JP4805729B2 - Fixing method between terminal fittings and terminal fittings - Google Patents

Fixing method between terminal fittings and terminal fittings Download PDF

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JP4805729B2
JP4805729B2 JP2006155845A JP2006155845A JP4805729B2 JP 4805729 B2 JP4805729 B2 JP 4805729B2 JP 2006155845 A JP2006155845 A JP 2006155845A JP 2006155845 A JP2006155845 A JP 2006155845A JP 4805729 B2 JP4805729 B2 JP 4805729B2
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flat plate
plate portion
terminal fitting
terminal
hole
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JP2007095661A (en
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純 内田
正訓 鮫島
勇勲 清水
民雄 鈴木
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Yazaki Corp
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Yazaki Corp
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本発明は、自動車などに配索されるワイヤハーネスを構成する端子金具同士の固定方法及び端子金具に関する。   The present invention relates to a method for fixing terminal fittings constituting a wire harness routed in an automobile or the like and a terminal fitting.

移動体としての自動車には、多種多様な電子機器が搭載される。前記自動車は、前記電子機器に電力や制御信号などを伝えるために、ワイヤハーネスを配索している。ワイヤハーネスは、複数の電線と、コネクタと、を備えている。電線は、導電性の芯線と、該芯線を被覆する絶縁性の被覆部と、を備えた所謂被覆電線である。   A wide variety of electronic devices are mounted on a vehicle as a moving body. The automobile arranges a wire harness in order to transmit electric power, a control signal, and the like to the electronic device. The wire harness includes a plurality of electric wires and a connector. The electric wire is a so-called covered electric wire including a conductive core wire and an insulating covering portion that covers the core wire.

前述したコネクタは、端子金具と、コネクタハウジングとを備えている。端子金具は、導電性の板金などからなる。コネクタハウジングは、絶縁性の合成樹脂からなり筒状に形成されている。コネクタハウジングは、端子金具を収容する。   The connector described above includes a terminal fitting and a connector housing. The terminal fitting is made of a conductive sheet metal or the like. The connector housing is made of an insulating synthetic resin and is formed in a cylindrical shape. The connector housing accommodates the terminal fitting.

前述したコネクタとして、例えば、印刷配線板に取り付けられた状態で相手側のコネクタと嵌合するものが用いられている。この種のコネクタの端子金具は、印刷配線板の配線パターンと電気的に接続する棒状の第1の電気接触部と、前述した相手側のコネクタの端子金具と接続する筒状の第2の電気接触部とを備えている。   As the connector described above, for example, a connector that is fitted to a mating connector while being attached to a printed wiring board is used. The terminal fitting of this type of connector has a rod-shaped first electrical contact portion that is electrically connected to the wiring pattern of the printed wiring board, and a cylindrical second electrical connection that is connected to the terminal fitting of the mating connector described above. And a contact portion.

前述した棒状の第1の電気接触部と筒状の第2の電気接触部とを備えた端子金具は、第1の電気接触部と第2の電気接触部の断面積が異なるため、通電する際に、前述した第1の電気接触部が局部的に発熱してしまう。   The terminal fitting including the rod-shaped first electrical contact portion and the cylindrical second electrical contact portion described above is energized because the cross-sectional areas of the first electrical contact portion and the second electrical contact portion are different. At this time, the first electrical contact portion described above generates heat locally.

前述した発熱を防止するために、該第1の電気接触部を折り曲げ形成して、第1の電気接触部の断面積を増加させることが考えられる。しかいながら、第1の電気接触部を折り曲げ成形する際にかかる金型が複雑になって、端子金具自体のコストが高騰する虞があった。   In order to prevent the heat generation described above, it can be considered that the first electrical contact portion is bent to increase the cross-sectional area of the first electrical contact portion. However, there is a possibility that the metal mold for bending the first electrical contact portion becomes complicated, and the cost of the terminal fitting itself increases.

また、前述した端子金具を、互いに別体の前記第1の電気接触部を有する第1端子金具と、前記第2の電気接触部を有する第2端子金具とで構成して、第1端子金具の厚みを第2端子金具の厚みより厚くすることが考えられる。こうすることで、第1の電気接触部即ち第1端子金具の発熱を防止することが考えられる。   Further, the terminal fitting described above is composed of a first terminal fitting having the first electric contact portion and a second terminal fitting having the second electric contact portion which are separate from each other, and the first terminal fitting. It is conceivable to make the thickness of the second metal fitting thicker than the second terminal fitting. By doing so, it is conceivable to prevent the first electrical contact portion, that is, the first terminal fitting from generating heat.

この場合、第1端子金具と第2端子金具とを互いに固定するために、第1端子金具と第2端子金具のうち一方にばね片を設けることが考えられる。この場合、ばね片を設けた第1端子金具と第2端子金具のうち一方の構成が複雑となって、該一方を折り曲げ成形する際にかかる金型が複雑になって、端子金具自体のコストが高騰する虞があった。   In this case, in order to fix the first terminal fitting and the second terminal fitting to each other, it is conceivable to provide a spring piece on one of the first terminal fitting and the second terminal fitting. In this case, the configuration of one of the first terminal fitting and the second terminal fitting provided with a spring piece becomes complicated, the mold for bending one of them becomes complicated, and the cost of the terminal fitting itself is reduced. There was a risk of soaring.

また、第1端子金具と第2端子金具とを互いに固定するために、第1端子金具と第2端子金具とは別体のリベットなどを設けることが考えられる。この場合、部品点数が増加する傾向となって、端子金具自体のコストが高騰する虞があった。   Further, in order to fix the first terminal fitting and the second terminal fitting to each other, it is conceivable to provide a rivet or the like separate from the first terminal fitting and the second terminal fitting. In this case, the number of parts tends to increase, and the cost of the terminal fitting itself may increase.

したがって、本発明の目的は、局部的な発熱を防止できる低コストな端子金具同士の固定方法及び端子金具を提供することにある。   Accordingly, an object of the present invention is to provide a low-cost method for fixing terminal fittings and a terminal fitting that can prevent local heat generation.

前述した課題を達成し目的を達成するために、請求項1に記載の本発明の端子金具同士の固定方法は、第1平板部と前記第1平板部の幅方向の両縁から立設したかしめ片を有した第1端子金具と、厚みが第1平板部の厚みよりも厚い第2の平板部を有した第2端子金具との固定方法であって、前記第1平板部に設けられた貫通孔内に、前記第2平板部より突出した突出部を挿入した後、該突出部の先端部を前記第2平板部に向かって押し潰して拡大部を形成し、該拡大部と前記第2平板部との間に前記第1平板部を挟み込むとともに、前記かしめ片を前記第1平板部に向かって曲げて前記第1平板部との間に前記第2平板部を挟むことを特徴としている。 In order to achieve the above-described problems and achieve the object, the terminal fitting fixing method according to the first aspect of the present invention is erected from both edges in the width direction of the first flat plate portion and the first flat plate portion. A fixing method of a first terminal fitting having a crimping piece and a second terminal fitting having a second flat plate portion having a thickness larger than that of the first flat plate portion, provided on the first flat plate portion. After inserting the protruding portion protruding from the second flat plate portion into the through hole, the distal end portion of the protruding portion is crushed toward the second flat plate portion to form an enlarged portion, and the enlarged portion and the with Komu viewed interposed said first flat plate portion between the second flat plate portion, sandwiching the second flat plate portion between the bending toward the crimping pieces in the first flat plate portion and the first flat plate portion It is characterized by.

