JP4862429B2 - Steel pipe inner surface printing method - Google Patents

Steel pipe inner surface printing method Download PDF

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JP4862429B2
JP4862429B2 JP2006051523A JP2006051523A JP4862429B2 JP 4862429 B2 JP4862429 B2 JP 4862429B2 JP 2006051523 A JP2006051523 A JP 2006051523A JP 2006051523 A JP2006051523 A JP 2006051523A JP 4862429 B2 JP4862429 B2 JP 4862429B2
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steel pipe
steel strip
steel
printing
forming
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JP2007229728A (en
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牧男 郡司
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JFE Steel Corp
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JFE Steel Corp
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本発明は、鋼帯を円筒状に成形し、その付き合わせた鋼帯幅方向両端部を溶接して溶接鋼管(例えば、電縫鋼管)を製造するに際して、鋼管の製造履歴管理のために、成形後に鋼管内面側になる鋼帯表面に印字する方法に関するものである。   The present invention forms a steel strip into a cylindrical shape and welds the attached steel strip width direction both ends to manufacture a welded steel pipe (for example, an electric resistance welded steel pipe). The present invention relates to a method for printing on the surface of a steel strip that becomes the inner surface of a steel pipe after forming.

一般に、電縫鋼管は、コイル状に巻いた鋼帯(以下、単にコイルという)をアンコイラーで巻き戻して連続的に走行させながら、一群の成形ロールによって円筒状に成形した後、突き合せた該鋼帯の幅方向両端部を電気抵抗溶接して製造される。すなわち、その製造には、例えば、溶鋼を連続鋳造して得た鋼鋳片を加熱炉で所定温度(通常、1200〜1300℃)に加熱してから、熱間圧延で所定寸法として巻き取ったコイルが用いられる。そして、図4に示すように、このコイル1を、アンコイラー2で巻き戻し、レベラー3で平滑化、エッジミラー4で幅方向の両端を整えた後、種々の形状をしたロールを多段に配設した一群の成形ロール5に鋼帯面を水平にして一定速度で送り込む。この成形ロール5で加工して円筒状にされた管体は、引き続き、その突き合わされた幅方向両端部を誘導加熱装置6で加熱し、スクイズロール7で押さえて、電気抵抗溶接し、素鋼管8(以下、素管8という)とされる。その素管8の長手方向に延びる接合部分(シーム部)に形成されたビードをビード切削手段9で切削除去する。さらに、該素管8は、走間切断機10で一定の長さに切断され、絞り圧延機で寸法が整えられる。そして、所望の寸法及び特性を有するかを検査した後、一次製品としての電縫鋼管になる。なお、前記コイル1は、ユーザーの需要、つまり製造する電縫鋼管の寸法及び量に応じて、鋼帯の幅方向で分割(スリット)したり、あるいは長手方向で切断したりして、小型のコイル(スケルプと称する)1にしてから利用されることが多い。   In general, an electric resistance steel pipe is formed by forming a cylindrical shape with a group of forming rolls while rewinding a steel strip wound in a coil shape (hereinafter simply referred to as a coil) with an uncoiler and continuously running the steel strip. It is manufactured by electrical resistance welding at both ends in the width direction of the steel strip. That is, for the production, for example, a steel slab obtained by continuously casting molten steel is heated to a predetermined temperature (usually 1200 to 1300 ° C.) in a heating furnace, and then rolled up to a predetermined dimension by hot rolling. A coil is used. Then, as shown in FIG. 4, the coil 1 is rewound by the uncoiler 2, smoothed by the leveler 3, and both ends in the width direction are adjusted by the edge mirror 4, and then rolls having various shapes are arranged in multiple stages. The steel strip surface is leveled into the group of forming rolls 5 and fed at a constant speed. The cylindrical body processed by the forming roll 5 is continuously heated by the induction heating device 6 at both ends in the width direction, pressed by the squeeze roll 7, and subjected to electric resistance welding. 8 (hereinafter referred to as “element tube 8”). The bead formed in the joint portion (seam portion) extending in the longitudinal direction of the raw tube 8 is removed by the bead cutting means 9. Further, the raw tube 8 is cut to a certain length by a running cutter 10 and the dimensions are adjusted by a drawing mill. And after inspecting whether it has a desired dimension and a characteristic, it becomes an ERW steel pipe as a primary product. The coil 1 is divided into small pieces (slits) in the width direction of the steel strip or cut in the longitudinal direction according to the user's demand, that is, the size and amount of the ERW steel pipe to be manufactured. The coil (referred to as a “skelp”) 1 is often used after being used.

