JP4867040B2 - Fluorine resin monofilament, process for producing the same, and industrial fabric - Google Patents

Fluorine resin monofilament, process for producing the same, and industrial fabric Download PDF

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JP4867040B2
JP4867040B2 JP2007087996A JP2007087996A JP4867040B2 JP 4867040 B2 JP4867040 B2 JP 4867040B2 JP 2007087996 A JP2007087996 A JP 2007087996A JP 2007087996 A JP2007087996 A JP 2007087996A JP 4867040 B2 JP4867040 B2 JP 4867040B2
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monofilament
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JP2008248407A (en
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朗 柵木
林 荒居
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Toray Monofilament Co Ltd
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本発明は、弗素系樹脂が有する優れた耐熱性、耐薬品性、耐燃焼性、電気的特性、摩擦特性、非粘着性、撥水撥油性、耐候性などの特質を遺憾なく発揮できると共に、長さ方向の線径変動が従来の四フッ化エチレン・パ−フルオロアルコキシエチレン共重合樹脂からなるモノフィラメントに比べてはるかに小さく、工業織物の少なくとも一部に使用した場合に、筋、縞、段などの目ずれの発生を効果的に抑えることができる四フッ化エチレン・パ−フルオロアルコキシエチレン共重合樹脂からなるモノフィラメント、その製造方法およびこのモノフィラメントを使用した工業織物に関するものである。   The present invention can fully demonstrate the excellent heat resistance, chemical resistance, combustion resistance, electrical characteristics, friction characteristics, non-adhesiveness, water and oil repellency, weather resistance, etc. possessed by fluorine resins, The fluctuation of the wire diameter in the length direction is much smaller than that of a monofilament made of a conventional tetrafluoroethylene / perfluoroalkoxyethylene copolymer resin. The present invention relates to a monofilament made of a tetrafluoroethylene / perfluoroalkoxyethylene copolymer resin capable of effectively suppressing occurrence of misalignment such as the above, a method for producing the monofilament, and an industrial fabric using the monofilament.

従来から、ポリアミド樹脂、ポリエステル樹脂、およびポリフェニレンサルファイド樹脂などのいわゆる汎用エンプラまたはスーパーエンプラと称される熱可塑性樹脂からなるモノフィラメントは、耐熱性、強度、剛性などの優れた特性を有することから、各種の産業資材用途に好ましく使用されてきた。   Conventionally, monofilaments made of thermoplastic resins called general-purpose engineering plastics or super engineering plastics such as polyamide resins, polyester resins, and polyphenylene sulfide resins have excellent characteristics such as heat resistance, strength, and rigidity. It has been preferably used for industrial materials.

また、近年では特に優れた耐熱性、耐薬品性、耐燃焼性、電気的特性、摩擦特性、非粘着性、撥水撥油性、耐候性などの特質を有する弗素系樹脂が注目され、ポリフッ化ビニリデン樹脂などからなるモノフィラメントが、水産資材用途などに好ましく使用されているが、このポリフッ化ビニリデン樹脂は融点がポリアミド樹脂より低く耐熱性に劣る問題があった。   In recent years, fluorine-based resins having particularly excellent heat resistance, chemical resistance, combustion resistance, electrical characteristics, friction characteristics, non-adhesiveness, water / oil repellency, weather resistance, etc. have attracted attention. Monofilaments made of vinylidene resin and the like are preferably used for marine products and the like, but this polyvinylidene fluoride resin has a problem that its melting point is lower than that of polyamide resin and is inferior in heat resistance.

一方、工業織物の分野においても、優れた特質を有する弗素系樹脂からなるモノフィラメントの要求が高まってきたが、特に製紙業界の製紙用具用織物用途に使用されるモノフィラメントは、織物の均質性を得るために、とりわけ長さ方向の線径の均一性が求められており、線径変動の小さいモノフィラメントを得るための種々の検討が従来よりなされてきた。   On the other hand, in the field of industrial textiles, there has been an increasing demand for monofilaments made of fluorine-based resins having excellent characteristics, but in particular, monofilaments used for textile applications for papermaking tools in the papermaking industry obtain the homogeneity of the textiles. Therefore, in particular, uniformity of the wire diameter in the length direction is required, and various studies have been made in the past to obtain a monofilament with small wire diameter fluctuation.

かかる線径変動の小さいモノフィラメントに関する従来技術としては、(A)冷却を均一に行うことによって得られる糸斑のないモノフィラメントおよびその製造方法(例えば、特許文献1参照)、および(B)線径変動率の小さい溶融液晶性ポリエステルからなる芯鞘型複合繊維およびその製造方法(例えば、特許文献2参照)などがすでに提案されている。   As prior art relating to such monofilaments having small wire diameter fluctuations, (A) monofilaments free from yarn unevenness obtained by performing cooling uniformly and a method for producing the same (for example, see Patent Document 1), and (B) wire diameter fluctuation rate A core-sheath type composite fiber made of a molten liquid crystalline polyester having a small size and a method for producing the same (for example, see Patent Document 2) have already been proposed.

また、(C)ミスト冷却によって得られる線径変動率が小さい高融点モノフィラメントおよびその製造方法(例えば、特許文献3参照)、および(D)ミスト冷却によって得られる線径変動率が小さいポリオレフィンモノフィラメントおよびその製造方法(例えば、特許文献4参照)についてもすでに提案されている。   In addition, (C) a high melting point monofilament having a small wire diameter variation rate obtained by mist cooling and a method for producing the same (for example, see Patent Document 3), and (D) a polyolefin monofilament having a small wire diameter variation rate obtained by mist cooling and A manufacturing method thereof (for example, see Patent Document 4) has already been proposed.

しかしながら、上記(A)、(B)、(C)および(D)で提案されている従来技術は、いずれも目的とする特性を付与することについては所期の効果が認められるものの、製紙業界の製紙用具用織物用途に使用されるモノフィラメントなどのように、より小さな線径変動が要求される用途においては、いずれもその効果は必ずしも満足できるものとはいいにくいものであった。   However, although the conventional techniques proposed in the above (A), (B), (C) and (D) are all expected to give the desired characteristics, the paper industry In applications where a smaller variation in wire diameter is required, such as monofilaments used in textile applications for papermaking tools, the effects are not necessarily satisfactory.

また、これらの従来技術に、弗素系樹脂、特に四フッ化エチレン・パ−フルオロアルコキシエチレン共重合樹脂を適用したとしても、線径の長さ方向の線径変動率を5%以下に押さえたモノフィラメントを得ることはできなかった。
特開平11−93015号公報 特開平9−296324号公報 特開2001−279522号公報 特開2002−88568号公報
Further, even when a fluorine-based resin, in particular, a tetrafluoroethylene / perfluoroalkoxyethylene copolymer resin is applied to these conventional technologies, the wire diameter variation rate in the length direction of the wire diameter is suppressed to 5% or less. A monofilament could not be obtained.
Japanese Patent Laid-Open No. 11-93015 JP-A-9-296324 JP 2001-279522 A JP 2002-88568 A

本発明は、上述した従来技術における問題点の解決を課題として検討した結果、達成されたものである。   The present invention has been achieved as a result of examining the solution of the problems in the above-described prior art as an object.

