JP4888233B2 - Light emitting device - Google Patents

Light emitting device Download PDF

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JP4888233B2
JP4888233B2 JP2007146009A JP2007146009A JP4888233B2 JP 4888233 B2 JP4888233 B2 JP 4888233B2 JP 2007146009 A JP2007146009 A JP 2007146009A JP 2007146009 A JP2007146009 A JP 2007146009A JP 4888233 B2 JP4888233 B2 JP 4888233B2
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unit body
light emitting
fixing spring
mounting plate
light
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JP2008033270A (en
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豊 菅谷
重次 住山
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Panasonic Corp
Panasonic Electric Works Co Ltd
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Panasonic Corp
Matsushita Electric Works Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a light emitting device which is easily laid on a fitting plate and also adaptively changed in position of fitting to the fitting plate with ease. <P>SOLUTION: A plurality of light emission units 1 are connected by a flexible electric wire 2, and inserted into individual window holes 61 penetrating the fitting plate 60 from the rear side of the fitting plate 60 to be fitted. Each light emission unit 1 includes an LED 10 as a solid light emitting element; a unit body 40 covering the LED 10, a mounting board 20, a portion of the electric wire 2, the unit body 40 being characterized in that an optical lens (light guide-out part) 30 inserted into a window hole 61 to project light emitted by the LED 10 to the outside is formed of a light-transmissive material; and two fitting legs 43 which are projected from the unit body 40 toward the fitting plate 60 and can elastically deform toward the optical lens 30, each fitting leg 43 is characterized in that a lock claw 43 inserted and locked in a coupling hole 63 penetrating a peripheral part of the window hole 61 is formed at a tip part. <P>COPYRIGHT: (C)2008,JPO&amp;INPIT

Description

本発明は、例えば、看板、サイン、標識などの表示装置の光源として用いる発光装置に関するものである。   The present invention relates to a light emitting device used as a light source of a display device such as a signboard, a sign, and a sign.

従来から、任意の文字や図形などに対応することができ且つ軽量化が可能な発光装置として、図16に示すように、砲弾型のLED310を透光性の小容器320内に収納し小容器320内に透光性樹脂を充填した複数個の発光ユニット301をリード線302により適宜接続した発光装置300が提案されている(例えば、特許文献1参照)。   Conventionally, as shown in FIG. 16, a bullet-shaped LED 310 is housed in a light-transmitting small container 320 as a light-emitting device that can handle arbitrary characters and figures and can be reduced in weight. There has been proposed a light emitting device 300 in which a plurality of light emitting units 301 filled with a translucent resin in 320 are appropriately connected by lead wires 302 (see, for example, Patent Document 1).

上記特許文献1に開示された発光装置300では、複数個の発光ユニット301がリード線302により接続されているので、種々の文字に対応することができるという利点がある。   The light emitting device 300 disclosed in Patent Document 1 has an advantage that it can handle various characters because the plurality of light emitting units 301 are connected by the lead wires 302.

また、種々の文字に対応することが可能な発光装置として、リード線により適宜接続された複数個の発光ユニットを取付板に対して各別に固定ねじにより取り付けるようにしたものも提案されているが、施工に手間がかかり、発光ユニットの取付位置の変更にも手間がかかるという問題があった。   In addition, as a light-emitting device capable of handling various characters, a device in which a plurality of light-emitting units appropriately connected by lead wires is attached to a mounting plate by a fixing screw has been proposed. There is a problem that it takes time for construction, and it takes time to change the mounting position of the light emitting unit.

また、従来から、LEDを取付板に取り付けるためのソケットとして、図17に示すように、取付板400に貫設した窓孔401の周部に後面が当接するフランジ部511を前端部に有し取付板400の前面側から窓孔401へ挿入され取付板400の後面側から砲弾型のLED310が挿入される円筒状のホルダ510と、取付板400の後面側からホルダ510に着脱自在に取り付けられLED310の鍔部を挟持するキャップ520と、キャップ520の前端部に設けられたフランジ部521と取付板400の後面との間に介在する円環状のワッシャ530とで構成されたものが提案されている(例えば、特許文献2参照)。
特開2003−84694号公報(段落〔0014〕−〔0015〕、および図2) 特開2004−79974号公報(段落〔0011〕−〔0018〕、および図1,図3)
Conventionally, as a socket for attaching the LED to the mounting plate, as shown in FIG. 17, the front end portion has a flange portion 511 whose rear surface abuts on the peripheral portion of the window hole 401 penetrating the mounting plate 400. A cylindrical holder 510 is inserted into the window hole 401 from the front side of the mounting plate 400 and a bullet-shaped LED 310 is inserted from the rear side of the mounting plate 400, and is detachably attached to the holder 510 from the rear side of the mounting plate 400. A cap 520 that sandwiches the collar portion of the LED 310, and an annular washer 530 that is interposed between the flange 521 provided at the front end of the cap 520 and the rear surface of the mounting plate 400 is proposed. (For example, refer to Patent Document 2).
JP 2003-84694 A (paragraphs [0014]-[0015] and FIG. 2) JP 2004-79974 A (paragraphs [0011]-[0018] and FIGS. 1 and 3)

ところで、上記特許文献1に開示された図16に示す構成の発光装置300は、施工時に各発光ユニット301を透光性材料からなる取付板の後面に接着剤により貼着する必要があり、施工に手間がかかるとともに、取付板に発光ユニット301を貼着した後の発光ユニット301の取付位置の変更が難しく、その上、接着剤からなる接合部の経年劣化により発光ユニット301が取付板から脱離してしまう懸念もあった。   By the way, the light-emitting device 300 having the configuration shown in FIG. 16 disclosed in Patent Document 1 needs to attach each light-emitting unit 301 to the rear surface of a mounting plate made of a light-transmitting material with an adhesive during construction. In addition, it is difficult to change the mounting position of the light emitting unit 301 after the light emitting unit 301 is attached to the mounting plate. In addition, the light emitting unit 301 is detached from the mounting plate due to aged deterioration of the adhesive joint. There was also a concern of being separated.

また、上記特許文献2に開示されたソケットと砲弾型のLED310とで構成される発光ユニットでは、施工時に取付板400の前面側からの作業と後面側からの作業とが必要であって、施工作業に手間がかかり、特に、取付板400のサイズが大きい場合には施工作業に長時間を要してしまう。また、発光ユニットの取付位置を変更する際にも、取付板400の前後から作業を行う必要があり、手間がかかるという問題があった。   Further, in the light emitting unit composed of the socket and the bullet-type LED 310 disclosed in Patent Document 2, the work from the front side and the work from the rear side of the mounting plate 400 are necessary at the time of construction. The work is troublesome, and particularly when the size of the mounting plate 400 is large, the construction work takes a long time. In addition, when changing the mounting position of the light emitting unit, it is necessary to work from the front and rear of the mounting plate 400, which is troublesome.

本発明は上記事由に鑑みて為されたものであり、その目的は、取付板へ施工が容易で且つ、取付板への取付位置の変更に容易に対応可能な発光装置を提供することにある。   The present invention has been made in view of the above reasons, and an object of the present invention is to provide a light emitting device that can be easily applied to a mounting plate and can easily cope with a change in a mounting position on the mounting plate. .

