JP4804581B1 - humidifier - Google Patents

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JP4804581B1
JP4804581B1 JP2010145542A JP2010145542A JP4804581B1 JP 4804581 B1 JP4804581 B1 JP 4804581B1 JP 2010145542 A JP2010145542 A JP 2010145542A JP 2010145542 A JP2010145542 A JP 2010145542A JP 4804581 B1 JP4804581 B1 JP 4804581B1
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humidifying element
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humidifier
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芳夫 西本
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Mitsubishi Electric Corp
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Abstract

【課題】水の蒸散に誘電加熱の過度な熱量を付与することなく、任意の水蒸気発生量が確保できる加湿器を提供する。
【解決手段】この発明に係る加湿器は、毛細管現象による水分供給が可能な微細気孔を有して成る小粒径の黒鉛を含んで成る下部と、大粒径の黒鉛を含んで毛細管現象に依らない大きい気孔を有して成る上部と、の境界面が錐状の凹凸を形成して構成され、保有する前記気孔内部に親水性を備えるカーボン凝結体の成形品から成る加湿エレメントを、底部外面に誘電コイルを配設した水槽内に上部が水に没しない状態で保持し、電磁誘導加熱を行うことによって蒸気を放散するものである。
【選択図】図2
The present invention provides a humidifier capable of securing an arbitrary amount of water vapor generation without imparting an excessive heat amount of dielectric heating to the transpiration of water.
A humidifier according to the present invention includes a lower portion including small pore graphite having fine pores capable of supplying moisture by capillary action, and a capillary phenomenon including large particle size graphite. A humidifying element made of a molded product of a carbon aggregate having hydrophilicity inside the pores, the boundary surface of which is formed by forming conical irregularities on the upper surface having large pores that do not depend on the bottom, In an aquarium having a dielectric coil on the outer surface, the upper part is held in a state where it is not immersed in water, and steam is dissipated by performing electromagnetic induction heating.
[Selection] Figure 2

Description

この発明は、電磁誘導加熱によって発熱する加湿エレメントを備えた加湿器に関する。   The present invention relates to a humidifier including a humidifying element that generates heat by electromagnetic induction heating.

住環境の加湿に用いる加湿器は、親水性の薄板を縦列して表面積を拡大した加湿エレメントを用いて前記薄板の表面に保持した水分の気化効率を向上させたエレメントを用いて所望の加湿能力を確保しているほか、これを加熱して水分の気化促進を図る機構を備えたものがある。これら加湿エレメントは、高い親水性によって保水を促して、水分拡散を促すために基材に微細な気孔を具備して毛細管現象による水分の放散機能を確保している。   The humidifier used for humidification in the living environment uses a humidifying element in which hydrophilic thin plates are cascaded to increase the surface area, and a desired humidifying capacity is achieved using an element that improves the evaporation efficiency of moisture retained on the surface of the thin plate. In addition to ensuring the above, there is one provided with a mechanism for heating this to promote vaporization of moisture. These humidifying elements promote water retention due to their high hydrophilicity, and have a fine pore in the base material in order to promote moisture diffusion, and ensure a moisture diffusing function by capillary action.

例えば、加湿器の気化フィルターにフィルター基材の表面に焼結処理した粒子を担持して空隙を形成したり、焼結したセラミックス多孔質体の如きフィルター自体に空隙を持たせ、さらに、空隙内に親水性物質を塗布したものが提案されている(例えば、特許文献1参照)。   For example, the vaporization filter of the humidifier supports the sintered particles on the surface of the filter substrate to form voids, or the voids are formed in the filter itself such as a sintered ceramic porous body. The thing which apply | coated the hydrophilic substance to is proposed (for example, refer patent document 1).

また、アルミナペーパにアルミナゾルを含浸させた後に成形・焼結を行うことによって得られた無機多孔質素材を加湿エレメントにするものが提案されている(例えば、特許文献2参照)。   In addition, an inorganic porous material obtained by impregnating alumina paper with alumina sol and then molding and sintering is used as a humidifying element (see, for example, Patent Document 2).

これらの加湿器に用いられる加湿エレメントは、回転する円板の一部が水没して表面に保持した水の薄膜を気化させるのに対し、多孔質体に保持させた水分を気散させるによって加湿を行う。   The humidifying element used in these humidifiers is a part of the rotating disk that is submerged and vaporizes the thin film of water retained on the surface, while the moisture retained by the porous body is dissipated. I do.

しかし、加湿の効率向上を達成するために加湿エレメント表面に水分を保持した状態で水分を気化させる方法において、気化熱による水温低下に伴う効率低下を来たす。これを抑制するために、吸水性の繊維素材と磁性材料から成る加湿フィルターユニットに近接した位置に電磁誘導コイルを配して加熱するものが提案されている(例えば、特許文献3参照)。   However, in the method of vaporizing moisture in a state where moisture is retained on the surface of the humidifying element in order to achieve improvement in humidification efficiency, the efficiency is lowered due to a decrease in water temperature due to heat of vaporization. In order to suppress this, there has been proposed one in which an electromagnetic induction coil is arranged and heated at a position close to a humidifying filter unit made of a water-absorbing fiber material and a magnetic material (see, for example, Patent Document 3).

しかし、加湿フィルターの外周面に電磁誘導コイルを配設することから加熱面を小さくせざるを得ないうえ、前記電磁誘導コイルが高湿度雰囲気に保持されるので、安全に対する信頼性確保が困難な構造を余儀なくされていた。これに対し、金属多孔体の片面に水路を形成して内部に貯水し、多孔体を風路として反対面に空気を透過させることにより、前記多孔体の内部に保持した水により加湿する燃料電池のガス加湿器が提案されている(例えば、特許文献4参照)。   However, since the electromagnetic induction coil is disposed on the outer peripheral surface of the humidifying filter, the heating surface has to be made small, and the electromagnetic induction coil is held in a high humidity atmosphere, so it is difficult to ensure safety reliability. Had been forced to structure. On the other hand, a fuel cell which humidifies with water held inside the porous body by forming a water channel on one side of the porous metal body and storing water therein, and allowing air to pass through the opposite surface using the porous body as an air path A gas humidifier has been proposed (see, for example, Patent Document 4).

また、無機質繊維層を上部に設け、当接する三次元網目構造の多孔質板状体である焼結SiC多孔体が水面下になるように水受けを設け、前記焼結SiC多孔体を過熱した状態で空気が貫通するときに加湿する機構を備えた空気加湿器の加湿エレメントが提案されている(例えば、特許文献5参照)。   In addition, an inorganic fiber layer is provided on the upper portion, and a water receiver is provided so that the sintered SiC porous body, which is a porous plate having a three-dimensional network structure in contact with it, is under the water surface, and the sintered SiC porous body is overheated. A humidifying element of an air humidifier having a mechanism for humidifying when air penetrates in a state has been proposed (see, for example, Patent Document 5).

また、上記の多孔質板状体に代えて、外周面に電熱線を巻き付けて加熱できるようにした中空糸体を設け、中空糸内部から浸透した水の気散によって加湿する空気加湿器が提案されている(例えば、特許文献6参照)。   Also, in place of the porous plate-like body described above, an air humidifier is proposed in which a hollow fiber body that can be heated by wrapping a heating wire around the outer peripheral surface is provided and humidified by air diffusing from the inside of the hollow fiber (For example, see Patent Document 6).

特開2007−198685号公報JP 2007-198685 A 特開平08−021644号公報Japanese Patent Application Laid-Open No. 08-021644 特開2007−085692号公報JP 2007-085692 A 特開2005−032473号公報JP 2005-032473 A 実開平05−094634号公報Japanese Utility Model Publication No. 05-094634 特開平06−011160号公報Japanese Patent Application Laid-Open No. 06-011160

しかしながら、加湿を行う場合、加湿エレメントに給水するために保持して蒸発に供さない水への加熱も必要であることから、加湿開始するまでに要する時間が不用意に長くなるほか、湿度の調整や保持が困難となる。反面、過度に少ない水分供給量は、加湿エレメントに保持した水分の急速な気化蒸散に伴って給水不足を招くほか、水中に溶け込んでいるカルシウムやマグネシウムなどの塩化物濃度が上昇してスケールとして多孔質体内に残留するので、加湿エレメントの水分保持量の低下と加湿性能の劣化を来す。   However, when humidification is performed, it is necessary to heat the water that is held to supply water to the humidifying element and is not subjected to evaporation. Adjustment and holding become difficult. On the other hand, an excessively small amount of water supply causes a shortage of water supply due to the rapid vaporization and evaporation of the water held in the humidifying element, and increases the concentration of chlorides such as calcium and magnesium dissolved in the water, making it porous as a scale. Since it remains in the body, the moisture retention of the humidifying element decreases and the humidifying performance deteriorates.

