JP4824434B2 - Oil and fat adsorbent, method for producing fat and oil adsorbent, inorganic flocculant, and method for producing inorganic flocculant - Google Patents

Oil and fat adsorbent, method for producing fat and oil adsorbent, inorganic flocculant, and method for producing inorganic flocculant Download PDF

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JP4824434B2
JP4824434B2 JP2006061290A JP2006061290A JP4824434B2 JP 4824434 B2 JP4824434 B2 JP 4824434B2 JP 2006061290 A JP2006061290 A JP 2006061290A JP 2006061290 A JP2006061290 A JP 2006061290A JP 4824434 B2 JP4824434 B2 JP 4824434B2
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孝二 大橋
敏勝 菊地
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大橋 孝章
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本発明は、各種汚染の清浄処理に使用する油脂吸着剤、油脂吸着剤の製造方法、無機系凝集剤及び無機系凝集剤の製造方法に関する。   The present invention relates to an oil and fat adsorbent used for cleaning treatment of various types of contamination, a method for producing an oil and fat adsorbent, an inorganic flocculant, and a method for producing an inorganic flocculant.

従来より、河川、湖沼、海域、ダム等の汚濁水の処理として、一般に汚濁水に凝結剤を添加混合した後に、高分子凝集剤を添加混合し、この処理により透明になった上澄液を放流する方法が知られている。この原理は、汚濁水中の懸濁物質を凝結剤に反応・吸着させて粒状のフロックを形成し、これをさらに凝集剤で凝集させて固液分離を行っている。
このように従来から使用されている凝結剤としては、硫酸アルミニウム(硫酸バンド)、ポリ塩化アルミニウム(PAC)、塩化アルミニウム、塩化第二鉄、ポリ硫酸第二鉄等の無機系凝結剤が挙げられ、凝集剤としては、ノニオン系、アニオン系、カチオン系の有機高分子凝集剤が挙げられる。しかしながら、特に有機高分子凝集剤は単価が高く、大量に必要となる河川、湖沼等の濁水の処理に使用することは不向きであった。
また、汚泥や懸濁物質の種類や濁度等にもよるが、無機系凝結剤の単独又は二種以上の組み合わせ添加、又は高分子凝集剤との組み合わせ添加、又はこれら凝集剤添加時のアルカリ剤等によるPH調整や攪拌速度等、その処理工程が単純で簡便でないのが実情であった。
さらに、このような無機系凝結剤及び高分子凝集剤を使用した場合、高分子凝集剤は懸濁物質を沈降させることはできるものの、高分子凝集剤を多く使用すると、ままこのような固まりとなり易く、ハンドリングに優れないという問題があった。
Conventionally, as a treatment of polluted water in rivers, lakes, marine areas, dams, etc., a coagulant is generally added to and mixed with the polluted water, and then a polymer flocculant is added and mixed. A method of releasing is known. In this principle, suspended solids in polluted water are reacted and adsorbed on a coagulant to form granular flocs, which are further aggregated with a coagulant to perform solid-liquid separation.
Thus, as the coagulants conventionally used, inorganic coagulants such as aluminum sulfate (sulfuric acid band), polyaluminum chloride (PAC), aluminum chloride, ferric chloride, polyferric sulfate and the like can be mentioned. Examples of the flocculant include nonionic, anionic and cationic organic polymer flocculants. However, organic polymer flocculants are particularly expensive and are not suitable for use in the treatment of turbid water such as rivers and lakes that are required in large quantities.
In addition, depending on the type and turbidity of sludge and suspended solids, the inorganic coagulant is added alone or in combination of two or more, or in combination with a polymer flocculant, or when these flocculants are added Actually, the treatment process is simple and not convenient, such as pH adjustment with an agent or the like and stirring speed.
Further, when such an inorganic coagulant and polymer flocculant are used, the polymer flocculant can precipitate suspended substances, but if a large amount of polymer flocculant is used, such a mass will remain. There was a problem that it was easy and was not excellent in handling.

一方、無機系又は有機系を問わない汚濁排水の無機系凝集浄化処理剤として、土壌菌を含浸させたアルミナ珪酸塩を主体とする天然鉱物に対して、酸化鉄及び有機系凝集剤を配合したものからなる主成分100重量部に対し、チオ硫酸ナトリウム、硫酸カルシウム、硫酸アルミニウムが配合されている技術が知られている(例えば、特許文献1参照)。
特開2004−8903号公報
On the other hand, iron oxide and organic flocculant were blended with natural minerals mainly composed of alumina silicate impregnated with soil fungi as an inorganic flocculant purification treatment agent for polluted wastewater regardless of whether inorganic or organic. A technique in which sodium thiosulfate, calcium sulfate, and aluminum sulfate are blended with 100 parts by weight of the main component is known (see, for example, Patent Document 1).
JP 2004-8903 A

しかしながら、上記特許文献1に記載の無機系凝集浄化処理剤によって汚濁水を沈降させた場合、懸濁物質に対する吸着機能が十分ではなく、再び分離することがあり、凝集剤としての機能が低いものであった。
本発明は、上記事情に鑑みてなされたもので、一度の添加で容易にPH調整ができ、しかも凝集フロックを巨大化させて、高速の沈降速度を得ることができ、フロックが崩壊することなく確実に沈降させることのできる汚濁水処理機能に非常に優れた油脂吸着剤、油脂吸着剤の製造方法、無機系凝集剤及び無機系凝集剤の製造方法を提供することを目的としている。
However, when the polluted water is settled by the inorganic coagulation purification agent described in Patent Document 1, the adsorption function for the suspended substance is not sufficient and may be separated again, and the function as the coagulant is low. Met.
The present invention has been made in view of the above circumstances, and can be adjusted easily with a single addition, and the aggregated floc can be enlarged to obtain a high sedimentation speed without causing the floc to collapse. An object of the present invention is to provide an oil and fat adsorbent, a method for producing an oil and fat adsorbent, and an inorganic flocculant and a method for producing an inorganic flocculant that are excellent in the function of treating polluted water that can be surely settled.

