JP4878036B2 - Vacuum cleaner - Google Patents

Description

  The present invention relates to a vacuum cleaner in which a negative pressure generation source and a dust storage portion are provided inside a housing, and more particularly to a vacuum cleaner that reduces noise during use.

  In recent years, the performance of a motor or the like as a negative pressure generating source provided in a vacuum cleaner has been improved, and the suction power of the vacuum cleaner has been further strengthened. As a result, the cleaning efficiency is improved, but there is a problem that the noise of the airflow caused by the driving sound of the motor and the negative pressure source increases.

  Patent Document 1 (Japanese Patent Application Laid-Open No. 10-201677) discloses a vacuum cleaner having a double wall structure for a dust storage chamber and a motor storage chamber. In this electric vacuum cleaner, a plurality of through holes are formed in the inner walls of the dust storage chamber and the motor storage chamber, and a sound absorbing material is disposed between the inner wall and the outer wall.

Thus, when the motor is driven, it is intended to reduce the noise generated by the motor itself and the noise emitted from the motor and released to the outside via the dust storage part.
Japanese Patent Laid-Open No. 10-201677

  Like the electric vacuum cleaner described in Patent Document 1, it is possible to expect the effect of reducing noise generated by the motor itself by arranging the motor housing chamber and the like in a double wall structure and disposing a sound absorbing material inside the double wall. However, it is not possible to reduce noise caused by airflow such as wind noise of exhaust exhausted from the negative pressure source.

  The present invention has been made to solve the above-described problems, and an object thereof is to provide a vacuum cleaner that reduces noise caused by airflow, such as wind noise of exhaust gas discharged from a negative pressure generation source.

  According to the vacuum cleaner based on this invention, the housing, the dust storage portion disposed in the housing, the negative pressure generation source for generating negative pressure, the dust storage portion and the negative pressure generation source, And a duct for communicating with each other. A first space located in the front part of the housing and accommodating the dust storage part, and located in a rear part of the housing, accommodating the negative pressure generating source, and exhausting from the negative pressure generating source Is communicated with an external space through an exhaust port for discharging the air to the outside of the housing, and the first space is located in the housing with the second space communicated with the duct, and is defined by the first boundary wall. A third space that is partitioned from the first space and separated from the second space by a second boundary wall, at least a portion of which is located between the first space and the second space. Including space. The second boundary wall is provided with a communication port that communicates the second space and the third space, and a part of the exhaust from the negative pressure generation source is connected to the communication port and the third space. It is discharged to the outside of the casing through the space.

  Preferably, in the electric vacuum cleaner, the third space is also continuous below the first space, and at least a part of the exhaust discharged through the third space is discharged from the housing. An exhaust hole for discharging downward is provided in the casing.

In the vacuum cleaner, preferably, a filter is disposed at the communication port.
In the vacuum cleaner, preferably, a sound absorbing material is disposed on the inner wall of the third space.

  The electric vacuum cleaner according to the present invention can reduce noise caused by airflow such as wind noise from exhaust gas discharged from a negative pressure source.

  Hereinafter, the structure of a vacuum cleaner in an embodiment based on the present invention will be described with reference to the drawings.

  First, based on FIG.1 and FIG.2 which described typically the vacuum cleaner concerning this Embodiment, the structure of the vacuum cleaner concerning this invention and the outline of an air supply / exhaust path | route are demonstrated. FIG. 1 schematically shows the structure of the electric vacuum cleaner according to the present embodiment, and is a horizontal sectional view cut along a line along II in FIG. FIG. 2 is a longitudinal sectional view taken along line II-II in FIG.

  As shown in FIG. 1 and FIG. 2, the vacuum cleaner according to the present embodiment includes a housing 101, a dust storage unit 201 housed in a front portion in the housing 101, and a rear portion in the housing 101. And a negative pressure generation source 221 housed in the main body. 1 and 2, the left side is the front side of the cleaner body, and the right side is the rear side of the cleaner body.

  The dust storage part 201 is comprised by the dust cup 203 which comprises the lower part, and the cover body 211 which comprises the upper part. The dust cup 203 is formed in a substantially cylindrical shape with a bottom. Inside the dust cup 203, dust and air swirl at high speed, and large dust and air are separated by centrifugal force during swirling.

