JP4884044B2 - Friction stir welding tool and joining method using the same - Google Patents

Friction stir welding tool and joining method using the same Download PDF

Info

Publication number
JP4884044B2
JP4884044B2 JP2006077304A JP2006077304A JP4884044B2 JP 4884044 B2 JP4884044 B2 JP 4884044B2 JP 2006077304 A JP2006077304 A JP 2006077304A JP 2006077304 A JP2006077304 A JP 2006077304A JP 4884044 B2 JP4884044 B2 JP 4884044B2
Authority
JP
Japan
Prior art keywords
friction stir
stir welding
welding tool
pin
main body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2006077304A
Other languages
Japanese (ja)
Other versions
JP2007175764A (en
Inventor
勝 作田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kyocera Corp
Original Assignee
Kyocera Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kyocera Corp filed Critical Kyocera Corp
Priority to JP2006077304A priority Critical patent/JP4884044B2/en
Publication of JP2007175764A publication Critical patent/JP2007175764A/en
Application granted granted Critical
Publication of JP4884044B2 publication Critical patent/JP4884044B2/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Description

本発明は、金属材同士の溶接に用いる工具に関し、例えばアルミニウム材や鋼材、それらの合金材、MMC材(金属基複合材)等の金属材を接合一体化する際に用いられる摩擦撹拌接合工具及びこれ用いた接合方法に関する。   The present invention relates to a tool used for welding metal materials, for example, a friction stir welding tool used for joining and integrating metal materials such as aluminum materials, steel materials, alloy materials thereof, and MMC materials (metal matrix composite materials). And a joining method using the same.

従来のイナートガスを用いたアーク溶接手法に代わる金属材料の接合方法としては、摩擦圧接法、レーザー溶接法、機械的接合法、接着法等があるが、これらは施工性や信頼性の面、あるいは装置コストが高い等の理由から、各接合法が適用される分野が制限されているのが現状である。   There are friction welding method, laser welding method, mechanical joining method, adhesion method, etc. as the joining method of metal materials instead of arc welding method using conventional inert gas, these are in terms of workability and reliability, or Currently, the field to which each bonding method is applied is limited due to the high cost of the apparatus.

特に、摩擦圧接法は、古くから利用されている技術であり、接合する被接合材を相対的に高速回転させて、被接合材の接合面同士を擦り合わせて、接合面から発生した摩擦熱で接合面が融点に達した時点で、さらに被接合材同士を押し付けて、回転させながら接合する方法である。この技術は、例えば、金属バットのグリップの接合などにおいて実用化されている。しかしながら、この摩擦圧接法は、材料の形状が円柱や円筒管などの柱形状や中空形状など、比較的接合面積の狭い被接合材に限られており、接合面積が広いもしくは長い被接合材の接合には適用しにくいという課題を有していた。   In particular, the friction welding method is a technology that has been used for a long time, and the frictional heat generated from the bonded surfaces is produced by rotating the bonded materials to be bonded relatively fast and rubbing the bonded surfaces of the bonded materials together. Then, when the joining surface reaches the melting point, the members to be joined are further pressed together and joined while rotating. This technique has been put into practical use, for example, in joining a grip of a metal bat. However, this friction welding method is limited to materials to be joined that have a relatively small joining area, such as a columnar shape such as a cylinder or a cylindrical tube, or a hollow shape. It had the subject that it was difficult to apply to joining.

ところで、近年、上述の摩擦圧接法と同様に、被接合材から発生する摩擦熱を利用して接合する方法として摩擦攪拌接合法がある。   By the way, in recent years, there is a friction stir welding method as a method of joining using frictional heat generated from a material to be joined, like the above-described friction welding method.

摩擦撹拌接合は、良好な接合部を得るために、接合部の摩擦撹拌によって塑性流動する被接合材の撹拌効率を向上させることが重要である。また、接合部に発生する被接合材のバリの発生および肉盛り部の形成を抑制し、接合後の接合部内に発生する欠陥(空隙)を防止するために、塑性流動する被接合材を塑性流動領域の内部へ押し込む作用が必要とされている。さらに、被接合材が鉄、ステンレスなどの難接合材の接合に適用できる摩擦撹拌接合工具も要求されている。また、摩擦撹拌接合工具のピンの破損防止、耐摩耗性の向上など長寿命化に対する要求もある。   In the friction stir welding, in order to obtain a good joint, it is important to improve the stirring efficiency of a material to be joined that is plastically flowed by friction stirring of the joint. In addition, in order to suppress the occurrence of burrs and build-up of the welded material that occurs in the joint, and to prevent defects (voids) that occur in the joint after joining, There is a need for the action of pushing into the flow region. Furthermore, a friction stir welding tool that can be used for joining difficult-to-join materials such as iron and stainless steel is also required. There are also demands for longer life such as prevention of breakage of pins of the friction stir welding tool and improvement of wear resistance.

ここで、前記の課題を解決する手段として、図9(a)〜(d)に示すように、軸心回りに回転させる略円柱状の本体22の先端に、被接合材に差し込まれる円柱状のピン21を設けており、ピン21の外周面にピン21の軸方向の少なくとも一部にわたって、凸条31または凹部溝32をらせん状に設けた摩擦撹拌接合工具210が提案されている。これら摩擦撹拌接合工具210によると、凸条31および凹部溝32の回りの被接合材の塑性流動を効率的に発生させることができるとともに、接合部分の表面付近よりも、内部の塑性流動を大きくできるとされている。このことから、接合部分における被接合材の材料組織を均一に攪拌し、安定して均質な接合組織を得られるとされている。さらに、被接合材の表面の酸化被膜が塑性流動領域の内部に巻き込まれたとしても、上述のような効果的な塑性流動により酸化被膜は微細に分断され、接合部分に及ぼす酸化被膜の影響もほとんど無いとされている(特許文献1参照)。   Here, as means for solving the above-mentioned problem, as shown in FIGS. 9A to 9D, a columnar shape inserted into a material to be joined at the tip of a substantially columnar body 22 that rotates about an axis. There has been proposed a friction stir welding tool 210 in which a protrusion 31 or a recess groove 32 is provided in a spiral shape on at least a part of the pin 21 in the axial direction on the outer peripheral surface of the pin 21. According to these friction stir welding tools 210, the plastic flow of the material to be joined around the ridges 31 and the concave grooves 32 can be efficiently generated, and the internal plastic flow is made larger than the vicinity of the surface of the joint portion. It is supposed to be possible. From this, it is said that the material structure of the material to be joined at the joint portion can be uniformly stirred to obtain a stable and homogeneous joint structure. Furthermore, even if the oxide film on the surface of the material to be joined is caught inside the plastic flow region, the oxide film is finely divided by the effective plastic flow as described above, and the influence of the oxide film on the joint portion is also affected. It is said that there is almost no (refer patent document 1).