また、水分供給量が過剰である場合には、多孔質が備える気孔内に過度な水分量を保持して加湿エレメントの気孔内からあふれて表面にも滞留するので、蒸発面積が著しく縮減する。その結果、水分気化に要する加熱効率の悪化とともに、加湿性能の低下を招くことになる。   Further, when the amount of water supply is excessive, an excessive amount of water is retained in the pores of the porous material and overflows from the pores of the humidifying element and stays on the surface, so that the evaporation area is significantly reduced. As a result, the heating efficiency required for moisture vaporization is deteriorated and the humidification performance is lowered.

また、水分の放出が不十分で繰り返しの使用を余儀なくされる場合などには、侵入した雑菌が水の加温に伴う繁殖を促進するとともに、基材への給水停止時や乾燥処理時における菌糸の飛散を招く可能性があった。   In addition, in cases where moisture is insufficiently released and forced to be used repeatedly, the invading bacteria will promote the growth associated with warming of the water, and the hyphae when the water supply to the substrate is stopped or during the drying process There was a possibility of incurring splashes.

この発明は、上記のような課題を解決するためになされたもので、水の蒸散に誘電加熱の過度な熱量を付与することなく、任意の水蒸気発生量が確保できる加湿器を提供する。   The present invention has been made to solve the above-described problems, and provides a humidifier capable of securing an arbitrary amount of water vapor generation without imparting an excessive amount of dielectric heating to the transpiration of water.

この発明に係る加湿器は、毛細管現象による水分供給が可能な微細気孔を有して成る小粒径の黒鉛を含んで成る下部と、その大粒径の黒鉛を含んで毛細管現象に依らない大きい気孔を有して成る上部とから成り、下部と上部との境界面が錐状の凹凸を形成して構成され、保有する前記気孔内部に親水性を備えるカーボン凝結体の成形品から成る加湿エレメントを、底部外面に誘電コイルを配設した水槽内に上部が水に没しない状態で保持し、電磁誘導加熱を行うことによって蒸気を放散するものである。   The humidifier according to the present invention includes a lower part including small pore graphite having fine pores capable of supplying water by capillary action, and a large graphite particle having a large particle diameter not depending on capillary action. A humidifying element comprising a carbon aggregate molded product having a hydrophilicity inside the pores, wherein the boundary surface between the lower portion and the upper portion is formed by forming conical irregularities. Is held in a water tank in which a dielectric coil is disposed on the outer surface of the bottom part in a state where the upper part is not immersed in water, and steam is dissipated by performing electromagnetic induction heating.

この発明に係る加湿器は、加湿エレメントの水没した下部位置にある小さい気孔が効率的に上部位置まで毛細管現象によって給水するので、水の蒸散に誘電加熱の過度な熱量を付与することなく、任意の水蒸気発生量が確保できる。   In the humidifier according to the present invention, since the small pores at the lower position where the humidifying element is submerged efficiently supplies water by capillary action up to the upper position, it is optional without giving excessive heat of dielectric heating to the transpiration of water. The amount of water vapor generated can be secured.

実施の形態1を示す図で、加湿エレメントのカーボン凝結体が備える気孔の態様を示す模式部分断面図。FIG. 5 is a diagram showing the first embodiment, and is a schematic partial cross-sectional view showing an aspect of pores provided in the carbon aggregate of the humidifying element. 実施の形態1を示す図で、水槽内における加湿エレメントの配設状態を示す模式断面図。FIG. 5 shows the first embodiment, and is a schematic cross-sectional view showing an arrangement state of humidifying elements in the water tank. 実施の形態1を示す図で、水蒸気の放散量を、加熱開始5分後から15分後における水の減少重量で評価した結果を示す図。The figure which shows Embodiment 1, and is a figure which shows the result of having evaluated the emitted amount of water vapor | steam by the weight reduction | decrease of water in 15 minutes after 5 minutes after a heating start.

実施の形態1.
本実施の形態は、誘電加熱が可能なカーボン凝結体成形品で、水分を含浸して保持する機能を備えた多孔質板(加湿エレメント)を加湿エレメントに用いた加湿器に関するものである。
Embodiment 1 FIG.
The present embodiment relates to a humidifier using a porous plate (humidifying element) having a function of impregnating and retaining moisture as a carbon aggregate molded article capable of dielectric heating.

誘電加熱が可能な多孔質成形品は、小粒径黒鉛に炭素を高濃度に含有する熱硬化性樹脂のフェノール樹脂などとを複素化した成形材料を下方位置に配し、大粒径黒鉛に同樹脂と複合化した成形材料を上方位置に配して、圧縮成形などの加熱・加圧によって得た成形品を、無酸素の高温雰囲気で焼成処理した凝結体である。   Porous molded products that can be heated by dielectric heating have a molding material that is complexed with a small particle size graphite and a phenol resin that is a thermosetting resin containing carbon at a high concentration. This is a condensate obtained by firing a molded product obtained by heating / pressurizing such as compression molding in an oxygen-free high-temperature atmosphere by placing a molding material combined with the resin in the upper position.

下方位置では多孔質成形品が水没して毛細管現象を得て吸水する機能を発現し、上方位置では水蒸気の放散を円滑に行う機能を備える。   At the lower position, the porous molded product is submerged to obtain a capillary action and absorbs water, and at the upper position, the water vapor is smoothly diffused.

黒鉛粒子と炭素を多く含む熱硬化性樹脂のフェノール樹脂から成る成形材料を、任意形状の金型内で低圧負荷の加熱によって前記フェノール樹脂を硬化させて得た複合体の多孔質成形品を、高温の無酸素雰囲気下で焼成処理してカーボン凝結体を得る。凝結体が備える気孔の含有率と大きさは、黒鉛粒子の大きさとフェノール樹脂の混合比率で決定され、水分の侵入拡散と保持、水蒸気飛散の容易性に関わる適正な気孔の大きさを選択する。   A composite porous molded article obtained by curing a phenolic resin, which is a thermosetting resin phenol resin containing a large amount of graphite particles and carbon, by curing the phenol resin by heating at a low pressure load in a mold having an arbitrary shape, A carbon aggregate is obtained by firing treatment in a high temperature oxygen-free atmosphere. The pore content and size of the aggregate are determined by the size of the graphite particles and the mixing ratio of the phenol resin, and select the appropriate pore size related to the penetration and retention of moisture and the ease of water vapor scattering. .

本実施の形態は、特に、両黒鉛を配設した界面の形状に新規性を付与するもので、保有する気孔内部に保持した水分のみが加熱されて、効率的な放散を促す成形品内部の構造に特徴を有する。   In particular, the present embodiment imparts novelty to the shape of the interface where both graphites are arranged, and only the moisture held inside the pores held is heated, and the inside of the molded product that promotes efficient diffusion is promoted. Characteristic in structure.

さらに、任意の太さを備えて焼成処理の条件下で炭化を来さずに分解生成物が飛散して消滅しやすい有機質の繊維、例えば、パルプなどの天然繊維、アクリルなどの合成繊維を混合し、焼成処理後の痕跡として連通する気孔を容易に生成できる。   In addition, organic fibers that have an arbitrary thickness and do not cause carbonization under the conditions of the firing process are likely to disperse and disappear, such as natural fibers such as pulp and synthetic fibers such as acrylic. In addition, pores communicating as traces after the firing treatment can be easily generated.

