JP4839004B2 - Injection material infusion method and injection material packer - Google Patents

Injection material infusion method and injection material packer Download PDF

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JP4839004B2
JP4839004B2 JP2005057471A JP2005057471A JP4839004B2 JP 4839004 B2 JP4839004 B2 JP 4839004B2 JP 2005057471 A JP2005057471 A JP 2005057471A JP 2005057471 A JP2005057471 A JP 2005057471A JP 4839004 B2 JP4839004 B2 JP 4839004B2
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injection
packer
hole
pipe
hardening
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JP2006241786A (en
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康之 大西
秀紀 白旗
崇 浜田
誠 福山
則雄 高橋
了三 吉田
安則 松田
隆則 松藤
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Obayashi Corp
Taiheiyo Materials Corp
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Taiheiyo Materials Corp
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Description

本発明は、軟弱地質等の地山に打設した有孔管の内部から注入材を注入し、地山を改良する浸透注入工法に関するものである。   The present invention relates to an osmotic injection method for improving a natural ground by injecting an injection material from the inside of a perforated pipe placed in a natural ground such as soft geology.

従来より、地山に形成された掘削孔内に所定の深さまで挿入した有孔管の口元にパッカー又は注入キャップを設置し、このパッカー又は注入キャップよりも孔底側の有孔管内に注入材を圧入して有孔管のすべての孔を介して地山内に注入材を一度に浸透させる方法が行われていた。しかし、この方法では、例えば、水平より上向き掘削孔では、掘削孔の孔口側の圧力が孔底側の圧力よりも大きくなるために、孔口側の地山に多く注入材が注入され、注入材による改良領域の偏りが掘削孔の長さ方向に生じるという問題点があった。また、地山が軟弱であるほどこの傾向は大きくなるという問題点があった。   Conventionally, a packer or injection cap is installed at the mouth of a perforated pipe inserted to a predetermined depth in a borehole formed in a natural ground, and an injection material is inserted into the perforated pipe on the bottom side of the hole from the packer or the injection cap. The injection material was infiltrated at once into the natural ground through all the holes of the perforated pipe. However, in this method, for example, in the excavation hole upward from the horizontal, the pressure on the hole side of the excavation hole is larger than the pressure on the bottom side of the excavation hole. There was a problem that the deviation of the improved region due to the injection material occurred in the length direction of the excavation hole. In addition, there is a problem that this tendency increases as the natural ground becomes softer.

そこで、1つの掘削孔を所定の長さに分割し、この分割した箇所の湧水や地盤条件に応じてそれぞれ注入量等を変えて注入する方法が提案されている。   Therefore, a method has been proposed in which one excavation hole is divided into a predetermined length, and the injection amount or the like is changed in accordance with the spring water or the ground condition of the divided portion.

例えば、特許文献1には、逆止弁付きの孔が複数設けられた有孔管を掘削孔内に設置し、シングルパッカーを有孔管内に挿入して有孔管の孔底側端部近傍で拡径させて、このシングルパッカーよりも孔底側の有孔管内に注入材を圧入し、逆止弁付きの孔を介して地山に硬化時間が短い低強度の注入材を一次注入し、次に、硬化時間が長い高強度の二次注入材を地山に向けて二次注入する方法が開示されている。この方法では、硬化時間が短い低強度の一次注入材は、有孔管と地山との隙間を辿って有孔管体の口元側に流動し、その過程で地山に弱層部が存在していると、その部分に沿って有孔管の外方に流動し、弱層部内に充満するようにして浸透して、弱層部に粗詰めされた状態になる。この状態で、硬化時間が長い高強度の二次注入材を注入して硬化させ、有孔管の外周に筒状の改良体を形成する。二次注入材が硬化した後に、シングルパッカーを所定の距離だけ孔口側に移動し、再び一次注入材を注入する。つまり、一次注入材を注入する工程と、二次注入材を注入する工程と、シングルパッカーを移動する工程からなる一連のステップを繰り返し、有孔管の外周に筒状の改良体を形成する。   For example, in Patent Document 1, a perforated pipe provided with a plurality of holes with check valves is installed in an excavation hole, and a single packer is inserted into the perforated pipe so as to be near the hole bottom side end of the perforated pipe. The injection material is pressed into the perforated pipe on the bottom side of the hole from the single packer, and a low-strength injection material with a short hardening time is injected into the ground through a hole with a check valve. Next, a method of secondary injection of a high-strength secondary injection material having a long curing time toward a natural ground is disclosed. In this method, the low-strength primary injection material with a short setting time flows to the mouth side of the perforated pipe body following the gap between the perforated pipe and the natural ground, and there is a weak layer in the natural ground in the process. If it does, it will flow to the outside of a perforated pipe along the part, it will permeate | transmit so that it may fill in a weak layer part, and it will be in the state stuffed into the weak layer part. In this state, a high strength secondary injection material having a long curing time is injected and cured to form a cylindrical improvement body on the outer periphery of the perforated tube. After the secondary injection material is cured, the single packer is moved to the hole opening side by a predetermined distance, and the primary injection material is injected again. That is, a series of steps consisting of a step of injecting the primary injection material, a step of injecting the secondary injection material, and a step of moving the single packer are repeated to form a cylindrical improvement body on the outer periphery of the perforated tube.

また、逆止弁付きの孔が複数設けられた有孔管を掘削孔内に設置し、ダブルルパッカーを有孔管内に挿入して有孔管の孔底側端部近傍で拡径させて、このダブルパッカー間の有孔管内に注入材を圧入して逆止弁付きの孔を介して地山に注入材を注入し、注入材が硬化するとダブルパッカーを所定の距離だけ孔口側に移動し、有孔管内を注入材にて充填する方法が行われている。この方法では、ダブルパッカー間に注入材を注入する工程と、ダブルパッカーを移動する工程とからなる一連のステップを繰り返して有孔管の外周に筒状の改良体を形成した後に、有孔管内を充填する。
特開2004−68473
In addition, a perforated pipe with a plurality of holes with check valves is installed in the excavation hole, and a double lucker is inserted into the perforated pipe to expand the diameter near the bottom end of the perforated pipe. The injection material is press-fitted into the perforated pipe between the double packers, the injection material is injected into the ground through a hole with a check valve, and when the injection material is hardened, the double packer is moved to the hole side by a predetermined distance. A method of moving and filling the inside of the perforated tube with an injection material is performed. In this method, after a series of steps consisting of a step of injecting an injection material between double packers and a step of moving the double packer is repeated to form a cylindrical improvement body on the outer periphery of the perforated tube, Fill.
JP 2004-68473 A

しかしながら、特許文献1に記載されている方法では、硬化時間が長い高強度の二次注入材が硬化するまでの間は、シングルパッカーを設置した状態を維持しなければならず、次の注入作業を行うことができないために、作業効率が悪いという問題点があった。   However, in the method described in Patent Document 1, the state where the single packer is installed must be maintained until the high-intensity secondary injection material having a long curing time is cured. There is a problem in that work efficiency is poor.

また、一次注入材を注入した後に、二次注入材を注入する際は、主材と硬化材との配合比率を変更するために主材及び硬化材のそれぞれの注入ポンプの注入量の変更及び調整、主材及び硬化材の配管等の盛替え作業等を行わねばならず、人間がこれらの変更、調整等を行うために、作業が多く煩雑で敏速な変更ができないという問題点があった。   In addition, when injecting the secondary injection material after injecting the primary injection material, in order to change the mixing ratio of the main material and the curing material, the change of the injection amount of each injection pump of the main material and the curing material and There is a problem that adjustment, adjustment work such as piping of main material and hardening material, etc. must be performed, and humans make these changes, adjustments, etc., and there are many work and complicated change that can not be made quickly .

