JP4866669B2 - Cleaning method in car wash machine - Google Patents

Description

  The present invention relates to a vehicle cleaning method using a top cleaning brush in a car wash machine.

  As a cleaning method using a top cleaning brush in a car wash machine, when there are protrusions (antenna, taxi lights, etc.) on the roof of the vehicle to be cleaned, the top cleaning brush is avoided upward, An operation for preventing the cleaning brush from being damaged is known. Further, as in Patent Document 1, when cleaning the rear window of the vehicle to be cleaned, the upper surface cleaning brush rotates in the reverse direction (rotating in the direction in which the upper surface cleaning brush contacts the vehicle to be cleaned from the rear to the front of the vehicle to be cleaned). The operation of preventing the rear wiper from being caught by the upper surface cleaning brush is known.

  The operation of the upper surface cleaning brush in such a conventional car wash machine is shown in FIG. When the car wash starts, first, the car wash machine starts traveling toward the vehicle to be washed. Then, the upper surface cleaning brush 8 is rotated forward (rotated in the direction in which the upper surface cleaning brush contacts the vehicle to be cleaned from the front to the rear of the vehicle to be cleaned), and the upper surface cleaning brush is moved along the contour of the vehicle to be cleaned from the bonnet front end a. Make it work. Then, when the upper surface cleaning brush approaches the projection 20 as the car wash machine travels, the upper surface cleaning brush is avoided upward, and after passing the projection, the upper surface cleaning brush is returned to the upper surface of the vehicle body. Then, when the boundary d between the roof and the rear window is reached, the upper surface washing brush is rotated in the reverse direction, and after the washing to the rear end of the vehicle is completed, the car washing machine stops traveling.

Here, in the said patent document 1, driving | running | working of a car-washing machine main body is stopped when reversely rotating an upper surface washing brush, and it is made not to leave the washing residue at this reverse rotation point. With this configuration, it is possible to reduce the amount of unwashed, but it takes time to shift to reverse rotation, and the car washing time becomes longer as a total. In addition, when the upper surface cleaning brush is rotated from the normal rotation to the reverse rotation while the car wash machine is running, if the time for shifting from the normal rotation to the reverse rotation is shortened, the remaining washing after the reverse rotation can be reduced. There is a problem that an error is likely to occur due to a load on the inverter.
Japanese Patent Laid-Open No. 9-24803

  Accordingly, an object of the present invention is to provide a cleaning method capable of reducing the amount of unwashed when the vehicle is reversely rotated without applying a load to the inverter, in addition to not prolonging the car wash time. .

In order to solve the above-described problems, the present invention includes a car-shaped sensor for detecting the shape of a vehicle to be cleaned and a vehicle-shaped sensor detected by the car-shaped sensor. An upper surface cleaning brush, a protrusion detection means for detecting position information of the protrusion from the vehicle shape detected by the vehicle shape sensor, and the upper surface based on the position information of the protrusion detected by the protrusion detection means. In a car wash machine comprising a control unit that controls the raising and lowering and rotation of the cleaning brush, the upper surface cleaning brush is rotated forward in a direction in which the upper surface of the vehicle body contacts from the front to the rear, and from the front end of the vehicle to be cleaned, The upper surface cleaning brush is applied along the vehicle shape detected by the vehicle shape sensor, and when the projection at a predetermined position on the roof detected by the projection detection means approaches, the traveling of the car wash machine body is stopped. without, it said on If the cleaning brush is avoided upward and the protrusion passes, the protrusion avoiding operation for returning the upper surface cleaning brush to the upper surface of the vehicle body is performed. When the upper surface cleaning brush starts to rise in the protrusion avoiding operation, the upper surface cleaning brush The rotation of the upper surface cleaning brush is stopped, and the upper surface cleaning brush is contacted from the rear to the front of the upper surface of the vehicle body at an appropriate position from when the upper surface cleaning brush finishes rising to when the upper surface cleaning brush ends lowering. A washing method for a car wash machine is proposed in which the upper surface cleaning brush is caused to act along the vehicle shape detected by the vehicle shape sensor until the rear end of the vehicle to be cleaned.

