JP4830582B2 - Induction heating cooker - Google Patents

Induction heating cooker Download PDF

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JP4830582B2
JP4830582B2 JP2006094013A JP2006094013A JP4830582B2 JP 4830582 B2 JP4830582 B2 JP 4830582B2 JP 2006094013 A JP2006094013 A JP 2006094013A JP 2006094013 A JP2006094013 A JP 2006094013A JP 4830582 B2 JP4830582 B2 JP 4830582B2
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case
substrate
plate
protective plate
under
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JP2007273129A (en
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恵 椿
秀和 鈴木
徹 花田
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Panasonic Corp
Panasonic Holdings Corp
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Panasonic Corp
Matsushita Electric Industrial Co Ltd
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Description

本発明は、加熱コイルの電磁誘導によりトッププレートの上に置かれた磁性の鍋を加熱調理する誘導加熱調理器の分野に関するものである。   The present invention relates to the field of induction cooking devices for cooking a magnetic pot placed on a top plate by electromagnetic induction of a heating coil.

従来この種の誘導加熱調理器は、図5に示すように、ケース上1とケース下2が上下に合わさって製品の外郭を構成しており、前記ケース上にトッププレート3が接着されている。内部に加熱コイル5がコイルベース6に保持されている。コイルベース6の下方には基板7が載置されている(例えば、特許文献1参照)。このような卓上型の誘導加熱調理器は、近年薄型化および安全性の向上を求められている。薄型化を達成するためにはケース下2と基板7の距離が小さくなるが、ケース下は可燃物である樹脂によって構成されているため、基板とケース下の間にマイカ等の不燃材による不燃板10を設置して、万一基板から発火した際に炎が外郭に及ぶのを防いでいる。
特開2005−78902号公報
Conventionally, in this type of induction heating cooker, as shown in FIG. 5, the upper case 1 and the lower case 2 are combined vertically to form the outer shell of the product, and the top plate 3 is bonded to the case. . The heating coil 5 is held in the coil base 6 inside. A substrate 7 is placed below the coil base 6 (see, for example, Patent Document 1). In recent years, such a desktop induction heating cooker has been required to be thin and improve safety. In order to achieve a reduction in thickness, the distance between the case bottom 2 and the substrate 7 is reduced. However, since the case bottom is made of a flammable resin, nonflammable material such as mica is used between the substrate and the case bottom. The plate 10 is installed to prevent the flame from reaching the outer shell when ignited from the substrate.
JP 2005-78902 A

しかしながら上記従来の構成では、基板の下方は燃焼から防げるが、基板の側面に対してはケース側面との間に不燃材を配置するのが難しく、またマイカ等の板状の不燃材では側面やコーナー部を隙間のないように覆うことが困難であるという課題があった。また、ケース下全体を難燃性の高い樹脂で構成することで製品の難燃性を高める方法もあるが、一般的に高難燃性樹脂は難燃剤が多く含まれるために光沢性に優れないことから、外観品位が低下するという課題があった。   However, in the above conventional configuration, the lower part of the substrate can be prevented from burning, but it is difficult to dispose the non-combustible material between the case side surface and the side surface of the substrate. There was a problem that it was difficult to cover the corner portion without a gap. In addition, there is a method to increase the flame retardancy of the product by constructing the whole under the case with a resin having high flame retardancy, but generally the high flame retardant resin is excellent in gloss because it contains a lot of flame retardant. As a result, there was a problem that the appearance quality was lowered.

本発明は、前記従来の課題を解決するもので、簡単な組立で外観品位を損なうことなく安全性を向上させた誘導加熱調理器を提供することを目的とする。   SUMMARY OF THE INVENTION The present invention solves the above-described conventional problems, and an object thereof is to provide an induction heating cooker that is improved in safety without impairing appearance quality by simple assembly.