上記課題を解決するため、請求項1の発明は、アルミニウムを含む微粉砕化した無機鉱物と、
酸化マグネシウムを含み、焼成後、微粉砕化して反応が活性化した固化主剤と、
酸化カルシウムを含み、焼成後、微粉砕化して反応が活性化した固化助剤とを含む混合材料を水に混練させて水和反応させた後、常温で養生させてなる層状多孔質物質であることを特徴とする。
In order to solve the above-mentioned problem, the invention of claim 1 includes a finely pulverized inorganic mineral containing aluminum,
Magnesium oxide viewed including, after firing, the solidified main agent reaction was pulverized is activated,
Look containing calcium oxide, after firing, after the solidification aid reaction was pulverized is activated, the mixed material containing the by kneading in water by hydration, layered porous material composed by curing at room temperature It is characterized by being.

請求項2の発明は、請求項1に記載の油脂吸着剤において、
前記無機鉱物は、アルミノケイ酸塩からなる長石のグループを含む鉱物であることを特徴とする。
Invention of Claim 2 is the fat-and-oil adsorption agent of Claim 1,
The inorganic mineral is a mineral including a group of feldspar made of aluminosilicate.

請求項2の発明によれば、地殻上の鉱物で最も多い長石類を含む一般的な砂や石等の鉱物を使用することにより、極めて安価に製造することができる。   According to invention of Claim 2, it can manufacture very cheaply by using minerals, such as general sand and a stone containing the feldspar most abundant in the mineral on a crust.

請求項3の発明は、請求項1又は2に記載の油脂吸着剤において、
前記酸化マグネシウムは、マグネサイト、ブルーサイト、ドロマイト、カンラン石、蛇紋岩の中から選択されたものであることを特徴とする。
The invention of claim 3 is the fat or oil adsorbent according to claim 1 or 2,
The magnesium oxide is selected from magnesite, brucite, dolomite, olivine, and serpentine.

請求項3の発明によれば、地殻上に一般的に存在するマグネサイト、ブルーサイト、ドロマイト、カンラン石、蛇紋岩を使用することにより、極めて安価に製造することができる。   According to invention of Claim 3, it can manufacture very cheaply by using the magnesite, brucite, dolomite, olivine, and serpentinite which exist generally on the crust.

請求項4の発明は、請求項1〜3のいずれか一項に記載の油脂吸着剤を製造する油脂吸着剤の製造方法において、
酸化マグネシウムを含む固化主剤と、酸化カルシウムを含む固化助剤とを、それぞれ焼成し、
アルミニウムを含む無機鉱物と、焼成した固化主剤及び固化助剤とを、それぞれ微粉砕した後、混合材料とし、前記混合材料を水に混練させて水和反応させた後、常温で養生することにより層状多孔質物質とすることを特徴とする。
Invention of Claim 4 in the manufacturing method of the fat adsorption agent which manufactures the fat adsorption agent as described in any one of Claims 1-3,
The solidification main agent containing magnesium oxide and the solidification aid containing calcium oxide are fired respectively.
By finely pulverizing the inorganic mineral containing aluminum, the fired solidification agent and the solidification aid, respectively, to make a mixed material, kneading the mixed material in water and hydrating, and then curing at room temperature A layered porous material is used.