請求項の発明は、複数個の発光ユニットが可撓性の電線により接続され各発光ユニットが取付板に貫設した各別の窓孔に取付板の後面側から挿入して取り付けられる発光装置であって、発光ユニットは、固体発光素子と、少なくとも固体発光素子および固体発光素子に電気的に接続した電線の一部を覆うユニットボディであって窓孔に挿入されて固体発光素子から放射される光を外部へ出射する光取出部が透光性材料により形成されたユニットボディと、ユニットボディを取付板へ取り付けるコ字状の板ばねからなり両脚片を連結した中央片がユニットボディの後面に当接する形で配置される固定用ばねとを備え、ユニットボディの側面に、固定用ばねの両脚片をユニットボディの側面側へ変位可能とする切欠部が前後方向に沿って形成され、固定用ばねは、取付板の前面側で窓孔の周部に係止される係止爪を両脚片の先端部に有し、ユニットボディは、平面視略四角形状であって、固定用ばねの両脚片間の距離と略等しい幅寸法を有する部位と、固定用ばねの両脚片間の距離よりも短い幅寸法を有する部位とを備え、該対角線の長さが固定用ばねの両脚片間の距離と略等しく設定されるとともに、各角部が固定用ばねの幅寸法と略等しい幅寸法を有する略平面形状に形成されたことを特徴とする。 The invention according to claim 1 is a light emitting device in which a plurality of light emitting units are connected by flexible wires, and each light emitting unit is inserted and attached from the rear surface side of the mounting plate to each separate window hole penetrating the mounting plate. The light emitting unit is a unit body that covers the solid state light emitting element and at least a part of the solid state light emitting element and the electric wire electrically connected to the solid state light emitting element, and is inserted into the window hole and emitted from the solid state light emitting element. The unit piece is a rear surface of the unit body, which consists of a unit body with a light extraction part made of a translucent material that emits light to the outside and a U-shaped leaf spring that attaches the unit body to the mounting plate. A notch is formed on the side surface of the unit body along the front-rear direction so that both leg pieces of the fixing spring can be displaced to the side surface side of the unit body. , Fixing spring has a locking claw to be locked to the peripheral portion of the window opening in the front side of the mounting plate to the front end portion of the both leg pieces, the unit body is a plan view a square shape, fixed A leg portion having a width dimension substantially equal to the distance between both leg pieces of the spring and a part having a width dimension shorter than the distance between the leg pieces of the fixing spring, the length of the diagonal line being the leg pieces of the fixing spring; It is characterized in that each corner portion is formed in a substantially planar shape having a width dimension substantially equal to the width dimension of the fixing spring .

この発明によれば、ユニットボディを取付板へ取り付けるコ字状の板ばねからなり両脚片を連結した中央片がユニットボディの後面に当接する形で配置される固定用ばねを備え、ユニットボディの側面に、固定用ばねの両脚片をユニットボディの側面側へ変位可能とする切欠部が前後方向に沿って形成され、固定用ばねは、両脚片の先端部に取付板の前面側で窓孔の周部に係止される係止爪を有しているので、発光ユニットを取付板へ取り付ける施工時には、固定用ばねの両脚片をユニットボディの側面側へ変位させた状態でユニットボディの光取出部と固定用ばねの両脚片の先端部とを取付板の後面側から窓孔に挿入し、その後、固定用ばねのばね力により両脚片の先端部の係止爪を取付板の前面側で窓孔の周部に係止させることによって取付板に取り付けることができるから、取付板への施工が容易であり、しかも、発光ユニット同士が可撓性の電線により接続されているので、取付板への発光ユニットの取付位置を変更する場合には、固定用ばねの両脚片をユニットボディの側面側へ変位させた状態で発光ユニットを取付板の後方へ移動させればよいから、取付板への発光ユニットの取付位置の変更に容易に対応可能である。また、発光ユニット間の電線の全長を取付板における窓孔の配列ピッチよりも長く設定しておくことにより、取付板への発光ユニットの配置密度を容易に変更することが可能になるという利点がある。また、発光ユニットを取付板へ取り付ける施工時には、ユニットボディにおける固定用ばねの両脚片間の距離よりも短い幅寸法の部位で固定用ばねをユニットボディ側へ変位させた状態でユニットボディの光取出部と固定用ばねの両脚片の先端部とを取付板の後面側から窓孔に挿入し、固定用ばねのばね力により両脚片の先端部の係止爪を取付板の前面側で窓孔の周部に係止させることによって取付板に取り付けることができ、その後、ユニットボディを回転させてユニットボディにおける固定用ばねの両脚片間の距離と略等しい部位を固定用ばねで挟持させるようにすることで、外力によって固定用ばねがユニットボディ側に変位するのを妨げることができるので、発光ユニットを取付板に確実に固定することができる。また、発光ユニットを取り外す際には、ユニットボディを再度回転させるだけで固定用ばねをユニットボディ側に変位することのできる位置に配置できるので、特別な工具を必要とせずに発光ユニットの取り外しを容易に行うことができる。さらに、発光ユニットを取付板へ取り付けた後に、ユニットボディを回転させてユニットボディにおける固定用ばねの両脚片間の距離と略等しい部位を固定用ばねで挟持させる際に、ユニットボディの対角線上の角部に固定用ばねが配置されるので、固定用ばねの位置決めを容易に行うことができる。 According to the present invention, the fixing spring is provided, which is composed of a U-shaped leaf spring for attaching the unit body to the mounting plate, and is arranged in such a manner that the central piece connecting both leg pieces contacts the rear surface of the unit body. A notch is formed in the side surface along the front-rear direction so that both leg pieces of the fixing spring can be displaced to the side of the unit body, and the fixing spring has a window hole on the front side of the mounting plate at the front end of both leg pieces. When the light emitting unit is attached to the mounting plate, the light springs of the unit body are placed in a state in which both leg pieces of the fixing spring are displaced to the side of the unit body. Insert the take-out part and the tip of both leg pieces of the fixing spring into the window hole from the rear side of the mounting plate, and then use the spring force of the fixing spring to lock the claw at the tip of both leg pieces to the front side of the mounting plate By locking it to the perimeter of the window hole with Since it can be attached to the attachment plate, it is easy to install on the attachment plate, and the light emitting units are connected to each other by flexible wires, so the mounting position of the light emitting unit on the attachment plate is changed. For this reason, it is only necessary to move the light emitting unit to the rear of the mounting plate with both leg pieces of the fixing spring displaced to the side of the unit body, so that it is easy to change the mounting position of the light emitting unit on the mounting plate. It is possible. Further, by setting the total length of the electric wires between the light emitting units to be longer than the arrangement pitch of the window holes in the mounting plate, there is an advantage that the arrangement density of the light emitting units on the mounting plate can be easily changed. is there. Also, when installing the light emitting unit to the mounting plate, the light extraction of the unit body is performed with the fixing spring displaced to the unit body side at a part having a width shorter than the distance between the leg pieces of the fixing spring in the unit body. And the front end of both leg pieces of the fixing spring are inserted into the window hole from the rear side of the mounting plate, and the locking claw at the front end of both leg pieces is inserted into the window hole on the front side of the mounting plate by the spring force of the fixing spring. So that the unit body can be rotated so that a portion of the unit body approximately equal to the distance between the leg pieces of the fixing spring is clamped by the fixing spring. By doing so, it is possible to prevent the fixing spring from being displaced toward the unit body by an external force, so that the light emitting unit can be reliably fixed to the mounting plate. In addition, when removing the light emitting unit, it is possible to dispose the light emitting unit without requiring a special tool because the fixing spring can be displaced to the unit body side simply by rotating the unit body again. It can be done easily. Further, after the light emitting unit is attached to the mounting plate, when the unit body is rotated and a portion approximately equal to the distance between the two leg pieces of the fixing spring in the unit body is clamped by the fixing spring, Since the fixing spring is disposed at the corner, the fixing spring can be easily positioned.

請求項の発明は、請求項の発明において、固定用ばね及びユニットボディには、各々を互いに固定するための固定手段及び被固定手段がそれぞれ設けられ、固定手段は、固定用ばねの両脚片の内面に設けられてユニットボディ側へ突出する突部であって、被固定手段は、ユニットボディの角部に設けられて突部が嵌合する嵌合部であることを特徴とする。 According to a second aspect of the present invention, in the first aspect of the present invention, the fixing spring and the unit body are each provided with a fixing means and a fixed means for fixing each other , and the fixing means includes both legs of the fixing spring. A protrusion provided on the inner surface of the piece and protruding toward the unit body, wherein the fixed means is a fitting part provided at a corner of the unit body and into which the protrusion is fitted .

この発明によれば、発光ユニットを取付板へ取り付けた後に、ユニットボディを回転させてユニットボディにおける固定用ばねの両脚片間の距離と略等しい部位を固定用ばねで挟持させる際に、固定用ばね及びユニットボディを互いに固定することができるので、発光ユニットを取付板により確実に固定することができる。   According to the present invention, after attaching the light emitting unit to the mounting plate, the unit body is rotated, and when the portion approximately equal to the distance between both leg pieces of the fixing spring in the unit body is clamped by the fixing spring, Since the spring and the unit body can be fixed to each other, the light emitting unit can be securely fixed by the mounting plate.

請求項1,2の発明では、取付板へ施工が容易で且つ、取付板への取付位置の変更に容易に対応可能であるという効果がある。 According to the first and second aspects of the invention, there is an effect that it is easy to construct the mounting plate and can easily cope with a change in the mounting position on the mounting plate.

(実施形態1)
以下、本実施形態の発光装置について図1〜図6を参照しながら説明する。
(Embodiment 1)
Hereinafter, the light-emitting device of this embodiment will be described with reference to FIGS.