したがって、本発明の目的は、弗素系樹脂が有する優れた耐熱性、耐薬品性、耐燃焼性、電気的特性、摩擦特性、非粘着性、撥水撥油性、耐候性などの特質を遺憾なく発揮できると共に、長さ方向の線径変動が従来の四フッ化エチレン・パ−フルオロアルコキシエチレン共重合樹脂(PFA)からなるモノフィラメントに比べてはるかに小さく、工業織物の少なくとも一部に使用した場合に、筋、縞、段などの目ずれの発生を効果的に抑えることができる四フッ化エチレン・パ−フルオロアルコキシエチレン共重合樹脂からなるモノフィラメント、その製造方法およびこのモノフィラメントを使用した工業織物を提供することにある。   Therefore, the object of the present invention is to regret the characteristics such as excellent heat resistance, chemical resistance, combustion resistance, electrical characteristics, friction characteristics, non-adhesiveness, water / oil repellency, weather resistance, etc. possessed by fluorine-based resins. When it is used for at least part of industrial textiles, it has much smaller fluctuations in the length of the wire than conventional monofilaments made of tetrafluoroethylene-perfluoroalkoxyethylene copolymer resin (PFA). In addition, a monofilament made of tetrafluoroethylene / perfluoroalkoxyethylene copolymer resin capable of effectively suppressing occurrence of misalignment such as streaks, stripes, steps, etc., a production method thereof, and an industrial fabric using the monofilament It is to provide.

上記の目的を達成するために本発明によれば、四フッ化エチレン・パ−フルオロアルコキシエチレン共重合樹脂からなる直径が0.05〜1.0mmのモノフィラメントであって、アンリツ製レーザー外径測定機KG601Aに準じた外径測定機を使用し、測定速度15m/分、測定間隔0.1秒/回、測定点1024回の条件でモノフィラメントの線径を測定し、さらにキーエンス製データー処理機NR−250&PCに準じたデーター処理機を使用して、前記線径の長さ方向の線径変動を評価し、その結果をJIS−Z8101−1で定義される変動係数[標準偏差(σ)/平均値×100]で表した線径変動率が5%以下であることを特徴とする弗素系樹脂モノフィラメントが提供される。   In order to achieve the above object, according to the present invention, a monofilament made of tetrafluoroethylene / perfluoroalkoxyethylene copolymer resin having a diameter of 0.05 to 1.0 mm, which is an Anritsu laser outer diameter measurement The diameter of the monofilament was measured under the conditions of a measuring speed of 15 m / min, a measuring interval of 0.1 sec / time, and a measuring point of 1024 times using an outer diameter measuring machine according to the machine KG601A. Using a data processor according to -250 & PC, the wire diameter variation in the length direction of the wire diameter was evaluated, and the result was expressed as a variation coefficient [standard deviation (σ) / average defined in JIS-Z8101-1. A fluorine-based resin monofilament characterized by having a wire diameter fluctuation rate represented by a value x 100] of 5% or less.

また、本発明の弗素系樹脂モノフィラメントの製造方法は、四フッ化エチレン・パ−フルオロアルコキシエチレン共重合樹脂を溶融紡糸・冷却するに際して、口金面直下から冷却媒体浴中までの冷却距離を5〜50mmとし、口金から溶融押出した紡出糸条を直ちに冷却媒体浴へと導いて冷却し、次いで得られた未延伸糸を5〜15m/分の速度で引き取り、引き続き少なくとも1段もしくは多段で延伸または延伸/熱セット処理を行うと共に、その際の最終引き取り速度を25〜75m/分で行うことを特徴とする。   Further, in the method for producing a fluorine-based resin monofilament according to the present invention, when the tetrafluoroethylene / perfluoroalkoxyethylene copolymer resin is melt-spun and cooled, the cooling distance from immediately below the die surface to the cooling medium bath is set to 5 to 5. 50 mm, the spun yarn melt-extruded from the die is immediately introduced into a cooling medium bath and cooled, and then the obtained undrawn yarn is taken up at a speed of 5 to 15 m / min, and subsequently drawn in at least one stage or multiple stages. Alternatively, the stretching / heat setting treatment is performed, and the final take-up speed is 25 to 75 m / min.

そして、本発明の工業織物は、上記弗素系モノフィラメントを緯糸および/または経糸の少なくとも一部に使用したことを特徴とし、特にフィルター用織物用途、製紙用具用織物用途、ベルト用織物用途などの工業織物用途に適用した場合に、その効果を遺憾なく発揮する。   The industrial fabric of the present invention is characterized in that the above-mentioned fluorine-based monofilament is used in at least a part of the weft and / or warp, and in particular, industrial applications such as filter fabrics, papermaking tools, and belts. When applied to textile applications, the effect is fully demonstrated.

本発明の四フッ化エチレン・パ−フルオロアルコキシエチレン共重合樹脂からなる弗素系樹脂モノフィラメントは、長さ方向の線径変動が、従来の四フッ化エチレン・パ−フルオロアルコキシエチレン共重合樹脂からなるモノフィラメントに比べて飛躍的に改良されたものであることから、工業織物とした場合に筋、縞、段などの目ずれの発生を効果的に抑えることができ、弗素系樹脂が有する優れた耐熱性、耐薬品性、耐燃焼性、電気的特性、摩擦特性、非粘着性、撥水撥油性、耐候性などの効果を良好に維持した工業織物、特にフィルター用織物や製紙用具用織物およびベルト用織物を得ることができる。   The fluorine-based resin monofilament made of the tetrafluoroethylene / perfluoroalkoxyethylene copolymer resin of the present invention is composed of a conventional tetrafluoroethylene / perfluoroalkoxyethylene copolymer resin in which the wire diameter variation in the length direction is Since it is a drastic improvement compared to monofilaments, it is possible to effectively suppress the occurrence of misalignment such as streaks, stripes, steps, etc. in the case of industrial fabrics, and the excellent heat resistance of fluorine resins. Industrial fabrics, especially filter fabrics and fabrics for papermaking tools and belts that maintain good properties such as water resistance, chemical resistance, flame resistance, electrical properties, friction properties, non-adhesiveness, water and oil repellency, and weather resistance A woven fabric can be obtained.

以下に本発明について詳細に説明する。   The present invention is described in detail below.

本発明の四フッ化エチレン・パ−フルオロアルコキシエチレン共重合樹脂(以下、PFA樹脂と記す)からなるモノフィラメントは、その線径変動率が5%以下と、従来のPFAモノフィラメントに比較してきわめて小さいことを特徴とするものである。   The monofilament made of the tetrafluoroethylene / perfluoroalkoxyethylene copolymer resin (hereinafter referred to as PFA resin) of the present invention has a wire diameter variation rate of 5% or less, which is extremely small compared to the conventional PFA monofilament. It is characterized by this.

