JP4841374B2 - Ceiling structure for clean rooms, etc. - Google Patents

Description

  The present invention relates to a ceiling structure of a clean room or the like that enables ceiling equipment such as a ceiling plate and a fan filter unit that generates clean air to be arranged according to the purpose.

  In general, a plurality of spaces are provided at a ceiling position of a clean room by a main ceiling rail and auxiliary ceiling rails arranged in a lattice shape, and a fan filter unit (hereinafter referred to as FFU) is disposed at a predetermined space position. It is like that. Further, the other space where the FFU is not disposed is closed from the upper side of the ceiling rail by the ceiling plate.

  The ceiling structure of the above-mentioned ceiling clean room has a joint member fixed to one end of the main ceiling rail and auxiliary ceiling rail, which have been cut to a predetermined size at the factory in advance, for example, at the end of the auxiliary ceiling rail, by a fixing member such as a fixing screw. The joint member is spanned so as to come into contact with the vertical base portion and the outward flange portion provided on the main ceiling rail, and fixed by a fixing member, for example, a fixing screw, so that the main ceiling rail and the auxiliary ceiling rail are crossed. In addition to joining, the lattice-shaped part is assembled. Then, the FFU or ceiling plate is placed on the lattice-like portion to constitute the ceiling.

  In this type of conventional ceiling structure, the base of the connector is positioned and fixed on the side surface of the vertical part of one frame member (ceiling rail) arranged in a grid, and is projected perpendicularly to the base. There is known a structure in which a fitting groove is provided at the tip of the protruding portion, and the vertical portion of the other frame material (ceiling rail) is fitted to the fitting groove with a bolt (for example, , See Patent Document 1).

Further, as another ceiling structure, an engagement groove is formed along the main ceiling rail at the base end side portion of the outward flange portion of the lower end portion of the vertical base portion of the main ceiling rail, and the joint member is provided with the engagement groove. In the state where the engaging ridges to be engaged are formed and the engaging ridges are engaged with the engaging grooves, the joint member, the outward flange portion, and the auxiliary ceiling rail are fixed with fixing screws, and the main ceiling A structure for joining a rail and an auxiliary ceiling rail is known (see, for example, Patent Document 2).
JP-A-8-151721 (Claims, FIG. 2) Japanese Patent Laid-Open No. 2001-295407 (Claims, FIGS. 3 and 4)

  However, in the former, that is, in the structure described in Japanese Patent Application Laid-Open No. 8-151721, since the coupler is formed in a substantially T shape, the displacement of the coupler itself in the torsional direction is restricted, but the coupler itself. Is a thin plate, the vertical part of the frame material (ceiling rail) is also plate-shaped, and the fixing is screwed, so if bending or tensile load is applied due to an earthquake etc., the connecting tool and frame material (ceiling rail) will be deformed There is a risk. In addition, when the connector is locked in the grooves provided on the upper and lower sides of the vertical portion of the frame material (ceiling rail), the connector must be slid and attached to the vertical portion side surface of the frame material (ceiling rail) Therefore, there is a problem that the connector cannot be attached from the direction orthogonal to the side surface of the frame material (ceiling rail).

  On the other hand, in the latter structure, that is, in the structure described in Japanese Patent Laid-Open No. 2001-295407, the auxiliary ceiling rail can be attached from the direction orthogonal to the vertical portion of the main ceiling rail. Can improve the performance. However, since the joint member that fixes the main ceiling rail and the auxiliary ceiling rail is only engaged and screwed into the engagement groove of the main ceiling rail, the auxiliary ceiling rail may be twisted if a torsional load is applied due to an earthquake or the like. There is.

  The present invention has been made in view of the above circumstances, and the main ceiling rail and the auxiliary ceiling rail are strongly joined against tension, bending, and torsional load due to an earthquake, etc. It is an object of the present invention to provide a ceiling structure such as a clean room that forms a section.

  In order to solve the above-mentioned problem, a ceiling structure of a clean room or the like according to claim 1 is a joint member comprising a main ceiling rail and an auxiliary ceiling rail arranged in a lattice shape so as to place ceiling equipment such as a ceiling plate and a filter unit. And a ceiling structure, such as a clean room, joined via a pressing member, wherein an outward flange portion is formed at the lower end portion of the vertical base portion of the main ceiling rail, and the proximal end portion of the upper surface of the outward flange portion A fitting groove that opens upward is formed along the main ceiling rail, and an engagement groove that opens below the fitting groove in the vertical base is formed along the main ceiling rail. One end of the joint member Forming a fitting surface that fits into the fitting groove and a contact surface that comes into contact with the pressing member, and an engaging projection that engages with the engaging groove and the joint at one end of the pressing member Contact with the member In the state where the protrusions are formed and the insertion protrusions are fitted in the insertion grooves, the joint member is passed over the outward flange portion and the end of the auxiliary ceiling rail, and the outward flange portion and the auxiliary The holding member is fixed to the ceiling rail with a lower fixing member, and the presser member is engaged with the auxiliary ceiling in a state where the engagement protrusion is engaged with the engagement groove and the contact protrusion is in contact with the contact surface. The main ceiling rail and the auxiliary ceiling rail are joined to each other with an upper fixing member fixed to the end of the rail.

