JP4825635B2 - Roller hemming device - Google Patents

Description

  The present invention relates to a roller hemming device that bends a flange standing on a workpiece with a processing roller.

A roller hemming device is known as a device for manufacturing an automobile bonnet or door panel.
For example, when an automobile bonnet is manufactured with a roller hemming device, the outer plate and the inner plate are held in the processing position with the inner plate overlapped with the outer plate, and the flange (peripheral portion) of the outer plate held in the processing position. Is folded with a roller and put on the periphery of the inner plate.
Thereby, the flange of an outer plate is pressed against the peripheral part of an inner plate, and an outer plate and an inner plate are integrated and a bonnet is manufactured.

This roller hemming device includes a positioning member for positioning at a processing position in a state where an outer plate and an inner plate (hereinafter referred to as “workpiece”) are mounted on a mounting table.
As a positioning member, there is one in which a positioning arm is swingably attached via a support pin (for example, see Patent Document 1).
JP 2005-14069 A

According to the positioning member of Patent Document 1, the workpiece is positioned at the machining position by vertically standing by swinging the positioning arm upward and hitting the workpiece flange.
When bending the flange of the workpiece with a roller, the positioning arm is swung downward to tilt horizontally to prevent the roller from interfering with the positioning arm.

Here, the fulcrum pin of the positioning arm is disposed below the flange. In addition, when the positioning arm is erected vertically, it is necessary to bring the tip of the positioning arm into contact with the flange.
For this reason, it is necessary to form the entire length of the positioning arm long. When the positioning arm having a long overall length is swung downward, the distal end portion of the positioning arm largely protrudes outside the flange below the flange.

Therefore, in order to employ the positioning member in the roller hemming device, it is necessary to secure a large space below the flange.
For this reason, for example, when a member such as a roller is disposed below the flange, it is necessary to avoid a positioning arm that largely protrudes outside the flange, and the layout of the member such as the roller is restricted.

  It is an object of the present invention to provide a roller hemming device in which the positioning member can be reduced in size and the positioning member is not restricted by the layout of members such as rollers.

According to the first aspect of the present invention, the workpiece is positioned on the surface of the workpiece placement member, the processing roller is pressed against the flange standing on the workpiece, and the processing roller is moved relative to the flange. in the roller hemming apparatus for bending the flange, is housed inside of the workpiece mounting member and the mounted for projecting and retracting the surface of the workpiece mounting member, the collision state with respect to the surface of the workpiece mounting member A positioning pin for positioning the workpiece at a machining position by being disposed near the outside of the flange and a back side of the workpiece mounting member in an offset state toward the center of the workpiece with respect to the positioning pin driving portion is provided on the drive unit is connected to the positioning pin through a connecting member, protruding and retracting the locating pin by the drive unit A pin moving unit that moves the state, provided on the back side of the workpiece mounting member, a guide portion disposed outwardly of the workpiece with respect to the positioning pins, by moving along said guide portion, And a guide roller for guiding the processing roller .

According to a second aspect of the present invention, the positioning pin is configured to protrude and retract in a linear direction.

Here, in order to move the positioning pin from the work placement member to the projecting state and from the work placement member to the retracted state, the positioning pin can be supported swingably around the support pin. Conceivable.
This support pin needs to be provided on the back side of the workpiece mounting member in order to avoid interference with the processing roller.

In addition, the work is disposed closer to the center with respect to the periphery of the work placing member. For this reason, in order to position the workpiece with the positioning pins, it is necessary to extend the positioning pins from the peripheral side of the workpiece placement member to the workpiece in a curved shape.
For this reason, the total length of the positioning pin becomes long, and the positioning pin cannot be reduced in size.
Therefore, the positioning pin is configured to project and retract in the linear direction.