このような電縫鋼管13には、自動車等の「車両」のサスペンション・パイプ、排ガス管等の部品を製作する際の素材としての用途がある。それら部品は、出荷された前記一定長さ(定尺:6m)の電縫鋼管をさらに短く(0.5〜2m)切断してから、例えば、曲げ、一部拡大等の二次加工を施して製作され、最終的に車両に組み込まれる。   Such an electric resistance welded steel pipe 13 has a use as a material for manufacturing parts such as suspension pipes and exhaust gas pipes of a “vehicle” such as an automobile. These parts are cut into shorter lengths (0.5 to 2 m) of the ERW steel pipes of the above-mentioned fixed length (fixed length: 6 m) and then subjected to secondary processing such as bending and partial enlargement. And finally built into the vehicle.

ところで、自動車等の車両は、発売された後に部品等に何らかのトラブルが発生した場合、その部品を交換するために、問題となる部品と同種のものを組み込んだ自動車を回収する事態になることがある。この回収には、多大の労力、時間及び費用がかかるので、欠陥のない部品を組み込み、できるだけ回収を避けるのが望ましい。また、安全上や再発防止の観点から、そのトラブル原因を見つけ出すことが重要となる。その場合には、必ず回収した自動車から欠陥部品を外して、該欠陥部品の素材履歴が問われることになる。   By the way, when a vehicle such as an automobile has some trouble after being released, it may be a situation where a car incorporating the same kind of problem part is collected in order to replace the part. is there. This recovery is labor intensive, time consuming and expensive, so it is desirable to incorporate defect-free parts and avoid recovery as much as possible. It is also important to find out the cause of the trouble from the viewpoint of safety and prevention of recurrence. In that case, the defective part is removed from the collected automobile, and the material history of the defective part is asked.

従来、この素材履歴は、出荷する鋼管の束(数十本の鋼管をまとめたもの)に、製造所、製造年月日、オーダー番号(製造月毎の管理番号)を記載した荷札を付けることで、管理していた。従って、欠陥部品の素材としては、少なくとも前記コイル1の数個分(重量にして約100トン程度)でしか同定できないという問題があった。つまり、コイル1個分から製作される二次加工部品の数は膨大になるので、回収しなければならない自動車台数も非常に多くなる。また、1本の鋼管毎に、その外表面に製造履歴を印字することもあるが、実際には、鋼管は外面塗装して利用されるので、印字は読み取れなくなる。   Conventionally, this material history is attached to a bundle of steel pipes to be shipped (a collection of dozens of steel pipes) with a tag that describes the factory, date of manufacture, and order number (control number for each manufacturing month). I managed it. Therefore, there is a problem that the material of the defective part can be identified only by at least several coils 1 (about 100 tons in weight). In other words, since the number of secondary processed parts manufactured from one coil is enormous, the number of automobiles that must be collected is also very large. In addition, the manufacturing history may be printed on the outer surface of each steel pipe, but in practice, the steel pipe is used after being coated on the outer surface, so the printing cannot be read.

これに対して、特許文献1に、鋼管を素材にした二次加工部品のそれぞれについて、あるいは出荷前の個々の鋼管について、その素材履歴を追求可能な鋼管の製造履歴管理方法が開示されている。   On the other hand, Patent Document 1 discloses a manufacturing history management method of a steel pipe that can pursue the material history of each of secondary processed parts made of steel pipe as a raw material or individual steel pipe before shipment. .

すなわち、図2に示すように、円筒状に成形される前の鋼帯17に対して、成形後に鋼管内面側になる表面に、該鋼帯17の製造情報を印字するようにしたものである。その際、印字位置は、製造工程で得られた一定長さの鋼管13をさらに切断して製作する二次加工部品の長さの範囲内毎に、つまり二次加工部品の長さになる範囲のピッチで行なうようにしている。   That is, as shown in FIG. 2, the manufacturing information of the steel strip 17 is printed on the surface of the steel strip 17 before being formed into a cylindrical shape after forming, as shown in FIG. . At that time, the printing position is within the range of the length of the secondary processed part manufactured by further cutting the steel pipe 13 having a certain length obtained in the manufacturing process, that is, the range of the length of the secondary processed part. I'm trying to do it at the pitch.