  With this configuration, the lower fixing member is fixed to the outward flange portion of the main ceiling rail and the auxiliary ceiling rail with the fitting protrusions of the joint member fitted in the fitting grooves of the main ceiling rail. With the engaging ridge of the pressing member engaged with the engaging groove of the ceiling rail, the holding member is held at the end of the auxiliary ceiling rail with the upper fixing member in a state where the contacting ridge is in contact with the contact surface. The main ceiling rail and the auxiliary ceiling rail can be joined together by being fixed. Further, the lifting of the joint member can be prevented by the presser member that engages with the main ceiling rail and is fixed to the auxiliary ceiling rail.

  The invention according to claim 2 is the ceiling structure of the clean room or the like according to claim 1, wherein the outward flange portion of the main ceiling rail has a hollow portion composed of an upper piece, a side piece, and a lower piece, The auxiliary ceiling rail has an upper portion and a lower hollow portion defined by a partition wall, and the lower fixing that penetrates the upper piece and the partition wall to fix the joint member, the outward flange portion, and the auxiliary ceiling rail. The projecting portion of the member is housed in the hollow portion and the lower hollow portion, and the projecting portion of the upper fixing member that passes through the upper portion of the auxiliary ceiling rail is placed in the upper hollow portion so as to fix the holding member and the auxiliary ceiling rail. It is characterized by doing so.

  By configuring in this way, the protruding portion of the lower fixing member that fixes the joint member, the outward flange portion of the main ceiling rail, and the auxiliary ceiling rail is inserted into the hollow portion of the outward flange and the lower hollow portion of the auxiliary ceiling rail. In addition, the protruding portion of the upper fixing member that fixes the presser member and the auxiliary ceiling rail can be accommodated in the upper hollow portion of the auxiliary ceiling rail.

  The invention according to claim 3 is the ceiling structure of the clean room or the like according to claim 1 or 2, wherein the upper part opens between the insertion groove and the engagement groove in the vertical base portion of the main ceiling rail. A second insertion groove is formed along the main ceiling rail, and a second insertion protrusion that fits into the second insertion groove is formed at one end of the joint member.

  By configuring in this manner, the joint member, the main ceiling rail, and the auxiliary ceiling rail, with the plurality of insertion ridges provided in the joint member respectively fitted in the plurality of insertion grooves provided in the main ceiling rail, Can be fixed.

  According to a fourth aspect of the present invention, in the ceiling structure of the clean room or the like according to any one of the first to third aspects, the insertion groove has a sloped surface that expands toward the distal end side, and the insertion protrusion. Has a sloped surface that narrows downward to fit in the fitting groove.

  By being configured in this way, the fitting protrusion of the joint member is fitted into the fitting groove having the slope surface that expands toward the distal end side by fitting the fitting protrusion having the slope surface narrowing downward. The fitting between the strip and the insertion groove of the main ceiling rail can be facilitated, and the auxiliary ceiling rail is drawn to the main ceiling rail by the above-described gradient and the weight of the auxiliary ceiling rail.

  According to a fifth aspect of the present invention, in the ceiling structure for a clean room or the like according to any one of the first to fourth aspects, the engagement groove has an arcuate concave curved surface, and the engagement protrusion is the engagement line. An arcuate convex curved surface is provided so as to be pivotably engaged with the groove.

  With this configuration, the presser member can be installed by rotatably engaging the engaging ridge having the arcuate convex curved surface with the engaging groove having the arcuate concave curved surface. it can.

  The invention according to claim 6 is characterized in that, in the ceiling structure of the clean room or the like according to any one of claims 1 to 5, a screw groove along the auxiliary ceiling rail is provided on the upper surface of the auxiliary ceiling rail. And

  By comprising in this way, the upper fixing member which fixes a pressing member can be screw-coupled to a thread groove.

  According to this invention, since it is configured as described above, the following excellent effects can be obtained.

  (1) According to the first aspect of the present invention, the main ceiling rail and the auxiliary ceiling rail can be joined to each other by fixing a plurality of members of the joint member and the pressing member, respectively. Rail joining can be strengthened. In addition, since the presser member that engages with the main ceiling rail and is fixed to the auxiliary ceiling rail can prevent the joint member from rising, the main ceiling rail and the auxiliary ceiling rail are subject to tension, bending, and torsional loads due to earthquakes, etc. Even when it is added to the joint portion, it can be made difficult to come off, and a robust ceiling structure can be obtained.

