JP4884884B2 - Method and apparatus for continuous vulcanization of long belt - Google Patents

Description

  The present invention relates to a continuous belt vulcanizing method and apparatus for continuously vulcanizing a rubber belt between a pair of upper and lower metal endless bands pressed by a hot platen.

  Usually, in order to produce rubber long belts such as conveyor belts by vulcanization molding, batch vulcanization system that repeats vulcanization molding by intermittently feeding a long unvulcanized raw belt into a flat press Was the mainstream. FIG. 5 shows a typical example of a conventional batch vulcanization system. The unvulcanized green belt 21 is fed between upper and lower heating plates 24 and 25 having a predetermined length (L), the pressure cylinder 29 is raised, and the unvulcanized green belt 21 is moved by the upper and lower heating plates 24 and 25. Is pressed and pressurized to heat and vulcanize the predetermined length L of the green belt 21. Next, the lower heating plate 25 is retracted downward, the length of L-α is drawn out in consideration of the overlap portion α, and the vulcanized belt is heated and vulcanized by pressurizing the unvulcanized belt portion. Thereafter, batch vulcanization is carried out by repeating this in sequence.

However, in such a conventional batch vulcanization method, as described above, in order to avoid the occurrence of a discontinuous portion of vulcanization at the joint portion between each vulcanization, Vulcanization is performed in consideration of the wrap portion α. For this reason, it has been unavoidable that the overlap portion is over-vulcanized. In general, over vulcanization in batch vulcanization has been unavoidable because performance degradation is less than under vulcanization. In general, if the vulcanization pressure is reduced during vulcanization, a bleed-out phenomenon that generates bubbles in the rubber will occur, so it is prohibited to reduce the vulcanization pressure until vulcanization is completed for each batch. As a whole, it took a lot of time to complete the vulcanization. Thus, as an alternative to such intermittent vulcanization, a continuous vulcanization method using a metal endless band has been proposed (for example, see Patent Document 1 below).
JP-A-5-301299 (see paragraph 0014).

  The continuous manufacturing method of the conveyor belt disclosed by the said patent document 1 is demonstrated using FIG. The upper and lower heating plates 34 and 35 are respectively opposed to the upper and lower metal endless bands 32 and 33 so that the upper heating plate 34 is pressed against the lower heating plate 35 by a hydraulic cylinder (not shown). It is arranged. A large number of rollers 36 are interposed between the respective hot plates 34 and 35 and the inner peripheral surfaces of the metal endless bands 32 and 33, and the hot platen when the metal endless bands 32 and 33 are rotated. The friction resistance with the metal endless band is reduced.

  However, since the hot platen and the inner peripheral surface of the metal endless band are connected through point contact via a large number of rollers 36, the belt 31 to which the heat from the hot plate should be vulcanized via the metal endless band. Therefore, the metal endless band must be made long and the vulcanization device is inevitably enlarged, and the hot platen is pressed through a point contact roller. As a result, the surface of the rubber belt of the vulcanized product may be wavy, which may hinder the smoothness of the surface.

  Therefore, the present invention solves the problems in the conventional continuous vulcanization method for long belts, enables efficient transmission of heat from a hot platen, and vulcanization by effective vulcanization. It is an object of the present invention to provide a continuous belt vulcanization method and apparatus capable of reducing the equipment cost by realizing shortening and downsizing of the vulcanization apparatus and smoothing the surface of the vulcanization belt.

For this reason, the present invention relates to a continuous belt vulcanizing method in which a rubber belt is continuously vulcanized between a pair of upper and lower metal endless bands pressed by a hot platen. After pressurizing the panel and vulcanizing the rubber belt, the pressure applied to the hot platen is reduced to a pressure lower than the vulcanizing pressure, and at the same time, the metal endless band is driven to feed the rubber belt a predetermined length and reapply. It is characterized by pressurizing and repeating this sequentially. Further, the present invention is characterized in that high-temperature steam or hot water is passed through the hot platen, and these steam or hot water is jetted to the inner peripheral surface of the metal endless band. Further, the present invention is characterized in that the vulcanization pressure is about 3 to 4 Mpa and the reduced pressure is about 0.5 Mpa. Further, the present invention is a continuous belt continuous vulcanizing device used in the continuous belt continuous vulcanizing method, and is provided between a pair of upper and lower metal endless bands pressed by a flat platen. In a continuous belt vulcanizing device for continuously vulcanizing rubber belts, metal endless bands suspended between a driving drum and a driven drum are arranged to face each other in the vertical direction, and the pair of metal endless bands are opposed A hot plate having a large number of outlet holes facing the inner peripheral surface of the steam or hot water passage and the endless metal band is disposed on the inner peripheral surface of the surface. Further, the present invention is characterized in that a sealing means is disposed around a hot plate surrounding the blowout hole. The present invention is characterized in that the metal endless band has a thickness of 0.5 to 2.5 mm, and these are used as means for solving the problems.