  Inside the dust cup 203 is provided a disc-shaped partition plate 205 that divides the upper space and the lower space at the center. A cylindrical exhaust cylinder 207 is connected to the upper surface of the partition plate 205. A vent hole 209 communicating with the internal space of the exhaust cylinder 207 is provided on the side surface of the exhaust cylinder 207. The air swirled in the dust cup 203 is discharged to the duct 230 via the vent hole 209 and the exhaust cylinder 207.

  A filter (not shown) is disposed in the vent hole 209. Fine dust that could not be removed by swirling is removed from the air by this filter. This prevents fine dust from being introduced into the exhaust tube 207.

  A flexible suction pipe 190 connected to a suction body (not shown) is connected to the upstream side of the dust storage unit 201. Dust sucked in by a suction body disposed on a cleaning surface such as a floor is carried to the dust storage unit 201 via the suction pipe 190 by the sucked air.

  The negative pressure generation source 221 includes a motor 223 having a rotary shaft arranged in the vertical direction and a turbine 225 connected to the rotary shaft and driven by the motor 223. The upper end of the negative pressure generation source 221 and the dust storage unit 201 are communicated with each other by a duct 230.

  A filter 241 is disposed on the downstream side of the negative pressure generation source 221. Fine dust contained in the exhaust discharged from the negative pressure generation source 221 is removed by the filter 241. The filter 241 is capable of capturing finer dust than that provided in the vent hole 209 of the exhaust tube 207. On the lower side of the negative pressure generation source 221, an air passage 243 communicating with the rear end portion in the housing 101 is formed.

  As shown in FIG. 2, a cord reel 251 that winds the power cord 253 along with the negative pressure generating source 221 is disposed. The cord reel housing space in which the cord reel 251 is provided communicates with the front side of the space where the negative pressure generating source 221 is disposed at the front portion thereof through a vent hole 255. The cord reel housing space is also communicated by a vent 257 to the rear end portion of the space where the negative pressure generating source 221 is disposed at the rear end portion. Thus, a ventilation path is formed from the ventilation hole 255 to the ventilation hole 257 via the cord reel housing space.

  The dust storage unit 201 is disposed in a first space formed in the front part inside the housing 101. The negative pressure generation source 221 and the cord reel 251 are arranged in a second space formed in the rear part inside the housing 101. A third space is formed between the first space and the second space.

  A first boundary wall 121 is provided between the first space and the third space. The first space and the third space are partitioned by the first boundary wall 121. A second boundary wall 131 is provided between the third space and the second space. The third space and the second space are partitioned by the second boundary wall 131, but the second boundary wall 131 is provided with a communication port 133, and the second space, the third space, Is communicated.

  The third space is sandwiched between the first boundary wall 121 and the second boundary wall 131, and the outer peripheral side is surrounded by the housing 101. However, the housing 101 has a slight gap G at the joint of the members constituting the housing 101 and communicates with the outside through the gap G.

  The second space in which the negative pressure generation source 221 and the cord reel 251 are disposed communicates with the outside through an exhaust hole 151 provided in the rear end portion of the housing 101. The opening area of the exhaust hole 151 is sufficiently large so that most of the exhaust from the negative pressure generating source 221 is exhausted from the exhaust hole 151.

  Next, the operation of the vacuum cleaner shown in FIGS. 1 and 2 will be described. The motor 223 is driven to generate a negative pressure at the negative pressure generation source 221. Due to the negative pressure, air containing dust is sucked from a suction body (not shown). The sucked air is guided by the suction pipe 190 and reaches the dust reservoir 201.

  The air containing the dust that has reached the dust reservoir 201 turns at high speed along the inner wall of the dust cup 203 in the dust reservoir 201. The swirl flow gradually reaches the bottom of the dust cup 203 while descending, and in this process, dust is separated by the centrifugal force of the swirl flow. The separated dust stays at the bottom of the dust cup 203.

  The air from which the dust is separated is sucked into the exhaust pipe 207 through the vent hole 209. The air drawn into the exhaust cylinder 207 and sucked in reaches the duct 230 and is sucked into the negative pressure generation source 221 through the duct 230.