  (2) According to invention of Claim 2, since the protrusion part of the fixing member which fixes a joint member and a pressing member can be stored in the hollow part provided in the main ceiling rail and the auxiliary ceiling rail, (1 In addition, the fixing member can be further prevented from being exposed to a room such as a clean room, and the appearance of the clean room can be improved.

  (3) According to the invention described in claim 3, the joint member and the main ceiling rail in a state in which the plurality of insertion ridges provided in the joint member are fitted in the plurality of insertion grooves provided in the main ceiling rail, respectively. In addition to the above (1) and (2), the joining of the main ceiling rail and the auxiliary ceiling rail can be further strengthened.

  (4) According to invention of Claim 4, in addition to said (1)-(3), fitting with the insertion convex line of a joint member and the insertion groove of a main ceiling rail can be made easy. . In addition, since the auxiliary ceiling rail is attracted to the main ceiling rail by the gradient provided in the insertion groove and the insertion protrusion and the weight of the auxiliary ceiling rail, the main ceiling rail and the auxiliary ceiling rail can be joined without a gap.

  (5) According to the fifth aspect of the present invention, the engaging member having the arcuate convex curved surface is rotatably engaged with the engaging groove having the arcuate concave curved surface. Therefore, in addition to the above (1) to (3), it is possible to further facilitate the installation of the pressing member and facilitate the assembling work.

  (6) According to the invention described in claim 6, since the upper fixing member for fixing the pressing member can be screwed to the thread groove, in addition to the above (1) to (5), a nut, a washer, etc. The presser member can be easily fixed without using. Moreover, ceiling equipment, such as a filter unit, can be fixed using a thread groove.

  DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, the best embodiment of the present invention will be described in detail with reference to the accompanying drawings.

<First Embodiment>
1 is a cross-sectional view showing a first embodiment of a ceiling structure of a clean room according to the present invention, FIG. 2 is an enlarged cross-sectional view showing the main part of the ceiling structure, and FIG. 3 is a perspective view showing the main part of the ceiling structure. 4 is a partial cross-sectional perspective view showing a fixed state of the joint member in the present invention, FIG. 5A is a cross-sectional view taken along the line I-I in FIG. 1, and FIG. It is sectional drawing which follows the II-II line.

  As shown in FIGS. 1 and 2, the ceiling structure is arranged in a lattice shape at positions constituting the ceiling, and is joined via a joint member 30 and a holding member 40 and an auxiliary ceiling rail. 2, a ceiling plate 3 that closes a rectangular grid-like space (not shown) partitioned by the ceiling rails 1 and 2 from above the ceiling rails 1 and 2, and a grid-like space other than the ceiling plate 3 And a fan filter unit (FFU) 4 disposed in the.

  As shown in FIGS. 1 to 3, the main ceiling rail 1 includes a hollow vertical base 10 having an upper space 12 and a lower space 13 that are partitioned vertically by a partition wall 11, and both lower ends of the vertical base 10. And a pair of hollow outward flange portions 14 (hereinafter referred to as hollow flange portions 14) on which the ceiling plate 3 or the FFU 4 can be placed, and an upper portion extending above the upper piece 10a of the vertical base portion 10. A narrow narrow groove 15 comprising a narrow opening groove 15, a lower piece 10b of the vertical base 10, a side piece 14b of both hollow flange portions 14, and a horizontal piece 14c extending in a direction opposite to each other from the lower ends of the side pieces 14b. An opening groove 16 is provided. Note that the vertical base portion 10 is not necessarily hollow and may be formed in a solid shape.

  In this case, the hollow flange portion 14 includes a hollow portion 14d composed of an upper piece 14a, a pair of side piece 14b, and a lower piece 14c, Is formed along the main ceiling rail 1 with a slope surface 17 that expands toward the tip side.

  Further, an engagement groove 19 having an arcuate concave curved surface 19 a that opens downwardly above the first insertion groove 18 in the vertical base is formed along the main ceiling rail 1.

  Further, in the vertical base portion 10 of the main ceiling rail 1, a second surface having a slope surface 17 a that opens between the first insertion groove 18 and the engagement groove 19 and expands toward the distal end side is provided between the first insertion groove 18 and the engagement groove 19. Is inserted along the main ceiling rail 1.

  The main ceiling rail 1 configured as described above is formed of an aluminum extruded profile. A synthetic resin cap member 5 is detachably attached to the opening of the lower narrow opening groove 16.

  As shown in FIGS. 1 to 6, the auxiliary ceiling rail 2 has a substantially flat rectangular lower hollow portion 21 having the same height as the hollow flange portion 14 defined by the partition wall 20, and the lower hollow portion 21. And a rectangular upper hollow portion 22 standing above the central portion. A thick portion 20a is formed at the center of the lower surface of the partition wall 20 in order to strengthen the screw connection. A screw groove 23 is formed along the auxiliary ceiling rail 2 at the center of the upper piece 22 a of the upper hollow portion 22. In addition, a pair of guide ridges 24 are provided on the opposing surfaces of the opposing side walls 22b of the upper hollow portion 22 in the vicinity of the upper portion of the partition wall 20. A horizontal piece 32 of a joint member 30 to be described later can be inserted between the guide protrusion 24 and the partition wall 20.

