JP4799199B2 - In-wheel motor drive device - Google Patents

In-wheel motor drive device Download PDF

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JP4799199B2
JP4799199B2 JP2006027135A JP2006027135A JP4799199B2 JP 4799199 B2 JP4799199 B2 JP 4799199B2 JP 2006027135 A JP2006027135 A JP 2006027135A JP 2006027135 A JP2006027135 A JP 2006027135A JP 4799199 B2 JP4799199 B2 JP 4799199B2
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wheel
eccentric
drive device
wheel hub
motor drive
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JP2006258289A (en
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嗣人 中関
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L15/00Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles
    • B60L15/20Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed
    • B60L15/2036Electric differentials, e.g. for supporting steering vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2220/00Electrical machine types; Structures or applications thereof
    • B60L2220/40Electrical machine applications
    • B60L2220/44Wheel Hub motors, i.e. integrated in the wheel hub
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00Control parameters of input or output; Target parameters
    • B60L2240/40Drive Train control parameters
    • B60L2240/42Drive Train control parameters related to electric machines
    • B60L2240/423Torque
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/64Electric machine technologies in electromobility
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/72Electric energy management in electromobility

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
  • Retarders (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)

Description

本発明は、電動モータの回転軸と車輪ハブとを減速機を介して同軸上に連結したインホイールモータ駆動装置に関する。 The present invention relates to in-wheel motor drive device coupled coaxially to the rotary shaft and the car Waha blanking of the electric motor via a reduction gear.

従来のインホイールモータ駆動装置は、例えば、特開2005−7914号公報(特許文献1)に記載されている。同公報に記載されているインホイールモータ駆動装置は、駆動力を発生させるモータと、タイヤを接続するホイールハブと、モータおよびホイールハブの間に、モータの回転を減速してタイヤに伝達する減速機とを備える。この減速機は、歯数の異なる複数の歯車を組み合わせてなる平行軸歯車機構を採用している。   A conventional in-wheel motor drive device is described in, for example, Japanese Patent Application Laid-Open No. 2005-7914 (Patent Document 1). The in-wheel motor drive device described in the publication includes a motor that generates a driving force, a wheel hub that connects a tire, and a deceleration that decelerates the rotation of the motor and transmits it to the tire between the motor and the wheel hub. Equipped with a machine. This reduction gear employs a parallel shaft gear mechanism formed by combining a plurality of gears having different numbers of teeth.

このような電動モータの出力軸と車輪ハブとを減速機を介して連結したインホイールモータ駆動装置は、プロペラシャフトやデファレンシャル等の大がかりな動力伝達機構が不要となるので、車両の軽量化やコンパクト化等の面から注目されている。しかしながら、車両のばね下に取り付けられるインホイールモータ駆動装置は、ばね下重量の増加によって乗り心地が悪くなる難点があり、未だ実用化には至っていない。 Such electric motor-wheel motor drive devices coupled via a reduction gear and an output shaft and a drive Waha blanking of, because large-scale power transmission mechanism such as a propeller shaft or differential becomes unnecessary, weight reduction of the vehicle It is attracting attention from the viewpoint of compactness. However, the in-wheel motor drive device attached to the unsprung portion of the vehicle has a drawback that the ride comfort becomes worse due to the increase of the unsprung weight, and has not yet been put into practical use.

電動モータの出力トルクとモータ容積(重量)はほぼ比例関係にあり、小さなモータ容積で車両の車輪を駆動するのに足る大きな出力を得るためには、高速回転化が避けられず、電動モータの出力軸とハブとの間に減速機を組み込む必要がある。このため、組み込む減速機の重量が大きくなっては意味がないので、インホイールモータ駆動装置では、コンパクトで大きな減速比の得られる減速機構と当該減速機構のコンパクトな配置構造が求められている。   The output torque of the electric motor and the motor volume (weight) are almost proportional, and in order to obtain a large output sufficient to drive the wheels of the vehicle with a small motor volume, high-speed rotation is inevitable. It is necessary to incorporate a reduction gear between the output shaft and the hub. For this reason, since the weight of the speed reducer to be incorporated is meaningless, the in-wheel motor drive device is required to have a compact speed reduction mechanism capable of obtaining a large speed reduction ratio and a compact arrangement structure of the speed reduction mechanism.

また、電気自動車用減速装置として、電動モータの出力軸と車輪ハブとの間に減速機として遊星歯車減速機を組み込んだものがある(例えば、特許文献2参照)。特許文献2に記載されたものは、電動モータと減速機がばね下に取り付けられるインホイールモータ駆動装置ではないが、遊星歯車減速機を2段に設け、2段目の遊星歯車減速機からの出力を、ドライブシャフトを介してばね下の左右の車輪に分配している。
特開2005−7914号公報 特開平5−332401号公報(第1−3図)
Further, as for an electric vehicle deceleration device, there is one incorporating planetary reduction gear as the reduction gear between the output shaft and the car Waha blanking of the electric motor (for example, see Patent Document 2). Although what is described in Patent Document 2 is not an in-wheel motor drive device in which the electric motor and the speed reducer are mounted under the spring, the planetary gear speed reducer is provided in two stages, and the second stage planetary gear speed reducer The output is distributed to the left and right unsprung wheels via the drive shaft.
JP 2005-7914 A Japanese Patent Laid-Open No. 5-332401 (Fig. 1-3)