According to the present invention, in a continuous vulcanization method for a long belt in which a rubber belt is continuously vulcanized between a pair of upper and lower metal endless bands pressed by a hot platen, a flat plate-like heat is applied at a predetermined vulcanization pressure. After pressurizing the panel and vulcanizing the rubber belt, the pressure applied to the hot platen is reduced to a pressure lower than the vulcanizing pressure, and at the same time, the metal endless band is driven to feed the rubber belt a predetermined length and reapply. By pressing and sequentially repeating this, the use of a flat platen enables efficient and uniform pressurization and heat transfer, shortening the overall vulcanization time and downsizing the equipment, and vulcanizing A certain amount of pressure can be maintained even when the rubber belt is fed between the processes, so that a bleed-out phenomenon does not occur.

  In addition, when high-temperature steam or hot water is passed through the hot plate and high-temperature steam or hot water is passed through when the steam or hot water is jetted to the inner peripheral surface of the endless band made of metal, It is possible to heat the heating plate itself effectively, and at the time of feeding the rubber belt, a predetermined pressure can be applied to the rubber belt through the metal endless band, and the inner circumference of the heating plate and the metal endless band can be applied. A fluid friction layer is formed between the metal endless band and the driving force of the metal endless band can be reduced to reduce the size of the device, and the stress applied to the metal endless band can be reduced, resulting in a longer life. I can plan. Furthermore, when the vulcanization pressure is about 3-4 Mpa and the reduced pressure is about 0.5 Mpa, the rubber belt bleeds out by selecting the optimum vulcanization pressure during vulcanization and the optimum pressure during feeding. Uniform and quick vulcanization is possible without causing phenomena and the like, and a vulcanized rubber belt with uniform quality can be obtained.

Furthermore, it is a continuous belt vulcanizing device used in the continuous belt vulcanizing method , wherein a rubber belt is interposed between a pair of upper and lower metal endless bands pressed by a flat platen. In a continuous belt vulcanizing apparatus for continuously vulcanizing a metal, an endless metal band suspended between a driving drum and a driven drum is vertically opposed to each other, and opposing surfaces of the pair of metal endless bands are arranged. By arranging a steam or hot water passage on the inner peripheral surface and a hot plate that has many blowout holes facing the inner peripheral surface of the metal endless band inside, it is possible to use a relatively simple component combination structure. Efficient vulcanization at low loads by reducing the driving force of the endless band made of steel, securing a heat source for the hot platen and efficient and uniform pressurization and heat transfer are possible, shortening the vulcanization time and Realize downsizing of equipment To together, can be effectively suppressed the occurrence of bleed-out phenomenon between vulcanizing process.

Further, when the sealing means is disposed around the hot plate surrounding the blowout hole, leakage of steam or hot water from between the hot plate and the inner peripheral surface of the metal endless band is prevented, and the hot plate In addition to maintaining the fluid friction effect between the metal endless band and the hot platen itself, the pressure applied by steam or hot water can be reliably maintained. Furthermore, when the thickness of the metal endless band is 0.5 to 2.5 mm, the tensile strength at the time of driving the metal endless band is maintained while maintaining the pressure during vulcanization and feeding. In addition, the flexibility of the metal endless band suspended between the driving drum and the driven drum can be maintained as much as possible.