請求項1、4の発明によれば、無機鉱物と固化主剤と固化助剤とを含む微粉砕状の混合材料を水に混練させて水和反応させた後、養生させてなる層状多孔質物質であるので、従来に比して比表面積が非常に大きく、表面吸着能が向上する。また、表面塩基性でかつカチオン・アニオン交換能を有する層状多孔質物質となる。したがって、このような層状多孔質物質である油脂吸着剤によって、油脂を確実に吸着することができる。また、油脂吸着剤は、極めてバクテリアの繁殖し易い環境にあるため、大気中においては好気性バクテリア、水中においては嫌気性バクテリアによって、吸着した油脂を分解して無害化していく。そのため、油脂を吸着した油脂吸着剤を回収しなくとも、時間をかけて油脂が分解されて、自然の砂へと還っていくので環境面でも好ましい。
さらに、本発明の油脂吸着剤に、凝結剤及び高分子凝集剤を添加して、その配合を適宜変えて無機系凝集剤とし、これを汚濁水に添加することによって、比表面積が非常に大きく、表面吸着機能が向上した油脂吸着剤の塩基と汚濁水中の酸又は塩基と凝結剤の酸とによって、まず中和塩が形成され、この中和塩に汚濁水中の懸濁分子が凝結する。そして、懸濁分子が凝結したフロック状の凝結分子に、高分子凝集剤が架橋作用を起こしてフロックが巨大化し、さらに層状多孔質物質の多孔状表面に、巨大化したフロックのブリッジが繋がることによって、フロックがより強靱で比重の大きなものとなる。その結果、フロックは速やかに沈降して汚濁水が清浄化される。
また、層状多孔質物質である油脂吸着剤は、強力な吸着力を有するので、攪拌した場合でも再崩壊することがなく、懸濁分子を吸着したまま水中へ沈下し、澄水として安定化する。このようにして懸濁分子を吸着して形成されたフロックは容易に回収することができる。
また、本発明では主成分を無機鉱物としているので、採石現場等での集塵機で入手可能な微細な採石や砂等もそのまま利用することができ、環境問題の観点から非常に好ましく、また従来使用していた高価な高分子凝集剤を少量に抑えることができ、余計なエネルギー等を与えることもなく大気中で水と水和反応させることで容易に製造でき、極めて安価に製造することができる。
According to the first and fourth aspects of the present invention, the layered porous material is formed by kneading a pulverized mixed material containing an inorganic mineral, a solidifying main agent, and a solidifying aid in water, followed by hydration, and then curing. Therefore, the specific surface area is very large as compared with the conventional case, and the surface adsorption ability is improved. Moreover, it becomes a layered porous material which is surface basic and has cation / anion exchange ability. Therefore, fats and oils can be reliably adsorbed by the fat and oil adsorbent which is such a layered porous material. In addition, since the fat and oil adsorbent is in an environment in which bacteria are very prone to propagate, the adsorbed fat and oil is decomposed and rendered harmless by aerobic bacteria in the atmosphere and anaerobic bacteria in the water. Therefore, even if it does not collect the fat and oil adsorbent that has adsorbed the fat and oil, the fat and oil is decomposed over time and returned to natural sand.
Furthermore, the specific surface area is very large by adding a coagulant and a polymer flocculant to the fat and oil adsorbent of the present invention, changing the blending as appropriate to make an inorganic flocculant, and adding this to the contaminated water. First, a neutralized salt is formed by the base of the fat and oil adsorbent with improved surface adsorption function and the acid in the contaminated water or the base and the acid of the coagulant, and the suspended molecules in the contaminated water are condensed on the neutralized salt. In addition, the floc-like condensed molecules in which the suspended molecules are condensed, the polymer flocculant causes a cross-linking action, the flocs become enormous, and the enlarged flock bridge is connected to the porous surface of the layered porous material. This makes the floc stronger and more specific. As a result, the floc settles quickly and the contaminated water is cleaned.
In addition, since the fat and oil adsorbent, which is a layered porous material, has a strong adsorbing power, it does not re-disintegrate even when stirred, and settles into water while adsorbing suspended molecules and is stabilized as clear water. Thus, the floc formed by adsorbing the suspended molecules can be easily recovered.
In addition, since the main component is an inorganic mineral in the present invention, fine quarrying or sand that can be obtained with a dust collector at a quarrying site or the like can be used as it is, which is very preferable from the viewpoint of environmental problems and is conventionally used. The expensive polymer flocculant that has been used can be reduced to a small amount, can be easily manufactured by hydration reaction with water in the air without giving extra energy, etc., and can be manufactured at a very low cost .

請求項5の発明は、無機系凝集剤において、
請求項1〜3のいずれか一項に記載の油脂吸着剤に、微粉砕化した凝結剤及び高分子凝集剤を添加してなることを特徴とする。
The invention of claim 5 is an inorganic flocculant,
A finely ground coagulant and a polymer flocculant are added to the fat and oil adsorbent according to any one of claims 1 to 3.

請求項6の発明は、無機系凝集剤の製造方法において、
請求項1〜3のいずれか一項に記載の油脂吸着剤に、微粉砕化した凝結剤及び高分子凝集剤を添加することを特徴とする。
Invention of Claim 6 in the manufacturing method of an inorganic type flocculant,
A finely ground coagulant and a polymer flocculant are added to the fat and oil adsorbent according to any one of claims 1 to 3.

請求項5、6の発明によれば、無機鉱物と固化主剤と固化助剤とを含む微粉砕状の混合材料を水に混練させて水和反応させた後、養生させてなる層状多孔質物質である油脂吸着剤に、凝結剤及び高分子凝集剤を添加してなるので、このような無機系凝集剤を汚濁水に添加することによって、従来に比して比表面積が非常に大きく、表面吸着機能が向上した油脂吸着剤の塩基と汚濁水中の酸又は塩基と凝結剤の酸とによって、まず中和塩が形成され、この中和塩に汚濁水中の懸濁分子が凝結する。そして、懸濁分子が凝結したフロック状の凝結分子に、高分子凝集剤が架橋作用を起こしてフロックが巨大化し、さらに層状多孔質物質の多孔状表面に、巨大化したフロックのブリッジが繋がることによって、フロックがより強靱で比重の大きなものとなる。その結果、フロックは速やかに沈降して汚濁水が清浄化される。
また、層状多孔質物質である油脂吸着剤を使用していることから、強力な吸着力を有するので、攪拌した場合でも再崩壊することがなく、懸濁分子を吸着したまま水中へ沈下し、澄水として安定化する。このようにして懸濁分子を吸着して形成されたフロックは容易に回収することができる。
また、本発明では主成分を無機鉱物としているので、採石現場等での集塵機で入手可能な微細な採石や砂等もそのまま利用することができ、環境問題の観点から好ましく、また従来使用していた高価な高分子凝集剤を少量に抑えることができ、余計なエネルギー等を与えることもなく大気中で水と水和反応させることで容易に製造でき、極めて安価に製造することができる。
さらに、高分子凝集剤を微粉砕化させて添加しているので、その粒径を適宜変更することによって、粒径による溶解時間差を利用して多段作用をさせることができる。よって、様々な懸濁分子を確実に沈降させることができ、その結果、多段階に分けて凝結剤や高分子凝集剤を添加させる必要がなく、一度の添加で懸濁分子を沈降させて汚濁水の清浄処理を行うことができ、ハンドリングにも優れる。
According to the inventions of claims 5 and 6, a layered porous material obtained by curing a finely pulverized mixed material containing an inorganic mineral, a solidifying main agent, and a solidifying aid by kneading them in water, followed by hydration reaction. Since a coagulant and a polymer flocculant are added to the oil and fat adsorbent, the surface area is much larger than before by adding such an inorganic flocculant to the contaminated water. A neutralized salt is first formed by the base of the fat and oil adsorbent with improved adsorption function and the acid in the polluted water or the base and the acid of the coagulant, and suspended molecules in the polluted water coagulate on the neutralized salt. In addition, the floc-like condensed molecules in which the suspended molecules are condensed, the polymer flocculant causes a cross-linking action, the flocs become enormous, and the enlarged flock bridge is connected to the porous surface of the layered porous material. This makes the floc stronger and more specific. As a result, the floc settles quickly and the contaminated water is cleaned.
In addition, because it uses a fat-and-oil adsorbent that is a layered porous material, it has a strong adsorption power, so even if it is stirred, it does not re-disintegrate and sinks into the water while adsorbing suspended molecules, Stabilizes as clear water. Thus, the floc formed by adsorbing the suspended molecules can be easily recovered.
In the present invention, since the main component is an inorganic mineral, fine quarrying or sand that can be obtained with a dust collector at a quarrying site or the like can be used as it is, which is preferable from the viewpoint of environmental problems and is conventionally used. In addition, it is possible to reduce the amount of the expensive polymer flocculant to a small amount, and it can be easily produced by hydration reaction with water in the atmosphere without giving extra energy, and can be produced at a very low cost.
Furthermore, since the polymer flocculant is added after being finely pulverized, a multistage action can be performed by utilizing the difference in dissolution time depending on the particle size by appropriately changing the particle size. Therefore, various suspended molecules can be surely settled. As a result, it is not necessary to add a coagulant or polymer flocculant in multiple stages, and the suspended molecules are settled and polluted with a single addition. It can perform water purification treatment and is excellent in handling.