上記の各公報に記載された減速機に採用されている平行軸歯車機構や遊星歯車機構の減速比は、歯車の強度等の観点から前者が1/2〜1/3、後者が1/3〜1/6程度に設定されるのが一般的である。これは、インホイールモータ駆動装置に搭載する減速機の減速比としては不十分であり、十分な減速比を得るためには、減速機を多段構成とする必要がある。これは、減速機の重量およびサイズの増大を招き、コンパクト化が必要なインホイールモータ駆動装置には、不適切である。   The reduction ratios of the parallel shaft gear mechanism and the planetary gear mechanism employed in the reduction gears described in the above publications are 1/2 to 1/3 for the former and 1/3 for the latter from the viewpoint of gear strength and the like. Generally, it is set to about 1 /. This is insufficient as a reduction ratio of a reduction gear mounted on the in-wheel motor drive device, and the reduction gear needs to have a multistage configuration in order to obtain a sufficient reduction ratio. This leads to an increase in the weight and size of the speed reducer, and is inappropriate for an in-wheel motor drive device that needs to be made compact.

また、特許文献2に記載された遊星歯車減速機は平行軸歯車と比較すると大きな減速比を得ることができるが、遊星歯車減速機はサンギヤ、リングギヤ、ピニオンギヤおよびピニオンギヤのキャリヤとで構成されるので、部品点数が多くコンパクト化が難しい問題がある。   Further, the planetary gear reducer described in Patent Document 2 can obtain a large reduction ratio as compared with the parallel shaft gear. There is a problem that the number of parts is large and it is difficult to make it compact.

そこで、本発明の課題は、コンパクトで大きな減速比が得られる減速機構と当該減速機構のコンパクトな配置構造を有するインホイールモータ駆動装置を提供することである。   SUMMARY OF THE INVENTION An object of the present invention is to provide an in-wheel motor drive device having a compact reduction mechanism that can obtain a large reduction ratio and a compact arrangement structure of the reduction mechanism.

上記の課題を解決するために、本発明に係るインホイールモータ駆動装置は、電動モータと車両の車輪軸受との間に減速機構を介在したインホイールモータ駆動装置であって、電動モータの出力部にサイクロイド減速機構の偏心部を形成し、偏心部に曲線板を装着し、曲線板の偏心運動を車輪軸受へ回転運動として伝達する構成とした。   In order to solve the above-described problems, an in-wheel motor drive device according to the present invention is an in-wheel motor drive device in which a reduction mechanism is interposed between an electric motor and a wheel bearing of a vehicle, and an output portion of the electric motor. The eccentric part of the cycloid reduction mechanism is formed on the curved part, and a curved plate is attached to the eccentric part, and the eccentric movement of the curved plate is transmitted to the wheel bearing as a rotational movement.

すなわち、減速機を、電動モータの出力軸の偏心部に装着した曲線板の偏心運動を回転運動としてハブに伝達するサイクロ減速機とすることにより、コンパクトで大きな減速比が得られる減速機構と当該減速機構のコンパクトな配置構造を有するインホイールモータ駆動装置を提供できるようにした。   That is, the speed reducer is a cyclo speed reducer that transmits the eccentric motion of the curved plate attached to the eccentric portion of the output shaft of the electric motor to the hub as a rotational motion, and the speed reduction mechanism capable of obtaining a compact and large reduction ratio and An in-wheel motor drive device having a compact arrangement structure of the speed reduction mechanism can be provided.

イクロ減速機は、外形がなだらかな波状のトロコイド系曲線で形成された曲線板の偏心運動を、その外周に同心円上に固定した複数の外ピンで案内するとともに、回転運動を伝達される出力部材に同心円上に取り付けた複数の内ピンを、曲線板の内部に同心円上に設けた複数の貫通孔に嵌挿係合して、この内ピンと貫通孔の係合によって曲線板の偏心運動を出力部材に回転運動として伝達するものであり、部品点数が少なくコンパクトに設計でき、1段で1/10以上の大きな減速比を得ることができる。 Sa Micro speed reducer, the outer eccentric motion of the curved plate formed by the trochoid-based curve of gentle wavy, as well as guided by a plurality of outer pins fixed concentrically on the outer circumference, is transferred to rotary motion output A plurality of inner pins attached concentrically to the member are fitted into and engaged with a plurality of through holes provided concentrically inside the curved plate, and the eccentric movement of the curved plate is caused by the engagement of the inner pins and the through holes. It is transmitted to the output member as a rotational motion, can be designed compactly with a small number of parts, and a large reduction ratio of 1/10 or more can be obtained in one stage.

線板を複数枚装着し、これらの複数枚の曲線板を、互いに偏心運動を打ち消す位相で装着することにより、曲線板の偏心運動に伴う振動を抑制することができる。 The curve plate and a plurality mounted, these plurality of curved plates by mounting in phase to cancel the eccentric motion to each other, it is possible to suppress the vibration caused by the eccentric motion of the curved plates.

動モータの出力軸に、曲線板の偏心運動を打ち消す位相でカウンタウェイトを装着することにより、曲線板の偏心運動に伴う重心まわりの振動を抑制することができる。 The output shaft of the electric dynamic motor, by mounting the counterweight in phase to cancel the eccentric motion of the curved plates, it is possible to suppress the vibration around the center of gravity caused by the eccentric motion of the curved plates.