In addition, a car-shaped sensor that detects the shape of the vehicle to be cleaned, a top-surface cleaning brush that moves up and down along the car shape detected by the car-shaped sensor, and the car-shaped sensor in a car wash machine body formed in a gate shape Based on the position information of the protrusions detected by the protrusion detection means and the protrusion detection means for detecting the position information of the protrusions from the vehicle shape detected in step 1, the up-and-down and rotation of the upper surface cleaning brush is controlled. And a vehicle shape detected by the vehicle shape sensor from the rear end of the vehicle to be cleaned. along the gradually reacted with top cleaning brush, upon approaching the projection of a predetermined position on the roof detected by said projection detector means, without stopping the running of the car wash machine body, the upper surface washing brush To avoid upwards After passing the protrusion, a protrusion avoiding operation for returning the upper surface cleaning brush to the upper surface of the vehicle body is performed, and when the upper surface cleaning brush starts to rise by the protrusion avoiding operation, the rotation of the upper surface cleaning brush is stopped and the upper surface cleaning brush is stopped. The upper surface cleaning brush is rotated forward in a direction from the front to the rear of the upper surface of the vehicle body at an appropriate position from when the cleaning brush is lifted to when the upper surface cleaning brush is finished descending. A car washing machine cleaning method is proposed in which the upper surface cleaning brush is applied along the vehicle shape detected by the vehicle shape sensor to the front end of the vehicle.

  Conventionally, when the upper surface cleaning brush reaches the rear end of the roof, the upper surface cleaning brush is rotated in the reverse direction, but the present invention can be used when the upper surface cleaning brush avoids above the protrusion of the vehicle to be cleaned. Since the upper surface cleaning brush is rotated in the reverse direction, it is possible to reduce the amount of unwashed parts and not to increase the time required for car washing. Moreover, since it is not necessary to reversely rotate the upper surface cleaning brush, a burden is not imposed on the inverter that controls the rotation of the brush.

  Embodiments of the present invention will be described below with reference to the drawings. 2 is a side view of the embodiment of the present invention, and FIG. 3 is a front view of the embodiment of the present invention. Reference numeral 1 denotes a car wash body formed in a gate shape so as to straddle the automobile body, and the wheels 3 and 3 are rotationally driven by electric motors 2 and 2 that can be rotated forward and backward, and reciprocate on the rails 4 and 4.

  5 is a rotary encoder that detects the traveling position of the car wash machine on the rail, and is connected to the output shaft of the electric motor 2 and outputs a pulse signal for each unit angle rotation while detecting the rotating direction of the electric motor 2, that is, the rotating direction of the wheel 3. Thus, the traveling position of the car wash machine main body 1 is given.

  Reference numeral 6 denotes a position sensor for detecting a reference position of the car wash machine. The position sensor 6 is provided at the lower part of the car wash machine body 1 and senses and switches the dog 7 protruding and fixed on the rail 4 laying surface. Giving position. The position where the dog 7 is fixed becomes the travel start position of the car wash machine.

  8 is a top surface cleaning brush that moves up and down while rotating along the upper surface of the vehicle body, 9 is a side surface cleaning brush that opens and closes while rotating along the side surface of the vehicle body, 10 and 11 are watering nozzles, 12 is a top surface drying nozzle, and 13 is side surface drying. The nozzle constitutes a car wash processor that performs processing such as washing and drying of the vehicle body as the car wash machine body 1 reciprocates.