請求項7の発明は、請求項6に記載の無機系凝集剤の製造方法において、
前記高分子凝集剤に微粉砕化した硬度6.5以上の無機鉱物を混合させて攪拌することにより前記高分子凝集剤を微粉砕することを特徴とする。
The invention of claim 7 is the method for producing an inorganic flocculant according to claim 6,
The polymer flocculant is finely pulverized by mixing and stirring finely pulverized inorganic mineral having a hardness of 6.5 or more in the polymer flocculant.

請求項7の発明によれば、微粉砕化した比較的硬度の高い無機鉱物を混合させて攪拌することによって高分子凝集剤を微粉砕するので、通常の粉砕機では微粉砕することが困難であった高分子凝集剤を簡単に微粉砕することができる。また、無機系凝集剤の材料に含まれる無機鉱物を使用できるため、この無機鉱物を混入させたまま選別する必要もなく、製造効率に優れる。   According to the invention of claim 7, since the polymer flocculant is finely pulverized by mixing and stirring finely pulverized inorganic mineral with relatively high hardness, it is difficult to pulverize with a normal pulverizer. The existing polymer flocculant can be easily pulverized. Moreover, since the inorganic mineral contained in the material of an inorganic type coagulant | flocculant can be used, it is not necessary to sort out with this inorganic mineral mixed, and it is excellent in manufacturing efficiency.

本発明によれば、一度の添加で容易に汚濁水のPH調整ができ、目的に応じて懸濁分子を確実かつ迅速に沈降させることができ、しかも非常に簡単でかつコスト面でも極めて安価に製造することができる。   According to the present invention, the pH of contaminated water can be easily adjusted with a single addition, and suspended molecules can be settled reliably and quickly according to the purpose, and it is very simple and extremely inexpensive in terms of cost. Can be manufactured.

以下、本発明について詳細に説明する。
本発明に係る油脂吸着剤は、主原料としてアルミニウムを含む微粉砕化した無機鉱物と、酸化マグネシウムを含む微粉砕化した固化主剤と、酸化カルシウムを含む微粉砕化した固化助剤とを混合してなる混合材料を水に混練させて水和反応させた後、養生させてなる層状多孔質物質である。
無機鉱物は、例えば粘土、砂、石等であり、特にアルミノケイ酸塩からなる長石のグループを含む全ての鉱物が挙げられる。具体的には、砂岩、礫岩、貢岩といった鉱物が挙げられる。このような無機鉱物は、採掘原石を破砕して細かな粒子状の砂やある程度大きな破砕岩石を製造する際に得られたものを使用することができる。そして、このような無機鉱物は微粉砕化して比表面積を大きくし、反応を活性化させて使用する。粒径は、例えば直径100メッシュ以下、好ましくは200メッシュ以下であり、使用目的に応じて適宜変更することが好ましい。
Hereinafter, the present invention will be described in detail.
The fat and oil adsorbent according to the present invention comprises a mixture of a finely divided inorganic mineral containing aluminum as a main raw material, a finely ground solidified agent containing magnesium oxide, and a finely ground solidification aid containing calcium oxide. A layered porous material obtained by kneading the mixed material in water and allowing it to undergo a hydration reaction, followed by curing.
Inorganic minerals are, for example, clay, sand, stone and the like, and in particular, include all minerals including a group of feldspar made of aluminosilicate. Specific examples include minerals such as sandstone, conglomerate and tribute. Such an inorganic mineral can be obtained by crushing a mined raw stone to produce fine particulate sand or a somewhat large crushed rock. Such inorganic minerals are pulverized to increase the specific surface area to activate the reaction. The particle diameter is, for example, 100 mesh or less, preferably 200 mesh or less, and is preferably changed as appropriate according to the purpose of use.