ここで、本発明のPFAモノフィラメントの長さ方向の線径変動率(%)とは、モノフィラメント試料について、まずアンリツ製レーザー外径測定機KG601Aに準じた外径測定機を使用して、測定速度15m/分、測定間隔0.1秒/回、測定点1024回の条件で線径を測定し、さらにキーエンス製データー処理機NR−250&PCに準じたデーター処理機を使用して求めた値である。   Here, the linear diameter variation rate (%) in the length direction of the PFA monofilament of the present invention is a measurement speed of a monofilament sample using an outer diameter measuring machine according to an Anritsu laser outer diameter measuring machine KG601A. The wire diameter was measured under the conditions of 15 m / min, measurement interval 0.1 sec / time, and 1024 measurement points, and further obtained using a data processor according to KEYENCE data processor NR-250 & PC. .

本測定法は、レーザー散乱光によってモノフィラメントの外径を長径、短径を含めて測定するものであり、従来のマルチフィラメントの繊径変動を誘電率の変化から求めた断面積の変動で測定する方法とは異なるものである。   In this measurement method, the outer diameter of the monofilament is measured by laser scattered light, including the major and minor diameters, and the variation in the diameter of the conventional multifilament is measured by the variation in the cross-sectional area obtained from the change in the dielectric constant. It is different from the method.

次に、本測定条件は、モノフィラメントの外径測定を長さ方向に約2.5cm毎に1回、約25mの長さにわたって行い、その測定点1024回分のデーターを処理して標準偏差(σ)を求め、その結果をJIS−Z8101−1で定義される変動係数[標準偏差(σ)/平均値×100]で表した線径変動率(%)を評価するものである。   Next, the measurement condition is that the outer diameter of the monofilament is measured once every about 2.5 cm in the length direction over a length of about 25 m, and the data for 1024 measurement points is processed to obtain the standard deviation (σ ) And the wire diameter variation rate (%) expressed as a coefficient of variation [standard deviation (σ) / average value × 100] defined in JIS-Z8101-1.

なお、このような測定法で測定した本発明のPFAモノフィラメントの長さ方向の線径変動率は、5%以下、好ましくは4%以下、更に好ましくは3%以下である。   In addition, the variation rate in the length direction of the PFA monofilament of the present invention measured by such a measuring method is 5% or less, preferably 4% or less, more preferably 3% or less.

上記のように線径変動率がきわめて小さい本発明のPFAモノフィラメントは、工業織物とした場合に、筋、縞、段などの目ずれの発生を効果的に抑えることができることから、線径変動率が問題とされる各種の工業織物用途に好ましく使用することができるが、なかでもフィルター用織物や製紙用具用織物およびベルト用織物として好ましく適用することができ、その場合には従来にない優れた効果を発現することができる。   As described above, the PFA monofilament of the present invention having a very small wire diameter variation rate can effectively suppress the occurrence of misalignment such as streaks, stripes, steps, etc., when used as an industrial fabric. Can be preferably used for various industrial textile applications, but can be preferably used as a filter fabric, a papermaking tool fabric, and a belt fabric, and in that case, it is superior in the past. An effect can be expressed.

本発明のPFAモノフィラメントを形成するポリマーは、上記のようなモノフィラメントの特性を満足するPFA樹脂であれば特に限定されるものではない。   The polymer that forms the PFA monofilament of the present invention is not particularly limited as long as it is a PFA resin that satisfies the above-mentioned monofilament characteristics.

なお、本発明で用いる上記PFA樹脂には、必要に応じて、例えば顔料、染料、耐光剤、紫外線吸収剤、酸化防止剤、結晶化抑制剤および可塑剤などの各種添加剤を、目的とする性能を阻害しない範囲で、その重合行程、重合後あるいは紡糸直前に添加することができる。   The PFA resin used in the present invention has various additives such as pigments, dyes, light-proofing agents, ultraviolet absorbers, antioxidants, crystallization inhibitors and plasticizers as necessary. It can be added in the polymerization process, after polymerization or just before spinning as long as the performance is not impaired.

上記の特性を有する本発明のPFAモノフィラメントは、以下に説明する方法により効率的に製造することができる。   The PFA monofilament of the present invention having the above characteristics can be efficiently produced by the method described below.

まず、上記PFAモノフィラメントを溶融紡糸するに際しては、PFA樹脂を先端に計量用ギヤポンプとスピンブロックを有するエクストルーダー型紡糸機に供給し、紡糸温度を370〜380℃で溶融混練した後、その溶融物を紡糸口金から溶融押出す。   First, when melt spinning the above PFA monofilament, PFA resin is supplied to an extruder type spinning machine having a metering gear pump and a spin block at the tip, melted and kneaded at a spinning temperature of 370 to 380 ° C., and then melted. Is melt extruded from the spinneret.

このように溶融押出した紡出糸条を冷却媒体浴に導いて冷却するに際しては、口金面直下から冷却媒体浴中までの冷却距離を5〜50mmとし、紡出糸条を直ちに冷却媒体浴へと導いて冷却し、次いで得られた未延伸糸を5〜15m/分の速度で引き取って未延伸糸を得る。   When the melt-extruded spun yarn is guided to the cooling medium bath and cooled, the cooling distance from immediately below the die surface to the cooling medium bath is set to 5 to 50 mm, and the spun yarn is immediately transferred to the cooling medium bath. Then, the resultant undrawn yarn is taken up at a speed of 5 to 15 m / min to obtain an undrawn yarn.

この口金面直下から冷却媒体浴中までの冷却距離を5〜50mmとすることが重要であり、安定した線径の未延伸糸を得ることが可能となる。さらに、紡糸口金にはニツケル合金製口金を用いることによって、口金孔周辺に滞留する熱変性異物等の離形効果が向上する。   It is important that the cooling distance from just below the die surface to the cooling medium bath is 5 to 50 mm, and an undrawn yarn having a stable wire diameter can be obtained. Further, by using a nickel alloy die for the spinneret, the effect of releasing the heat-denatured foreign matter staying around the die hole is improved.

冷却距離が5mより短い場合は、未延伸糸の冷却が不安定になり、ポリマー温度が高いまま冷却媒体浴中に入るため、途中で突沸が発生してしまい糸表面状態を悪化させる傾向にあるため好ましくない。   When the cooling distance is shorter than 5 m, the cooling of the undrawn yarn becomes unstable and enters the cooling medium bath while the polymer temperature is high, so that bumping occurs on the way and the yarn surface condition tends to deteriorate. Therefore, it is not preferable.

また、冷却距離が50mより長い場合は、速く冷却が進み過ぎ、自重が重いため冷却媒体浴内のガイドとの抵抗により経筋が発生し、線形バラツキを悪化させる傾向にあるため好ましくない。   In addition, when the cooling distance is longer than 50 m, the cooling progresses too quickly and the weight is heavy. Therefore, the warp is generated due to resistance with the guide in the cooling medium bath, and the linear variation tends to be deteriorated.