また、図10(a)、(b)に示すように、本体22の先端に、円柱状のピン21が同心に設けられており、本体の端面25に渦巻状溝(不図示)を形成し、さらに、渦巻状溝(不図示)の深さはピン21に近づくほど浅く形成する摩擦撹拌接合用工具220が提案されている。この摩擦撹拌接合用工具220によると、渦巻状溝(不図示)の効果により、塑性流動領域の内部へ塑性流動する被接合材を押し込む作用が増大でき、接合部の欠陥(空隙)の発生を防止できるとされている。さらに、ピン21の外周面にも、らせん状溝34を形成することにより、塑性流動領域の内部へ塑性流動する被接合材を押し込む作用をさらに増大できるとされている(特許文献2参照)。   Also, as shown in FIGS. 10A and 10B, a cylindrical pin 21 is provided concentrically at the tip of the main body 22, and a spiral groove (not shown) is formed on the end face 25 of the main body. Furthermore, a friction stir welding tool 220 has been proposed in which the depth of a spiral groove (not shown) is shallower as it approaches the pin 21. According to this friction stir welding tool 220, the effect of pushing the material to be joined that plastically flows into the plastic flow region can be increased by the effect of the spiral groove (not shown), and the occurrence of defects (voids) in the joined portion can be increased. It can be prevented. Furthermore, it is said that the helical groove 34 is also formed on the outer peripheral surface of the pin 21 to further increase the action of pushing the material to be joined that plastically flows into the plastic flow region (see Patent Document 2).

さらに、図11(a)、(b)に示すように、被接合材に差し込まれるピン21の先端に、傾斜面35を有し、さらに好ましくは、ピン21の先端面に凹凸などの突起形状(不図示)を設けた摩擦撹拌接合工具230が提案されている。従来、平面上の治具(不図示)に配置された被接合材を接合する際に、摩擦撹拌接合用工具230のピン21の先端と治具との間に間隔が生じ、この間隔の間では、塑性流動が生じない部分となっていた。このために、ビード裏側の被接合材の突合せ面が接合されずに残る課題があったが、この摩擦撹拌接合工具230によると、治具とピン21との間隔にも塑性流動を発生させることが可能となり、ビード裏側の突合せ面の未接合部が残らないとされている(特許文献3参照)。   Further, as shown in FIGS. 11A and 11B, the tip of the pin 21 to be inserted into the material to be joined has an inclined surface 35, and more preferably, the tip of the pin 21 has a projection shape such as unevenness. A friction stir welding tool 230 provided with (not shown) has been proposed. Conventionally, when joining materials to be joined arranged on a flat jig (not shown), there is an interval between the tip of the pin 21 of the friction stir welding tool 230 and the jig, and the interval Then, it was a part where plastic flow does not occur. For this reason, there has been a problem that the butted surface of the material to be joined on the back side of the bead remains without being joined. According to this friction stir welding tool 230, plastic flow is also generated in the gap between the jig and the pin 21. It is supposed that the unjoined portion of the butted surface on the back side of the bead does not remain (see Patent Document 3).

さらにまた、図12に示すように、本体22の端面25にピン21を取り巻く態様で渦巻状溝33が形成されるとともに、ピン21の外周面に、ピン21の軸方向に延びた縦溝36が設けられている摩擦撹拌接合用工具240が提案されている。この摩擦撹拌接合用工具240によると、ピン21による撹拌力を向上させることが可能となり、接合速度の高速化が可能になるとされている(特許文献4参照)。
特開H10−249551号公報 特開2003−48083号公報 特開2000−153374号公報 特開2004−141897号公報
Furthermore, as shown in FIG. 12, a spiral groove 33 is formed on the end face 25 of the main body 22 so as to surround the pin 21, and a longitudinal groove 36 extending in the axial direction of the pin 21 is formed on the outer peripheral surface of the pin 21. There has been proposed a friction stir welding tool 240 provided with. According to this friction stir welding tool 240, it is possible to improve the stirring force by the pin 21 and increase the joining speed (see Patent Document 4).
JP H10-249551 JP 2003-48083 A JP 2000-153374 A JP 2004-141897 A

しかしながら、特許文献1に記載の摩擦撹拌接合用工具210では、ピン21の凹部溝32は、その溝幅が0.5〜1.0mm、溝深さが0.1〜0.8mm程度に設定されているが、溝幅を狭く設定した場合、溝深さを広く設定したとしても、被接合材の撹拌時において、この凹部溝32に被接合材の材料が詰まり、撹拌効率が低下するといった課題が生じる。また、凹部溝32の溝幅、溝深さを広く設定すると、ピン21の機械的強度が低下し、撹拌途中にピン21が破損するといった課題が生じる。また、凸条31は、凸条幅0.5〜1.3mm、凸条高さ0.1〜0.8mmと設定されているが、加工時に発生する摩擦熱によって凸条31の変形が発生したり、凸部31自体が欠けるといった課題が生じる。さらに、凸条31は被接合材に差し込む際にも欠けるといった課題が生じる。   However, in the friction stir welding tool 210 described in Patent Document 1, the groove width 32 of the pin 21 is set to have a groove width of 0.5 to 1.0 mm and a groove depth of about 0.1 to 0.8 mm. However, when the groove width is set to be narrow, even if the groove depth is set to be wide, the material of the material to be joined is clogged in the concave groove 32 during stirring of the material to be joined, and the stirring efficiency is reduced. Challenges arise. Moreover, when the groove width and the groove depth of the recessed groove 32 are set wide, the mechanical strength of the pin 21 is lowered, and there arises a problem that the pin 21 is broken during stirring. Moreover, although the protruding item | line 31 is set with the protruding item | line width of 0.5-1.3 mm and the protruding item | line height of 0.1-0.8 mm, the deformation | transformation of the protruding item | line 31 generate | occur | produces with the frictional heat which generate | occur | produces at the time of a process. Or a problem that the protrusion 31 itself is missing. Furthermore, the problem that the protruding item | line 31 is missing also when inserting in a to-be-joined material arises.

さらに、特許文献2に記載の摩擦撹拌接合用工具220では、ピン21のらせん状溝34の底面に応力集中が発生し、撹拌途中のピン21が破損しやすいという課題があった。また、渦巻状溝において塑性流動領域の内部へ塑性流動する被接合材を押し込む作用が増大できたとしても、ピン21のらせん状溝34は、ピン21の近傍のみの撹拌効率を向上させるに止まるため、深さ方向への撹拌効率の向上を図ることができないといった課題が生じる。   Further, the friction stir welding tool 220 described in Patent Document 2 has a problem that stress concentration occurs on the bottom surface of the spiral groove 34 of the pin 21 and the pin 21 being stirred is easily damaged. Further, even if the action of pushing the material to be joined that plastically flows into the plastic flow region in the spiral groove can be increased, the spiral groove 34 of the pin 21 only improves the stirring efficiency in the vicinity of the pin 21. Therefore, there arises a problem that the stirring efficiency in the depth direction cannot be improved.

また、さらに、特許文献3では、傾斜面35は、本体22を回転させることによって、回転軸中心に概略円錐形状の空間が発生するため、撹拌効果が不足するといった課題があった。また、ピン21の端面の突起や溝は、ピン21の挿入時において被接合材が予熱前の時点では、突起や溝部のエッジが非常に破損しやすく、鉄、ステンレスなどの高硬度の難接合材では、特にその傾向が強いという課題があった。   Furthermore, in Patent Document 3, since the inclined surface 35 rotates the main body 22 to generate a substantially conical space at the center of the rotation axis, there is a problem that the stirring effect is insufficient. Further, the protrusions and grooves on the end face of the pin 21 are very easily damaged at the edge of the protrusion and the groove when the material to be joined is preheated when the pin 21 is inserted, and difficult to join with high hardness such as iron or stainless steel. In the case of wood, there was a problem that the tendency was particularly strong.