そして、有孔管内にダブルパッカーを設置し、ダブルパッカー間の有孔管内に注入材を圧入する方法では、ダブルパッカー間の有孔管内から硬化時間が短い注入材又は硬化強度が高い注入材を注入すると、注入材の一部が有孔管内で硬化してしまい孔底側のパッカーの移動が困難になるという問題があった。   In the method of installing a double packer in the perforated pipe and press-fitting the injection material into the perforated pipe between the double packers, an injection material having a short curing time or an injection material having a high curing strength is provided from the inside of the perforated pipe between the double packers. When injected, a part of the injection material is hardened in the perforated tube, and there is a problem that it becomes difficult to move the packer on the bottom side of the hole.

また、ダブルパッカー間の有孔管内にて注入材が硬化することを防ぐために注入区間距離のステップ長を短くしてステップ回数を増加すると、1つの掘削孔に要する注入作業時間が長くなり作業効率が悪くなるという問題点があった。   Moreover, in order to prevent the injection material from hardening in the perforated pipe between the double packers, if the step length of the injection section distance is shortened and the number of steps is increased, the injection work time required for one excavation hole is increased and the work efficiency is increased. There was a problem of getting worse.

さらに、有孔管の外周に筒状の改良体を形成した後に、ダブルパッカーを掘削孔内から撤去して有孔管内を充填する作業が必要となり、資機材の盛替え作業量が多くなり時間を要するという問題点があった。   In addition, after forming a cylindrical improvement body on the outer periphery of the perforated pipe, it is necessary to remove the double packer from the borehole and fill the perforated pipe, which increases the amount of material replacement work and time. There was a problem of requiring.

そこで、本発明は、上記の問題点を鑑みてなされたものであり、その目的は、注入ステップ長とその回数を地山の地盤状況に応じて任意に設定でき、地山改良から管内充填までの連続注入が可能で、かつ、短時間で確実に地山改良が可能な注入用パッカー、並びにこれを用いた注入材の浸透注入工法を提供することである。 Therefore, the present invention has been made in view of the above problems, and its purpose is to arbitrarily set the injection step length and the number of times according to the ground condition of the natural ground, from natural ground improvement to filling in the pipe. possible continuous infusion of, and in a short time can be reliably natural ground improvement such Note needful packer is to provide a penetration grouting method of injection material using the Re Narabiniko.

前記目的を達成するため、本発明の注入材の浸透注入工法は、地山に形成された掘削孔内に所定の深さまで挿入した有孔管の内部にパッカーを設置し、該パッカーよりも孔底側の前記有孔管内に注入材を圧入して前記有孔管の孔を介して地山内に浸透させる浸透注入工法であって、前記掘削孔内に前記有孔管を挿入する工程と、前記パッカーを前記有孔管内に挿入して所定の位置に設置する工程と、前記パッカーよりも孔底側の有孔管内に浸透配合注入材を圧入して前記孔を介して地山に注入する工程と、前記浸透配合注入材を注入した後に、前記浸透配合注入材より硬化時間が短い急硬配合注入材を前記パッカーよりも孔底側の前記有孔管内に充填する工程と、前記急硬配合注入材の硬化後に、直ちにパッカーを孔口側に移動する工程とを有することを特徴とする(第1の発明)。 In order to achieve the above object, the infusion method for injecting material according to the present invention includes a packer installed in a perforated tube inserted to a predetermined depth in a drilling hole formed in a natural ground, and a hole is formed more than the packer. A permeation injection method in which an injection material is press-fitted into the perforated pipe on the bottom side and permeated into the natural ground through the hole of the perforated pipe, and the step of inserting the perforated pipe into the excavation hole; The step of inserting the packer into the perforated pipe and installing it at a predetermined position, and press-fitting the permeation compound injection material into the perforated pipe on the bottom side of the hole with respect to the packer and injecting into the ground through the hole Filling the perforated tube on the bottom side of the hole with respect to the packer after injecting the osmotic compounded infusate, and filling the perforated tube on the bottom side of the packer, Immediately after curing the compounded injection material, the process of moving the packer to the hole side Characterized by (first invention).

第2の発明は、第1の発明において、前記浸透配合注入材を注入する工程と、前記急硬配合注入材を注入する工程と、前記パッカーを移動する工程からなる一連のステップを繰り返すことを特徴とする。   According to a second invention, in the first invention, a series of steps consisting of a step of injecting the osmotic compounding injection material, a step of injecting the rapid-hardening compounding injection material, and a step of moving the packer are repeated. Features.

第3の発明は、第1又は第2の発明において、前記パッカーは、主材を送給する主材用管と、硬化材を送給する硬化材用管と、前記主材用管及び前記硬化材用管の外周側に配設され、作動流体圧により膨縮可能な袋状の膨張体と、先端を切り落とした中空の円錐形状を有し、拡開側の端部が該膨張体の一端に接続され、狭閉側の端部が前記主材用管及び前記硬化材用管の端部を囲うように配設される、弾性体からなる先端カバーとを備え、該先端カバーの内側にて前記主材と前記硬化材とを混合することを特徴とする。 According to a third invention, in the first or second invention, the packer includes a main material pipe that feeds a main material, a hard material pipe that feeds a hard material, the main material pipe, and the It has a bag-like inflatable body that is disposed on the outer peripheral side of the hardener tube and can be expanded and contracted by working fluid pressure, and has a hollow conical shape with the tip cut off, and the end on the expansion side is the expansion body. An end cover made of an elastic body, which is connected to one end, and is disposed so that the end on the narrow closed side surrounds the end of the main material pipe and the hardener pipe, and the inner side of the end cover The main material and the hardened material are mixed together.

第4の発明は、第1〜3のいずれかの発明において、前記浸透配合注入材及び前記急硬配合注入材は、セメント系材料の主材と硬化材とを配合してなるセメント系注入材であり、所望の強度及び硬化時間に応じて、前記主材と前記硬化材との配合比率を調整可能な配合量制御システムにて制御し、前記浸透配合注入材と前記急硬配合注入材とを連続注入することを特徴とする特徴とする。   A fourth invention is the cement-based injection material according to any one of the first to third inventions, wherein the osmotic compounding injection material and the rapid-hardening compounding injection material are obtained by mixing a main material of a cement material and a hardener. In accordance with the desired strength and curing time, the blending ratio control system capable of adjusting the blending ratio of the main material and the curing material is controlled, the penetration blending injection material and the rapid-hardening blending injection material, Is characterized by being continuously injected.

第5の発明は、第1の発明において、前記有孔管は、一端の端部から長手方向に所定の長さ位置までは前記孔のみが設けられ、該所定の長さの位置から他端の端部までは逆止弁付き孔が設けられ、前記有孔管の前記一端が孔底側になるように、前記掘削孔を掘削しながら又は掘削した後に、前記掘削孔内に挿入され、前記パッカーは、最も孔底側の逆止弁付き孔を塞ぐように前記有孔管内に設置されることを特徴とする。 According to a fifth invention, in the first invention, the perforated tube is provided with only the hole from the end of one end to a predetermined length position in the longitudinal direction, and the other end from the position of the predetermined length. A hole with a check valve is provided up to the end of the hole, and the drilled hole is inserted into the drilling hole while drilling or after drilling so that the one end of the perforated pipe is on the bottom side of the hole , the packer is installed in the perforated tube so as to close the most hole bottom of the check valve with holes, characterized in Rukoto.