  In addition, the notch 25 is provided in the upper piece 22a in the joint side edge part with the main ceiling rail 1 of the auxiliary ceiling rail 2 (refer FIG.1 and FIG.6). The reason for providing the notch 25 in this way is to facilitate the operation of a tool, for example, a driver, that operates lower fixing screws 50a to 50c, which are lower fixing members for fixing a joint member 30 described later.

  The auxiliary ceiling rail 2 configured as described above is formed of an extruded aluminum material in the same manner as the main ceiling rail 1.

  On the other hand, as shown in FIGS. 1 to 3, 5, and 7, the joint member 30 includes a vertical piece 31 that contacts the side piece 10 c of the vertical base 10 of the main ceiling rail 1, and the hollow flange portion 14. The upper piece 14a and the horizontal piece 32 spanned so as to be placed on the partition wall 20 of the auxiliary ceiling rail 2 are formed in an angle shape.

  In this case, a first fitting protrusion having a slope surface 33 that narrows downward on one end portion of the joint member 30, that is, the lower surface of the vertical piece 31 so as to be slidably fitted in the first fitting groove 18. Article 34 is formed. In addition, a second insertion protrusion 34a having a slope surface 33a that narrows downward is formed on the vertical piece 31 so as to be slidably fitted in the second insertion groove 18a. Furthermore, a contact surface 35 that contacts the presser member 40 is formed on the upper surface of one end of the joint member 30, that is, the upper surface of the second fitting protrusion 34 a.

  Further, a locking step portion 36 that engages with the end surface of the auxiliary ceiling rail 2 is provided at a portion of the horizontal piece 32 of the joint member 30 on the vertical piece 31 side. Further, on the horizontal piece 32 of the joint member 30, three lower fixing members for fixing the joint member 30, the main ceiling rail 1 and the auxiliary ceiling rail 2, for example, first to third lower fixing screws 50a, 50b, 50c. Mounting holes 37a, 37b, and 37c are formed. In this case, two mounting holes 37 a and 37 b are formed on the distal end side of the locking step portion 36 in the horizontal piece 32, and one mounting hole 37 c is formed on the proximal end side of the locking step portion 36. (See FIG. 7). It should be noted that a narrow groove 38 for positioning is formed at the position where the mounting hole 37c in the horizontal piece 32 of the joint member 30 is formed.

  The joint member 30 configured as described above is formed of a piece-like member obtained by cutting an aluminum extruded profile into predetermined dimensions.

  The pressing member 40 includes a flat pressing piece 41 that abuts on the upper surface of the upper piece 22a of the auxiliary ceiling rail 2, as shown in FIGS. 1, 2, 3, 3, 5A and 8. The pressing piece 41 is formed in an angle shape having a hanging piece 42 that is bent at a right angle from one end of the pressing piece 41, that is, the end on the main ceiling rail 1 side and abuts against the side surface of the vertical base 10 of the main ceiling rail 1.

  In this case, an engaging ridge 43 having an arcuate convex curved surface 43 a that engages with the engaging groove 19 provided in the main ceiling rail 1 is formed at the upper end portion of the hanging piece 42. In addition, a convex arcuate contact protrusion 44 that contacts the contact surface 35 of the joint member 30 is formed at the lower end portion of the hanging piece 42.

  In addition, elongated attachment holes 45a and 45b through which two upper fixing members, for example, first and second upper fixing screws 51a and 51b can pass, are formed in the distal end portion of the pressing piece 41. . In addition, the mounting holes 45a and 45b in the pressing piece 41 are formed, and a positioning narrow groove 46 is formed at the position.

  The pressing member 40 configured as described above is formed of a piece-like member obtained by cutting an aluminum extruded profile into a predetermined dimension.

  Next, a procedure for joining the main ceiling rail 1 and the auxiliary ceiling rail 2 will be described. First, in a factory or the like, the horizontal piece 32 of the joint member 30 is inserted between the partition wall 20 and the guide ridges 24 in the upper hollow portion 22 of the auxiliary ceiling rail 2 and placed on the partition wall 20. The locking step 36 is engaged with the end surface of the auxiliary ceiling rail 2. Then, the horizontal piece 32 is screwed and fixed to the thick part 20a of the partition wall 20 through the first and second lower fixing screws 50a and 50b in the mounting holes 37a and 37b.