In the invention according to claim 1, the positioning pins are provided so as to protrude and retract on the workpiece mounting member, and the pin moving portion is offset toward the center of the workpiece with respect to the positioning pins.
Since the positioning pin is disposed in the vicinity of the flange of the workpiece, it can be separated from the lower side of the flange by offsetting the pin moving portion toward the center of the workpiece.

Accordingly, it is possible to secure a space below the flange, and there is an advantage that the layout of members such as rollers can be determined without being restricted by the pin moving unit.
Here, the offset means that the pin moving part is arranged at a predetermined interval with respect to the positioning pin.

Furthermore, in the invention which concerns on Claim 1 , a guide part can be provided in the space ensured by the offset of a pin moving part by providing a guide part in the outer side direction of a workpiece | work with respect to a pin moving part.
By providing the guide part in the space, the layout of the guide part can be determined without being restricted by the pin moving part.
Therefore, it is possible to guide the guide roller while keeping the guide roller at a suitable position (that is, a preferred position for guiding the processing roller).
Thereby, there exists an advantage that the processing roller can be favorably guided by the guide roller.

In the invention which concerns on Claim 2 , the positioning pin was comprised so that it could protrude and retract in a linear direction.
Thereby, it becomes possible to form a positioning pin in linear form, and there exists an advantage that size reduction of a positioning pin can be achieved.

The best mode for carrying out the present invention will be described below with reference to the accompanying drawings.
FIG. 1 is a schematic view showing a roller hemming device according to the present invention.
The roller hemming device 10 includes a workpiece placement member 12 on which the workpiece 11 is placed, positioning pins 13 provided in a projecting and retracting manner on the workpiece placement member 12, and a pin moving unit that moves the positioning pins 13 to a projecting and retracting state. 14, and positioning pins 13, positioning the workpiece 11, the processing roller 16 that bends the flange 15 of the workpiece 11, the guide portion 17 that guides the processing roller 16, the guide portion 17, and the processing And a robot 18 that moves the roller 16 along the workpiece 11.

As an example, the work 11 is a material of an automobile bonnet, and includes an outer panel 21 and an inner panel 22.
The outer panel 21 is a member formed in a substantially rectangular shape with four sides, and is a member in which a flange (peripheral portion) 15 is bent at approximately 90 °.
The outer panel 21 is erected so that the flange 15 is substantially orthogonal to the surface 12a in a state where the outer panel 21 is mounted on the surface 12a of the workpiece mounting member 12.

The inner panel 22 is a member that is slightly smaller than the outer panel 21. The inner panel 22 is formed so that the peripheral edge 22 a is in contact with the vicinity of the flange 15 of the outer panel 21 when placed on the outer panel 21.
The peripheral edge 22a is sandwiched between the outer panels 21 by bending the flange 15 toward the peripheral edge 22a. The outer panel 21 and the inner panel 22 are integrated to form an automobile bonnet.

The workpiece placement member 12 accommodates a front surface 12a on which the workpiece 11 is placed, an outer guide groove (guide portion) 24 and an inner guide groove (guide portion) 25 provided in the vicinity 12c of the periphery of the back surface 12b, and a positioning pin 13. And a storage portion 26 for storing a part of the pin moving portion 14.
The outer and inner guide grooves 24 and 25 are provided in the outer direction of the workpiece 11 with respect to the pin moving part 14.

FIG. 2 is an enlarged view of part 2 of FIG.
As for the positioning pin 13, the base end part 13a is connected with the pin moving part 14, and the front-end | tip part 13b is formed in the taper shape. The positioning pin 13 is a member that is disposed in a protruding state in the storage portion 26 and is movable between a protruding state in which the workpiece 11 is positioned at the machining position and a depressed state in which the positioning of the workpiece 11 is released.
Here, four positioning pins 13 are provided on the workpiece mounting member 12 so as to respectively face the four sides of the workpiece 11 (however, only two are illustrated).