また、特許文献4では、ピン21の縦溝36は、4〜8mm、さらに曲率半径4〜16mmが好ましい範囲として設定されているが、縦溝36の形状が大きすぎるために、被接合材の撹拌中にピン21に応力が集中し破損しやすく、工具寿命が短いといった課題が生じている。   Moreover, in patent document 4, although the vertical groove 36 of the pin 21 is set as 4-8 mm and also the curvature radius of 4-16 mm is a preferable range, since the shape of the vertical groove 36 is too large, There is a problem that stress is concentrated on the pin 21 during the agitation and is easily damaged, and the tool life is short.

前記課題を解決するため、本発明の摩擦攪拌接合工具は、円柱状の本体と、該本体の先端に本体と略同軸に設けられた円柱状のピンとを有する摩擦攪拌接合用工具において、前記ピンの外周面は、前記外周面の周回方向に沿って曲面をなす周縁部と、該周縁部を前記周回方向に延長した仮想周縁よりも前記軸側に配されるように前記周縁部に接続する少なくとも1つ以上の三角形又は四角形の平面部と、該平面部に略直角の角度を成して前記軸より離間する方向に連続するとともに前記周縁部に接続する前記平面部の面積より小さい小面部とを有することを特徴とする。 In order to solve the above-mentioned problems, the friction stir welding tool of the present invention is a friction stir welding tool having a cylindrical main body and a cylindrical pin provided at the tip of the main body substantially coaxially with the main body. The outer peripheral surface of the outer peripheral surface is connected to the peripheral edge portion so that the peripheral edge portion is curved along the circumferential direction of the outer peripheral surface, and the peripheral edge portion is arranged closer to the shaft side than the virtual peripheral edge extending the peripheral edge portion in the circumferential direction. At least one or more triangular or quadrangular flat surface portions, and a small surface portion that is substantially perpendicular to the flat surface portions in a direction away from the axis and that is smaller than the area of the flat surface portion connected to the peripheral edge portion. It is characterized by having.

また、前記ピンは、先端に向けて先細り状であることを特徴とする。   The pin is tapered toward the tip.

さらに、前記ピンは、窒化珪素質焼結体から成ることを特徴とする。   Further, the pin is made of a silicon nitride sintered body.

またさらに、前記ピンは、炭化硼素質焼結体から成ることを特徴とする。   Furthermore, the pin is made of a boron carbide sintered body.

さらにまた、前記ピンは、前記小面部から前記平面部へ向かって回転可能であることを特徴とする。
Furthermore, the pin is rotatable from the small surface portion toward the flat surface portion .

また、前記平面部および小面部は、3個以上設けられたことを特徴とする。また、前記平面部は、四角形であり、前記小面部は、前記四角形の平面部の2辺にわたり連続するように形成されていることを特徴とする。また、前記平面部は、前記本体側の上底が短く、前記本体と反対側の下底が長い台形状であることを特徴とする。また、前記平面部は、三角形であり、前記平面部と前記小面部との稜線は、曲線状であることを特徴とする。 Further, three or more plane portions and small surface portions are provided. Further, the flat surface portion is a quadrangle, and the small surface portion is formed to be continuous over two sides of the quadrangular flat surface portion. In addition, the planar portion has a trapezoidal shape with a short upper bottom on the main body side and a long lower bottom on the opposite side to the main body. Further, the flat surface portion is a triangle, and a ridge line between the flat surface portion and the small surface portion is curved.

本発明の接合方法は、前記摩擦撹拌接合用工具を用いることを特徴とする。   The joining method of the present invention uses the friction stir welding tool.

本発明の摩擦撹拌接合工具によれば、ピンの外周面に少なくとも1つ以上の三角形または四角形の平面部を有し、該平面部に略直角の角度を成して連続する小面部を有することから、被接合材の接合部に発生するバリを抑制することによって、接合部における材料減肉が無いため、接合部の欠陥(空隙)の発生しない被接合体を得ることができる。さらに、ピンの外周面に螺旋状の溝などが無いため、被接合材の撹拌において、ピンへの応力集中が少なくピン1が破損(折損)しにくいため長寿命化を図ることができる。   According to the friction stir welding tool of the present invention, the pin has at least one triangular or quadrangular plane portion on the outer peripheral surface of the pin, and has a small surface portion that forms a substantially right angle to the plane portion. Therefore, by suppressing the burrs generated at the bonded portion of the material to be bonded, since there is no material thinning at the bonded portion, it is possible to obtain a bonded body in which defects (voids) in the bonded portion are not generated. Furthermore, since there is no spiral groove on the outer peripheral surface of the pin, the stress concentration on the pin is small and the pin 1 is not easily broken (broken) when stirring the material to be joined, so that the life can be extended.

また、平面部および小面部は、塑性流動を塑性流動領域の内部へ押し込む効果を有しているため、より均質な安定した塑性流動を発生させ効率の高い接合を行うことができる。   Further, since the flat surface portion and the small surface portion have an effect of pushing the plastic flow into the plastic flow region, a more homogeneous and stable plastic flow can be generated and highly efficient joining can be performed.

以下、本発明の実施形態について図面を用いて説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1(a)、(b)は、本発明の摩擦撹拌接合用工具の一実施形態を示す工具の先端部分を示す斜視図である。   1 (a) and 1 (b) are perspective views showing a tip portion of a tool showing an embodiment of a friction stir welding tool of the present invention.

本発明の摩擦撹拌接合用工具100は、その軸心回りに回転させる円柱状の本体2と、本体2の先端に、本体2と同心に被接合材に差し込まれる円柱状のピン1を有してなる
A friction stir welding tool 100 according to the present invention has a cylindrical main body 2 that rotates about its axis, and a cylindrical pin 1 that is inserted into a material to be joined concentrically with the main body 2 at the tip of the main body 2. It becomes.

なお、ピン1は、本体2の先端面5に形成されており、本体2とピン1とは軸を略同一として成るものである。接合時には本体2を装置にチャッキングして回転させられるため、ピン1と本体2との同軸度が略同一であると、本体2の回転に伴うピン1の回転にブレが生じず、被接合材に差し込む際にピン1の破損を防止することができる。また、接合時の回転による被接合材との摩擦、被接合材の塑性流動との応力によって、ピン1が本体2から折れることを防止するために、ピン1と本体2は接合体でない一体型であることが好ましい。   The pin 1 is formed on the front end surface 5 of the main body 2, and the main body 2 and the pin 1 have substantially the same axis. Since the main body 2 is chucked and rotated at the time of joining, if the coaxiality of the pin 1 and the main body 2 is substantially the same, the rotation of the pin 1 accompanying the rotation of the main body 2 will not be shaken, so The pin 1 can be prevented from being damaged when inserted into the material. Further, in order to prevent the pin 1 from being bent from the main body 2 due to the friction with the material to be bonded due to the rotation at the time of bonding and the plastic flow of the material to be bonded, the pin 1 and the main body 2 are not integrated. It is preferable that

本発明の摩擦撹拌接合工具100は、図1(a)に示すようにピン1の外周面に複数の三角形状の平面部3、図1(b)に示すように四角形の平面部3を有し、各平面部3には略直角の角度を成して軸に離間する方向に連続する小面部4を有することが重要である。   The friction stir welding tool 100 of the present invention has a plurality of triangular planar portions 3 on the outer peripheral surface of the pin 1 as shown in FIG. 1A and a rectangular planar portion 3 as shown in FIG. In addition, it is important that each flat surface portion 3 has a small surface portion 4 that forms a substantially right angle and continues in a direction away from the shaft.