固化主剤には、酸化マグネシウムを含むものを使用する。具体的に、酸化マグネシウムとしては、マグネサイト、ブルーサイト、ドロマイト、カンラン石、蛇紋岩等から最適なものを選んで使用する。固化主剤は、例えば600℃程度に焼成してから微粉砕化して比表面積を大きくし、反応を活性化させることが好ましい。粒径は、例えば直径100メッシュ以下、好ましくは200メッシュ以下で、使用目的に応じて適宜変更することが好ましい。   As the solidifying main agent, one containing magnesium oxide is used. Specifically, as the magnesium oxide, an optimum one selected from magnesite, brucite, dolomite, olivine, serpentinite, etc. is selected and used. The solidifying agent is preferably fired at about 600 ° C. and then pulverized to increase the specific surface area and activate the reaction. The particle diameter is, for example, 100 mesh or less, preferably 200 mesh or less, and it is preferable to change the particle size appropriately according to the purpose of use.

固化助剤には、活性化した酸化カルシウムを含むものを使用する。なお、炭酸カルシウムを主成分とする不活性な牡蠣殻等の貝殻の粉末も使用することができ、この場合、例えば600℃程度に焼成してから微粉砕化して比表面積を大きくし、反応を活性化させることにより酸化マグネシウムとして使用することが好ましい。粒径は、例えば直径100メッシュ以下、好ましくは200メッシュ以下で、使用目的に応じて適宜変更することが好ましい。   As the solidification aid, one containing activated calcium oxide is used. It is also possible to use shell powder such as an inert oyster shell mainly composed of calcium carbonate. In this case, for example, the powder is baked to about 600 ° C. and then pulverized to increase the specific surface area and react. It is preferably used as magnesium oxide by being activated. The particle diameter is, for example, 100 mesh or less, preferably 200 mesh or less, and it is preferable to change the particle size appropriately according to the purpose of use.

また、油脂吸着剤全体において、無機鉱物の占める比率(重量比)は50%以上100%未満であり、固化主剤は1%以上25%以下、固化助剤は0%より大きく50%以下であることが好ましい。
無機鉱物の比率を50%以上100%未満とすることにより、無機鉱物を安易に廃棄することなく利用でき、しかも極めて安価に製造することができる。また、固化主剤を1%以上25%以下としたのは、油脂吸着剤として必要十分量の層状多孔質物質構造を得るためであり、固化助剤を0%より大きく50%以下としたのは、多孔質物質の構造上、十分な強度を得るためである。
Moreover, in the entire fat and oil adsorbent, the proportion (weight ratio) of the inorganic mineral is 50% or more and less than 100%, the solidification main agent is 1% or more and 25% or less, and the solidification aid is greater than 0% and 50% or less. It is preferable.
By setting the ratio of the inorganic mineral to 50% or more and less than 100%, the inorganic mineral can be used without being easily discarded, and can be manufactured at a very low cost. Moreover, the reason why the solidification main agent is 1% or more and 25% or less is to obtain a necessary and sufficient amount of a layered porous material structure as a fat and oil adsorbent, and the reason why the solidification aid is set to be greater than 0% and 50% or less. In order to obtain sufficient strength in the structure of the porous material.

そして、それぞれ微粉砕した無機鉱物、固化主剤及び固化助剤を所定比率に配合し、常温大気中で混合して混合材料とした後、混合材料に水を加えて混練し、数十時間常温で養生させることにより油脂吸着材が製造される
このように、上記混合材料に水を加えることで、固化主剤中の酸化マグネシウムと無機鉱物中のアルミノが水和反応し、常温で養生することで大気中の二酸化炭素を吸収することによって多層状の多孔質物質が生成される。この層状多孔質物質は、層状複水酸化物であり、表面吸着能、表面塩基性、カチオン・アニオン交換能を有し、ナノスケールでの触媒設計を可能とする油脂吸着剤である。
このような油脂吸着剤は所定の粒度に選別して、酸性又は塩基性の汚濁水中に添加する。油脂吸着剤を添加した場合、後述の凝結剤及び凝集剤と懸濁分子とによって形成される多数の中和塩どうしを、その層状多孔質物質の多孔状表面によって繋いでいき、これによってさらにフロックを大きくし、強靱なものとする。
Then, each finely pulverized inorganic mineral, solidification main agent and solidification aid are blended in a predetermined ratio, mixed in a normal temperature atmosphere to make a mixed material, then mixed with water and kneaded, and at room temperature for several tens of hours The fat and oil adsorbent is produced by curing .
In this way, by adding water to the mixed material, multi by alumino magnesium oxide and inorganic minerals in the solidified base material reacts hydrated, absorb carbon dioxide in the atmosphere by curing at normal temperature A layered porous material is produced. This layered porous substance is a layered double hydroxide, and is an oil and fat adsorbent that has surface adsorption ability, surface basicity, and cation / anion exchange ability, and enables nanoscale catalyst design.
Such fat and oil adsorbent is selected into a predetermined particle size and added to acidic or basic polluted water. When an oil and fat adsorbent is added, a number of neutralized salts formed by the coagulant and flocculant described later and suspended molecules are connected by the porous surface of the layered porous material, thereby further increasing the flocs. To be large and tough.