The protruding state refers to a state in which the positioning pin 13 protrudes from the surface 12 a and the positioning pin 13 is in contact with the flange 15 of the workpiece 11.
In the depressed state, the positioning pin 13 is accommodated in the accommodating portion 26 and the tip end portion 13b is arranged so as to be flush with the surface 12a or slightly recessed with respect to the surface 12a. 11 is the state in which the positioning is released.

In the pin moving part 14, the connecting member 27 is disposed sideways, the base end part 13 a of the positioning pin 13 is attached to the outer end part 27 a of the connecting member 27, and the rod of the cylinder unit 28 is attached to the inner end part 27 b of the connecting member 27. The part 28a is attached, the cylinder part 28b of the cylinder unit 28 is attached to the fixed bracket 29, and the fixed bracket 29 is attached to the back surface 12b.
Although an air cylinder is illustrated as the cylinder unit 28, it is not limited to this.

That is, the pin moving portion 14 is offset by the S dimension toward the center 11 a of the work 11 with respect to the positioning pin 13 and is provided on the back side of the work placing member 12. The center 11a of the workpiece 11 is shown in FIG.
Four pin moving portions 14 are provided on the workpiece mounting member 12 corresponding to the four positioning pins 13 (only two are illustrated).

The pin moving part 14 is offset by S dimension toward the center 11a of the workpiece 11 with respect to the positioning pin 13. Here, the positioning pin 13 is disposed in the vicinity of the flange 15 of the workpiece 11.
Therefore, the pin moving part 14 can be separated from the lower side of the flange 15 by offsetting the pin moving part 14 toward the center 11a of the workpiece 11 by the S dimension.
This makes it possible to secure the space 30 below the flange 15 and determine the layout of members such as the outer and inner guide grooves 24 and 25 and the guide roller 45 without being restricted by the pin moving portion 14. be able to.

By operating the cylinder unit 28 of the pin moving part 14 and moving the rod part 28a forward, the positioning pin 13 is moved linearly upward.
The positioning pin 13 protrudes from the surface 12a and is held in the protruding state.

On the other hand, the cylinder unit 28 of the pin moving part 14 is operated to retract the rod part 28a, so that the positioning pin 13 moves linearly downward.
The positioning pin 13 sinks so as to be flush with the surface 12a or slightly recessed with respect to the surface 12a, and is held in the sunken state.

Thus, the positioning pin 13 can be formed in a straight line by configuring the positioning pin 13 so as to protrude and retract in the vertical direction by the pin moving portion 14.
By forming the positioning pins 13 in a straight line, the positioning pins can be reduced in size.

The processing roller 16 is a member that is rotatably supported with respect to the roller support shaft 31 of the robot 18. The processing roller 16 includes a main bending portion 33 that bends the flange 15 approximately 90 ° until the flange 15 comes into contact with the peripheral portion 22 a, and the flange 15. And a temporary bending portion 34 that bends approximately 45 °.
That is, the main bending portion 33 is a portion that bends the flange 15 to the final shape. Moreover, the temporary bending part 34 is a site | part which bends the flange 15 to a temporary shape.

The main bending portion 33 has a circumferential surface having a circular cross section (hereinafter referred to as a “final bending circumferential surface”) 33 a formed in parallel to the axis 35.
The temporary bending portion 34 is a member that is provided at the distal end portion of the main bending portion 33 and formed in a tapered shape. The temporary bending portion 34 has a circumferential surface (hereinafter, referred to as “temporary bending circumferential surface”) 34 a that is formed so as to be inclined at approximately 45 ° with respect to the axis 35.

In the guide portion 17, a cylinder unit 41 is provided at the lower end portion 37 a of the L-shaped frame 37 of the robot 18, a guide support block 43 is provided at the rod portion 41 a of the cylinder unit 41, and a guide support shaft 44 is provided at the guide support block 43. A guide roller 45 is provided on the side of the guide support shaft 44 so as to be rotatable.
The guide roller 45 is provided on the back side of the workpiece placing member 12 so as to be arranged.