また、ホタテ貝やホッキ貝などの貝殻の粉砕物を黒鉛粒子およびフェノール樹脂との混合物を成形材料として用いて得た成形材料を800℃で焼成したカーボン凝結体を使用することにより、抗菌効果を備えることができる。   In addition, antibacterial effects can be obtained by using carbon aggregates obtained by firing a molding material obtained by pulverizing shells such as scallops and sea shells using a mixture of graphite particles and phenol resin as a molding material at 800 ° C. Can be provided.

上記性状を備えたカーボン凝結体は、界面活性剤などによる薄膜形成やシラザンなどのシランカップリング剤を加水分解処理してシロキサンを形成するなど、薬剤溶液に浸漬して含浸後、乾燥または加熱処理をするなどして親水性の薄膜を気孔内に形成し、水分の含浸を容易にする態様を付与した。加湿器は、多孔質のカーボン凝結体近傍にコイルを配設して誘電加熱を可能とする構造を備えて自己発熱し、前記凝結体の気孔内に保持する水分を蒸気として放出する。このとき、加湿エレメントを水槽内に配設して、その下部を水没させて気孔内に水分の含浸させたのち、水槽の底部に設けた誘電コイルによる電磁誘導加熱を可能として、気孔内の水分気化による大気の加湿機能を付与するうえで、水分の含浸が円滑に行われることが望ましい。   Carbon aggregates with the above properties are dried or heat-treated after impregnation by dipping in a chemical solution, such as forming a thin film with a surfactant or hydrolyzing a silane coupling agent such as silazane to form a siloxane. A mode in which a hydrophilic thin film is formed in the pores by, for example, performing an impregnation with water is provided. The humidifier has a structure in which a coil is disposed in the vicinity of the porous carbon aggregate to enable dielectric heating, and self-heats to release moisture held in the pores of the aggregate as vapor. At this time, the humidifying element is disposed in the water tank, and the lower part thereof is submerged and impregnated with moisture in the pores, and then electromagnetic induction heating can be performed by the dielectric coil provided at the bottom of the water tank. It is desirable that moisture impregnation is performed smoothly in order to provide a humidification function of the atmosphere by vaporization.

本実施の形態で用いる加湿エレメントは、微細気孔を備えて毛細管による給水に供する下部位置が、内部に保持した水分が誘電発熱によって水蒸気を効率的に放散すること、上部位置を成す毛細管現象を伴わない大きい気孔が水蒸気の拡散と外気への放出を効率的に行うこと、を達成する。本発明は、これら気孔を備えた、異なる凝結体の界面を複数のコーンを配列した如く形状に形成した加湿エレメントを用いる。   The humidifying element used in the present embodiment is provided with a micropore and a lower position where water is supplied by a capillary tube, and water held inside efficiently dissipates water vapor due to dielectric heat generation, and is accompanied by a capillary phenomenon that forms the upper position. No large pores achieve efficient diffusion of water vapor and release to the outside air. The present invention uses a humidifying element having these pores and having different condensate interfaces formed into a shape such that a plurality of cones are arranged.

また、加湿エレメントの上面には,大気の乾燥した空気を通過させ、ベンチュリ効果によって気孔内が減圧を成すことによって、水蒸気の放出と加湿エレメントの下部位置からの水分供給を円滑に行うことができる。   In addition, by passing dry air in the atmosphere on the upper surface of the humidifying element and depressurizing the pores by the venturi effect, it is possible to smoothly discharge water vapor and supply moisture from the lower position of the humidifying element. .

具体的には、高周波磁場発生装置である誘導加熱コイルが発生する渦電流がカーボン凝結体を発熱させるように構成し、前記凝結体の下部位置に備える微細気孔の毛細管現象による効率的な給水を行うとともに、上部位置にある比較的大きな空隙内で水蒸気を再加熱する機構を備えた加湿エレメントと、それを適用した加湿器である。   Specifically, an eddy current generated by an induction heating coil, which is a high-frequency magnetic field generator, is configured so that the carbon aggregate is heated, and efficient water supply by capillary action of fine pores provided at the lower position of the aggregate is provided. A humidifying element having a mechanism for reheating water vapor in a relatively large gap at the upper position and a humidifier to which the humidifying element is applied.

上記加湿エレメントの基材は、黒鉛粉粒の表面にフェノール樹脂を塗布した成形材料が金型内で加熱加圧することによって得た成形品を無酸素雰囲気下で焼成処理したカーボン凝結体で、下部位置に粒度分布の広い小さな黒鉛粉粒を配して毛細管現象による給水を行うとともに、上部位置には粒度分布の狭い大きな黒鉛粉粒を配して水蒸気の気散をし易くするように形成したものである。   The base material of the humidifying element is a carbon aggregate obtained by firing a molding material obtained by heating and pressurizing a molding material in which a phenol resin is applied on the surface of graphite powder in a mold in an oxygen-free atmosphere. A small graphite powder with a wide particle size distribution is arranged at the position to supply water by capillary action, and a large graphite powder with a narrow particle size distribution is arranged at the upper position to facilitate the diffusion of water vapor. Is.

上述した、異なる黒鉛粉粒の積層は、水没させた加湿エレメントの下部から給水して微細気孔内に保持した水分の加熱に係る蒸散効率を向上させるために、誘電加熱による温度上昇が底部からの距離に応じて発熱量が変化することによる水蒸気発生量に違いを設けることにより、給水不足に陥ることが無いように微細気孔を備えた凝結体を錐状に形成した。   In order to improve the transpiration efficiency related to the heating of the moisture held in the fine pores by supplying water from the lower part of the submerged humidifying element, the temperature increase due to the dielectric heating is caused from the bottom. By providing a difference in the amount of water vapor generated by changing the amount of heat generated according to the distance, a condensate with fine pores was formed in a cone shape so as not to fall short of water supply.

つまり、錐の底面近傍では激しい気化によって給水が不足し易い反面、頂部では温度が低いことから気化が緩慢になり水分を保持し易い。給水が不足した状態では、頂部への熱伝達量が増して温度が上昇するので、水蒸気の発生量が急速に減衰するのを回避できる。また、水蒸気の放散を容易にするため、異なる大きさの気孔を備えた凝結体が錐状の凹凸を配列して複素化することによって気化に供する面積が拡大する。   That is, water supply tends to be insufficient due to intense vaporization in the vicinity of the bottom of the cone, but the vaporization is slow and water is easily retained at the top because the temperature is low. In a state where water supply is insufficient, the amount of heat transfer to the top increases and the temperature rises, so that it is possible to avoid a rapid decrease in the amount of water vapor generated. In addition, in order to facilitate the diffusion of water vapor, the aggregate provided with pores of different sizes arranges cone-shaped irregularities and is complexed to increase the area for vaporization.

さらに、任意の太さを備えてフェノール樹脂の分解温度より低い温度で分解飛散する低炭素含有率の繊維物質、例えば、パルプなどの天然繊維やアクリルなどの合成繊維などを混合して、下部位置に微細気孔を形成するために粒度分布の広い小さな黒鉛粉粒に混合して用いてもよい。   In addition, a lower carbon content fiber material that has an arbitrary thickness and decomposes and scatters at a temperature lower than the decomposition temperature of the phenolic resin, for example, natural fibers such as pulp or synthetic fibers such as acrylic, is mixed, In order to form fine pores, they may be mixed with small graphite particles having a wide particle size distribution.

また、成形品を無酸素雰囲気下で焼成処理したカーボン凝結体は疎水性が強く、水中に没しても気泡を保持して水の浸透を阻む態様を成すため、透水を促す親水性確保が必須である、本発明は、持続的効果を確保するため、シラザンをキシレン、ミネラルターペン、高沸点芳香族系溶媒の何れかに溶解した希薄溶液またはカルボニル基を備えた変性ポリビニルアルコールとヒドラジド系架橋剤を含む溶液に含浸後、カーボン凝結体を400〜450℃での加熱乾燥処理をして耐水性を確保した薄膜を固定化したものである。   In addition, the carbon agglomerate obtained by firing the molded product in an oxygen-free atmosphere is highly hydrophobic, and even when immersed in water, it retains bubbles and prevents water penetration, ensuring hydrophilicity that promotes water permeation. Indispensable, the present invention is a dilute solution in which silazane is dissolved in xylene, mineral terpene, or a high boiling point aromatic solvent, or a modified polyvinyl alcohol having a carbonyl group and a hydrazide-based cross-linking in order to ensure a sustained effect. After impregnating the solution containing the agent, the carbon agglomerate is heat-dried at 400 to 450 ° C. to immobilize a thin film that ensures water resistance.

