JP4840379B2 - Easy-to-swallow tofu-like gel food - Google Patents

Easy-to-swallow tofu-like gel food Download PDF

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JP4840379B2
JP4840379B2 JP2008043930A JP2008043930A JP4840379B2 JP 4840379 B2 JP4840379 B2 JP 4840379B2 JP 2008043930 A JP2008043930 A JP 2008043930A JP 2008043930 A JP2008043930 A JP 2008043930A JP 4840379 B2 JP4840379 B2 JP 4840379B2
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tofu
gel
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reduced starch
soy protein
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JP2009201363A (en
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茂 芦田
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Fuji Oil Co Ltd
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Description

本発明は、嚥下性に優れた保存性の良い豆腐様ゲル状食品に関する。   The present invention relates to a tofu-like gel food excellent in swallowability and having good storage stability.

近年高齢者人口が増加するに伴い咀嚼及び嚥下困難者が増えており、誤嚥による肺炎や窒息などの危険性も増加している。咀嚼及び嚥下困難者の栄養管理手法として、経腸栄養などの技術革新がある一方、QOLの観点からは「食べる」実感を得るために、経口摂取ができるゲル状の固形食品が望まれている。   In recent years, as the elderly population has increased, the number of people who have difficulty chewing and swallowing has increased, and the risk of pneumonia and suffocation due to aspiration has increased. While there are technological innovations such as enteral nutrition as nutritional management methods for those with difficulty in chewing and swallowing, from the viewpoint of QOL, in order to obtain an “eating” experience, gel-like solid foods that can be taken orally are desired .

咀嚼及び嚥下困難者に適する食品のゲル特性としては、口腔内でまとまりのある食塊を維持し、上顎などの口内において付着が少なく、また崩れにくい性質を持つことが重要であるとされている。加えて、一般に医療食は、長期流通に耐えうる形態が望まれている。   It is said that it is important for the gel characteristics of foods suitable for those with difficulty in chewing and swallowing to maintain a cohesive bolus in the oral cavity, to have little adhesion in the mouth such as the upper jaw, and to be difficult to collapse . In addition, medical foods are generally desired to have a form that can withstand long-term distribution.

一方、大豆蛋白質は、その摂取により脂質代謝を改善し疾病を予防する効果が数多く示されている上に、糖尿病腎症などの疾病を有している患者に対しても積極投与できることが判って来ている。大豆蛋白質を多く含む豆腐は高齢者に対する嗜好性が高いものの、崩れやすい性質から誤嚥しやすく、嚥下困難者が食べることが難しい。これを摂食するには、ミキサー等で崩し、適当なゲル化剤で固めるなどの工夫が必要となる。   On the other hand, soy protein has been shown to have many effects of improving lipid metabolism and preventing diseases by its intake, and it can be actively administered to patients with diseases such as diabetic nephropathy. It is coming. Tofu containing a large amount of soy protein has high palatability for the elderly, but it is easy to swallow due to its fragile nature, making it difficult for those with difficulty to swallow. In order to eat this, it is necessary to break down with a mixer or the like and harden with an appropriate gelling agent.

更に、長期流通を可能とするために、豆腐にレトルト加熱(高温高圧)殺菌などの処理を行なうと、食感が滑らかではなく、崩壊感の強い荒れたゲル質となる上に、レトルト加熱で色調が暗くなるなどの外観上の問題も発生する。特に嚥下困難者にとっては、前述した誤嚥の問題に加え、レトルト加熱による品質の劣化から、更に食べづらいものとなる。従って、嚥下困難者用の、大豆蛋白質を高度に含有し、長期の流通に耐えうる豆腐様食品の開発が求められている。   Furthermore, when tofu is treated with retort heating (high temperature and high pressure) to enable long-term distribution, the texture is not smooth, and it becomes a rough gel with a strong disintegration. Appearance problems such as dark colors also occur. Especially for those who have difficulty swallowing, in addition to the above-mentioned problem of aspiration, quality deterioration due to retort heating makes it even more difficult to eat. Accordingly, there is a need for the development of tofu-like foods that contain a high degree of soy protein and can withstand long-term distribution for people with difficulty swallowing.

豆腐を高温高圧殺菌(レトルト殺菌)した際の食感低下を改善する技術は、数多く開発されている。特許文献1には、キレート剤を使用する方法が、特許文献2には、澱粉やデキストリンを配合する方法が記載されている。しかし、これらの方法は前述した豆腐の崩れやすさを克服するものではなく、嚥下困難者用の物性を得るには至っていない。   Many techniques have been developed to improve the texture reduction when tofu is subjected to high-temperature and high-pressure sterilization (retort sterilization). Patent Document 1 describes a method using a chelating agent, and Patent Document 2 describes a method of blending starch and dextrin. However, these methods do not overcome the above-described fragility of tofu and have not yet obtained physical properties for those having difficulty swallowing.

特許文献3には、ゲル化剤と微結晶セルロースを配合する方法による、特許文献4には、ネイティブジェランガムを配合する方法による、レトルト殺菌された豆腐様のゲル状食品の製造法が記載されている。しかしこれらもまた、離水が少なく崩れにくい、嚥下困難者用の物性を得るには至っていない。   Patent Document 3 describes a method for producing a retort-sterilized tofu-like gel food by a method of blending a gelling agent and microcrystalline cellulose, and Patent Document 4 describes a method of blending native gellan gum. Yes. However, these also have not yet achieved physical properties for those with difficulty in swallowing, which have little water separation and are difficult to collapse.