By operating the cylinder unit 41 and advancing the rod portion 41a, the guide roller 45 is moved upward as indicated by an arrow. The guide roller 45 is held at a position where it can contact the outer guide groove 24 and the inner guide groove 25.
On the other hand, by operating the cylinder unit 28 and retracting the rod portion 28a, the guide roller 45 is moved downward as indicated by an arrow. The guide roller 45 is held at a position retracted below the outer guide groove 24 and the inner guide groove 25.

That is, according to the guide portion 17, the guide roller 45 can be moved along the outer guide groove 24 and the inner guide groove 25 when the flange 15 of the workpiece 11 is bent by the processing roller 16.
Thereby, the processing roller 16 can be satisfactorily guided along the flange 15.

Here, by providing the outer and inner guide grooves 24 and 25 in the outer direction of the workpiece 11 with respect to the pin moving portion 14, the outer and inner guide grooves 24 and 25 are secured in the space 30 secured by the offset of the pin moving portion 14. 25 can be provided.
By providing the outer and inner guide grooves 24 and 25 in the space 30, the layout of the outer and inner guide grooves 24 and 25 can be determined without being restricted by the pin moving part 14.

Therefore, it is possible to guide the guide roller 45 while maintaining the guide roller 45 at a suitable position (that is, a preferred position for guiding the processing roller 16) by the outer and inner guide grooves 24 and 25.
Thereby, the processing roller 16 can be satisfactorily guided along the flange 15 by the guide roller 45.

The cylinder unit 28 of the pin moving unit 14 is provided on the back side of the workpiece placement member 12.
Since it is not necessary to embed the cylinder unit 28, the thickness of the workpiece mounting member 12 can be set thin, and the workpiece mounting member 12 can be downsized.

  The robot 18 includes an arm 47 supported by a robot body (not shown) so as to be movable in a three-dimensional direction, an L-shaped frame 37 provided at the tip of the arm 47, and an upper end 37 b of the L-shaped frame 37. The roller support block 48 is provided, and the roller support shaft 31 is provided on the roller support block 48 in a lateral direction.

A processing roller 16 is rotatably provided at the tip 31 a of the roller support shaft 31.
Further, the guide portion 17 is provided at the lower end portion 37 a of the L-shaped frame 37.
Therefore, the processing roller 16 and the guide portion 17 can be moved along the flange 15 of the workpiece 11 by driving the robot 18 and moving the arm 47 in the three-dimensional direction.

FIGS. 3A and 3B are schematic views for explaining the operation of bending the flange of the workpiece by the roller hemming device according to the present invention.
(A) shows the state by which the flange 15 is bend | folded in the state of temporary bending.
After the workpiece 11 is positioned at the processing position by the positioning pin 13 (see FIG. 2), the processing roller 16 is disposed at the bending start position P1.
The processing roller 16 is moved to press the temporary bending portion 34 against the flange 15, and the flange 15 is bent approximately 45 ° toward the peripheral edge portion 22 a by the temporary bending peripheral surface 34 a of the temporary bending portion 34.

The processing roller 16 is moved as indicated by an arrow A by the robot 18 (see FIG. 2). The processing roller 16 rotates as indicated by an arrow B about the roller support shaft 31.
By moving the processing roller 16 along the flange 15, the flange 15 is bent over the entire circumference in a state of being temporarily bent by approximately 45 ° toward the peripheral edge portion 22a.

(B) shows the state in which the flange 15 is bent into the final bending state.
After bending the entire circumference of the flange 15 into a temporarily bent state, the processing roller 16 is moved to press the main bending portion 33 against the flange 15, and the flange 15 is joined to the peripheral edge portion 22 a by the main bending peripheral surface 33 a of the main bending portion 33. Bend until it touches.