さらに、未延伸糸を5〜15m/分の速度で引き取ることも重要であり、引取速度が5m/分より遅い場合は、未延伸糸が冷却媒体浴内で蛇行してしまい線経バラツキを悪化させる傾向にあるため好ましくないばかりか、隣同士の未延伸糸条が融着してしまい得ることができなくなる。   Furthermore, it is also important to take up the undrawn yarn at a speed of 5 to 15 m / min. If the take-up speed is slower than 5 m / min, the undrawn yarn will meander in the cooling medium bath and the line-thickness variation will be worsened. This is not preferable because it tends to cause the unstretched yarns adjacent to each other to be fused.

一方、未延伸糸の引取速度が15m/分より速い場合は、未延伸糸が冷却媒体浴内で引き延ばされてしまい真円性が損なわれ、これまた本発明の目的とする均一な線径を有するモノフィラメントが得られにくい傾向となるため好ましくないばかりか、未延伸糸が途中で断糸してしまい得ることができなくなる。   On the other hand, when the take-up speed of the undrawn yarn is higher than 15 m / min, the undrawn yarn is stretched in the cooling medium bath and the roundness is impaired. Since it tends to be difficult to obtain a monofilament having a diameter, it is not preferable, and an undrawn yarn cannot be cut halfway.

次に、得られた未延伸糸を、1段もしくは多段で延伸または延伸/熱セット処理を行うと共に、その際の最終引き取り速度を25〜75m/分で行いPFAモノフィラメントを得る。   Next, the obtained undrawn yarn is drawn or drawn / heat set in one or more stages, and the final take-up speed at that time is 25 to 75 m / min to obtain a PFA monofilament.

所望の強伸度や熱収縮特性を得るために、一段もしくは多段で延伸する。安定な延伸性を得るためには、多段の場合の延伸温度は、一段目の延伸温度よりも高い温度に二段目は設定し、かつ総合延伸倍率が2.5〜6.0倍になるように行う。   In order to obtain the desired strength and heat shrinkage properties, the film is stretched in one or more stages. In order to obtain stable stretchability, the stretching temperature in the case of multiple stages is set to a temperature higher than the stretching temperature of the first stage, and the overall stretching ratio is 2.5 to 6.0 times. Do as follows.

これは、延伸倍率が低すぎると得られるPFAモノフィラメントに所望の強伸度や熱収縮特性が得られにくくなり、逆に高すぎると糸切れの原因となりやすいためであり、より良好な熱収縮特性を得るためには、さらに4.0〜5.5倍であることが好ましい。   This is because if the draw ratio is too low, it will be difficult to obtain the desired strength and heat shrinkage characteristics for the obtained PFA monofilament, and conversely if it is too high, it will tend to cause yarn breakage. In order to obtain, it is further preferable that it is 4.0 to 5.5 times.

また、延伸温度が低すぎると延伸時に高い張力が掛かり、糸切れの原因となりやすく、逆に高すぎるとPFA樹脂の融点に近くなり、延伸浴内で糸切れが発生しやすくなるため、延伸温度を90〜200℃とすることが必要であり、さらには130〜180℃とすることが好ましい。   Also, if the stretching temperature is too low, high tension is applied during stretching, which tends to cause thread breakage. Conversely, if the stretching temperature is too high, the melting point of the PFA resin is close, and thread breakage tends to occur in the stretching bath. Must be 90 to 200 ° C., more preferably 130 to 180 ° C.

ここで、延伸工程で使用する熱媒体としては、PFAモノフィラメントの表面から容易に除去することができ、かつPFAモノフィラメントに対して物理的、化学的な変化を本質的に与えることがない物質であれば如何なるものをも使用することができるが、本発明の延伸工程で使用する熱媒体としては、一般的に、温水浴、加熱空気浴、高沸点の不活性液体を満たした液体浴、空気炉、不活性ガス炉、赤外線炉および高周波炉などの加熱装置が好適である。   Here, the heat medium used in the stretching process may be a substance that can be easily removed from the surface of the PFA monofilament and that does not essentially give physical or chemical changes to the PFA monofilament. Any heating medium can be used, but the heat medium used in the stretching process of the present invention is generally a hot water bath, a heated air bath, a liquid bath filled with an inert liquid having a high boiling point, or an air furnace. Heating devices such as inert gas furnaces, infrared furnaces, and high frequency furnaces are suitable.

1段もしくは多段で延伸されたPFAモノフィラメントは、延伸工程で得られた所望の強伸度や熱収縮特性をさらに向上させ、かつそれを保持するために、必要に応じて熱セット処理に供されるが、このセット処理の温度は180〜280℃とすることが必要であり、さらには200〜250℃とすることが好ましい。   The PFA monofilament stretched in one or more stages is subjected to a heat setting treatment as necessary in order to further improve and maintain the desired strength and heat shrinkage properties obtained in the stretching process. However, the temperature of the set treatment needs to be 180 to 280 ° C, and more preferably 200 to 250 ° C.

また、セット倍率は0.75〜1.15倍で、所望の熱収縮特性を得るために必要な条件である。   The set magnification is 0.75 to 1.15 times, which is a necessary condition for obtaining desired heat shrinkage characteristics.

このセット倍率が低すぎると、得られるPFAモノフィラメントの熱収縮率が低くなるため、工業織物の熱セット後の納まりが悪くなるばかりか、筋、縞、段などの目ずれ等も発生しやすくなり、逆にセット倍率が高すぎると、糸切れの原因となりやすいため、好ましくはセット倍率を0.80〜1.05倍とすることが必要であり、さらには0.85〜1.01倍とすることがさらに好ましい。   If the set magnification is too low, the heat shrinkage rate of the resulting PFA monofilament will be low, which will not only make the industrial fabrics shrink after heat setting, but will also cause misalignment of streaks, stripes, steps, etc. On the contrary, if the set magnification is too high, thread breakage is likely to occur. Therefore, it is necessary to set the set magnification to 0.80 to 1.05 times, more preferably 0.85 to 1.01 times. More preferably.

ここで、セット処理工程で使用する加熱装置としては、高沸点の不活性液体を満たした液体浴、空気炉、不活性ガス炉、赤外線炉および高周波炉などを挙げることができる。   Here, examples of the heating device used in the set processing step include a liquid bath filled with an inert liquid having a high boiling point, an air furnace, an inert gas furnace, an infrared furnace, and a high-frequency furnace.

そして、セット処理されたPFAモノフィラメントは、その表面に必要に応じて油剤が付与され、その後巻具に巻き取られる。   Then, the set PFA monofilament is provided with an oil agent on the surface as needed, and then wound around a winding tool.

最終引き取り速度は25〜75m/分で行うことが好ましい。   The final take-up speed is preferably 25 to 75 m / min.