特許文献5では、トランスグルタミナーゼを加配することで、レトルト耐性に優れる豆腐の製造に関する記載がある。トランスグルタミナーゼにより耐熱性の向上は認められるものの、得られた豆腐の食感がやや硬くなり、易嚥下性についての改善は認められない。   In patent document 5, there exists description regarding manufacture of tofu which is excellent in retort tolerance by adding transglutaminase. Although transglutaminase shows an improvement in heat resistance, the texture of the obtained tofu becomes slightly hard and no improvement in swallowability is observed.

特開昭62-294058号公報Japanese Unexamined Patent Publication No. Sho 62-294058 特開平6-113777号公報JP-A-6-113777 特開2004-73049号公報JP 2004-73049 A 特開平10-150942号公報Japanese Patent Laid-Open No. 10-150942 特開平3-168059号公報JP-A-3-168059

本発明は、レトルト加熱を行ってもまとまりのある食塊を形成し易嚥下性である、嚥下困難者が誤嚥を起こしにくいテクスチャーで、且つ色調に優れる、大豆蛋白素材を含む豆腐様ゲル状食品を提供することを目的とした。   The present invention is a tofu-like gel containing a soy protein material, which has a texture that forms a solid bolus even after retort heating, is easy to swallow, has a texture that is difficult for a person with difficulty to swallow, and is excellent in color tone The purpose was to provide food.

本発明者はかかる課題に鑑みて種々検討を行った結果、大豆蛋白素材,還元澱粉分解物を配合し、さらにキレート剤存在下で二価金属イオンと大豆蛋白質を反応させることで、嚥下困難者に適した、離水が少なくまとまりのある食塊を形成する、豆腐様ゲル状食品を得ることができる知見を得るに到った。   As a result of various studies in view of such problems, the present inventor has found that a soy protein material and a reduced starch degradation product are blended, and further, a divalent metal ion and soy protein are reacted in the presence of a chelating agent, thereby making it difficult to swallow. It was found that a tofu-like gel-like food product can be obtained which is suitable for foods and forms a clump with little water separation.

すなわち本発明は、
(1)大豆蛋白素材,二価金属塩,キレート剤および還元澱粉分解物を含み、高温加圧殺菌処理されていることを特徴とする、易嚥下性豆腐様ゲル状食品。
(2)還元澱粉分解物の、本明細書中に規定の方法によるDE値が5〜35である、(1)に記載の、易嚥下性豆腐様ゲル状食品。
(3)脂質を含有し、0.9キロカロリー/g以上のエネルギー量を有する、(1)に記載の易嚥下性豆腐様ゲル状食品。
(4)大豆蛋白素材,二価金属塩,キレート剤および還元澱粉分解物を原料とし、高温加圧殺菌処理により調製することを特徴とする、易嚥下性豆腐様ゲル状食品の製造方法。
を提供するものである。
That is, the present invention
(1) A swallowable tofu-like gel-like food comprising a soy protein material, a divalent metal salt, a chelating agent and a reduced starch degradation product, and being subjected to high-temperature and pressure-sterilized treatment.
(2) The swallowable tofu-like gelled food according to (1), wherein the reduced starch decomposition product has a DE value of 5 to 35 according to the method defined in the present specification.
(3) The swallowable tofu-like gelled food according to (1), which contains lipid and has an energy amount of 0.9 kcal / g or more.
(4) A method for producing an easily swallowable tofu-like gel-like food, characterized in that the raw material is a soy protein material, a divalent metal salt, a chelating agent, and a reduced starch decomposition product, and is prepared by high-temperature pressure sterilization treatment.
Is to provide.

本発明により、レトルト加熱を行ってもまとまりのある食塊を形成し、離水が少なく易嚥下性である、嚥下困難者が誤嚥を起こしにくいテクスチャーで、且つ色調に優れ、少量で高いエネルギー量を有する、大豆蛋白質を高度に含む豆腐様ゲル状食品を得ることが可能となったものである。   According to the present invention, a cohesive bolus is formed even if retort heating is performed, it is a texture that is easy to swallow with little water separation, is difficult to swallow, and has a good color tone and a small amount of high energy It has become possible to obtain a tofu-like gel-like food having a high content of soy protein.

本発明のゲル状食品は、大豆蛋白素材,二価金属塩,還元澱粉分解物を含有し、さらにキレート剤存在下で二価金属イオンと大豆蛋白質を反応させることを特徴とする。以下、本発明について詳細に説明する。   The gel food of the present invention contains a soy protein material, a divalent metal salt, and a reduced starch degradation product, and is characterized by reacting a divalent metal ion and soy protein in the presence of a chelating agent. Hereinafter, the present invention will be described in detail.

