CN109626954A - A kind of heatproof damp-proof silicon dioxide silica aerogel composite material and its preparation method and application - Google Patents

A kind of heatproof damp-proof silicon dioxide silica aerogel composite material and its preparation method and application Download PDF

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CN109626954A
CN109626954A CN201811506605.2A CN201811506605A CN109626954A CN 109626954 A CN109626954 A CN 109626954A CN 201811506605 A CN201811506605 A CN 201811506605A CN 109626954 A CN109626954 A CN 109626954A
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catalyst
fluorine
composite material
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silicon dioxide
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CN109626954B (en
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黄红岩
张恩爽
刘韬
雷朝帅
贺丽娟
赵英民
李文静
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Aerospace Research Institute of Materials and Processing Technology
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Aerospace Research Institute of Materials and Processing Technology
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B30/00Compositions for artificial stone, not containing binders
    • C04B30/02Compositions for artificial stone, not containing binders containing fibrous materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/27Water resistance, i.e. waterproof or water-repellent materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/20Mortars, concrete or artificial stone characterised by specific physical values for the density
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/30Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values
    • C04B2201/32Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values for the thermal conductivity, e.g. K-factors

Abstract

The present invention relates to a kind of preparation methods of heatproof damp-proof silicon dioxide silica aerogel composite material, include the following steps: that (1) prepares silicon dioxide gel by hydrolysis-condensation reaction using siliceous coupling reagent in the presence of the first catalyst of catalytic amount, and the siliceous coupling reagent includes fluorine-containing coupling agent;(2) existing for the second catalyst of catalytic amount fibre reinforcement is impregnated using the silicon dioxide gel under the conditions of, through sol-gel, aging, solvent displacement, dry, obtains hydrophobic type fibre-reinforced aerogel composite material.The present invention also provides heatproof damp-proof silicon dioxide silica aerogel composite material and its applications.The method of the present invention the method for the present invention simple process, operating procedure is few, and equipment cost is low;Composite material heat resistance especially high temperature resistance of the invention is good, and humidity resistance is excellent, and room temperature thermal conductivity is low, and thermal conductivity is stablized, and density is adjustable, and impurity content is stably and controllable.

Description

A kind of heatproof damp-proof silicon dioxide silica aerogel composite material and preparation method thereof and Using
Technical field
The invention belongs to thermal protection technology fields, more specifically to a kind of heatproof damp-proof aerosil Composite material and preparation method and application.
Background technique
Aeroge is a kind of light material with unique nanometer three-dimensional porous network structure, is to be currently known thermal conductivity Minimum solid matter, referred to as super insulating material.Aerosil is a kind of most common aerogel material, Body has the characteristics that the moisture that porosity is high, specific surface is huge and surface hydrophilic group content is abundant, is easy in absorption air And influence material heat-proof quality.Therefore, it usually requires to carry out at hydrophobization during silica aerogel material produces Reason, to increase its aerial stability and service life.
At present, it is thus proposed that realize hydrophobic modification by following methods: (1) by using trimethylchloro-silicane Alkane, hexamethyldisilazane or hexamethyldisiloxane etc. are used as modifying agent, gel obtained are carried out in atent solvent molten Modifying agent is added after agent displacement to be modified (for example, see CN107337424A).In addition, somebody proposes to pass through estersil forerunner Body and siloxanes containing hydrophobic grouping (such as methyltrimethoxysilane etc.) are cogelled or directly adopt siloxanes containing hydrophobic grouping Gel carries out hydrophobic modification (for example, see CN104016360A and CN106745004A).However, above scheme is being used The material hydrophobic layer group of moisture-proof hydrophobic scheme constructs become alkanes group, temperature tolerance is usually no more than 350 DEG C.Moreover, Due to the imperfection of solgel reaction, the alkoxy of suitable content is still contained on the aeroge surface after hydrophobic treatment, this Class group temperature tolerance is lower than 300 DEG C.This is allowed under air conditions, and after primary more than 350 DEG C high/low temperatures are recycled, material is Lose humidity resistance.The easily moisture absorption that losing the silica aerogel material of humidity resistance can become (is tried in related constant temperature and humidity It tests middle hydroscopicity to be even greater than 30%), to lose the use reliability as the reusable heat-barrier material of high-performance.Always For it, current silicic acid anhydride mode, which cannot achieve, to be met expected stability and repeatability and improves.Therefore, mesh Preceding urgent need develops one kind can high/low temperature recycling and the silica gas with good humidity resistance and excellent heat-proof quality Gel complex material.