上記の通り、未延伸糸を5〜15m/分の速度で引き取った後、所望の強伸度や熱収縮特性を得るために1段もしくは多段で延伸または延伸/熱セット処理を行うことで長さ方向の線径変動が小さいPFAモノフィラメントを得ることができる。   As described above, after undrawn yarn is taken up at a speed of 5 to 15 m / min, it is long by drawing or drawing / heat setting treatment in one or more stages in order to obtain desired strength and heat shrinkage characteristics. A PFA monofilament with a small variation in the wire diameter in the vertical direction can be obtained.

この最終引き取り速度は、未延伸糸引き取り速度に延伸倍率または延伸倍率/熱セット処理倍率を掛け合わせて求められるが、最終引き取り速度が25m/分より遅い場合は、延伸斑の原因となり、均一な線径を有するモノフィラメントが得られにくい傾向となるため好ましくないばかりか、所望の強伸度や熱収縮特性が不均一となりやすくなる。   The final take-up speed is obtained by multiplying the undrawn yarn take-up speed by the draw ratio or draw ratio / heat setting treatment ratio. If the final take-up speed is lower than 25 m / min, it causes stretch spots and is uniform. Since it tends to be difficult to obtain a monofilament having a wire diameter, it is not preferable, and the desired strength and heat shrinkage characteristics tend to be uneven.

また、最終引き取り速度が75m/分より速い場合は、糸切れの原因を招き易くなり、より良好な均一な線径や所望の強伸度および熱収縮特性を得るには、最終引き取り速度が30〜60m/分であることが好ましい。   Further, when the final take-up speed is higher than 75 m / min, it becomes easy to cause a thread breakage. In order to obtain a better uniform wire diameter, desired strength and heat shrinkage, the final take-up speed is 30. It is preferably ˜60 m / min.

こうして得られた本発明のPFAモノフィラメントは、従来のPFAモノフィラメントにはない小さい線径変動率のため、このPFAモノフィラメントを工業織物の少なくとも一部に使用することが可能となるのである。   Since the PFA monofilament of the present invention thus obtained has a small wire diameter fluctuation rate that is not found in the conventional PFA monofilament, the PFA monofilament can be used for at least a part of the industrial fabric.

また、本発明のPFAモノフィラメントからなる工業織物は、フィルター用織物や製紙用具用織物およびベルト用織物に使用することもでき、得られたこれらの各種工業織物は、筋、縞、段などの目ずれが発生しにくく安定した織面を保持することが可能であり、PFA樹脂の持つ易成型性、耐熱性、耐薬品性、耐燃焼性、電気的特性、摩擦特性、非粘着性、撥水撥油性、耐候性、二次加工性などの優れる特性を遺憾なく発揮する。   In addition, the industrial fabric comprising the PFA monofilament of the present invention can be used as a filter fabric, a papermaking tool fabric, and a belt fabric. It is possible to maintain a stable woven surface that is less likely to slip, and has easy moldability, heat resistance, chemical resistance, combustion resistance, electrical characteristics, friction characteristics, non-adhesiveness, and water repellency that PFA resins have. Exhibits excellent properties such as oil repellency, weather resistance and secondary processability.

なお、本発明のPFAモノフィラメントは、一本の連続糸であるが、必要に応じて複数本合わせて撚糸・熱セットしたもの、および単糸を捻って熱セットしたものであってもよい。   The PFA monofilament of the present invention is a single continuous yarn. However, if necessary, a plurality of yarns may be twisted and heat-set together, or may be a heat-set by twisting a single yarn.

また、本発明のPFAモノフィラメントの断面形状については、その用途に応じて適宜選定することができ、特に限定されるものではないが、例えば、丸、楕円、3角、T、Y、H、+、5葉,6葉,7葉,8葉などの多葉形状、正方形、長方形、菱形、繭型および馬蹄型などを挙げることができ、また、これらの形状を一部変更したものであってもよい。   In addition, the cross-sectional shape of the PFA monofilament of the present invention can be appropriately selected according to the application, and is not particularly limited. For example, the shape is round, elliptical, triangular, T, Y, H, + Multi-leaf shape such as 5 leaves, 6 leaves, 7 leaves, 8 leaves, squares, rectangles, rhombuses, saddles, and horseshoe types can be mentioned, and these shapes are partially modified Also good.

さらにまた、本発明のPFAモノフィラメントの直径についても、その用途に応じて適宜選定することができ、特に限定されるものではないが、例えば、工業織物用途としては、直径0.05〜1.00mmのものが主に使用される。   Furthermore, the diameter of the PFA monofilament of the present invention can be appropriately selected according to its use and is not particularly limited. For example, for industrial textile use, the diameter is 0.05 to 1.00 mm. Is mainly used.

このように、本発明の弗素系樹脂モノフィラメントは、従来のPFAモノフィラメントよりも小さい線径変動が要求される各種織物用途にきわめて有用である。   Thus, the fluorine-based resin monofilament of the present invention is extremely useful for various textile applications that require smaller wire diameter fluctuations than conventional PFA monofilaments.

次に、本発明を実施例に基づいて説明するが、実施例におけるモノフィラメントの評価は以下の方法に準じて行った。   Next, although this invention is demonstrated based on an Example, the evaluation of the monofilament in an Example was performed according to the following method.

[線径の変動率]
アンリツ製レーザー外径測定機KG601Aに準じた外径測定機を使用して、測定速度15m/分、測定間隔0.1秒/回、測定点1024回の条件で外径を測定し、さらにキーエンス製データー処理機NR−250&PCに準じたデーター処理機を使用して、前記線径の長さ方向の線径変動を評価し、その結果をJIS−Z8101−1で定義される変動係数[標準偏差(σ)/平均値×100]で表した値を線径変動率とした。
[Variation rate of wire diameter]
Using an outer diameter measuring machine according to Anritsu laser outer diameter measuring machine KG601A, the outer diameter was measured under the conditions of a measuring speed of 15 m / min, a measuring interval of 0.1 sec / time, and a measuring point of 1024 times. Using a data processor according to NR-250 & PC manufactured by the manufacturer, the wire diameter variation in the length direction of the wire diameter was evaluated, and the result was expressed as a coefficient of variation [standard deviation defined in JIS-Z8101-1. The value represented by (σ) / average value × 100] was defined as the wire diameter variation rate.

[操業性]
連続押出し紡糸を行う際の状況を観察し、糸切れや原料の紡糸機への押し込み安定性から次の3段階で評価した。
○:全く問題なく、至って良好であった、
△:糸切れがややあったが操業可能であった、
×:糸切れや原料の押し込み不良が多発するため操業性が困難であった。
[Operability]
The situation at the time of continuous extrusion spinning was observed, and the following three stages were evaluated from yarn breakage and stability of pushing the raw material into the spinning machine.
○: No problem at all, very good,
Δ: There was some yarn breakage but operation was possible.
X: The operability was difficult due to frequent occurrences of thread breakage and indentation failure of raw materials.