イクロ減速機の曲線板の外周を案内する複数の外ピンと、曲線板の内部に設けた複数の貫通孔に嵌挿係合される複数の内ピンとに軸受を嵌着し、これらの軸受の外輪を、それぞれ曲線板の外周と各貫通孔の内周とに転接させることにより、外ピンと曲線板の外周との接触抵抗、および内ピンと貫通孔の内周との接触抵抗を低減し、曲線板の偏心運動を回転運動としてスムーズにハブに伝達することができる。 Fitted with a plurality of external pins, a bearing and a plurality of inner pins engaged interpolation factor fitted into a plurality of through holes provided in the interior of the curve plate for guiding the outer periphery of the curved plates of Sa Micro reducer, these bearings the outer ring, by rolling contact therewith respectively and the outer circumference of the curve plate and the inner periphery of the through holes, the contact resistance between the outer periphery of the outer pins and curved plate, and the contact resistance between the inner circumference of the inner pin and the through hole The eccentric motion of the curved plate can be smoothly transmitted to the hub as a rotational motion.

上述したインホイールモータ駆動装置は、電気自動車に好適である。   The above-described in-wheel motor drive device is suitable for an electric vehicle.

この発明に係るインホイールモータ駆動装置は、車両の車輪に固定される車輪ハブ、車輪ハブの外周面に対向する内周面を含み、車両の車体に連結される外輪、および車輪ハブと外輪との間を転動する複列の転動体を有する車輪ハブ軸受部と、車輪ハブと同軸上に位置する回転軸を回転駆動するモータ部と、回転軸の回転を減速して車輪ハブに伝達する減速部とを備える。回転軸は、偏心部を有する。そして、減速部は、偏心部に回転自在に保持されて、回転軸の回転に伴ってその回転軸心を中心とする公転運動を行う公転部材と、外輪に固定連結され、公転部材の外周部に係合して公転部材の自転運動を生じさせる外周係合部材と、公転部材に形成された穴と、穴に受け入れられた内ピンと、内ピンと車輪ハブとを連結する連結部材とを有する。ここで、公転部材の自転運動が、穴と係合する内ピンの回転軸心を中心とする回転運動に変換され、当該内ピンの回転運動が、連結部材を介して車輪ハブに伝達される。また、具体的には、公転部材は、その外周部に複数の波形を有し、外周係合部材は、公転部材の公転軌道上に配置された複数の外ピンを有するのが好ましい。 An in-wheel motor drive device according to the present invention includes a wheel hub that is fixed to a vehicle wheel, an outer peripheral surface that opposes an outer peripheral surface of the wheel hub, and is connected to a vehicle body of the vehicle. A wheel hub bearing portion having a double row rolling element that rolls between the motor hub , a motor portion that rotationally drives a rotating shaft that is coaxial with the wheel hub, and a rotational speed of the rotating shaft is reduced and transmitted to the wheel hub Ru and a deceleration section. The rotating shaft has an eccentric part. The deceleration unit is rotatably held by the eccentric portion, and the revolving member for revolving motion around its rotation axis with the rotation of the rotary shaft, is fixedly connected to the outer ring, the outer peripheral portion of the revolving member And an outer peripheral engagement member that causes rotation of the revolving member, a hole formed in the revolving member, an inner pin received in the hole, and a connecting member that connects the inner pin and the wheel hub. Here, the rotation motion of the revolution member is converted into the rotation motion around the rotation axis of the inner pin engaged with the hole, and the rotation motion of the inner pin is transmitted to the wheel hub via the connecting member. . Specifically, it is preferable that the revolution member has a plurality of corrugations on its outer peripheral portion, and the outer periphery engagement member has a plurality of outer pins arranged on the revolution track of the revolution member.

上記構成を有する減速部は、コンパクトで高減速比が得られるので、モータ部を小型、軽量化することができる。その結果、軽量で、駆動輪に十分なトルクを供給することができるインホイールモータ駆動装置を得ることができる。   Since the speed reduction part which has the said structure is compact and a high reduction ratio is obtained, a motor part can be reduced in size and weight. As a result, it is possible to obtain an in-wheel motor drive device that is lightweight and can supply sufficient torque to the drive wheels.

好ましくは、外ピンは、公転部材の外周部に当接する転がり軸受を含む。これにより、公転部材と外ピンとの接触抵抗を低減することができるので、減速部での伝達効率向上させることができる。 Preferably, the outer pin includes a rolling bearing that comes into contact with the outer peripheral portion of the revolution member. Thus, it is possible to reduce the contact resistance between the revolving member and the outer pins, Ru can improve the transmission efficiency of the deceleration portion.

好ましくは、回転軸の偏心部は、偏心運動による遠心力を互いに打消し合う位相で配置された第1偏心部と、第2偏心部とを含み、公転部材は、第1偏心部に回転自在に保持された第1公転部材と、第1公転部材と同じ外周形状を有して第2偏心部に回転自在に保持された第2公転部材とを含む。 Preferably, the eccentric part of the rotating shaft includes a first eccentric part and a second eccentric part arranged in a phase where the centrifugal forces due to the eccentric motion cancel each other, and the revolving member is rotatable to the first eccentric part. And a second revolving member having the same outer peripheral shape as the first revolving member and rotatably held by the second eccentric portion.

偏心部は、回転時に偏った遠心力を発生させる。そこで、例えば、第1偏心部と第2偏心部とを180°位相を変えて配置することにより、第1公転部材と第2公転部材とが互いの遠心力を打ち消しあうので、インホイールモータ駆動装置の振動を抑制することができる。   The eccentric part generates an eccentric centrifugal force during rotation. Therefore, for example, by arranging the first eccentric part and the second eccentric part with a phase difference of 180 °, the first revolving member and the second revolving member cancel each other's centrifugal force. The vibration of the apparatus can be suppressed.