次に、上述の油脂吸着剤から製造される無機系凝集剤について説明する。
無機系凝集剤は、主原料としてアルミニウムを含む無機鉱物と、酸化マグネシウムを含む固化主剤と、酸化カルシウムを含む固化助剤とを混合してなる混合材料に水を混練させて養生してなる油脂吸着剤に、凝結剤及び高分子凝集剤を添加してなるものである。
上述のようにして製造された油脂吸着剤は、ほぼ絶乾状態となるまで火力乾燥させ、目的の粒度に粉砕しておく。油脂吸着剤の粒径は、例えば直径100メッシュ以下、好ましくは200メッシュ以下とする。
凝結剤には、硫酸アルミニウムや塩化第二鉄を含む凝結剤を使用する。凝結剤の粒径は例えば直径100メッシュ以下、好ましくは200メッシュ以下で、使用目的に応じて微粉砕して使用する。
Next, an inorganic flocculant produced from the above-described oil and fat adsorbent will be described.
An inorganic flocculant is an oil and fat obtained by curing water by kneading water into a mixed material obtained by mixing an inorganic mineral containing aluminum as a main raw material, a solidification main agent containing magnesium oxide, and a solidification aid containing calcium oxide. A coagulant and a polymer flocculant are added to the adsorbent.
The fat and oil adsorbent produced as described above is thermally dried until it is almost completely dried, and is pulverized to a desired particle size. The particle size of the fat and oil adsorbent is, for example, 100 mesh or less, preferably 200 mesh or less.
A coagulant containing aluminum sulfate or ferric chloride is used as the coagulant. The particle size of the coagulant is, for example, 100 mesh or less, preferably 200 mesh or less, and is used after being finely pulverized according to the purpose of use.

高分子凝集剤としては、一般に市販されているポリアクリロアミド等のノニオン系、その他、アニオン系、カチオン系のあらゆる高分子凝集剤を使用することができる。高分子凝集剤は、通常ビーズ状をなしているが、ビーズ状ではなく微粉砕して使用する。ここで、ビーズ状の高分子凝集剤は通常の粉砕機では微粉砕が不可能なため、材料中の鉱物の中から硬度の高い鉱物を選定し、この鉱物を目的の粒度に粉砕加工してから粉砕助剤として使用する。硬度は、6.5度以上の無機鉱物が好ましく、特にカンラン石は粉砕時に受ける高分子凝集剤への熱の影響を防ぐことができる点で好ましい。
そして、このような粉砕助剤を高分子凝集剤に一定率混入させるだけで、通常の粉砕機を使用しても粉砕助剤の硬度によって高分子凝集剤が微粉砕される。また、粉砕助剤も油脂吸着剤の材料として混入した同一性質の鉱物からなるために、混入した状態そのままで選別することなく使用することができる。なお、高分子凝集剤の粒径は例えば直径100メッシュ以下、好ましくは200メッシュ以下とすることが好ましい。
また、高分子凝集剤の粒径は、沈降させる懸濁分子に応じて適宜変更し、粒径も全て揃える必要はなく、種々の粒径が混在していても良い。また、高分子凝集剤の種類も1種類に限らず、複数種類使用しても良い。このように高分子凝集剤を粉体として使用し、粒径や種類を変えることにより、これらの違いを溶解時間差として利用でき、様々な懸濁分子に対して多段作用させて、確実に懸濁分子を沈降させることができる。すなわち、一般には液体の高分子凝集剤を複数種類使用していることから、複数種類の高分子凝集剤を同時添加した場合、同時添加した各高分子凝集剤同士が反応することもあり、所望の懸濁分子を沈降させることができない場合もある。そのため、高分子凝集剤を多段階に分けて滴定する必要がある。これに対して、本発明では多段階に分けて添加する必要はなく、一度の添加で、溶解時間差によって様々な懸濁分子に反応させて沈降させることができるのである。その結果、プラントも大型化することなく、コスト面でも非常に好ましい。
As the polymer flocculant, any commercially available non-ionic polymer flocculants such as polyacrylamide, and other anionic and cationic polymer flocculants can be used. The polymer flocculant is usually in the form of beads, but is not pulverized but is used after being finely pulverized. Here, since the bead-like polymer flocculant cannot be finely pulverized by an ordinary pulverizer, a mineral having high hardness is selected from the minerals in the material, and this mineral is pulverized to the desired particle size. Used as a grinding aid. The hardness is preferably an inorganic mineral of 6.5 degrees or more, and in particular, olivine is preferable because it can prevent the influence of heat on the polymer flocculant that is received during pulverization.
Then, only by mixing such a grinding aid into the polymer flocculant at a certain rate, the polymer flocculant is finely ground according to the hardness of the grinding aid even if a normal grinding machine is used. Further, since the grinding aid is also composed of the same property mineral mixed as the material of the fat and oil adsorbent, it can be used without being sorted as it is. The particle size of the polymer flocculant is, for example, 100 mesh or less, preferably 200 mesh or less.
The particle size of the polymer flocculant is appropriately changed according to the suspended molecules to be settled, and it is not necessary to prepare all the particle sizes, and various particle sizes may be mixed. Further, the type of the polymer flocculant is not limited to one, and a plurality of types may be used. By using the polymer flocculant as a powder in this way and changing the particle size and type, these differences can be used as the difference in dissolution time, and the suspension can be reliably suspended by acting in multiple stages on various suspended molecules. Molecules can be precipitated. That is, in general, since multiple types of liquid polymer flocculants are used, when multiple types of polymer flocculants are added at the same time, the polymer flocculants added at the same time may react with each other. In some cases, the suspended molecules cannot be allowed to settle. Therefore, it is necessary to titrate the polymer flocculant in multiple stages. On the other hand, in the present invention, it is not necessary to add in multiple stages, and it can be precipitated by reacting with various suspended molecules depending on the difference in dissolution time in a single addition. As a result, the plant is not increased in size and is very preferable in terms of cost.

