出させられた状態で、前記凸部10Aの後端外周部に切欠き形成されたチップ座14にL型レバー等の固定手段50によって着脱自在に取付けられている。 Finally, a fifth embodiment, which is a boring tool in which the tool feed direction F faces the tool rear end side, will be described with reference to FIG. As shown in the figure, in the present embodiment, the head portion 10 of the tool body 1 having a substantially columnar shape is integrally provided with a convex portion 10A protruding sideways from one place on the outer peripheral surface 12 of the head portion. A tip 40 is mounted on the outer periphery of the rear end located on the tool rear end side that is the front side in the tool feed direction F of the convex portion 10A. As can be seen from FIG. 11, the tip 40 is a negative tip having a substantially rhomboid plate shape, and an upper surface serving as a rake face 42 and an outer surface serving as a flank 43 are perpendicular to each other. At two corners forming an acute angle on the rake face 42, there is formed a cutting edge 41 composed of an arc-shaped round corner 41a and a pair of straight cutting edges 41b extending from the round corner 41a. In the tip 40, any one of the cutting edges 41 is disposed on the outer peripheral portion of the rear end of the convex portion 10 </ b> A and protrudes from the rear end surface 11 and the outer peripheral surface 15 connected to the rear end surface 11. The protrusion 10A is detachably attached to the chip seat 14 formed in the outer peripheral portion of the rear end by a fixing means 50 such as an L-shaped lever.

凸部10Aを含めた頭部10には、チップ40のすくい面42に連続してチップポケット30が形成される。当該中ぐり工具の平面視において、このチップポケット30は、凸部10Aの工具送り方向F前方側を向く後端面11に開口するとともに、前記後端面11から工具送り方向F後方側にいくにしたがって、チップの切刃41に対して工具直径方向に漸次離間するように、矢印A方向に延びている。このチップポケット30は、工具本体1の軸心CLに対して0°を超え且つ90°未満の範囲の角度βで交差する方向に延びている。 In the head 10 including the convex portion 10 </ b> A, the chip pocket 30 is formed continuously with the rake face 42 of the chip 40. In a plan view of the boring tool, the tip pocket 30 opens to the rear end surface 11 facing the front side of the tool feed direction F of the convex portion 10A, and as it goes from the rear end surface 11 to the rear side of the tool feed direction F. The tip extends in the direction of arrow A so as to be gradually separated from the cutting edge 41 of the tip in the tool diameter direction. The tip pocket 30 extends in a direction that intersects the axis CL of the tool body 1 at an angle β that is greater than 0 ° and less than 90 °.

図11の(a)〜(c)から理解されるとおり、チップポケット30は、チップ40のすくい面42に略平行な平坦面からなる底面31と、この底面31の工具送り方向F前方部に連なり前記工具送り方向F前方側かつ上方側へ曲面状に傾斜した切り上がり壁面32aとを備えており、これら底面31および切り上がり壁面32aは、断面形状を変えずに一定方向に延び、切刃41に対して工具本体1の軸心CLを挟んで工具直径方向の反対側に位置する頭部の外周面12に開口している。 As understood from FIGS. 11A to 11C, the chip pocket 30 is formed on the bottom surface 31 formed of a flat surface substantially parallel to the rake surface 42 of the chip 40, and on the front portion of the tool feed direction F on the bottom surface 31. The bottom surface 31 and the up wall surface 32a extend in a certain direction without changing the cross-sectional shape, and are provided with a cutting wall surface 32a inclined in a curved shape toward the front side and the upper side in the tool feed direction F. 41 is open on the outer peripheral surface 12 of the head located on the opposite side of the tool diameter direction across the axis CL of the tool body 1.

さらに、当該中ぐり工具の平面視において、チップポケット30の後端部に設けられた切り上がり壁面32aと上方側を向く頭部の外周面12との交差部における稜線33は、工具送り方向F後方側である工具先端側にいくにしたがって、切刃41に対して工具本体1の軸心CLを挟んで工具直径方向の反対側に漸次離間するように直線状または曲線状に形成されている。 Furthermore, in a plan view of the boring tool, the ridge line 33 at the intersection of the raised wall surface 32a provided at the rear end portion of the chip pocket 30 and the outer peripheral surface 12 of the head facing upward is represented by a tool feed direction F As it goes to the tool tip side, which is the rear side, it is formed in a straight line or a curved line so as to gradually move away from the cutting edge 41 on the opposite side of the tool diameter direction across the axis CL of the tool body 1. .

図11の(a)に示すように、当該中ぐり工具は、その頭部10を被削材70の内径部71に挿入され、工具後端側に向かって送りを与えられることにより、切刃41のうち工具後端側を向く主切刃が軸心CLwまわりに回転する内径部の内壁面72を切削して、前記内径部71を所望の形状に仕上げる。 As shown in FIG. 11 (a), the boring tool has its head 10 inserted into the inner diameter portion 71 of the work material 70 and is fed toward the tool rear end side, whereby the cutting blade 41, the main cutting edge facing the tool rear end side cuts the inner wall surface 72 of the inner diameter portion rotating around the axis CLw, and the inner diameter portion 71 is finished in a desired shape.