Summary of the invention
In order to overcome the shortage of prior art, the present invention provides one kind to be used to prepare heatproof damp-proof aerosil The method of composite material, described method includes following steps: (1) using and contain in the presence of the first catalyst of catalytic amount Silicon coupling reagent prepares silicon dioxide gel by hydrolysis-condensation reaction, and the siliceous coupling reagent includes fluorine-containing coupling Agent;(2) existing for the second catalyst of catalytic amount fibre reinforcement is impregnated using the silicon dioxide gel under the conditions of, through molten Glue-gel, aging, solvent displacement, drying, obtain hydrophobic type fibre-reinforced aerogel composite material.
The present invention provides a kind of heatproof damp-proof silicon dioxide silica aerogel composite material in second aspect, and the heatproof is anti- Tidal stencils silicon dioxide silica aerogel composite material includes fluorine-containing hydrophobic layer structure;
Third aspect present invention provides the described in any item composite materials of first aspect present invention or second party of the present invention Composite material described in face is preparing the application in composite element;Preferably, the composite element is selected from by putting down Plate type member, hemispherical member, class hemispherical member, the group of cone-shaped component and Special-Shaped Surface component composition.
Compared with prior art, the present invention at least has the following beneficial effects:
(1) the method for the present invention simple process, operating procedure is few, and equipment cost is low.
(2) composite material heat resistance of the invention is good, can within the scope of 25 to 600 DEG C Reusability.
(3) composite material high temperature resistance of the invention is good, can up to 600 DEG C at a temperature of reuse.
(4) composite material humidity resistance of the invention is excellent, can be within the scope of 600 DEG C after Reusability 10 times or more Hydroscopicity is not more than 6%, even no greater than 2%.
(5) the room temperature thermal conductivity of composite material of the invention is low, can be for no more than 0.025W/mK.
(6) thermal conductivity of composite material of the invention is stablized, and 10 times or more material thermal conductivities afterwards are reused at 25 to 600 DEG C Rate variation is not more than 6%.
(7) density can be in 0.20g/cm3~0.40g/cm3In the range of it is adjustable.
(8) impurity content is stably and controllable, still has good humidity resistance after being used for multiple times, hence it is evident that is better than common airsetting Glue.
To sum up, aerogel composite prepared by the present invention has heat resistance especially high temperature resistance good, prevent Tide is had excellent performance, and breaches existing aerogel material hydrophobicity resistance to extreme temperature, can satisfy that reusable performance is stable to be wanted Ask, can long-time storage and performance is unaffected in humid conditions, can be used as big in High Mach number and long endurance aircraft Heat-insulated thermally protective materials use in area.Such as plate shaped, hemispherical, class hemisphere are made by aerogel composite of the invention Shape, taper and various large-sized special-shaped surface members, particularly under complicated high/low temperature alternation environment be on active service use abnormal shape rigidity every The production of hot component has directive significance.
Specific embodiment
Illustrate the present invention in detail further below, but the present invention is not therefore subject to any restriction.
As described above, the present invention in first aspect provides one kind, to be used to prepare heatproof damp-proof aerosil multiple The method of condensation material, described method includes following steps: (1) using siliceous in the presence of the first catalyst of catalytic amount Coupling reagent prepares silicon dioxide gel by hydrolysis-condensation reaction, and the siliceous coupling reagent includes fluorine-containing coupling agent; (2) existing for the second catalyst of catalytic amount fibre reinforcement is impregnated using the silicon dioxide gel under the conditions of, through colloidal sol- Gel, aging, solvent displacement, drying, obtain hydrophobic type fibre-reinforced aerogel composite material.
The inventors discovered that the hydrophobicity of aerogel material can be substantially improved by using fluoro-containing group even full-fluorine group Temperature resistant range.
In some preferred embodiments, the method also includes following steps: (3) are fine to the hydrophobic type in high temperature Dimension enhancing aerogel composite carries out surface activation process, obtains surface active fiber enhancing aerogel composite.It is preferred that , the activation temperature of the surface active is 400~600 DEG C (such as 400,450,500,550 or 600 DEG C), preferably 450 ~550 DEG C (such as 500 DEG C), activation time is 0.5h~1.5h (such as 0.5,1 or 1.5 hour).The inventors discovered that needle The problem of to unstable residue is locally present after material drying and moulding, it is unstable remaining living can to remove surface by high-temperature process Property group and moisture obtain the hydrophobic of the better more moisture-proof surface local activation of more heat resistance to realize surface active The aerogel composite of fiber type enhancing.