The processing roller 16 is moved again as indicated by the arrow A by the robot 18. The processing roller 16 rotates as indicated by an arrow B about the roller support shaft 31.
By moving the processing roller 16 along the flange 15, the flange 15 is bent over the entire circumference so as to be in contact with the peripheral edge portion 22a.

Next, an example of machining a workpiece with the roller hemming device 10 will be described with reference to FIGS.
FIGS. 4A and 4B are diagrams illustrating an example in which the temporary bending portion according to the present invention is moved toward the flange.
In (a), the workpiece 11 is placed on the workpiece placing member 12, and the workpiece 11 is positioned at the machining position by the positioning pins 13.
After the workpiece 11 is held at the machining position, the workpiece 11 is held at the machining position by vacuum suction means (not shown).
The positioning pin 13 is lowered as shown by an arrow C.

In (b), the distal end portion 13b of the positioning pin 13 is arranged so as to be flush with the surface 12a or slightly recessed with respect to the surface 12a.
The processing roller 16 is disposed at the bending start position P1 (see FIG. 3A). The robot 18 moves the processing roller 16 toward the flange 15 as indicated by an arrow D.
At the same time, the guide roller 45 moves as shown by an arrow E toward the outer guide groove 24.

FIGS. 5A and 5B are diagrams illustrating an example in which a flange is bent at a temporary bending portion according to the present invention.
In (a), the temporary bending portion 34 of the processing roller 16 is pressed against the flange 15. A portion of the flange 15 that is pressed by the temporary bending portion 34 is bent by approximately 45 ° toward the peripheral edge portion 22a.
At the same time, the guide roller 45 is positioned below the outer guide groove 24. The guide roller 45 is raised as shown by an arrow F and comes into contact with the outer guide groove 24.

In (b), the processing roller 16 is moved along the flange 15 by the robot 18. The processing roller 16 rotates as indicated by an arrow G about the roller support shaft 31.
At the same time, the guide roller 45 moves along the outer guide groove 24, and the guide roller 45 rotates as indicated by an arrow H about the guide support shaft 44.

By moving the guide roller 45 along the outer guide groove 24, the processing roller 16 is prevented from moving (shaking) in the direction of the roller support shaft 31.
Therefore, the processing roller 16 moves favorably along the flange 15. Thereby, the flange 15 can be favorably bent over the entire circumference in a state of approximately 45 ° temporary bending toward the peripheral edge portion 22a.

FIGS. 6A and 6B are diagrams illustrating an example in which the main bending portion according to the present invention is moved toward the flange.
In (a), the processing roller 16 is disposed at the folding start position P1 (see FIG. 3A). The guide roller 45 is moved in the direction away from the outer guide groove 24 as indicated by an arrow I.
The processing roller 16 is moved as indicated by an arrow J by the robot 18.
At the same time, the guide roller 45 moves as indicated by an arrow K toward the inner guide groove 25.

In (b), the main bending portion 33 of the processing roller 16 is pressed against the flange 15. A portion of the flange 15 that is pressed by the main bending portion 33 is bent so as to contact the peripheral edge portion 22a.
At the same time, the guide roller 45 is positioned below the inner guide groove 25. The guide roller 45 is raised as shown by an arrow L and comes into contact with the inner guide groove 25.

FIG. 7 is a view for explaining an example in which the flange is bent at the main bending portion according to the present invention.
The processing roller 16 is moved along the flange 15 by the robot 18. The processing roller 16 rotates as indicated by an arrow M about the roller support shaft 31.
At the same time, the guide roller 45 moves along the inner guide groove 25, and the guide roller 45 rotates as indicated by an arrow N about the guide support shaft 44.

By moving the guide roller 45 along the inner guide groove 25, the processing roller 16 is prevented from moving (shaking) in the direction of the roller support shaft 31.
Therefore, the processing roller 16 moves favorably along the flange 15. Thereby, it can bend | folded favorably over the perimeter to the state of the main bending which made the flange 15 contact | abut to the peripheral part 22a.