[目ずれ]
フイルターの目ずれ評価については、得られたフィルター1mを目視で外観(筋、縞、段)検査し、目ずれの程度を次の3段階で評価した。なお、○を外観品位が良好な水準とする。
○:筋、縞、段が判らない、
△:筋、縞、段が認められる、
×:筋、縞、段の発生が著しい。
[Missing]
Regarding the evaluation of the misalignment of the filter, the obtained filter 1 m 2 was visually inspected (streaks, stripes, steps), and the degree of misalignment was evaluated in the following three stages. In addition, (circle) is a level with a favorable appearance quality.
○: Streaks, stripes, steps are unknown
Δ: streaks, stripes, steps are recognized,
X: Generation of streaks, stripes, and steps is remarkable.

[実施例1]
弗素系樹脂としてPFA(旭硝子(株)製 “フルオン”PFA P−62XP)を使用し、これをエクストルーダー型紡糸機に供給して紡糸温度を380℃で溶融し、孔径2.0mmのニツケル合金製の紡糸口金を通して単孔当たりの吐出量38.0g/分で紡糸し、口金から溶融押出した紡出糸条を直ちに50℃の水浴中浴に導いて冷却するに際し、口金面直下から冷却媒体浴中までの冷却距離を20mmとし、7.7m/分で引き取って得た未延伸糸を延伸温度150℃、かつ延伸倍率を4.80倍で一段延伸し、引き続き処理温度が220℃、かつセット倍率が0.95倍のセット処理を行った。その際の最終速度を35m/分で行い、直径0.20mmかつ円形断面のPFAモノフィラメントを得た。
[Example 1]
PFA ("Full-on" PFA P-62XP manufactured by Asahi Glass Co., Ltd.) is used as a fluorine-based resin, which is supplied to an extruder-type spinning machine, melted at a spinning temperature of 380 ° C, and a nickel alloy having a pore diameter of 2.0 mm. When spinning the spun yarn that was spun at a discharge rate of 38.0 g / min per single hole through a manufactured spinneret and was melt-extruded from the spout immediately into a 50 ° C. water bath and cooled, The unstretched yarn obtained by setting the cooling distance to the bath to 20 mm and taking it up at 7.7 m / min was stretched in one step at a stretching temperature of 150 ° C. and a stretching ratio of 4.80 times, and subsequently the processing temperature was 220 ° C. and A set process with a set magnification of 0.95 was performed. The final speed at that time was 35 m / min, and a PFA monofilament having a diameter of 0.20 mm and a circular cross section was obtained.

[実施例2]
実施例1において、冷却距離20mmを5mmに変更したこと以外は、実施例1と同様にして、直径0.20mmのPFAモノフィラメントを得た。
[Example 2]
A PFA monofilament having a diameter of 0.20 mm was obtained in the same manner as in Example 1 except that the cooling distance 20 mm was changed to 5 mm.

[実施例3]
実施例1において、冷却距離20mmを45mmに変更したこと以外は、実施例1と同様にして、直径0.20mmのPFAモノフィラメントを得た。
[Example 3]
A PFA monofilament having a diameter of 0.20 mm was obtained in the same manner as in Example 1 except that the cooling distance 20 mm was changed to 45 mm in Example 1.

[実施例4]
弗素系樹脂としてPFA(旭硝子(株)製 “フルオン”PFA P−62XP)を使用し、これをエクストルーダー型紡糸機に供給して紡糸温度を380℃で溶融し、孔径1.0mmのニツケル合金製の紡糸口金を通して単孔当たりの吐出量35.0g/分で紡糸し、口金から溶融押出した紡出糸条を直ちに50℃の水浴中浴に導いて冷却するに際し、口金面直下から冷却媒体浴中までの冷却距離を20mmとし、11.0m/分で引き取って得た未延伸糸を、延伸温度150℃、かつ延伸倍率4.80倍で一段延伸し、引き続き処理温度が220℃、かつセット倍率が0.95倍のセット処理を行った。その際の最終速度を50m/分で行い、直径0.10mmかつ円形断面のPFAモノフィラメントを得た。
[Example 4]
PFA ("Full-on" PFA P-62XP manufactured by Asahi Glass Co., Ltd.) is used as a fluorine-based resin, which is supplied to an extruder-type spinning machine, melted at a spinning temperature of 380 ° C, and a nickel alloy having a pore diameter of 1.0 mm. When spinning the spun yarn that was spun at a discharge rate of 35.0 g / min per single hole through a manufactured spinneret and immediately melt-extruded from the die into a 50 ° C. water bath and cooled, The unstretched yarn obtained by setting the cooling distance to the bath to 20 mm and taking it up at 11.0 m / min was stretched in one step at a stretching temperature of 150 ° C. and a stretching ratio of 4.80 times, and subsequently the processing temperature was 220 ° C. and A set process with a set magnification of 0.95 was performed. The final speed at that time was 50 m / min, and a PFA monofilament having a diameter of 0.10 mm and a circular cross section was obtained.

[実施例5]
弗素系樹脂としてPFA(旭硝子(株)製 “フルオン”PFA P−62XP)を使用し、これをエクストルーダー型紡糸機に供給して紡糸温度を380℃で溶融し、孔径3.0mmのニツケル合金製の紡糸口金を通して単孔当たりの吐出量13.4g/分で紡糸し、口金から溶融押出した紡出糸条を直ちに50℃の水浴中浴に導いて冷却するに際し、口金面直下から冷却媒体浴中までの冷却距離を20mmとし、11.0m/分で引き取って得た未延伸糸を、延伸温度150℃、かつ延伸倍率4.80倍で一段延伸し、引き続き処理温度が220℃、かつセット倍率が0.95倍のセット処理を行った。その際の最終速度を50m/分で行い、直径0.40mmかつ円形断面のPFAモノフィラメントを得た。
[Example 5]
PFA ("Full-on" PFA P-62XP manufactured by Asahi Glass Co., Ltd.) is used as a fluorine-based resin, which is supplied to an extruder-type spinning machine, melted at a spinning temperature of 380 ° C, and a nickel alloy having a pore diameter of 3.0 mm. When spinning the spun yarn, which was spun at a discharge rate of 13.4 g / min per single hole through a manufactured spinneret and was melt-extruded from the die, was immediately introduced into a 50 ° C. water bath and cooled, a cooling medium was applied from directly below the die surface. The unstretched yarn obtained by setting the cooling distance to the bath to 20 mm and taking it up at 11.0 m / min was stretched in one step at a stretching temperature of 150 ° C. and a stretching ratio of 4.80 times, and subsequently the processing temperature was 220 ° C. and A set process with a set magnification of 0.95 was performed. The final speed at that time was 50 m / min, and a PFA monofilament having a diameter of 0.40 mm and a circular cross section was obtained.

