JP4830404B2 - Thermal valve - Google Patents

Description

  The present invention relates to a thermal valve.

For example, Japanese Patent Application Laid-Open No. 2004-197868 discloses a thermal valve that can maintain the open state of a valve body without continuing energization. This thermally operated valve maintains the open state by mechanically holding the valve body 16 opened by the deformation of the deformation mechanism 17 by energization heating using the holding mechanism 18. By eliminating the need to energize the deformation mechanism 17 in order to maintain the open state, the power consumption is reduced.
The holding mechanism 18 rotates the holding member 33 in the circumferential direction of the operating shaft 31 while moving upward, so that each engaging piece 45 is engaged with the engaging groove 44 of the engaging protrusion 42 at the second position P2. By switching from 1 to the first position P1, the valve body 16 is held open.
JP 2004-197868 A

  By the way, in the above-mentioned conventional thermal valve, although it is possible to maintain the open state of the valve body without continuing energization, the structure for maintaining the open state of the valve body has a mechanically complicated structure. Therefore, it is difficult to improve the reliability as well as to reduce the size.

  The present invention has been made in view of the above-described circumstances, and is capable of reducing the size and increasing the reliability while maintaining the open state of the valve body without continuing energization. The purpose is to provide a valve.

In order to achieve the above object, in the present invention, as a first solving means, the shape of itself changes due to a predetermined main flow path, a valve body for opening / closing the main flow path, and heat generation based on external energization. An actuator for driving the valve body by heating or driving the valve body by heat generation based on energization from the outside, and a valve body by heating the actuator or the valve body by heat energy supplied from the outside The holding means employs a means for heating the actuator or the valve body by heating the fluid flowing through the main flow path .

As a second solving means, in the first means, the holding means is provided in the main channel, and heats the fluid in the main channel by exchanging heat between the fluid in the main channel and the exhaust heat obtained from the heating element. It adopts the means that it is a heat exchanger.

As a third solving means, the first or second means is further provided with a holding release means for releasing the holding state of the valve body by cooling the valve body with a low-temperature fluid.

As a fourth solving means, in the third means, the holding release means includes a second valve body for opening / closing the branch flow path branched from the main flow path, and the second valve body based on external energization. The second actuator for driving the valve body and the cooling means for cooling the valve body with the fluid flowing through the branch flow path are employed.

As a fifth solving means, in the fourth means described above, provided in the fluid flow direction on the downstream side of the branch point between the main flow channel and the branch flow channel and on the upstream side of the valve body, the first flow channel opens and closes. 3, and a third actuator for driving the third valve body based on external energization is employed.

As a sixth solving means, in any one of the first to fifth means, a means is adopted in which a pair of valve bodies are provided on both sides of an opening constituting a part of the main flow path.

As a seventh solving means, in any one of the first to sixth means, a means is adopted in which the actuator is a shape memory alloy that drives the valve element by deformation due to energization heat generation.

As an eighth solving means, in the seventh means, the actuator is formed in a spring shape, and adopts a means for holding the driving state of the valve body by contracting or expanding by heating by the holding means.

As a ninth solving means, in any one of the first to sixth means, a means is adopted in which the valve body is a bimetal and the actuator is a heater for heating the bimetal.

As a tenth solution means, in the first to sixth means, a means that the valve body and the actuator are bimetals is adopted.

As eleventh solving means, any one of the above first to tenth means adopts a means that an elastic means for biasing the valve body is attached to the valve body.

As a twelfth solving means, in any one of the first to eleventh means, at least a main flow path and a valve element are formed by laminating layer materials subjected to predetermined processing. To do.

  According to the present invention, the actuator that maintains the driving state of the valve body by heat is provided with the holding means for holding the open / closed state of the valve body by heating with the heat energy supplied from the outside. To keep the valve open / closed. Therefore, it is easy to reduce the size and increase the reliability of the thermal valve.

Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
FIG. 1 is a perspective view showing an outer shape of a thermal valve A according to the present embodiment, and FIG. 2 is an exploded perspective view of the thermal valve A.

  As shown in FIG. 2, the thermal valve A is a layer member L1 to L7 that has been subjected to processing for arranging and forming components (valves, actuators, various flow paths, etc.) required as a valve device. As shown in FIG. 1, the outer size is extremely small, with a vertical dimension of 30 mm, a horizontal dimension of 20 mm, and a height of approximately 10 mm. Of the seven layer members L1 to L7, the layer member L1 is a substrate member, the layer members L2 and L6 are gaskets, the layer member L3 is an end heat exchange member, the layer member L4 is a valve body member, and the layer member L5 is a main flow path The member for use and the layer member L7 are holding heat exchange members.