請求項2に記載の本発明の端子金具は、第1平板部と前記第1平板部の幅方向の両縁から立設したかしめ片を有した第1端子金具と、厚みが第1平板部の厚みよりも厚い第2の平板部を有した第2端子金具とを備え、前記第1平板部と前記第2平板部とが互いに重ねられた状態でこれらの端子金具同士が固定された端子金具において、前記第1平板部に貫通孔が設けられ、前記第2平板部に該第2平板部より突出した突出部が設けられているとともに、前記貫通孔内に挿入された突出部の先端部に、前記第2平板部に向かって押し潰されて形成された拡大部が形成されて、前記拡大部と前記第2平板部との間に前記第1平板部を挟み込むとともに、前記かしめ片が前記第1平板部に向かって曲げられて前記第1平板部との間に前記第2平板部を挟むことを特徴としている。 The terminal fitting of the present invention according to claim 2 is a first terminal fitting having a caulking piece erected from both edges of the first flat plate portion and the width direction of the first flat plate portion, and a thickness of the first flat plate portion. A second terminal fitting having a second flat plate portion thicker than the thickness of the first flat plate portion, and a terminal in which the first metal plate portion and the second flat plate portion are overlapped with each other. In the metal fitting, a through hole is provided in the first flat plate portion, a protruding portion protruding from the second flat plate portion is provided in the second flat plate portion, and a tip of the protruding portion inserted into the through hole. in part, the second enlarged portion formed crushed toward the flat plate portion is formed, write sandwiching the first flat plate portion between the second flat plate portion and the enlarged portion Mutotomoni, the caulking A piece is bent toward the first flat plate portion, and the second flat plate portion is between the first flat plate portion and the first flat plate portion. It is characterized in that sandwich.

請求項3に記載の本発明の端子金具は、請求項2に記載の端子金具において、前記貫通孔と、前記突出部とは、それぞれ、複数設けられていることを特徴としている。   A terminal fitting according to a third aspect of the present invention is the terminal fitting according to the second aspect, wherein a plurality of the through holes and the protrusions are provided.

請求項4に記載の本発明の端子金具は、請求項2又は請求項3に記載の端子金具において、前記貫通孔の内面には、前記第1平板部に重ねられた前記第2平板部から離れるのにしたがって前記貫通孔が徐々に拡大する方向に傾斜したテーパ面が設けられていることを特徴としている。   According to a fourth aspect of the present invention, there is provided the terminal fitting according to the second or third aspect, wherein the inner surface of the through hole is formed from the second flat plate portion superimposed on the first flat plate portion. A taper surface that is inclined in a direction in which the through hole gradually expands as it leaves is provided.

請求項5に記載の本発明の端子金具は、請求項4に記載の端子金具において、前記貫通孔の内面には、前記テーパ面に連なりかつ該テーパ面よりも第2平板部寄りに配置されているとともに、前記拡大部の形成前の前記突出部の外周面と間隔をあけて相対する平行面が更に設けられていることを特徴としている。   The terminal fitting of the present invention according to claim 5 is the terminal fitting according to claim 4, wherein the inner surface of the through hole is connected to the tapered surface and is closer to the second flat plate portion than the tapered surface. In addition, a parallel surface facing the outer peripheral surface of the projecting portion before formation of the enlarged portion with a space therebetween is further provided.

請求項6に記載の本発明の端子金具は、請求項4又は請求項5に記載の端子金具において、前記拡大部が前記テーパ面に密に重なって、前記貫通孔内に収められていることを特徴としている。   The terminal fitting of the present invention according to claim 6 is the terminal fitting according to claim 4 or 5, wherein the enlarged portion closely overlaps the tapered surface and is accommodated in the through hole. It is characterized by.

請求項7に記載の本発明の端子金具は、請求項1乃至請求項6のうちいずれか一項に記載の端子金具において、前記拡大部の形成前の前記突出部の前記第2平板部からの突出量が前記第1平板部の厚みと略等しいとともに、前記突出部の前記先端部の端面の中央が前記第2平板部に向かって押し潰されて前記拡大部とともに前記端面から凹の凹みが形成されていることを特徴としている。   A terminal fitting according to a seventh aspect of the present invention is the terminal fitting according to any one of the first to sixth aspects, wherein the second flat plate portion of the protruding portion before the enlarged portion is formed. And the center of the end surface of the tip end portion of the protruding portion is crushed toward the second flat plate portion and is recessed from the end surface together with the enlarged portion. It is characterized by being formed.

請求項1に記載した本発明の端子金具同士の固定方法によれば、第1平板部に貫通孔を設け、第2平板部に突出部を設けるという簡便な構成によって、第1平板部と第2平板部とを固定できる即ち第1端子金具と第2端子金具とを固定できる。   According to the fixing method of the terminal metal fittings of the present invention described in claim 1, the first flat plate portion and the first flat plate portion are provided with a simple configuration in which a through hole is provided in the first flat plate portion and a protruding portion is provided in the second flat plate portion. The two flat plate portions can be fixed, that is, the first terminal fitting and the second terminal fitting can be fixed.

請求項2に記載した本発明の端子金具によれば、第1平板部に貫通孔を設け、第2平板部に突出部を設けるという簡便な構成によって、第1平板部と第2平板部とを固定できる即ち第1端子金具と第2端子金具とを固定できる。   According to the terminal fitting of the present invention described in claim 2, the first flat plate portion and the second flat plate portion are provided with a simple configuration in which a through hole is provided in the first flat plate portion and a protruding portion is provided in the second flat plate portion. In other words, the first terminal fitting and the second terminal fitting can be fixed.

請求項3に記載した本発明の端子金具によれば、貫通孔と突出部とが複数設けられているので、第1端子金具と第2端子金具とを固定すると、これらの端子金具同士ががたつくことを防止できる。   According to the terminal fitting of the present invention described in claim 3, since the plurality of through holes and protrusions are provided, when the first terminal fitting and the second terminal fitting are fixed, these terminal fittings are rattled. Can be prevented.

請求項4に記載した本発明の端子金具によれば、貫通孔の内面にテーパ面が設けられているので、突出部の先端部が確実に貫通孔内に位置付けられるので、該先端部が潰されて形成された拡大部が貫通孔内で外周方向に拡がる。   According to the terminal fitting of the present invention described in claim 4, since the tapered surface is provided on the inner surface of the through hole, the distal end portion of the projecting portion is reliably positioned in the through hole, so that the distal end portion is crushed. The enlarged portion thus formed expands in the outer peripheral direction within the through hole.

請求項5に記載した本発明の端子金具によれば、貫通孔の内面にテーパ面と連なりかつ拡大部の形成前の突出部の外周面と間隔をあける平行面が設けられているので、貫通孔内に突出部を容易に挿入できる。   According to the terminal fitting of the present invention described in claim 5, since the inner surface of the through hole is provided with a parallel surface that is continuous with the tapered surface and is spaced from the outer peripheral surface of the protruding portion before the enlarged portion is formed, The protrusion can be easily inserted into the hole.

請求項6に記載した本発明の端子金具によれば、拡大部がテーパ面に密に重なるので、該拡大部が第2平板部との間に確実に第1平板部を挟むことができる。   According to the terminal metal fitting of the present invention described in claim 6, since the enlarged portion closely overlaps the tapered surface, the enlarged flat portion can be securely sandwiched between the enlarged flat portion and the second flat plate portion.