  The air sucked into the negative pressure generation source 221 is exhausted to the outside (second space) of the negative pressure generation source 221 through the filter 241. The exhaust discharged into the second space is discharged outside the housing 101 through three exhaust paths.

  The first exhaust path is an exhaust path that passes through the ventilation path 243 provided below the negative pressure generation source 221 and is discharged from the exhaust hole 151. The second exhaust path is an exhaust path that passes through the cord reel housing space in which the cord reel 251 is disposed via the vent hole 255 and is discharged from the exhaust hole 151 via the vent hole 257. When the exhaust passes through the cord reel accommodating space, the cord reel 251 and the power cord 253 are cooled. This prevents overheating of the cord reel 251 and the power cord 253.

  The third exhaust path is an exhaust path that is guided to the third space via the communication port 133 and is discharged to the outside through the gap G. As shown in FIGS. 1 and 2, the gap G is formed on the top surface, bottom surface, and both side surfaces of the housing 101. 1 and 2, the gap G is drawn larger than the actual gap.

  In the present embodiment, a third space is formed between the first space and the second space, and the third exhaust path is provided, so that a part of the exhaust is discharged by the third exhaust path. Can be discharged. Thereby, the flow rate of the exhaust discharged from the exhaust hole 151 provided in the rear end portion of the housing 101 can be reduced. As a result, noise such as wind noise generated when exhaust is exhausted from the exhaust hole 151 can be reduced.

  The flow rate of exhaust gas guided to the third exhaust path is preferably about 5% of the flow rate of exhaust gas guided to the first and second exhaust paths. As a result, the flow rate of the exhaust gas from the exhaust hole 151 can be reduced to such an extent that the effect of reducing the exhaust noise can be obtained. On the other hand, if the flow rate is about 5%, generation of new noise due to exhaust from the third exhaust path can be minimized. However, the flow rate of the exhaust gas guided to the third exhaust path is not limited to 5%, and may be appropriately determined in consideration of other factors.

  The flow rate of the exhaust gas guided to the third exhaust path can be set by adjusting the opening area of the communication port 133, the flow path resistance in the third space, and the opening area of the gap G.

  In order to further reduce noise in the third exhaust path, a sound absorbing material 123 may be disposed in the third space. As the sound absorbing material, resin materials such as foamed resin, fibers such as glass wool and felt, and the like can be used. Thereby, it is possible to further reduce the noise of the exhaust discharged through the third space. Further, it is possible to suppress the noise from the motor or the like from being released to the outside via the third exhaust path.

  Moreover, you may make it exhaust at least one part of the exhaust_gas | exhaustion from a 3rd exhaust path toward a floor surface. Exhaust exhaust to the floor is preferred because exhaust noise is most difficult to dissipate. Therefore, exhaust noise from the third exhaust path can be further reduced by discharging part of the exhaust toward the floor surface. By restricting the flow rate of the exhaust discharged to the floor at this time, it is possible to avoid the dust on the floor being blown off by the exhaust.

  Next, the first to third exhaust paths will be specifically described with reference to FIGS. 3 and 4 showing a more specific structure. FIG. 3 is an exploded perspective view of the electric vacuum cleaner according to the present embodiment, and FIG. 4 is a longitudinal sectional view thereof. Members corresponding to those described in FIGS. 1 and 2 are denoted by the same reference numerals, and description thereof will not be repeated.

  As shown in FIG. 3, the housing 101 of the vacuum cleaner shown in FIGS. 3 and 4 is roughly divided into a front housing 301, a dust cup housing 321, an upper housing 341, and a rear housing 361. The upper casing 381 is divided into five members. These members are fitted to each other and fixed to each other by a lock mechanism or screwing that can be released by manual operation.

  The front housing 301 constitutes a front portion of the housing 101. A suction pipe 190 is connected to the front housing 301. The front housing 301 has a space (first space) in which the dust storage unit 201 is accommodated.

  The dust cup housing 321 is fitted on the upper portion of the front housing 301 and is detachably attached by a releasable lock mechanism. The dust cup unit housing 321 holds the upper end of the dust storage unit 201. In addition, the upper portion of the first space in which the dust storage unit 201 is accommodated is sealed by the dust cup unit housing 321.

  The lower housing 381 constitutes the bottom surface of the housing 101 and the side surface continuous therewith. Wheels 401 are attached to the side surface of the lower housing 381. In addition, a freely changeable wheel 403 is attached to the front bottom surface of the lower housing.