Embodiments of the continuous belt vulcanizing method and apparatus according to the present invention will be described below with reference to the drawings. FIG. 1 is a conceptual side sectional view showing the principle of one embodiment of a continuous belt vulcanizing method and apparatus according to the present invention, and FIG. 2 is an overall perspective view of the continuous belt vulcanizing apparatus according to the present invention. FIG. 3 is a transverse sectional view thereof, and FIG. 4 is a time table showing the vulcanization pressure in continuous vulcanization and the pressure applied during belt movement. As shown in FIG. 1, the basic constitution of the continuous belt vulcanizing method of the present invention is a rubber belt 1 between a pair of upper and lower endless metal bands 2 and 3 pressed by hot plates 4 and 5. In the continuous belt vulcanization method for continuously vulcanizing the rubber belt 1 by pressurizing the flat platen hot plates 4 and 5 at a predetermined vulcanization pressure, The pressure is reduced to a pressure lower than the vulcanization pressure, and at the same time, the metal endless bands 2 and 3 are driven to feed the rubber belt 1 by a predetermined length, pressurize it again, and this is repeated sequentially.

  The continuous belt vulcanizing method and apparatus according to the present invention will be described with reference to the conceptual sectional side view of FIG. A pair of metal endless bands 2, 3 are disposed opposite to each other with the rubber belt 1 interposed therebetween. The endless bands 2 and 3 made of metal are optimally stainless steel (SUS) having a thickness of 0.5 to 2.5 mm, preferably about 1.2 mm, but are not limited thereto. These endless bands 2 and 3 made of metal define a vulcanized portion between drive drums 2A and 3A and driven drums 2B and 3B that are rotatably disposed at both ends in the feed direction of rubber belt 1, respectively. Be suspended. An upper heating plate 4 and a lower heating plate 5 are disposed in the inner peripheral portions of the metal endless bands 2 and 3, respectively. The lower heating plate 5 is configured to be capable of being moved up and down by a pressurizing cylinder 9 and moved in a depressurized manner. At this time, the upper heating plate 4 is configured to perform a pressure movement or a pressure reduction movement in conjunction with the movement of the lower heating plate 5. Therefore, the pressure cylinder 9 may be provided only on the lower heating platen 5 as in the illustrated example, or may be provided on the upper heating platen 4 side.

  The upper and lower heating plates 4 and 5 are made of metal and have a flat plate shape, and are in surface contact with the inner peripheral surfaces of the metal endless bands 2 and 3 in a wide range. Therefore, the heat efficiency from the hot plate to the metal endless band is inferior or the vulcanized product like the conventional one where the hot plate and the inner peripheral surface of the metal endless band are connected through a large number of rollers. Smoothness is improved without causing undulation on the surface of the rubber belt. A large number of passages 6 are formed in the hot plates 4 and 5 so as to communicate with each other in the vertical and horizontal directions, and high-temperature steam or hot water (pressure of 0.5 to 0.8 Mpa) passes through these passages 6. Is done. Further, a blowout hole 7 is formed from the passage 6 toward the inner peripheral surface of the metal endless bands 2, 3 so that these steam or hot water is jetted to the inner peripheral surface of the metal endless bands 2, 3. Is done. A sealing means 8 such as an O-ring is disposed around the heating plates 4, 5 surrounding the blowout holes 7, 7.

  In this way, the hot plates 4 and 5 themselves can be effectively heated by passing the high-heat steam or hot water, and the high-heat steam or hot water sealed by the sealing means 8 is provided. This effectively prevents the leakage of steam or hot water from between the heating plates 4 and 5 and the inner peripheral surfaces of the endless bands 2 and 3 made of metal, so that the metal can be used not only during vulcanization but also when the rubber belt 1 is fed. A predetermined pressure can be applied to the rubber belt 1 through the endless bands 2 and 3, and a fluid friction layer is formed between the heating plates 4 and 5 and the inner peripheral surfaces of the metal endless bands 2 and 3 (friction coefficient). Can be reduced to the usual 0.3 to 0.01), and the driving force of the metal endless bands 2 and 3 can be reduced to achieve downsizing of the apparatus, and the metal endless band 2 can be realized. 3 to reduce the stress applied to 3 and extend the service life Achieved. Since the feeding of the rubber belt 1 can be performed smoothly with a low load, the elongation and deterioration of the product rubber belt 1 itself can be suppressed. When the vulcanization pressure is about 3-4 Mpa and the reduced pressure is about 0.5 Mpa, the rubber belt bleeds out by selecting the optimum vulcanization pressure during vulcanization and the optimum pressure during feeding. Uniform and rapid continuous vulcanization is possible without causing phenomena and the like, and a vulcanized rubber belt with uniform quality can be obtained.