本加湿エレメントは、下部位置にあるカーボン凝結体微細気孔からの効率的な給水とともに、放散する水蒸気が上部位置を成す大きな気孔内で加温されて拡散するのを効率的に行うことができる。また、微細な気孔内に含む微少な水を効率的に加熱して気化するので、迅速で微細な気化量の調整を可能とする特徴が付与される。   This humidifying element can efficiently perform the water supply from the carbon aggregate fine pores at the lower position and the diffused water vapor to be heated and diffused in the large pores at the upper position. In addition, since the minute water contained in the fine pores is efficiently heated and vaporized, a feature that enables quick and fine adjustment of the vaporization amount is imparted.

また、下部位置の微細な気孔は、硬水の使用や水の追加供給に伴って発生するスケールなどの析出物や汚れの侵入を抑止して気孔を閉塞することなく、容易に排除できる、という特徴を付与した。   In addition, the fine pores in the lower position can be easily eliminated without blocking the pores by inhibiting the intrusion of precipitates such as scales and dirt generated with the use of hard water or additional supply of water. Was granted.

一方、貝殻粉砕物を混合して焼成処理したカーボン凝結体を使用した場合には、加湿用水分が抗菌性を備えて衛生的な加湿の態様を確保することが出来る。   On the other hand, when a carbon aggregate obtained by mixing and baking a shell shell pulverized product is used, moisture for humidification has antibacterial properties, and a hygienic humidification mode can be ensured.

具体的には、加湿エレメントの水没した下部位置にある小さい空隙が効率的に上部位置まで毛細管現象によって給水して過度な量を給水せず、上部位置の大きな気孔が貯水しないので水の蒸散に誘電加熱の過度な熱量を付与することなく、任意の水蒸気発生量が確保できる。   Specifically, the small gap in the lower position where the humidifying element is submerged efficiently supplies water to the upper position by capillary action and does not supply an excessive amount of water, and the large pores in the upper position do not store water. An arbitrary amount of water vapor can be ensured without applying an excessive amount of heat for dielectric heating.

また、加湿エレメントは、異なる大きさの気孔を備えた凝結体の界面が錐状の凹凸を配列した態様を成すので、水蒸気放散を容易にして急速な加熱に伴う給水不足に至っても、高さ方向での温度分布を形成したことに伴って水蒸気発生量の急速な減衰を回避した。   In addition, the humidifying element has a configuration in which the interface of the aggregates having pores of different sizes is arranged with conical irregularities, so that even if water supply becomes insufficient due to rapid heating and water vapor dissipation, the height of the humidifying element is high. With the formation of temperature distribution in the direction, rapid decay of water vapor generation was avoided.

さらに、気孔内部に形成したシロキサンまたは水に不溶化した変性ポリビニルアルコールによって気孔を塞ぐことなしに形成した薄膜を保持して親水性を具備したので、気孔内への透水が容易となって気化に供する給水を円滑に行うことができる。   In addition, the siloxane formed inside the pores or the modified polyvinyl alcohol insolubilized in water retains the thin film formed without blocking the pores and has hydrophilicity, so that water permeation into the pores is facilitated for vaporization. Water can be supplied smoothly.

また、加湿エレメントの水没部分に微細な気孔を具備したので、使用する水の硬度が高い場合や洗浄すること無しで繰り返しの水補給に伴ってカルシウムやマグネシウムイオン濃度が上昇して、一時硬水を成す炭酸水素塩の脱炭酸に伴うスケール(水垢)が析出してカーボン凝結体の外壁面に備える気孔に侵入して封止する、という不具合の発生防止に有効である。また、スケールの侵入を阻害するとともに、表面のみに付着したスケールについては、これを容易に排除できた。   In addition, since the submerged portion of the humidifying element has fine pores, the calcium or magnesium ion concentration increases with repeated water replenishment when the hardness of the water used is high or without washing, and temporary hard water is removed. This is effective in preventing the occurrence of a problem that scale (scale) accompanying decarbonation of the formed hydrogen carbonate precipitates and enters and seals into pores provided on the outer wall surface of the carbon aggregate. Moreover, while inhibiting the penetration | invasion of a scale, this was able to be easily excluded about the scale adhering only to the surface.

また、有機質の繊維を成形材料に混合したので、カーボンの凝結体を得る焼成段階で分解して飛散した痕跡である連続した気孔を形成するので、下部位置に形成する微細気孔の大きさや気孔含有率を変化させることが可能となり、加湿エレメントへの給水能力を任意に設定することが出来る。   In addition, since organic fibers are mixed with the molding material, it forms continuous pores that are traces of decomposition and scattering in the firing stage to obtain carbon aggregates. The rate can be changed, and the water supply capacity to the humidifying element can be set arbitrarily.

本実施の形態による加湿エレメントのカーボン凝結体が備える気孔の態様を、図1の模式部分断面図を用いて詳述する。加湿器20(図2参照)の加湿エレメント6として用いるカーボン凝結体は、黒鉛粒子同士の当接部分をフェノール樹脂の無酸素の雰囲気下で焼成処理して炭化したカーボンの結合材によって保持されて、粒子間に形成した空隙が確保できる。加湿エレメント6の上部位置には、1〜3mmの大粒径の黒鉛粒子で形成され、粒子同士が当接して0.1〜1mm程度の空隙を気孔3aとして形成する。下部位置には、300μm以下の小粒径の黒鉛粒子を充填して成り、50μm以下の微細な空隙である気孔3bを保持して成る。   The mode of the pores provided in the carbon aggregate of the humidifying element according to the present embodiment will be described in detail with reference to the schematic partial sectional view of FIG. The carbon aggregate used as the humidifying element 6 of the humidifier 20 (see FIG. 2) is held by a carbon binding material obtained by carbonizing a contact portion between graphite particles by firing treatment in an oxygen-free atmosphere of phenol resin. , Voids formed between the particles can be secured. At the upper position of the humidifying element 6, graphite particles having a large particle diameter of 1 to 3 mm are formed, and the particles come into contact with each other to form voids of about 0.1 to 1 mm as the pores 3 a. The lower position is formed by filling graphite particles having a small particle size of 300 μm or less and holding pores 3b which are fine voids of 50 μm or less.

加湿エレメント6は、図2に示す如く、下部が水没した状態で加湿器20の水槽7内に配設され、水8の供給浸透は下部にある微細な気孔3bの毛細管現象によって上部位置まで供給され、気孔3a内を充填して保持される。さらに、加湿器20には吸排気ダクト9(通風ダクト)が加湿エレメント6の上部に設けた露出部に配され、任意速度で室内の乾燥空気10を通過させて、水蒸気を含んで排出される空気11として加湿器20から放出する構造を成している。このとき、加湿エレメント6の上部位置あって、露出面に配した気孔3aにはベンチュリ効果(Venturi effect)によって負圧が発生、気孔3a内を減圧状態として水蒸気を排出する作用を生み出す。この結果、加湿エレメント6の下部位置では水8の浸透を促進して連続供給を可能とした。   As shown in FIG. 2, the humidifying element 6 is disposed in the water tank 7 of the humidifier 20 with the lower part submerged, and the supply and penetration of water 8 is supplied to the upper position by capillary action of the fine pores 3b in the lower part. Then, the pores 3a are filled and held. Further, the humidifier 20 is provided with an intake / exhaust duct 9 (ventilation duct) in an exposed portion provided on the upper portion of the humidifying element 6, allowing the indoor dry air 10 to pass through at an arbitrary speed and exhausting the water vapor. The air 11 is discharged from the humidifier 20. At this time, a negative pressure is generated by the venturi effect in the pores 3a located at the upper portion of the humidifying element 6 and arranged on the exposed surface, and the inside of the pores 3a is decompressed to generate water vapor. As a result, at the lower position of the humidifying element 6, the penetration of water 8 was promoted to enable continuous supply.