また、拡大部が貫通孔内に収められているので、該拡大部が他の物品と接触することを防止できる。   Moreover, since the enlarged part is stored in the through hole, the enlarged part can be prevented from coming into contact with other articles.

請求項7に記載した本発明の端子金具によれば、拡大部の形成前の突出部の先端部の中央を押圧して、拡大部とともに先端面に凹みを形成するので、拡大部とテーパ面とがより確実に密着する。   According to the terminal metal fitting of the present invention described in claim 7, since the center of the tip portion of the protruding portion before formation of the enlarged portion is pressed to form a recess in the tip surface together with the enlarged portion, the enlarged portion and the tapered surface And adhere more securely.

以上説明したように、請求項1に記載の本発明は、簡便な構成によって第1端子金具と第2端子金具とを固定できるので、第1端子金具と第2端子金具を別体にして、これらの厚みを異ならせて、発熱を防止できるようにしても、低コスト化を図ることができる。   As described above, the present invention according to claim 1 can fix the first terminal fitting and the second terminal fitting with a simple configuration, so that the first terminal fitting and the second terminal fitting are separated, Even if these thicknesses are varied to prevent heat generation, the cost can be reduced.

請求項2に記載した本発明は、簡便な構成によって第1端子金具と第2端子金具とを固定できるので、第1端子金具と第2端子金具を別体にして、これらの厚みを異ならせて、発熱を防止できるようにしても、低コスト化を図ることができる。   According to the second aspect of the present invention, since the first terminal fitting and the second terminal fitting can be fixed with a simple configuration, the first terminal fitting and the second terminal fitting are separated and their thicknesses are made different. Thus, even if heat generation can be prevented, cost reduction can be achieved.

請求項3に記載した本発明は、互いに固定された第1端子金具と第2端子金具とががたつくことを防止できるので、これらの端子金具同士が曲がって組み付くことを防止できる。   According to the third aspect of the present invention, since the first terminal fitting and the second terminal fitting fixed to each other can be prevented from rattling, it is possible to prevent these terminal fittings from being bent and assembled.

請求項4に記載した本発明は、突出部の先端部が潰されて形成された拡大部が貫通孔内で外周方向に拡がるので、拡大部と第2平板部との間に第1平板部を確実に挟むことができる。したがって、第1端子金具と第2端子金具とを確実に強固に固定でき、これらの端子金具同士が不意に分離することを防止できる。   According to the fourth aspect of the present invention, since the enlarged portion formed by crushing the tip portion of the projecting portion expands in the outer peripheral direction in the through hole, the first flat plate portion is between the enlarged portion and the second flat plate portion. Can be pinched securely. Therefore, the first terminal fitting and the second terminal fitting can be securely fixed firmly, and the terminal fittings can be prevented from being unexpectedly separated from each other.

請求項5に記載した本発明は、貫通孔内に突出部を容易に挿入できるので、端子金具同士を容易に固定でき、容易に組み立てることができる。   According to the fifth aspect of the present invention, since the protruding portion can be easily inserted into the through hole, the terminal fittings can be easily fixed to each other and can be easily assembled.

請求項6に記載した本発明は、拡大部が第2平板部との間に確実に第1平板部を挟むことができるので、第1端子金具と第2端子金具とをより確実に強固に固定でき、これらの端子金具同士が不意に分離することを確実に防止できる。   In the present invention described in claim 6, since the enlarged portion can securely sandwich the first flat plate portion with the second flat plate portion, the first terminal metal fitting and the second terminal metal fitting can be more securely strengthened. It can fix, and it can prevent reliably that these terminal metal fittings isolate | separate unexpectedly.

また、拡大部が他の物品と接触することを防止できるので、電気的に短絡することを防止できる。   Moreover, since it can prevent that an enlarged part contacts other articles | goods, it can prevent electrically short-circuiting.

請求項7に記載した本発明は、拡大部の形成前の突出部の先端部の中央を押圧して拡大部とともに先端面に凹みを形成するので、拡大部とテーパ面とがより確実に密着する。このため、互いに固定された端子金具間の電気的な抵抗を抑制できる。また、拡大部と第2平板部との間に第1平板部をより強固に挟み込むことができ、端子金具同士をより強固に固定することができる。   According to the seventh aspect of the present invention, since the center of the tip portion of the protruding portion before the enlarged portion is formed is pressed to form a dent on the tip surface together with the enlarged portion, the enlarged portion and the taper surface are more closely adhered to each other. To do. For this reason, the electrical resistance between the terminal fittings mutually fixed can be suppressed. Further, the first flat plate portion can be sandwiched more firmly between the enlarged portion and the second flat plate portion, and the terminal fittings can be more firmly fixed.

本発明の第1の実施形態にかかる端子金具を、図1ないし図7を参照して説明する。図1などに示す端子金具1は、図示しないコネクタを構成する。   A terminal fitting according to a first embodiment of the present invention will be described with reference to FIGS. A terminal fitting 1 shown in FIG. 1 and the like constitutes a connector (not shown).

コネクタは、絶縁性の合成樹脂で構成されたコネクタハウジングと、前述した端子金具1とを備えている。コネクタハウジングは、箱状に形成されており、端子金具1を収容する端子収容室を多数設けている。コネクタハウジングは、印刷配線板に取り付けられて、相手側のコネクタのコネクタハウジングと嵌合する。   The connector includes a connector housing made of an insulating synthetic resin and the terminal fitting 1 described above. The connector housing is formed in a box shape and is provided with a large number of terminal accommodating chambers for accommodating the terminal fittings 1. The connector housing is attached to the printed wiring board and engages with the connector housing of the mating connector.

端子金具1は、図1及び図2に示すように、第1端子金具5と、第2端子金具6とを備えている。   As shown in FIGS. 1 and 2, the terminal fitting 1 includes a first terminal fitting 5 and a second terminal fitting 6.

第1端子金具5は、導電性の板金で構成されて、図3に示すように、第1電気接触部7と、第1平板部8と、一対のかしめ片9とを一体に備えている。第1電気接触部7は、四角筒状に形成された筒部10と、該筒部10内に設けられたばね片11とを備えている。筒部10即ち第1電気接触部7内には、前述した相手側のコネクタの端子金具の雄タブが侵入する。ばね片11は、筒部10内に侵入した雄タブを該筒部10の内面に押し付ける。第1電気接触部7は、前述した相手側のコネクタの端子金具と電気的に接続する。   The 1st terminal metal fitting 5 is comprised with the electroconductive sheet metal, and as shown in FIG. 3, the 1st electric contact part 7, the 1st flat plate part 8, and a pair of crimping piece 9 are integrally provided. . The first electrical contact portion 7 includes a cylindrical portion 10 formed in a square cylindrical shape and a spring piece 11 provided in the cylindrical portion 10. The male tab of the terminal fitting of the mating connector described above enters the cylindrical portion 10, that is, the first electrical contact portion 7. The spring piece 11 presses the male tab that has entered the cylindrical portion 10 against the inner surface of the cylindrical portion 10. The 1st electric contact part 7 is electrically connected with the terminal metal fitting of the other party connector mentioned above.