本実施形態の発光装置は、例えば、看板、サイン、標識などの表示装置の光源として用いるものであり、複数個(本実施形態では、27個)の発光ユニット1が可撓性の電線2により接続され各発光ユニット1が取付板60に貫設した各別の窓孔61に取付板60の後面側から挿入して取り付けられる。なお、本実施形態の発光装置は、複数個の発光ユニット1が電気的に直列接続されるように接続関係を規定してあり、当該複数個の発光ユニット1の直列回路に電源回路ユニット6から電力を供給するようになっている。ここにおいて、電源回路ユニット6は、商用電源のような交流電源の交流出力を整流平滑するダイオードブリッジからなる整流回路と、整流回路の出力を平滑する平滑コンデンサと、平滑コンデンサの出力を電源として発光装置へ所定の定電流を流す定電流回路とを形成した回路基板とを備えており、定電流回路の出力側に接続された一対の電線7,7の先端にコネクタ(以下、相手側コネクタと称す)8が設けられている。これに対して、発光装置は、複数個の発光ユニット1の直列回路の両端の電線2,2の先端に、相手側コネクタ8と着脱自在に接続されるコネクタ3が設けられている。ここで、相手側コネクタ8およびコネクタ3それぞれには、防水コネクタを用いている。   The light-emitting device of this embodiment is used as a light source of a display device such as a signboard, a sign, and a sign, for example, and a plurality (27 in this embodiment) of light-emitting units 1 are formed by flexible electric wires 2. Each connected light emitting unit 1 is inserted and attached from the rear surface side of the mounting plate 60 to each separate window hole 61 provided through the mounting plate 60. In the light emitting device of this embodiment, the connection relationship is defined so that a plurality of light emitting units 1 are electrically connected in series, and a power supply circuit unit 6 is connected to the series circuit of the plurality of light emitting units 1. It is designed to supply power. Here, the power supply circuit unit 6 emits light by using a rectifier circuit composed of a diode bridge that rectifies and smoothes the AC output of an AC power supply such as a commercial power supply, a smoothing capacitor that smoothes the output of the rectifier circuit, and the output of the smoothing capacitor as a power source. A circuit board formed with a constant current circuit for supplying a predetermined constant current to the apparatus, and a connector (hereinafter referred to as a mating connector) is connected to the ends of a pair of electric wires 7 and 7 connected to the output side of the constant current circuit 8) is provided. On the other hand, the light emitting device is provided with a connector 3 that is detachably connected to the mating connector 8 at the ends of the electric wires 2 and 2 at both ends of the series circuit of the plurality of light emitting units 1. Here, waterproof connectors are used for the mating connector 8 and the connector 3, respectively.

発光ユニット1は、LED10と、当該LED10が実装されるとともに上述の電線2が適宜接続された矩形板状の実装基板20と、LED10および実装基板20および各電線2の一部を覆うユニットボディ40を備えている。   The light emitting unit 1 includes an LED 10, a rectangular board-like mounting board 20 on which the LED 10 is mounted and the above-described electric wire 2 is appropriately connected, and a unit body 40 that covers the LED 10, the mounting board 20, and a part of each electric wire 2. It has.

LED10は、青色光を放射するLEDチップ11と、LEDチップ11を収納する収納凹所13が一表面に設けられたセラミック(例えば、アルミナなど)製のパッケージ本体12とを備え、パッケージ本体12の他表面に外部接続用電極(図示せず)が設けられており、外部接続用電極と実装基板20の導体パターン(図示せず)とが半田からなる接合部(図示せず)を介して電気的に接続されている。なお、LEDチップ11は、矩形板状の形状に形成されている。また、パッケージ本体12の外周形状は矩形状であり、パッケージ本体12における収納凹所13は、円形状に開口され且つ内底面から離れるにつれて開口面積が徐々に大きくなっており、内側面がLEDチップ11から側方に放射された光を前方へ反射する反射面を構成している。また、LED10は、パッケージ本体12の収納凹所13内に収納されたLEDチップ11が透光性の封止樹脂(例えば、シリコーン樹脂、アクリル樹脂など)からなる封止部(図示せず)により封止されている。   The LED 10 includes an LED chip 11 that emits blue light, and a package body 12 made of ceramic (for example, alumina) having a housing recess 13 that houses the LED chip 11 on one surface. An external connection electrode (not shown) is provided on the other surface, and the external connection electrode and the conductor pattern (not shown) of the mounting substrate 20 are electrically connected via a joint (not shown) made of solder. Connected. The LED chip 11 is formed in a rectangular plate shape. Further, the outer peripheral shape of the package body 12 is a rectangular shape, and the storage recess 13 in the package body 12 is opened in a circular shape, and the opening area gradually increases as the distance from the inner bottom surface increases. The reflecting surface which reflects the light radiated | emitted from 11 to the side to the front is comprised. In addition, the LED 10 has a sealing portion (not shown) in which the LED chip 11 housed in the housing recess 13 of the package body 12 is made of a light-transmitting sealing resin (for example, silicone resin, acrylic resin, etc.). It is sealed.

実装基板20は、ガラスエポキシ樹脂などからなる絶縁性基材に適宜の導体パターンが形成されたプリント配線基板により構成されており、LED10およびLED10に逆並列に接続される表面実装型のツェナダイオードZDが実装されている。また、実装基板20は、上述の可撓性の電線2を接続するためのスルーホール配線が図2(a)における左右両端部に2つずつ形成されており、実装基板20の表面における各スルーホールの周囲に外周形状が円形状のランド24が形成されている。ここにおいて、実装基板20に形成された4つのランド24のうち図2(a)における左上のランド24および右上のランド24にはLED10の外部接続用電極が接続され(要するに、左上のランド24と右上のランド24との間の電路にLED10が挿入され)、図2(a)における左下のランド24と右下のランド24とは送り配線用に短絡されている。   The mounting board 20 is configured by a printed wiring board in which an appropriate conductor pattern is formed on an insulating base material made of glass epoxy resin or the like, and is a surface-mounted Zener diode ZD connected in reverse parallel to the LED 10 and the LED 10. Has been implemented. Further, the mounting substrate 20 has two through-hole wirings for connecting the above-described flexible electric wires 2 at the left and right ends in FIG. A land 24 having a circular outer periphery is formed around the hole. Here, of the four lands 24 formed on the mounting substrate 20, the external connection electrode of the LED 10 is connected to the upper left land 24 and the upper right land 24 in FIG. The LED 10 is inserted in the electric path between the upper right land 24), and the lower left land 24 and the lower right land 24 in FIG. 2A are short-circuited for feed wiring.

上述の電線2としては、単線の芯線が絶縁被覆により覆われた電線を用いている。具体的には、芯線が銅線により形成され絶縁被覆がフッ素樹脂皮膜により形成されたフッ素樹脂皮膜銅線(例えば、フルボン電線など)のように耐熱性が高く耐食性に優れた電線を用いており、フッ素樹脂皮膜を剥いで露出させた銅線部分を実装基板20の裏面側からスルーホールに挿通して実装基板20の表面側で半田からなる半田部26によりランド24と接合してある。   As the electric wire 2 described above, an electric wire in which a single core wire is covered with an insulating coating is used. Specifically, electric wires with high heat resistance and excellent corrosion resistance are used, such as fluororesin-coated copper wires (for example, Fulbon electric wires) in which the core wire is made of copper wire and the insulation coating is made of a fluororesin film. The copper wire portion exposed by peeling off the fluororesin film is inserted into the through hole from the back surface side of the mounting substrate 20 and joined to the land 24 by the solder portion 26 made of solder on the front surface side of the mounting substrate 20.

また、ユニットボディ40は、LED10の光取り出し面側に配置されLED10から放射される光の配光を制御する透光性材料(例えば、アクリル樹脂など)からなる光学レンズ30と、LED10および実装基板20および光学レンズ30の一部および各電線2の一部をモールドした合成樹脂からなるボディ本体41とで構成されている。したがって、本実施形態の発光装置では、光学レンズ30により所望の配光を得ることができるので、製造時に光学レンズ30として配光特性の異なる複数種のものをあらかじめ用意しておけば、光学レンズ30の変更だけで製品のバリエーションを増やすことができ、取付板60への配置密度の変更に容易に対応することができる。なお、本実施形態では、LED10が固体発光素子を構成しており、光学レンズ30が、取付板60の窓孔61に挿入されて固体発光素子から放射される光を外部へ出射する光取出部を構成している。   The unit body 40 includes an optical lens 30 that is disposed on the light extraction surface side of the LED 10 and controls a light distribution of light emitted from the LED 10 (for example, acrylic resin), the LED 10 and the mounting substrate. 20 and a part of the optical lens 30 and a body main body 41 made of synthetic resin obtained by molding a part of each electric wire 2. Therefore, in the light emitting device of the present embodiment, a desired light distribution can be obtained by the optical lens 30. Therefore, if a plurality of types having different light distribution characteristics are prepared in advance as the optical lens 30 at the time of manufacture, the optical lens The variation of the product can be increased only by changing 30 and it is possible to easily cope with the change of the arrangement density on the mounting plate 60. In the present embodiment, the LED 10 constitutes a solid light-emitting element, and the optical lens 30 is inserted into the window hole 61 of the mounting plate 60 and emits light emitted from the solid light-emitting element to the outside. Is configured.