の発明の注入材の注入用パッカーは、地山に形成された掘削孔内に挿入され、外周部に設けられた孔を介して注入材を地山に浸透させる浸透注入工法に使用されるパッカーであって、主材を送給する主材用管と、硬化材を送給する硬化材用管と、前記主材用管及び前記硬化材用管の外周側に配設され、作動流体圧により膨縮可能な袋状の膨張体と、先端を切り落とした中空の円錐形状を有し、拡開側の端部が該膨張体の一端に接続され、狭閉側の端部が前記主材用管及び前記硬化材用管の端部を囲うように配設される、弾性体からなる先端カバーとを備えることを特徴とする。 The packer for injecting material according to the sixth aspect of the present invention is inserted into an excavation hole formed in a natural ground, and used in an infiltration injection method for infiltrating the injectable material into the natural ground through a hole provided in an outer peripheral portion. A main material pipe that feeds the main material, a hard material pipe that feeds the hardened material, and an outer peripheral side of the main material pipe and the hardener pipe. It has a bag-like inflatable body that can be inflated and contracted by fluid pressure, a hollow conical shape with the tip cut off, an end on the expanding side is connected to one end of the inflating body, and an end on the narrowly closed side is said It is provided with the front-end | cover cover which consists of an elastic body arrange | positioned so that the edge part of the main material pipe | tube and the said hardening | curing material pipe | tube may be enclosed.

本発明による注入材の浸透注入工法によれば、パッカーよりも孔底側の有孔管内に硬化時間が短い急硬配合注入材を圧入した後に、直ちにパッカーを移動することができるため、注入材の注入作業時間が短くなる。また、浸透配合注入材を圧入した後に、連続して急硬配合注入材を有孔管内に圧入することができるために、配管の盛替え等の作業が不要になり、施工能率が大幅に向上する。   According to the osmotic injection method of the injection material according to the present invention, the injection material can be moved immediately after pressing the rapid-hardening compounding injection material with a short hardening time into the perforated pipe on the bottom side of the packer. The injection work time is shortened. In addition, since the rapid-hardening compounding injection material can be continuously injected into the perforated pipe after the infiltration compounding injection material is press-fitted, work such as pipe refilling becomes unnecessary, and the construction efficiency is greatly improved. To do.

注入材の注入用パッカーにて地山へ注入される直前の有孔管内で主材と硬化材とを混合するために、硬化時間の短い注入材を使用することができる。また、注入用パッカーの先端カバーが弾性体からなることにより、注入材が先端カバーの内側にて硬化しても、再度、注入材を注入すると先端カバーの先端部が拡開し、硬化した注入材を吐出することができる。   In order to mix the main material and the hardening material in the perforated pipe just before being injected into the natural ground by the injection material injection packer, an injection material having a short hardening time can be used. In addition, since the tip cover of the injection packer is made of an elastic material, even if the injection material hardens inside the tip cover, when the injection material is injected again, the tip portion of the tip cover expands, and the injection is cured. The material can be discharged.

また、浸透配合注入材を圧入する工程と、急硬配合注入材を圧入する工程と、パッカーを移動する工程とからなる一連のステップにおいては、注入材注入用のパッカーを使用することにより硬化時間及び硬化強度の影響を受けにくいために、注入ステップ長及び注入回数を地山の状況に応じて適宜変更することができる。   Also, in a series of steps consisting of a step of press-fitting an infusion blended injection material, a step of press-fitting a rapid-hardening blended injection material, and a step of moving the packer, the curing time can be increased by using a packer for injecting the injection material. In addition, since it is difficult to be influenced by the hardening strength, the length of the injection step and the number of injections can be appropriately changed according to the situation of the natural ground.

以下、本発明に係る注入材の配合量制御システム、注入用有孔管及び注入用パッカー、並びに注入材の浸透注入工法の好ましい実施形態について図面を用いて詳細に説明する。なお、発明の理解の便宜上、本実施形態においては、トンネル掘削時の切羽から切羽前方までの地山を改良する方法について説明するが、本発明の適用対象はトンネル掘削工事に限定されるものではなく、地山を改良する工事一般に広く適用が可能である。   DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Preferred embodiments of an injection material blending amount control system, an injection hole tube and an injection packer, and an injection material infiltration method according to the present invention will be described below in detail with reference to the drawings. For the convenience of understanding the invention, in this embodiment, a method for improving a natural ground from the face to the front of the face at the time of tunnel excavation will be described. However, the application target of the present invention is not limited to tunnel excavation work. However, it can be widely applied to general construction to improve natural ground.

図1は、本実施形態に係る注入材の注入状況を示す図である。図1に示すように、トンネルの切羽面の外周に沿って注入材を注入するための掘削孔10を地山12に向かって斜め上向きにドリルジャンボ20等の削孔機により掘削するとともに掘削孔10内に注入用有孔管14を挿入する。そして、注入用有孔管14内に注入用パッカー16を設置し、この注入用パッカー16と掘削孔10の孔底18との間に注入材を注入して地山12を改良する。   FIG. 1 is a view showing an injection state of an injection material according to the present embodiment. As shown in FIG. 1, an excavation hole 10 for injecting an injection material along the outer periphery of the face of the tunnel is excavated obliquely upward toward a natural ground 12 by a drilling machine such as a drill jumbo 20 and the excavation hole. The perforated tube 14 for injection is inserted into the inside 10. Then, an injection packer 16 is installed in the injection holed tube 14, and an injection material is injected between the injection packer 16 and the hole bottom 18 of the excavation hole 10 to improve the natural ground 12.

以下に、本実施形態に係る注入材の浸透注入工法の工程を示す。   Below, the process of the osmotic injection method of the injection material which concerns on this embodiment is shown.

図2は、本実施形態に係る注入用有孔管を示す図である。図2に示すように、注入用有孔管14は一端の端部から長手方向に所定の長さ位置までは孔22が設けられ、この所定の長さの位置から他端の端部までは逆止弁付き孔24が設けられる。この逆止弁付き孔24の逆止弁は、注入用有孔管14の内部から所定の圧力がかかると弁体が注入用有孔管14の外方に移動して孔を開放するが、地山側からの圧力に対しては、弁体は孔に密着して孔を開放しないように構成されている。   FIG. 2 is a view showing a perforated tube for injection according to the present embodiment. As shown in FIG. 2, the injection perforated tube 14 is provided with a hole 22 from the end of one end to a predetermined length position in the longitudinal direction, and from the position of the predetermined length to the end of the other end. A hole 24 with a check valve is provided. The check valve of the hole 24 with the check valve opens the hole by moving the valve body to the outside of the perforated pipe 14 for injection when a predetermined pressure is applied from the inside of the perforated pipe 14 for injection. With respect to the pressure from the natural ground side, the valve body is configured to be in close contact with the hole and not to open the hole.