第1平板部8は、平板状に形成されて、第1電気接触部7の筒部10の一つの外壁と一体に連なっている。かしめ片9は、第1平板部8の幅方向の両縁から立設している。かしめ片9は、第1平板部8に向かって曲げられて、該第1平板部8との間に後述の第2平板部14を挟む。かしめ片9は、第1平板部8との間に第2端子金具6の第2平板部14を加締める。   The first flat plate portion 8 is formed in a flat plate shape, and is continuous with one outer wall of the cylindrical portion 10 of the first electric contact portion 7. The caulking pieces 9 are erected from both edges in the width direction of the first flat plate portion 8. The caulking piece 9 is bent toward the first flat plate portion 8 and sandwiches a second flat plate portion 14 described later between the first flat plate portion 8. The caulking piece 9 crimps the second flat plate portion 14 of the second terminal fitting 6 between the first flat plate portion 8.

また、第1平板部8には、貫通孔12が一つ設けられている。貫通孔12は、勿論、第1平板部8を貫通しており、平面形状が丸型に形成されている。貫通孔12の内周面(内面)には、図5に示すように、第1平板部8に重ねられる第2平板部14から離れるのにしたがって、該貫通孔12の内径が徐々に拡大する方向に傾斜したテーパ面12aが設けられている。テーパ面12aは、貫通孔12の内周面の全周に設けられている。   The first flat plate portion 8 is provided with one through hole 12. Needless to say, the through-hole 12 penetrates the first flat plate portion 8, and the planar shape is formed in a round shape. As shown in FIG. 5, the inner diameter of the through hole 12 gradually increases on the inner peripheral surface (inner surface) of the through hole 12 as the distance from the second flat plate portion 14 superimposed on the first flat plate portion 8 increases. A tapered surface 12a inclined in the direction is provided. The tapered surface 12 a is provided on the entire circumference of the inner peripheral surface of the through hole 12.

第2端子金具6は、導電性の板金で構成されて、図3に示すように、第2電気接触部13と、第2平板部14と、突出部15とを一体に備えている。第2電気接触部13は、棒状に形成された一対の端子16を備えている。端子16は、互いに平行に配置されている。一対の端子16は、印刷配線板に設けられたスルーホール内に通されて、該印刷配線板の配線パターンと半田などを用いたろう付けにより固定される。一対の端子16即ち第2電気接触部13は、印刷配線板の配線パターンと電気的及び機械的に接続される。   The 2nd terminal metal fitting 6 is comprised with the electroconductive sheet metal, and is equipped with the 2nd electrical contact part 13, the 2nd flat plate part 14, and the protrusion part 15 integrally, as shown in FIG. The second electrical contact portion 13 includes a pair of terminals 16 formed in a rod shape. The terminals 16 are arranged in parallel to each other. The pair of terminals 16 are passed through through holes provided in the printed wiring board and fixed by brazing using a wiring pattern of the printed wiring board and solder or the like. The pair of terminals 16, that is, the second electrical contact portion 13 is electrically and mechanically connected to the wiring pattern of the printed wiring board.

第2平板部14は、平板状に形成されて、その長手方向の一方の端から第2電気接触部13の一対の端子16から延在している。第2平板部14の両表面は、一対の端子16の長手方向と平行である。第2平板部14は、第1平板部8上に重ねられる。   The second flat plate portion 14 is formed in a flat plate shape and extends from the pair of terminals 16 of the second electric contact portion 13 from one end in the longitudinal direction thereof. Both surfaces of the second flat plate portion 14 are parallel to the longitudinal direction of the pair of terminals 16. The second flat plate portion 14 is overlaid on the first flat plate portion 8.

突出部15は、第2平板部14の第1平板部8上に重ねられる表面から突に突出している。突出部15は、外径が貫通孔12の小径側の内径と略等しい円柱状に形成された後、第2平板部14から離れた側の先端部が第2平板部14に向かって押し潰された拡大部18が形成される。拡大部18は、突出部15の外周方向に突出している。拡大部18は、テーパ面12aに密に接触して、第2平板部14との間に第1平板部8を挟み込む。   The protruding portion 15 protrudes in a protruding manner from the surface of the second flat plate portion 14 superimposed on the first flat plate portion 8. The protrusion 15 is formed in a columnar shape having an outer diameter substantially equal to the inner diameter on the small diameter side of the through-hole 12, and then the distal end portion on the side away from the second flat plate portion 14 is crushed toward the second flat plate portion 14. The enlarged portion 18 is formed. The enlarged portion 18 protrudes in the outer peripheral direction of the protruding portion 15. The enlarged portion 18 is in close contact with the tapered surface 12 a and sandwiches the first flat plate portion 8 with the second flat plate portion 14.

また、前記突出部15の前述した拡大部18が形成される前の第2平板部14からの突出量D(図4に示す)は、前述した第1端子金具5の第1平板部8の厚みT1(図5に示す)より大きい。また、前述した突出量Dは、前述した拡大部18が形成されると、該拡大部18即ち突出部15が貫通孔12内に収まる値となっている。前述した突出部15は、前記第2平板部14の一部が円柱状に打ち出されて形成されている。   Further, the protruding amount D (shown in FIG. 4) of the protruding portion 15 from the second flat plate portion 14 before the enlarged portion 18 is formed is the same as that of the first flat plate portion 8 of the first terminal fitting 5 described above. It is larger than the thickness T1 (shown in FIG. 5). Further, the protrusion amount D described above is a value that allows the expansion portion 18, that is, the protrusion portion 15 to be accommodated in the through hole 12 when the above-described expansion portion 18 is formed. The protrusion 15 described above is formed by punching a part of the second flat plate portion 14 into a cylindrical shape.

第2端子金具6(を構成する板金)の第2平板部14の厚みT2(図4に示す)は、第1端子金具5(を構成する板金)の第1平板部8の厚みT1より厚い。即ち、第2端子金具6(を構成する板金)の第2平板部14の厚みT2と、第1端子金具5(を構成する板金)の第1平板部8の厚みT1とは、互いに異なっている。このように、厚みT2を厚みT1より厚くすることで、端子16などが通電される電流によって発熱することを防止している。即ち、厚みT2を厚みT1より厚くすることで、端子金具1の局部的な発熱を防止している。   The thickness T2 (shown in FIG. 4) of the second flat plate portion 14 of the second terminal fitting 6 (the metal plate constituting the second metal plate 6) is thicker than the thickness T1 of the first flat plate portion 8 of the first terminal metal fitting 5 (the metal plate constituting the second metal plate 6). . That is, the thickness T2 of the second flat plate portion 14 of the second terminal metal fitting 6 (the metal plate constituting the second metal plate) and the thickness T1 of the first flat plate portion 8 of the first terminal metal fitting 5 (the metal plate constituting the second metal plate) are different from each other. Yes. Thus, by making the thickness T2 thicker than the thickness T1, it is possible to prevent the terminal 16 and the like from generating heat due to the energized current. That is, local heat generation of the terminal fitting 1 is prevented by making the thickness T2 thicker than the thickness T1.

前述した端子金具1は、以下のように組み立てられる。まず、図5に示すように、第1端子金具5の第1平板部8に貫通孔12を形成し、かしめ片9を第1平板部8の幅方向の縁から立設させておく。また、図4に示すように、第2端子金具6の第2平板部14に円柱状の突出部15を形成しておく。   The terminal fitting 1 mentioned above is assembled as follows. First, as shown in FIG. 5, the through hole 12 is formed in the first flat plate portion 8 of the first terminal fitting 5, and the caulking piece 9 is erected from the edge in the width direction of the first flat plate portion 8. Further, as shown in FIG. 4, a cylindrical protrusion 15 is formed on the second flat plate portion 14 of the second terminal fitting 6.