  In the above-described embodiment, an example in which the processing roller 16 is moved along the flange 15 as an example of moving the processing roller 16 relative to the flange 15 has been described. In this case, it is also possible to move the flange 15 while holding the processing roller 16 held in a fixed state in a fixed state.

Moreover, although the said embodiment demonstrated the example which has arrange | positioned the surface 12a of the workpiece | work mounting member 12 upward, it is not restricted to this, For example, even if the surface 12a of the workpiece | work mounting member 12 is arrange | positioned sideways. Similar effects can be obtained.
In this case, the positioning pins 13...

  Furthermore, in the said embodiment, although the raw material of the vehicle bonnet was illustrated as the workpiece | work 11, it is not restricted to this, The same effect can be acquired even if other materials, such as a side door for motor vehicles, are used as a workpiece | work.

  In the above-described embodiment, the example in which the cylinder unit 28 is used for the pin moving unit 14 has been described. However, the present invention is not limited to this, and it is also possible to use other things such as a ball screw.

Further, in the above-described embodiment, an example has been described in which the guide grooves 24 and 25 are used as the guide portions and the guide rollers 45 are guided by the guide grooves 24 and 25. However, the guide grooves 24 and 25 are replaced by guides. A rail (convex portion) can also be used.
When the outer and inner guide convex portions are used as the guide portion, a concave portion is formed on the peripheral surface of the guide roller 45, and the guide roller 45 provided with the concave portion is guided by the outer and inner guide convex portions.

  INDUSTRIAL APPLICABILITY The present invention is suitable for application to a roller hemming device that bends a flange standing on a workpiece with a processing roller.

It is the schematic which shows the roller hemming apparatus which concerns on this invention. FIG. 2 is an enlarged view of part 2 of FIG. 1. It is the schematic explaining the operation | movement which bends the flange of a workpiece | work with the roller hemming apparatus which concerns on this invention. It is a figure explaining the example which moves the temporary bending part which concerns on this invention toward a flange. It is a figure explaining the example which bends a flange in the temporary bending part which concerns on this invention. It is a figure explaining the example which moves the main bending part which concerns on this invention toward a flange. It is a figure explaining the example which bends a flange by the main bending part which concerns on this invention.

Explanation of symbols

DESCRIPTION OF SYMBOLS 10 ... Roller hemming apparatus, 11 ... Work, 11a ... Center of work, 12 ... Work mounting member , 12a ... Surface , 13 ... Positioning pin, 14 ... Pin moving part, 15 ... Flange, 16 ... Roller for processing, 24 ... Outer guide groove (guide part), 25 ... Inner guide groove (guide part) , 27 ... Connecting member, 28 ... Cylinder unit (drive part) , 45 ... Guide roller.

Claims (2)

In a roller hemming device that positions a workpiece on the surface of a workpiece mounting member , presses a processing roller against a flange standing on the workpiece, and moves the processing roller relative to the flange to bend the flange. ,
Housed inside the workpiece mounting member and the mounted for projecting and retracting the surface of the workpiece mounting member, outside the vicinity of the flange while being arranged in collision state with respect to the surface of the workpiece mounting member A positioning pin for positioning the workpiece at a machining position by being disposed on ,
A drive unit is provided on the back side of the workpiece mounting member in a state offset toward the center of the workpiece with respect to the positioning pin, the driving unit is connected to the positioning pin via a connecting member, and the driving unit And a pin moving part for moving the positioning pin into a projecting and retracting state,
A guide portion provided on the back side of the workpiece placement member, and arranged in an outer direction of the workpiece with respect to the positioning pin;
A guide roller for guiding the processing roller by moving along the guide portion;
A roller hemming device comprising: Claim 1 Symbol mounting of the roller hemming apparatus is characterized in that the protruding and retracting freely configuring the positioning pin in the linear direction.

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