  Such a thermal valve A includes an inlet a1 formed in the main flow path member L5 and an outlet a2 formed in the substrate member L1. The inflow port a1 and the outflow port a2 are entrances and exits of a main fluid (gas or liquid) that is a target fluid for passage regulation, and constitute a part of the main flow path through which the main fluid passes. The heat valve A is driven by a heat source B and a power source C, which are external drive sources, as shown in FIG. 1, and includes an inlet a3 for a heating fluid supplied from the heat source B and the heat source B3. A heating fluid outlet a4 is formed in the holding heat exchange member L7. The heat source B is a heat generating device that operates by receiving the supply of the main fluid, for example, and supplies exhaust heat (heat energy) to the inlet a3 as a heating fluid. Although details will be described later, the power source C is a DC power source having a predetermined voltage and is used for energizing and driving a valve body described later.

Next, FIG. 3 is a longitudinal sectional view showing the internal structure of the present thermal valve A. In FIG. 3, the gaskets L2 and L6 are omitted for convenience.
In FIG. 3, the arrow shown for the main fluid indicates the main flow path a5. The main flow path a5 is a main fluid passage for communicating the inflow port a1 and the outflow port a2 as shown in the figure, and a main valve body a6 is provided at an intermediate position. The main valve element a6 is driven by the power source C to open / close the opening a7 that is formed in the end heat exchange member L3 and constitutes a part of the main flow path a5.

  In the main flow path a5, a branch flow path a8 branched from the main flow path a5 is formed on the upstream side of the main valve body a6. A branch flow path a8 is formed at a branch point between the branch flow path a8 and the main flow path a5. An end valve body a9 (second valve body) for opening / closing is provided. The end valve element a9 is driven by the power source C to open / close an opening a10 that is formed in the end heat exchange member L3 and constitutes a part of the branch flow path a8.

  Further, in the main flow path a5, a heating heat exchanger a11 constituted by a holding heat exchange member L7 is provided between the branch point and the main valve body a6. The heating heat exchanger a11 is a holding means in the present embodiment, and is arranged to face the main flow path a5 and the main flow path a5, and to connect the inflow port a3 and the outflow port a4. a12. Such a heat exchanger for heating a11 heats the main fluid by heat exchange with the heating fluid. Further, the branch flow path in the end heat exchange member L3 is provided opposite to the main valve element a6, and constitutes a cooling heat exchanger a13 for cooling the main valve element a6. The cooling heat exchanger a13 constitutes a holding release means together with the end valve body a9.

  Next, the detailed structure of the main valve element a6 and the end valve element a9 will be described with reference to FIG. As shown in FIG. 3, the main valve body a6 and the end valve body a9 are formed by a valve body member L4. In detail, the main valve body a6 and the valve main body a14 that opens and closes the respective flow paths by deformation are provided. The actuator a15 is integrally provided on one side of a14. The actuator a15 is a wire-shaped shape memory alloy (wire-shaped shape memory alloy) as shown in FIG. 4, for example, and drives the valve main body a14 by being deformed by heat generation from the power supply C. In other words, the actuator a15 closes the flow path without deforming the valve main body a14 when the energization is interrupted, and the shape memory alloy generates heat when the energization is started. By contracting, the valve body a14 is bent to open the flow path.

  FIG. 5 is a view showing a modification of the actuator a15. The actuator a15 according to this modification is not the wire shape memory alloy described above but a coil shape memory alloy (coil shape memory alloy) as shown in the figure, one end being the valve main body a14 and the other end being the concerned. It is connected to the wall surface of the main flow path member L5 facing the valve body a14. Such a coil-shaped shape memory alloy becomes a defined shape, that is, an expanded state in a state where current is cut off, closes the flow path without deforming the valve body a14, and generates heat and contracts when power is started. As a result, the valve body a14 is bent to open the flow path.

  FIG. 6 is a diagram showing another configuration example of the main valve element a6 and the end valve element a9. In this configuration example, the main valve element a6 and the end valve element a9 are configured by using a bimetal obtained by bonding two different metals. In the configuration example shown in FIG. 6 (a), the main valve element a6 and the end valve element a9 are configured only by bimetal, and the bimetal is bent or prescribed flat by switching energization / non-energization to the bimetal. To open and close the flow path. On the other hand, in the configuration example shown in FIG. 6B, the valve body a14 is made of a bimetal, and the actuator a15 is made of a heater attached to one side of the bimetal, and switching between energization / non-energization of the heater is performed. Accordingly, the flow path is opened and closed by switching the bimetal to a curved state or a specified flat state.

  7 and 8 show further modifications of the main valve element a6 and the end valve element a9. In the modification of FIG. 7, compression springs a16 (elastic means) for urging the main valve body a6 or the end valve body a9 are additionally provided. Each compression spring a16 has one end connected to the main valve element a6 or the end valve element a9, and the other end connected to the wall surface of the main flow path member L5 facing the main valve element a6 and the end valve element a9. . These compression springs a16 press the main valve body a6 against the end heat exchange member L3 in a state where the main valve body a6 closes the main flow path a5, so that the opening a7 can be reliably closed, and the end valve In the state where the body a9 closes the branch flow path a8, the end valve body a9 is pressed against the end heat exchange member L3, so that the opening a10 can be reliably closed.