そして、図6に示すように、貫通孔12内に突出部15を挿入し、第1平板部8と第2平板部14とを互いに重ねる。このとき、第2平板部14から離れるのにしたがって貫通孔12の内径が徐々に拡がる状態に、第1平板部8と第2平板部14とを位置付けておく。   And as shown in FIG. 6, the protrusion part 15 is inserted in the through-hole 12, and the 1st flat plate part 8 and the 2nd flat plate part 14 are piled up mutually. At this time, the first flat plate portion 8 and the second flat plate portion 14 are positioned so that the inner diameter of the through hole 12 gradually increases as the distance from the second flat plate portion 14 increases.

その後、図7に示すように、かしめ片9を第1平板部8に向かって曲げて、該かしめ片9と第1平板部8との間に第2平板部14を挟む(加締める)とともに、突出部15の第2平板部14から離れた側の(貫通孔12内より突出した)先端部を第2平板部14に向かって押し潰して、拡大部18を形成する。すると、拡大部18は、第2平板部14との間に第1平板部8を挟み込む。   Thereafter, as shown in FIG. 7, the caulking piece 9 is bent toward the first flat plate portion 8, and the second flat plate portion 14 is sandwiched (clamped) between the caulking piece 9 and the first flat plate portion 8. The tip of the protruding portion 15 on the side away from the second flat plate portion 14 (projected from the inside of the through hole 12) is crushed toward the second flat plate portion 14 to form the enlarged portion 18. Then, the enlarged portion 18 sandwiches the first flat plate portion 8 with the second flat plate portion 14.

こうして、第1端子金具5と第2端子金具6とが互いに固定されて、前述した構成の端子金具1が組み立てられる。このように組み立てられた端子金具1は、コネクタハウジング3の端子収容室4内に収容されて、第2電気接触部13の端子16が印刷配線板の配線パターンと接続し、第1電気接触部7が相手側のコネクタの端子金具と接続する。   Thus, the first terminal fitting 5 and the second terminal fitting 6 are fixed to each other, and the terminal fitting 1 having the above-described configuration is assembled. The terminal fitting 1 assembled in this way is accommodated in the terminal accommodating chamber 4 of the connector housing 3, the terminal 16 of the second electrical contact portion 13 is connected to the wiring pattern of the printed wiring board, and the first electrical contact portion. 7 connects with the terminal fitting of the mating connector.

本実施形態によれば、第1平板部8に貫通孔12を設け、第2平板部14に突出部15を設けるという簡便な構成によって、第1平板部8と第2平板部14とを固定できる即ち第1端子金具5と第2端子金具6とを固定できる。このため、第1端子金具5と第2端子金具6を別体にして、これらの厚みT1,T2を異ならせて、発熱を防止できるようにしても、端子金具1の低コスト化を図ることができる。   According to this embodiment, the 1st flat plate part 8 and the 2nd flat plate part 14 are fixed by the simple structure of providing the through-hole 12 in the 1st flat plate part 8, and providing the protrusion part 15 in the 2nd flat plate part 14. FIG. That is, the first terminal fitting 5 and the second terminal fitting 6 can be fixed. Therefore, the cost of the terminal fitting 1 can be reduced even if the first terminal fitting 5 and the second terminal fitting 6 are separated and the thicknesses T1 and T2 are made different to prevent heat generation. Can do.

貫通孔12の内周面にテーパ面12aが設けられているので、突出部15の先端部が潰されて形成された拡大部18が貫通孔12内で外周方向に拡がる。このため、拡大部18と第2平板部14との間に第1平板部8を確実に挟むことができる。したがって、第1端子金具5と第2端子金具6とを確実に強固に固定でき、これらの端子金具5,6同士が不意に分離することを防止できる。   Since the tapered surface 12 a is provided on the inner peripheral surface of the through hole 12, the enlarged portion 18 formed by crushing the distal end portion of the projecting portion 15 expands in the outer peripheral direction in the through hole 12. For this reason, the 1st flat plate part 8 can be pinched | interposed reliably between the enlarged part 18 and the 2nd flat plate part 14. FIG. Therefore, the 1st terminal metal fitting 5 and the 2nd terminal metal fitting 6 can be fixed firmly firmly, and it can prevent that these terminal metal fittings 5 and 6 isolate | separate unexpectedly.

拡大部18がテーパ面12aに密に重なるので、該拡大部18が第2平板部14との間に確実に第1平板部8を挟むことができる。したがって、第1端子金具5と第2端子金具6とをより確実に強固に固定でき、これらの端子金具5,6同士が不意に分離することを確実に防止できる。   Since the enlarged portion 18 closely overlaps the tapered surface 12 a, the first flat plate portion 8 can be reliably sandwiched between the enlarged portion 18 and the second flat plate portion 14. Therefore, the 1st terminal metal fitting 5 and the 2nd terminal metal fitting 6 can be fixed firmly more reliably, and it can prevent reliably that these terminal metal fittings 5 and 6 isolate | separate unexpectedly.

また、拡大部18が貫通孔12内に収められているので、該拡大部18が他の物品と接触することを防止できる。したがって、端子金具1が、電気的に短絡することを防止できる。   Moreover, since the enlarged part 18 is accommodated in the through-hole 12, it can prevent that this enlarged part 18 contacts other articles | goods. Therefore, it is possible to prevent the terminal fitting 1 from being electrically short-circuited.

第1平板部8との間に第2平板部14を挟むかしめ片9を備えているので、第1平板部8と第2平板部14即ち第1端子金具5と第2端子金具6とを確実に固定できる。   Since the caulking piece 9 is sandwiched between the first flat plate portion 8 and the second flat plate portion 14, the first flat plate portion 8 and the second flat plate portion 14, that is, the first terminal fitting 5 and the second terminal fitting 6 are connected. Can be fixed securely.

かしめ片9を第1平板部8の幅方向の両縁に設けているので、第1平板部8と第2平板部14即ち第1端子金具5と第2端子金具6とをより確実に固定できる。   Since the caulking pieces 9 are provided at both edges in the width direction of the first flat plate portion 8, the first flat plate portion 8 and the second flat plate portion 14, that is, the first terminal fitting 5 and the second terminal fitting 6 are more securely fixed. it can.

次に、本発明の第2の実施形態にかかる端子金具を、図8ないし図10に基づいて説明する。なお、前述した第1の実施形態と同一部分には、同一符号を付して説明を省略する。   Next, the terminal metal fitting concerning the 2nd Embodiment of this invention is demonstrated based on FIG. 8 thru | or FIG. Note that the same parts as those in the first embodiment described above are denoted by the same reference numerals and description thereof is omitted.

本実施形態の端子金具1は、図8ないし図10に示すように、貫通孔12と突出部15とをそれぞれ複数設けている。図示例では、貫通孔12と突出部15とをそれぞれ二つ設けている。貫通孔12は、第1端子金具5の第1平板部8の長手方向に沿って、互いに間隔をあけて並べられている。突出部15は、第2端子金具6の第2平板部14の長手方向に沿って、互いに間隔をあけて並べられている。なお、これらの貫通孔12及び突出部15の構成は、前述した第1の実施形態と等しい。   As shown in FIGS. 8 to 10, the terminal fitting 1 of the present embodiment is provided with a plurality of through holes 12 and a plurality of protrusions 15. In the illustrated example, two through holes 12 and two protrusions 15 are provided. The through holes 12 are arranged at intervals from each other along the longitudinal direction of the first flat plate portion 8 of the first terminal fitting 5. The protrusions 15 are arranged at intervals from each other along the longitudinal direction of the second flat plate part 14 of the second terminal fitting 6. In addition, the structure of these through-holes 12 and the protrusion parts 15 is equal to 1st Embodiment mentioned above.