無機系凝集剤全体において、無機鉱物の占める比率(重量比)は50%以上98%以下であり、固化主剤は1%以上20%以下、固化助剤は0%より大きく20%以下、凝結剤は0%以上40%以下、高分子凝集剤は0.01%以上5%以下であることが好ましい。
無機鉱物の比率を50%以上98%未満とすることにより、無機鉱物を安易に廃棄することなく利用でき、しかも極めて安価に製造することができる。また、固化主剤を1%以上20%以下としたのは、油脂吸着剤として必要十分量の層状多孔質物質構造を得るためであり、固化助剤を0%より大きく20%以下としたのは、多孔質物質の構造上、十分な強度を得るためである。さらに、凝結剤を0%以上40%以下としたのは、適正な中和塩及び凝結作用を得るためであり、高分子凝集剤を0.01%以上5%以下としたのは、適正な凝集作用を得て、ポリマーの環境への影響を抑制するためである。
In the entire inorganic flocculant, the proportion (weight ratio) of the inorganic mineral is 50% or more and 98% or less, the solidification main agent is 1% or more and 20% or less, the solidification aid is greater than 0% and 20% or less, the coagulant Is preferably 0% to 40%, and the polymer flocculant is preferably 0.01% to 5%.
By setting the ratio of the inorganic mineral to 50% or more and less than 98%, the inorganic mineral can be used without being easily discarded, and can be manufactured at a very low cost. Further, the reason why the solidification main agent is 1% or more and 20% or less is to obtain a necessary and sufficient amount of a layered porous material structure as a fat and oil adsorbent. In order to obtain sufficient strength in the structure of the porous material. Furthermore, the reason why the coagulant is 0% or more and 40% or less is to obtain an appropriate neutralized salt and coagulation action, and the polymer coagulant is 0.01% or more and 5% or less is appropriate. This is to obtain an aggregating action and suppress the influence of the polymer on the environment.

そして、上述のように製造した油脂吸着剤を絶乾状態まで火力乾燥させ、目的の粒度(例えば、200メッシュ以下)に選別した後、凝結剤と凝集剤とを目的に応じた含有比に混合することにより、一度の添加で汚濁水中の懸濁分子を沈降させることのできるワンパックの無機系凝集剤が製造される。   Then, the fat and oil adsorbent produced as described above is dried by heating to an absolutely dry state, sorted to a target particle size (for example, 200 mesh or less), and then mixed with a coagulant and a flocculant in a content ratio according to the purpose. By doing so, a one-pack inorganic flocculant capable of precipitating suspended molecules in the polluted water with a single addition is produced.

以上のようにして製造された無機系凝集剤を、汚濁水中に必要量添加することによって、油脂吸着剤のアルカリ成分と汚濁水中の酸又は塩基と凝結剤とが中和塩を形成し、この中和塩に懸濁分子が凝結する。そして、この凝結分子に高分子凝集剤が架橋作用を起こしてフロックを巨大化することで、油脂吸着剤(層状多孔質物質)の多孔状表面に、フロックのブリッジが絡まってフロック同士が繋がっていき、よりフロックが強靱で大きな比重のものとなる。これによって良好な上澄みを得ることができる。   By adding a necessary amount of the inorganic flocculant produced as described above to the polluted water, the alkali component of the fat adsorbent, the acid or base in the polluted water, and the coagulant form a neutralized salt. Suspended molecules condense on the neutralized salt. Then, the polymer flocculant causes a cross-linking action on the coagulation molecules to enlarge the flocs, so that the floc bridge is entangled with the porous surface of the fat and oil adsorbent (layered porous material) and the flocs are connected. As a result, the floc is stronger and has a greater specific gravity. As a result, a good supernatant can be obtained.

以上、本発明の実施の形態の無機系凝集剤によれば、無機鉱物と固化主剤と固化助剤とを含む微粉砕状の混合材料を水に混練させて水和反応させた後、養生させてなる層状多孔質物質である油脂吸着剤に、凝結剤及び高分子凝集剤を添加してなるので、このような無機系凝集剤を汚濁水に添加することによって、従来に比して比表面積が非常に大きく、表面吸着機能が向上した油脂吸着剤の塩基と汚濁水中の酸又は塩基と凝結剤の酸とによって、まず中和塩が形成され、この中和塩に汚濁水中の懸濁分子が凝結する。そして、懸濁分子が凝結したフロック状の凝結分子に高分子凝集剤が架橋作用を起こしてフロックが巨大化し、さらに層状多孔質物質の多孔状表面に巨大化したフロックのブリッジが繋がることによって、フロックがより強靱で比重の大きなものとなる。その結果、フロックは速やかに沈降して汚濁水が清浄化される。
また、層状多孔質物質である油脂吸着剤を使用していることから、強力な吸着力を有するので、攪拌した場合でもフロックが再崩壊することがなく、懸濁分子を吸着したまま水中へ沈下し、澄水として安定化する。このようにして懸濁分子を吸着して形成されたフロックは容易に回収することができる。
また、本発明では主成分を無機鉱物としているので、採石現場等での集塵機で入手可能な微細な採石や砂等もそのまま利用することができ、環境問題の観点から好ましく、また従来使用していた高価な高分子凝集剤を少量に抑えることができ、余計なエネルギー等を与えることもなく大気中で水と水和反応させることで容易に製造でき、極めて安価に製造することができる。
さらに、高分子凝集剤を微粉化させて添加しているので、その粒径を適宜変更することによって、粒径による溶解時間差を利用して多段作用をさせることができる。よって、様々な懸濁分子を確実に沈降させることができ、その結果、多段階に分けて凝結剤や高分子凝集剤を添加させる必要がなく、一度の添加で懸濁分子を沈降させて汚濁水の清浄処理を行うことができ、ハンドリングにも優れる。
As described above, according to the inorganic flocculant of the embodiment of the present invention, a finely pulverized mixed material containing an inorganic mineral, a solidification main agent, and a solidification aid is kneaded in water and hydrated, and then cured. Since a coagulant and a polymer flocculant are added to the fat and oil adsorbent, which is a layered porous material, by adding such an inorganic flocculant to the polluted water, the specific surface area compared to the conventional one is obtained. First, a neutralized salt is formed by the base of the fat and oil adsorbent having an extremely large surface adsorption function and the acid in the contaminated water or the acid of the base and the coagulant, and the neutralized salt forms suspended molecules in the contaminated water. Will condense. The floc-like condensed molecules in which suspended molecules are condensed cause a cross-linking action of the polymer flocculant to enlarge the flocs, and further, the enlarged flock bridge is connected to the porous surface of the layered porous material. Flock is stronger and has a higher specific gravity. As a result, the floc settles quickly and the contaminated water is cleaned.
In addition, because it uses a fat and oil adsorbent that is a layered porous material, it has a strong adsorption power, so even if it is stirred, the floc will not re-disintegrate and will sink into the water while adsorbing suspended molecules. And stabilized as clear water. Thus, the floc formed by adsorbing the suspended molecules can be easily recovered.
In the present invention, since the main component is an inorganic mineral, fine quarrying or sand that can be obtained with a dust collector at a quarrying site or the like can be used as it is, which is preferable from the viewpoint of environmental problems and is conventionally used. In addition, it is possible to reduce the amount of the expensive polymer flocculant to a small amount, and it can be easily produced by hydration reaction with water in the atmosphere without giving extra energy, and can be produced at a very low cost.
Furthermore, since the polymer flocculant is added after being finely divided, by appropriately changing the particle size, a multistage action can be performed by utilizing the difference in dissolution time depending on the particle size. Therefore, various suspended molecules can be surely settled. As a result, it is not necessary to add a coagulant or polymer flocculant in multiple stages, and the suspended molecules are settled and polluted with a single addition. It can perform water purification treatment and is excellent in handling.