当該中ぐり工具を平面視した状態で、切屑は、被切削部における直径の差から生じる速度勾配によって、工具送り方向F逆方向と、切刃41から工具直径方向に離間する方向との合成方向に向かって流出し、概して、当該中ぐり工具の軸心CLに対して傾斜した方向へ螺旋状または分断した状態で流出する。 In a state in which the boring tool is viewed in plan, the chips are combined in a direction in which the tool feed direction F is reversed and the direction away from the cutting edge 41 in the tool diameter direction due to a speed gradient caused by a difference in diameter in the cut portion. In general, it flows out in a spiral or divided state in a direction inclined with respect to the axis CL of the boring tool.

上記の切屑は、その流出方向と同じく前記軸心CLに対して鋭角をなす方向に延びるように形成したチップポケット30に沿って螺旋状または分断した状態で流出し、チップの切刃41に対して工具本体1の軸心CLを挟んで工具直径方向の反対側に位置する開口部34へ案内され、この開口部34と内径部の内壁面72との間の隙間から排出される。この隙間は、切刃41側に位置する頭部の外周面12と前記内壁面72との隙間よりも大きな空間が確保されるため、切屑のかみ込みが防止され前記内壁面72の仕上がり品位が向上する。 The above chips flow out in a spiral or divided state along the chip pocket 30 formed so as to extend in a direction that forms an acute angle with respect to the axis CL as well as the outflow direction. Then, it is guided to the opening 34 located on the opposite side of the tool diameter direction across the axial center CL of the tool body 1, and is discharged from the gap between the opening 34 and the inner wall surface 72 of the inner diameter portion. This gap secures a larger space than the gap between the outer peripheral surface 12 of the head located on the side of the cutting edge 41 and the inner wall surface 72, so that chip biting is prevented and the finished quality of the inner wall surface 72 is improved. improves.

チップポケット30の延びる方向Aは切屑の流出する方向と概して同じくしてあることから、切屑のチップポケット30上の流れおよびチップポケット30外への排出が円滑になる。さらに、切屑はチップポケット30の延びる方向Aに沿うように流出し内径部71の工具後端側にある開口部の外に向かって排出されるため、前記内径部71内に残留した切屑のかみ込みによる前記内径部の内壁面72の仕上がり品位の劣化が防止される。 Since the direction A in which the chip pocket 30 extends is generally the same as the direction in which the chips flow, the flow of chips on the chip pocket 30 and the discharge from the chip pocket 30 are facilitated. Further, since the chips flow out along the extending direction A of the chip pocket 30 and are discharged toward the outside of the opening on the tool rear end side of the inner diameter portion 71, the bite of the chips remaining in the inner diameter portion 71. Deterioration of the finished quality of the inner wall surface 72 of the inner diameter portion due to the insertion is prevented.

第1の実施形態に係る中ぐり工具の平面図である。It is a top view of the boring tool which concerns on 1st Embodiment. 第1の実施形態に係る中ぐり工具の正面図である。It is a front view of the boring tool which concerns on 1st Embodiment. 第1の実施形態に係る中ぐり工具の先端視側面図である。It is a tip view side view of the boring tool concerning a 1st embodiment. 図1におけるS1−S1線切断部端面図である。It is the S1-S1 line | wire cutting part end elevation in FIG. 第2の実施形態に係る中ぐり工具の平面図である。It is a top view of the boring tool which concerns on 2nd Embodiment. 第2の実施形態に係る中ぐり工具の先端視側面図である。It is a tip view side view of the boring tool concerning a 2nd embodiment. 第3の実施形態に係る中ぐり工具の平面図である。It is a top view of the boring tool which concerns on 3rd Embodiment. 第3の実施形態に係る中ぐり工具の先端視側面図である。It is a tip view side view of a boring tool concerning a 3rd embodiment. 第4の実施形態に係る中ぐり工具の平面図である。It is a top view of the boring tool which concerns on 4th Embodiment. 図1に示す中ぐり工具の使用状態を説明する図である。It is a figure explaining the use condition of the boring tool shown in FIG. 第5の実施形態に係る中ぐり工具を説明する図であり、(a)は平面図、(b)は正面図、(c)は先端視側面図である。It is a figure explaining the boring tool which concerns on 5th Embodiment, (a) is a top view, (b) is a front view, (c) is a front view side view. 第1の実施形態に係る中ぐり工具の実施例を説明する図である。It is a figure explaining the Example of the boring tool which concerns on 1st Embodiment. 従来の中ぐり工具を説明する図である。It is a figure explaining the conventional boring tool. 従来の中ぐり工具を説明する図である。It is a figure explaining the conventional boring tool. 従来の中ぐり工具を説明する図である。It is a figure explaining the conventional boring tool. 従来の中ぐり工具を説明する図である。It is a figure explaining the conventional boring tool.