  Reference numeral 14 denotes a light projector in which a large number of unit light projecting elements such as LEDs are arranged in the vertical direction, and 15 denotes a light receiver in which the same number of unit light receiving elements as the unit light projecting elements of the light projector are arranged in the vertical direction. To do. The unit light projecting elements of the light projector 14 are sequentially turned on and off one by one, and emit light toward the light receiver 15 in the horizontal direction. Accordingly, a portion where the light emitted from each unit light projecting element of the projector 14 is blocked by the vehicle body is not received by the light receiver 15, and a portion not blocked by the vehicle body is received, resulting in the vehicle body. It is possible to detect the presence or absence of. The projector 16 and the light receiver 17 are beam sensors that detect the front end or the rear end of the vehicle body.

  FIG. 4 illustrates the configuration of the upper surface cleaning brush 8. The upper surface cleaning brush 8 is pivotally driven by a motor 8M1 that is pivotally supported by a carrier 8C that can be moved up and down and fixed to the carrier 8C. The carrier 8C is connected to a loop 8L extending up and down, and is moved up and down by forward / reverse driving of a motor 8M2 that feeds the loop 8L. 8E1 is an encoder for detecting the raising / lowering position of the carrier 8C.

  FIG. 5 is a block diagram showing a control system of the embodiment. Reference numeral 18 denotes a control board including a microcomputer. A pulse is transmitted from the rotary encoder 5 every time the car washer runs, and the upper surface level detector 18a drives the projector 14 and the receiver 15 with this pulse as a trigger, and sets the boundary between the light projection and the light shield of the automobile. The upper surface level is given as the upper surface. The traveling position detector 18 b detects the traveling position of the car wash machine 1 by counting pulse signals transmitted from the rotary encoder 5.

  The vehicle shape data creation unit 18c creates vehicle shape data based on the upper surface level and the travel position. The upper surface contour detection unit 18d performs image processing from the vehicle shape data created by the vehicle shape data creation unit 18c, and detects the upper surface contour of the vehicle to be cleaned. The reference point detection unit 18e detects vehicle reference points such as the front end of the vehicle body, the boundary between the bonnet and the front window, the roof front end, the roof rear end, and the vehicle rear end from the upper surface contour detected by the upper surface contour detection unit 18d. The protrusion detection unit 18f detects position information of the protrusion on the roof based on the reference point detected by the reference point detection unit and the upper surface contour of the vehicle to be cleaned detected by the upper surface contour detection unit 18d.

  The lift position detector 18g receives the vertical position information of the upper surface cleaning brush 8 from the encoder 8E1. The upper surface cleaning brush control unit 18h obtains the vertical position information of the upper surface cleaning brush 8 detected by the upper surface contour detected by the upper surface contour detection unit 18d, the travel position detected by the travel position detection unit 18b, and the lift position detection unit 18g. Originally, the rotation direction of the upper surface cleaning brush 8 is controlled by rotating the motor 8M1, and the vertical position of the upper surface cleaning brush 8 is controlled by rotating the motor 8M2.

  A method for detecting protrusions on the roof will be described with reference to FIG. Each time the rotary encoder 5 sends a pulse, the upper surface level detection unit 18a detects the upper surface level, but if it is lower than the previous one, this place is determined as the descending point C1. Then, the front end A1 of the protrusion and the rear end B1 of the protrusion are detected. Whether the width D of the projection is greater than the reference value, whether the height C of the projection is greater than the reference value, whether the flat surface A in front of the projection continues from the front end A1 of the projection more than the reference value, the rear of the projection Whether or not the flat surface B continues from the rear end B1 of the protrusion more than the reference value and if all the conditions are satisfied, the protrusion 20 is determined.

  The operation using the upper surface cleaning brush 8 of the present invention configured as described above will be described in detail with reference to FIGS. FIG. 7 is a flowchart of the upper surface cleaning using the upper surface cleaning brush of the present invention. FIG. 8 is an explanatory view of the upper surface cleaning using the upper surface cleaning brush of the present invention. FIG. 8 illustrates a case where the vehicle type is a sedan type and a vehicle having a protrusion 20 on the back of the roof is washed. FIG. 9 is an enlarged view of the roof of the vehicle 19 to be cleaned in FIG.