この理由を図2(a)〜(c)に示す接合時に発生する被接合材の塑性流動と摩擦撹拌接合工具100の関係を用いて説明する。   The reason for this will be described with reference to the relationship between the plastic flow of the material to be joined that occurs during joining and the friction stir welding tool 100 shown in FIGS.

接合時には摩擦撹拌接合用工具100は、図2中ω方向に回転しながら被接合材500の端面同士の突合せ面7付近にピン1を差し込むことにより、ピン1および本体2の端面5との摩擦熱を生じさせ、この摩擦熱により被接合材500に塑性流動8を発生させる。なお、図2中の塑性流動8は模式的にその方向を矢印で表した。   At the time of joining, the friction stir welding tool 100 inserts the pin 1 in the vicinity of the abutting surface 7 between the end faces of the material to be joined 500 while rotating in the ω direction in FIG. 2, thereby friction between the pin 1 and the end face 5 of the main body 2. Heat is generated, and the plastic flow 8 is generated in the material to be bonded 500 by this frictional heat. The direction of the plastic flow 8 in FIG. 2 is schematically indicated by an arrow.

次に、工具100を回転させつつ図2中X方向に移動させ、被接合材500の突合せ面7を中心とした部分に接合部10を形成しながら被接合材500を接合する。   Next, the tool 100 is rotated and moved in the X direction in FIG. 2, and the material to be bonded 500 is bonded to the bonded material 500 while the bonding portion 10 is formed at the center of the butted surface 7.

この時、ピン1に形成された小面部4は平面部3に略直角に連続して形成されているため、平面部3と本体2の端面5とで形成された空間に流動してきた被接合材500の塑性流動8が小面部4により押し返され、塑性流動領域9の内部へ押し込む効果を成す。つまり、接合時に本体2の端面5も被接合材500に押し込まれるため、被接合材500には本体2の端面5による押し圧が作用することになる。そのため、塑性流動8の状態になった被接合材500の一部は、本体2の端面5により上方に押し出されるが、本発明の摩擦撹拌接合工具100では、小面部4により下向きの塑性流動8を発生させることができ、本体2の端面5により押し圧を受け、上方に押し出されようとする被接合材500を塑性流動領域9の内部に押し込むことができる。また、上方に押し出された被接合材500は、接合部10の周囲にバリや盛り肉部として残り、接合後の接合部10は厚みが減少し材料減肉となる。しかし、本発明の摩擦撹拌接合工具100を用いることにより、上述の通り、被接合材500の上方への押し出しを抑制するために、得られる被接合材500の接合部10付近に発生するバリや盛り肉部を抑制することができる。   At this time, since the small surface portion 4 formed on the pin 1 is continuously formed at a substantially right angle to the flat surface portion 3, the joined surface has flowed into the space formed by the flat surface portion 3 and the end surface 5 of the main body 2. The plastic flow 8 of the material 500 is pushed back by the small face portion 4 and has the effect of being pushed into the plastic flow region 9. That is, since the end surface 5 of the main body 2 is also pushed into the material to be bonded 500 at the time of bonding, a pressing pressure by the end surface 5 of the main body 2 acts on the material to be bonded 500. Therefore, a part of the material to be joined 500 in the state of the plastic flow 8 is pushed upward by the end face 5 of the main body 2. However, in the friction stir welding tool 100 of the present invention, the plastic flow 8 is directed downward by the small face portion 4. The material to be joined 500 that is pressed by the end surface 5 of the main body 2 and pushed upward can be pushed into the plastic flow region 9. Moreover, the to-be-joined material 500 extruded upward remains as a burr | flash or a built-up part around the joining part 10, and the joined part 10 after joining reduces in thickness and material thinning. However, by using the friction stir welding tool 100 of the present invention, as described above, in order to suppress the upward extrusion of the material to be bonded 500, the burrs generated near the bonded portion 10 of the material to be bonded 500 obtained A built-up portion can be suppressed.

さらに、小面部4は、塑性流動する被接合材500の撹拌効率を向上させるため接合強度の向上を図ることができる。   Furthermore, since the small surface part 4 improves the stirring efficiency of the to-be-joined material 500 which plastically flows, it can aim at the improvement of joining strength.

なお、本発明における平面部3と小面部4の成す角度が略直角とは、両者の成す角度αが80〜120°であることを示し、さらには、この角度αは、80〜100°の範囲とすることが好ましく、これにより、上述の塑性流動8の押し返し作用をより効率的に得ることができる。角度αが80度よりも小さいと、平面部3による塑性流動8の小面部4に対向させる効果が低下するからであり、100度より大きいと、小面部4による塑性流動8を塑性流動領域9の内部へ押し込む効果が低下するからである。   In addition, the angle formed by the plane portion 3 and the small surface portion 4 in the present invention is a substantially right angle indicates that the angle α formed by both is 80 to 120 °, and further, the angle α is 80 to 100 °. It is preferable to make it into a range, and thereby, the above-described pushing-back action of the plastic flow 8 can be obtained more efficiently. This is because if the angle α is smaller than 80 degrees, the effect of facing the small surface portion 4 of the plastic flow 8 by the flat surface portion 3 is lowered. If the angle α is larger than 100 degrees, the plastic flow 8 by the small surface portion 4 is made to flow in the plastic flow region 9. This is because the effect of pushing into the inside of the glass decreases.

また、平面部3は、図2(b)に示すように、ピン1の外周に沿って発生する塑性流動8を小面部4に対向させる作用を成し、小面部4による塑性流動8の効率をさらに向上させることができる。したがって、本発明の摩擦撹拌接合工具100は、平面部3と小面部4の組合せにより塑性流動8の効率をより向上させるとともに、小面部4の効果によりバリの少ない接合部10を得ることが可能となり、さらには接合部10における材料減肉が発生していないため、接合部10の欠陥(空隙)の発生しない被接合体500を得ることができる。さらに、ピン1の外周面に螺旋状の溝などが無いため、被接合材500の撹拌において、ピン1への応力集中が少なく、ピン1が破損(折損)しにくいため、長寿命化を図ることができる。   Further, as shown in FIG. 2 (b), the plane portion 3 serves to make the plastic flow 8 generated along the outer periphery of the pin 1 face the small surface portion 4, and the efficiency of the plastic flow 8 by the small surface portion 4. Can be further improved. Therefore, the friction stir welding tool 100 of the present invention can further improve the efficiency of the plastic flow 8 by the combination of the flat surface portion 3 and the small surface portion 4, and can obtain the joint portion 10 with less burr due to the effect of the small surface portion 4. In addition, since the material thinning does not occur in the joint 10, it is possible to obtain the bonded body 500 in which the defect (void) of the joint 10 does not occur. Further, since there is no spiral groove or the like on the outer peripheral surface of the pin 1, the stress concentration on the pin 1 is small and the pin 1 is not easily broken (broken) when the material to be bonded 500 is stirred. be able to.

これに対して、図2(c)に示すようなピン1の外周面に平面部3と小面部4との成す角度が80°未満の小さなものとした場合には、平面部3はピン1の外周に沿って発生する塑性流動8を小面部4に誘導させる作用を成すことができず、塑性流動領域9が小さくなり、撹拌効率が低下するため、接合強度の高い被接合体500を得ることが困難になる。   On the other hand, when the angle formed between the flat surface portion 3 and the small surface portion 4 on the outer peripheral surface of the pin 1 as shown in FIG. Since the plastic flow 8 generated along the outer periphery of the steel plate cannot be guided to the small face portion 4 and the plastic flow region 9 is reduced and the stirring efficiency is lowered, the bonded object 500 having high bonding strength is obtained. It becomes difficult.