光学レンズ30は、耐候性に優れた透光性材料(例えば、アクリル樹脂など)の成形品であって柱状(本実施形態では、円柱状)に形成されており、LED10に光軸が一致する形でLED10に重ねて配置されている。ここにおいて、光学レンズ30は、光軸方向の一端部に鍔部31が連続一体に設けられており、鍔部31がボディ本体41に埋設されることでボディ本体41から脱落しないようになっている。また、光学レンズ30は、光軸方向に沿った厚み寸法が取付板60の厚み寸法よりも大きく設定されており、光軸方向の他端部が取付板60の前面を含む平面よりも前方へ突出する形で取付板60に取り付けられる。   The optical lens 30 is a molded product of a light-transmitting material (for example, acrylic resin) excellent in weather resistance, and is formed in a columnar shape (in this embodiment, a cylindrical shape), and the optical axis coincides with the LED 10. It is arranged so as to overlap the LED 10 in a form. Here, the optical lens 30 has a flange 31 provided continuously and integrally at one end in the optical axis direction, and the flange 31 is embedded in the body main body 41 so that it does not fall off from the body main body 41. Yes. Further, the optical lens 30 is set such that the thickness dimension along the optical axis direction is larger than the thickness dimension of the mounting plate 60, and the other end portion in the optical axis direction is forward of the plane including the front surface of the mounting plate 60. It is attached to the mounting plate 60 in a protruding manner.

ところで、ボディ本体41の合成樹脂としては、弾性を有し且つ耐食性および耐熱性に優れた白色の合成樹脂(例えば、ポリエステル)を用いて形成されている。ここにおいて、ボディ本体41は、直方体状の形状に形成されており、実装基板20に接続されている電線2が挿通される2つのブッシング部42と、取付板60に取り付けるための複数(本実施形態では、2つ)の取付脚43とが連続一体に形成されている。ここで、ボディ本体40は、2つのブッシング部42と実装基板20とが一直線上に並ぶように4つの側面のうち互いに平行な2つの側面からブッシング部42が突設されており、残りの2つの側面それぞれから取付脚43が突設されている。なお、本実施形態における発光ユニット1では、ボディ本体41とブッシング部42とが連続一体に形成されているので、防水性を高めることができるとともに、施工時などにおいて電線2を曲げたり引っ張ったりした際に電線2と実装基板20とを接合している半田部26にかかる応力を低減することができ、信頼性が向上する。また、電線2として上述のようにフッ素樹脂被膜電線を用いているので、ボディ本体41の成形時にフッ素樹脂皮膜の表面に形成されている接着膜を溶融させることによって電線2とブッシング部42とを接着することができ、防水性を高めることができる。また、本実施形態では、ブッシング部42の外周面の周方向の全周に亘って環状の凹部が形成されているので、ブッシング部42が弾性変形しやすくなっている。また、本実施形態における発光ユニット1は、電線2のテンション方向と取付脚43の延設方向とが略垂直となる(略直交する方向となる)ので、取付板60に取り付けた状態で電線2が引っ張られても取付脚43が取付板60から外れにくいという効果がある。   By the way, as a synthetic resin of the body main body 41, it is formed using the white synthetic resin (for example, polyester) which has elasticity and was excellent in corrosion resistance and heat resistance. Here, the body main body 41 is formed in a rectangular parallelepiped shape, and two bushings 42 through which the electric wires 2 connected to the mounting substrate 20 are inserted, and a plurality of (this embodiment) to be attached to the attachment plate 60. In the form, two mounting legs 43 are formed continuously and integrally. Here, in the body main body 40, the bushing portions 42 project from two side surfaces parallel to each other among the four side surfaces so that the two bushing portions 42 and the mounting substrate 20 are aligned, and the remaining 2 A mounting leg 43 projects from each of the two side surfaces. In addition, in the light emitting unit 1 in this embodiment, since the body main body 41 and the bushing part 42 are continuously formed integrally, it can improve waterproofness, and also bent or pulled the electric wire 2 at the time of construction etc. At this time, the stress applied to the solder portion 26 joining the electric wire 2 and the mounting substrate 20 can be reduced, and the reliability is improved. Moreover, since the fluororesin-coated electric wire is used as the electric wire 2 as described above, the electric wire 2 and the bushing portion 42 are bonded by melting the adhesive film formed on the surface of the fluororesin film when the body main body 41 is molded. Adhesion can be achieved and waterproofness can be enhanced. Moreover, in this embodiment, since the annular recessed part is formed over the perimeter of the circumferential direction of the outer peripheral surface of the bushing part 42, the bushing part 42 is easy to elastically deform. Further, in the light emitting unit 1 according to the present embodiment, since the tension direction of the electric wire 2 and the extending direction of the attachment leg 43 are substantially perpendicular (the direction is substantially orthogonal), the electric wire 2 is attached to the attachment plate 60. Even if it is pulled, there is an effect that the mounting leg 43 is difficult to come off from the mounting plate 60.

ところで、本実施形態における発光ユニット1は、上述の2つの取付脚43がユニットボディ40から取付板60側に突設され光学レンズ30側へ弾性変形可能となっており、各取付脚43の先端部に、取付板60の窓孔61の近傍に貫設された円形状の結合孔63に挿入係止される係止爪43aが連続一体に設けられている。要するに、係止爪43aはユニットボディ40の前後方向に交差する面内において変位可能となっている。なお、各取付脚43には、ユニットボディ40の前後方向に沿った細長の穴43bが形成されており、弾性変形しやすくなっている。 By the way, in the light emitting unit 1 according to the present embodiment, the above-described two mounting legs 43 protrude from the unit body 40 toward the mounting plate 60 and can be elastically deformed toward the optical lens 30 side. A locking claw 43a inserted and locked in a circular coupling hole 63 penetrating in the vicinity of the window hole 61 of the mounting plate 60 is provided continuously on the part. In short, the locking claw 43a can be displaced in a plane intersecting the front-rear direction of the unit body 40. Each attachment leg 43 is formed with an elongated hole 43b along the front-rear direction of the unit body 40, and is easily elastically deformed.

取付板60は、窓孔61の内径寸法が光学レンズ30の外径寸法よりもやや大きな寸法に設定され、結合孔63の内径寸法が窓孔61の内径寸法よりも小さく且つ取付脚43の係止爪43aを挿入係止できるような寸法に設定してある。ここにおいて、取付板60は、アルミニウム板を加工することにより形成されており、図4に示すように複数の窓孔61が2次元アレイ状に配列して形成された矩形板状の表示部60aと、表示部60aの上下両端縁から後方へ延設された側板部60b,60bとを備えており、図5に示すように、前面開口した直方体状の箱本体70に組立ねじ(図示せず)を用いて結合されるようになっている。箱本体70は、鋼板を加工することにより形成されており、矩形板状の背板部70a外周縁の全周に亘って側板部70bが前方に突設された形状に形成され、背板部70aには、円形状の電線挿通孔73が形成されている。また、取付板60および箱本体70は、表面に白色の塗料が塗装されて光沢を有しており、耐食性が高められるとともに、可視光を反射するようになっている。なお、取付板60および箱本体70の形状は特に限定するものではない。   In the mounting plate 60, the inner diameter dimension of the window hole 61 is set to be slightly larger than the outer diameter dimension of the optical lens 30, the inner diameter dimension of the coupling hole 63 is smaller than the inner diameter dimension of the window hole 61, and the mounting leg 43 is engaged. The dimensions are set such that the pawl 43a can be inserted and locked. Here, the mounting plate 60 is formed by processing an aluminum plate, and as shown in FIG. 4, a rectangular plate-like display portion 60a in which a plurality of window holes 61 are arranged in a two-dimensional array. And side plate portions 60b, 60b extending rearward from both upper and lower edges of the display portion 60a. As shown in FIG. 5, an assembly screw (not shown) is attached to a rectangular parallelepiped box main body 70 having a front opening. ) To be combined. The box body 70 is formed by processing a steel plate, and is formed in a shape in which a side plate portion 70b is projected forward over the entire outer periphery of the rectangular plate-like back plate portion 70a. A circular wire insertion hole 73 is formed in 70a. Further, the mounting plate 60 and the box body 70 are glossy with a white paint on the surface thereof, so that the corrosion resistance is enhanced and the visible light is reflected. The shapes of the mounting plate 60 and the box body 70 are not particularly limited.