図3は、本実施形態に係る掘削孔内に注入用有孔管を挿入した状態を示す図である。図3に示すように、地山12に形成された掘削孔10内に所定の深さまで注入用有孔管14を挿入する。そして、注入用有孔管14の一端が孔底18側になるように掘削孔10内に挿入し、注入用有孔管14と掘削孔10との隙間の口元部分に注入材の流出を防ぐためのコーキング26を行う。   FIG. 3 is a view showing a state in which a perforated pipe for injection is inserted into the excavation hole according to the present embodiment. As shown in FIG. 3, the perforated pipe 14 for injection is inserted into the excavation hole 10 formed in the natural ground 12 to a predetermined depth. And it inserts in the excavation hole 10 so that the end of the injection | pouring holed tube 14 may become the hole bottom 18 side, and the outflow of an injection material is prevented in the opening | mouth part of the clearance gap between the holed tube 14 for injection | pouring and the digging hole 10. The caulking 26 is performed.

図4は、注入用有孔管内に注入用パッカーを設置した状態を示し、図5は、この注入用パッカーの構成を示す図である。図4に示すように、注入用パッカー16を注入用有孔管14内に挿入する。注入用パッカー16は、図5に示すように、主材を送給する主材用管27と、硬化材を送給する硬化材用管28と、主材用管27及び硬化材用管28の外周側に配設され、作動流体圧により膨縮可能な袋状の膨張体30と、先端を切り落とした中空の円錐形状を有し、拡開側の端部が該膨張体30の一端に接続され、狭閉側の端部が主材用管27及び硬化材用管28の端部を囲うように配設される先端カバー32とを備える。この先端カバー32の内側にて主材と硬化材とを混合する。先端カバー32の材質はゴム等の弾性体であり、注入材が先端カバー32の内側に残置して硬化しても、再度、注入材を注入すると先端カバー32が拡開し、硬化した注入材と新しい注入材とが吐出される。   FIG. 4 shows a state in which an injection packer is installed in the injection hole tube, and FIG. 5 is a diagram showing a configuration of this injection packer. As shown in FIG. 4, the injection packer 16 is inserted into the injection hole tube 14. As shown in FIG. 5, the injection packer 16 includes a main material pipe 27 that feeds the main material, a hardening material pipe 28 that feeds the hardening material, a main material pipe 27, and a hardening material pipe 28. A bag-like inflatable body 30 that can be expanded and contracted by working fluid pressure, and a hollow conical shape with the tip cut off, with an end on the expanding side at one end of the inflatable body 30 And a distal end cover 32 that is connected and disposed so that the end on the narrow closed side surrounds the ends of the main material tube 27 and the hard material tube 28. The main material and the curing material are mixed inside the tip cover 32. The material of the tip cover 32 is an elastic body such as rubber. Even if the injection material is left inside the tip cover 32 and hardened, the tip cover 32 expands when the injection material is injected again, and the injected injection material is hardened. And a new injection material are discharged.

注入用パッカー16は、膨張体30内に窒素又は水等の流体を圧入して膨張させ、膨張体30部分が注入用有孔管14の逆止弁付き孔24のうち最も孔底18側の逆止弁付き孔24を塞ぐように設置する。   The injecting packer 16 is inflated by press-fitting a fluid such as nitrogen or water into the expanding body 30, and the expanding body 30 portion is located closest to the hole bottom 18 side of the hole 24 with a check valve of the perforated pipe 14 for injection. It is installed so as to close the hole 24 with a check valve.

図6は、本実施形態の浸透注入工法における1ステップ目において浸透配合注入材を地山に注入した状態を示す図である。図6に示すように、浸透配合注入材34は、注入用パッカー16よりも孔底18側の注入用有孔管14内に圧入され、孔22を介して地山12に注入されるが、その際に、逆止弁付き孔24の逆止弁によって注入用有孔管14と地山12との間に入り込んだ浸透配合注入材34aが注入用有孔管14の内部へ流入することが防止される。浸透配合注入材34は、超微粒子セメントである主材と硬化材とを配合してなるセメント系注入材であり、所望の強度及び硬化時間に応じて、主材と硬化材との配合比率を調整可能な配合量制御システム36(後述する)にて制御され、注入される。浸透配合注入材34の硬化時間は、例えば、15〜30分程度に設定される。なお、本実施形態においては、浸透配合注入材34の硬化時間を15〜30分としたが、これに限定されるものではなく、地山12の状況に応じて適宜変更することができる。   FIG. 6 is a view showing a state in which the osmotic blended injection material is injected into the natural ground in the first step in the osmotic injection method of the present embodiment. As shown in FIG. 6, the osmotic blended injection material 34 is press-fitted into the perforated pipe 14 on the hole bottom 18 side of the injection packer 16 and is injected into the natural ground 12 through the hole 22. At that time, the permeation mixed injection material 34 a that has entered between the injection porous tube 14 and the ground 12 by the check valve of the check valve-provided hole 24 flows into the injection porous tube 14. Is prevented. The osmotic compounding injecting material 34 is a cement-based injecting material obtained by compounding a main material that is an ultra-fine particle cement and a hardening material, and the mixing ratio of the main material and the hardening material is set according to the desired strength and setting time. It is controlled and injected by an adjustable amount control system 36 (described later). The curing time of the osmotic compounding injection material 34 is set to, for example, about 15 to 30 minutes. In addition, in this embodiment, although the hardening time of the osmosis | permeation mixing | blending injection material 34 was 15-30 minutes, it is not limited to this, It can change suitably according to the condition of the natural ground 12.

そして、浸透配合注入材34が所定量注入されると注入用有孔管14の外周の地山12に筒状の改良体64が形成される。   When a predetermined amount of the osmotic blended injection material 34 is injected, a cylindrical improvement body 64 is formed on the ground 12 on the outer periphery of the perforated pipe 14 for injection.