また、図3に示すように、ピン1の先端面の周縁の曲線の割合、即ち図3における太線Aの割合は、ピン1先端の仮想周縁、即ち図3における破線とそれに連続する太線で示される円相当の周縁Bに対して40〜60%の範囲で形成されることが好ましい。   Further, as shown in FIG. 3, the ratio of the peripheral curve of the tip surface of the pin 1, that is, the ratio of the thick line A in FIG. 3 is indicated by the virtual periphery of the tip of the pin 1, that is, the broken line in FIG. It is preferably formed in the range of 40 to 60% with respect to the peripheral edge B corresponding to the circle.

これは、太線の割合が40%よりも小さくなると、ピン1を被接合材に差し込むときの抵抗が大きくなり、ピン1の周縁の摩擦摩耗が大きくなったり、周縁に割れ、チッピングが生じやすい。一方、60%よりも大きくなると、必然的に平面部3の面積が小さくなり、平面部3および小面部4による塑性流動8を塑性流動領域9の内部へ押し込む効果が低下する。   When the proportion of the thick line is smaller than 40%, the resistance when the pin 1 is inserted into the material to be joined is increased, and the frictional wear of the peripheral edge of the pin 1 is increased, or the peripheral edge is easily broken and chipped. On the other hand, when it exceeds 60%, the area of the flat surface portion 3 is inevitably reduced, and the effect of pushing the plastic flow 8 by the flat surface portion 3 and the small surface portion 4 into the plastic flow region 9 is reduced.

さらに、ピン1の外周面に形成する平面部3の数は2〜4個であることが好ましい。平面部3の数が1個の場合、平面部3および小面部4による塑性流動8を塑性流動領域9の内部へ押し込む効果が低下するからである。また、平面部3の数が4個よりも多くなると、各々の平面部3の面積が減少し平面部3による塑性流動8の小面部4に対向させる効果が低下するからであり、ピン1先端の周縁の曲線の割合が小さくなり、ピン1を被接合材に差し込むときの抵抗が大きくなり、ピン1の周縁の摩擦摩耗が大きくなったり、周縁に割れ、チッピングが生じやすくなる。   Furthermore, it is preferable that the number of the plane parts 3 formed in the outer peripheral surface of the pin 1 is 2-4. This is because when the number of the plane portions 3 is one, the effect of pushing the plastic flow 8 by the plane portions 3 and the small surface portions 4 into the plastic flow region 9 is reduced. Further, if the number of the plane portions 3 is larger than 4, the area of each plane portion 3 is reduced, and the effect of facing the small surface portion 4 of the plastic flow 8 by the plane portion 3 is reduced. The ratio of the curve of the peripheral edge of the pin 1 is reduced, the resistance when the pin 1 is inserted into the material to be joined is increased, the frictional wear of the peripheral edge of the pin 1 is increased, and the peripheral edge is easily cracked and chipped.

特に好ましくは、平面部3の数が3個の場合で、ピン1の摩擦摩耗や割れ、チッピングなど機械的特性の低下を防止しつつ、塑性流動8を塑性流動領域9の内部へ押し込む効果が最大限に得ることができる。   Particularly preferably, when the number of the plane portions 3 is 3, the effect of pushing the plastic flow 8 into the plastic flow region 9 while preventing deterioration of mechanical properties such as frictional wear, cracking and chipping of the pin 1 is obtained. You can get to the maximum.

また、ピン1の外周面に形成する平面部3は三角形である場合、図4(a)に示すように平面部3と小面部4との稜線が曲線状であることが好ましい。図4(b)は同図(a)の摩擦撹拌接合工具100を用いた場合の塑性流動8の様子を模式的に示すものであり、曲線状の稜線により小面部4の形状に沿ってスムーズに塑性流動8を生じることが可能となるため、塑性流動8する被接合材500を塑性流動領域9の内部へ押し込む作用を増大させることができ、これにより被接合材500のバリの発生をさらに抑制することができとともに接合部10における材料減肉が無いため、接合部10内の欠陥(空隙)の発生を防止することができ、良好な接合部10を得ることができる。また、小面部4におけるピンの端面と対向する頂角が大きくなり、小面部4のほぼ全領域にわたって塑性流動8が効果的に対向することになるため、塑性流動領域9の内部へ押し込む効果を増大させることができる。これに対し、図4(c)では、小面部4の稜線が直線となっており三角形の本体側の端面5側の頂点部では急激に塑性流動8の方向が下方向に変化させられる。そのため、図4(c)の形状でも下方向の塑性流動8は発生するが、図4(b)と比較して一部の塑性流動8が下方向に流動しないため、内部へ押し込む効果が劣ってしまう。   Moreover, when the plane part 3 formed in the outer peripheral surface of the pin 1 is a triangle, it is preferable that the ridgeline of the plane part 3 and the small surface part 4 is curvilinear as shown to Fig.4 (a). FIG. 4B schematically shows the state of the plastic flow 8 when the friction stir welding tool 100 of FIG. 4A is used, and smoothly follows the shape of the facet 4 by the curved ridgeline. Therefore, it is possible to increase the action of pushing the material 500 to be joined into the plastic flow region 9, thereby further generating burrs in the material 500. Since it can suppress and there is no material thinning in the junction part 10, the generation | occurrence | production of the defect (space | gap) in the junction part 10 can be prevented, and the favorable junction part 10 can be obtained. Further, the apex angle of the small face portion 4 facing the end face of the pin is increased, and the plastic flow 8 is effectively opposed over almost the entire area of the small face portion 4, so that the effect of pushing into the plastic flow region 9 is exerted. Can be increased. On the other hand, in FIG.4 (c), the ridgeline of the small surface part 4 is a straight line, and the direction of the plastic flow 8 is suddenly changed to the downward direction in the apex part by the side of the end surface 5 at the side of a triangular main body. For this reason, the downward plastic flow 8 is generated even in the shape of FIG. 4C, but a part of the plastic flow 8 does not flow downward compared to FIG. End up.

なお、三角形である平面部3は角部が曲線状であっても構わない。   In addition, the plane part 3 which is a triangle may have a curved corner.

次いで、本発明の摩擦撹拌接合工具100のピン1の外周面に形成する平面部3が四角形である場合について、図5、図6を用いて説明する。   Next, the case where the flat surface portion 3 formed on the outer peripheral surface of the pin 1 of the friction stir welding tool 100 of the present invention is a square will be described with reference to FIGS. 5 and 6.