以上説明した本実施形態の発光装置は、各発光ユニット1が、ユニットボディ40から取付板60側に突設され光学レンズ30側へ弾性変形可能であり窓孔61の近傍に貫設された結合孔63に挿入係止される係止爪43aを有する2つの取付脚43を備えているので、発光ユニット1を取付板60へ取り付ける施工時には、各取付脚43を光学レンズ30の側面側へ弾性変形させた状態でユニットボディ40の光学レンズ30を窓孔61に挿入するとともに各取付脚43の係止爪43aを結合孔63に挿入して、係止爪43aを結合孔63の周部に係止させることによって取付板60に取り付けることができるから、取付板60へ容易に施工することができる。なお、図6(a)は発光ユニット1を取付板60に取り付ける前の状態を示し、図6(b)は発光ユニット1を取付板60に取り付けた状態を示している。 In the light emitting device of the present embodiment described above, each light emitting unit 1 is coupled to the unit body 40 so as to protrude toward the mounting plate 60 and be elastically deformable toward the optical lens 30 and penetrate the vicinity of the window hole 61. Since the two mounting legs 43 having the locking claws 43 a inserted and locked in the holes 63 are provided, the mounting legs 43 are elastically moved toward the side surface of the optical lens 30 when the light emitting unit 1 is mounted on the mounting plate 60. In a deformed state, the optical lens 30 of the unit body 40 is inserted into the window hole 61, and the locking claws 43a of the mounting legs 43 are inserted into the coupling holes 63, so that the locking claws 43a are placed around the coupling holes 63. Since it can be attached to the attachment plate 60 by being locked, it can be easily applied to the attachment plate 60. 6A shows a state before the light emitting unit 1 is attached to the mounting plate 60, and FIG. 6B shows a state where the light emitting unit 1 is attached to the mounting plate 60.

しかも、本実施形態の発光装置では、発光ユニット1同士が可撓性の電線2により接続されているので、取付板60への取付位置を変更する場合には、所望の発光ユニット1の各取付脚43を光学レンズ30の側面側へ弾性変形させた状態で発光ユニット1を取付板60の後方へ移動させればよいから、取付板60への発光ユニット1の取付位置の変更に容易に対応可能である。要するに、本実施形態の発光装置は、各発光ユニット1をドライバなどの工具や接着剤や専用のソケットなどを用いることなく、取付板60に一方向から着脱自在に取り付けることができるので、施工性が向上し、施工時間の大幅な短縮を図れる。また、発光ユニット1間の電線の全長を取付板60における窓孔61の配列ピッチよりも長く設定しておくことにより、取付板60への発光ユニット1の配置密度を容易に変更することが可能になるという利点がある。   Moreover, in the light emitting device of the present embodiment, since the light emitting units 1 are connected to each other by the flexible electric wire 2, when changing the mounting position on the mounting plate 60, each mounting of the desired light emitting unit 1 is performed. Since the light emitting unit 1 has only to be moved to the rear of the mounting plate 60 in a state where the legs 43 are elastically deformed to the side surface side of the optical lens 30, it is possible to easily cope with a change in the mounting position of the light emitting unit 1 on the mounting plate 60. Is possible. In short, the light emitting device of this embodiment can attach each light emitting unit 1 to the mounting plate 60 detachably from one direction without using a tool such as a driver, an adhesive, a dedicated socket, or the like. The construction time can be greatly shortened. Moreover, the arrangement density of the light emitting units 1 on the mounting plate 60 can be easily changed by setting the total length of the electric wires between the light emitting units 1 longer than the arrangement pitch of the window holes 61 in the mounting plate 60. There is an advantage of becoming.

なお、本実施形態の発光装置では、各発光ユニット1が2つの取付脚43を備えているが、取付脚43の数は2つに限定するものではない。   In the light emitting device of this embodiment, each light emitting unit 1 includes two mounting legs 43, but the number of mounting legs 43 is not limited to two.

(実施形態2)
以下、本実施形態の発光装置について図7〜図12を参照しながら説明する。
(Embodiment 2)
Hereinafter, the light-emitting device of this embodiment will be described with reference to FIGS.

本実施形態の発光装置の基本構成は実施形態1と略同じであって、発光ユニット1におけるユニットボディ40の形状が相違し、ユニットボディ40を取付板60に取り付けるためのコ字状の板ばねからなり両脚片52,52を連続一体に連結した中央片51がユニットボディ40の後面に当接する形で配置される固定用ばね50を備えている点などが相違する。なお、実施形態1と同様の構成要素には同一の符号を付して説明を省略する。   The basic configuration of the light emitting device of the present embodiment is substantially the same as that of the first embodiment, the shape of the unit body 40 in the light emitting unit 1 is different, and a U-shaped leaf spring for attaching the unit body 40 to the attachment plate 60. The center piece 51 which consists of the leg pieces 52 and 52 continuously and integrally is provided with a fixing spring 50 arranged in contact with the rear surface of the unit body 40. In addition, the same code | symbol is attached | subjected to the component similar to Embodiment 1, and description is abbreviate | omitted.

本実施形態のユニットボディ40には、実施形態1にて説明した取付脚43,43(図1参照)が突設されておらず、直方体状のボディ本体41の前面から前方へ突設され光学レンズ30を全周に亘って囲む円筒状の保護筒部41aを連続一体に備えている。また、ユニットボディ40の側面には、固定用ばね50の両脚片52,52をユニットボディ40の側面側へ変位可能とする切欠部41b,41bが前後方向に沿って形成されている。ここで、各切欠部41b,41bは、ボディ本体41と保護筒部41aとに跨って形成されている。   The unit legs 40 of the present embodiment are not provided with the mounting legs 43 and 43 (see FIG. 1) described in the first embodiment, and project from the front of the rectangular body body 41 to the front. A cylindrical protective cylinder 41a surrounding the lens 30 over its entire circumference is provided continuously and integrally. Further, notches 41b and 41b are formed on the side surface of the unit body 40 along the front-rear direction so that both leg pieces 52 and 52 of the fixing spring 50 can be displaced to the side surface side of the unit body 40. Here, each notch part 41b and 41b is formed ranging over the body main body 41 and the protection cylinder part 41a.

固定用ばね50は、両脚片52,52間の距離が互いの先端部に近づくほど長くなるように中央片51がV字状に屈曲されており(図9参照)、両脚片52,52がユニットボディ40の各切欠部41b,41bそれぞれに沿って配置されるとともに、中央片51の中央部がユニットボディ40の後面に当接する形で配置される。また、固定用ばね50は、両脚片52,52の他端部に取付板60の前面側で窓孔63の周部に係止される係止爪52a,52aを連続一体に有している。なお、固定用ばね50は、耐食性に優れ且つばね性が高いステンレスばね鋼(例えば、SUS304など)の板を曲成することにより形成されている。なお、係止爪52a,52aの曲げ角度は特に限定するものではなく、図10に示すような略90°の角度としてもよいし、図11に示すように図9と図10との中間の角度としてもよい。また、図9〜図11のいずれの固定用ばね50も、中央片51の曲げ角度を160°、中央片51と各脚片52,52のなす角度を90°よりもやや小さな角度である87°に設定してあるが、これらの角度も特に限定するものではない。   In the fixing spring 50, the central piece 51 is bent in a V shape so that the distance between the leg pieces 52, 52 becomes closer to the tip of each other (see FIG. 9), and the leg pieces 52, 52 are The unit body 40 is disposed along each of the notches 41 b and 41 b, and the center part 51 of the center piece 51 is disposed in contact with the rear surface of the unit body 40. The fixing spring 50 has locking claws 52a and 52a that are locked to the peripheral portion of the window hole 63 on the front side of the mounting plate 60 at the other end of both leg pieces 52 and 52 in an integrated manner. . The fixing spring 50 is formed by bending a plate of stainless spring steel (for example, SUS304) having excellent corrosion resistance and high spring properties. Note that the bending angle of the locking claws 52a and 52a is not particularly limited, and may be an angle of approximately 90 ° as shown in FIG. 10, or as shown in FIG. It may be an angle. 9 to 11, the bending angle of the central piece 51 is 160 °, and the angle formed by the central piece 51 and each leg piece 52, 52 is an angle slightly smaller than 90 °. Although it is set to °, these angles are not particularly limited.