上記課題を解決するために本発明の誘導加熱調理器は、高難燃性樹脂により防護板を成形し、その防護板を基板の側面に装着した後、防護板を含めた基板全体をケース下に組み込むものとし、このとき防御板が基板とケース下により固定される構成としたものである。このことにより、簡単な組立作業によって基板の側面方向の難燃性を向上させることができる。また、防護板の形状を自由に設計できるため、基板の任意の部分を覆うことができる。また、ケース下の樹脂は変えずに内部部品にて構成するため、外観品位を低下させることなく難燃性を向上させることができる。 In order to solve the above problems, the induction heating cooker of the present invention forms a protective plate with a highly flame-retardant resin, attaches the protective plate to the side of the substrate, and then attaches the entire substrate including the protective plate to the bottom of the case. In this case, the protection plate is fixed to the substrate and the bottom of the case . Thereby, the flame retardance in the side surface direction of the substrate can be improved by a simple assembly operation. In addition, since the shape of the protection plate can be freely designed, any part of the substrate can be covered. In addition, since the resin under the case is composed of internal parts without changing, the flame retardancy can be improved without deteriorating the appearance quality.

本発明の誘導加熱調理器は、請求項1に記載の発明によれば、簡単な組立作業によって基板の側面方向の難燃性を向上させることができる。また、防護板の形状を自由に設計できるため、基板の任意の部分を覆うことができる。また、ケース下の樹脂は変えずに内部部品にて構成するため、外観品位を低下させることなく難燃性を向上させることができる。また、防護板をビス等で基板へ確実に固定しなくても、製品組立状態では防護板が固定されるよう組み立てることができる。 According to the first aspect of the induction heating cooker of the present invention, the flame retardance in the side surface direction of the substrate can be improved by a simple assembly operation. In addition, since the shape of the protection plate can be freely designed, any part of the substrate can be covered. In addition, since the resin under the case is composed of internal parts without changing, the flame retardancy can be improved without deteriorating the appearance quality. Further, even if the protective plate is not securely fixed to the substrate with screws or the like, the protective plate can be assembled so as to be fixed in the product assembled state.

請求項2に記載の発明によれば、簡単な組立作業によって基板の側面方向の難燃性を向上させることができる。また、防護板の形状を自由に設計できるため、基板の任意の部分を覆うことができる。また、ケース下の樹脂は変えずに内部部品にて構成するため、外観品位を低下させることなく難燃性を向上させることができる。また、不燃板を個別に固定しなくても、製品状態では不燃板が固定されるよう組み立てることができる。 According to the second aspect of the present invention, the flame retardance in the side surface direction of the substrate can be improved by a simple assembly operation. In addition, since the shape of the protection plate can be freely designed, any part of the substrate can be covered. In addition, since the resin under the case is composed of internal parts without changing, the flame retardancy can be improved without deteriorating the appearance quality. Moreover, even if a non-combustible plate is not fixed individually, it can be assembled so that the non-combustible plate is fixed in a product state.

請求項3に記載の発明によれば、板状の不燃材では防護しにくいコーナー部を、防護板を任意の形状に形成することによって隙間のないよう覆うことができる。   According to invention of Claim 3, the corner part which is hard to protect with a plate-shaped incombustible material can be covered so that there may be no gap by forming a protection plate in arbitrary shapes.

請求項に記載の発明によれば、防護板についた支持片により基板下面の高電圧部・大電流部等の危険部位を側面から覆うことで、支持片と不燃板により危険部位を難燃材で囲うことができる。 According to the fourth aspect of the present invention, the dangerous part such as the high voltage part and the large current part on the lower surface of the substrate is covered from the side by the support piece attached to the protective plate, so that the dangerous part is made incombustible by the support piece and the non-combustible plate. Can be surrounded by wood.