図5(a)は小面部4が四角形の平面部3の2辺にわたり連続するように形成されたものであり、同図(b)は小面部4が四角形の平面部3の1辺のみに連続するように形成されたものである。これら摩擦撹拌接合工具100を用いて接合する際の塑性流動8を、それぞれ図6(a)、(b)に示す。図6(a)は、小面部4が平面部3の四角形の2辺にわたって連続するように形成されているため、ピン1の端面と対向する小面部4により上向きの塑性流動8を有効に抑えることが可能になる。また、図6(b)に示すように、小面部4が平面部3の四角形の1辺にのみ連続するように形成されている場合、小面部4の下部では塑性流動8する被接合材500を塑性流動領域9の内部へ押し込む作用を増大させることは可能であるが、小面部4の上部では上向きの塑性流動8が発生することがあり、さらに本体2の端面5の回転によって、被接合材500の表面部では逆方向の塑性流動8が発生することがある。したがって、平面部3が四角形の小面部4と平面部3の四角形の2辺にわたって連続するように形成されていることがより好ましい。   FIG. 5A shows that the small surface portion 4 is formed so as to extend over two sides of the rectangular flat surface portion 3, and FIG. 5B shows that the small surface portion 4 is formed only on one side of the rectangular flat surface portion 3. It is formed to be continuous. The plastic flow 8 at the time of joining using these friction stir welding tools 100 is shown to Fig.6 (a) and (b), respectively. In FIG. 6A, since the small surface portion 4 is formed so as to be continuous over the two sides of the square of the flat surface portion 3, the upward plastic flow 8 is effectively suppressed by the small surface portion 4 facing the end surface of the pin 1. It becomes possible. In addition, as shown in FIG. 6B, when the small surface portion 4 is formed so as to be continuous with only one side of the quadrilateral of the flat surface portion 3, the bonded material 500 that undergoes the plastic flow 8 below the small surface portion 4. It is possible to increase the action of pushing the inside into the plastic flow region 9, but an upward plastic flow 8 may be generated in the upper part of the small face portion 4, and further, the end face 5 of the main body 2 may be rotated to rotate. A plastic flow 8 in the opposite direction may occur on the surface portion of the material 500. Therefore, it is more preferable that the flat portion 3 is formed so as to be continuous over two sides of the square facet 4 and the square of the flat portion 3.

なお、四角形である平面部3は、ピン1側の下底が長く、本体2の端面5側の上底が短い台形状であっても、角部が曲線状であっても構わない。   Note that the quadrangular flat surface portion 3 may have a trapezoidal shape with a long bottom bottom on the pin 1 side and a short top bottom on the end surface 5 side of the main body 2, or may have a curved corner portion.

また、本発明の摩擦撹拌接合工具100は、図7(a)、(b)に示すように、ピン1が先端に向けて先細りであることが好ましい。この場合、被接合材への挿入時にピン1への抵抗が軽減されるため、破損を防止することができる。さらには、ピン1と本体2との境界への応力集中が緩和でき、ピン1の破損、折損をより確実に防止することができる。またピン1が先細り形状になることからピン1自体の体積が小さくなることによって、塑性流動領域9の体積を大きくすることができ、接合効率を向上させることができるとともに、塑性流動領域9の体積をより大きくすることができるため、被接合材500の表面酸化物の粉砕と分散が可能となり接合部10に及ぼす酸化被膜の影響を少なくすることができる。   In the friction stir welding tool 100 of the present invention, as shown in FIGS. 7A and 7B, the pin 1 is preferably tapered toward the tip. In this case, since the resistance to the pin 1 is reduced at the time of insertion into the material to be joined, breakage can be prevented. Furthermore, the stress concentration at the boundary between the pin 1 and the main body 2 can be alleviated, and the breakage and breakage of the pin 1 can be prevented more reliably. In addition, since the pin 1 has a tapered shape, the volume of the plastic flow region 9 can be increased by reducing the volume of the pin 1 itself, the joining efficiency can be improved, and the volume of the plastic flow region 9 can be improved. Since the surface oxide of the material to be bonded 500 can be pulverized and dispersed, the influence of the oxide film on the bonded portion 10 can be reduced.

また、本発明の摩擦攪拌接合工具100は、窒化珪素質焼結体、炭化硼素質焼結体、アルミナ質焼結体、炭化珪素質焼結体等のセラミックスにて形成されていることが好ましく、これによりピン1および本体2の端面5の耐摩耗性が向上し、長寿命となる。また、セラミックスは耐熱性が非常に高いため、より高負荷条件での使用に耐える他、高硬度のため、鋼材、ステンレス合金、チタン合金、MMCなどの難接合材の接合に適用できるため、より多くの種類に適用できる。このセラミックスのうち、特に窒化珪素質焼結体が好ましく、アルミナ質焼結体や炭化珪素質焼結体と比較して高温強度が高いため、摩擦熱による接合を行う摩擦撹拌接合工具100の材料としては好適である。また、圧縮強度が約4000MPa、3点曲げ強度も約1000MPaと機械的特性にも優れているので、高負荷の接合用として好適である。さらに、見掛密度が小さいために、本体2を高回転させる際に、装置自体への負荷を低減することができ、熱伝導率も約15〜30W/m・Kと、従来より摩擦攪拌接合工具として使用されてきたダイス鋼、ハイス鋼、ステンレス鋼の熱伝導率とほぼ同等のため、加工条件を大きく変更する必要が無い。   Further, the friction stir welding tool 100 of the present invention is preferably formed of ceramics such as a silicon nitride sintered body, a boron carbide sintered body, an alumina sintered body, and a silicon carbide sintered body. As a result, the wear resistance of the pin 1 and the end face 5 of the main body 2 is improved, resulting in a long life. In addition, since ceramics have extremely high heat resistance, they can withstand use under higher load conditions, and because of their high hardness, they can be used for joining difficult-to-join materials such as steel, stainless alloy, titanium alloy, and MMC. Applicable to many kinds. Among these ceramics, a silicon nitride sintered body is particularly preferable, and since the high-temperature strength is higher than that of an alumina sintered body or a silicon carbide sintered body, the material of the friction stir welding tool 100 that performs bonding by frictional heat. Is suitable. Further, since the compressive strength is about 4000 MPa and the three-point bending strength is about 1000 MPa, which is excellent in mechanical properties, it is suitable for high load bonding. Furthermore, since the apparent density is small, when the main body 2 is rotated at a high speed, the load on the apparatus itself can be reduced, and the thermal conductivity is about 15 to 30 W / m · K, which is a friction stir welding than before. Since the thermal conductivity of die steel, high-speed steel, and stainless steel, which have been used as tools, is almost the same, there is no need to greatly change the processing conditions.

また、炭化硼素質焼結体は、ビッカース硬度で約50GPaの高硬度を有し、耐摩耗性に優れていること、さらに、融点が2350〜2470℃で高融点であることから、より難接合材料に用いることができる。   Further, since the boron carbide sintered body has a high Vickers hardness of about 50 GPa, excellent wear resistance, and a high melting point of 2350 to 2470 ° C., it is more difficult to join. Can be used for materials.

次いで、上述のような摩擦撹拌接合工具100を用いた接合方法について図8(a)、(b)を用いて詳細を説明する。   Next, the details of the joining method using the friction stir welding tool 100 as described above will be described with reference to FIGS.

図8(a)は、被接合材500の端面同士を突き合わせた突合せ面7を中心に接合する場合の模式図を示し、同図(b)は、被接合材500の端部を重ねた重ね部6を中心に接合する場合の模式図を示す。   FIG. 8A shows a schematic diagram in the case of joining around the butting surface 7 where the end faces of the materials to be joined 500 are abutted with each other, and FIG. The schematic diagram in the case of joining centering on the part 6 is shown.