好ましくは、公転部材の偏心運動による慣性モーメントを打消す位相で回転軸に装着したカウンタウェイトをさらに備える。偏心部は、偏った遠心力と共に慣性モーメントを発生させる。そこで、公転部材の慣性モーメントを打ち消す位相でカウンタウェイトを配置することにより、インホイールモータ駆動装置の振動を抑制することができる。 Preferably, a counterweight attached to the rotating shaft at a phase that cancels out the moment of inertia due to the eccentric motion of the revolving member is further provided. The eccentric portion generates a moment of inertia together with the eccentric centrifugal force. Therefore, the vibration of the in-wheel motor drive device can be suppressed by arranging the counterweight at a phase that cancels the moment of inertia of the revolving member.

公転部材の自転運動を車輪ハブの回転運動に変換する運動変換機構は、例えば、公転部材と連結部材のうちの一方に設けられた内ピンと、公転部材と連結部材のうちの他方に形成され、ピンの外径より所定部だけ径が大きい内ピンを受入れる穴とを有する。例えば、穴は公転部材に設けられ、内ピンは連結部材に保持されている。上記構成の運動変換機構とすることにより、公転部材の自転運動を車輪ハブに伝達することができる。 Motion conversion mechanism for converting the rotation motion of the revolution member to the rotation movement of the wheel hub, for example, a pin inner provided on one of the revolving member and the coupling member, is formed on the other of the revolving member and the connecting member, diameter by a predetermined portion than the outer diameter of the inner pin and a bore for receiving the inner pin is large. For example, the hole is provided in the revolving member, and the inner pin is held by the connecting member. By setting it as the motion conversion mechanism of the said structure, the rotation motion of a revolution member can be transmitted to a wheel hub .

好ましくは、穴は公転部材の自転軸心を中心とする円周軌道上に複数個設けられ、内ピンは、車輪ハブの回転軸心を中心とする円周軌道上に複数個設けられている。この減速部は、作動原理の観点からは1個の穴と1個の内ピンとで構成することが可能である。しかし、穴の壁面と内ピンとは、接触状態と非接触状態とを繰り返しながら回転するので、複数の穴と複数の内ピンとを設けることにより、モータ部の駆動力を車輪ハブに円滑に伝達することが可能となる。 Preferably, a plurality of holes are provided on a circumferential track centering on the rotation axis of the revolution member, and a plurality of inner pins are provided on a circumferential track centering on the rotation axis of the wheel hub . . This speed reduction part can be composed of one hole and one inner pin from the viewpoint of the operating principle. However, since the wall surface of the hole and the inner pin rotate while repeating a contact state and a non-contact state, the driving force of the motor unit is smoothly transmitted to the wheel hub by providing a plurality of holes and a plurality of inner pins. It becomes possible.

好ましくは、内ピンは穴の壁面に当接する転がり軸受を含む。これにより、回転時の公転部材と内ピンとの接触抵抗を低減することができるので、減速部の伝達効率を向上することができる。   Preferably, the inner pin includes a rolling bearing that contacts the wall surface of the hole. Thereby, since the contact resistance of the revolution member and inner pin at the time of rotation can be reduced, the transmission efficiency of a deceleration part can be improved.

好ましくは、車輪ハブと外輪との間には、転動体が複列に配置される。これにより、車輪ハブをインホイールモータ駆動装置に対して、より安定して回転自在に支持することができる。 Preferably , rolling elements are arranged in a double row between the wheel hub and the outer ring . As a result, the wheel hub can be more stably and rotatably supported with respect to the in-wheel motor drive device.

本発明のインホイールモータ駆動装置は、電動モータの出力軸と車両の車輪ハブとを連結する減速機を、電動モータの出力軸の偏心部に装着した曲線板の偏心運動を回転運動としてハブに伝達するサイクロ減速機としたので、コンパクトで大きな減速比が得られるものとすることができる。 In-wheel motor drive device of the present invention, a reduction gear for connecting the car Waha blanking the output shaft and the vehicle of the electric motor, as rotational motion eccentric motion of the curve plates mounted on the eccentric portion of the output shaft of the electric motor Since the cyclo reducer is transmitted to the hub, it can be made compact and a large reduction ratio can be obtained.

線板を複数枚装着し、これらの複数枚の曲線板を、互いに偏心運動を打ち消す位相で装着することにより、曲線板の偏心運動に伴う振動を抑制することができる。 The curve plate and a plurality mounted, these plurality of curved plates by mounting in phase to cancel the eccentric motion to each other, it is possible to suppress the vibration caused by the eccentric motion of the curved plates.

動モータの出力軸に、曲線板の偏心運動を打ち消す位相でカウンタウェイトを装着することにより、曲線板の偏心運動に伴う重心まわりの振動を抑制することができる。 The output shaft of the electric dynamic motor, by mounting the counterweight in phase to cancel the eccentric motion of the curved plates, it is possible to suppress the vibration around the center of gravity caused by the eccentric motion of the curved plates.