また、本実施形態における取付板60は、図12に示すように円形状の窓孔61が2次元アレイ状に配列されているが、各窓孔61の内径寸法が保護筒部41aの外径寸法よりもやや大きな寸法に設定してあり、実施形態1にて説明した結合孔63(図4参照)は設けられていない。したがって、実施形態1に比べて取付板60の製造が容易になる。   Moreover, as shown in FIG. 12, the mounting plate 60 in the present embodiment has circular window holes 61 arranged in a two-dimensional array. The inner diameter of each window hole 61 is the outer diameter of the protective cylinder portion 41a. The dimension is set to be slightly larger than the dimension, and the coupling hole 63 (see FIG. 4) described in the first embodiment is not provided. Therefore, the mounting plate 60 can be easily manufactured as compared with the first embodiment.

以上説明した本実施形態の発光装置では、各発光ユニット1が、ユニットボディ40を取付板へ取り付けるコ字状の板ばねからなり両脚片52,52を連結した中央片51がユニットボディ40の後面に当接する形で配置される固定用ばね50を備え、ユニットボディ40の側面に、固定用ばね50の両脚片52,52をユニットボディ40の側面側へ変位可能とする切欠部41b,41bが前後方向に沿って形成され、固定用ばね50は、両脚片52,52の先端部に取付板60の前面側で窓孔61の周部に係止される係止爪52a,52aを有しているので、発光ユニット1を取付板60へ取り付ける施工時には、固定用ばね50の両脚片52,52をユニットボディ40の側面側へ変位させた状態でユニットボディ40の光学レンズ30と固定用ばね50の両脚片52,52の先端部とを取付板60の後面側から窓孔61に挿入し、その後、固定用ばね50のばね力により両脚片52,52の先端部の係止爪52a,52aを取付板60の前面側で窓孔61の周部に係止させることによって取付板60に取り付けることができるから、取付板60への施工が容易になる。   In the light emitting device of the present embodiment described above, each light emitting unit 1 is a U-shaped leaf spring that attaches the unit body 40 to the mounting plate, and the central piece 51 that connects both leg pieces 52 and 52 is the rear surface of the unit body 40. The notch portions 41b and 41b are provided on the side surface of the unit body 40 so that both leg pieces 52 and 52 of the fixing spring 50 can be displaced to the side surface side of the unit body 40. The fixing spring 50 is formed along the front-rear direction, and has locking claws 52 a and 52 a that are locked to the peripheral portion of the window hole 61 on the front side of the mounting plate 60 at the front ends of both leg pieces 52 and 52. Therefore, at the time of construction for attaching the light emitting unit 1 to the attachment plate 60, the optical lens 3 of the unit body 40 with the both leg pieces 52, 52 of the fixing spring 50 being displaced to the side surface side of the unit body 40. And the front ends of both leg pieces 52 and 52 of the fixing spring 50 are inserted into the window holes 61 from the rear surface side of the mounting plate 60, and then the front end portions of both leg pieces 52 and 52 are engaged by the spring force of the fixing spring 50. Since the pawls 52a and 52a can be attached to the attachment plate 60 by being locked to the peripheral portion of the window hole 61 on the front side of the attachment plate 60, the construction on the attachment plate 60 is facilitated.

また、本実施形態の発光装置においても、実施形態1と同様に発光ユニット1同士が可撓性の電線2により接続されているので、取付板60への発光ユニット1の取付位置を変更する場合には、固定用ばね50の両脚片52,52をユニットボディ40の側面側へ変位させた状態で発光ユニット1を取付板60の後方へ移動させればよいから、取付板60への発光ユニット1の取付位置の変更に容易に対応可能である。   Also in the light emitting device of this embodiment, since the light emitting units 1 are connected to each other by the flexible wire 2 as in the first embodiment, the mounting position of the light emitting unit 1 on the mounting plate 60 is changed. In this case, the light emitting unit 1 may be moved to the rear side of the mounting plate 60 in a state where both the leg pieces 52, 52 of the fixing spring 50 are displaced to the side surface side of the unit body 40. It is possible to easily cope with a change in the mounting position of 1.

ところで、実施形態2の発光ユニット1は、図13(a)に示すように、実施形態1の取付板60にも取り付けることが可能である。即ち、図13(b)に示すように、ユニットボディ40の光学レンズ30を取付板60の後面側から窓孔61に挿入するとともに、固定用ばね50の両脚片52,52をユニットボディ40の側面側へ変位させた状態で固定用ばね50の両脚片52,52の先端部を取付板60の後面側から結合孔63に挿入し、その後、固定用ばね50のばね力により両脚片52,52の先端部の係止爪52a,52aを取付板60の前面側で結合孔63の周部に係止させることによって発光ユニット1を取付板60に取り付けることができる。しかしながら、図13(c)に示すように、発光ユニット1を取付板60に取り付けた状態で、固定用ばね50の両脚片52,52に対してユニットボディ40の側面側へ変位させる外力が加わると、係止爪52a,52aによる係止が解除されて発光ユニット1が取付板60から外れてしまう虞がある。そこで、この問題を解決した実施形態3の発光装置について以下で説明する。   By the way, the light emitting unit 1 of Embodiment 2 can be attached also to the mounting plate 60 of Embodiment 1, as shown to Fig.13 (a). That is, as shown in FIG. 13B, the optical lens 30 of the unit body 40 is inserted into the window hole 61 from the rear surface side of the mounting plate 60, and both leg pieces 52, 52 of the fixing spring 50 are inserted into the unit body 40. The distal ends of both leg pieces 52, 52 of the fixing spring 50 are inserted into the coupling hole 63 from the rear side of the mounting plate 60 in a state of being displaced to the side surface side, and then both leg pieces 52, The light emitting unit 1 can be mounted on the mounting plate 60 by locking the locking claws 52a, 52a at the front end portion of the 52 to the peripheral portion of the coupling hole 63 on the front surface side of the mounting plate 60. However, as shown in FIG. 13 (c), an external force is applied to the leg pieces 52, 52 of the fixing spring 50 to the side of the unit body 40 with the light emitting unit 1 attached to the mounting plate 60. Then, there is a possibility that the locking by the locking claws 52a, 52a is released and the light emitting unit 1 is detached from the mounting plate 60. Therefore, the light emitting device of Embodiment 3 that solves this problem will be described below.

(実施形態3)
以下、本実施形態の発光装置について図14,図15を参照しながら説明する。
(Embodiment 3)
Hereinafter, the light-emitting device of this embodiment will be described with reference to FIGS. 14 and 15.

本実施形態の発光装置の基本構成は実施形態2と略同じであって、発光ユニット1におけるユニットボディ40が相違する。本実施形態のユニットボディ40は、図14(a)に示すように、平面視略正方形状であって、その一辺の長さL2が固定用ばね50の両脚片52,52間の距離L1よりも短く設定されるとともに、対角線の長さL3が固定用ばね50の両脚片52,52間の距離L1と略等しく設定されている。また、ユニットボディ40の四隅の角部は、固定用ばね50の幅寸法と略等しい幅寸法で略平板形状に切り欠いて形成されており、固定用ばね50がユニットボディ40の対角線上に配置される場合に、固定用ばね50の両脚片52,52の内面が該角部に当接するようになっている。このため、ユニットボディ40を回転させる際に、固定用ばね50をユニットボディ40の対角線上に容易に位置決めすることができる。   The basic configuration of the light emitting device of the present embodiment is substantially the same as that of the second embodiment, and the unit body 40 in the light emitting unit 1 is different. As shown in FIG. 14A, the unit body 40 of the present embodiment has a substantially square shape in plan view, and the length L2 of one side thereof is from the distance L1 between the leg pieces 52, 52 of the fixing spring 50. The diagonal length L3 is set to be approximately equal to the distance L1 between the leg pieces 52, 52 of the fixing spring 50. Further, the corners of the four corners of the unit body 40 are formed by notching a substantially flat plate shape with a width dimension substantially equal to the width dimension of the fixing spring 50, and the fixing spring 50 is disposed on the diagonal line of the unit body 40. In this case, the inner surfaces of both leg pieces 52, 52 of the fixing spring 50 are in contact with the corners. For this reason, when the unit body 40 is rotated, the fixing spring 50 can be easily positioned on the diagonal line of the unit body 40.