符号の説明Explanation of symbols

1 工具本体
10 頭部
10A 凸部
11 頭部の工具送り方向前方側を向く端面(先端面、後端面)
12 頭部の外周面
14 チップ座
15 凸部の外周面
20 シャンク部
30 チップポケット
31 チップポケットの底面
32a、32b チップポケットの切り上がり壁面
32c 凹曲面
33 交差部の稜線
34 チップポケットの開口部
35 副チップポケット
40 チップ
41 切刃
42 すくい面
50 固定手段
70 被削材
71 被削材の内径部
72 内径部の内壁面
A チップポケットの延びる方向
C 切屑の流出方向
F 工具送り方向
β チップポケットと軸心とのなす角度
γ 切屑の流出方向と軸心とのなす角度
DESCRIPTION OF SYMBOLS 1 Tool main body 10 Head 10A Convex part 11 The end surface (front end surface, rear end surface) which faces the tool feed direction front side of a head
12 Head outer peripheral surface 14 Chip seat 15 Protruding outer peripheral surface 20 Shank portion 30 Chip pocket 31 Chip pocket bottom surface 32a, 32b Chip pocket raised wall surface 32c Concave surface 33 Intersection ridge line 34 Chip pocket opening 35 Sub chip pocket 40 Chip 41 Cutting edge 42 Rake face 50 Fixing means 70 Work material 71 Internal diameter part 72 of work material Inner wall surface A of inner diameter part Chip pocket extending direction C Chip discharge direction F Tool feed direction β Angle γ between the axis and the angle between the chip discharge direction and the axis

Claims (5)

被削材の内径部の中ぐり加工を行うための中ぐり工具において、
略円柱状をなす工具本体は、頭部とシャンク部とから構成され、前記頭部には、当該中ぐり工具の工具送り方向前方側に位置する端部の外周部に切刃が備えられるとともに、前記切刃のすくい面に連続してチップポケットが形成され、
当該中ぐり工具を平面視したとき、前記チップポケットが前記頭部の工具送り方向前方側を向く端面に開口するとともに、前記端面から工具送り方向後方側にいくにしたがって、前記切刃に対して工具直径方向反対側に漸次離間するように延びており、
前記チップポケットに沿って切りくずを前記切刃に対して工具直径方向反対側に排出することを特徴とする中ぐり工具。
In the boring tool for boring the inner diameter part of the work material,
The substantially cylindrical tool body is composed of a head portion and a shank portion, and the head portion is provided with a cutting edge on an outer peripheral portion of an end portion located on the front side in the tool feeding direction of the boring tool. A chip pocket is continuously formed on the rake face of the cutting blade,
When the boring tool is viewed in plan, the tip pocket opens to the end face facing the front side in the tool feed direction of the head, and as it goes from the end face to the rear side in the tool feed direction, It extends so as to gradually move away from the opposite side of the tool diameter direction ,
A boring tool which discharges chips along the chip pocket to the opposite side in the tool diameter direction with respect to the cutting blade .
前記チップポケットが当該中ぐり工具の軸心に対して0°を超え且つ90°未満の範囲の角度で交差する方向に延びていることを特徴とする請求項1記載の中ぐり工具。   The boring tool according to claim 1, wherein the chip pocket extends in a direction intersecting with an angle in a range of more than 0 ° and less than 90 ° with respect to the axis of the boring tool. 前記チップポケットが前記切刃に対して前記軸心を挟んで工具直径方向の反対側に位置する前記頭部の外周面に開口していることを特徴とする請求項1または2記載の中ぐり工具。   3. The boring machine according to claim 1, wherein the chip pocket is opened on the outer peripheral surface of the head located on the opposite side of the tool diameter direction with respect to the cutting edge with the axis interposed therebetween. tool. 前記チップポケットが前記切刃に対して前記軸心を挟んで工具直径方向の反対側に位置する前記頭部の外周面に開口し、さらに、この開口部の下方側にある前記頭部の外周面の一部を切り欠くように形成してあることを特徴とする請求項1または2記載の中ぐり工具。   The tip pocket opens to the outer peripheral surface of the head located on the opposite side of the tool diametrical direction with respect to the cutting edge across the axis, and the outer periphery of the head located below the opening The boring tool according to claim 1 or 2, wherein a part of the surface is cut out. 前記チップポケットの工具送り方向後方部を前記切刃のすくい面の上方側に向かって切り上げるとともに前記頭部の外周面と交差させ、この交差部の稜線が工具送り方向後方側にいくにしたがって、前記切刃に対して工具直径方向に漸次離間するように延びていることを特徴とする請求項1〜4のいずれか1項記載の中ぐり工具。



The tool pocket direction rear part of the tip pocket is cut up toward the upper side of the rake face of the cutting blade and intersected with the outer peripheral surface of the head, and the ridge line of this intersecting part goes to the tool feed direction rear side, The boring tool according to any one of claims 1 to 4, wherein the boring tool extends so as to be gradually separated from the cutting edge in a tool diameter direction.



JP2005139593A 2005-05-12 2005-05-12 Boring tool Active JP4892865B2 (en)

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