ベンチュリ効果(Venturi effect)は、流体の流れを絞ることによって流速を増加させて、低速部にくらべて低い圧力が発生する「流れに沿って成り立つエネルギー保存の法則」である。本件原理で流体に水蒸気や空気を利用するものは一般にエジェクター(ejector)と呼ばれ、管内に噴射された空気はその内部に霧吹きの原理で低圧を作り出し、水を吸い込む作用を生む。   The Venturi effect is a “law of energy conservation that occurs along the flow” in which the flow velocity is increased by restricting the flow of the fluid, and a lower pressure is generated than in the low-speed portion. A device that uses water vapor or air as a fluid according to the present principle is generally called an ejector, and the air injected into the pipe creates a low pressure inside the tube by the principle of spraying, and sucks water.

一方、上部位置は狭い粒度分布の大きな粒子を配して成るので、粒子間に備えた大きな空隙に下部位置からの給水を継続することが困難である反面、水蒸気が容易に排出する態様を成す。このため、下部位置から気化した水蒸気が更に加熱され、種々細菌を拡散する媒体と成る湯気を含まずに加湿するので加湿器20の周辺を濡らさない、という効果を生む。   On the other hand, since the upper position is composed of large particles having a narrow particle size distribution, it is difficult to continue the water supply from the lower position to the large voids provided between the particles, but water vapor is easily discharged. . For this reason, the water vapor evaporated from the lower position is further heated and humidifies without containing steam as a medium for diffusing various bacteria, so that the periphery of the humidifier 20 is not wetted.

さらに、加湿エレメント6には、黒鉛の粒子とフェノール樹脂を混合する際に、ホタテ貝の貝殻を300μm以下の粉砕微粒子として混合した成形材料を用いて得た成形品を無酸素雰囲気下で焼成処理を行う。焼成貝殻の主成分であるカルシウムは、生石灰(CaO)に比較して反応性が低く発熱量も小さいうえ、アルカリ効果が長期間持続する、という特徴を有する。つまり、高いPH値(水素イオン指数)を示す強アルカリ性により、選択的な腐敗や老化を促進させる嫌気性菌に長時間抗菌効果が得られる、という特徴を備えることができる。   Further, when the graphite particles and the phenol resin are mixed with the humidifying element 6, a molded product obtained by using a molding material obtained by mixing scallop shells as pulverized fine particles of 300 μm or less is fired in an oxygen-free atmosphere. I do. Calcium, which is the main component of the calcined shell, is characterized by low reactivity and low calorific value as compared with quick lime (CaO) and long-lasting alkali effect. That is, the strong alkalinity which shows a high PH value (hydrogen ion index) can be provided with an antibacterial effect for a long time on anaerobic bacteria that promote selective decay and aging.

アルカリ効果について説明する。貝殻焼成カルシウムは、生石灰(CaO)に比較して反応性が低く発熱量も小さい。またアルカリ効果は生石灰に比較して長期間持続する。このアルカリ効果による殺菌効果は大変強く、強アルカリ成分が細胞壁を通過し、細胞質を加水分解することにより殺菌効果が現れる。腐敗菌等のバクテリアを殺菌するとともに、酸化還元電位を下げるために物質の酸化(腐敗)を抑制する。すなわち、強アルカリ性を示すという事は、PH値(水素イオン指数)が高くなり選択的な物の腐敗や老化を促進させる嫌気性菌の殺菌の長時間抗菌効果が期待できる。ホタテ貝殻セラミックス溶液の抗菌効果は、NaOH溶液やKOH溶液中で見られるような溶菌反応ではなく、同溶液に含まれるCa2+が細胞のタンパク質画分に結合することによる凝集反応によるものであると結論した。   The alkali effect will be described. Shell calcined calcium is less reactive and less calorific than quick lime (CaO). Moreover, the alkali effect lasts for a long time compared with quicklime. The bactericidal effect due to the alkali effect is very strong, and a bactericidal effect appears when a strong alkali component passes through the cell wall and hydrolyzes the cytoplasm. In addition to sterilizing bacteria such as spoilage bacteria, it suppresses oxidation (rot) of substances in order to lower the redox potential. That is, having strong alkalinity can be expected to have a long-term antibacterial effect of sterilization of anaerobic bacteria that increases the PH value (hydrogen ion index) and promotes the spoilage and aging of selective substances. It is concluded that the antibacterial effect of scallop shell ceramic solution is not due to the lysis reaction seen in NaOH solution or KOH solution, but due to the aggregation reaction caused by Ca2 + contained in the solution binding to the protein fraction of cells. did.

なお、天然貝殻の主要形成物質である炭酸カルシウムにはシックハウス症候群の原因であるホルムアルデヒドの吸着効果がある他、VOC(揮発性有機化合物)や農薬(サプロール乳剤やフタール酸エステル類他)やメルカプタン、メタンガスにも効果がある。本実施例では、貝殻にホタテを用いたが、これに代えて、ホッキ貝 牡蠣の貝殻を用いても、同様の効果を付与することができる。   In addition, calcium carbonate, which is the main component of natural shells, has the effect of adsorbing formaldehyde, which causes sick house syndrome, VOC (volatile organic compounds), agricultural chemicals (saprol emulsions and phthalates, etc.), mercaptans, It is also effective for methane gas. In the present embodiment, scallops are used for the shells, but similar effects can be provided by using shells of oyster shells and oysters instead.

VOC(揮発性有機化合物)は、常温常圧で大気中に容易に揮発する有機化学物質の総称のことである。具体例としてはトルエン、ベンゼン、フロン類、ジクロロメタンなどを指し、これらは溶剤、燃料として重要な物質であることから、幅広く使用されている。しかし、環境へ放出されると、公害などの健康被害を引き起こす。   VOC (volatile organic compound) is a general term for organic chemical substances that readily volatilize in the atmosphere at normal temperature and pressure. Specific examples include toluene, benzene, chlorofluorocarbons, dichloromethane, and the like, which are widely used because they are important substances as solvents and fuels. However, when released to the environment, it causes health damage such as pollution.

得られた加湿エレメント6は、主構成物のカーボン凝結体が強い撥水性を呈するため、含水を円滑に行うように気孔内に親水性を付与する薄膜を形成した。ここで用いるパーヒドロポリシラザンは、Si−H、N−H、Si−N結合のみから構成される完全無機なポリマーであって、OH基を持つ物質と反応し加水分解するのを防止するためにキシレンに溶解させた希薄な有機溶媒溶液を塗布液として用いる。ここでは、少なくとも、下部位置にある微細な気孔内に含浸させて薄膜を形成した後、これを高湿度高温雰囲気で焼成することによって水分や酸素と反応し、450℃程度で緻密な高純度シリカ(アモルファスSiO)の薄膜を形成、高い親水性を得た。 The obtained humidifying element 6 was formed with a thin film that imparts hydrophilicity to the pores so that the carbon aggregates of the main component exhibit strong water repellency so as to smoothly contain water. Perhydropolysilazane used here is a completely inorganic polymer composed only of Si—H, N—H, and Si—N bonds to prevent hydrolysis by reacting with a substance having an OH group. A dilute organic solvent solution dissolved in xylene is used as the coating solution. Here, after forming a thin film by impregnating at least the fine pores at the lower position, this is fired in a high-humidity and high-temperature atmosphere to react with moisture and oxygen, and dense high-purity silica at about 450 ° C. A thin film of (amorphous SiO 2 ) was formed to obtain high hydrophilicity.