先ず、準備した被接合材500の突き合せ面7付近もしくは重ね部6に、工具100を回転させながらピン1を埋め込む。ここで、工具100の回転方向ωはピン1に設けた小面部4が回転方向に対向するように設定し、さらに本体2は被接合材500に対して相対的に移動させる。この接合方法によると、回転するピンの外周面に設けた四角形または三角形の平面部3と該平面部と連続した小面部4の作用によって、下向きの塑性流動を発生させることができるため、均質な接合組織が安定して形成されるとともに、接合部10の周囲にバリや盛り肉部が少ない高品質の接合部を得ることができる。   First, the pin 1 is embedded while rotating the tool 100 in the vicinity of the butting surface 7 of the prepared material 500 or the overlapping portion 6. Here, the rotation direction ω of the tool 100 is set so that the small surface portion 4 provided on the pin 1 faces the rotation direction, and the main body 2 is moved relative to the material 500 to be joined. According to this joining method, a downward plastic flow can be generated by the action of the rectangular or triangular flat surface portion 3 provided on the outer peripheral surface of the rotating pin and the small surface portion 4 continuous with the flat surface portion. A bonded structure can be stably formed, and a high-quality bonded portion with few burrs and built-up portions around the bonded portion 10 can be obtained.

なお、本発明は、実施形態に限定されるものではなく、本発明の主旨を逸脱しない範囲であれば種々の変更は可能であることは言うまでもない。   It should be noted that the present invention is not limited to the embodiments, and various modifications can be made without departing from the spirit of the present invention.

(a)、(b)は本発明の摩擦撹拌接合工具の一実施形態を示す部分斜視図であり、(a)は小面部が三角形であり、(b)は小面部が四角形である実施形態を示す。(A), (b) is a fragmentary perspective view which shows one Embodiment of the friction stir welding tool of this invention, (a) is a small face part is a triangle, (b) is an embodiment whose face part is a rectangle. Indicates. (a)は本発明の摩擦撹拌接合工具を用いて被接合材を接合する状態を示す概念図であり、(b)は同図(a)の接合時の様子を接合部の上面から見た概念図であり、(c)は従来の実施形態の摩擦撹拌接合工具を用いた接合時の様子を接合部の上面から見た概念図である。(A) is a conceptual diagram which shows the state which joins a to-be-joined material using the friction stir welding tool of this invention, (b) saw the mode at the time of joining of the figure (a) from the upper surface of the junction part. It is a conceptual diagram, (c) is the conceptual diagram which looked at the mode at the time of joining using the friction stir welding tool of the conventional embodiment from the upper surface of the joined part. 図1(a)の摩擦撹拌接合工具のピンの先端面から見た平面図を示す。The top view seen from the front end surface of the pin of the friction stir welding tool of Fig.1 (a) is shown. (a)は本発明の摩擦撹拌接合工具の別の実施形態を示す部分斜視図であり、(b)、(c)は同図(a)の種々の摩擦撹拌接合工具を用いた接合時の様子を示す概念図である。(A) is a fragmentary perspective view which shows another embodiment of the friction stir welding tool of this invention, (b), (c) is the time of joining using the various friction stir welding tools of the same figure (a). It is a conceptual diagram which shows a mode. (a)、(b)は本発明の摩擦撹拌接合工具の種々の実施形態を示す部分斜視図である。(A), (b) is a partial perspective view which shows various embodiment of the friction stir welding tool of this invention. (a)は図5(a)の摩擦撹拌接合工具を用いた接合時の様子を示す概念図であり、(b)は図5(b)の摩擦撹拌接合工具を用いた接合時の様子を示す概念図である。(A) is a conceptual diagram which shows the mode at the time of joining using the friction stir welding tool of Fig.5 (a), (b) is a mode at the time of joining using the friction stir welding tool of FIG.5 (b). FIG. (a)、(b)は本発明の摩擦撹拌接合工具のさらに別の実施形態を示す部分斜視図である。(A), (b) is a fragmentary perspective view which shows another embodiment of the friction stir welding tool of this invention. (a)、(b)は本発明の摩擦撹拌接合用工具を用いた接合方法を説明するための概念図である。(A), (b) is a conceptual diagram for demonstrating the joining method using the tool for friction stir welding of this invention. (a)、(b)は従来の摩擦撹拌接合工具を示す平面図であり、(c)(d)は同図(a)、(b)をHの方向から見た平面図である。(A), (b) is a top view which shows the conventional friction stir welding tool, (c) (d) is the top view which looked at the same figure (a), (b) from the H direction. (a)は従来の摩擦撹拌接合工具の別の例を示す平面図であり、(b)は同図(a)をIの方向から見た平面図である。(A) is a top view which shows another example of the conventional friction stir welding tool, (b) is the top view which looked at the same figure (a) from the direction of I. (a)は従来の摩擦撹拌接合工具のさらに別の例を示す平面図であり、(b)は同図(a)をJの方向から見た平面図である。(A) is a top view which shows another example of the conventional friction stir welding tool, (b) is the top view which looked at the same figure (a) from the direction of J. (a)は従来の摩擦撹拌接合工具のまたさらに別の例を示す平面図であり、(b)、(c)は同図(a)をLの方向から見た平面図である。(A) is a top view which shows another example of the conventional friction stir welding tool, (b), (c) is the top view which looked at the same figure (a) from the L direction.

符号の説明Explanation of symbols

100、210、220、230、240:摩擦撹拌接合工具
1、21:ピン
2、22:本体
3:平面部
4:小面部
5、25:端面
6:重ね部
7:突合せ面
8:塑性流動
9:塑性流動領域
10:接合部
31:凸部
32:凹部溝
33:渦巻状溝
34:らせん状溝
35:傾斜面
36:縦溝
500:被接合材
100, 210, 220, 230, 240: Friction stir welding tool 21, 21: Pin 2, 22: Main body 3: Plane portion 4: Small surface portion 5, 25: End surface 6: Overlapping portion 7: Butting surface 8: Plastic flow 9 : Plastic flow region 10: Joint part 31: Convex part 32: Concave groove 33: Spiral groove 34: Spiral groove 35: Inclined surface 36: Vertical groove 500: Material to be joined

Claims (10)