図7は、本実施形態で用いられる注入材の配合量制御システムを示す概略図である。図7に示すように、主材と硬化材とを配合する配合量制御システム36は、主材38と混練水60(後述する)とを混合する第1の混合装置としてのミキサー42と、硬化材39と水40とを混合する第2の混合装置としての攪拌器43と、ミキサー42から送給される主材38の濃度を調整するために水40を供給する第1の水ポンプとしての主材濃度調整用水ポンプ44と、水40を攪拌器43から送給される硬化材39の濃度を調整するために水40を供給する第2の水ポンプとしての硬化材濃度調整用水ポンプ45と、主材38が水40と混合してなる主材を掘削孔10内に送給する第1の注入用ポンプとしての主材用注入ポンプ46と、硬化材39が水40と混合してなる硬化材を掘削孔10内に送給する第2の注入用ポンプとしての硬化材用送給ポンプ47及び硬化材用注入ポンプ48と、主材用注入ポンプ46を介してミキサー42から注入用パッカー16の主材用管27まで主材を送給する第1の送給管としての主材用送給管50と、硬化材用送給ポンプ47及び硬化材用注入ポンプ48を介して攪拌器43から注入用パッカー16の硬化材用管28まで硬化材を送給する第2の送給管としての硬化材用送給管51と、主材用送給管50の途中に設けられ、主材の注入量及び注入圧を計測する第1の計測装置としての主材用流量計52及び主材用圧力計53と、硬化材用送給管51の途中に設けられ、硬化材の注入量及び注入圧を計測する第2の計測装置としての硬化材用流量計54及び硬化材用圧力計55と、硬化材用送給ポンプ47から硬化材用注入ポンプ48までの送給量を計測するポンプ用流量計56と、主材と硬化材との配合比率を人間が入力する入力部57を有し、この入力部57に入力される配合比率と主材用流量計52、主材用圧力計53、硬化材用流量計54、硬化材用圧力計55、ポンプ用流量計56による計測値とに基づいて、主材濃度調整用水ポンプ44、硬化材濃度調整用水ポンプ45、主材用注入ポンプ46、硬化材用送給ポンプ47、硬化材用注入ポンプ48のそれぞれの供給量を制御する制御装置58とを備える。また、超微粒子セメントの凝集を防ぐために、分散材と水とを混合する混練水60と、この混練水60をミキサー42に供給する混練水供給ポンプ62とを備え、主材と硬化材との配合比率に基づいて制御装置58が混練水供給ポンプ62の供給量を制御する。なお、硬化時間を調整するために、硬化材用送給ポンプ47から送給される硬化材に混和材(図示せず)を添加しても良い。
浸透配合注入材34を地山12に注入する際は、所望の強度及び硬化時間を満たす主材と硬化材との配合比率を入力部57に入力する。入力部57に入力された配合比率となるように制御装置58が主材用注入ポンプ46、硬化材用注入ポンプ48を制御する。
FIG. 7 is a schematic view showing an injection material blending amount control system used in this embodiment. As shown in FIG. 7, the blending amount control system 36 for blending the main material and the curing material includes a mixer 42 as a first mixing device for mixing the main material 38 and kneaded water 60 (described later), and curing. A stirrer 43 as a second mixing device that mixes the material 39 and the water 40 and a first water pump that supplies the water 40 to adjust the concentration of the main material 38 fed from the mixer 42 A main material concentration adjusting water pump 44, and a hardening material concentration adjusting water pump 45 as a second water pump for supplying water 40 to adjust the concentration of the hardening material 39 fed from the stirrer 43 with water 40; The main material injection pump 46 as a first injection pump for feeding the main material obtained by mixing the main material 38 with the water 40 into the excavation hole 10 and the hardening material 39 are mixed with the water 40. As a second injection pump for feeding the hardener into the borehole 10 The first feed for feeding the main material from the mixer 42 to the main material pipe 27 of the injection packer 16 via the main material infusion pump 46 and the main material infusion pump 46. The hardener is fed from the stirrer 43 to the hardener pipe 28 of the injection packer 16 through the main pipe feed pipe 50 as a feed pipe, the hardener feed pump 47 and the hardener injection pump 48. A main material as a first measuring device that is provided in the middle of the hardening material supply pipe 51 and the main material supply pipe 50 as the second supply pipe to measure the injection amount and injection pressure of the main material. The material flow meter 52, the main material pressure meter 53, and the hard material flow meter as a second measuring device that is provided in the middle of the hard material feed pipe 51 and measures the injection amount and the injection pressure of the hard material. 54 and the curing material pressure gauge 55 and the curing material feed pump 47 to the curing material injection pump 4. A flow meter for pump 56 for measuring the feed amount up to and an input unit 57 for humans to input the mixing ratio of the main material and the hardener, and the mixing ratio and main material input to this input unit 57 Based on the flow meter 52, main material pressure gauge 53, hardener flow meter 54, hardener pressure gauge 55, and pump flowmeter 56, main material concentration adjustment water pump 44, hardener concentration adjustment And a controller 58 for controlling the supply amounts of the water pump 45, the main material injection pump 46, the hardener feed pump 47, and the hardener injection pump 48. Further, in order to prevent agglomeration of the ultrafine cement, a kneading water 60 for mixing the dispersing agent and water and a kneading water supply pump 62 for feeding the kneading water 60 to the mixer 42 are provided. The controller 58 controls the supply amount of the kneading water supply pump 62 based on the blending ratio. In order to adjust the curing time, an admixture (not shown) may be added to the curing material fed from the curing material feed pump 47.
When the osmotic compounding injection material 34 is injected into the natural ground 12, the mixing ratio of the main material and the curing material that satisfies the desired strength and curing time is input to the input unit 57. The controller 58 controls the main material injection pump 46 and the hardener injection pump 48 so that the blending ratio input to the input unit 57 is obtained.

浸透配合注入材34の注入中は、主材用流量計52、主材用圧力計53、硬化材用流量計54、硬化材用圧力計55にて注入材及び硬化材の注入量及び注入圧力が常時計測され、これらの計測結果に基づいて、制御装置58が主材用注入ポンプ46、硬化材用注入ポンプ48を制御し、所定の配合比率となるように調整する。また、主材濃度調整用水ポンプ44、硬化材濃度調整用水ポンプ45にて水の送水量、ポンプ用流量計56にて硬化材の送給量が常時計測され、これらの計測結果に基づいて、制御装置58が主材濃度調整用水ポンプ44、硬化材濃度調整用水ポンプ45、硬化材用送給ポンプ47を制御し、浸透配合注入材34に適した主材、硬化材の濃度となるように調整する。主材用注入ポンプ46、硬化材用注入ポンプ48、主材濃度調整用水ポンプ44、硬化材濃度調整用水ポンプ45は、流量の精度確保のために、例えば、インバータ制御、機械式回転数制御等の機能を有するポンプを使用する。   During the injection of the osmotic blended injection material 34, the injection amount and injection pressure of the injection material and the curing material are injected by the main material flow meter 52, the main material pressure meter 53, the curing material flow meter 54, and the curing material pressure gauge 55. Is constantly measured, and based on these measurement results, the control device 58 controls the main material injection pump 46 and the hardening material injection pump 48 to adjust the mixture ratio to a predetermined ratio. The main material concentration adjusting water pump 44 and the hardening material concentration adjusting water pump 45 constantly measure the amount of water supplied, and the pump flow meter 56 always measures the amount of hardening material supplied. Based on these measurement results, The control device 58 controls the main material concentration adjusting water pump 44, the hardening material concentration adjusting water pump 45, and the hardening material feeding pump 47 so that the concentration of the main material and the hardening material suitable for the osmotic compounding injection material 34 is obtained. adjust. The main material injection pump 46, the hardening material injection pump 48, the main material concentration adjusting water pump 44, and the hardening material concentration adjusting water pump 45 are, for example, inverter control, mechanical rotation speed control, etc. in order to ensure the accuracy of the flow rate. Use a pump with the following functions.

図8は、本実施形態の浸透注入工法における1ステップ目において急硬配合注入材を注入用有孔管内に充填した状態を示す図である。図8に示すように、浸透配合注入材34を注入した後に、浸透配合注入材34より硬化時間が短い急硬配合注入材66を注入用パッカー16よりも孔底18側の注入用有孔管14内に充填する。硬化時間の短い急硬配合注入材66を使用する場合においては、より高い圧力で急硬配合注入材66を注入しなければならず、主材用注入ポンプ46、硬化材用注入ポンプ48の注入量、注入圧等の設定変更が必要である。急硬配合注入材66の硬化時間は、例えば、30秒〜1分程度に設定される。なお、本実施形態においては、急硬配合注入材66の硬化時間を30秒〜1分としたが、これに限定されるものではなく、適宜変更することができる。   FIG. 8 is a diagram showing a state in which the rapid-hardening compounded injection material is filled in the perforated pipe for injection in the first step in the osmotic injection method of the present embodiment. As shown in FIG. 8, after injecting the osmotic compounding injecting material 34, the rapid-hardening compounding material 66 having a shorter curing time than the osmotic compounding injecting material 34 is injected into the perforated pipe for injection on the hole bottom 18 side of the injecting packer 16. 14 is filled. In the case of using the rapid-hardening compounding injection material 66 having a short curing time, the rapid-hardening compounding injection material 66 must be injected at a higher pressure, and the main material injection pump 46 and the hardening material injection pump 48 are injected. It is necessary to change settings such as volume and injection pressure. The hardening time of the rapid-hardening compounding material 66 is set to about 30 seconds to 1 minute, for example. In addition, in this embodiment, although the hardening time of the rapid-hardening mixing | blending injection material 66 was 30 second-1 minute, it is not limited to this and can change suitably.