(大豆蛋白素材)
本発明に使用する大豆蛋白素材としては、丸大豆,脱脂大豆,濃縮大豆たん白等から抽出した、スラリーまたは豆乳等を用いることができるが、蛋白質含量の強化や生産管理の観点から、脱脂大豆から抽出した豆乳を等電点沈澱し、得た蛋白質沈澱を中和して調製した、分離大豆たん白を用いることが好ましい。また、豆腐様のゲルを形成するに際しレトルトなどの高熱が加えられると、蛋白質とミネラルの反応が急激に進行し、ゲル質が荒れる場合がある。そのため、低粘度で且つカルシウム反応性の低い分離大豆たん白を用いることが、最も好ましい。
(Soy protein material)
As the soy protein material used in the present invention, slurry or soy milk extracted from whole soybeans, defatted soybeans, concentrated soybean protein, etc. can be used. It is preferable to use an isolated soybean protein prepared by isoelectric focusing the soy milk extracted from the above and neutralizing the obtained protein precipitate. In addition, when a high heat such as retort is applied to form a tofu-like gel, the reaction between protein and mineral may proceed rapidly, and the gel may be roughened. Therefore, it is most preferable to use a separated soybean protein having low viscosity and low calcium reactivity.

低粘度で且つカルシウム反応性の低い分離大豆たん白は、例えば以下の様にして調製することができる。脱脂大豆等から水または温水で可溶物を抽出し、オカラを除去することで、脱脂豆乳を得る。この脱脂豆乳をpH4〜5に調整し、蛋白質を等電点沈澱として回収した上で、加水と共にpH5.7〜7.4、好ましくはpH6.0〜7.0とし、そのまま水系下に110℃〜160℃、好ましくは115℃〜140℃にて、15〜70秒間、好ましくは20〜60秒間加熱処理を行ない得ることができる。加熱処理の際、次亜硫酸ナトリウムを蛋白質懸濁液に、その固形分当たり0.05重量%以上加えることも本物性の付与にとって好ましい。   An isolated soybean protein with low viscosity and low calcium reactivity can be prepared, for example, as follows. A soluble material is extracted from defatted soybean or the like with water or warm water, and okara is removed to obtain defatted soymilk. After adjusting this defatted soymilk to pH 4-5 and recovering the protein as an isoelectric point precipitate, it is adjusted to pH 5.7 to 7.4, preferably pH 6.0 to 7.0 together with water, and 110 to 160 ° C. in an aqueous system as it is. Preferably, the heat treatment can be performed at 115 ° C. to 140 ° C. for 15 to 70 seconds, preferably 20 to 60 seconds. During the heat treatment, it is also preferable for imparting the physical properties to add sodium hyposulfite to the protein suspension at 0.05% by weight or more per solid content.

(還元澱粉分解物)
本発明は、還元澱粉分解物の加配が必須である。還元澱粉分解物とは、澱粉を部分加水分解した後に還元し、還元末端を糖アルコールとした、非還元性のデキストリンである。還元澱粉分解物は、これ自身が炭水化物源になること、レトルト殺菌などでも褐変を起こしにくいことだけでなく、これを加配した豆腐ゲルは、通常の豆腐の様に崩壊することなく、まとまりのある物性とすることができる。ここで用いる還元澱粉分解物は、DE値として5〜35が好ましく、5〜25が更に好ましい。DE値が小さいと、最終に調製する豆腐の食感が固くなりやすく、また、崩れやすい食感になる。DE値が大きいと、食感が柔らかくなりやすく、また、甘味が強くなり、離水が多くなりやすい。尚、通常DE値はグルコースを100とした時の還元力の比較として表すが、本発明の還元澱粉分解物は基本的に還元性を持たない。そこで本出願に於いては、末端が還元されておらず同程度の平均分子量を持つ澱粉分解物のDE値をもって、還元澱粉分解物のDE値とみなしている。
(Reduced starch degradation product)
In the present invention, addition of a reduced starch decomposition product is essential. The reduced starch degradation product is a non-reducing dextrin in which starch is partially hydrolyzed and then reduced, and the reducing terminal is a sugar alcohol. Reduced starch degradation products are not only difficult to be browned by retort sterilization itself, but also the tofu gel with added starch does not disintegrate like normal tofu, and is coherent. It can be a physical property. The reduced starch decomposition product used here has a DE value of preferably 5 to 35, and more preferably 5 to 25. When the DE value is small, the texture of the tofu to be prepared finally becomes hard and the texture becomes easy to collapse. When the DE value is large, the texture tends to be soft, the sweetness becomes strong, and water separation tends to increase. Normally, the DE value is expressed as a comparison of reducing power when glucose is 100, but the reduced starch degradation product of the present invention basically has no reducing ability. Therefore, in the present application, the DE value of the starch degradation product having the same average molecular weight as the terminal is not reduced is regarded as the DE value of the reduced starch degradation product.

本発明に使用する還元澱粉分解物の配合量は、得られるゲル状食品の品質に大きな影響を与える。配合量が少ないと、通常の豆腐のように崩れやすく、また離水も多くなるため嚥下性が悪くなりやすい。更には、炭水化物源が少なくなるため、栄養価が低いものとなる。配合量が多いと、食感が固くなりやすい。使用する還元澱粉分解物のDE値により、その好適な配合量が異なるため、一概に範囲を指定することが難しいが、例えば、DE値16〜19の還元澱粉分解物を使用する場合の好ましい配合量は5〜25重量%であり、更に好ましくは10〜25重量%であり、最も好ましくは13〜18重量%である。   The compounding quantity of the reduced starch decomposition product used for this invention has big influence on the quality of the gel-like foodstuff obtained. If the blending amount is small, it tends to collapse like normal tofu, and the swallowability tends to deteriorate due to increased water separation. Furthermore, since the carbohydrate source is reduced, the nutritional value is low. If the amount is large, the texture tends to become hard. The preferred blending amount varies depending on the DE value of the reduced starch decomposition product to be used, so it is difficult to specify the range in general, but for example, the preferred blending when using the reduced starch decomposition product of DE value 19-19 The amount is 5-25% by weight, more preferably 10-25% by weight, most preferably 13-18% by weight.