Claims (7)

アルミニウムを含む微粉砕化した無機鉱物と、
酸化マグネシウムを含み、焼成後、微粉砕化して反応が活性化した固化主剤と、
酸化カルシウムを含み、焼成後、微粉砕化して反応が活性化した固化助剤とを含む混合材料を水に混練させて水和反応させた後、常温で養生させてなる層状多孔質物質であることを特徴とする油脂吸着剤。
A finely divided inorganic mineral containing aluminum;
Magnesium oxide viewed including, after firing, the solidified main agent reaction was pulverized is activated,
Look containing calcium oxide, after firing, after the solidification aid reaction was pulverized is activated, the mixed material containing the by kneading in water by hydration, layered porous material composed by curing at room temperature An oil and fat adsorbent characterized by the above.
前記無機鉱物は、アルミノケイ酸塩からなる長石のグループを含む鉱物であることを特徴とする請求項1に記載の油脂吸着剤。   The fat and oil adsorbent according to claim 1, wherein the inorganic mineral is a mineral including a group of feldspar made of aluminosilicate. 前記酸化マグネシウムは、マグネサイト、ブルーサイト、ドロマイト、カンラン石、蛇紋岩の中から選択されたものであることを特徴とする請求項1又は2に記載の油脂吸着剤。   The fat and oil adsorbent according to claim 1 or 2, wherein the magnesium oxide is selected from magnesite, brucite, dolomite, olivine, and serpentine. 請求項1〜3のいずれか一項に記載の油脂吸着剤を製造する油脂吸着剤の製造方法において、
酸化マグネシウムを含む固化主剤と、酸化カルシウムを含む固化助剤とを、それぞれ焼成し、
アルミニウムを含む無機鉱物と、焼成した固化主剤及び固化助剤とを、それぞれ微粉砕した後、混合材料とし、前記混合材料を水に混練させて水和反応させた後、常温で養生することにより層状多孔質物質とすることを特徴とする油脂吸着剤の製造方法。
In the manufacturing method of the fat adsorption agent which manufactures the fat adsorption agent as described in any one of Claims 1-3,
The solidification main agent containing magnesium oxide and the solidification aid containing calcium oxide are fired respectively.
By finely pulverizing the inorganic mineral containing aluminum, the fired solidification agent and the solidification aid, respectively, to make a mixed material, kneading the mixed material in water and hydrating, and then curing at room temperature A method for producing an oil and fat adsorbent, characterized by using a layered porous material.
請求項1〜3のいずれか一項に記載の油脂吸着剤に、微粉砕化した凝結剤及び高分子凝集剤を添加してなることを特徴とする無機系凝集剤。   An inorganic flocculant obtained by adding a finely ground coagulant and a polymer flocculant to the fat and oil adsorbent according to any one of claims 1 to 3. 請求項1〜3のいずれか一項に記載の油脂吸着剤に、微粉砕化した凝結剤及び高分子凝集剤を添加することを特徴とする無機系凝集剤の製造方法。   The manufacturing method of the inorganic type flocculent characterized by adding the finely ground coagulant and the polymer flocculent to the fat and oil adsorbent as described in any one of Claims 1-3. 前記高分子凝集剤に微粉砕化した硬度6.5以上の無機鉱物を混合させて攪拌することにより前記高分子凝集剤を微粉砕することを特徴とする請求項6に記載の無機系凝集剤の製造方法。   The inorganic flocculant according to claim 6, wherein the polymer flocculant is finely pulverized by mixing and stirring a finely divided inorganic mineral having a hardness of 6.5 or more in the polymer flocculant. Manufacturing method.
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