  The front housing 301 is fitted into the front portion of the lower housing 381, and is fixed by screwing. However, a slight gap G exists in the fitting portion. Inside the lower housing 381, a negative pressure generation source 221 and a duct 230 attached to the upper portion are accommodated.

  A part of the third exhaust path is formed along the upper surface of the front portion of the lower housing 381 (the portion where the dust cup housing 321 is located above).

  A second boundary wall 131 is provided between the second space and the third space in which the negative pressure generation source 221 is accommodated. The second boundary wall 131 is provided with a communication port 133 that allows the second space and the third space to communicate with each other.

  An upper housing 341 is fixed to the lower housing 381 so as to cover the negative pressure generation source 221 and the duct 230. The upper housing 341 is fitted into the lower housing 381 and fixed by screwing.

  A rear end casing 361 is attached to the rear ends of the lower casing 381 and the upper casing 341. The rear end housing 361 is provided with a large number of small holes constituting the exhaust holes 151 at the center thereof.

  With reference to FIG. 3 and FIG. 4, the flow of the air in the vacuum cleaner of this Embodiment is demonstrated. The motor of the negative pressure generation source 221 is driven to generate negative pressure at the negative pressure generation source 221. Due to the negative pressure, air containing dust is sucked from a suction body (not shown). The sucked air is guided by the suction pipe 190 and reaches the dust reservoir 201.

  The air containing the dust that has reached the dust reservoir 201 turns at high speed along the inner wall of the dust cup 203 in the dust reservoir 201. At this time, dust is separated by the centrifugal force of the swirling flow. The separated dust stays at the bottom of the dust cup 203.

  The air from which the dust is separated is guided to the duct 230 and sucked to the negative pressure generation source 221 through the duct 230. The air sucked into the negative pressure generation source 221 is exhausted outside the second pressure generation source 221 (second space). The exhaust discharged into the second space is discharged outside the casing 101 through the three exhaust paths as described above.

  The first exhaust path is an exhaust path that passes through a ventilation path 243 provided below the negative pressure generation source 221 and is discharged from the exhaust hole 151. The air passage 243 is formed between the inner bottom surface of the lower housing 381 and the negative pressure generation source 221.

  The second exhaust path is an exhaust path that passes through the cord reel housing space in which the cord reel 251 is disposed via the vent hole 255 and is discharged from the exhaust hole 151 via the vent hole 257.

  The third exhaust path is an exhaust path that is guided to the third space via the communication port 133 and is discharged to the outside through the gap G. FIG. 4 shows that the third space hardly exists, but the first boundary wall 121 is provided to be curved so as to surround the cylindrical dust cup 203. The cross section different from the cross section has a sufficient space for a flow path.

  As shown in FIG. 3, the housing 101 is configured by fitting five members, a front housing 301, a dust cup housing 321, an upper housing 341, a rear housing 361, and a lower housing 381. Therefore, a slight gap G is formed in the fitting portion unless a special airtight treatment is performed.

  Exhaust gas guided to the third space flows along the inner bottom surface of the front portion of the lower housing 381, and is discharged to the outside through the gap G of the fitting portion between the front housing 301 and the lower housing 381. .

  The lower housing 381 is provided with a free wheel 403, and the portion has a recessed shape. An exhaust hole 387 that is open toward the floor surface may be provided in the recessed portion, and a part of the exhaust gas that is guided from the exhaust hole 387 to the third space may be discharged.

  As described above, in the present embodiment, the third space is formed between the first space and the second space, and the third exhaust path is provided, so that a part of the exhaust is transferred to the third space. It can be discharged through the exhaust path. Thereby, the flow rate of the exhaust discharged from the exhaust hole 151 provided in the rear end portion of the housing 101 can be reduced. As a result, noise such as wind noise generated when exhaust is exhausted from the exhaust hole 151 can be reduced.

  Further, when all the exhaust from the third exhaust path is discharged from the gap G formed at the joint of the plurality of members constituting the housing 101, it is not necessary to form a new exhaust port. As a result, it is possible to avoid deterioration of aesthetics due to newly providing an exhaust port. Further, even when the exhaust port 387 is provided in the lower housing 381, the exhaust port 387 cannot be seen in appearance, so that deterioration of the aesthetic appearance can be avoided.