急硬配合注入材66の配合比率を配合量制御システム36の入力部57に入力すると、直ちに制御装置58が主材用注入ポンプ46、硬化材用注入ポンプ48を制御し、急硬配合注入材66の配合比率となるように調整する。さらに、制御装置58が自動的に主材濃度調整用水ポンプ44、硬化材濃度調整用水ポンプ45、硬化材用送給ポンプ47をそれぞれ制御し、急硬配合注入材66に適した主材、硬化材の濃度となるように調整する。したがって、浸透配合注入材34を注入した後に連続して急硬配合注入材66を注入することができる。   When the blending ratio of the rapid-hardening blending injection material 66 is input to the input unit 57 of the blending amount control system 36, the control device 58 immediately controls the main material injection pump 46 and the curing material injection pump 48, and the rapid-hardening blending injection material. The blending ratio is adjusted to 66. Further, the control device 58 automatically controls the main material concentration adjusting water pump 44, the hardening material concentration adjusting water pump 45, and the hardening material feeding pump 47, respectively. Adjust to the density of the material. Accordingly, it is possible to continuously inject the rapid-hardening compound injection material 66 after injecting the permeation compound injection material 34.

急硬配合注入材66の注入中は、上述したように、注入材及び硬化材の注入量及び注入圧力が常時計測され、計測結果に基づいて、制御装置58が主材用注入ポンプ46、硬化材用注入ポンプ48を制御し、所定の配合比率となるように調整するとともに、急硬配合注入材66に適した主材、硬化材の濃度となるように調整する。   During the injection of the rapid-hardening compounding injection material 66, as described above, the injection amount and the injection pressure of the injection material and the hardening material are constantly measured, and the control device 58 determines the main material injection pump 46 and the hardening based on the measurement result. The material injection pump 48 is controlled to be adjusted so as to have a predetermined mixing ratio, and to be adjusted so as to have a concentration of a main material and a hardening material suitable for the rapid hardening compounded injection material 66.

なお、本実施形態においては、浸透配合注入材34、急硬配合注入材66を注入する際に、それぞれ浸透配合注入材34、急硬配合注入材66の配合比率を入力部57に入力する方法について示したが、これに限定されるものではなく、浸透配合注入材34を注入する際に、浸透配合注入材34の配合比率及び注入量と急硬配合注入材66の配合比率及び注入量とを入力部57に予め入力することにより、浸透配合注入材34の注入から急硬配合注入材66の注入終了まで全く入力部57を操作すること無く、つまり、所定量の浸透配合注入材34を注入すると、自動的に制御装置58が主材用注入ポンプ46、硬化材用注入ポンプ48を制御し、急硬配合注入材66の配合比率となるように調整し、直ちに急硬配合注入材66を連続して所定量注入することも可能である。   In this embodiment, a method of inputting the blending ratios of the penetration blending injection material 34 and the rapid hardening blending injection material 66 into the input unit 57 when the penetration blending injection material 34 and the rapid hardening blending injection material 66 are poured. However, the present invention is not limited to this. When the osmotic compounded injection material 34 is injected, the compounding ratio and the injection amount of the osmotic compounded injection material 34 and the compounding ratio and the injection amount of the rapid-hardening compounded injection material 66 Is input to the input unit 57 in advance, so that the input unit 57 is not operated at all from the injection of the osmotic compounding injection material 34 to the end of the injection of the rapid-hardening compounding injection material 66, that is, a predetermined amount of the osmotic compounding injection material 34 When the injection is performed, the control device 58 automatically controls the main material injection pump 46 and the hardening material injection pump 48 to adjust the mixing ratio of the rapid hardening compounding injection material 66, and immediately, the rapid hardening compounding injection material 66. Continuously It is also possible to amount injected.

この配合量制御システム36は、主材及び硬化材の注入量及び注入圧を計測する計測装置の計測結果を踏まえて調整されるために、精度良く主材と硬化材との配合比率を保つことができる。また、主材と硬化材との配合比率を入力部57に入力するだけで主材及び硬化材の送給量が瞬時に変更されるために、浸透配合注入材34を注入した後に、連続して急硬配合注入材66を注入することができる。さらに、地山12条件が急に変化した場合においても瞬時に、かつ高精度に配合量を変更することができ、効果的な注入ができる。   Since this blending amount control system 36 is adjusted based on the measurement results of the measuring device that measures the injection amount and the injection pressure of the main material and the curing material, it maintains the blending ratio of the main material and the curing material with high accuracy. Can do. In addition, since the feed amount of the main material and the hardener is changed instantaneously simply by inputting the blending ratio of the main material and the hardener to the input unit 57, it continuously continues after the osmotic mixture injection material 34 is injected. Thus, the rapid-hardening compounding material 66 can be injected. Furthermore, even when the natural ground 12 conditions change suddenly, the blending amount can be changed instantaneously and with high accuracy, and effective injection can be performed.

図9は、本実施形態の浸透注入工法における1ステップ目において注入用パッカーを孔口側に移動した状態を示す図である。図9に示すように、急硬配合注入材66が硬化した後に、直ちに注入用パッカー16の膨張体30の圧力を解放し、孔口側に移動して、所定の位置に設置する。孔口側への移動距離は、例えば、0.5〜1m程度に設定される。なお、本実施形態においては、注入用パッカー16の移動距離を0.5〜1mとしたが、これに限定されるものではなく、地山12の状況に応じて適宜変更することができる。   FIG. 9 is a view showing a state in which the injection packer is moved to the hole opening side in the first step in the osmotic injection method of the present embodiment. As shown in FIG. 9, immediately after the hardened compounding injection material 66 is cured, the pressure of the expansion body 30 of the injection packer 16 is released, moved to the hole side, and installed at a predetermined position. The moving distance to the hole opening side is set to about 0.5 to 1 m, for example. In addition, in this embodiment, although the moving distance of the injection | pouring packer 16 was 0.5-1 m, it is not limited to this, It can change suitably according to the condition of the natural ground 12.

浸透配合注入材34を圧入する工程と、急硬配合注入材66を圧入する工程と、注入用パッカー16を移動する工程からなる一連のステップを改良体64が孔口まで到達するまで繰り返し行う。   A series of steps consisting of a step of press-fitting the osmotic blended injection material 34, a step of press-fitting the rapid-hardening blended injection material 66, and a step of moving the injection packer 16 are repeated until the improved body 64 reaches the hole.

図10は、本実施形態の浸透注入工法における2ステップ目において浸透配合注入材を地山に注入した状態を示す図である。図10に示すように、浸透配合注入材34は、注入用パッカー16と1ステップ目にて注入用有孔管14内に充填されて硬化した急硬配合注入材66との間の注入用有孔管14内に圧入され、逆止弁付き孔24を開放し、1ステップ目にて注入用有孔管14と地山12との間に充填され、まだ所定の強度に達していない浸透配合注入材34aを破壊しながら地山12に注入される。そして、浸透配合注入材34が所定量注入されると注入用有孔管14の外周の地山12に筒状の改良体64が形成される。   FIG. 10 is a diagram showing a state in which the osmotic blended injection material is injected into the natural ground in the second step in the osmotic injection method of the present embodiment. As shown in FIG. 10, the osmotic blended injection material 34 is used for injection between the injection packer 16 and the rapid-hardening compounded injection material 66 filled and cured in the perforated tube 14 for injection in the first step. It is press-fitted into the hole tube 14, opens the hole 24 with a check valve, is filled between the perforated tube 14 for injection and the ground 12 in the first step, and has not yet reached a predetermined strength. It is injected into the natural ground 12 while destroying the injection material 34a. When a predetermined amount of the osmotic blended injection material 34 is injected, a cylindrical improvement body 64 is formed on the ground 12 on the outer periphery of the perforated pipe 14 for injection.