請求項に記載の発明によれば、防護板についた支持片によりケース下と基板との距離を確保でき、ケース下からのボス等の支持部、すなわち難燃性の低い樹脂と基板を接触させなくてすむ。また、ケース下にボス等を設けないでよいため、ケース下や不燃板の形状を簡易化できる。 According to the fifth aspect of the present invention, the distance between the bottom of the case and the substrate can be secured by the support piece attached to the protective plate, and the support portion such as a boss from the bottom of the case, that is, the resin and the substrate having low flame retardancy are brought into contact with each other. You don't have to Further, since it is not necessary to provide a boss or the like under the case, the shape of the case underside or the incombustible plate can be simplified.

第1の発明は、機器の外郭を構成するケース上とケース下と、ケース上に接着したトッププレートと、ケース上とケース下の間に内蔵された加熱コイルと、加熱コイルを保持するコイルベースと、ケース下の底面に設置された基板と、基板とケース下との間に設置された不燃材による不燃板とを備え、高難燃性樹脂により成形した基板の側面の全てあるいは一部を覆う防護板を基板に装着した後、防護板を含めた基板全体をケース下に組み込むものとし、このとき前記防御板が前記基板と前記ケース下により固定される構成としたものである。このことにより、簡単な組立作業によって基板の側面方向の難燃性を向上させることができる。また、防護板の形状を自由に設計できるため、基板の任意の部分を覆うことができる。また、ケース下の樹脂は変えずに内部部品にて構成するため、外観品位を低下させることなく製品の難燃性を向上させることができる。また、防護板をビス等で基板へ確実に固定しなくても、製品組立状態では防護板が固定されるよう組み立てることができる。 The first invention includes a case on and under a case constituting a device, a top plate bonded on the case, a heating coil built between the case and the case, and a coil base for holding the heating coil. And a substrate installed on the bottom surface of the case, and a non-combustible plate made of non-combustible material between the substrate and the bottom of the case. After the protective plate to be covered is mounted on the substrate, the entire substrate including the protective plate is assembled under the case, and at this time, the protective plate is fixed to the substrate and under the case . Thereby, the flame retardance in the side surface direction of the substrate can be improved by a simple assembly operation. In addition, since the shape of the protection plate can be freely designed, any part of the substrate can be covered. In addition, since the resin under the case is composed of internal parts without changing, the flame retardance of the product can be improved without deteriorating the appearance quality. Further, even if the protective plate is not securely fixed to the substrate with screws or the like, the protective plate can be assembled so as to be fixed in the product assembled state.

第2の発明は、機器の外郭を構成するケース上とケース下と、ケース上に接着したトッププレートと、ケース上とケース下の間に内蔵された加熱コイルと、加熱コイルを保持するコイルベースと、ケース下の底面に設置された基板と、基板とケース下との間に設置された不燃材による不燃板とを備え、高難燃性樹脂により成形した基板の側面の全てあるいは一部を覆う防護板を基板に装着した後、防護板を含めた基板全体をケース下に組み込むものとし、このとき前記防護板で不燃板を固定する構成としたものである。これにより、不燃板を個別に固定しなくても、製品状態では不燃板が固定されるよう組み立てることができる。 According to a second aspect of the present invention, there are provided a case base and bottom case constituting the outer shell of the device, a top plate bonded to the case, a heating coil built between the case and the bottom case, and a coil base for holding the heating coil. And a substrate installed on the bottom surface of the case, and a non-combustible plate made of non-combustible material between the substrate and the bottom of the case. After mounting the covering protective plate on the substrate, the entire substrate including the protective plate is assembled under the case, and at this time, the nonflammable plate is fixed by the protective plate. Thereby, even if it does not fix an incombustible board individually, it can assemble so that an incombustible board may be fixed in a product state.

第3の発明は、特に、第1または第2の発明において、防護板の一部によって基板のコーナー部を覆う構成としたものである。このことにより、防護しにくいコーナー部を簡単な組立で隙間のないよう覆うことができる。   In a third aspect of the invention, in particular, in the first or second aspect of the invention, the corner portion of the substrate is covered with a part of the protective plate. As a result, it is possible to cover a corner portion that is difficult to protect with simple assembly so that there is no gap.