親水剤であるパーヒドロポリシラザンは、Si−H、N−H、Si−N結合のみから構成され、OH(水酸基)を持つ物質と反応し加水分解されるため、水やアルコール系溶媒のほか、ケトンやエステル類など水を溶解する溶媒も好ましくない。従って、現在用いられている溶媒は主にキシレン、ミネラルターペン、高沸点芳香族系溶媒などで、基材とのマッチングや用途、目的、施工環境等により最適な溶媒を選択することが好ましい。   Perhydropolysilazane, which is a hydrophilic agent, is composed only of Si—H, N—H, and Si—N bonds, and reacts with a substance having OH (hydroxyl group) to be hydrolyzed. Therefore, in addition to water and alcohol solvents, Solvents that dissolve water, such as ketones and esters, are also not preferred. Therefore, currently used solvents are mainly xylene, mineral terpenes, high-boiling aromatic solvents, etc., and it is preferable to select an optimum solvent according to matching with the substrate, application, purpose, construction environment, and the like.

次に、上述した加湿エレメント6の蒸気放散の機構を、図2の模式断面図を用いて説明する。図2に示した如く、加湿器20は、底面に誘電コイル12を近接させて配するとともに、水位を一定範囲内に保持する機構を備えた水槽7内に、下部が水没した状態で加湿エレメント6が載置されている。   Next, the mechanism of vapor diffusion of the humidifying element 6 described above will be described with reference to the schematic cross-sectional view of FIG. As shown in FIG. 2, the humidifier 20 is provided with a dielectric coil 12 in proximity to the bottom surface, and a humidifying element with a lower part submerged in a water tank 7 having a mechanism for holding the water level within a certain range. 6 is placed.

加湿エレメント6には、水没に供する下部位置を形成する微細で広い粒度分布の黒鉛を上面が錐状の凹凸が形成されて成るので、誘電コイル12と近接した凹部分の発熱量が高くなって水蒸気の放散が活発である反面、凸部分に保持した水分は比較的、緩やかに水蒸気の放散を行い、水分が残存し易くなる。水槽7に保持した水量が減少して毛細管現象による給水量減少に伴って加湿エレメント6全体の温度が上昇し、水蒸気の放散量は凸部分に多く残存する水分を消費して、水蒸気発生量の安定化を図る傾向を呈するようになる。   The humidifying element 6 is formed of graphite having a fine and wide particle size distribution that forms a lower position to be submerged and having conical irregularities on the upper surface, so that the amount of heat generated by the concave portion adjacent to the dielectric coil 12 is increased. On the other hand, the water vapor is actively diffused, but the water held in the convex portion relatively gently diffuses the water vapor and the water tends to remain. The amount of water held in the water tank 7 decreases and the temperature of the humidifying element 6 rises as the amount of water supply due to capillary action decreases, and the amount of water vapor dissipates a large amount of water remaining on the convex part. The tendency to aim for stabilization comes to be exhibited.

水槽7内の任意位置まで水没して給水した状態の多孔質体であるカーボン凝結体が、下部に設けた誘電コイル12によって発熱をする。従って、加湿エレメント6の内部に保持した少量の水8を気化させる熱量のみを付与し、水槽7内に保持した多くの水8を沸騰させる必要がないので、極めて高い効率で加湿機能を達成することが可能である。   A carbon aggregate, which is a porous body in a state where it is submerged and supplied to an arbitrary position in the water tank 7, generates heat by the dielectric coil 12 provided in the lower part. Therefore, only the amount of heat for vaporizing the small amount of water 8 held inside the humidifying element 6 is applied, and it is not necessary to boil a lot of water 8 held in the water tank 7, so that the humidifying function is achieved with extremely high efficiency. It is possible.

また、加湿エレメント6の下部位置は、繰り返し使用に伴う水中のカルシウムやマグネシウムイオンの濃度上昇に応じて、一時硬水を成す炭酸水素塩の脱炭酸によるスケール(水垢)の析出に対し、カーボン凝結体の外壁面に備える微細な気孔3a,3b内に侵入して封止する不具合の防止に有効で、表面に付着した前記スケールは、これを払拭するのみで容易に排除できる態様を備える。   In addition, the lower position of the humidifying element 6 is a carbon aggregate against the precipitation of scale (scale) due to decarboxylation of hydrogen carbonate, which forms temporary hard water, as the concentration of calcium and magnesium ions in the water increases with repeated use. This is effective in preventing the problem of intruding into the fine pores 3a and 3b provided on the outer wall surface of the outer wall and sealing it, and the scale attached to the surface has an aspect that can be easily eliminated simply by wiping it.

一時硬水について、説明する。硬水は含有するイオンによって一時硬水と永久硬水の二種類に分けることができる。前者は石灰岩地形を流れる河川水、地下水などで、炭酸カルシウムを多く含み、煮沸することにより軟化することができる。一時硬水を煮沸すると炭酸カルシウムを沈降させることができる。
Ca(HCO→CaCO+HO+CO
また、軟水化剤の投入でカルシウム塩を沈殿させることもできる。
Ca(HCO+NaCO→CaCO+2NaHCO
後者はカルシウムやマグネシウムの硫酸塩・塩化物が溶け込んでいるもので、煮沸しても軟化されない。以前は飲用できない水であったが、現在はイオン交換樹脂で容易に軟化できる。
The temporary hard water will be described. Hard water can be divided into two types according to the contained ions: temporary hard water and permanent hard water. The former is river water, groundwater, etc. that flows through limestone topography, which contains a lot of calcium carbonate and can be softened by boiling. When boiling hard water temporarily, calcium carbonate can be precipitated.
Ca (HCO 3 ) 2 → CaCO 3 + H 2 O + CO 2
In addition, the calcium salt can be precipitated by adding a water softening agent.
Ca (HCO 3 ) 2 + Na 2 CO 3 → CaCO 3 + 2NaHCO 3
The latter contains calcium and magnesium sulfates and chlorides and does not soften even when boiled. It was water that was not drinkable before, but now it can be easily softened with ion exchange resin.

加湿エレメント6は、粒径が300μm以下の小粒品と粒径が1〜3mmの大粒品に結合材としてフェノール樹脂を用いて、金型内で僅かに加圧しながら加温して前記フェノール樹脂を硬化させて成形する。   The humidifying element 6 uses a phenol resin as a binder for a small product having a particle size of 300 μm or less and a large product having a particle size of 1 to 3 mm, and heats the phenol resin by slightly pressing in a mold. Harden and mold.

黒鉛の小粒品は、第四級アンモニウム塩型カチオン界面活性剤を溶解した水を任意温度下で均一分散するように撹拌しながらフェノールとホルムアルデヒドを添加し、生成した乳濁液が透明に変化するまで反応を継続する。フェノール樹脂は、黒鉛粒子を核とする界面活性剤によるミセル構造を得て重合反応が進行して、前記黒鉛粒子の外面に樹脂膜を保持して複素化するコンポジット1を形成する。コンポジット1は、濾過による収集と水洗による清浄化の後、減圧下で乾燥処理を行うことによって複素化の態様を成す成形原料を用いる。   For small graphite products, phenol and formaldehyde are added while stirring so that water in which quaternary ammonium salt type cationic surfactant is dissolved is uniformly dispersed at any temperature, and the resulting emulsion changes transparently. Continue the reaction until. The phenol resin obtains a micelle structure by a surfactant having graphite particles as a core, and a polymerization reaction proceeds to form a composite 1 that retains a resin film on the outer surface of the graphite particles and is complexed. The composite 1 uses a forming raw material that forms a complex by performing a drying process under reduced pressure after collection by filtration and cleaning by washing with water.

一方、黒鉛の大粒品は、フェノールとホルムアルデヒドの各誘導体および硬化剤をエタノールなどの溶媒で希釈したものを散布しながら混練して表面に均一塗布、これを乾燥させたコンパウンド2を成形材料として用いた。該手段は、大粒経の黒鉛が界面活性剤のミセル構造を形成してコンポジットを効率的に得ることができないため、水中での黒鉛粒子表面にフェノール樹脂未硬化物が反応生成物を保持できないことによる。   On the other hand, large particles of graphite are compounded by spraying a phenol / formaldehyde derivative and a curing agent diluted with a solvent such as ethanol and spraying them uniformly onto the surface. It was. This means that large size graphite cannot form a composite by forming a micelle structure of a surfactant, so that the phenol resin uncured product cannot hold the reaction product on the surface of the graphite particles in water. by.