図11は、本実施形態の浸透注入工法における2ステップ目において急硬配合注入材を注入用有孔管内に充填した状態を示す図である。図11に示すように、2ステップ目の浸透配合注入材34を注入した後に、急硬配合注入材66を注入用パッカー16と1ステップ目にて注入用有孔管14内に充填されて硬化した急硬配合注入材66との間の注入用有孔管14内に充填する。   FIG. 11 is a view showing a state in which the rapid-hardening compound injection material is filled in the perforated pipe for injection in the second step in the osmotic injection method according to the present embodiment. As shown in FIG. 11, after injecting the infiltration compound 34 in the second step, the rapid-injection compound material 66 is filled into the injecting porous tube 14 and the injecting porous tube 14 in the first step and cured. It fills in the perforated pipe 14 for injection between the rapid-hardening compounded injection material 66.

図12は、本実施形態に係る掘削孔の周囲を改良した状態を示す図である。図12に示すように、一連のステップを繰り返すと、掘削孔10の外周に筒状の改良体64が形成され、この改良体64が孔口まで到達すると浸透注入作業を終了する。   FIG. 12 is a diagram showing a state where the periphery of the excavation hole according to the present embodiment is improved. As shown in FIG. 12, when a series of steps are repeated, a cylindrical improvement body 64 is formed on the outer periphery of the excavation hole 10, and when the improvement body 64 reaches the hole opening, the permeation injection operation is finished.

このような改良体64は、例えば、トンネルの切羽に形成する際には、切羽面の外周に沿って地山12内に改良体64が相互に重なるようにして、複数が隣接設置される。   For example, when such improved bodies 64 are formed on the face of a tunnel, a plurality of the improved bodies 64 are installed adjacent to each other in the ground 12 along the outer periphery of the face.

なお、本実施形態では、浸透配合注入材34を圧入する工程と、急硬配合注入材66を圧入する工程と、注入用パッカー16を移動する工程からなる一連のステップを2回繰り返す方法について示したが、これに限定されるものではなく、地山12の状況に応じて適宜ステップ数は変更することができる。   In the present embodiment, a method is shown in which a series of steps consisting of a step of press-fitting the penetrating compound injection material 34, a step of press-fitting the quick-hardening compound injection material 66, and a step of moving the injection packer 16 is repeated twice. However, the number of steps is not limited to this, and the number of steps can be appropriately changed according to the situation of the natural ground 12.

本浸透注入工法によれば、注入用パッカー16よりも孔底18側の注入用有孔管14内に硬化時間が短い急硬配合注入材66を圧入することにより、その注入後、直ちに注入用パッカー16を移動できるので、注入材の注入時間を短くすることができる。また、注入用パッカー16よりも孔底18側の注入用有孔管14内に浸透配合注入材34を圧入した後に、連続して急硬配合注入材66を注入用有孔管14内に圧入するために、配管の盛替え等の段取りが不要になり、施工能率を大幅に向上することができる。   According to this osmotic injection method, a rapid-mixing injection material 66 having a short curing time is pressed into the injection holed tube 14 closer to the hole bottom 18 than the injection packer 16, and immediately after the injection, for injection. Since the packer 16 can be moved, the injection time of the injection material can be shortened. In addition, after the osmotic compounding injection material 34 is press-fitted into the injection holed tube 14 on the hole bottom 18 side of the injection packer 16, the rapid hardening compounding injection material 66 is continuously pressed into the injection holed tube 14. Therefore, setup such as refilling of piping becomes unnecessary, and construction efficiency can be greatly improved.

本実施形態に係る注入材の注入状況を示す図である。It is a figure which shows the injection | pouring condition of the injection material which concerns on this embodiment. 本実施形態に係る注入用有孔管を示す図である。It is a figure showing a perforated tube for injection concerning this embodiment. 本実施形態に係る掘削孔内に注入用有孔管を挿入した状態を示す図である。It is a figure which shows the state which inserted the perforated pipe | tube for injection in the excavation hole which concerns on this embodiment. 注入用有孔管内に注入用パッカーを設置した状態を示す図である。It is a figure which shows the state which installed the packer for injection in the perforated pipe for injection. 注入用パッカーの構成を示す図である。It is a figure which shows the structure of the packer for injection | pouring. 本実施形態の浸透注入工法における1ステップ目において浸透配合注入材を地山に注入した状態を示す図である。It is a figure which shows the state which inject | poured the penetration mixing | blending injection material into the natural ground in the 1st step in the osmosis | permeation injection construction method of this embodiment. 本実施形態で用いられる注入材の配合量制御システムを示す概略図である。It is the schematic which shows the compounding quantity control system of the injection material used by this embodiment. 本実施形態の浸透注入工法における1ステップ目において急硬配合注入材を注入用有孔管内に充填した状態を示す図である。It is a figure which shows the state which filled the rapid-hardening mixing | blending injection material in the porous tube for injection | pouring in the 1st step in the osmotic injection construction method of this embodiment. 本実施形態の浸透注入工法における1ステップ目において注入用パッカーを孔口側に移動した状態を示す図である。It is a figure which shows the state which moved the injection | pouring packer to the hole opening side in the 1st step in the osmotic injection construction method of this embodiment. 本実施形態の浸透注入工法における2ステップ目において浸透配合注入材を地山に注入した状態を示す図である。It is a figure which shows the state which inject | poured the penetration mixing | blending injection material into the natural ground in the 2nd step in the osmosis | permeation injection construction method of this embodiment. 本実施形態の浸透注入工法における2ステップ目において急硬配合注入材を注入用有孔管内に充填した状態を示す図である。It is a figure which shows the state which filled the rapid-hardening mixing | blending injection material in the porous tube for injection | pouring in the 2nd step in the osmotic injection construction method of this embodiment. 本実施形態に係る掘削孔の周囲を改良した状態を示す図である。It is a figure which shows the state which improved the circumference | surroundings of the excavation hole which concerns on this embodiment.