(キレート剤)
本発明に使用するキレート剤は、金属を封鎖する機能を持つもので、クエン酸,リン酸,ポリリン酸,ヘキサメタリン酸,フィチン酸,エチレンジアミン四酢酸、またはこれらの塩類、例えば、ヘキサメタリン酸ナトリウム,リン酸三ナトリウムやクエン酸三ナトリウムなどが例示できる。キレート剤は、その配合比が最終の食感に影響を与えるため、添加量の調整が必要である。蛋白質含有量や使用する蛋白質の種類及び総固形量などの諸条件により、最適な添加量が異なるが、0.05重量%〜2重量%の範囲で適宜選ぶことができる。添加量が少ないとその効果が低く、あまり過剰に添加した場合は、豆腐ゲルの形成が阻害され好ましくない。
(Chelating agent)
The chelating agent used in the present invention has a function of sequestering metal, and citric acid, phosphoric acid, polyphosphoric acid, hexametaphosphoric acid, phytic acid, ethylenediaminetetraacetic acid, or salts thereof such as sodium hexametaphosphate, phosphorus Examples thereof include trisodium acid and trisodium citrate. Since the mixing ratio of the chelating agent affects the final texture, the addition amount needs to be adjusted. The optimum addition amount varies depending on various conditions such as the protein content, the type of protein to be used and the total solid content, but it can be appropriately selected within the range of 0.05 wt% to 2 wt%. If the addition amount is small, the effect is low, and if it is added excessively, the formation of tofu gel is inhibited, which is not preferable.

(二価金属塩)
本発明には、二価金属塩の添加が好ましい。使用する塩は、通常の豆腐製造に用いられるものを使用すればよいが、それ以外でもカルシウム塩やマグネシウム塩の形態であるものが少なくとも1種類以上含まれているものから適宜選ぶことができる。例えば、硫酸カルシウム,乳酸カルシウム,塩化マグネシウム,硫酸マグネシウムを例示することができる。使用量は通常の豆腐の調製に準じ、豆腐様ゲルの形成に必要な量を用いるが、二価金属として5〜150mg/100g、好ましくは10〜70mg/100g、更に好ましくは、15〜40mg/100gが例示できる。但し、キレート剤の量により増減することがある。
(Divalent metal salt)
In the present invention, addition of a divalent metal salt is preferred. What is necessary is just to use the salt used for normal tofu manufacture, but the salt to be used can be suitably selected from what contains at least 1 or more types in the form of calcium salt and magnesium salt other than that. For example, calcium sulfate, calcium lactate, magnesium chloride, and magnesium sulfate can be exemplified. The amount used is in accordance with the usual preparation of tofu, and the amount necessary for the formation of tofu-like gel is used, but it is 5 to 150 mg / 100 g as divalent metal, preferably 10 to 70 mg / 100 g, more preferably 15 to 40 mg / 100g can be illustrated. However, it may increase or decrease depending on the amount of chelating agent.

(油脂)
本発明に油脂を添加すると、栄養価が高まり好ましい。使用する油脂は、作業面などで不具合がなければ、特に制限がない。大豆油,菜種油,紅花油,コーン油,米糠油,ヒマワリ油,オリーブ油,パーム油,パーム核油,ヤシ油,カカオ脂,乳脂,魚油,牛脂,豚脂等、各種の油脂を使用することができる。消化吸収に優れる中鎖脂肪酸トリグリセリド(MCT)は、栄養面で好適である。
(Oil and fat)
Addition of fats and oils to the present invention is preferable because the nutritional value is increased. The fats and oils to be used are not particularly limited as long as there are no problems on the work surface. Various oils such as soybean oil, rapeseed oil, safflower oil, corn oil, rice bran oil, sunflower oil, olive oil, palm oil, palm kernel oil, palm oil, cocoa butter, milk fat, fish oil, beef tallow, pork fat it can. Medium chain fatty acid triglyceride (MCT), which excels in digestion and absorption, is preferable in terms of nutrition.