ここで用いた第四級アンモニウム塩型カチオン界面活性剤は、アルキルトリメチル型とアルキルジメチルベンジル型カチオン活性剤が好ましく、アルキル部分も高純度のラウリル、パルミチル、ステアリルおよびベヘニルなどの、C数が10〜20程度のものが有効である。界面活性剤は保護コロイド性を有して、溶液には高分子電解質挙動を示してアニオン性水溶性樹脂とイオンコンプレックスを形成するので、溶液中に分散した樹脂が過度に大きくない、例えば、本実施例で用いたカーボン粉粒と同程度の0.3mm以下の粒子であれば、球状を成すようにして均一な塗膜を形成する作用を備えて流動性に優れるので、好ましい。   The quaternary ammonium salt type cationic surfactants used here are preferably alkyltrimethyl type and alkyldimethylbenzyl type cationic surfactants, and the alkyl part also has a high C number of 10 such as high-purity lauryl, palmityl, stearyl and behenyl. Those of about 20 are effective. Surfactants have protective colloid properties and exhibit polyelectrolyte behavior in solution to form ion complexes with anionic water-soluble resins, so that the resin dispersed in the solution is not excessively large. Particles of 0.3 mm or less, which are the same as the carbon powder particles used in the examples, are preferable because they have a function of forming a uniform coating film in a spherical shape and are excellent in fluidity.

次に、上述した成形材料を160℃に加温した金型内に、黒鉛の小粒品を用いた成形材料を投入して錐状の凹凸を形成する。このとき、成形材料に、形成する凹凸の反転形状面を備えた木型を揺すりながら押し付けるようにして、10〜25mm程度の高さを備えた凹凸形状を確保する。概形状は水の毛細管現象による給水能力に依存して決定され、小さい気孔のものは毛細管現象での高い位置まで給水できる反面、給水量が少なくなる。また、過度に大きい気孔のものは給水能力に劣ることを考慮し、好適な形状と高さを設定して蒸気発生量を得ることが好ましい。   Next, a molding material using small graphite particles is put into a mold in which the above-described molding material is heated to 160 ° C. to form conical unevenness. At this time, a rugged shape having a height of about 10 to 25 mm is ensured by shaking a wooden mold provided with a reversed shape surface of the ruggedness to be formed on the molding material. The general shape is determined depending on the water supply ability by the capillary action of water, and those with small pores can supply water to a high position in the capillary action, but the amount of water supply decreases. Moreover, considering that the pores having excessively large pores are inferior in water supply capability, it is preferable to set a suitable shape and height to obtain the steam generation amount.

次に、黒鉛が大粒の成形材料を載置して0.1MPaの低圧で加圧し、任意時間の保持によって結合材が硬化して成形品を得る。黒鉛の粉粒同士が十分に接合して実用上の扱いに耐える強度とともに好適な気孔形状は、成形品の加圧負荷に依存して加圧力を高くしたときに小さい気孔が得られるので、黒鉛小粒品は約25wt%、大粒径品は約35wt%のフェノール樹脂を保持した成形材料を用いることが好ましい。   Next, a molding material having a large particle size of graphite is placed and pressurized at a low pressure of 0.1 MPa, and the binder is cured by holding for an arbitrary time to obtain a molded product. A suitable pore shape with sufficient strength to withstand practical handling when the graphite particles are sufficiently bonded to each other can be obtained by increasing the pressure depending on the pressure load of the molded product. It is preferable to use a molding material holding a phenol resin of about 25 wt% for a small particle product and about 35 wt% for a large particle size product.

次に、上記成形品を無酸素状態の750℃以上で焼成処理を行った後、気孔3a,3b内部への水8の浸透を円滑に行うため、気孔3a,3b内部に親水処理を行う。撥水性のカーボン凝結体への親水性付与は、パーヒドロポリシラザンをキシレンに溶解させた希薄な溶液を塗布、過剰な塗布液を排除後、これを450℃程度の高温雰囲気で焼成することによって水分や酸素と反応して緻密な高純度シリカ(アモルファスSiO2)膜を得た。親水性を発現する物質の保持は、表面に極性基を備えないカーボン凝結体との接着保持の信頼性が極めて低いため、前記凝結体が備える気孔壁面が備える微細気孔内への含浸によるアンカー効果を活用するために、低粘度の溶液を用いることが好ましい。   Next, after the molded product is baked at 750 ° C. or more in an oxygen-free state, hydrophilic treatment is performed inside the pores 3a and 3b in order to smoothly permeate the water 8 into the pores 3a and 3b. Hydrophilicity imparted to water-repellent carbon aggregates is achieved by applying a dilute solution in which perhydropolysilazane is dissolved in xylene, removing excess coating liquid, and then baking it in a high-temperature atmosphere at about 450 ° C. Reacting with oxygen, a dense high-purity silica (amorphous SiO2) film was obtained. The retention of substances that express hydrophilicity is extremely low in the reliability of adhesion with carbon aggregates that do not have polar groups on the surface, so the anchor effect by impregnation into the pores of the pore walls provided in the aggregates In order to utilize this, it is preferable to use a low-viscosity solution.

次に、上述した製造方法を用いて、小粒径の黒鉛から成る水没部分が25mm、錐状の凹凸高さが20mm、大粒径の黒鉛を積層して50mmの全高で80mm角のブロック形状を成す加湿エレメントを水槽内で30mmの深さに水没させ、上部に通気ダクトを配設した図2の態様を成す加湿エレメントが水槽を介して誘電コイル上に載置するように配設し、150Wの通電量を維持した状態で加温したときの水蒸気放散量を比較した。   Next, using the manufacturing method described above, a submerged portion made of graphite with a small particle diameter is 25 mm, a cone-shaped unevenness height is 20 mm, and a large particle diameter graphite is laminated to form a block shape of 80 mm square with a total height of 50 mm. The humidifying element comprising the above-described humidifying element is immersed in a water tank to a depth of 30 mm, and a ventilation duct is disposed on the upper part, and the humidifying element comprising the embodiment of FIG. 2 is disposed so as to be placed on the dielectric coil via the water tank, The amount of water vapor diffused when heated while maintaining a 150 W energization amount was compared.

水蒸気の放散量は、加熱開始5分後から15分後における水の減少重量で評価し、その結果を図3に示す。   The amount of water vapor diffused was evaluated based on the reduced weight of water from 15 minutes after the start of heating, and the results are shown in FIG.

評価した試料は、比較例1〜比較例4、実施例1、実施例2の六種類である。図3に示すように、水の減少重量の最も多かった実施例1(165g)を基準に他を比較する。   The evaluated samples are six types of Comparative Example 1 to Comparative Example 4, Example 1 and Example 2. As shown in FIG. 3, the others are compared on the basis of Example 1 (165 g) having the largest weight loss of water.

実施例2は、吸排気ダクト9を使用していない点のみが実施例1と異なる。吸排気ダクト9を使用しないため、水の減少重量が実施例1の165gに対して、110gに減少している。この結果からも、吸排気ダクト9の効果は明白である。   The second embodiment is different from the first embodiment only in that the intake / exhaust duct 9 is not used. Since the intake / exhaust duct 9 is not used, the reduced weight of water is reduced to 110 g as compared with 165 g of the first embodiment. Also from this result, the effect of the intake / exhaust duct 9 is obvious.

比較例1は、加湿エレメント6の黒鉛構成のみが、実施例1と異なる。実施例1の加湿エレメント6の黒鉛構成が錘状凹凸を界面形状とする積層構造体(#4)であるのに対して、比較例1の黒鉛構成が小粒径のみの構造体(#1)である。それにより、水の減少重量が実施例1の165gに対して、30gに減少している。   Comparative Example 1 is different from Example 1 only in the graphite configuration of the humidifying element 6. Whereas the graphite configuration of the humidifying element 6 of Example 1 is a laminated structure (# 4) having an interface shape with conical unevenness, the graphite configuration of Comparative Example 1 is a structure having only a small particle size (# 1) ). Thereby, the reduced weight of water is reduced to 30 g with respect to 165 g of Example 1.