In some preferred embodiments, the method also includes following steps: (4) are using hydrophobic reagent to described Surface active fiber enhances aerogel composite and carries out silicic acid anhydride and drying, obtains hydrophobization aerogel composite. The inventors discovered that if being formed by material and carrying out after surface active carrying out further modification using hydrophobic reagent outstanding It is fluoro-containing group modification, the distribution and content of fluoro group in hydrophobic layer can be further strengthened, to further enhance material Heatproof humidity resistance.
In some preferred embodiments, the silicic acid anhydride is in the presence of the third catalyst of catalytic amount It carries out.It is further preferred that the quality control of the hydrophobic reagent is 5~20 mass % of total amount of material.Further preferred It is that the silicic acid anhydride is carried out using stifling or/and spraying method in vacuum or the state of normal pressure, and silicic acid anhydride temperature is 40~120 DEG C (such as 40,60,80,100 or 120 DEG C), the silicic acid anhydride time is 6~72h (such as 12,24,36,48 or 60 Hour).
In some embodiments, in step (1), the fluorine-containing coupling agent includes fluorine containing silane coupling agent;And/or In step (3), the hydrophobic reagent is fluorine containing silane hydrophobic reagent.Preferably, the fluorine containing silane coupling agent and/or The fluorine containing silane hydrophobic reagent is selected from molecular formula R4-n-(Si)-(O-R’)nIncluded in reagent composition group, wherein n= 1-3 (such as 1,2 or 3), R, which are selected from, contains fluoroalkyl, 6-12 (example by 1-10 (such as 1,2,3,4,5,6,7,8,9 or 10) a carbon Such as 6,7,8,9,10,11 or the 12) group of a carbon formed containing fluoro aryl or single fluorine atom, wherein the fluorine-containing atomicity containing fluoroalkyl It is a for 1-19 (such as 1,2,3,4,5,6,7,8,9,10,12,14,16 or 18), it is 1-10 (examples containing the fluorine-containing atomicity of fluoro aryl Such as 1,2,3,4,5,6,7,8,9 or 10);O-R ' is selected from the alkoxy by carbon atom number for 1-5 (such as 1,2,3,4 or 5) a carbon The group of composition.It may further be preferable that the fluorine containing silane coupling agent and/or fluorine containing silane hydrophobic reagent are pungent selected from ten trifluoros Base trimethoxy silane, 17 fluorine ruthenium trimethoxysilanes or pentafluorophenyl group trimethoxy silane are (as example, but not with this Three kinds are limited) composition group.
In some embodiments, first catalyst is acidic catalyst.Preferably, first catalyst from One of group being made of oxalic acid, acetic acid, formic acid and hydrochloric acid solution is a variety of.It may further be preferable that first catalysis The concentration of agent is 0.01~0.1M;It is even furthermore preferable that the molar ratio of first catalyst and siliceous coupling reagent is 1:20~10000 (such as 1:20,1:50,1:100,1:1000 or 1:10000).
In other some embodiments, second catalyst is acidic catalyst or basic catalyst.Preferably Be, second catalyst be acidic catalyst in the case where, second catalyst be selected from by oxalic acid, acetic acid, formic acid and One of group of hydrochloric acid solution composition is a variety of.In the case where second catalyst is basic catalyst, described second Catalyst is selected from one of group being made of ammonium hydroxide, sodium hydroxide and ammonium fluoride or a variety of.
The dosage of catalyst is not particularly limited in the present invention, as long as flower forcing expected from capable of playing the role of (such as be catalyzed Amount).It is preferred that the molar ratio of second catalyst and siliceous coupling reagent be 1:20~10000 (such as 1: 20,1:50,1:100,1:1000 or 1:10000).In addition, the present invention is not particularly limited the concentration of the second catalyst, example Such as can be 0.01~0.1M (such as 0.01M, 0.02M, 0.04M, 0.06M, 0.08M, 0.1M).
In some embodiments, the third catalyst can be acid catalyst.Preferably, the third catalyst It can be one or more selected from the group being made of trifluoroacetic acid, acetic acid, formic acid and hydrochloric acid.It is further preferred that the third catalysis The concentration of agent is 0.01~0.1M (such as 0.01M, 0.02M, 0.04M, 0.06M, 0.08M, 0.1M), it is further preferred that, The molar ratio of the third catalyst and hydrophobic reagent be 1:5000~10000 (such as 1:5000,1:7500 or 1: 10000)。
The present invention can adjust the surface active time by adjusting catalyst type or additive amount and optionally, surface is repaired It adorns reagent type and catalyst type or additive amount and optionally adjusts the ratio of fluorine containing silane coupling agent and positive esters of silicon acis reagent Example effectively adjusts material hydrophobic layer structure and content, guarantees that the heat-insulated heat resistance of material is excellent, and repeatedly using Still there are good heat-proof quality and moisture barrier properties afterwards.