の発明は、特に、第1〜のいずれか1つの発明において、防護板が有する基板の下面を支える支持片によって、高電圧部や大電流部等の危険部位の側面を囲う構成とした
ものである。このことにより、支持片と不燃板によって危険部位を覆うことができ、より安全性が高まる。
According to a fourth aspect of the invention, in particular, in any one of the first to third aspects of the invention, the support piece supporting the lower surface of the substrate included in the protective plate surrounds the side surface of the dangerous part such as the high voltage part or the large current part. It is a thing. Thereby, a dangerous part can be covered with a support piece and a noncombustible board, and safety | security increases more.

の発明は、特に、第1〜のいずれか1つの発明において、防護板が有する基板の下面を支える支持片によって、基板をケース下から直接あるいは不燃板を介して支持する構成としたものである。このことにより、支持片によって基板と底面との距離を確保することができるため、ケース下からのボス等の支持部、すなわち難燃性の低い樹脂と基板とを接触させなくてすむ。また、ケース下にボス等を設けないでよいため、ケース下の形状を簡易化することができる。 In a fifth aspect of the invention, in particular, in any one of the first to fourth aspects of the invention, the substrate is supported directly from under the case or via a non-combustible plate by a support piece that supports the lower surface of the substrate included in the protective plate. Is. Accordingly, since the distance between the substrate and the bottom surface can be secured by the support piece, it is not necessary to contact the support portion such as the boss from the bottom of the case, that is, the resin having low flame retardancy and the substrate. Moreover, since it is not necessary to provide a boss etc. under the case, the shape under the case can be simplified.

以下、本発明の実施の形態について図面を用いて説明する。なお、この実施の形態によって本発明が限定されるものではない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. Note that the present invention is not limited to the embodiments.

(実施の形態1)
図1において、ケース上1とケース下2が上下に合わさって製品の外郭を構成しており、ケース上1に耐熱強化ガラス製のトッププレート3が接着されている。ケース下2のほぼ中央にコイルベース6に保持された加熱コイル5が設けられ、加熱コイル5の下には基板7が置かれている。
(Embodiment 1)
In FIG. 1, a case upper 1 and a case lower 2 are combined vertically to form an outer shell of a product, and a top plate 3 made of heat-resistant tempered glass is bonded to the case 1. A heating coil 5 held by a coil base 6 is provided in the approximate center of the lower case 2, and a substrate 7 is placed under the heating coil 5.

図2は、ケース上1、加熱コイル5、コイルベース6を取り外した状態を上から見ている。基板7とケース下2の間には、マイカ製の不燃板10が載置されており、ケース下2の側壁14と基板7のコーナー部17の間に高難燃性樹脂によって成形加工された防護板11が設置されている。防護板11はケース下2の形状に沿った形に成形されているため、コーナー部17を隙間なくカバーすることができる。   FIG. 2 is a top view of the case 1 with the heating coil 5 and the coil base 6 removed. A non-combustible plate 10 made of mica is placed between the substrate 7 and the lower case 2, and is molded between the side wall 14 of the lower case 2 and the corner portion 17 of the substrate 7 with a highly flame-retardant resin. A protection plate 11 is installed. Since the protection plate 11 is formed in a shape along the shape of the lower case 2, the corner portion 17 can be covered without a gap.