本実施形態によれば、前述した第1の実施形態の効果に加え、貫通孔12と突出部15とが複数設けられているので、第1端子金具5と第2端子金具6とを固定すると、これらの端子金具5,6同士ががたつくことを確実に防止できるとともに、これらの端子金具5,6同士が不意に分離することを確実に防止できる。   According to the present embodiment, in addition to the effects of the first embodiment described above, a plurality of through holes 12 and protrusions 15 are provided, so that when the first terminal fitting 5 and the second terminal fitting 6 are fixed, The terminal fittings 5 and 6 can be reliably prevented from rattling, and the terminal fittings 5 and 6 can be reliably prevented from being separated unexpectedly.

なお、前述した第1及び第2の実施形態では、貫通孔12の小径側の内径を拡大部18が形成される前の突出部15の外径と等しくしている。しかしながら、本発明では、貫通孔12の小径側の内径を拡大部18が形成される前の突出部15の外径より大きくしても良い。   In the first and second embodiments described above, the inner diameter on the small diameter side of the through hole 12 is made equal to the outer diameter of the protruding portion 15 before the enlarged portion 18 is formed. However, in the present invention, the inner diameter on the small diameter side of the through hole 12 may be larger than the outer diameter of the protrusion 15 before the enlarged portion 18 is formed.

例えば、次に、図11ないし図14を参照して説明する本発明の第3の実施形態にかかる端子金具1では、貫通孔12の内径を、拡大部18の形成前の突出部15の外径よりも大きくしている。なお、この第3の実施形態において、前述した第1及び第2の実施形態と同一部分には同一符号を付して説明を省略する。   For example, in the terminal fitting 1 according to the third embodiment of the present invention described next with reference to FIGS. 11 to 14, the inner diameter of the through hole 12 is set to the outside of the protruding portion 15 before the enlarged portion 18 is formed. It is larger than the diameter. In the third embodiment, the same parts as those in the first and second embodiments described above are denoted by the same reference numerals and description thereof is omitted.

本実施形態では、図11ないし図14に示すように、貫通孔12の内周面(内面)に、前述したテーパ面12aに加えて、平行面12bを設けている。平行面12bは、第2平板部14の両表面に対して直交する方向に沿って延在している。平行面12bは、テーパ面12aに連なり(連続して)、該テーパ面12aよりも第1平板部8に重ねられる第2平板部14寄りに配置されている。さらに、平行面12bは、貫通孔12内に侵入した拡大部18の形成前の突出部15の外周面と間隔をあけて相対する。   In the present embodiment, as shown in FIGS. 11 to 14, a parallel surface 12 b is provided on the inner peripheral surface (inner surface) of the through-hole 12 in addition to the tapered surface 12 a described above. The parallel surface 12b extends along a direction orthogonal to both surfaces of the second flat plate portion 14. The parallel surface 12b is continuous (continuously) with the tapered surface 12a and is disposed closer to the second flat plate portion 14 that is superimposed on the first flat plate portion 8 than the tapered surface 12a. Furthermore, the parallel surface 12b is opposed to the outer peripheral surface of the protruding portion 15 before the formation of the enlarged portion 18 that has entered the through hole 12 with a gap.

本実施形態によれば、前述した第1の実施形態の効果にくわえて、貫通孔12の内周面にテーパ面12aと連なりかつ拡大部18の形成前の突出部15の外周面と間隔をあける平行面12bが設けられて、貫通孔12の内径が突出部15の外径よりも大きく形成されているので、貫通孔12内に突出部15を容易に挿入できる。したがって、貫通孔12内に突出部15を容易に挿入できるので、端子金具5,6同士を容易に固定でき、端子金具1を容易に組み立てることができる。   According to the present embodiment, in addition to the effects of the first embodiment described above, the gap between the inner peripheral surface of the through-hole 12 and the outer peripheral surface of the protruding portion 15 that is continuous with the tapered surface 12a and before the enlarged portion 18 is formed. Since the open parallel surface 12b is provided and the inner diameter of the through hole 12 is larger than the outer diameter of the protrusion 15, the protrusion 15 can be easily inserted into the through hole 12. Therefore, since the protrusion part 15 can be easily inserted in the through-hole 12, the terminal metal fittings 5 and 6 can be fixed easily, and the terminal metal fitting 1 can be assembled easily.

また、本実施形態においても、前述した第2の実施形態と同様に、貫通孔12と突出部15とを、それぞれ、複数設けても良い。この場合、貫通孔12と突出部15とを、それぞれ、平板部8,14の長手方向に沿って並べるのが望ましい。   Also in this embodiment, similarly to the second embodiment described above, a plurality of through-holes 12 and protrusions 15 may be provided. In this case, it is desirable to arrange the through holes 12 and the protruding portions 15 along the longitudinal direction of the flat plate portions 8 and 14, respectively.

次に、本発明の第4の実施形態にかかる端子金具を、図15ないし図21に基づいて説明する。なお、前述した第1ないし第3の実施形態と同一部分には、同一符号を付して説明を省略する。   Next, the terminal metal fitting concerning the 4th Embodiment of this invention is demonstrated based on FIG. 15 thru | or FIG. The same parts as those in the first to third embodiments described above are denoted by the same reference numerals and description thereof is omitted.

本実施形態では、前述した第3の実施形態と同様に、貫通孔12の内周面に前述したテーパ面12aと平行面12bとを設けて、図16及び図17などに示すように、貫通孔12の内径を拡大部18の形成前の突出部15の外径よりも大きく形成している。本実施形態では、突出部15の第2平板部14からの突出量D(図16に示す)と、第1平板部8の厚みT1(図17に示す)とが等しく形成されている。   In the present embodiment, as in the third embodiment described above, the tapered surface 12a and the parallel surface 12b described above are provided on the inner peripheral surface of the through hole 12, and as shown in FIGS. The inner diameter of the hole 12 is formed larger than the outer diameter of the protruding portion 15 before the enlarged portion 18 is formed. In the present embodiment, the protruding amount D (shown in FIG. 16) of the protruding portion 15 from the second flat plate portion 14 and the thickness T1 (shown in FIG. 17) of the first flat plate portion 8 are formed to be equal.

また、本実施形態では、図18に示すように、貫通孔12内に拡大部18の形成前の突出部15を挿入した後、図19に示すように、突出部15の先端部の端面15aの中央に棒状の押圧治具19を接触させる。そして、図20に示すように、押圧治具19を第2平板部14に向かって押圧して、該押圧治具19によって突出部15の先端部の端面15aの中央を第2平板部14に向かって押し潰されて、前述した拡大部18ととともに端面15aから凹の凹み20を形成するとともに、かしめ片9で第2平板部14を加締める。こうして、図21に示すように、端子金具5,6同士を固定して、端子金具1を組み立てる。   Further, in the present embodiment, as shown in FIG. 18, after inserting the protruding portion 15 before forming the enlarged portion 18 into the through hole 12, as shown in FIG. 19, the end face 15a of the distal end portion of the protruding portion 15 is inserted. A bar-shaped pressing jig 19 is brought into contact with the center of the plate. Then, as shown in FIG. 20, the pressing jig 19 is pressed toward the second flat plate portion 14, and the center of the end surface 15 a of the tip end portion of the projecting portion 15 is made to the second flat plate portion 14 by the pressing jig 19. The second flat plate portion 14 is crimped by the caulking piece 9 while being crushed toward the concave portion 20 from the end face 15 a together with the enlarged portion 18 described above. Thus, as shown in FIG. 21, the terminal fittings 5 and 6 are fixed to each other, and the terminal fitting 1 is assembled.