The present invention is not particularly limited the fiber in fibre reinforcement, it is preferred that the fibre in the fibre reinforcement Dimension selected from one of group for being made of basalt fibre, glass fibre, quartz fibre, mullite fiber or alumina fibre or It is a variety of.
In preferred some embodiments, first catalyst is acidic catalyst, and second catalyst For basic catalyst.In other some embodiments, first catalyst, second catalyst and the third are urged Agent is each independently acidic catalyst.First catalyst, second catalyst and the third catalyst can be with It is identical to can also be different, on condition that the first catalyst cannot use basic catalyst.
In preferred some embodiments, the fluorine-containing coupling reagent also includes positive esters of silicon acis;
Preferably, the molar ratio of positive esters of silicon acis and fluorine containing silane coupling agent be 0~100:1 (such as 0:1,0.5:1,1: 1,5:1,10:1,20:1,50:1 or 100:1).It is further preferred that positive esters of silicon acis and fluorine containing silane coupling agent first will when in use The two stirs 6h-24h (for example, 12 or 18 hours) at room temperature.
In some more specifically embodiments, the method for the present invention includes above-mentioned steps (1) to (4).Specifically, institute The method of stating includes the following steps:
Step (1)
Using fluorine containing silane coupling reagent and optional positive esters of silicon acis under the acidic catalysis conditions as the first catalyst The hydrolysis-condensation reaction that 6h-24h is carried out in such as alcohols solvent constructs heatproof hydrophobic layer structure, shape on sol particle surface At heatproof hydrophobic layer structure.
It, can be by fluorine containing silane coupling agent and positive esters of silicon acis under acidic catalysis conditions there are positive esters of silicon acis Be blended with alcohols (such as ethyl alcohol, methanol) solvent, mixed proportion as described above can for 1:0~100 (such as 1:0,1: 0.5,1:1,1:5,1:10,1:20,1:50 or 1:100), and (for example, 12 or 18 is small by stirring 6h-24h at room temperature When).Wherein first catalyst is selected from the group that is made of oxalic acid, acetic acid, formic acid and hydrochloric acid solution, concentration can for 0.01~ 0.1M (such as 0.01M, 0.02M, 0.04M, 0.06M, 0.08M, 0.1M), the molar ratio with siliceous coupling reagent can be 1:20 ~10000 (such as 1:20,1:50,1:100,1:1000 or 1:10000).
Step (2)
The second catalyst is added in silicon dioxide gel after the treatment, and (it can be urged for acidic catalyst or alkalinity Agent), and impregnating reinforcing fiber matrix, impregnation method can for vacuum impregnation, suppress dipping or vacuum-suppresses dipping.Wherein, In the case where the second catalyst is acidic catalyst, second catalyst can be selected from by oxalic acid, acetic acid, formic acid and hydrochloric acid One of group of solution composition is a variety of;Preferably, the concentration of second catalyst is 0.01~0.1M;More preferably Be, the molar ratio of the second catalyst and siliceous coupling reagent be 1:20~10000 (such as 1:20,1:50,1:100,1:1000 or 1:10000).It is further preferred that in the case that second catalyst is basic catalyst, the second selected catalyst can be with Selected from by the group that forms of ammonium hydroxide, sodium hydroxide and ammonium fluoride solution that concentration is 0.001~0.1M, concentration can for 0.01~ 0.1M (such as 0.01M, 0.02M, 0.04M, 0.06M, 0.08M, 0.1M), the molar ratio with siliceous coupling reagent can be 1:20 ~10000 (such as 1:20,1:50,1:100,1:1000 or 1:10000).By sol gel reaction, completed to its aging Afterwards, solvent displacement and drying are carried out.Sol gel reaction, aging and the solvent displacement of silicon dioxide gel are all this field skills Technology known to art personnel.The displacement solvent such as acetone can be used for example to carry out in solvent displacement.The present invention does not have drying mode There is special limitation, it is preferred that supercritical carbon dioxide drying mode is especially preferably used using supercritical drying mode, These drying modes are all techniques known in the art.