  First, the upper surface cleaning brush 8 at the upper limit position is rotated forward in the direction of the arrow (step -1), and the car wash machine main body 1 is advanced. Next, when the upper surface cleaning brush 8 reaches the bonnet front end a (step-2), the upper surface cleaning brush 8 is lowered (step-3), and the upper surface cleaning brush 8 is operated from the bonnet front end a of the vehicle 19 to be cleaned. Clean the bonnet and front window.

  When the upper surface cleaning brush 8 reaches the point g (step-4), the rotation of the upper surface cleaning brush 8 is stopped (step-5), the upper surface cleaning brush 8 is raised (step-6), and the avoidance operation is started. To do. When the upper surface cleaning brush reaches the point h (Step-7), it is determined whether the distance S1 from the roof front end c to the projection front end k is equal to or greater than the reference value s (Step-8). The upper surface cleaning brush 8 is reversely rotated in the direction of the arrow (step -9), and if it is less than the reference value s, the upper surface cleaning brush 8 is not reversely rotated. When the upper surface cleaning brush 8 reaches the point i (step -10), the upper surface cleaning brush 8 is lowered (step 11), and the avoidance operation is finished.

  When the upper surface cleaning brush 8 reaches the roof rear end d (step -12), it is determined whether the upper surface cleaning brush 8 is rotating forward (step -13). The brush 8 is reversely rotated in the same manner as in Step-9 (Step-14). If it is already rotating in reverse, wash the rear window and trunk. When the upper surface cleaning brush 8 reaches the trunk rear end f (step-15), the upper surface cleaning brush is raised (step-16), and the car wash machine main body 1 is stopped.

  In addition, although the car-washing machine 1 has been described with respect to the forward stroke that is washed as it moves from the front to the rear of the vehicle 19 to be cleaned, the reverse stroke that is washed as it moves from the rear to the front of the vehicle to be washed 19 is First, the upper surface cleaning brush 8 is reversely rotated to move the car wash machine main body 1 backward. Next, when the upper surface cleaning brush 8 reaches the trunk rear end f, the upper surface cleaning brush 8 is lowered and the upper surface cleaning brush 8 is operated from the trunk rear end f of the vehicle 19 to be cleaned to clean the trunk and the rear window.

  When the upper surface cleaning brush reaches the point j, the rotation of the upper surface cleaning brush 8 is stopped, the upper surface cleaning brush 8 is raised, and the avoidance operation is started. When the upper surface cleaning brush reaches the point i, the upper surface cleaning brush 8 is rotated forward. When the upper surface cleaning brush reaches the point h, the upper surface cleaning brush 8 is lowered and the avoidance operation is finished.

  And the upper surface washing brush 8 is made to act from the point g, and the remaining roof upper surface, front window, and bonnet are washed. When the upper surface cleaning brush 8 reaches the bonnet front end a, the upper surface cleaning brush 8 is raised and the car wash machine body 1 is stopped.

  In the above embodiment, the position where the upper surface cleaning brush 8 reversely rotates is the position where the brush has finished rising, but the lowering of the upper surface cleaning brush 8 is completed after the upper surface cleaning brush 8 has finished rising. It does not matter if it is in the proper position. For example, if the reverse rotation is performed at the point i, even if an antenna that has not been detected by the projection detection is attached to the vehicle, there is no risk of damage due to the rotation of the upper surface cleaning brush 8.

  Moreover, although the car wash machine moving from the front of the vehicle to the back so as to straddle the vehicle to be washed 19 has been described, the present invention is not limited to such a car wash machine, and the car wash machine main body 1 is moved back and forth. The present invention can also be implemented in what is performed or in which the vehicle to be cleaned 19 is moved without moving the car wash machine main body 1.