  FIG. 2 is an overall perspective view of the continuous belt continuous vulcanizing apparatus of the present invention. An unvulcanized raw belt 1 guided and guided by a plurality of guide rollers is fed from the left side of the drawing, and is pressed and heated by a plurality of pressure cylinders 9 between upper and lower stainless steel SUS belts 2 and 3. Then, the vulcanized belt is pulled out from the right side of the drawing in a state where the pressure cylinder 9 is slightly retracted to reduce the pressure to a pressure lower than the vulcanization pressure. The withdrawal amount is preferably set to 1 / N of the vulcanization length (N is 10 to 30) and vulcanized. In FIG. 2, the upper and lower heating plates 4 and 5 are hidden in the stainless steel SUS belts 2 and 3 and cannot be seen. As described above, the metal endless belts 2 and 3 such as a stainless steel SUS belt have a thickness of 0.5 to 2.5 mm, preferably about 1.2 mm. Suspended between the drive drums 2A and 3A and the driven drums 2B and 3B after securing the tensile strength when driving the metal endless bands 2 and 3 while maintaining the pressure during vulcanization and feeding. The flexibility of the metal endless bands 2 and 3 can be maintained as much as possible. In other words, it is possible to achieve both contradictory properties of tensile strength and bending stress relaxation properties.

  FIG. 3 is a cross-sectional view of the vulcanization part of FIG. The upper metal endless belt 2 is disposed on the upper side of the frame 10 having a U-shaped cross section, and the lower metal endless belt 3 is disposed on the lower side via a pressure cylinder 9. An upper heating plate 4 is disposed on the inner peripheral portion of the upper metal endless belt 2, and a lower heating plate 5 is disposed on the inner peripheral portion of the lower metal endless belt 3. Due to the downward movement of the upper metal endless belt 2, that is, the upper heating plate 4 accompanying the pressurizing movement of the pressure cylinder 9, the lower metal endless belt 3 disposed at the lower portion of the frame 10, that is, the lower heating plate 5 is pressurized. Thus, the rubber belt 1 sandwiched between the upper and lower metal endless belts 2 and 3 is vulcanized. FIG. 3 shows a state in which all the vulcanization processes are completed, and the upper metal endless belt 2 and the lower metal endless belt 3 are completely separated from each other. As described above, when the rubber belt 1 is fed during the vulcanization, it is necessary to maintain the reduced pressure pressure at about 0.5 Mpa. Therefore, the upper metal endless belt 2 and the lower metal endless belt 3 for the rubber belt 1 are used. The pressurized state is maintained.

  FIG. 4 is a time table showing the vulcanization pressure in continuous vulcanization and the pressure applied during belt movement. The upper and lower sides of the rubber belt 1 to be vulcanized are clamped by metal endless belts 2 and 3, and the passage of time is taken from the left end origin point to the right side in FIG. 4, and a predetermined vulcanization pressure, for example, a surface pressure of 3 Mpa And vulcanize by heating and pressurizing for 4 minutes. Next, while maintaining the heating, the pressure is reduced to 1 minute, for example, to a surface pressure of 0.5 Mpa lower than the vulcanization pressure. By rotating and driving the upper and lower metal endless belts 2 and 3 for 1 minute at the time of this low pressurization, the vulcanized rubber belt 1 is pulled out downstream. Since the minimum surface pressure of 0.5 Mpa is maintained during the drawing process of the rubber belt 1 downstream for 1 minute, bubbles due to a bleed-out phenomenon or the like are not generated in the rubber belt 1. The minimum surface pressure of 0.5 Mpa during the movement of the rubber belt 1 does not depend on the pressurizing cylinder 9 but is a pressure (0) due to high-temperature steam or hot water in the passage 6 passed through the hot plates 4 and 5. It can also be obtained by a pressure of 0.5 to 0.8 Mpa). Next, vulcanization is performed by heating and pressurizing at a surface pressure of 3 Mpa for 4 minutes, and further, the rubber belt 1 is moved by reducing the pressure to a surface pressure of 0.5 Mpa for 1 minute. Thereafter, this is sequentially repeated to continuously vulcanize the long rubber belt 1.