Step (3)
In step (3), surface active temperature can be 400~600 DEG C, preferably 450~550 DEG C (for example, 500), The total time of surface active can be 0.5h~1.5h (such as 0.5,1 or 1.5h).It in some embodiments, can be using not The aerogel material that same temperature control program obtains above-mentioned steps carries out high-temperature activation, obtains the composite wood of surface active Material.The temperature programming stage can be, for example, 400 DEG C of (a), soaking time be 0.5~1h or (b) 500 DEG C, soaking time be 1~ 1.5h or (c) 600 DEG C, soaking time is one of 0.5~1h or a variety of, so that material surface is sufficiently activated And significant change does not occur for surface texture composition.
Step (4)
In step (4), hydrophobic reagent be can include but is not limited to: ten trifluoro octyl trimethoxy silanes, 17 fluorine Ruthenium trimethoxysilane or pentafluorophenyl group trimethoxy silane.To being down to the aerogel material of room temperature after surface active in container During middle carry out silicic acid anhydride, hydrophobic reagent and third catalyst, the third catalysis can be added thereto Agent can be acidic catalyst, such as selected from the group being made of trifluoroacetic acid, acetic acid, formic acid and hydrochloric acid solution, concentration can be 0.01~0.1M (such as 0.01M, 0.02M, 0.04M, 0.06M, 0.08M, 0.1M) is dredged with hydrophobic reagent such as fluorine containing silane The molar ratio of aquation reagent can be 1:5000~10000 (such as 1:5000,1:7500 or 1:10000), control hydrophobic agents Quality is 5~20% (such as 5%, 10%, 15% or 20%) of material gross mass, hydrophobic mode can using it is stifling or/ And spraying, the state progress of vacuum or normal pressure is hydrophobic, and drain temperature is 40~120 DEG C (such as 40,60,80,100 or 120 DEG C), The hydrophobic time is 6~72h (such as 6,12,24,48 or 72h).It after silicic acid anhydride, can be dried, drying can adopt Take and vacuumize or drying dedoping step to material can be realized in the mode of 150 DEG C of air blast, obtain high temperature insulating excellent effect and Moisture-proof heat-barrier material of good performance after multiple high/low temperature circulation.
The present invention constructs the fluorine-containing hydrophobic layer structure in aeroge nanoparticle surface layer by way of copolycondensation, and passes through fiber The mode of dioxide composite silica aerogel obtains resistance to 600 DEG C of moisture-proof aerogel composites.In some preferred embodiments, Material realizes the further of fluorine-containing heatproof hydrophobic layer structure by the mode for being catalyzed hydrophobic by high-temperature activation processing sufficiently removal of impurities It is perfect, finally obtain the resistance to 600 DEG C reusable moisture-proof silicon dioxide silica aerogel composite materials with excellent thermal insulation performance.
The present invention provides a kind of heatproof damp-proof silicon dioxide silica aerogel composite material in second aspect, and the heatproof is anti- Tidal stencils silicon dioxide silica aerogel composite material includes fluorine-containing hydrophobic layer structure.Preferably, the heatproof damp-proof silica Aerogel composite has following performance: (1) room temperature thermal conductivity≤0.025W/mK;(2) 600 DEG C reuse 10 times with Material hydroscopicity≤2% after upper, and/or (3) reuse 10 times or more at 600 DEG C after material thermal conductivity change≤5%.It is more excellent Choosing, the composite material are made using method described in any item of the claim 1 to 8.
The present invention provides composite material made from method described in first aspect present invention or the present invention in the third aspect Composite material described in second aspect is preparing the application in composite element;Preferably, the composite element choosing Free flat plate-shaped member, hemispherical member, class hemispherical member, the group of cone-shaped component and Special-Shaped Surface component composition.
Embodiment
Below in conjunction with specific embodiment, the present invention will be described in detail, but protection scope of the present invention is not limited to these implementations Example.Reagent employed in embodiment such as ten trifluoro octyl trimethoxy silanes, pentafluorophenyl group trimethoxy silane, 17 fluorine Ruthenium trimethoxysilane and methyl orthosilicate etc. can be commercially available from Beijing Yi Nuokai Science and Technology Ltd.;Fibrofelt is prefabricated Body can be commercially available by Nanjing Glass Fibre Research and Design Institute.