また、印字内容については、それを製造年月日時分、使用した鋼帯のスケルプ番号、スケルプ位置(スケルプの先端からの距離)を表す英数字としている。一例を挙げるならば、図3に示すように、「05 1109 1215 AB 0721」である。これは、2005年11月9日12時15分、スケルプ番号(AB)、スケルプ先端よりの距離721mを意味している。   The printed contents are alphanumeric characters representing the date of manufacture, the skelp number of the steel strip used, and the skelp position (distance from the tip of the skelp). As an example, as shown in FIG. 3, it is “05 1109 1215 AB 0721”. This means November 9, 2005, 12:15, skelp number (AB), distance 721m from the skelp tip.

このような印字を行なえば、二次加工部品16にトラブル(加工時、組み込み後)が発生した場合、それを解体して各二次加工部品毎に素材履歴が同定できることになる。   By performing such printing, if a trouble (during machining or after incorporation) occurs in the secondary processed part 16, it can be disassembled and the material history can be identified for each secondary processed part.

一方、電縫鋼管の製造工程において、鋼帯の成形と溶接によって得られた素管を加熱して、温間域(500〜900℃)にて、ストレッチレデューサで高い縮径率(例えば、50%)の縮径圧延を行なうことによって、高強度と高加工性を兼ね備えた高機能の電縫鋼管を製造する技術が提案されている(例えば、特許文献2参照。)。
特開2005−131646号公報 特開2000−144329号公報
On the other hand, in the manufacturing process of the electric resistance welded steel pipe, the raw pipe obtained by forming and welding the steel strip is heated, and in the warm region (500 to 900 ° C.), a high diameter reduction ratio (for example, 50 %) Has been proposed (see, for example, Patent Document 2), which produces a high-performance ERW steel pipe having both high strength and high workability.
JP 2005-131646 A JP 2000-144329 A

前記特許文献1に記載されたような、成形後に鋼管内面側になる鋼帯表面に、その鋼帯の製造情報を英数字で印字する方法を、前記特許文献2に記載されたような、鋼帯の成形と溶接によって得られた素管を加熱し、温間域(500〜900℃)にて、高縮径圧延(例えば、縮径率50%)を行なうことで、高強度と高加工性を兼ね備えた高機能の電縫鋼管を製造する方法に適用した場合、以下のような問題が生じる。   As described in Patent Document 1, a method of printing manufacturing information of the steel strip with alphanumeric characters on the surface of the steel strip that becomes the inner surface of the steel pipe after forming is described in Patent Document 2. High strength and high workability are achieved by heating the blank obtained by forming and welding the band and performing high-reduction rolling (for example, 50% reduction) in the warm region (500 to 900 ° C.). When applied to a method for manufacturing a high-performance electric resistance welded steel pipe having both properties, the following problems arise.

すなわち、鋼帯表面に印字された英数字が、その後の高縮径圧延によって管長方向に引き伸ばされて変形してしまい、後日、当該鋼管を解体した際に、対応する鋼帯の製造情報を読み取ることが困難になる。また、素管の加熱温度が高温(例えば、1000℃)である場合には、インクが酸化して、印字が不鮮明になることもある。   That is, the alphanumeric characters printed on the surface of the steel strip are stretched and deformed in the tube length direction by the subsequent high-diameter rolling, and when the steel tube is disassembled at a later date, the manufacturing information of the corresponding steel strip is read. It becomes difficult. Further, when the heating temperature of the raw tube is high (for example, 1000 ° C.), the ink may be oxidized and the printing may become unclear.