以下、本実施形態の発光ユニット1を取付板60へ取り付ける方法について説明する。先ず、ユニットボディ40の光学レンズ30を取付板60の後面側から窓孔61に挿入するとともに、固定用ばね50の中央片51をユニットボディ40の後面に当接させ、且つ固定用ばね50の両脚片52,52をユニットボディ40の側面側へ変位させた状態で固定用ばね50の両脚片52,52の先端部を取付板60の後面側から結合孔63に挿入し、その後、固定用ばね50のばね力により両脚片52,52の先端部の係止爪52a,52aを取付板60の前面側で結合孔63の周部に係止させる。この時、図14(a)に示すように、固定用ばね50は、ユニットボディ40の側面側に変位させることができるように、ユニットボディ40における固定用ばね50の両脚片52,52間の距離よりも短い部位を挟む位置に配設されている。   Hereinafter, a method for attaching the light emitting unit 1 of the present embodiment to the attachment plate 60 will be described. First, the optical lens 30 of the unit body 40 is inserted into the window hole 61 from the rear surface side of the mounting plate 60, the center piece 51 of the fixing spring 50 is brought into contact with the rear surface of the unit body 40, and the fixing spring 50 is In a state where both leg pieces 52, 52 are displaced toward the side surface of the unit body 40, the tip ends of both leg pieces 52, 52 of the fixing spring 50 are inserted into the coupling hole 63 from the rear surface side of the mounting plate 60, and then fixed. Due to the spring force of the spring 50, the locking claws 52 a and 52 a at the distal ends of the leg pieces 52 and 52 are locked to the peripheral portion of the coupling hole 63 on the front surface side of the mounting plate 60. At this time, as shown in FIG. 14A, the fixing spring 50 can be displaced to the side surface side of the unit body 40 so that the leg pieces 52, 52 of the fixing spring 50 in the unit body 40 can be displaced. It is arrange | positioned in the position which pinches | interposes a site | part shorter than distance.

次に、図14(b)に示すように、ユニットボディ40を回転させることで、固定用ばね50は、ユニットボディ40の対角線上、即ち、ユニットボディ40における固定用ばね50の両脚片52,52間の距離と略等しい部位を挟む位置に配設され、固定用ばね50の両脚片52,52の内面とユニットボディ40の角部とが当接することで、発光ユニット1が取付板60に取り付けられる。このユニットボディ40回転後の取付位置においては、固定用ばね50の両脚片52,52とユニットボディ40との間にはほぼ隙間が無いために、固定用ばね50をユニットボディ40側に変位させることができない。   Next, as shown in FIG. 14 (b), by rotating the unit body 40, the fixing spring 50 is on the diagonal of the unit body 40, that is, both leg pieces 52 of the fixing spring 50 in the unit body 40. The light emitting unit 1 is attached to the mounting plate 60 by placing the inner surfaces of both leg pieces 52 and 52 of the fixing spring 50 and the corners of the unit body 40 in contact with each other. It is attached. At the mounting position after the rotation of the unit body 40, since there is almost no gap between the leg pieces 52, 52 of the fixing spring 50 and the unit body 40, the fixing spring 50 is displaced toward the unit body 40. I can't.

以上説明した本実施形態の発光装置では、ユニットボディ40が固定用ばね50の両脚片52,52間の距離と略等しい幅寸法を有する部位と、固定用ばね50の両脚片52,52間の距離よりも短い幅寸法を有する部位とを備えたので、発光ユニット1を取付板60に取り付けた後に、ユニットボディ40を回転させてユニットボディ40における固定用ばね50の両脚片52,52間の距離と略等しい部位を固定用ばね50で挟持させるようにすることで、外力が加わっても固定用ばね50がユニットボディ40側に変位しないために係止爪52a,52aによる係止が解除されることがなく、発光ユニット1を取付板60に確実に固定することができる。また、発光ユニット1を取付板60から取り外す際には、ユニットボディ40を再度回転させるだけで固定用ばね50をユニットボディ40側に変位することができる位置に配置できるので、特別な工具を必要とせずに発光ユニット1の取り外しを容易に行うことができる。   In the light emitting device of this embodiment described above, the unit body 40 has a portion having a width dimension substantially equal to the distance between both leg pieces 52 and 52 of the fixing spring 50 and between the both leg pieces 52 and 52 of the fixing spring 50. Since the light emitting unit 1 is attached to the attachment plate 60 after the light emitting unit 1 is attached to the attachment plate 60, the unit body 40 is rotated and the leg pieces 52, 52 between the fixing springs 50 in the unit body 40 are provided. By fixing the portion approximately equal to the distance with the fixing spring 50, the fixing spring 50 is not displaced toward the unit body 40 even when an external force is applied, so that the locking claws 52a and 52a are unlocked. Therefore, the light emitting unit 1 can be securely fixed to the mounting plate 60. Further, when removing the light emitting unit 1 from the mounting plate 60, a special tool is required because the fixing spring 50 can be displaced to the unit body 40 side simply by rotating the unit body 40 again. The light-emitting unit 1 can be easily removed without failure.

なお、図15(a)に示すように、固定用ばね50の両脚片52,52の内面にユニットボディ40側へ突出する突部52bを設けるとともに、該突部52bが嵌合する嵌合部40aをユニットボディ40の角部に設けても構わない。この場合、突部52bが嵌合部40aに嵌合することで固定用ばね50とユニットボディ40とが互いに固定されるので、発光ユニット1を上記ユニットボディ40回転後の取付位置に確実に固定することができる。また、図15(b)に示すように、固定用ばね50には何も設けずに、ユニットボディ40の四隅の角部にそれぞれ固定用ばね50を挟持する一対の突起部40bを設けるようにしても構わない。この場合も、突起部40bによって固定用ばね50がユニットボディ40に対して固定されるので、発光ユニット1を上記ユニットボディ40回転後の取付位置に確実に固定することができる。   As shown in FIG. 15A, a protrusion 52b that protrudes toward the unit body 40 is provided on the inner surface of both leg pieces 52, 52 of the fixing spring 50, and a fitting portion into which the protrusion 52b is fitted. You may provide 40a in the corner | angular part of the unit body 40. FIG. In this case, the fixing spring 50 and the unit body 40 are fixed to each other by fitting the protrusion 52b to the fitting portion 40a, so that the light emitting unit 1 is securely fixed to the mounting position after the unit body 40 is rotated. can do. Further, as shown in FIG. 15 (b), nothing is provided on the fixing spring 50, and a pair of protrusions 40 b that sandwich the fixing spring 50 are provided at the four corners of the unit body 40. It doesn't matter. Also in this case, since the fixing spring 50 is fixed to the unit body 40 by the protrusion 40b, the light emitting unit 1 can be reliably fixed to the mounting position after the unit body 40 is rotated.

ところで、上述の各実施形態では、LED10の発光色が青色であるが、LED10の発光色は青色に限らず、例えば、赤色、緑色、橙色、白色などでもよく、白色の場合には、例えば、LEDチップ11として発光色が青色のものを用い、LEDチップ11から放射された光によって励起されて発光する黄色蛍光体とを組み合わせて白色光を得る白色LEDを用いればよい。また、LED10が固体発光素子を構成しているが、固体発光素子は、LED10に限らず、有機ELでもよい。また、上記各実施形態では、光学レンズ30が光取出部を構成しているが、光取出部は透光性材料により形成されていればよく、必ずしも光学レンズ30により構成する必要はない。また、各実施形態のように複数個の発光ユニット1を直列接続する場合には、固体発光素子の順方向電圧に応じて発光ユニット1の数を適宜規定すればよく、発光ユニット1の数を予め規定しておくことで安全性を高めることができるとともに効率を高めることができる。   By the way, in each above-mentioned embodiment, although the luminescent color of LED10 is blue, the luminescent color of LED10 is not restricted to blue, for example, red, green, orange, white, etc. may be sufficient. As the LED chip 11, a blue light emitting color may be used, and a white LED that obtains white light by combining with a yellow phosphor that emits light when excited by light emitted from the LED chip 11 may be used. Moreover, although LED10 comprises the solid light emitting element, not only LED10 but organic EL may be sufficient as a solid light emitting element. In each of the above embodiments, the optical lens 30 constitutes a light extraction part. However, the light extraction part only needs to be formed of a translucent material, and is not necessarily constituted by the optical lens 30. When a plurality of light emitting units 1 are connected in series as in each embodiment, the number of light emitting units 1 may be appropriately defined according to the forward voltage of the solid state light emitting device. By predefining, safety can be improved and efficiency can be increased.