イクロ減速機の曲線板の外周を案内する複数の外ピンと、曲線板の内部に設けた複数の貫通孔に嵌挿係合される複数の内ピンとに軸受を嵌着し、これらの軸受の外輪を、それぞれ曲線板の外周と各貫通孔の内周とに転接させることにより、外ピンと曲線板の外周との接触抵抗、および内ピンと貫通孔の内周との接触抵抗を低減し、曲線板の偏心運動を回転運動としてスムーズにハブに伝達することができる。 A plurality of outer pins to guide the outer periphery of the curved plates of Sa Micro reducer, a bearing fitted into a plurality of inner pins engaged interpolation factor fitted into a plurality of through holes provided in the interior of the curved plates, these bearings By rolling the outer ring to the outer periphery of each curved plate and the inner periphery of each through hole, the contact resistance between the outer pin and the outer periphery of the curved plate, and the contact resistance between the inner pin and the inner periphery of the through hole are reduced. The eccentric motion of the curved plate can be smoothly transmitted to the hub as a rotational motion.

以下、図面に基づき、本発明の実施形態を説明する。このインホイールモータ駆動装置は電気自動車用のものであり、図1(a)に示すように、電動モータ1の回転軸2が、サイクロ減速機11を介して車輪ハブ21と同軸上に連結されている。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. The in-wheel motor drive unit is intended for electric vehicles, as shown in FIG. 1 (a), the rotary shaft 2 of the electric motor 1, the through Cyclo Drive 11 cars Waha Bed 21 coaxially It is connected.

動モータ1は、そのケーシング1aにアキシャルギャップを設けて固定したステータ3の間で、ロータ4を回転軸2に取り付けたものである。回転軸2は一端側を軸受5でケーシング1aに支持され、サイクロ減速機11のケーシング11aに挿通された他端側を車輪ハブ21の中心孔に軸受6で支持されており、ケーシング11aに挿通された部分に2つの偏心部2a、2bが軸方向へ並べて設けられている。 Electrostatic dynamic motor 1, between the stator 3 fixed to the axial gap provided in the casing 1a, is prepared by attaching the rotor 4 to the rotary shaft 2. One end side of the rotary shaft 2 is supported by the casing 1a by the bearing 5, and the other end side inserted through the casing 11a of the cyclo reducer 11 is supported by the center hole of the wheel hub 21 by the bearing 6, and is inserted into the casing 11a. Two eccentric portions 2a and 2b are arranged in the axial direction in the portion thus formed.

イクロ減速機11は、図2に示すように、外形がなだらかな波状のトロコイド系曲線で形成された2枚の曲線板12a、12bを、それぞれ軸受13を介して回転軸2の各偏心部2a、2bに装着し、その偏心運動を外周側でケーシング11aに同心円上に固定された複数の外ピン14で案内するとともに、連結部材15に同心円上に取り付けられた複数の内ピン16を、各曲線板12a、12bの内部に同心円上に設けた複数の貫通孔17に嵌挿係合して、これらの内ピン16と貫通孔17の係合によって各曲線板12a、12bの偏心運動を連結部材15に回転運動として伝達するものである。 Sa Micro reducer 11, as shown in FIG. 2, two curved plates 12a outer shape is formed by the trochoid-based curve of gentle wavy, 12b, and the eccentric portions of the rotating shaft 2 via respective bearings 13 2a, 2b, and the eccentric movement is guided by a plurality of outer pins 14 concentrically fixed to the casing 11a on the outer peripheral side, and a plurality of inner pins 16 attached concentrically to the connecting member 15 are provided. The curved plates 12a and 12b are fitted into and engaged with a plurality of through holes 17 provided concentrically within the curved plates 12a and 12b, and the eccentric movement of the curved plates 12a and 12b is caused by the engagement of the inner pins 16 and the through holes 17. It is transmitted to the connecting member 15 as a rotational motion.

図1(b)に示すように、2枚の曲線板12a、12bは、互いの偏心運動が打ち消されるように180°位相をずらして各偏心部2a、2bに装着されている。また、図1(b)に示すように、各偏心部2a、2bの両側の回転軸2には、各曲線板12a、12bの偏心運動による振動を打ち消すように、各偏心部2a、2bの偏心方向と逆側にカウンタウェイト18が装着されており、2枚の曲線板12a、12b間の中心点をGとし、中心点Gと各曲線板12a、12b中心との距離をL1、中心点Gと各カウンタウェイト18との距離をL2とし、曲線板12a、12bの質量をm1、カウンタウェイト18の質量をm2とし、これらの偏心量をそれぞれε1、ε2とすると、L1×m1×ε1=L2×m2×ε2を満たす関係となっている。 As shown in FIG. 1B , the two curved plates 12a and 12b are attached to the eccentric portions 2a and 2b with a phase difference of 180 ° so that the eccentric motions are canceled. Further, as shown in FIG. 1 (b), the rotary shafts 2 on both sides of the eccentric parts 2a and 2b have the eccentric parts 2a and 2b so as to cancel vibrations caused by the eccentric movements of the curved plates 12a and 12b. A counterweight 18 is mounted on the opposite side to the eccentric direction, and the center point between the two curved plates 12a and 12b is G, and the distance between the central point G and the center of each curved plate 12a and 12b is L1, and the central point. Assuming that the distance between G and each counterweight 18 is L2, the mass of the curved plates 12a and 12b is m1, the mass of the counterweight 18 is m2, and their eccentric amounts are ε1 and ε2, respectively, L1 × m1 × ε1 = The relationship satisfies L2 × m2 × ε2.