[実施例6]
弗素系樹脂としてPFA(旭硝子(株)製 “フルオン”PFA P−62XP)を使用し、これをエクストルーダー型紡糸機に供給して紡糸温度を380℃で溶融し、孔径5.0mmのニツケル合金製の紡糸口金を通して単孔当たりの吐出量32.7g/分で紡糸し、口金から溶融押出した紡出糸条を直ちに50℃の水浴中浴に導いて冷却するに際し、口金面直下から冷却媒体浴中までの冷却距離を20mmとし、8.8m/分で引き取って得た未延伸糸を、延伸温度150℃、かつ延伸倍率4.80倍で一段延伸し、引き続き処理温度が220℃、かつセット倍率が0.95倍のセット処理を行った。その際の最終速度を40m/分で行い、直径0.70mmかつ円形断面のPFAモノフィラメントを得た。
[Example 6]
PFA ("Full-on" PFA P-62XP manufactured by Asahi Glass Co., Ltd.) is used as a fluorine-based resin, which is supplied to an extruder-type spinning machine, melted at a spinning temperature of 380 ° C, and a nickel alloy having a pore diameter of 5.0 mm. When spinning the spun yarn that was spun at a discharge rate of 32.7 g / min per single hole through a manufactured spinneret and immediately led to a bath in a 50 ° C. water bath and cooled, a cooling medium was applied immediately below the die surface. The unstretched yarn obtained by setting the cooling distance to the bath to 20 mm and taking it up at 8.8 m / min was stretched in one step at a stretching temperature of 150 ° C. and a stretching ratio of 4.80 times, and subsequently the processing temperature was 220 ° C. and A set process with a set magnification of 0.95 was performed. The final speed at that time was 40 m / min, and a PFA monofilament having a diameter of 0.70 mm and a circular cross section was obtained.

[実施例7]
弗素系樹脂としてPFA(旭硝子(株)製 “フルオン”PFA P−62XP)を使用し、これをエクストルーダー型紡糸機に供給して紡糸温度を380℃で溶融し、孔径8.0mmのニツケル合金製の紡糸口金を通して単孔当たりの吐出量67.5g/分で紡糸し、口金から溶融押出した紡出糸条を直ちに50℃の水浴中浴に導いて冷却するに際し、口金面直下から冷却媒体浴中までの冷却距離を20mmとし、8.8m/分で引き取って得た未延伸糸を、延伸温度150℃、かつ延伸倍率4.80倍で一段延伸し、引き続き処理温度が220℃、かつセット倍率が0.95倍のセット処理を行った。その際の最終速度を40m/分で行い、直径0.90mmかつ円形断面のPFAモノフィラメントを得た。
[Example 7]
PFA ("Full-on" PFA P-62XP manufactured by Asahi Glass Co., Ltd.) is used as the fluorine-based resin, which is supplied to an extruder-type spinning machine and melted at a spinning temperature of 380 ° C., and a nickel alloy having a pore diameter of 8.0 mm. When spinning the spun yarn that was spun at a discharge rate of 67.5 g / min per single hole through a manufactured spinneret and immediately melt-extruded from the die into a 50 ° C. water bath and cooled, The unstretched yarn obtained by setting the cooling distance to the bath to 20 mm and taking it up at 8.8 m / min was stretched in one step at a stretching temperature of 150 ° C. and a stretching ratio of 4.80 times, and subsequently the processing temperature was 220 ° C. and A set process with a set magnification of 0.95 was performed. The final speed at that time was 40 m / min, and a PFA monofilament having a diameter of 0.90 mm and a circular cross section was obtained.

[比較例1]
実施例1において、冷却距離20mmを3mmに変更したこと以外は、実施例1と同様にして、直径0.20mmのPFAモノフィラメントを得た。
[Comparative Example 1]
In Example 1, a PFA monofilament having a diameter of 0.20 mm was obtained in the same manner as Example 1 except that the cooling distance 20 mm was changed to 3 mm.

[比較例2]
実施例1において、冷却距離20mmを60mmに変更したこと以外は、実施例1と同様にして、直径0.20mmのPFAモノフィラメントを得た。
[Comparative Example 2]
In Example 1, a PFA monofilament having a diameter of 0.20 mm was obtained in the same manner as Example 1 except that the cooling distance 20 mm was changed to 60 mm.

[比較例3]
実施例1において、未延伸糸の引取速度を4.4m/分に、最終速度を20.0m/分に下げたこと以外は、実施例1と同様にして、直径0.20mmのPFAモノフィラメントを得た。
[Comparative Example 3]
In Example 1, a PFA monofilament having a diameter of 0.20 mm was obtained in the same manner as in Example 1 except that the undrawn yarn take-up speed was reduced to 4.4 m / min and the final speed was reduced to 20.0 m / min. Obtained.

[比較例4]
実施例1において、未延伸糸の引取速度を15.4m/分に、最終速度を70.0m/分に上げたこと以外は、実施例1と同様にして、直径0.20mmのPFAモノフィラメントを得た。
[Comparative Example 4]
In Example 1, a PFA monofilament having a diameter of 0.20 mm was formed in the same manner as in Example 1 except that the undrawn yarn take-up speed was increased to 15.4 m / min and the final speed was increased to 70.0 m / min. Obtained.

[比較例5]
実施例1において、未延伸糸の引取速度を6.1m/分、延伸倍率を4.00倍、最終速度を23.0m/分に変更したこと以外は、実施例1と同様にして、直径0.20mmのPFAモノフィラメントを得た。
[Comparative Example 5]
In Example 1, the diameter of the undrawn yarn was changed to 6.1 m / min, the draw ratio was changed to 4.00 times, and the final speed was changed to 23.0 m / min. A 0.20 mm PFA monofilament was obtained.

[比較例6]
実施例1において、未延伸糸の引取速度を14.0m/分、延伸倍率を6.00倍、最終速度を80.0m/分に変更したこと以外は、実施例1と同様にして、直径0.20mmのPFAモノフィラメントを得た。
[Comparative Example 6]
In Example 1, the diameter of the undrawn yarn was changed to 14.0 m / min, the draw ratio was changed to 6.00 times, and the final speed was changed to 80.0 m / min. A 0.20 mm PFA monofilament was obtained.

以上、上記実施例1〜7および比較例1〜6で得られた各PFAモノフィラメントの線経変動率結果を表1に併せて示す。   As described above, Table 1 shows the results of variation in the line diameter of each PFA monofilament obtained in Examples 1 to 7 and Comparative Examples 1 to 6.

Figure 0004867040
Figure 0004867040

表1の結果から明らかなように、本発明のPFAモノフィラメント(実施例1〜7)は、いずれも長さ方向の線径の変動率が5%以下と極めて小さいものである。   As is apparent from the results in Table 1, the PFA monofilaments of the present invention (Examples 1 to 7) all have a very small fluctuation rate of the wire diameter in the length direction of 5% or less.