図3は、基板7に防護板11を取り付けた状態を下面から見た図である。防護板11は、図3の支持片12と図2のリブ13により基板7に仮止めされている。防護板11が基板7に装着された状態で、基板7を防護板11ごとケース下2に設置することで、簡単に防護板11を基板7側面とケース下2の側壁14の間に設置することができる。また、複数の支持片12によって大電流の流れるコイル接続端子18のハンダ部を挟むことで、側面は防護板11、下面は不燃板10により囲い込んで外郭から保護することができる。図では側面3方向を防護板11によって囲っているが、4方向を囲ってもよい。   FIG. 3 is a view of the state in which the protective plate 11 is attached to the substrate 7 as viewed from the lower surface. The protective plate 11 is temporarily fixed to the substrate 7 by the support piece 12 of FIG. 3 and the rib 13 of FIG. With the protective plate 11 mounted on the substrate 7, the protective plate 11 is easily installed between the side surface of the substrate 7 and the side wall 14 of the lower case 2 by installing the substrate 7 together with the protective plate 11 under the case 2. be able to. Further, by sandwiching the solder portion of the coil connection terminal 18 through which a large current flows by the plurality of support pieces 12, the side surface can be surrounded by the protection plate 11 and the bottom surface can be protected by the non-combustible plate 10. In the figure, the three side surfaces are surrounded by the protective plate 11, but four directions may be surrounded.

図4は、防護板11を含む基板7全体をケース下2に装着した状態の要部断面を示している。ケース下の底面15とツメ16により基板7、防護板11、不燃板10がすべて挟み込まれることによって、これらをケース下2に確実に固定させることができるため、防護板11を確実に基板7に固定する必要がなく、不燃板10をケース下2に確実に固定する必要がない。また、基板7は防護板11の支持片12によって支持されており、ケース下2との距離を一定の距離を保つようになっている。このことにより、ケース下2に基板支持のためのボス等をつける必要がなく、難燃性の低いケース下2の樹脂と基板7との接触を避けることができる。また、ケース下2の形状を単純化することができ、それに伴い不燃板10にケース下2のボス等を避けるための切り込みや孔を設ける必要が無く、形状を単純化することができる。   FIG. 4 shows a cross section of the main part in a state where the entire substrate 7 including the protection plate 11 is mounted on the lower case 2. Since the substrate 7, the protection plate 11, and the incombustible plate 10 are all sandwiched between the bottom surface 15 and the claw 16 under the case, these can be securely fixed to the case bottom 2, so that the protection plate 11 is securely attached to the substrate 7. There is no need to fix, and there is no need to securely fix the incombustible plate 10 to the lower case 2. Further, the substrate 7 is supported by the support piece 12 of the protective plate 11 so that the distance from the lower case 2 is kept constant. As a result, it is not necessary to attach a boss or the like for supporting the substrate to the lower case 2 and contact between the resin under the lower case 2 and the substrate 7 can be avoided. Further, the shape of the case lower 2 can be simplified, and accordingly, the incombustible plate 10 does not need to be provided with notches or holes for avoiding the bosses of the case lower 2 and the shape can be simplified.

なお、図では防護板11は1つであるが、1つの基板7に対して複数設置してもよい。   In the figure, the number of protective plates 11 is one, but a plurality of protective plates 11 may be installed on one substrate 7.

以上のように、本発明にかかる誘導加熱調理器は、簡単な組立作業によって基板の側面方向の難燃性を向上させることができるので、基板を有す加熱調理器等の用途にも適用できる。   As described above, the induction heating cooker according to the present invention can improve the flame retardancy in the side surface direction of the substrate by a simple assembly operation, and therefore can be applied to uses such as a heating cooker having a substrate. .

本発明の実施の形態1における誘導加熱調理器の概略図Schematic of the induction heating cooker in Embodiment 1 of the present invention. 本発明の実施の形態1における誘導加熱調理器の内部構成図The internal block diagram of the induction heating cooking appliance in Embodiment 1 of this invention 本発明の実施の形態1における誘導加熱調理器の基板への防護板の取付図The attachment figure of the protection board to the board | substrate of the induction heating cooking appliance in Embodiment 1 of this invention 本発明の実施の形態1における誘導加熱調理器の要部断面図Sectional drawing of the principal part of the induction heating cooking appliance in Embodiment 1 of this invention 従来の誘導加熱調理器の構成図Configuration diagram of a conventional induction heating cooker