(他の原料)
本発明のゲル状食品中には、上記の大豆蛋白素材,還元澱粉分解物,二価金属塩,キレート剤以外に、必要であれば油脂に加えて他の原料も配合することができる。例えば、豆腐の風合いを損なわない程度に大豆蛋白質以外の蛋白素材を配合することができる。これら蛋白素材として、コラーゲンペプチド,食肉ペプチド,各種食肉由来の蛋白質,鶏卵蛋白質,カゼインナトリウム,カゼイン,乳蛋白濃縮物,乳ホエー濃縮物,乳ホエー分離物,乳蛋白分解物などの動物性蛋白質や、とうもろこし蛋白質,小麦蛋白質等の植物性蛋白質を配合することができる。また、蛋白質以外では、本発明の目的である易嚥下性および豆腐様の風味,色調を損なわない範囲で、澱粉,水あめ,デキストリン,サイクロデキストリン,砂糖,果糖,乳糖,トレハロース,オリゴ糖などの炭水化物の配合が可能である。更に、乳化剤,色素,香料,ミネラル,ビタミンなどを目的に応じて配合することができる。易嚥下性ゲルの物性に大きな影響を与えない範囲内に於て、他のゲル化剤を添加することも可能である。
(Other ingredients)
In the gel food of the present invention, in addition to the above-mentioned soybean protein material, reduced starch degradation product, divalent metal salt and chelating agent, other raw materials can be blended if necessary in addition to fats and oils. For example, protein materials other than soy protein can be blended to such an extent that the texture of tofu is not impaired. These protein materials include collagen peptides, meat peptides, various meat-derived proteins, chicken egg protein, sodium caseinate, casein, milk protein concentrate, milk whey concentrate, milk whey isolate, milk protein degradation products, Plant proteins such as corn protein and wheat protein can be added. In addition to proteins, carbohydrates such as starch, starch syrup, dextrin, cyclodextrin, sugar, fructose, lactose, trehalose, oligosaccharide, etc., as long as they do not impair the swallowability and tofu-like flavor and color tone that are the objects of the present invention. Can be blended. Furthermore, emulsifiers, pigments, fragrances, minerals, vitamins and the like can be blended depending on the purpose. It is also possible to add other gelling agents within a range that does not greatly affect the physical properties of the easily swallowable gel.

(エネルギー量)
嚥下困難者は、その摂食機能低下により喫食量が少なく、一回の食事でできるだけ栄養摂取出来ることが望まれる。そこで本発明の豆腐様ゲルは、上述した油脂,炭水化物,蛋白質から選ばれる1種以上の配合を増すことにより、ゲル状食品1g当り0.9キロカロリー以上の熱量を持つことが好ましい。この際、油脂の添加が熱量の増加に特に効果的である。固形分の増加により易嚥下性が低下することを考えれば、熱量はゲル状食品1g当り2.5キロカロリーを超えない範囲が好ましい。
(Energy amount)
It is desirable that those who have difficulty in swallowing have less food intake due to their reduced eating function and can take as much nutrition as possible with a single meal. Therefore, the tofu-like gel of the present invention preferably has a calorific value of 0.9 kcal or more per 1 g of the gel food by increasing one or more blends selected from the above-described oils, fats, carbohydrates and proteins. At this time, the addition of fats and oils is particularly effective for increasing the amount of heat. Considering that the ease of swallowing decreases due to an increase in solid content, the amount of heat is preferably within a range not exceeding 2.5 kilocalories per gram of gelled food.

(製造方法)
本発明は、キレート剤存在下で二価金属イオンと大豆蛋白質を緩慢に反応させることに特徴がある。従って、大豆蛋白素材,還元澱粉分解物、更に必要によって油脂等を含む水分散液を予め調製し、これを冷却した上で、キレート剤を含む二価金属塩溶液を混合することが望ましい。混合時の温度は、50℃以下が好ましく、25℃以下が更に好ましい。この温度範囲内で混合を行うことで、容器充填中などの作業時からの反応を抑制でき、均一なゲルを形成できる。
(Production method)
The present invention is characterized in that a divalent metal ion and soybean protein are reacted slowly in the presence of a chelating agent. Therefore, it is desirable to prepare an aqueous dispersion containing a soybean protein material, a reduced starch decomposition product and, if necessary, fats and oils in advance, cool the mixture, and then mix a divalent metal salt solution containing a chelating agent. The temperature during mixing is preferably 50 ° C. or lower, and more preferably 25 ° C. or lower. By mixing within this temperature range, the reaction from the operation such as filling the container can be suppressed, and a uniform gel can be formed.

(ゲル状食品)
本発明のゲル状食品は、以上の原料を混合した溶液を、100℃を超える高温高圧環境で処理する高温加圧殺菌処理を行なうことが特色である。例えば混合溶液を適当なカップやパウチ等の容器に充填し高温高圧下でレトルト殺菌して得られる。混合溶液は、ホモミキサーなどの攪拌機で溶解すれば良いが、高圧ホモゲナイザーなどで調製することが好ましい。加熱条件は100℃を超える温度で且つ殺菌を達成できる条件であれば良く、F値として4以上の殺菌強度が例示できる。
(Gel food)
The gel food of the present invention is characterized in that it is subjected to a high temperature and pressure sterilization treatment in which a solution in which the above raw materials are mixed is treated in a high temperature and high pressure environment exceeding 100 ° C. For example, it can be obtained by filling the mixed solution in a suitable container such as a cup or pouch and sterilizing by retort under high temperature and pressure. The mixed solution may be dissolved with a stirrer such as a homomixer, but is preferably prepared with a high-pressure homogenizer or the like. The heating conditions may be any conditions that can achieve sterilization at a temperature exceeding 100 ° C., and an F value of 4 or more can be exemplified.