It is explanatory drawing of the upper surface washing | cleaning using the conventional upper surface washing brush. It is side explanatory drawing of this invention Example. It is front explanatory drawing of this invention Example. It is explanatory drawing which shows the structure of the upper surface washing brush of this invention Example. It is a block diagram which shows the control system of this invention Example. It is explanatory drawing of a protrusion detection. It is a flowchart figure of the upper surface washing | cleaning using the upper surface washing brush of this invention. It is explanatory drawing of the upper surface washing | cleaning using the upper surface washing brush of this invention. It is the figure which expanded on the roof of the to-be-cleaned vehicle in FIG.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Car wash machine 8 Upper surface washing brushes 14 and 15 Car-shaped sensor 18 Control board 18d Upper surface outline detection part 18f Protrusion object detection part 18h Upper surface washing brush control part 19 Vehicle to be cleaned 20 Protrusion object

Claims (2)

A car-shaped sensor that detects the shape of the vehicle to be cleaned, a top surface cleaning brush that moves up and down along the car shape detected by the car-shaped sensor, and a car-shaped sensor A projection detecting means for detecting the position information of the protrusion from the vehicle shape, and a controller for controlling the raising and lowering and rotation of the upper surface cleaning brush based on the position information of the protrusion detected by the protrusion detection means. In a car wash machine equipped with
The upper surface cleaning brush is rotated in the forward direction from the front to the rear of the upper surface of the vehicle body, and the upper surface cleaning brush is applied along the vehicle shape detected by the vehicle shape sensor from the front end of the vehicle to be cleaned. Then, when approaching the protrusion at a predetermined position on the roof detected by the protrusion detection means, without stopping the traveling of the car wash machine body , avoiding the upper surface cleaning brush upward, and passing the protrusion, A protrusion avoiding operation for returning the upper surface cleaning brush to the upper surface of the vehicle body is performed, and when the upward movement of the upper surface cleaning brush is started by the protrusion avoidance operation, the rotation of the upper surface cleaning brush is stopped and the upward movement of the upper surface cleaning brush is completed. The upper surface cleaning brush is rotated in a reverse direction from the rear to the front of the upper surface of the vehicle body at an appropriate position until the lowering of the upper surface cleaning brush is finished, Along the vehicle type detected by the vehicle form sensor to the rear end of the vehicle, the method of cleaning car wash, characterized in that the action of the upper surface washing brush.
A car-shaped sensor that detects the shape of the vehicle to be cleaned, a top surface cleaning brush that moves up and down along the car shape detected by the car-shaped sensor, and a car-shaped sensor A projection detecting means for detecting the position information of the protrusion from the vehicle shape, and a controller for controlling the raising and lowering and rotation of the upper surface cleaning brush based on the position information of the protrusion detected by the protrusion detection means. In a car wash machine equipped with
The upper surface cleaning brush is reversely rotated in a direction in which the upper surface cleaning brush comes in contact from the rear to the front of the upper surface of the vehicle body, and the upper surface cleaning brush acts along the vehicle shape detected by the vehicle shape sensor from the rear end of the vehicle to be cleaned. When the projection near the predetermined position on the roof detected by the projection detection means is approached , the upper surface cleaning brush is avoided upward without stopping the traveling of the car wash machine body, and the projection passes through the projection. Then, a protrusion avoiding operation for returning the upper surface cleaning brush to the upper surface of the vehicle body is performed. When the upper surface cleaning brush starts to rise by the protrusion avoiding operation, the rotation of the upper surface cleaning brush is stopped, and the upper surface cleaning brush is moved upward. The upper surface cleaning brush is rotated in a forward direction from the front to the rear of the upper surface of the vehicle body at an appropriate position from the end to the end of the lowering of the upper surface cleaning brush. Along the vehicle type detected by the vehicle form sensor to the front end of the vehicle, the method of cleaning car wash, characterized in that the action of the upper surface washing brush.

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