  Next, on the site, the main ceiling rails 1 are arranged in parallel at predetermined intervals on the building (not shown) side of the building via suspension bolts (not shown). Next, the auxiliary ceiling rail 2 to which the joint member 30 is fixed is inserted between the two main ceiling rails 1, the vertical piece 31 of the joint member 30 is brought into contact with the side surface of the vertical base 10 of the main ceiling rail 1, and the joint The slope surfaces 33, 33a of the first and second insertion ridges 34, 34a of the member 30 are the slope surfaces of the first and second insertion grooves 18, 18a provided in the hollow flange portion 14 of the main ceiling rail 1. 17 and 17a, the horizontal piece 32 of the joint member 30 is hung so as to contact the upper surface of the upper piece 14a of the hollow flange portion 14. Then, the joint member 30 is fixed to the main ceiling rail 1 by passing through the third lower fixing screw 50c through the attachment hole 37c formed in the joint member 30 and screwing to the upper piece 14a of the hollow flange portion 14. To do. At this time, as the third lower fixing screw 50c is screwed in, the slope surfaces 17, 17a of the first and second insertion grooves 18, 18a and the slope surfaces 33 of the first and second insertion protrusions 34, 34a, Since 33a slides and engages with each other, the auxiliary ceiling rail 2 is drawn toward the main ceiling rail 1. Therefore, the main ceiling rail 1 and the auxiliary ceiling rail 2 can be easily joined without a gap, and the ceiling surface can be made uniform.

  In this case, the first and second lower fixing screws 50a and 50b pass through the partition wall 20, but the protruding portion is housed in the lower hollow portion 21, and the third lower fixing screw 50c is Although passing through the upper piece 14a of the hollow flange portion 14, the protruding portion is accommodated in the hollow portion 14d of the hollow flange portion 14, so that it is not exposed to the outside, that is, in the clean room. Therefore, the aesthetics of the ceiling can be improved.

  After the main ceiling rail 1 and the auxiliary ceiling rail 2 are fixed via the joint member 30 as described above, as shown by an imaginary line in FIGS. 1 and 2, the engaging member having the convex curved surface 43 a of the pressing member 40. With the ridge 43 engaged in the engagement groove 19 having the concave curved surface 19a provided on the main ceiling rail 1, the presser member 40 is rotated in the clockwise direction in FIG. While abutting on the abutting surface 35 of the member 30, the pressing piece 41 abuts on the upper surface of the upper piece 22 a of the auxiliary ceiling rail 2. At this time, the concave curved surface 19a of the engaging groove 19 and the convex curved surface 43a of the engaging convex 43 are rotatably engaged, and the contact convex 44 has a convex curved surface. Installation can be performed easily. In this way, the first and second penetrating through the attachment holes 45a and 45b formed in the presser member 40 in a state where the press piece 41 of the presser member 40 is in contact with the upper surface of the upper piece 22a of the auxiliary ceiling rail 2. The two upper fixing screws 51 a and 51 b are screwed into the screw grooves 23 provided in the auxiliary ceiling rail 2 to join the main ceiling rail 1 and the auxiliary ceiling rail 2. As a result, the main ceiling rail 1 and the auxiliary ceiling rail 2 can be firmly joined, and a robust ceiling structure can be obtained.

  As described above, the main ceiling rail 1 and the auxiliary ceiling rail 2 are joined to form a lattice space, and the FFU 4 or the ceiling plate 3 is placed in each lattice space to constitute a ceiling portion. At this time, the FFU 4 can be fixed using the screw groove 23 provided in the auxiliary ceiling rail 2.

  According to the ceiling structure according to the present invention configured as described above, the main ceiling rail 1 and the auxiliary ceiling rail 2 can be joined by fixing the joint member 30 and the plurality of members of the presser member 40, respectively. Therefore, the junction between the main ceiling rail 1 and the auxiliary ceiling rail 2 can be strengthened. Further, since the lifting of the joint member 30 can be prevented by the presser member 40 that is engaged with the main ceiling rail 1 and fixed to the auxiliary ceiling rail 2, the joint member 30 is subjected to tension / bending due to an earthquake or the like and torsional load. It is possible to provide a robust ceiling structure that does not cause a rise or twisting / dropping of the auxiliary ceiling rail 2 associated therewith.

Second Embodiment
FIG. 9 is a sectional view showing a second embodiment of a ceiling structure according to the present invention, FIG. 10 is a perspective view showing the main part of the ceiling structure of the second embodiment, and FIG. 11 is a ceiling structure of the second embodiment. It is a disassembled perspective view which shows the principal part.

  In the second embodiment, a grid-like portion is formed using the main ceiling rail 1A and the auxiliary ceiling rail 2A which are lower in height than the first embodiment, and the presser has a different form from the presser member 40 of the first embodiment. This is a case where the main ceiling rail 1A and the auxiliary ceiling rail 2A are joined using the member 40A.

  As shown in FIGS. 9 to 11, the main ceiling rail 1A in the second embodiment is extended to a hollow rectangular vertical base 10A and both sides of the lower end of the vertical base 10A, and the ceiling board 3 or the FFU 5 is placed on the main ceiling rail 1A. A pair of possible hollow outward flange portions 14 (hollow flange portions 14), an upper narrow opening groove 15 extending above the upper piece 10a of the vertical base 10A, a lower piece 10b of the vertical base 10 and both hollows A lower narrow opening groove 16 is provided which includes a side piece 14b of the flange portion 14 and a horizontal piece 14c extending in a direction opposite to the lower end portion of the side piece 14b. Note that the vertical base portion 10A is not necessarily hollow, and may be formed in a solid shape.