  In order to further reduce noise in the third exhaust path, a sound absorbing material may be disposed in the third space. Thereby, it is possible to further reduce the noise of the exhaust discharged through the third space. Further, it is possible to suppress the noise from the motor or the like from being released to the outside via the third exhaust path.

  Furthermore, a filter may be attached to the communication port 133 provided between the second space and the third space. By attaching the filter, the cleanliness of the exhaust discharged through the third space can be further improved. Further, the flow rate to the third exhaust path can be adjusted by adjusting the flow path resistance of the filter.

  In the present embodiment, a so-called cyclonic vacuum cleaner that separates dust by centrifugal force has been described. However, the present invention can also be applied to a paper pack type vacuum cleaner that stores dust in a paper pack. is there.

  In the vacuum cleaner shown in FIGS. 3 and 4, the effect of exhaust noise reduction according to the present invention was confirmed by experiments. As a comparative example, the noise of a vacuum cleaner having no third exhaust path, that is, a vacuum cleaner not provided with the communication port 133 was measured.

  When noise was measured at two locations, 1 meter above the vacuum cleaner and 1 meter on the side, the noise of the vacuum cleaner of this embodiment was reduced by 0.2 dB compared to the vacuum cleaner of the comparative example.

  In addition, the said embodiment disclosed this time is an illustration in all the points, Comprising: It does not become the basis of limited interpretation. Therefore, the technical scope of the present invention is not interpreted only by the above-described embodiments, but is defined based on the description of the claims. Further, all modifications within the meaning and scope equivalent to the scope of the claims are included.

FIG. 3 schematically shows a structure of the electric vacuum cleaner according to the embodiment based on the present invention, and is a horizontal sectional view cut along a line along II in FIG. 2. FIG. 2 schematically shows a structure of the electric vacuum cleaner according to the embodiment based on the present invention, and is a longitudinal sectional view cut along a line along II-II in FIG. 1. It is a disassembled perspective view of the vacuum cleaner in embodiment based on this invention. It is a longitudinal cross-sectional view of the vacuum cleaner in embodiment based on this invention.

Explanation of symbols

  DESCRIPTION OF SYMBOLS 101 Case, 121 1st boundary wall, 123 Sound absorbing material, 131 2nd boundary wall, 133 Communication port, 151 Exhaust hole, 190 Suction pipe, 201 Dust storage part, 203 Dust cup, 205 Partition plate, 207 Exhaust pipe , 209 Vent hole, 211 Lid body, 221 Negative pressure generation source, 223 Motor, 225 Turbine, 230 Duct, 241 Filter, 243 Air passage, 251 Cord reel, 253 Power cord, 255, 257 Vent, 301 Front housing , 321 Dust cup housing, 341 Upper housing, 361 Rear housing, 381 Lower housing, 387 Exhaust hole, 401 wheel, 403 Swivel wheel, G gap.

Claims (4)

A housing,
A dust reservoir disposed within the housing;
A negative pressure source that generates negative pressure;
A duct for communicating the dust storage part and the negative pressure generation source,
The housing is
A first space that is located in the front part of the housing and houses the dust storage part;
The first space is located in a rear portion in the housing, accommodates the negative pressure generation source, communicates with an external space through an exhaust port that exhausts exhaust from the negative pressure generation source to the outside of the housing. And the second space communicated by the duct,
The first space and the second space, which are located in the housing, partitioned from the first space by a first boundary wall, and partitioned from the second space by a second boundary wall A third space at least a part of which is located between
The second boundary wall is provided with a communication port that communicates the second space and the third space, and a part of the exhaust from the negative pressure generation source is connected to the communication port and the third space. A vacuum cleaner that is discharged to the outside of the housing via the space. The third space continues below the first space,
The vacuum cleaner according to claim 1, wherein an exhaust hole for discharging at least a part of the exhaust discharged through the third space to the lower side of the housing is provided in the housing.   The vacuum cleaner according to claim 1 or 2, wherein a filter is disposed at the communication port.   The electric vacuum cleaner according to any one of claims 1 to 3, wherein a sound absorbing material is disposed on an inner wall of the third space.

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