Embodiment 1
By ten trifluoro octyl trimethoxy silanes, methyl orthosilicate, formic acid, deionized water 10:50:4.8 in molar ratio: 240 ratio is dissolved in the ethanol solution of 600 molar equivalents, stirs 12h at room temperature.It is 0.1g/cm by density3Quartz fibre Felt precast body is put into mold, using (control under the conditions of base catalysis by above-mentioned silicon dioxide gel of vacuum compaction molding mode PH value is between 8~9) with precast body composite molding, aged at room temperature 36h, 90 DEG C of high temperature ageing 36h, aging are carried out after gel Acetone solvent is carried out after the completion to replace 3 times, then carries out supercritical carbon dioxide drying, obtains fiber-reinforcement silicon dioxide aerogel Composite material.Through detecting, the density of obtained material is 0.25g/cm3, 600 DEG C of heatproof, room temperature thermal conductivity is 0.021W/ M.K (establishing criteria GB/T 10295-2008), the 5.5% (establishing criteria of hydroscopicity after 600 DEG C of spherical heat shield reuses GB/T 21655.1-2008), material repeat performance is substantially better than the aerogel material of common silicic acid anhydride, and high temperature makes Existing aerogel material is much smaller than with rear hydroscopicity.
Embodiment 2
It is carried out using mode substantially the same manner as Example 1, the difference is that it is pungent to be added without ten trifluoros in step (1) Base trimethoxy silane, but methyl orthosilicate is used to replace ten trifluoro octyl trimethoxy silanes, so that ten trifluoro octyls three The ratio of methoxy silane, methyl orthosilicate, formic acid, deionized water 0:60:4.8:240 in molar ratio are dissolved in 600 molar equivalents Ethanol solution in;In addition, without surface modification.As a result, it has been found that product hydrophobic effect is poor, sample does not have dampproof effect (establishing criteria GB/T 21655.1-2008).After the present inventor has also observed 600 DEG C/3600s/10 times use of compound exemplar Constant temperature and humidity examines hydroscopicity, as a result as shown in table 1 below.
Embodiment 3
It is carried out by the way of substantially the same manner as Example 1, the difference is that, further by treated, material is placed Room temperature is placed in closed container, and catalytic amount formic acid solution is added and accounts for 5 mass % pentafluorophenyl group trimethoxies of total amount of material Base silane carries out silicic acid anhydride after vacuumizing, treatment temperature is 50 DEG C, and the processing time is 8h, then using the side vacuumized Formula is dried, and obtains fiber-reinforcement silicon dioxide aerogel composite material.Through detecting, the density of resulting materials is 0.24g/ cm3, 600 DEG C of heatproof, room temperature thermal conductivity is 0.022W/m.K (establishing criteria GB/T 10295-2008), 600 DEG C of spherical heat shield Hydroscopicity after reuse is 3.6% (establishing criteria GB/T 21655.1-2008), and material repeat performance is substantially better than The aerogel material of common silicic acid anhydride, hydroscopicity is much smaller than existing aerogel material after applied at elevated temperature.
Embodiment 4
It is carried out by the way of substantially the same manner as Example 3, the difference is that, after supercritical drying and putting It sets before room temperature is placed in closed container, material is put into 500 DEG C of Muffle furnace and carries out processing 0.5h.
Embodiment 5
It is carried out by the way of substantially the same manner as Example 4, the difference is that, use 17 fluorine decyl trimethoxy silicon Alkane replaces ten trifluoro octyl trimethoxy silanes, replaces formic acid using oxalic acid, uses the ethanol solution of 600 molar equivalents, room temperature Lower stirring 10h.Processing 1h is carried out in the Muffle furnace for being put into 500 DEG C.Through detecting, the density of resulting materials is 0.24g/cm3, resistance to 600 DEG C of temperature, room temperature thermal conductivity are 0.024W/m.K (establishing criteria GB/T 10295-2008), and the 600 DEG C of repetitions of taper heat shield make Hydroscopicity < 2% (establishing criteria GB/T21655.1-2008) after, material repeat performance are substantially better than common hydrophobic Change the aerogel material of processing, hydroscopicity is much smaller than existing aerogel material after applied at elevated temperature.
Embodiment 6
It is carried out by the way of substantially the same manner as Example 4, the difference is that, by 17 fluorine decyl trimethoxy silicon The ethyl alcohol that the ratio of alkane, methyl orthosilicate, hydrochloric acid, deionized water 60:0:2.4:240 in molar ratio are dissolved in 600 molar equivalents is molten In liquid, 6h is stirred at room temperature.It is put into 450 DEG C of Muffle furnace and carries out processing 1.5h.Through detecting, the density of resulting materials is 0.22g/cm3, 600 DEG C of heatproof, room temperature thermal conductivity is 0.021W/m.K (establishing criteria GB/T 10295-2008), spherical heat-insulated Hydroscopicity < 2% (establishing criteria GB/T21655.1-2008) after covering 600 DEG C of reuses, material repeat performance are obvious Better than the aerogel material of common silicic acid anhydride, hydroscopicity is much smaller than existing aerogel material after applied at elevated temperature.