一方、口金面直下から冷却媒体浴中までの冷却距離、未延伸糸の引取速度、モノフィラメントの最終速度が本発明の条件を満たさない製法により製造されたPFAモノフィラメント(比較例1〜6)は、いずれも操業性が悪く、長さ方向の線径の変動率が大きいもの(比較例1〜3、5)や、延伸切れ(比較例4、6)して製糸できなく、本発明が目的とする効果を十分に満たすものではなかった。   On the other hand, the PFA monofilament (Comparative Examples 1 to 6) produced by a production method in which the cooling distance from just below the die surface to the cooling medium bath, the take-up speed of the undrawn yarn, and the final speed of the monofilament do not satisfy the conditions of the present invention, Both are poor in operability, have a large variation rate of the wire diameter in the length direction (Comparative Examples 1-3, 5), and can not be drawn after being stretched (Comparative Examples 4, 6). The effect to do was not fully satisfied.

また、実施例1および比較例1〜3、5で得られた直径0.20mmのPFAモノフィラメントをそれぞれ経糸、緯糸に使用して平織物を製織し、さらにこの織物を200℃で熱セットして目付500g/mのフィルターを作製したところ、長さ方向の線径変動率が小さくかった実施例1のPFAモノフィラメントをフィルター構成線材として使用したフィルターは、目ずれが発生しなかったのに対し、比較例1〜3、5のPFAモノフィラメントは、筋、縞、段が認められるなどの目ずれが発生した。 In addition, a plain fabric was woven using the PFA monofilaments having a diameter of 0.20 mm obtained in Example 1 and Comparative Examples 1 to 3 for warp and weft, respectively, and this fabric was heat-set at 200 ° C. When a filter having a basis weight of 500 g / m 2 was produced, the filter using the PFA monofilament of Example 1 as a filter constituent wire, which had a small variation in the diameter in the length direction, did not cause misalignment. In the PFA monofilaments of Comparative Examples 1 to 3 and 5, misalignments such as streaks, stripes and steps were observed.

以上説明したように、本発明のPFAモノフィラメントは、長さ方向の線径変動が従来のPFAモノフィラメントに比べて飛躍的に改良されたものであることから、例えばフィルター用織物や製紙用具用織物およびベルト用織物などの工業織物用としての使用が極めて有用である。   As described above, the PFA monofilament of the present invention is a drastically improved wire diameter variation in the length direction compared to the conventional PFA monofilament. For example, the filter fabric and the papermaking tool fabric and Use for industrial fabrics such as belt fabrics is extremely useful.

また、本発明の製造方法によれば、長さ方向の線径変動率が極めて小さいPFAモノフィラメントを効率的に製造することができる。   Moreover, according to the manufacturing method of the present invention, a PFA monofilament with a very small wire diameter variation rate in the length direction can be efficiently manufactured.

さらに、本発明のPFAモノフィラメントを用いた工業織物は、フィルター用織物や製紙用具用織物およびベルト用織物などに使用することもでき、得られたこれらの各種工業織物は、その織面の筋、縞、段などの目ずれが発生しにくく安定した織面を保持することが可能であり、さらにPFA樹脂の持つ易成型性、耐熱性、耐薬品性、耐燃焼性、電気的特性、摩擦特性、非粘着性、撥水撥油性、耐候性、二次加工性などの効果を遺憾なく発揮する。   Furthermore, the industrial fabric using the PFA monofilament of the present invention can be used for a filter fabric, a papermaking tool fabric, a belt fabric, and the like. It is possible to maintain a stable woven surface that is less prone to misalignment such as stripes and steps, and it is easy to mold, heat resistance, chemical resistance, combustion resistance, electrical characteristics, friction characteristics of PFA resin. , Non-adhesiveness, water / oil repellency, weather resistance, secondary workability, etc.

Claims (6)

四フッ化エチレン・パ−フルオロアルコキシエチレン共重合樹脂からなる直径0.05mm〜1.0mmのモノフィラメントであって、アンリツ製レーザー外径測定機KG601Aに準じた外径測定機を使用し、測定速度15m/分、測定間隔0.1秒/回、測定点1024回の条件でモノフィラメントの線径を測定し、さらにキーエンス製データー処理機NR−250&PCに準じたデーター処理機を使用して、前記線径の長さ方向の線径変動を評価し、その結果をJIS−Z8101−1で定義される変動係数[標準偏差(σ)/平均値×100]で表した線径変動率が5%以下であることを特徴とする弗素系樹脂モノフィラメント。 A monofilament made of tetrafluoroethylene / perfluoroalkoxyethylene copolymer resin having a diameter of 0.05 mm to 1.0 mm, using an outer diameter measuring device according to Anritsu laser outer diameter measuring machine KG601A, and measuring speed The wire diameter of the monofilament was measured under the conditions of 15 m / min, measurement interval 0.1 second / time, and measurement point 1024 times, and further using the data processor according to Keyence data processor NR-250 & PC, The wire diameter fluctuation rate in the length direction of the diameter is evaluated, and the wire diameter fluctuation rate expressed as a coefficient of variation [standard deviation (σ) / average value × 100] defined by JIS-Z8101-1 is 5% or less. Fluorine-based resin monofilament characterized by 四フッ化エチレン・パ−フルオロアルコキシエチレン共重合樹脂を溶融紡糸・冷却するに際して、口金面直下から冷却媒体浴中までの冷却距離を5〜50mmとし、口金から溶融押出した紡出糸条を直ちに冷却媒体浴へと導いて冷却し、次いで得られた未延伸糸を5〜15m/分の速度で引き取り、引き続き1段もしくは多段で延伸または延伸/熱セット処理を行うと共に、その際の最終引き取り速度を25〜75m/分で行うことを特徴とする請求項1に記載の弗素系樹脂モノフィラメントの製造方法。 When melt spinning and cooling the tetrafluoroethylene / perfluoroalkoxyethylene copolymer resin, the cooling distance from immediately below the die surface to the cooling medium bath is set to 5 to 50 mm, and the spun yarn melt-extruded from the die is immediately It is led to a cooling medium bath and cooled, and then the obtained undrawn yarn is taken up at a speed of 5 to 15 m / min, followed by drawing or drawing / heat setting treatment in one or more stages, and final take-up at that time The method for producing a fluorine resin monofilament according to claim 1, wherein the speed is 25 to 75 m / min. 請求項1に記載の弗素系樹脂モノフィラメントを緯糸および/または経糸の少なくとも一部に使用したことを特徴とする工業織物。 An industrial fabric comprising the fluorine-based resin monofilament according to claim 1 as at least a part of a weft and / or a warp. フィルター用織物であることを特徴とする請求項3に記載の工業織物。 The industrial fabric according to claim 3, wherein the industrial fabric is a filter fabric. 製紙用具用織物であることを特徴とする請求項3に記載の工業織物。 The industrial fabric according to claim 3, wherein the industrial fabric is a papermaking tool fabric. ベルト用織物であることを特徴とする請求項3に記載の工業織物。 The industrial fabric according to claim 3, which is a belt fabric.
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