本発明は、上記のような事情に鑑みてなされたものであり、電縫鋼管等の製造工程において、成形後に鋼管内面側になる鋼帯表面に、その鋼帯の製造情報を印字するに際して、成形後の素管を加熱して、温間域にて高縮径圧延を行なうような場合でも、後日、当該鋼管を解体した際に、対応する鋼帯の製造情報を的確に読み取ることができる鋼管内面印字方法を提供することを目的とするものである。   The present invention has been made in view of the circumstances as described above, and in the manufacturing process of an electric resistance welded steel pipe or the like, on the steel strip surface that becomes the steel pipe inner surface side after forming, when printing the production information of the steel strip, Even when the formed tube is heated and subjected to high-reduction rolling in a warm region, the manufacturing information of the corresponding steel strip can be accurately read when the steel tube is disassembled at a later date. It is an object of the present invention to provide a method for printing an inner surface of a steel pipe.

上記課題を解決するために、本発明は以下の特徴を有する。   In order to solve the above problems, the present invention has the following features.

[1]鋼帯を円筒状に成形した後、突き合わせた該鋼帯の幅方向両端を溶接し、さらに縮径圧延を行って鋼管を製造する溶接鋼管の製造工程において、成形後に鋼管の内面側になる前記鋼帯の表面に、当該鋼帯の製造情報を印字するに際して、点を一定の方式で組み合わせた符号によって前記製造情報を印字することを特徴とする鋼管内面印字方法。 [1] After forming a steel strip into a cylindrical shape, welding both ends in the width direction of the butted steel strip , and further reducing diameter rolling to manufacture a steel pipe, in the manufacturing process of a welded steel pipe, the inner surface side of the steel pipe after forming A method for printing an inner surface of a steel pipe, wherein the production information is printed by a code in which dots are combined in a certain manner when printing the production information on the steel strip.

[2]印字する際に用いるインクは、耐熱材料を含有していることを特徴とする前記[1]に記載の鋼管内面印字方法。   [2] The steel pipe inner surface printing method according to the above [1], wherein the ink used for printing contains a heat-resistant material.

本発明においては、点を一定の方式で組み合わせた符号によって、当該鋼帯の製造情報を鋼帯の表面に印字するようにしているので、その後に高縮径圧延で管長方向に引き伸ばされた場合でも、各点の位置関係はそのままであるので、後日、当該鋼管を解体した際に、対応する鋼帯の製造情報を的確に読み取ることができる。   In the present invention, the manufacturing information of the steel strip is printed on the surface of the steel strip by a code combining points in a certain manner, and thereafter when stretched in the tube length direction by high-reduction rolling However, since the positional relationship between the points remains the same, the manufacturing information of the corresponding steel strip can be accurately read when the steel pipe is disassembled at a later date.

本発明の一実施形態を以下に述べる。   One embodiment of the present invention is described below.

この実施形態においては、鋼帯を円筒状に成形した後、突き合わせた該鋼帯の幅方向両端を電気抵抗溶接して鋼管を製造する電縫鋼管の製造工程において、図2に示すように、円筒状に成形される前の鋼帯17に対して、成形後に鋼管内面側になる鋼帯表面に、当該鋼帯17の製造情報を印字するに際して、一例を図1(a)に示すように、点(ドット)を一定の方式で組み合わせた符号によって前記製造情報を印字するようにしている。   In this embodiment, after forming the steel strip into a cylindrical shape, as shown in FIG. As shown in FIG. 1 (a), when manufacturing information on the steel strip 17 is printed on the surface of the steel strip that is formed on the inner surface of the steel pipe after the molding, the steel strip 17 before being formed into a cylindrical shape. The manufacturing information is printed by a code in which dots (dots) are combined in a certain manner.

これによって、印字した後に高縮径圧延で管長方向に引き伸ばされた場合でも、図1(b)に示すように、各ドット間の位置関係はそのままであるので、後日、当該鋼管13を解体した際に、対応する鋼帯の製造情報を的確に読み取ることができる。   As a result, even when the printing is stretched in the tube length direction by high-reduction rolling after printing, the positional relationship between the dots remains the same as shown in FIG. 1B, so that the steel tube 13 was disassembled at a later date. In this case, it is possible to accurately read the manufacturing information of the corresponding steel strip.

なお、印字する際に用いるインクは、セラミックス等の耐熱材料を含有していることが好ましい。これによって、印字した後に高温に加熱された場合でも、インクの酸化が抑止されて、印字したドットが不鮮明になることが防止される。   The ink used for printing preferably contains a heat resistant material such as ceramics. As a result, even when the ink is heated to a high temperature after printing, the ink is prevented from being oxidized and the printed dots are prevented from becoming unclear.