比較例2は、加湿エレメント6の黒鉛構成のみが、実施例1と異なる。実施例1の加湿エレメント6の黒鉛構成が錘状凹凸を界面形状とする積層構造体(#4)であるのに対して、比較例2の黒鉛構成が大粒径のみの構造体(#2)である。それにより、水の減少重量が実施例1の165gに対して、25gに減少している。   Comparative Example 2 is different from Example 1 only in the graphite configuration of the humidifying element 6. Whereas the graphite configuration of the humidifying element 6 of Example 1 is a laminated structure (# 4) having a spindle-shaped unevenness as an interface shape, the graphite configuration of Comparative Example 2 is a structure having only a large particle size (# 2). ). Thereby, the reduced weight of water is reduced to 25 g with respect to 165 g of Example 1.

比較例3は、加湿エレメント6の黒鉛構成のみが、実施例1と異なる。実施例1の加湿エレメント6の黒鉛構成が錘状凹凸を界面形状とする積層構造体(#4)であるのに対して、比較例3の黒鉛構成が小粒径と大粒径の積層構造体(#3)である。それにより、水の減少重量が実施例1の165gに対して、40gに減少している。   Comparative Example 3 is different from Example 1 only in the graphite configuration of the humidifying element 6. Whereas the graphite structure of the humidifying element 6 of Example 1 is a laminated structure (# 4) having an interface shape with pyramidal irregularities, the graphite structure of Comparative Example 3 is a laminated structure having a small particle size and a large particle size. Body (# 3). Thereby, the reduced weight of water is reduced to 40 g with respect to 165 g of Example 1.

比較例4は、親水性付与をしていない点のみが、実施例1と異なる。それにより、水の減少重量が実施例1の165gに対して、15gに減少している。   Comparative Example 4 differs from Example 1 only in that hydrophilicity is not imparted. Thereby, the reduced weight of water is reduced to 15 g with respect to 165 g of Example 1.

以上の結果から、本実施の形態に基づく小粒径と大粒径の黒鉛が錐状凹凸の界面積層構造を成したカーボン凝結体で内部に備える気孔に親水性処理を施した加湿エレメント6を備えた加湿器20は、前記条件を逸脱した加湿エレメント6を備えた比較例に比べて、水蒸気の放散が有意に多く、優れた加湿性能を有していることを確認した。   From the above results, the humidifying element 6 in which the pores provided in the interior of the carbon aggregates in which the graphite having a small particle size and the large particle size formed a conical uneven structure is subjected to a hydrophilic treatment based on the present embodiment is provided. It was confirmed that the humidifier 20 provided had significantly higher water vapor diffusion and superior humidification performance than the comparative example provided with the humidifying element 6 that deviated from the above conditions.

なお本実施の形態では、親水性を付与するために高純度シリカ(アモルファスSiO2)を用いたが、これに代えて非水溶性のPVA(ポリビニルアルコール)を用いても同様の効果が得られる。例えば、日本酢ビポバール(株)のDポリマーは、反応性の高いカルボニル基を有してヒドラジド系架橋剤(アジピン酸ジヒドラジド)と高い反応性を備え、場合によってアミン類とも反応するので、アルコールなどに溶解したそれら混合物の希薄溶液を含浸後、乾燥させることによって、熱水にも不溶の親水性薄膜を気孔内に形成することができる。   In the present embodiment, high-purity silica (amorphous SiO2) is used to impart hydrophilicity, but the same effect can be obtained by using water-insoluble PVA (polyvinyl alcohol) instead. For example, D polymer of Nippon Vinegar Bipovar Co., Ltd. has a highly reactive carbonyl group and is highly reactive with a hydrazide-based cross-linking agent (adipic acid dihydrazide). A hydrophilic thin film that is insoluble in hot water can be formed in the pores by impregnating a dilute solution of the mixture dissolved in 1 and then drying.

PVA(ポリビニルアルコール)は、日本酢ビポバール(株)のDポリマーで代表され、水酸基・酢酸基以外の変性基として、反応性の高い“カルボニル基”を有してヒドラジド基やアミノ基と反応性があり、特にヒドラジド系架橋剤(アジピン酸ジヒドラジド)とは反応性が高く、熱水にも溶解しない塗膜・皮膜を形成でき、また、透明性の高いゲルを作製できる。   PVA (polyvinyl alcohol) is represented by D-polymer of Nippon Vinegar Bipovar Co., Ltd., and has a highly reactive “carbonyl group” as a modifying group other than a hydroxyl group / acetic acid group and is reactive with hydrazide groups and amino groups. In particular, it is highly reactive with a hydrazide-based crosslinking agent (adipic acid dihydrazide), can form a coating film / film that does not dissolve in hot water, and can produce a highly transparent gel.

また、黒鉛の結合材として半硬化状態のフェノール樹脂を用いたが、これに代えて、石油または石炭のタールおよびピッチを混合したものを用いてもよい。   Moreover, although the semi-hardened phenol resin was used as the binder of graphite, instead of this, a mixture of petroleum or coal tar and pitch may be used.

1 コンポジット、2 コンパウンド、3a 気孔、3b 気孔、6 加湿エレメント、7 水槽、8 水、9 吸排気ダクト、10 室内の乾燥空気、11 水蒸気を含んで排出される空気、12 誘電コイル、20 加湿器。   DESCRIPTION OF SYMBOLS 1 Composite, 2 compound, 3a porosity, 3b porosity, 6 humidification element, 7 water tank, 8 water, 9 intake-exhaust duct, 10 indoor dry air, 11 air exhausted including water vapor, 12 dielectric coil, 20 humidifier .

Claims (3)

毛細管現象による水分供給が可能な微細気孔を有して成る小粒径の黒鉛を含んで成る下部と、大粒径の黒鉛を含んで毛細管現象に依らない大きい気孔を有して成る上部と、の境界面が錐状の凹凸を形成して構成され、保有する前記気孔内部に親水性を備えるカーボン凝結体の成形品から成る加湿エレメントを、底部外面に誘電コイルを配設した水槽内に上部が水に没しない状態で保持し、電磁誘導加熱を行うことによって蒸気を放散することを特徴とする加湿器。   A lower part comprising small pore size graphite having fine pores capable of supplying moisture by capillary action, an upper part comprising large grain size graphite and large pores independent of capillary action; A humidifying element made of a carbon aggregate molded product having a hydrophilic property inside the pores is formed in the water tank having a dielectric coil on the bottom outer surface. A humidifier, wherein the steam is held in a state where it is not immersed in water, and vapor is released by electromagnetic induction heating. 前記加湿エレメント上部に設けた露出部の上方に配設された吸排気ダクトに任意速度で室内の乾燥空気を通過させる構造を成しており、ベンチュリ効果(Venturi effect)による前記気孔内の減圧状態を得て水蒸気を排出することを特徴とする請求項1に記載の加湿器。   It is structured to allow indoor dry air to pass through an intake / exhaust duct disposed above the exposed portion provided above the humidifying element at an arbitrary speed, and the decompressed state in the pores due to the venturi effect (Venturi effect) The humidifier according to claim 1, wherein water vapor is discharged. 前記加湿エレメントは、前記カーボン凝結体の成形品が、前記水槽内で水没する部分に小さい粒子で広い粒度分布の黒鉛粉粒を配して成る構造を備えたことを特徴とする請求項1に記載の加湿器。   2. The humidifying element according to claim 1, wherein the molded product of the carbon agglomerate has a structure in which graphite particles having a wide particle size distribution are arranged with small particles in a portion submerged in the water tank. The humidifier described.
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Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN107218685A (en) * 2016-03-21 2017-09-29 中山市创思泰新材料科技股份有限公司 A kind of membrane type molecule humidifier

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CN103017337B (en) * 2013-01-17 2014-11-26 中国科学院上海应用物理研究所 High-frequency induction fluid heater
CN104990182A (en) * 2015-07-21 2015-10-21 吴江新劲纺织有限公司 Air humidifier for textile workshop

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107218685A (en) * 2016-03-21 2017-09-29 中山市创思泰新材料科技股份有限公司 A kind of membrane type molecule humidifier

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