  Other portions of the main ceiling rail 1A are formed in the same manner as in the first embodiment. That is, a first insertion groove 18 having a sloped surface 17 that opens upward and expands toward the distal end side is formed in the main ceiling rail 1A at the proximal end portion of the upper surface of the upper piece 14a of the hollow flange portion 14. Are formed along. Further, an engagement groove 19 having an arcuate concave curved surface 19a that opens downwardly above the first insertion groove 18 in the vertical base portion 10A is formed along the main ceiling rail 1A. Furthermore, in the vertical base portion 10A of the main ceiling rail 1A, a first inclined groove 17a is formed between the first insertion groove 18 and the engagement groove 19 so as to open upward and expand toward the tip side. Two insertion grooves 18a are formed along the main ceiling rail 1A.

  The main ceiling rail 1 configured as described above is formed of an aluminum extruded profile. A synthetic resin cap member 5 is detachably attached to the opening of the lower narrow opening groove 16.

  The auxiliary ceiling rail 2A is formed in the same manner as in the first embodiment except that the height dimension of the upper hollow portion 22A of the auxiliary ceiling rail 2 in the first embodiment is lowered. That is, a substantially flat rectangular lower hollow portion 21 having the same height as the hollow flange portion 14 partitioned by the partition wall 20, and a rectangular upper hollow portion 22A standing above the central portion of the lower hollow portion 21. It comprises. A screw groove 23 is formed along the auxiliary ceiling rail 2 in the center of the upper piece 22a of the upper hollow portion 22A. In addition, a pair of guide ridges 24 are provided on the opposing surface of the opposing side wall 22b in the upper vicinity of the partition wall 20 in the upper hollow portion 22A. A horizontal piece 32 of the joint member 30 can be inserted between the guide ridge 24 and the partition wall 20. In addition, the notch 25 is provided in the upper piece 22a at the joint side end of the auxiliary ceiling rail 2A with the main ceiling rail 1A as in the first embodiment (see FIG. 11).

  The auxiliary ceiling rail 2 </ b> A configured as described above is formed of an aluminum extruded shape like the main ceiling rail 1 </ b> A.

  On the other hand, as shown in FIGS. 9 to 12, the pressing member 40A includes a flat pressing piece 41A that contacts the upper surface of the upper piece 22a of the auxiliary ceiling rail 2A, and one end of the pressing piece 41A, that is, the main ceiling rail 1. An inclined piece 47 extending in a climbing gradient from the side end, and a pendant that is bent at a right angle from the tip of the inclined piece 47 to the pressing piece 41A and contacts the side surface of the vertical base 10 of the main ceiling rail 1 It is formed in a shape having a piece 42.

  Other portions of the pressing member 40A are formed in the same manner as in the first embodiment. In other words, an engaging protrusion 43 having an arcuate convex curved surface 43 a that engages with the engaging groove 19 provided in the main ceiling rail 1 is formed at the upper end portion of the hanging piece 42. Further, a convex arcuate contact protrusion 44 that contacts the contact surface 35 of the joint member 30 is formed at the lower end portion of the hanging piece 42.

  The pressing member 40 configured as described above is formed of a piece-like member obtained by cutting an aluminum extruded profile into a predetermined dimension.

  In the second embodiment, the other parts are the same as those in the first embodiment, so the same parts are denoted by the same reference numerals and description thereof is omitted.

  The procedure for joining the main ceiling rail 1A and the auxiliary ceiling rail 2A can be performed in the same manner as in the first embodiment. That is, first, in a factory or the like, the horizontal piece 32 of the joint member 30 is inserted between the partition wall 20 and the guide protrusion 24 in the upper hollow portion 22A of the auxiliary ceiling rail 2A and placed on the partition wall 20. Then, the locking step 36 is engaged with the end surface of the auxiliary ceiling rail 2. Then, the horizontal piece 32 is screwed and fixed to the thick part 20a of the partition wall 20 through the first and second lower fixing screws 50a and 50b in the mounting holes 37a and 37b.