本実施形態によれば、前述した第1の実施形態の効果にくわえて、拡大部18の形成前の突出部15の先端部の端面15aの中央を押圧して、拡大部18とともに先端面15aに凹み20を形成するので、拡大部18とテーパ面12aとがより確実に密着する。このため、互いに固定された端子金具5,6間の電気的な抵抗を抑制できる。また、拡大部18と第2平板部14との間に第1平板部8をより強固に挟み込むことができ、端子金具5,6同士をより強固に固定することができる。   According to the present embodiment, in addition to the effects of the first embodiment described above, the center of the end surface 15a of the distal end portion of the projecting portion 15 before the enlarged portion 18 is formed is pressed together with the enlarged portion 18 to the distal end surface 15a. Therefore, the enlarged portion 18 and the taper surface 12a are more closely adhered to each other. For this reason, the electrical resistance between the terminal fittings 5 and 6 fixed to each other can be suppressed. Moreover, the 1st flat plate part 8 can be pinched | interposed more firmly between the enlarged part 18 and the 2nd flat plate part 14, and terminal metal fittings 5 and 6 can be fixed more firmly.

また、本実施形態においても、前述した第2及び第3の実施形態と同様に、貫通孔12と突出部15とを、それぞれ、複数設けても良い。この場合、貫通孔12と突出部15とを、それぞれ、平板部8,14の長手方向に沿って並べるのが望ましい。   Also in this embodiment, similarly to the second and third embodiments described above, a plurality of through holes 12 and protrusions 15 may be provided. In this case, it is desirable to arrange the through holes 12 and the protruding portions 15 along the longitudinal direction of the flat plate portions 8 and 14, respectively.

本実施形態では、突出量Dと厚みT1とを等しくしている。しかしながら、本発明では、突出量Dを厚みT1よりも大きくしても良く、突出量Dを厚みT1よりも若干大きくしても良く、若干小さくしても良い。また、本実施形態においても、貫通孔12の内径と突出部15の外径とを等しくしてもよい。   In the present embodiment, the protruding amount D and the thickness T1 are made equal. However, in the present invention, the protrusion amount D may be larger than the thickness T1, and the protrusion amount D may be slightly larger than the thickness T1 or slightly smaller. Also in this embodiment, the inner diameter of the through hole 12 and the outer diameter of the protruding portion 15 may be made equal.

本発明では、突出量Dと厚みT1とを等しくすることと、突出量Dと厚みT1との差がこれらの突出量D及び厚みT1よりも十分に小さくすることを、突出量Dと厚みT1とを略等しくするという。このように、本発明では、突出量Dと厚みT1とを略等しくしても良い。   In the present invention, the projection amount D and the thickness T1 are equalized, and the difference between the projection amount D and the thickness T1 is sufficiently smaller than the projection amount D and the thickness T1. Is said to be approximately equal. Thus, in this invention, you may make the protrusion amount D and thickness T1 substantially equal.

本発明では、貫通孔12の内周面にテーパ面12aを形成しなくても良い。さらに、かしめ片9を一つのみ設けても良い。要するに、本発明では、かしめ片9を少なくとも一つ設けて、該かしめ片9を第1平板部8の幅方向の縁から立設させれば良い(設ければ良い)。   In the present invention, the tapered surface 12 a may not be formed on the inner peripheral surface of the through hole 12. Further, only one caulking piece 9 may be provided. In short, in the present invention, at least one caulking piece 9 may be provided, and the caulking piece 9 may be erected from the edge in the width direction of the first flat plate portion 8 (may be provided).

さらに、テーパ面12aを貫通孔12の内周面の全周に設けずに、内周面の一部に設けても良い。また、貫通孔12と突出部15とを三つ以上設けても良い。さらに、貫通孔12を厚みの薄い端子金具に設け、突出部15を厚みの厚い端子金具に設けるのが望ましい。   Further, the tapered surface 12a may be provided on a part of the inner peripheral surface without being provided on the entire inner peripheral surface of the through hole 12. Further, three or more through holes 12 and protrusions 15 may be provided. Furthermore, it is desirable to provide the through hole 12 in a thin terminal fitting and provide the protrusion 15 in a thick terminal fitting.

なお、前述した実施形態は本発明の代表的な形態を示したに過ぎず、本発明は、実施形態に限定されるものではない。即ち、本発明の骨子を逸脱しない範囲で種々変形して実施することができる。   In addition, embodiment mentioned above only showed the typical form of this invention, and this invention is not limited to embodiment. That is, various modifications can be made without departing from the scope of the present invention.

本発明の第1の実施形態にかかる端子金具の斜視図である。It is a perspective view of the terminal metal fitting concerning a 1st embodiment of the present invention. 図1中のIII−III線の断面を示す斜視図である。It is a perspective view which shows the cross section of the III-III line in FIG. 図2に示された端子金具を分解して示す斜視図である。It is a perspective view which decomposes | disassembles and shows the terminal metal fitting shown by FIG. 図3中のV−V線に沿う断面図である。It is sectional drawing which follows the VV line in FIG. 図3中のVI−VI線に沿う断面図である。It is sectional drawing which follows the VI-VI line in FIG. 図5に示された第1端子金具の貫通孔内に第2端子金具の突出部を挿入した状態を示す断面図である。It is sectional drawing which shows the state which inserted the protrusion part of the 2nd terminal metal fitting in the through-hole of the 1st terminal metal fitting shown by FIG. 図6に示された第1端子金具のかしめ片を曲げ第2端子金具の突出部の先端部を潰した状態を示す断面図である。It is sectional drawing which shows the state which bent the crimping piece of the 1st terminal metal fitting shown by FIG. 6, and crushed the front-end | tip part of the protrusion part of a 2nd terminal metal fitting. 本発明の第2の実施形態にかかる端子金具を示す斜視図である。It is a perspective view which shows the terminal metal fitting concerning the 2nd Embodiment of this invention. 図8に示された端子金具を分解して示す斜視図である。It is a perspective view which decomposes | disassembles and shows the terminal metal fitting shown by FIG. 図8中のXI−XI線に沿う断面図である。It is sectional drawing which follows the XI-XI line in FIG. 本発明の第3の実施形態にかかる端子金具の断面を示す斜視図である。It is a perspective view which shows the cross section of the terminal metal fitting concerning the 3rd Embodiment of this invention. 図11に示された端子金具の第1端子金具の断面図である。It is sectional drawing of the 1st terminal metal fitting of the terminal metal fitting shown by FIG. 図11に示された端子金具の拡大部の形成前の突出部を貫通孔内に挿入した状態を示す断面図である。It is sectional drawing which shows the state which inserted the protrusion part before formation of the expansion part of the terminal metal fitting shown by FIG. 11 in the through-hole. 図12に示されたかしめ片を曲げ突出部の先端部を潰した状態を示す断面図である。It is sectional drawing which shows the state which bent the crimping piece shown by FIG. 12, and crushed the front-end | tip part of the protrusion part. 本発明の第4の実施形態にかかる端子金具の断面を示す斜視図である。It is a perspective view which shows the cross section of the terminal metal fitting concerning the 4th Embodiment of this invention. 図15に示された端子金具の第2端子金具の断面図である。It is sectional drawing of the 2nd terminal metal fitting of the terminal metal fitting shown by FIG. 図15に示された端子金具の第1端子金具の断面図である。It is sectional drawing of the 1st terminal metal fitting of the terminal metal fitting shown by FIG. 図15に示された端子金具の拡大部の形成前の突出部を貫通孔内に挿入した状態を示す断面図である。It is sectional drawing which shows the state which inserted the protrusion part before formation of the enlarged part of the terminal metal fitting shown by FIG. 15 in the through-hole. 図15に示された端子金具の突出部の先端部の端面に押圧治具を接触させた状態を示す断面図である。It is sectional drawing which shows the state which made the pressing jig contact the end surface of the front-end | tip part of the protrusion part of the terminal metal fitting shown by FIG. 図19に示された押圧治具でかしめ片を曲げ突出部の先端部を潰した状態を示す断面図である。It is sectional drawing which shows the state which bent the crimping piece with the press jig | tool shown by FIG. 19, and crushed the front-end | tip part of the protrusion part. 図20に示された端子金具の断面図である。It is sectional drawing of the terminal metal fitting shown by FIG.