図3に示すように、各外ピン14と内ピン16には、針状ころ軸受19、20が嵌着され、それらの外輪19a、20aが、それぞれ、各曲線板12a、12bの外周と各貫通孔17の内周とに転接するようになっている。したがって、外ピン14と各曲線板12a、12bの外周との接触抵抗、および内ピン16と各貫通孔17の内周との接触抵抗を低減し、各曲線板12a、12bの偏心運動を回転運動としてスムーズに連結部材15に伝達することができる。 As shown in FIG. 3, the inner pin 16 and the respective outer pin 14, needle roller bearings 19 and 20 is fitted, their outer rings 19a, 20a, respectively, each with an outer periphery of the curved plates 12a, 12b It comes into rolling contact with the inner periphery of the through hole 17. Therefore, the contact resistance between the outer pin 14 and the outer periphery of each curved plate 12a, 12b and the contact resistance between the inner pin 16 and the inner periphery of each through hole 17 are reduced, and the eccentric motion of each curved plate 12a, 12b is rotated. The movement can be smoothly transmitted to the connecting member 15.

車輪ハブ21は、図1(a)に示したように、サイクロ減速機11の連結部材15にボルト22で連結された筒部21aと、ボルト23で車輪に連結されるフランジ部21bとを有する。そして、筒部21aおよび筒部21aに外嵌された内輪24と、サイクロ減速機11のケーシング11aにボルト25で固定された外輪26と、これらの間に2列に配列されたボール27とから、車輪ハブ軸受部が構成されている。この車輪ハブ軸受部によって、車輪ハブ21が車体に回転自在に支持されており、連結部材15の回転運動が、車輪へと伝達される。なお、回転軸2の先端側を軸受6で支持する車輪ハブ21の中心孔には、サイクロ減速機11側をシールするシール部材28が取り付けられている。 As shown in FIG. 1A, the wheel hub 21 has a cylindrical portion 21a connected to the connecting member 15 of the cyclo reducer 11 with a bolt 22 and a flange portion 21b connected to the wheel with a bolt 23. To do. Then, a fitted over the inner ring 24 the cylindrical portion 21a and the cylindrical portion 21a, an outer ring 26 which is bolted 25 to the casing 11a of the cyclo speed reducer 11, the array of ball 27. in two rows between these The wheel hub bearing portion is configured . This wheel hub bearing unit, the wheel hub 21 is rotatably supported by the vehicle body, the rotational motion of the connecting member 15, Ru is transmitted to the wheels. It should be noted that the center hole of the wheel hub 21 which supports the front end side of the rotating shaft 2 in bearing 6, the seal member 28 for sealing the Cyclo Drive 11 side are attached.

上述した実施形態では、サイクロ減速機11の曲線板12a、12bを180°の偏心位相で2枚設けたが、この曲線板の枚数は任意に設定することができ、例えば、曲線板を3枚設ける場合は、120°の偏心位相とすればよい。 In the above-described embodiment, two curved plates 12a and 12b of the cyclo reducer 11 are provided with an eccentric phase of 180 °. However, the number of the curved plates can be arbitrarily set, for example, three curved plates. In the case of providing, an eccentric phase of 120 ° may be used.

以下、上記の説明と部分的に重複するかもしれないが、図1〜図3を参照して、この発明の一実施形態に係るインホイールモータ駆動装置について再度詳しく説明する。   Hereinafter, although it may partially overlap with the above description, the in-wheel motor drive device according to the embodiment of the present invention will be described again in detail with reference to FIGS.

図1に示すインホイールモータ駆動装置は、駆動力を発生させるモータ部Aと、モータ部Aの回転を減速して出力する減速部Bと、減速部Bからの出力を車輪ホイール29に伝える車輪ハブ軸受部Cとを備え、モータ部Aと減速部Bとは、ケーシングに収納されている。   The in-wheel motor drive device shown in FIG. 1 includes a motor part A that generates a driving force, a speed reduction part B that decelerates and outputs the rotation of the motor part A, and a wheel that transmits the output from the speed reduction part B to the wheel wheel 29. A hub bearing portion C is provided, and the motor portion A and the speed reduction portion B are accommodated in a casing.

モータ部Aは、ケーシング1a内部に、回転軸2と、回転軸2に嵌合して一体回転するロータ4と、ロータ4と軸方向に隙間を設けてケーシング1aに固定されるステータ3とを備えるアキシアルギャップモータである。   The motor unit A includes a rotating shaft 2, a rotor 4 that fits and rotates integrally with the rotating shaft 2, and a stator 3 that is fixed to the casing 1 a with a gap in the axial direction. An axial gap motor provided.

回転軸2は、モータ部Aの駆動力を減速部Bに伝達するためにモータ部Aから減速部Bにかけて配置され、減速部B内に偏心部2a,2bを有する。また、回転軸2は、モータ部Aの両端と減速部Bの左端で軸受5,6によって支持される。さらに、2つの偏心部2a,2bは、偏心運動による遠心力を互いに打ち消しあうために、180°位相を変えて設けられている。 The rotating shaft 2 is arranged from the motor part A to the speed reduction part B in order to transmit the driving force of the motor part A to the speed reduction part B, and has eccentric parts 2a and 2b in the speed reduction part B. The rotating shaft 2 is supported by bearings 5 and 6 at both ends of the motor part A and the left end of the speed reducing part B. Further, the two eccentric portions 2a and 2b are provided with a phase difference of 180 ° in order to cancel the centrifugal force caused by the eccentric motion.