  On the other hand, in the modification of FIG. 8, the main valve body a6 and the end valve body a9 are provided at both ends of the opening a7 and the opening a10. In such a modification, the opening a7 and the opening a10 can be reliably closed when the differential pressure across the opening a7 and the opening a10 is large.

Next, with reference to FIG.9 and FIG.10, operation | movement of the thermal valve A comprised in this way is demonstrated in detail.
The main valve body a6 closes the main flow path a5 in the specified state, that is, closes the opening a7. When energization from the power source C is started, the main valve body a6 is bent and deformed by the actuator a15 to open the main flow path a5. . As a result, the main fluid flows in the main channel a5 from the inlet a1 toward the outlet a2.

  When the main channel is opened in this way, the heat source B that has received the supply of the main fluid starts to operate and supplies the heating fluid to the heating channel a12. As a result, the main fluid is heated to a temperature (holding temperature) at which the main valve body a6 can maintain the curved state by heat exchange between the heating fluid and the main fluid in the heating heat exchanger a11. That is, since the temperature of the heating fluid and the heat exchange performance of the heating heat exchanger a11 are set so that the main fluid can be heated to the above holding temperature, the main fluid reaches the holding temperature upstream of the main valve body a6. By being heated, the main valve body a6 maintains the curved state, that is, the open state even when the energization from the power source C is stopped.

  In other words, the heat exchanger for heating a11 functions as a holding means for holding the curved state of the main valve element a6, that is, the open state of the main flow path even when the power supply from the power source C is stopped. Since the thermal valve A includes such holding means, power consumption due to energization of the actuator a15 of the power source C can be suppressed, and the holding means is an extremely simple heat exchanger a11 for heating. Since it is configured with a structure, it is possible to achieve downsizing and high reliability.

Subsequently, an operation of closing the main flow path in which the open state is maintained in this way will be described with reference to FIG.
In order to close the main flow path, power is supplied from the power source C to the end valve element a9. By this energization, the end valve body a9 is shifted from the closed state to the open state, and as a result, the flow of the main fluid in the branch flow path is started. The main fluid in the branch flow path cools the main valve body a6 by the action of the cooling heat exchanger a13. The main valve body a6 has been kept bent by the action of the heating heat exchanger a11, that is, the open state of the main flow path a5, but is heated by the heating heat exchanger a11 by the action of the cooling heat exchanger a13. As a result, the main flow path a5 cannot be maintained open, and the main flow path a5 is closed by returning to a prescribed shape.

  Further, as a configuration for more reliably closing the main flow path, a configuration example shown in FIG. 11 can be considered. That is, this configuration example includes a second end valve element a17 that opens and closes the main flow path upstream of the heating heat exchanger a11 and at the branch point of the main flow path and the branch flow path. The second end valve element a17 is composed of a valve body a14 (third valve element) and an actuator a15 (third actuator) in the same manner as the main valve element a6 and the end valve element a9 described above. Yes, in a normally ON type, that is, in a state where no current is supplied, the main flow path is opened as shown in FIG. 11A, but the main flow path is opened as shown in FIG. Close. By energizing the end valve body a9 as well as energizing the second end valve body a17, the main flow path is closed and the branch flow path is opened. Therefore, since all the main fluid flows through the branch flow path, the main valve element a6 is reliably cooled by the cooling heat exchanger a13, and the main valve element a6 is surely closed.

  According to the present embodiment, the actuator a15 that keeps the main valve body a6 open by the heating fluid supplied from the heat source B, and the main valve body a6 by heating the actuator a15 with the heating fluid. The heating heat exchanger a11 that maintains the open state of the main valve body a6 is simple, and the configuration for maintaining the open state of the main valve body a6 is simple. Therefore, the thermal valve A is extremely small and highly reliable. Easy. In particular, in the present thermal valve A, by adopting the actuator a15 and the heat exchanger a11 for heating, it is possible to achieve downsizing of 30 mm in length, 20 mm in width, and about 10 mm in height, and high reliability. Realize the sex.

In addition, this invention is not limited to the said embodiment, For example, the following structures can be considered.
(1) In the above embodiment, the open state of the main valve body a6 is held with a simple configuration by using the heating heat exchanger a11 as the holding means. This heating heat exchanger a11 is adopted as a holding means that has the simplest configuration and can be easily miniaturized, and the holding means in the present invention uses the main valve body a6 by using heat energy supplied from the outside. Any material can be used as long as it can maintain the open state, and is not limited to the heat exchanger a11 for heating.