(易嚥下性ゲル状食品)
易嚥下性とは、口腔内での付着性が少なく、崩れも抑制された、誤嚥を起こしにくいテクスチャーの物性である。これは以下の様な方法によって評価することもできる。例えば、パネラーが上方45度の角度で上方面を向き、試料を歯を使わずに歯茎のみで咀嚼し、むせたり、食べにくいことがあるかないかを5段階で評価する。また、ゲルからの適度な離水は、食塊をスムーズに通過させるために必要であるが、過度に離水した場合は誤嚥してしまう危険性があるため、離水の状態も目視にて確認する。これらを総合的に勘案して易嚥下性を評価する。
(Easily swallowable gel food)
Easily swallowing is a physical property of a texture that is less likely to cause aspiration, with less adherence in the oral cavity and suppressed collapse. This can also be evaluated by the following method. For example, the paneler faces the upper surface at an angle of 45 degrees upward, and the sample is chewed only with the gums without using teeth, and it is evaluated in five stages whether there is no difficulty in eating or eating. In addition, moderate water separation from the gel is necessary to allow the bolus to pass smoothly, but if there is excessive water separation, there is a risk of aspiration, so check the state of water separation visually. . Ease of swallowing is evaluated by comprehensively considering these factors.

(用途)
本発明で得られたゲル状食品は、レトルト殺菌されており常温流通が可能な、口腔内での付着性が少なく、誤嚥を起こしにくいテクスチャーの高蛋白食品である。また、従来知られている豆乳をゲル化剤で固化させたものとは異なり、豆腐の風味食感を保持したものである。従って、嚥下困難な高齢者、特に褥瘡対策などの蛋白質補給が重要な患者の医療において、非常に有用な大豆蛋白供給食品を提供することができる。
(Use)
The gel-like food obtained by the present invention is a high protein food with a texture that is sterilized by retort and can be distributed at room temperature, has low adhesiveness in the oral cavity, and is unlikely to cause aspiration. Further, unlike the conventionally known soy milk solidified with a gelling agent, it retains the flavor texture of tofu. Accordingly, it is possible to provide a soy protein-supplied food that is very useful in the medical treatment of elderly people who have difficulty swallowing, especially patients who are important in protein supplementation such as measures against pressure ulcers.

以下に本発明の実施例を示し詳細に説明する。なお、例中、%及び部は、いずれも重量基準を意味する。   Examples of the present invention will be described below in detail. In the examples, “%” and “part” mean weight basis.

(製造例1)大豆蛋白素材Aの調製
水1,000重量部に低変性脱脂大豆100重量部を加えて、ホモミキサー(特殊機化工業(株)製)で攪拌しながら40℃,30分間抽出を行い、3,000×gで遠心分離してオカラを除き、脱脂豆乳を得た。これを塩酸でpH4.5に調整して等電点沈澱させ、遠心分離して酸沈カードを得た。これに4倍量の水を加えて水酸化ナトリウムでpH6.3に調整し、分離大豆たん白を含有する溶液を得た。この固形分に対し0.08%の亜硫酸ナトリウムを添加した後、連続式直接加熱方式殺菌装置(アルファラバル社製)で150℃,40秒間加熱を行い、スプレードライヤー(大川原化工機社製)で噴霧乾燥を行い、粉末状の大豆蛋白素材Aを得た。
(Production Example 1) Preparation of soy protein material A Add 100 parts by weight of low-denatured defatted soybeans to 1,000 parts by weight of water, and extract at 40 ° C for 30 minutes while stirring with a homomixer (made by Tokushu Kika Kogyo Co., Ltd.). And centrifuged at 3,000 × g to remove okara and obtain defatted soymilk. This was adjusted to pH 4.5 with hydrochloric acid, subjected to isoelectric point precipitation, and centrifuged to obtain an acid precipitation curd. Four times the amount of water was added to this and adjusted to pH 6.3 with sodium hydroxide to obtain a solution containing separated soybean protein. After adding 0.08% sodium sulfite to this solid content, heat it at 150 ° C for 40 seconds with a continuous direct heating sterilizer (Alfa Laval) and spray-dry with a spray dryer (Okawara Kako) The powdered soybean protein material A was obtained.

(実施例1)
上記製造例で得られた大豆蛋白素材Aを使用し、本発明のゲル状組成物を下記表1の試作配合にて調製した。予め大豆蛋白素材Aと還元澱粉分解物(H-PDX(DE値16〜19)松谷化学工業株式会社製)を混合しておき、イオン交換水にTKホモミキサー(プライミックス製)を用いて分散させた。粉体原料が十分に分散した後、油脂を添加混合し予備乳化を行った。次いで、本乳化液を70℃まで昇温させ高圧ホモゲナイザー(APV社製)にて均質化し、溶液を10℃まで冷却した。冷却した乳化液に対して、予めイオン交換水に分散させた乳酸カルシウムと硫酸マグネシウム及びヘキサメタリン酸ナトリウム混合液を加え、均一な分散液とした後、レトルト用のカップに充填し、121℃,20分間の高温高圧殺菌(レトルト殺菌)を行った。
Example 1
Using the soy protein material A obtained in the above production example, the gel composition of the present invention was prepared by trial blending shown in Table 1 below. Soy protein material A and reduced starch degradation product (H-PDX (DE value 16-19), Matsutani Chemical Industry Co., Ltd.) are mixed in advance and dispersed in ion-exchanged water using TK homomixer (Plymix). I let you. After the powder raw material was sufficiently dispersed, oil and fat were added and mixed to carry out preliminary emulsification. Next, the emulsion was heated to 70 ° C. and homogenized with a high-pressure homogenizer (manufactured by APV), and the solution was cooled to 10 ° C. To the cooled emulsion, a mixture of calcium lactate, magnesium sulfate and sodium hexametaphosphate previously dispersed in ion-exchanged water is added to form a uniform dispersion, and then filled into a retort cup. High-temperature and high-pressure sterilization (retort sterilization) was performed for a minute.