減速部Bは、偏心部2a,2bに回転自在に支持される公転部材としての曲線板12a,12bと、ケーシング11aに固定され、曲線板12a,12bの外周部に係合する外周係合部材としての複数の外ピン14と、曲線板12a,12bの自転運動を車輪ハブ21に伝達する運動変換機構と、カウンタウェイト18とを備える。 The deceleration part B is a curved plate 12a, 12b as a revolving member supported rotatably by the eccentric parts 2a, 2b, and an outer peripheral engagement member fixed to the casing 11a and engaged with the outer peripheral part of the curved plates 12a, 12b. A plurality of outer pins 14, a motion conversion mechanism for transmitting the rotational motion of the curved plates 12 a and 12 b to the wheel hub 21 , and a counterweight 18.

曲線板12aは、外周部にエピトロコイド等のトロコイド系曲線で構成される複数の波形を有し、一方側端面から他方側端面に貫通する複数の貫通孔17が曲線板12aの自転軸心を中心とする円周軌道上に等間隔に設けられている。なお、曲線板12bは、曲線板12aと同じ形状である。   The curved plate 12a has a plurality of waveforms composed of a trochoid curve such as epitrochoid on the outer peripheral portion, and a plurality of through holes 17 penetrating from one end surface to the other end surface have the rotation axis of the curved plate 12a. It is provided at equal intervals on a circumferential track that is the center. The curved plate 12b has the same shape as the curved plate 12a.

外ピン14は、回転軸2の回転軸心を中心とする円周軌道上に等間隔に設けられる。これは、曲線板12a,12bの公転軌道と一致し、曲線板12a,12bが公転運動すると、曲線形状の波形と外ピン14とが係合して、曲線板12a,12bに自転運動を生じさせる。また、曲線板12a,12bと外ピン14との接触抵抗を低減するために、曲線板12a,12bの外周面当接するように、外ピン14に針状ころ軸受19が嵌着されている。 The outer pins 14 are provided at equal intervals on a circumferential track centering on the rotation axis of the rotation shaft 2. This coincides with the revolution trajectory of the curved plates 12a and 12b, and when the curved plates 12a and 12b revolve, the curved waveform and the outer pin 14 engage with each other, causing the curved plates 12a and 12b to rotate. Let Further, in order to reduce the contact resistance between the curved plates 12a, 12b and the outer pin 14, curved plates 12a, such that the outer peripheral surface abutting the 12b, needle roller bearings 1 9 out pin 14 is fitted Tei Ru.

カウンタウェイト18は、円板状で、中心から外れた位置に回転軸2と嵌合する貫通孔を有し、曲線板12a,12bの回転によって生じる慣性モーメントを打ち消すために、各偏心部2a,2bの外側に偏心部と180°位相を変えて配置される。   The counterweight 18 has a disc shape and has a through hole that fits with the rotary shaft 2 at a position off the center. In order to cancel the moment of inertia caused by the rotation of the curved plates 12a and 12b, the counterweights 2a, It is arranged on the outer side of 2b while changing the phase of the eccentric part and 180 °.

運動変換機構は、連結部材15に保持された複数の内ピン16と、曲線板12a,12bに設けられた貫通孔17とを有する。内ピン16は、連結部材15の回転軸心を中心とする円周軌道上に等間隔に設けられる。また、曲線板12a,12bとの接触抵抗を低減するために、曲線板12a,12bの貫通孔17の内壁面に当接する位置に、針状ころ軸受20が設けられている。 Motion converting mechanism includes a plurality of inner pins 16 held by the connecting member 15, curved plates 12a, and a through hole 17 provided in 12b. The inner pins 16 are provided at equal intervals on a circumferential track centering on the rotational axis of the connecting member 15. Further, in order to reduce the contact resistance with the curved plates 12a and 12b , the needle roller bearing 20 is provided at a position in contact with the inner wall surface of the through hole 17 of the curved plates 12a and 12b.

すなわち、電動モータ1によって駆動された回転軸2の回転は、上記運動変換機構を備える減速部によって減速され、車輪ハブ21の減速回転として出力される。That is, the rotation of the rotating shaft 2 driven by the electric motor 1 is decelerated by the decelerating unit including the motion conversion mechanism and is output as the decelerated rotation of the wheel hub 21.

車輪ハブ軸受部Cは、車輪ハブ21を回転自在に支持するものであり、内周面に間隔を空けて二列の外輪軌道面が形成された外輪26と、各々の外輪軌道面に対向するように、外周、および外周に設置された別体の内輪24に、内輪軌道面が形成された車輪ハブ21と、外輪軌道面と内輪軌道面との間に複列に配置された転動体としての複数のボール27と、ボール27を等配に保持する保持器(図示せず)とによって構成される。また、車輪ハブ21は、車輪ホイール29の取り付けに用いるため減速部Bの反対側端部寄りに形成されたフランジ部21bを有すると共に、減速部Bへの塵埃の混入等を防止するために、内径側にシール部材28が、設けられている。車輪ハブ21は、一端をボルト22によって連結部材15に固定され、フランジ部21bをボルト23によって車輪ホイール29に固定されている。なお、外輪26、またはケーシング11aの外輪26側の部分は、ナックル(図示せず)に固定される。 The wheel hub bearing portion C rotatably supports the wheel hub 21, and is opposed to the outer ring 26 in which two rows of outer ring raceway surfaces are formed on the inner peripheral surface with a space therebetween, and to each outer ring raceway surface. As described above, the wheel hub 21 in which the inner ring raceway surface is formed on the outer circumference and the separate inner ring 24 installed on the outer circumference, and the rolling elements arranged in a double row between the outer ring raceway surface and the inner ring raceway surface. The plurality of balls 27 and a cage (not shown) for holding the balls 27 at equal intervals. Further, the wheel hub 21 has a flange portion 21b formed near the opposite end of the speed reduction portion B for use in attaching the wheel wheel 29, and in order to prevent dust from entering the speed reduction portion B, etc. sealing member 28 on the inner diameter side, it is set vignetting. One end of the wheel hub 21 is fixed to the connecting member 15 by a bolt 22, and the flange portion 21 b is fixed to the wheel wheel 29 by a bolt 23. The outer ring 26 or a portion of the casing 11a on the outer ring 26 side is fixed to a knuckle (not shown).