符号の説明Explanation of symbols

1 ケース上
2 ケース下
3 トッププレート
4 操作部
5 加熱コイル
6 コイルベース
7 基板
8 ファン
9 コイルホルダ
10 不燃板
11 防護板
12 支持片
13 リブ
14 ケース下側壁
15 ケース下底面
16 ツメ
17 基板コーナー部
18 コイル接続端子
DESCRIPTION OF SYMBOLS 1 Case top 2 Case bottom 3 Top plate 4 Operation part 5 Heating coil 6 Coil base 7 Board | substrate 8 Fan 9 Coil holder 10 Incombustible board 11 Guard plate 12 Support piece 13 Rib 14 Case lower side wall 15 Case bottom bottom face 16 Tab 17 Board | substrate corner part 18 Coil connection terminal

Claims (5)

機器の外郭を構成するケース上とケース下と、前記ケース上に接着したトッププレートと、前記ケース上と前記ケース下の間に内蔵された加熱コイルと、前記加熱コイルを保持するコイルベースと、前記ケース下の底面に設置された基板と、前記基板と前記ケース下との間に設置された不燃材による不燃板とを備え、
高難燃性樹脂により成形した前記基板の側面の全てあるいは一部を覆う防護板を前記基板に装着した後、前記防護板を含めた前記基板全体を前記ケース下に組み込むものとし、このとき前記防御板が前記基板と前記ケース下により固定される構成とした誘導加熱調理器。
On the case and under the case constituting the outer shell of the device, a top plate adhered on the case, a heating coil built in between the case and under the case, a coil base for holding the heating coil, A substrate installed on the bottom surface of the case, and a non-combustible plate made of a non-combustible material installed between the substrate and the case below,
After mounting a protective plate covering all or part of the side surface of the substrate molded with a highly flame-retardant resin to the substrate, the entire substrate including the protective plate is assembled under the case , An induction heating cooker in which a protective plate is fixed to the substrate and under the case .
機器の外郭を構成するケース上とケース下と、前記ケース上に接着したトッププレートと、前記ケース上と前記ケース下の間に内蔵された加熱コイルと、前記加熱コイルを保持するコイルベースと、前記ケース下の底面に設置された基板と、前記基板と前記ケース下との間に設置された不燃材による不燃板とを備え、On the case and under the case constituting the outer shell of the device, a top plate adhered on the case, a heating coil built in between the case and under the case, a coil base for holding the heating coil, A substrate installed on the bottom surface of the case, and a non-combustible plate made of a non-combustible material installed between the substrate and the case below,
高難燃性樹脂により成形した前記基板の側面の全てあるいは一部を覆う防護板を前記基板に装着した後、前記防護板を含めた前記基板全体を前記ケース下に組み込むものとし、このとき前記防護板で不燃板を固定する構成とした誘導加熱調理器。After mounting a protective plate covering all or part of the side surface of the substrate molded with a highly flame-retardant resin to the substrate, the entire substrate including the protective plate is assembled under the case, Induction heating cooker with a non-combustible plate fixed by a protective plate.
前記防護板は、その一部で基板のコーナー部を覆う構成とした請求項1または2に記載の誘導加熱調理器。 The induction heating cooker according to claim 1 or 2, wherein a part of the protective plate covers a corner portion of the substrate. 前記防護板は、基板の下面を支える支持片を有し、前記支持片は、高電圧部や大電流部等の危険部位を囲う構成とした請求項1〜のいずれか1項に記載の誘導加熱調理器。 The protection plate has a support piece for supporting the lower surface of the substrate, the support piece, according to any one of claims 1 to 3 having a structure surrounding the risk portion such as a high-voltage unit and the high current portion Induction heating cooker. 前記防護板は、基板の下面を支える支持片を有し、前記基板は、前記支持片によってケース下に直接あるいは不燃板を介して支持される構成とした請求項1〜のいずれか1項に記載の誘導加熱調理器。 The protection plate has a support piece for supporting the lower surface of the substrate, the substrate is any one of claims 1 to 4 has a structure which is supported directly or via a non-combustible plates on the lower case by the support piece The induction heating cooker described in 1.
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