  Next, on the site, the main ceiling rail 1A is arranged in parallel at a predetermined interval on the side of the building (not shown) of the building via suspension bolts (not shown). Next, the auxiliary ceiling rail 2A to which the joint member 30 is fixed is inserted between the two main ceiling rails 1A, and the vertical piece 31 of the joint member 30 is brought into contact with the side surface of the vertical base 10A of the main ceiling rail 1A. The slope surfaces 33, 33a of the first and second insertion ridges 34, 34a of the member 30 are the slope surfaces of the first and second insertion grooves 18, 18a provided in the hollow flange portion 14 of the main ceiling rail 1A. 17 and 17a, the horizontal piece 32 of the joint member 30 is hung so as to contact the upper surface of the upper piece 14a of the hollow flange portion 14. Then, the joint member 30 is fixed to the main ceiling rail 1 by passing through the third lower fixing screw 50c through the attachment hole 37c formed in the joint member 30 and screwing to the upper piece 14a of the hollow flange portion 14. To do. At this time, as the third lower fixing screw 50c is screwed in, the slope surfaces 17, 17a of the first and second insertion grooves 18, 18a and the slope surfaces 33 of the first and second insertion protrusions 34, 34a, Since the auxiliary ceiling rails 2A are attracted to the main ceiling rail 1A by slidingly engaging with each other, the main ceiling rail 1A and the auxiliary ceiling rail 2A can be easily joined without a gap. The surface can be made uniform.

  After fixing the main ceiling rail 1A and the auxiliary ceiling rail 2A via the joint member 30 as described above, as shown by an imaginary line in FIG. 9, the engaging protrusion 43 having the convex curved surface 43a of the pressing member 40A. Is engaged in an engagement groove 19 having a concave curved surface 19a provided on the main ceiling rail 1A, and the presser member 40A is rotated clockwise in the drawing so that the contact protrusion 44 of the joint member 30 is rotated. While abutting on the abutting surface 35, the pressing piece 41A abuts on the upper surface of the upper piece 22a of the auxiliary ceiling rail 2A. At this time, the concave curved surface 19a of the engaging groove 19 and the convex curved surface 43a of the engaging ridge 43 are rotatably engaged, and the abutting ridge 44 has a convex curved surface. Installation can be performed easily. In this way, the first and first penetrating through the mounting holes 45a and 45b formed in the pressing member 40A with the pressing piece 41A of the pressing member 40A in contact with the upper surface of the upper piece 22a of the auxiliary ceiling rail 2A. The two upper fixing screws 51a and 51b are screwed into the screw grooves 23 provided in the auxiliary ceiling rail 2A to join the main ceiling rail 1A and the auxiliary ceiling rail 2A. Thereby, the main ceiling rail 1 </ b> A and the auxiliary ceiling rail 2 </ b> A can be firmly joined, and a robust ceiling structure can be obtained.

  As described above, the main ceiling rail 1A and the auxiliary ceiling rail 2A are joined to form a lattice space, and the FFU 4 or the ceiling plate 3 is placed in each lattice space to constitute a ceiling portion.

  In addition, in 2nd Embodiment, although the main ceiling rail 1A whose height dimension is low with respect to the main ceiling rail 1 of 1st Embodiment is used, the engaging groove with respect to the 1st and 2nd insertion grooves 18 and 18a is used. The distance (dimension) of 19 is the same. Therefore, in the second embodiment, the main ceiling rail 1 of the first embodiment may be used instead of the main ceiling rail 1A.

  According to the ceiling structure of the second embodiment configured as described above, the same effect as that of the first embodiment can be obtained, and the auxiliary ceiling rail having a low height dimension can be arranged by replacing the pressing member 40A. 2A can be joined to the main ceiling rail 1A. Moreover, as shown with an imaginary line in FIG. 9, the auxiliary ceiling rail 2 with a high height dimension can be joined by using the pressing member 40 of 1st Embodiment instead of the pressing member 40A. Thus, the freedom degree of the height of the auxiliary ceiling rails 2 and 2A to be arranged can be maintained by selecting and using the pressing members 40 and 40A having different shapes. Furthermore, the lifting of the joint member 30 can be prevented by the presser member 40A that engages with the main ceiling rails 1 and 1A and is fixed to the auxiliary ceiling rail 2A. It is possible to provide a robust ceiling structure in which the joint member 30 is not lifted and the auxiliary ceiling rail 2 is not twisted or dropped.

<Other embodiments>
In the above embodiment, the first and second insertion ridges 34, 34a provided in the joint member 30 are provided in the first and second insertion grooves 18, 18a provided in the main ceiling rails 1, 1A. Although the case where it fixes by the lower fixing screws 50a-50c was demonstrated in the state fitted, the fitting of the 1st insertion groove | channel 18 and the 1st insertion protrusion 34 is abbreviate | omitted when intensity | strength is permitted. May be. Even in this case, since the joint member 30 is pressed and fixed by the holding members 40 and 40A, the joint member 30 is lifted by the tension, bending, and torsional load due to an earthquake or the like, and the auxiliary ceiling rails 2 and 2A are twisted accordingly. -A robust ceiling structure that does not drop off can be achieved.

  In addition, although the said embodiment demonstrated the ceiling structure of the clean room, what is equipped with the ceiling rail arrange | positioned in a grid | lattice form in order to mount ceiling equipment, such as the ceiling board 3 and FFU4 (filter unit), also in places other than a clean room. If so, the present invention can be applied to the ceiling structure of other system ceilings.