Embodiment 7
It is carried out by the way of substantially the same manner as Example 6, the difference is that, using ten trifluoro octyl trimethoxy silicon Alkane replaces 17 fluorine ruthenium trimethoxysilanes.Through detecting, the density of resulting materials is 0.23g/cm3, 600 DEG C of heatproof, room temperature Thermal conductivity is 0.023W/m.K (establishing criteria GB/T 10295-2008), the hydroscopicity after 600 DEG C of taper heat shield reuses < 2% (establishing criteria GB/T 21655.1-2008), material repeat performance is substantially better than the airsetting of common silicic acid anhydride Glue material, hydroscopicity is much smaller than existing aerogel material after applied at elevated temperature.
Table 1
Finally, it should be noted that unspecified part of the present invention is known to the skilled person technology, and more than Embodiment is merely illustrative of the technical solution of the present invention, rather than its limitations;Although being carried out with reference to the foregoing embodiments to the present invention Detailed description, those skilled in the art should understand that: it still can be to skill documented by foregoing embodiments Art scheme is modified or equivalent replacement of some of the technical features;And these are modified or replaceed, and do not make phase The essence of technical solution is answered to be detached from the purport of technical solution of various embodiments of the present invention.

Claims (10)

1. a kind of method for being used to prepare heatproof damp-proof silicon dioxide silica aerogel composite material, which is characterized in that the method Include the following steps:
(1) it is prepared using siliceous coupling reagent by hydrolysis-condensation reaction in the presence of the first catalyst of catalytic amount Silicon dioxide gel, and the siliceous coupling reagent includes fluorine-containing coupling agent;
(2) existing for the second catalyst of catalytic amount fibre reinforcement, warp are impregnated using the silicon dioxide gel under the conditions of Sol-gel, aging, solvent displacement, drying, obtain hydrophobic type fibre-reinforced aerogel composite material.
2. the method according to claim 1, wherein the method also includes following steps:
(3) surface activation process is carried out to the hydrophobic type fibre-reinforced aerogel composite material in high temperature, obtains surface active Fibre-reinforced aerogel composite material;Preferably, the activation temperature of the surface active be 400~600 DEG C, preferably 450 ~550 DEG C, activation time is 0.5h~1.5h.
3. according to the method described in claim 2, it is characterized in that, the method also includes following steps:
(4) silicic acid anhydride is carried out to surface active fiber enhancing aerogel composite using hydrophobic reagent and done It is dry, obtain hydrophobization aerogel composite;
Preferably, the silicic acid anhydride carries out in the presence of the third catalyst of catalytic amount;
It is further preferred that the quality control of the hydrophobic reagent is 5~20 mass % of total amount of material;
It may further be preferable that the silicic acid anhydride is carried out using stifling or/and spraying method in vacuum or the state of normal pressure, Silicic acid anhydride temperature is 40~120 DEG C, and the silicic acid anhydride time is 6~72h.
4. according to the method in any one of claims 1 to 3, it is characterised in that:
In step (1), the fluorine-containing coupling agent includes fluorine containing silane coupling agent;And/or in step (3), the hydrophobization Reagent is fluorine containing silane hydrophobic reagent;
Preferably, the fluorine containing silane coupling agent and/or the fluorine containing silane hydrophobic reagent are selected from molecular formula R4-n-(Si)- (O-R’)nIncluded in reagent composition group, wherein n=1-3, R, which are selected from, to be contained by 1-10 carbon containing fluoroalkyl, 6-12 carbon The group of fluoro aryl or single fluorine atom composition, wherein be 1-19 containing the fluorine-containing atomicity of fluoroalkyl, the fluorine-containing atomicity containing fluoro aryl It is 1-10;O-R ' is selected from the group being made of the alkoxy that carbon atom number is 1-5 carbon;
It is further preferred that the fluorine containing silane coupling agent and/or fluorine containing silane hydrophobic reagent are selected from ten trifluoro octyl trimethoxies The group of base silane, 17 fluorine ruthenium trimethoxysilanes or pentafluorophenyl group trimethoxy silane composition.