(2) In the above embodiment, the heat generating device that operates by receiving the supply of the main fluid from the thermal valve A is the external heat source B, and the exhaust heat of the heat generating device is used to keep the main valve body a6 open. Although used, the heat energy is not limited to the exhaust heat of such a heat generating device. By utilizing the exhaust heat, it becomes possible to reduce the energy cost required for maintaining the open state of the main valve element a6. However, in the case of an application where the energy cost does not need to be considered, Thermal energy may be used.

(3) In the above embodiment, the shape memory alloy, bimetal or heater is used as the actuator, but the actuator of the present invention is not limited to this. Other means may be used as long as it is driven by thermal energy.
(4) In the above embodiment, the cooling heat exchanger a13 is used as the holding release means, but the holding release means of the present invention is not limited to this.

It is a perspective view which shows the external shape of the thermally operated valve concerning one Embodiment of this invention. It is a disassembled perspective view which shows the basic structure of the thermally operated valve concerning one Embodiment of this invention. It is a longitudinal cross-sectional view which shows the internal structure of the thermally operated valve concerning one Embodiment of this invention. FIG. 5 is a schematic diagram showing a detailed structure of a main valve element a6 and an end valve element a9 in a thermal valve according to an embodiment of the present invention. FIG. 10 is a schematic diagram showing a modification of the actuator a14 in the thermal valve according to the embodiment of the present invention. FIG. 6 is a schematic diagram showing another configuration example of the main valve element a6 and the end valve element a9 in the thermal valve according to the embodiment of the present invention. FIG. 6 is a first schematic diagram showing a further modification of the main valve element a6 and the end valve element a9 in the thermal valve according to the embodiment of the present invention. FIG. 10 is a second schematic diagram showing a further modification of the main valve element a6 and the end valve element a9 in the thermal valve according to the embodiment of the present invention. It is a schematic diagram which shows the opening operation | movement of a main flow path in the thermal valve concerning one Embodiment of this invention. It is a schematic diagram which shows the closing operation | movement of the main flow path in the thermal valve concerning one Embodiment of this invention. In the thermal valve concerning one embodiment of the present invention, it is a mimetic diagram showing the example of composition for closing a main channel more certainly.

Explanation of symbols

L1 to L7 ... layer members, a1, a3 ... inlet, a2, a4 ... outlet, a5 ... main flow path, a6 ... main valve element, a7, a10 ... opening, a8 ... branch flow path, a9 ... end valve element, a11 ... Heat exchanger for heating, a12 ... Heating channel, a13 ... Heat exchanger for cooling, a14 ... Valve body, a15 ... Actuator, a16 ... Compression spring, a17 ... Second end valve body

Claims (12)

A predetermined main flow path;
A valve body for opening / closing the main flow path;
An actuator for driving the valve body by changing its shape by heat generation based on energization from outside, or driving the valve body by heat generation based on energization from outside;
Holding means for holding the driving state of the valve body by heating the actuator or the valve body by heat energy supplied from the outside,
Holding means Netsudoben, characterized in that heating the actuator or the valve body by heating the fluid flowing through the main channel.   The holding means is a heat exchanger that is provided in the main channel and heats the fluid in the main channel by exchanging heat between the fluid in the main channel and the exhaust heat obtained from the heating element. The described thermal valve.   The thermal valve according to claim 1 or 2, further comprising holding release means for releasing the holding state of the valve body by cooling the valve body with a low-temperature fluid. Holding release means
A second valve body for opening / closing the branch channel branched from the main channel;
A second actuator for driving the second valve body based on energization from outside;
The thermal valve according to claim 3, further comprising: a cooling unit that cools the valve body with a fluid flowing through the branch flow path. A third valve body that is provided on the downstream side of the branch point between the main channel and the branch channel and the upstream side of the valve body in the fluid flow direction, and opens / closes the main channel;
A third actuator that drives the third valve body based on energization from outside;
The thermal valve according to claim 4, further comprising:   6. The thermal valve according to claim 1, wherein a pair of valve bodies are provided on both sides of an opening constituting a part of the main flow path.   The thermal valve according to any one of claims 1 to 6, wherein the actuator is a shape memory alloy that drives the valve body by deformation caused by energization heat generation.   8. The thermal valve according to claim 7, wherein the actuator is formed in a spring shape, and holds the driving state of the valve body by contracting or expanding by heating by the holding means. The valve body is a bimetal, and the actuator is a heater for heating the bimetal, The thermal valve according to any one of claims 1 to 6 . 7. The thermal valve according to claim 1 , wherein the valve body and the actuator are bimetal.   The thermal valve according to any one of claims 1 to 10, wherein an elastic means for urging the valve body is attached to the valve body.   The thermal valve according to any one of claims 1 to 11, wherein at least a main flow path and a valve body are formed by laminating layer materials subjected to predetermined processing.

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