符号の説明Explanation of symbols

10 掘削孔 12 地山
14 注入用有孔管 16 注入用パッカー
18 孔底 20 ドリルジャンボ
22 孔 24 逆止弁付き孔
26 コーキング 27 主材用管
28 硬化材用管 30 膨張体
32 先端カバー 34 浸透配合注入材
36 配合量制御システム 38 主材
39 硬化材 40 水
42 ミキサー 43 攪拌器
44 主材濃度調整用水ポンプ 45 硬化材濃度調整用水ポンプ
46 主材用注入ポンプ 47 硬化材用送給ポンプ
48 硬化材用注入ポンプ 50 主材用送給管
51 硬化材用送給管 52 主材用流量計
53 主材用圧力計 54 硬化材用流量計
55 硬化材用圧力計 56 ポンプ用流量計
57 入力部 58 制御装置
60 混練水 62 混練水供給ポンプ
64 改良体 66 急硬配合注入材
DESCRIPTION OF SYMBOLS 10 Excavation hole 12 Ground 14 Perforated pipe for injection 16 Packer for injection 18 Bottom of hole 20 Drill jumbo 22 Hole 24 Hole with check valve 26 Caulking 27 Main material pipe 28 Curing material pipe 30 Expansion body 32 Tip cover 34 Penetration Compounding injection material 36 Compounding amount control system 38 Main material 39 Curing material 40 Water 42 Mixer 43 Stirrer 44 Main material concentration adjusting water pump 45 Curing material concentration adjusting water pump 46 Main material injection pump 47 Curing material feeding pump 48 Curing Material injection pump 50 Main material feed pipe 51 Cured material feed pipe 52 Main material flow meter 53 Main material pressure gauge 54 Cured material flow meter 55 Cured material pressure meter 56 Pump flow meter 57 Input section 58 Control Device 60 Kneading Water 62 Kneading Water Supply Pump 64 Improved Body 66 Quick Hard Compounding Injection Material

Claims (6)

地山に形成された掘削孔内に所定の深さまで挿入した有孔管の内部にパッカーを設置し、該パッカーよりも孔底側の前記有孔管内に注入材を圧入して前記有孔管の孔を介して地山内に浸透させる浸透注入工法であって、
前記掘削孔内に前記有孔管を挿入する工程と、
前記パッカーを前記有孔管内に挿入して所定の位置に設置する工程と、
前記パッカーよりも孔底側の有孔管内に浸透配合注入材を圧入して前記孔を介して地山に注入する工程と、
前記浸透配合注入材を注入した後に、前記浸透配合注入材より硬化時間が短い急硬配合注入材を前記パッカーよりも孔底側の前記有孔管内に充填する工程と、
前記急硬配合注入材の硬化後に、直ちにパッカーを孔口側に移動する工程とを有することを特徴とする注入材の浸透注入工法。
A packer is installed inside a perforated pipe inserted to a predetermined depth in a borehole formed in a natural ground, and an injection material is press-fitted into the perforated pipe on the bottom side of the hole from the packer. It is an osmotic injection method that penetrates into the natural mountain through the hole of
Inserting the perforated pipe into the excavation hole;
Inserting the packer into the perforated tube and placing it in place;
A step of press-fitting an infiltration blended injection material into the perforated pipe on the bottom side of the packer and injecting it into the natural ground through the hole;
Filling the perforated tube with a rapid hardening compound injection material having a shorter curing time than the penetration compound injection material into the perforated tube on the bottom side of the packer after injecting the penetration compound injection material;
And a step of immediately moving the packer to the hole opening side after curing of the rapid-hardening compounded injection material.
前記浸透配合注入材を注入する工程と、前記急硬配合注入材を注入する工程と、前記パッカーを移動する工程からなる一連のステップを繰り返すことを特徴とする請求項1に記載の注入材の浸透注入工法。   2. The injection material according to claim 1, wherein a series of steps consisting of a step of injecting the osmotic compounding injection material, a step of injecting the rapid-hardening compounding injection material, and a step of moving the packer are repeated. Penetration injection method. 前記パッカーは、主材を送給する主材用管と、
硬化材を送給する硬化材用管と、
前記主材用管及び前記硬化材用管の外周側に配設され、作動流体圧により膨縮可能な袋状の膨張体と、
先端を切り落とした中空の円錐形状を有し、拡開側の端部が該膨張体の一端に接続され、狭閉側の端部が前記主材用管及び前記硬化材用管の端部を囲うように配設される、弾性体からなる先端カバーとを備え、該先端カバーの内側にて前記主材と前記硬化材とを混合することを特徴とする請求項1又は2に記載の注入材の浸透注入工法。
The packer has a main material pipe for feeding the main material,
A hardener tube for feeding the hardener,
A bag-like inflatable body disposed on the outer peripheral side of the main material pipe and the hardener pipe and capable of being inflated and contracted by a working fluid pressure;
It has a hollow conical shape with the tip cut off, the end on the expansion side is connected to one end of the expansion body, and the end on the narrow side is the end of the main material pipe and the hardening material pipe The injection according to claim 1, further comprising: a tip cover made of an elastic body disposed so as to surround, wherein the main material and the hardener are mixed inside the tip cover. Material infusion method.
前記浸透配合注入材及び前記急硬配合注入材は、セメント系材料の主材と硬化材とを配合してなるセメント系注入材であり、所望の強度及び硬化時間に応じて、前記主材と前記硬化材との配合比率を調整可能な配合量制御システムにて制御し、前記浸透配合注入材と前記急硬配合注入材とを連続注入することを特徴とする請求項1〜3のいずれかに記載の注入材の浸透注入工法。   The osmotic compounding injection material and the rapid-hardening compounding injection material are cement-based injection materials obtained by compounding a main material of a cement-based material and a curing material, and depending on desired strength and curing time, the main material and The blending ratio control system capable of adjusting the blending ratio with the curing material is controlled, and the infiltration blending injection material and the rapid hardening blending injection material are continuously injected. An infusion method for injecting material as described in 1. 前記有孔管は、一端の端部から長手方向に所定の長さ位置までは前記孔のみが設けられ、該所定の長さの位置から他端の端部までは逆止弁付き孔が設けられ、前記有孔管の前記一端が孔底側になるように、前記掘削孔を掘削しながら又は掘削した後に、前記掘削孔内に挿入され、前記パッカーは、最も孔底側の逆止弁付き孔を塞ぐように前記有孔管内に設置されることを特徴とする請求項1に記載の注入材の浸透注入工法。 In the perforated pipe, only the hole is provided from the end of one end to a predetermined length position in the longitudinal direction, and a hole with a check valve is provided from the predetermined length to the end of the other end. Inserted into the excavation hole while excavating or excavating the excavation hole so that the one end of the perforated pipe is located on the bottom side of the hole. permeation grouting injection material according to claim 1 which is installed in the perforated tube so as to close the attached hole and said Rukoto. 地山に形成された掘削孔内に挿入され、外周部に設けられた孔を介して注入材を地山に浸透させる浸透注入工法に使用されるパッカーであって、
主材を送給する主材用管と、
硬化材を送給する硬化材用管と、
前記主材用管及び前記硬化材用管の外周側に配設され、作動流体圧により膨縮可能な袋状の膨張体と、
先端を切り落とした中空の円錐形状を有し、拡開側の端部が該膨張体の一端に接続され、狭閉側の端部が前記主材用管及び前記硬化材用管の端部を囲うように配設される、弾性体からなる先端カバーとを備えることを特徴とする注入材の注入用パッカー。
It is a packer that is inserted into an excavation hole formed in a natural ground and is used in an infiltration injection method for infiltrating an injection material into the natural ground via a hole provided in the outer periphery,
A main material pipe for supplying the main material;
A hardener tube for feeding the hardener,
A bag-like inflatable body disposed on the outer peripheral side of the main material pipe and the hardener pipe and capable of being inflated and contracted by a working fluid pressure;
It has a hollow conical shape with the tip cut off, the end on the expansion side is connected to one end of the expansion body, and the end on the narrow side is the end of the main material pipe and the hardening material pipe An injecting packer for injecting material, comprising: a tip cover made of an elastic body, which is disposed so as to surround.
JP2005057471A 2005-03-02 2005-03-02 Injection material infusion method and injection material packer Expired - Fee Related JP4839004B2 (en)

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