円柱状の本体と、該本体の先端に本体と略同軸に設けられた円柱状のピンとを有する摩擦攪拌接合用工具において、
前記ピンの外周面は、前記外周面の周回方向に沿って曲面をなす周縁部と、該周縁部を前記周回方向に延長した仮想周縁よりも前記軸側に配されるように前記周縁部に接続する少なくとも1つ以上の三角形又は四角形の平面部と、該平面部に略直角の角度を成して前記軸より離間する方向に連続するとともに前記周縁部に接続する前記平面部の面積より小さい小面部とを有することを特徴とする摩擦撹拌接合用工具。
In a friction stir welding tool having a cylindrical main body and a cylindrical pin provided substantially coaxially with the main body at the tip of the main body,
The outer peripheral surface of the pin is arranged on the peripheral edge portion so as to be arranged on the axis side with respect to a peripheral edge portion that forms a curved surface along the rotating direction of the outer peripheral surface and a virtual peripheral edge that extends the peripheral edge portion in the rotating direction. At least one or more triangular or quadrangular plane portions to be connected and an area substantially perpendicular to the plane portion and continuing in a direction away from the axis, and smaller than the area of the plane portion connected to the peripheral portion A friction stir welding tool having a facet portion.
前記ピンは、先端に向けて先細り状であることを特徴とする請求項1に記載の摩擦攪拌接合用工具。 The friction stir welding tool according to claim 1, wherein the pin is tapered toward the tip. 前記ピンは、窒化珪素質焼結体から成ることを特徴とする請求項1または2に記載の摩擦攪拌接合用工具。 The friction stir welding tool according to claim 1 or 2, wherein the pin is made of a silicon nitride sintered body. 前記ピンは、炭化硼素質焼結体から成ることを特徴とする請求項1または2に記載の摩擦攪拌接合用工具。 The friction stir welding tool according to claim 1 or 2, wherein the pin is made of a boron carbide sintered body. 前記ピンは、前記小面部から前記平面部へ向かって回転可能であることを特徴とする請求項1乃至4の何れかに記載の摩擦攪拌接合用工具。 The friction stir welding tool according to any one of claims 1 to 4, wherein the pin is rotatable from the small surface portion toward the flat surface portion. 前記平面部および小面部は、3個以上設けられたことを特徴とする請求項1乃至5の何れかに記載の摩擦攪拌接合用工具。 The friction stir welding tool according to any one of claims 1 to 5, wherein three or more flat portions and small surface portions are provided. 前記平面部は、四角形であり、
前記小面部は、前記四角形の平面部の2辺にわたり連続するように形成されていることを特徴とする請求項1乃至6の何れかに記載の摩擦攪拌接合用工具。
The plane portion is a quadrangle,
The friction stir welding tool according to any one of claims 1 to 6, wherein the small surface portion is formed so as to be continuous over two sides of the rectangular flat surface portion.
前記平面部は、前記本体側の上底が短く、前記本体と反対側の下底が長い台形状であることを特徴とする請求項1乃至7の何れかに記載の摩擦攪拌接合用工具。 The friction stir welding tool according to any one of claims 1 to 7, wherein the flat portion has a trapezoidal shape with a short upper base on the main body side and a long lower bottom on the opposite side to the main body. 前記平面部は、三角形であり、
前記平面部と前記小面部との稜線は、曲線状であることを特徴とする請求項1乃至6の何れかに記載の摩擦攪拌接合用工具。
The plane portion is a triangle,
The friction stir welding tool according to any one of claims 1 to 6, wherein a ridge line between the flat portion and the small face portion is curved.
前記請求項1乃至9の何れかに記載の摩擦撹拌接合工具を用いて、接合を行うことを特徴とする接合方法。 The joining method characterized by performing joining using the friction stir welding tool in any one of the said Claims 1 thru | or 9.
JP2006077304A 2005-11-29 2006-03-20 Friction stir welding tool and joining method using the same Expired - Fee Related JP4884044B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2006077304A JP4884044B2 (en) 2005-11-29 2006-03-20 Friction stir welding tool and joining method using the same

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2005343733 2005-11-29
JP2005343733 2005-11-29
JP2006077304A JP4884044B2 (en) 2005-11-29 2006-03-20 Friction stir welding tool and joining method using the same

Publications (2)

Publication Number Publication Date
JP2007175764A JP2007175764A (en) 2007-07-12
JP4884044B2 true JP4884044B2 (en) 2012-02-22

Family

ID=38301468

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2006077304A Expired - Fee Related JP4884044B2 (en) 2005-11-29 2006-03-20 Friction stir welding tool and joining method using the same

Country Status (1)

Country Link
JP (1) JP4884044B2 (en)

Families Citing this family (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080217377A1 (en) * 2007-03-06 2008-09-11 Alcoa Inc. Fracture Resistant Friction Stir Welding Tool
US7854362B2 (en) 2008-03-14 2010-12-21 Alcoa Inc. Advanced multi-shouldered fixed bobbin tools for simultaneous friction stir welding of multiple parallel walls between parts
JP4995252B2 (en) * 2009-10-29 2012-08-08 三菱重工業株式会社 Friction stir welding equipment for lap welding
JP5708105B2 (en) * 2011-03-22 2015-04-30 住友電気工業株式会社 Rotation tool
JP4995354B2 (en) * 2012-01-10 2012-08-08 三菱重工業株式会社 Friction stir welding equipment for lap welding
US9193007B2 (en) * 2012-02-29 2015-11-24 Sumitomo Electric Industries, Ltd. Coated rotary tool and method for manufacturing the same
JP6329351B2 (en) * 2013-09-04 2018-05-23 株式会社Uacj Friction stir tool
CN104475966A (en) * 2014-12-11 2015-04-01 哈尔滨工业大学 Stirring head for friction stir welding capable of enhancing welding seam material mobility and manufacturing method thereof
CN105728932A (en) * 2015-11-24 2016-07-06 镇江同舟螺旋桨有限公司 Special friction stir processing tool for manufacturing high-performance marine propeller
JP7083771B2 (en) 2019-03-29 2022-06-13 本田技研工業株式会社 Friction stir welding tool
JP7110150B2 (en) 2019-03-29 2022-08-01 本田技研工業株式会社 Tools for friction stir welding
JP7125912B2 (en) * 2019-03-29 2022-08-25 本田技研工業株式会社 Tools for friction stir welding
JP7141359B2 (en) * 2019-03-29 2022-09-22 本田技研工業株式会社 Tools for friction stir welding

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3452018B2 (en) * 2000-03-24 2003-09-29 日本軽金属株式会社 Joining method and joining tool
JP2003326372A (en) * 2002-05-10 2003-11-18 Nachi Fujikoshi Corp Tool for friction-stirring joining
JP4219671B2 (en) * 2002-12-16 2009-02-04 株式会社フルヤ金属 Thin plate joining method

Also Published As

Publication number Publication date
JP2007175764A (en) 2007-07-12

Similar Documents

Publication Publication Date Title
JP4884044B2 (en) Friction stir welding tool and joining method using the same
US6676008B1 (en) Friction stir welding of corner configurations
JP6350334B2 (en) Joining method and composite rolled material manufacturing method
WO2019182020A1 (en) Rotary tool for double-sided friction stir welding, double-sided friction stir welding device, and double-sided friction stir welding method
US20090140027A1 (en) Friction stir spot welding tool and method
JP6928011B2 (en) Friction stir welding method and manufacturing method of joint structure
JP2004522591A (en) Friction stir welding tool
JP7247996B2 (en) Rotary tool for double-sided friction stir welding and double-sided friction stir welding method
US20040108359A1 (en) Friction agitation joining tool, friction agitation joining method and joined member manufacturing method
US20230107348A1 (en) Devices, systems, and methods for increased wear resistance during low temperature friction stir processing
CN110653617B (en) Welding and milling integrated friction stir welding stirring head
JP2008221338A (en) Tapered friction stir welding tool
JP6041499B2 (en) Friction stir welding method
JP2000246465A (en) Tool for friction agitation joining
JP2020097045A (en) Joining method
CN111940888B (en) Rotary tool for friction stir welding and friction stir welding method
WO2019235295A1 (en) Friction stir welding tool and friction stir welding method
KR20140087406A (en) Friction stir welding tool
JPH1133750A (en) Friction agitation joining tool and joint for mation method with tool thereof
JP2003311441A (en) Friction stirring-welding method
JP7465465B2 (en) Method for joining dissimilar metals
JP2020097046A (en) Joining method
JP6809436B2 (en) Joining method and manufacturing method of composite rolled material
JP3732448B2 (en) Spot welding tool
JP2013035009A (en) Rotary tool, friction stir welding method using the same, and friction-stir point welding method

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20080916

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20110216

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20110308

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20110509

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20110628

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20110820

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20111108

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20111206

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20141216

Year of fee payment: 3

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

LAPS Cancellation because of no payment of annual fees