It is sectional drawing which shows 1st Embodiment of the ceiling structure of the clean room which concerns on this invention. It is an expanded sectional view showing the important section of the ceiling structure of a 1st embodiment. It is a perspective view which shows the principal part of the ceiling structure of 1st Embodiment. It is a partial cross section perspective view which shows the fixed state of the coupling member in this invention. It is sectional drawing (a) which follows the II line | wire of FIG. 1, and sectional drawing (b) which follows the II-II line | wire of FIG. It is a perspective view which shows the auxiliary | assistant ceiling rail in this invention. It is the upper side perspective view (a) and lower side perspective view (b) of the coupling member in this invention. It is a perspective view of the pressing member in this invention. It is sectional drawing which shows 2nd Embodiment of the ceiling structure of the clean room which concerns on this invention. It is a perspective view which shows the principal part of the ceiling structure of 2nd Embodiment. It is a disassembled perspective view which shows the principal part of the ceiling structure of 2nd Embodiment. It is a perspective view of the pressing member in a 2nd embodiment.

Explanation of symbols

1,1A Main ceiling rail 2,2A Auxiliary ceiling rail 3 Ceiling board 4 FFU (fan filter unit)
10, 10A Vertical base 14 Outward flange (hollow flange)
17, 17a Gradient surface 18 First fitting groove 18a Second fitting groove 19 Engaging groove 19a Concave curved surface 23 Thread groove 30 Joint member 33, 33a Gradient surface 34 First fitting convex 34a Second fitting convex 35 Contact surface 37a, 37b, 37c Mounting hole 40, 40A Press member 41, 41A Pressing piece 43 Engaging protrusion 43a Convex curved surface 44 Contact protrusion 45a, 45b Mounting hole 50a, 50b, 50c Lower fixing screw (fixing member )
51a, 51b Upper fixing screw (fixing member)

Claims (6)

A ceiling structure such as a clean room in which main ceiling rails and auxiliary ceiling rails arranged in a lattice shape to place ceiling equipment such as a ceiling plate and a filter unit are joined via a joint member and a holding member,
Forming an outward flange portion at a lower end portion of the vertical base portion of the main ceiling rail, and forming an insertion groove along the main ceiling rail, with an opening opening on the proximal end portion of the upper surface of the outward flange portion; Forming an engagement groove along the main ceiling rail that opens downward above the insertion groove in the vertical base;
At one end portion of the joint member, an insertion protrusion that fits into the insertion groove and an abutting surface that contacts the pressing member are formed,
On one end portion of the presser member, an engagement protrusion that engages with the engagement groove and a contact protrusion that contacts the joint member are formed.
In a state where the fitting protrusion is fitted in the fitting groove, the joint member is stretched over the outward flange portion and the end of the auxiliary ceiling rail, and the lower fixing member is attached to the outward flange portion and the auxiliary ceiling rail. In the state where the engaging ridge is engaged with the engaging groove and the abutting ridge is brought into contact with the abutting surface, the presser member is placed on the end of the auxiliary ceiling rail. A ceiling structure for a clean room or the like, characterized in that the main ceiling rail and the auxiliary ceiling rail are joined together with a fixing member. In the ceiling structure of the clean room or the like according to claim 1,
The outward flange portion of the main ceiling rail has a hollow portion composed of an upper piece, a side piece, and a lower piece,
The auxiliary ceiling rail has an upper part and a lower hollow part defined by a partition wall,
In order to fix the joint member, the outward flange portion and the auxiliary ceiling rail, the protruding portion of the lower fixing member penetrating the upper piece and the partition wall is accommodated in the hollow portion and the lower hollow portion, and the holding member and the auxiliary member are supported. A ceiling structure for a clean room or the like, characterized in that a protruding portion of the upper fixing member that penetrates the upper portion of the auxiliary ceiling rail to be fixed to the ceiling rail is accommodated in the upper hollow portion. In the ceiling structure such as the clean room according to claim 1 or 2,
In the vertical base of the main ceiling rail, a second insertion groove that opens upward is formed along the main ceiling rail between the insertion groove and the engagement groove.
A ceiling structure for a clean room or the like, wherein a second insertion protrusion that fits into the second insertion groove is formed at one end of the joint member. In the ceiling structure such as the clean room according to any one of claims 1 to 3,
The insertion groove has a slope surface that expands toward the tip side, and the insertion protrusion has a slope surface that narrows downward so as to fit in the insertion groove. Ceiling structure. In the ceiling structure such as a clean room according to any one of claims 1 to 4,
The engaging groove has an arcuate concave curved surface, and the engaging ridge has an arcuate convex curved surface so as to be pivotably engaged with the engaging groove. Ceiling structure. In the ceiling structure such as the clean room according to any one of claims 1 to 5,
A ceiling structure for a clean room or the like, characterized in that a screw groove along the auxiliary ceiling rail is provided on the upper surface of the auxiliary ceiling rail.

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