  The embodiment of the present invention has been described above. However, within the scope of the present invention, the shape of the rubber belt to be vulcanized (the basic belt shape is intended for a conveyor belt having a smooth front and back surface). , Rubber belts that form irregularities adapted to the irregularities on the surface of the metal endless band constituting the vulcanizer are not excluded), type (whether or not reinforcing cords are provided, etc.) Necessary materials can also be used), metal endless band shape (thickness is 0.5-2.5mm, preferably 1.2mm, but depending on the material, it has the same tensile strength and flexibility Is compatible with the thickness), type and material (SUS stainless steel is the best, but a material with the same effect can also be used), and the arrangement form of the drive drum, etc. Can also be arranged) Drive mode (electrical, hydraulic, pneumatic drive, etc.), etc., hot plate shape (flat plate is preferred, but only the surface facing the inner peripheral surface of the metal endless band is flat and other surfaces are It may be appropriately shaped), type, shape of the passage such as steam in the hot platen (circular cross section, square cross section and other cross sectional shapes), arrangement form (parallel, crossed, spiral, S-shaped, multilayer, etc.), steam, etc. Supply form of steam or hot water to the passage, pressurization form to the hot platen at the time of vulcanization and feed (preferably a hydraulic pressurizing cylinder is adopted, but electric pressurization, pneumatic pressurization etc. are also adopted ), Vulcanizing pressure and vulcanizing pressure during belt feeding and pressure feeding, rubber belt feed amount, shape of sealing means, type (preferably adopting O-ring) and material, and hot platen For installation form (locking to engraved O-ring groove, etc.) There are can be appropriately selected.

It is a conceptual side sectional view showing the principle of one example of the continuous vulcanization method and apparatus of the long belt of the present invention. 1 is an overall perspective view of a continuous belt vulcanizing device of the present invention. FIG. 3 is a time table showing the vulcanization pressure in continuous vulcanization and the pressure applied during belt movement. It is a whole perspective view of the conventional batch vulcanization method. It is a schematic sectional drawing of the continuous manufacturing method of the conventional conveyor belt.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Rubber belt 2 Upper metal endless band 2A Drive drum 2B Follower drum 3 Lower metal endless band 3A Drive drum 3B Follower drum 4 Upper heating board 5 Lower heating board 6 Passage (steam etc.)
7 Outlet 8 Sealing means (O-ring, etc.)
9 Pressure cylinder

Claims (6)

In a continuous belt vulcanizing method in which a rubber belt is continuously vulcanized between a pair of upper and lower metal endless bands pressed by a hot platen, a flat belt-like hot platen is pressurized at a predetermined vulcanization pressure. After vulcanizing, the pressure applied to the hot platen is reduced to a pressure lower than the vulcanization pressure, and at the same time, the metal endless band is driven to feed the rubber belt a predetermined length, pressurize again, and this is repeated sequentially. A continuous vulcanization method for a long belt. The continuous belt according to claim 1, wherein high-temperature steam or hot water is passed through the hot platen, and the steam or hot water is jetted to the inner peripheral surface of the metal endless band. Vulcanization method. The continuous vulcanization method for a long belt according to claim 1 or 2, wherein the vulcanization pressure is about 3 to 4 Mpa and the reduced pressure is about 0.5 Mpa. A continuous vulcanizing device for a long belt used in the continuous vulcanizing method for a long belt according to claim 1, comprising a pair of upper and lower metal endless bands pressed by a flat platen. In a continuous belt vulcanizing apparatus for continuously vulcanizing a rubber belt, a metal endless band suspended between a driving drum and a driven drum is disposed opposite to each other, and opposing surfaces of the pair of metal endless bands A continuous vulcanizing device for a long belt, characterized in that a hot plate having a steam or hot water passage and a large number of blowing holes toward the inner peripheral surface of a metal endless band are respectively provided on the inner peripheral surface of the belt. . The continuous vulcanizing device for a long belt according to claim 4, wherein a sealing means is disposed around a hot plate surrounding the blowout hole. Continuous vulcanization apparatus elongate belt according to claim 4 or 5, characterized in that the thickness of the metallic endless band was 0.5 to 2.5 m m.

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