○表1.試作配合

Figure 0004840379
○ Table 1. Prototype formulation
Figure 0004840379

得られたゲル状組成物について、10人のパネラーにて官能評価をした。なお、易嚥下性の判断としては、パネラーが上方45度の角度で上方面を向き、試料を歯を使わずに歯茎のみで咀嚼し、むせたり、食べにくいことがあるかないかを5段階で評価した(5が良好、1は不良)。また、ゲルからの離水の多さを目視で評価した。
離水の評価基準を以下に示した。
0:離水がない。誤嚥について問題ないレベル
−1:僅かに離水が認められるが、誤嚥について問題ないレベル
−2:やや離水が認められるが、許容範囲レベル
−3:離水が認められる。患者によっては好ましくい場合がある。
−4:かなり離水が認められ、誤嚥の危険性が否定できない。
−5:非常に離水しており、誤嚥の危険性がある。

更に、色調や風味等を加味し総合的に判断し、総合評価として以下の様に示した。
◎:易嚥下性豆腐様ゲルとして最適
○:易嚥下性豆腐様ゲルとして好ましい
△:易嚥下性豆腐様ゲルとして使用できる
×:易嚥下性豆腐様ゲルとして使用が難しい

得られた豆腐様ゲル状食品は、色調が良好で、風味に優れ、まとまりのある食塊であるため、誤嚥を起こしにくいものであり良好であった。パネラーによる嚥下性評価では4.6点であり、離水もほぼ認められず良好であった。また、本試作品は、約1.05キロカロリー(kcal)/gのエネルギー量を含有しており、絹ごし豆腐のエネルギー量(0.56kcal/g)(5訂補強食品成分分析表2007・女子栄養大学出版部)よりも高く、食が細くなった高齢者に最適であった。
The obtained gel composition was subjected to sensory evaluation by 10 panelists. In order to determine the ease of swallowing, the paneler faces the upper surface at an angle of 45 degrees upward, and the sample can be chewed only with the gums without using teeth, so that it may be difficult to eat or eat. (5 is good, 1 is bad). Further, the amount of water separation from the gel was visually evaluated.
The evaluation criteria for water separation are shown below.
0: There is no water separation. Level with no problem with aspiration -1: Slight water separation is observed, but level with no problem with aspiration -2: Some water separation is observed, but acceptable level -3: Water separation is recognized. Some patients may prefer it.
-4: Water separation is considerably observed, and the risk of aspiration cannot be denied.
-5: The water is very separated and there is a risk of aspiration.

Furthermore, the color tone, flavor, and the like were taken into consideration in a comprehensive manner, and the overall evaluation was shown as follows.
◎: Suitable as an easily swallowable tofu-like gel ○: Preferred as an easily swallowable tofu-like gel Δ: Can be used as an easily swallowable tofu-like gel ×: Difficult to use as an easily swallowable tofu-like gel

The obtained tofu-like gel-like food was good in color tone, excellent in flavor, and a coherent bolus, which is difficult to cause aspiration. The panel showed a swallowing score of 4.6, which was good with almost no water separation. In addition, this prototype contains approximately 1.05 kilocalories (kcal) / g of energy, and the amount of energy of silk tofu (0.56 kcal / g) (5th revised food composition analysis table 2007, Women's Nutrition University Press) ) And was most suitable for elderly people with thin meals.

(実施例2)市販分離大豆たん白での調製
大豆蛋白素材Aに代えて、市販分離大豆たん白「フジプロE」(不二製油株式会社製)を用いた以外は、実施例1同様の配合及び手法にて豆腐様ゲル状食品を調製した。得られた試作品は、実施例1と比べてやや弾力が少なくゲルが弱いものであったが、まとまりがあり、誤嚥を起こしにくいものであり良好であった。パネラー10名による嚥下性評価では4.1点であり、離水についても僅かに認められる程度で良好であった。
(Example 2) Preparation with commercially available isolated soy protein In place of the soy protein material A, the same composition as in Example 1 except that a commercially available isolated soy protein “Fujipro E” (manufactured by Fuji Oil Co., Ltd.) was used. And a tofu-like gel food was prepared by the method. The obtained prototype had a little elasticity and weak gel as compared with Example 1, but was good because it was coherent and hardly aspirated. The evaluation of swallowability by 10 panelists was 4.1, and the level of water separation was good enough to be observed.

(実施例3)キレート剤配合量の検討
ヘキサメタリン酸Na配合量を変更する以外は、実施例1同様の配合及び手法にて豆腐様ゲル状食品を調製した。ヘキサメタリン酸Naを配合しない場合は、離水が多く、崩れるような食感であり好ましくなかった。ヘキサメタリン酸Na配合量を増やすと、テクスチャーは改良され、0.3重量%以上で特に好ましい食感に調製することが可能であった。本条件に於ては0.2重量%〜1重量%がより好ましい範囲と設定できた。
(Example 3) Examination of chelating agent blending amount A tofu-like gel-like food was prepared by the same blending and technique as in Example 1 except that the sodium hexametaphosphate blending amount was changed. In the case where sodium hexametaphosphate was not blended, there was a lot of water separation, and the texture was crushed. When the amount of sodium hexametaphosphate was increased, the texture was improved, and it was possible to prepare a particularly favorable texture at 0.3% by weight or more. Under these conditions, 0.2 wt% to 1 wt% could be set as a more preferable range.