なお、上記では電縫鋼管の場合について述べたが、鋼帯を成形して製造する他の溶接鋼管(例えば、スパイラル鋼管)の場合にも適用することができる。   In addition, although the case of the ERW steel pipe was described above, the present invention can also be applied to the case of other welded steel pipes (for example, spiral steel pipes) manufactured by forming a steel strip.

本発明の一実施形態における鋼管内面印字の一例を示す図である。It is a figure which shows an example of the steel pipe inner surface printing in one Embodiment of this invention. 鋼帯表面に鋼帯の製造情報を印字する状況を示す図である。It is a figure which shows the condition which prints the manufacturing information of a steel strip on the steel strip surface. 鋼帯表面に鋼帯の製造情報を印字した例を示す図である。It is a figure which shows the example which printed the manufacturing information of the steel strip on the steel strip surface. 電縫鋼管の一般的な製造工程を示す図である。It is a figure which shows the general manufacturing process of an ERW steel pipe.

符号の説明Explanation of symbols

1 コイル(コイル状鋼帯)又はスケルプ
2 アンコイラー
3 レベラー
5 成形ロール
6 誘導加熱装置
7 スクイズロール
8 素鋼管(素管)
9 ビード切削手段
10 走間切断機
13 鋼管(電縫鋼管)
17 鋼帯
DESCRIPTION OF SYMBOLS 1 Coil (coiled steel strip) or skelp 2 Uncoiler 3 Leveler 5 Forming roll 6 Induction heating device 7 Squeeze roll 8 Element steel pipe (element tube)
9 Bead cutting means 10 Cross-cutting machine 13 Steel pipe (ERW steel pipe)
17 Steel strip

Claims (2)

鋼帯を円筒状に成形した後、突き合わせた該鋼帯の幅方向両端を溶接し、さらに縮径圧延を行って鋼管を製造する溶接鋼管の製造工程において、成形後に鋼管の内面側になる前記鋼帯の表面に、当該鋼帯の製造情報を印字するに際して、点を一定の方式で組み合わせた符号によって前記製造情報を印字することを特徴とする鋼管内面印字方法。 After forming the steel strip into a cylindrical shape, welding both ends in the width direction of the abutted steel strip , and further reducing diameter rolling to manufacture a steel pipe, in the manufacturing process of the welded steel pipe, the steel pipe becomes the inner surface side after forming A method for printing an inner surface of a steel pipe, wherein the production information is printed on a surface of the steel strip by means of a code in which dots are combined in a certain manner when the production information of the steel strip is printed. 印字する際に用いるインクは、耐熱材料を含有していることを特徴とする請求項1に記載の鋼管内面印字方法。   2. The steel pipe inner surface printing method according to claim 1, wherein the ink used for printing contains a heat-resistant material.
JP2006051523A 2006-02-28 2006-02-28 Steel pipe inner surface printing method Expired - Fee Related JP4862429B2 (en)

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JPS5662630A (en) * 1979-10-24 1981-05-28 Fuji Heavy Ind Ltd Display method of product specification difference in production line and synchronous production system utilizing this method
JPS61221271A (en) * 1985-03-26 1986-10-01 Kawasaki Steel Corp Paint for identifying symbol marking of steel stock
DE3530357A1 (en) * 1985-08-24 1987-02-26 Agfa Gevaert Ag COLOR PHOTOGRAPHIC RECORDING MATERIAL
JPS62135979A (en) * 1985-12-10 1987-06-18 Sumitomo Metal Ind Ltd Individual identifying method for metallic material
JPH0830683B2 (en) * 1987-01-22 1996-03-27 大和製罐株式会社 How to display defects in thin metal coil plates for can manufacturing
JPH0832339B2 (en) * 1990-11-27 1996-03-29 日本鋼管株式会社 Round steel material automatic identification method and identification apparatus
JP2000185394A (en) * 1998-12-22 2000-07-04 Daido Steel Co Ltd Printing method and apparatus
JP4075767B2 (en) * 2003-10-28 2008-04-16 Jfeスチール株式会社 Steel pipe manufacturing history management method

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