5. preparation method according to any one of claim 1 to 4, it is characterised in that:
First catalyst is acidic catalyst;Preferably, the free oxalic acid of first catalyst, acetic acid, formic acid and salt One of group of acid solution composition is a variety of;It may further be preferable that the concentration of first catalyst is 0.01~0.1M; It is even furthermore preferable that the molar ratio of first catalyst and siliceous coupling reagent is 1:20~10000;And/or
Second catalyst is acidic catalyst or basic catalyst;Preferably, it is urged in second catalyst for acidity In the case where agent, second catalyst is selected from one of group being made of oxalic acid, acetic acid, formic acid and hydrochloric acid solution or more Kind, in the case where second catalyst is basic catalyst, second catalyst is selected from by ammonium hydroxide, sodium hydroxide and fluorine Change one of group of ammonium composition or a variety of;It is further preferred that the concentration of second catalyst is 0.01~0.1M;Further Preferably, the molar ratio of second catalyst and siliceous coupling reagent is 1:20~10000;And/or
The third catalyst is acid catalyst, it is preferred that the third catalyst is selected from by trifluoroacetic acid, acetic acid, formic acid It is one or more with the group of hydrochloric acid composition, it is further preferred that the concentration of the third catalyst is 0.01~0.1M, it is further excellent The molar ratio of choosing, the third catalyst and hydrophobic reagent is 1:5000~10000.
6. the method according to any one of claims 1 to 5, it is characterised in that: the fiber choosing in the fibre reinforcement One of group of free basalt fibre, glass fibre, quartz fibre, mullite fiber or alumina fibre composition is more Kind.
7. method according to any one of claim 1 to 6, it is characterised in that:
First catalyst is acidic catalyst, and second catalyst is basic catalyst;
First catalyst, second catalyst and the third catalyst are each independently acidic catalyst.
8. method according to any one of claim 1 to 7, it is characterised in that:
The fluorine-containing coupling reagent also includes positive esters of silicon acis;
Preferably, the molar ratio of positive esters of silicon acis and fluorine containing silane coupling agent is 0~100:1;
It is further preferred that the two is first stirred 6h- when in use by positive esters of silicon acis and fluorine containing silane coupling agent at room temperature 24h。
9. a kind of heatproof damp-proof silicon dioxide silica aerogel composite material, which is characterized in that the heatproof damp-proof silica Aerogel composite includes fluorine-containing hydrophobic layer structure;
Preferably, the heatproof damp-proof silicon dioxide silica aerogel composite material have following performance: (1) room temperature thermal conductivity≤ 0.025W/mK;(2) material hydroscopicity≤2% after reusing 10 times or more at 600 DEG C, and/or (3) in 600 DEG C of reuses Material thermal conductivity variation≤5% after 10 times or more;
It is further preferred that the composite material is made using method described in any item of the claim 1 to 8.
10. composite wood described in composite material made from method described in any item of the claim 1 to 8 or claim 9 Material is preparing the application in composite element;Preferably, the composite element is selected from by flat plate-shaped member, hemispherical Component, class hemispherical member, the group of cone-shaped component and Special-Shaped Surface component composition.
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CN110963820A (en) * 2019-12-09 2020-04-07 航天特种材料及工艺技术研究所 Moisture-proof treatment method for heat-insulating material and application thereof
CN113830772A (en) * 2021-09-02 2021-12-24 南京工业大学 In-situ fluorinated modified super-amphiphobic flexible SiO2Method for producing aerogels
CN114751718A (en) * 2022-04-01 2022-07-15 巩义市泛锐熠辉复合材料有限公司 Method for preparing hydrophobic silica aerogel felt under normal pressure

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QI-ZHANG HUANG ET.AL: "A novel strategy for durable superhydrophobic coating on glass substrate via using silica chains to fix silica particles", 《CHEMICAL PHYSICS LETTERS》 *
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110963820A (en) * 2019-12-09 2020-04-07 航天特种材料及工艺技术研究所 Moisture-proof treatment method for heat-insulating material and application thereof
CN113830772A (en) * 2021-09-02 2021-12-24 南京工业大学 In-situ fluorinated modified super-amphiphobic flexible SiO2Method for producing aerogels
CN113830772B (en) * 2021-09-02 2023-09-26 南京工业大学 In-situ fluorination modified super-amphiphobic flexible SiO 2 Method for preparing aerogel
CN114751718A (en) * 2022-04-01 2022-07-15 巩义市泛锐熠辉复合材料有限公司 Method for preparing hydrophobic silica aerogel felt under normal pressure

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