実施形態を示し、(a)は概略斜視図、(b)は取付板に取り付けた状態の要部概略断面図である。An embodiment is shown, (a) is a schematic perspective view, (b) is a principal part schematic sectional drawing of the state attached to the attachment board. 同上における発光ユニットを示し、(a)は概略正面図、(b)は概略下面図、(c)は概略側面図である。The light emission unit in the same as above is shown, (a) is a schematic front view, (b) is a schematic bottom view, and (c) is a schematic side view. 同上における発光ユニットを示し、図2(a)のA−A’概略断面図である。FIG. 3 is a schematic cross-sectional view taken along the line A-A ′ of FIG. 同上における取付板を示し、(a)は正面図、(b)は上面図、(c)は側面図、(d)は(a)の要部拡大図である。The mounting plate in the same as above is shown, (a) is a front view, (b) is a top view, (c) is a side view, and (d) is an enlarged view of the main part of (a). 同上における箱本体を示し、(a)は正面図、(b)は上面図、(c)は側面図である。The box main body in the same as above is shown, (a) is a front view, (b) is a top view, and (c) is a side view. 同上における発光装置の取付板への取り付け方の説明図である。It is explanatory drawing of how to attach to the mounting plate of the light-emitting device in the same as the above. 実施形態2の発光装置における発光ユニットを示し、(a)は概略正面図、(b)は概略下面図、(c)は概略側面図である。The light emission unit in the light-emitting device of Embodiment 2 is shown, (a) is a schematic front view, (b) is a schematic bottom view, (c) is a schematic side view. 同上における発光ユニットを示し、図7(a)のA−A’概略断面図である。FIG. 8 is a schematic cross-sectional view taken along the line A-A ′ of FIG. 同上における固定用ばねを示し、(a)は正面図、(b)は側面図である。The fixing spring in the above is shown, (a) is a front view, (b) is a side view. 同上における固定用ばねの他の構成例を示し、(a)は正面図、(b)は側面図である。The other example of a structure of the spring for fixation in the same as the above is shown, (a) is a front view, (b) is a side view. 同上における固定用ばねの他の構成例を示し、(a)は正面図、(b)は側面図である。The other example of a structure of the spring for fixation in the same as the above is shown, (a) is a front view, (b) is a side view. 同上における取付板を示す正面図である。It is a front view which shows the mounting plate in the same as the above. 実施形態2の発光ユニットを実施形態1の取付板へ取り付ける方法の説明図で、(a)は概略斜視図で、(b)は概略側面図で、(c)は外力が加わった場合の概略側面図である。It is explanatory drawing of the method of attaching the light emission unit of Embodiment 2 to the attachment board of Embodiment 1, (a) is a schematic perspective view, (b) is a schematic side view, (c) is the outline when external force is added. It is a side view. 実施形態3を示し、(a)はユニットボディを回転させる前の概略後面図で、(b)はユニットボディを回転させた後の概略後面図である。FIG. 7 shows Embodiment 3, (a) is a schematic rear view before the unit body is rotated, and (b) is a schematic rear view after the unit body is rotated. 同上における固定用ばね及びユニットボディの他の構成例を示し、(a)は固定用ばねに突部を設けるとともにユニットボディに嵌合部を設けた場合の要部拡大図で、(b)はユニットボディに突起部を設けた場合の要部拡大図である。The other example of a structure of the fixing spring and the unit body in the same as above is shown, (a) is an enlarged view of a main part when a protrusion is provided on the fixing spring and a fitting part is provided on the unit body, (b) It is a principal part enlarged view at the time of providing a projection part in a unit body. 従来例を示し、(a)は発光装置の概略斜視図、(b)は発光ユニットの概略斜視図である。A prior art example is shown, (a) is a schematic perspective view of a light-emitting device, (b) is a schematic perspective view of a light-emitting unit. 他の従来例を示し、(a)は取付板への取り付け方の説明図、(b)は取付板へ取り付けた状態における一部破断した正面図である。The other conventional example is shown, (a) is an explanatory view of how to attach to the mounting plate, (b) is a partially broken front view in a state of being attached to the mounting plate.

符号の説明Explanation of symbols

1 発光ユニット
2 電線
10 LED(固体発光素子)
30 光学レンズ(光取出部)
40 ユニットボディ
41 ボディ本体
43 取付脚
43a 係止爪
50 固定用ばね
51 中央片
52 脚片
52a 係止爪
60 取付板
61 窓孔
63 結合孔
DESCRIPTION OF SYMBOLS 1 Light emission unit 2 Electric wire 10 LED (solid light emitting element)
30 Optical lens (light extraction part)
40 unit body 41 body main body 43 mounting leg 43a locking claw 50 fixing spring 51 central piece 52 leg piece 52a locking claw 60 mounting plate 61 window hole 63 coupling hole

Claims (2)

複数個の発光ユニットが可撓性の電線により接続され各発光ユニットが取付板に貫設した各別の窓孔に取付板の後面側から挿入して取り付けられる発光装置であって、発光ユニットは、固体発光素子と、少なくとも固体発光素子および固体発光素子に電気的に接続した電線の一部を覆うユニットボディであって窓孔に挿入されて固体発光素子から放射される光を外部へ出射する光取出部が透光性材料により形成されたユニットボディと、ユニットボディを取付板へ取り付けるコ字状の板ばねからなり両脚片を連結した中央片がユニットボディの後面に当接する形で配置される固定用ばねとを備え、ユニットボディの側面に、固定用ばねの両脚片をユニットボディの側面側へ変位可能とする切欠部が前後方向に沿って形成され、固定用ばねは、取付板の前面側で窓孔の周部に係止される係止爪を両脚片の先端部に有し、ユニットボディは、平面視略四角形状であって、固定用ばねの両脚片間の距離と略等しい幅寸法を有する部位と、固定用ばねの両脚片間の距離よりも短い幅寸法を有する部位とを備え、該対角線の長さが固定用ばねの両脚片間の距離と略等しく設定されるとともに、各角部が固定用ばねの幅寸法と略等しい幅寸法を有する略平面形状に形成されたことを特徴とする発光装置。 A light-emitting device in which a plurality of light-emitting units are connected by flexible wires, and each light-emitting unit is inserted and attached from the rear side of the mounting plate to each separate window hole penetrating the mounting plate. A unit body that covers the solid state light emitting element and at least a part of the solid state light emitting element and the electric wire electrically connected to the solid state light emitting element, and is inserted into the window hole and emits light emitted from the solid state light emitting element to the outside The light extraction part is made up of a unit body made of a translucent material and a U-shaped leaf spring that attaches the unit body to the mounting plate, and a central piece that connects both leg pieces contacts the rear surface of the unit body. A fixing spring is formed on the side surface of the unit body along the front-rear direction so as to displace both leg pieces of the fixing spring toward the side surface of the unit body. The front end of the attached plate has a locking claw locked to the peripheral part of the window hole at the tip of both leg pieces, and the unit body has a substantially square shape in plan view between the leg pieces of the fixing spring. A portion having a width dimension substantially equal to the distance and a portion having a width dimension shorter than the distance between both leg pieces of the fixing spring, and the length of the diagonal line is substantially equal to the distance between both leg pieces of the fixing spring. A light-emitting device characterized in that each corner portion is formed in a substantially planar shape having a width dimension substantially equal to the width dimension of the fixing spring . 前記固定用ばね及びユニットボディには、各々を互いに固定するための固定手段及び被固定手段がそれぞれ設けられ、固定手段は、固定用ばねの両脚片の内面に設けられてユニットボディ側へ突出する突部であって、被固定手段は、ユニットボディの角部に設けられて突部が嵌合する嵌合部であることを特徴とする請求項1記載の発光装置 The fixing spring and the unit body are respectively provided with fixing means and fixed means for fixing each other, and the fixing means are provided on the inner surfaces of both leg pieces of the fixing spring and project toward the unit body side. The light emitting device according to claim 1 , wherein the fixing means is a fitting portion that is provided at a corner portion of the unit body and into which the protruding portion is fitted .
JP2007146009A 2006-07-04 2007-05-31 Light emitting device Active JP4888233B2 (en)

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