符号の説明Explanation of symbols

1 端子金具
5 第1端子金具
6 第2端子金具
8 第1平板部
9 かしめ片
12 貫通孔
12a テーパ面
12b 平行面
14 第2平板部
15 突出部
15a 端面
18 拡大部
20 凹み
D 突出量
T1 第1平板部の厚み
T2 第2平板部の厚み
DESCRIPTION OF SYMBOLS 1 Terminal metal fitting 5 1st terminal metal fitting 6 2nd terminal metal fitting 8 1st flat plate part 9 Caulking piece 12 Through-hole 12a Tapered surface 12b Parallel surface 14 2nd flat plate part 15 Protrusion part 15a End surface 18 Enlarged part 20 Depression D Protrusion amount T1 1st Thickness of 1 flat plate part T2 Thickness of 2nd flat plate part

Claims (7)

第1平板部と前記第1平板部の幅方向の両縁から立設したかしめ片を有した第1端子金具と、厚みが第1平板部の厚みよりも厚い第2の平板部を有した第2端子金具との固定方法であって、
前記第1平板部に設けられた貫通孔内に、前記第2平板部より突出した突出部を挿入した後、該突出部の先端部を前記第2平板部に向かって押し潰して拡大部を形成し、該拡大部と前記第2平板部との間に前記第1平板部を挟み込むとともに、
前記かしめ片を前記第1平板部に向かって曲げて前記第1平板部との間に前記第2平板部を挟むことを特徴とする端子金具同士の固定方法。
A first terminal fitting having a caulking piece standing from both edges in the width direction of the first flat plate portion and the first flat plate portion; and a second flat plate portion having a thickness larger than the thickness of the first flat plate portion . A fixing method with the second terminal fitting,
After inserting a protruding portion protruding from the second flat plate portion into the through hole provided in the first flat plate portion, the tip of the protruding portion is crushed toward the second flat plate portion to expand the enlarged portion. formed, the first flat plate portion with Komu viewed interposed into between the between the enlarged portion and the second flat plate portion,
A method of fixing terminal fittings, wherein the caulking piece is bent toward the first flat plate portion and the second flat plate portion is sandwiched between the first flat plate portion .
第1平板部と前記第1平板部の幅方向の両縁から立設したかしめ片を有した第1端子金具と、厚みが第1平板部の厚みよりも厚い第2の平板部を有した第2端子金具とを備え、前記第1平板部と前記第2平板部とが互いに重ねられた状態でこれらの端子金具同士が固定された端子金具において、
前記第1平板部に貫通孔が設けられ、前記第2平板部に該第2平板部より突出した突出部が設けられているとともに、
前記貫通孔内に挿入された突出部の先端部に、前記第2平板部に向かって押し潰されて形成された拡大部が形成されて、
前記拡大部と前記第2平板部との間に前記第1平板部を挟み込むとともに、
前記かしめ片が前記第1平板部に向かって曲げられて前記第1平板部との間に前記第2平板部を挟むことを特徴とする端子金具。
A first terminal fitting having a caulking piece standing from both edges in the width direction of the first flat plate portion and the first flat plate portion; and a second flat plate portion having a thickness larger than the thickness of the first flat plate portion . In a terminal fitting provided with a second terminal fitting, wherein the terminal plate is fixed in a state where the first flat plate portion and the second flat plate portion are overlapped with each other,
A through hole is provided in the first flat plate portion, and a protruding portion protruding from the second flat plate portion is provided in the second flat plate portion, and
An enlarged portion formed by being crushed toward the second flat plate portion is formed at the tip of the protruding portion inserted into the through hole,
The enlarged portion and sandwiching said first flat plate portion between the second flat plate portion Included Mutotomoni,
The terminal fitting, wherein the caulking piece is bent toward the first flat plate portion to sandwich the second flat plate portion with the first flat plate portion .
前記貫通孔と、前記突出部とは、それぞれ、複数設けられていることを特徴とする請求項2記載の端子金具。   The terminal fitting according to claim 2, wherein a plurality of the through holes and the protrusions are provided. 前記貫通孔の内面には、前記第1平板部に重ねられた前記第2平板部から離れるのにしたがって前記貫通孔が徐々に拡大する方向に傾斜したテーパ面が設けられていることを特徴とする請求項2又は請求項3記載の端子金具。   The inner surface of the through hole is provided with a tapered surface inclined in a direction in which the through hole gradually expands as the distance from the second flat plate portion overlapped with the first flat plate portion increases. The terminal metal fitting of Claim 2 or Claim 3 to do. 前記貫通孔の内面には、前記テーパ面に連なりかつ該テーパ面よりも第2平板部寄りに配置されているとともに、前記拡大部の形成前の前記突出部の外周面と間隔をあけて相対する平行面が更に設けられていることを特徴とする請求項4記載の端子金具。   The inner surface of the through hole is connected to the tapered surface and is disposed closer to the second flat plate portion than the tapered surface, and is spaced from the outer peripheral surface of the protruding portion before the enlarged portion is formed. 5. The terminal fitting according to claim 4, further comprising a parallel surface. 前記拡大部が前記テーパ面に密に重なって、前記貫通孔内に収められていることを特徴とする請求項4又は請求項5記載の端子金具。   The terminal fitting according to claim 4 or 5, wherein the enlarged portion closely overlaps the tapered surface and is accommodated in the through hole. 前記拡大部の形成前の前記突出部の前記第2平板部からの突出量が前記第1平板部の厚みと略等しいとともに、
前記突出部の前記先端部の端面の中央が前記第2平板部に向かって押し潰されて前記拡大部とともに前記端面から凹の凹みが形成されていることを特徴とする請求項乃至請求項6のうちいずれか一項に記載の端子金具。
The amount of protrusion from the second flat plate portion before the formation of the enlarged portion is substantially equal to the thickness of the first flat plate portion,
It claims 2 to wherein the center of the end face of the tip portion of the protrusion concave recess is formed from the end surface with the enlarged portion is crushed toward the second flat plate portion 6. The terminal fitting according to claim 1.
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