○表2.ヘキサメタリン酸Na配合量の影響

Figure 0004840379
○ Table 2. Effect of sodium hexametaphosphate content
Figure 0004840379

(実施例4)糖質の種類の検討
還元澱粉分解物を変更する以外は、実施例1同様の配合及び手法にて豆腐様ゲル状食品を調製した。トレハロースやソルビトールは大量の離水が認められ不適であった。還元澱粉分解物はDE値により差があり、DE値40(PO40/三菱フードテック株式会社製)ではやや離水が認められ、DE値10(BDH(DE値約10)松谷化学工業株式会社製,DE値20(PO20/三菱フードテック株式会社製)が特に良好だった。
(Example 4) Examination of types of sugars A tofu-like gel-like food was prepared by the same composition and method as in Example 1 except that the reduced starch degradation product was changed. Trehalose and sorbitol were unsuitable due to large amounts of water separation. Reduced starch degradation products differ depending on the DE value, with a DE value of 40 (PO40 / Mitsubishi Food Tech Co., Ltd.), a slight water separation was observed, and a DE value of 10 (BDH (DE value of about 10), Matsutani Chemical Industry Co., Ltd., DE value 20 (PO20 / Mitsubishi Food Tech Co., Ltd.) was particularly good.

○表3.糖質の種類の影響

Figure 0004840379
○ Table 3. Effect of carbohydrate type
Figure 0004840379

(実施例4)還元澱粉分解物の配合量の検討
還元澱粉分解物の配合量を変更する以外は、実施例1同様の配合及び手法にて豆腐様ゲル状食品を調製した。還元澱粉分解物が7.5部以上配合することで、良好な易嚥下ゲル食品が得られ、11.25部以上配合することで特に良好だった。
(Example 4) Examination of blending amount of reduced starch degradation product A tofu-like gel food was prepared by the same blending and method as in Example 1 except that the blending amount of the reduced starch degradation product was changed. When 7.5 parts or more of the reduced starch decomposition product was blended, a good swallowable gel food was obtained, and when 11.25 parts or more were blended, it was particularly good.

○表4.還元澱粉分解物の配合量の影響

Figure 0004840379
○ Table 4. Effect of blended amount of reduced starch degradation products
Figure 0004840379

(実施例5)油脂の配合量増(エネルギー量増)の検討
油脂の配合量を8部とする以外は、実施例1同様の配合及び手法にて豆腐様ゲル状食品を調製した。得られた豆腐様ゲル状食品は、絹ごし豆腐的な食感でまとまりがあり、誤嚥を起こしにくいものであり良好であった。このゲル状食品は、約1.5kcal/gのエネルギー量を含有しており、少量で高いカロリーを必要とする場合に好適であった。
(Example 5) Examination of increase in blending amount of fat (increased energy) A tofu-like gel-like food was prepared by the same blending and technique as in Example 1 except that the blending amount of fat was 8 parts. The obtained tofu-like gel-like food was good because it had a texture with a silky tofu-like texture and was difficult to cause aspiration. This gel food contains an energy amount of about 1.5 kcal / g and is suitable when a small amount of high calorie is required.

(実施例6)ゼラチンの配合の検討
ゼラチン(水溶性ゼラチンMAX-F/株式会社ニッピ製)を1.5部追加とする以外は、実施例1同様の配合及び手法にて豆腐様ゲル状食品を調製した。得られた豆腐様ゲル状食品は、非常に滑らかな食感を有し、易嚥下性に勝るものだった。
(Example 6) Examination of gelatin formulation A tofu-like gel food was prepared by the same formulation and method as in Example 1 except that 1.5 parts of gelatin (water-soluble gelatin MAX-F / manufactured by Nippi Co., Ltd.) was added. did. The obtained tofu-like gel-like food had a very smooth texture and was superior to easy swallowing.

Claims (4)

大豆蛋白素材,二価金属塩,キレート剤および還元澱粉分解物を含み、高温加圧殺菌処理されていることを特徴とする、易嚥下性豆腐様ゲル状食品。 An easy-to-swallow tofu-like gel-like food comprising a soy protein material, a divalent metal salt, a chelating agent and a reduced starch degradation product, and being subjected to high-temperature and pressure-sterilized treatment. 還元澱粉分解物の、本明細書中に規定の方法によるDE値が5〜35である、請求項1に記載の、易嚥下性豆腐様ゲル状食品。 The easily swallowable tofu-like gelled food according to claim 1, wherein the reduced starch decomposition product has a DE value of 5 to 35 according to a method defined in the present specification. 脂質を含有し、0.9キロカロリー/g以上のエネルギー量を有する、請求項1に記載の易嚥下性豆腐様ゲル状食品。 The easily swallowable tofu-like gelled food according to claim 1, comprising a lipid and having an energy amount of 0.9 kcal / g or more. 大豆蛋白素材,二価金属塩,キレート剤および還元澱粉分解物を原料とし、高温加圧殺菌処理により調製することを特徴とする、易嚥下性豆腐様ゲル状食品の製造方法。 A method for producing a swallowable tofu-like gel-like food, characterized in that the raw material is a soy protein material, a divalent metal salt, a chelating agent, and a reduced starch degradation product, and is prepared by high-temperature pressure sterilization treatment.
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