上記構成のインホイールモータ駆動装置の作動原理を詳しく説明する。   The operation principle of the in-wheel motor drive device having the above configuration will be described in detail.

モータ部Aは、例えば、ステータ3のコイルに外部から交流電流を供給することによって生じる電磁力を受けて、永久磁石または直流電磁石によって構成されるロータ4が回転する。このとき、コイルに高周波数の電圧を印加する程、ロータ4は高速回転する。   The motor unit A receives, for example, electromagnetic force generated by supplying an alternating current to the coil of the stator 3 from the outside, and the rotor 4 configured by a permanent magnet or a direct current electromagnet rotates. At this time, the rotor 4 rotates at a higher speed as a high-frequency voltage is applied to the coil.

これにより、ロータ4に接続された回転軸2が回転すると、曲線板12a,12bは、回転軸2の回転軸心を中心として公転運動する。このとき、外ピン14が、曲線板12a,12bの曲線形状の波形と係合し、曲線板12a,12bは、回転軸2の回転とは逆向きに自転運動する。そうすると、曲線板12a,12bの貫通孔17の内壁に接合するように設けられたピン16が、貫通孔17の内壁に押されることとなる。これにより、内ピン16を保持する連結部材15が、回転する。ここで、貫通孔17の直径は、ピン16の外径(針状ころ軸受20の外輪20aを含む最大外径)よりも大きく設定されており、これらの径の差分だけ、内ピン16に対して曲線板12a,12bが動けるようになっている。これらの径の差によって、曲線板12a,12bの公転運動や、各部材間の寸法誤差が、吸収されることとなる。したがって、曲線板12a,12bから連結部材15への回転の伝達は、曲線板12a,12bの自転運動に相当する回転のみが伝達され、曲線板12a,12bの公転運動に相当する回転は、遮断される。そして、連結部材15の回転は、車輪ハブ軸受部Cに伝達される。 As a result, when the rotary shaft 2 connected to the rotor 4 rotates, the curved plates 12 a and 12 b revolve around the rotational axis of the rotary shaft 2. At this time, the outer pin 14 is engaged with the curved waveform of the curved plates 12a and 12b, and the curved plates 12a and 12b rotate in a direction opposite to the rotation of the rotary shaft 2. If it does so, the inner pin 16 provided so that it may join to the inner wall of the through-hole 17 of the curve boards 12a and 12b will be pushed by the inner wall of the through-hole 17. FIG . Thereby, the connecting member 15 that holds the inner pin 16 rotates. Here, the diameter of the through-hole 17 is set larger than the outer diameter (maximum outer diameter including the outer ring 20a of the needle bearing 20) of the inner pin 16, only the differences between the above diameters, the inner pin 16 On the other hand, the curved plates 12a and 12b can move . The difference in these diameters, curved plates 12a, 12b revolution or, dimensional error between the members, and be absorbed. Therefore, the rotation transmitted from the curved plates 12a and 12b to the connecting member 15 is transmitted only by the rotation corresponding to the rotational motion of the curved plates 12a and 12b, and the rotation corresponding to the revolution motion of the curved plates 12a and 12b is blocked. Is done. Then, the rotation of the connecting member 15 is transmitted to the wheel hub bearing portion C.

このとき、回転軸2の回転が、減速部Bによって減速されて連結部材15に伝達されるので、低トルク、高回転型のモータ部Aを採用した場合でも、車輪ホイール29に必要なトルクを伝達することが可能となる。   At this time, since the rotation of the rotating shaft 2 is decelerated by the deceleration unit B and transmitted to the connecting member 15, even when the low torque, high rotation type motor unit A is adopted, the necessary torque is applied to the wheel wheel 29. It is possible to communicate.

なお、上記構成の減速部Bの減速比は、外ピン14の数をZ、曲線板12a,12bの波形の数をZとすると、(Z−Z)/Zで算出される。図2に示す実施形態では、Z=12、Z=11であるので、減速比は1/11と、非常に大きな減速比を得ることができる。 Note that the reduction ratio of the speed reduction unit B having the above-described configuration is calculated as (Z A −Z B ) / Z B where Z A is the number of outer pins 14 and Z B is the number of waveforms of the curved plates 12a and 12b. The In the embodiment shown in FIG. 2, since Z A = 12 and Z B = 11, the reduction ratio is 1/11, and a very large reduction ratio can be obtained.

このように、本発明においては、多段構成とすることなく大きな減速比を得ることができる減速部Bを採用することにより、コンパクトで高減速比のインホイールモータ駆動装置を得ることができる。また、曲線板12a,12bと当接する外ピン14および内ピン16に、針状ころ軸受19,20を設けたことによって、接触抵抗低減することができる。これにより、減速部Bの伝達効率向上させることができる。 Thus, in the present invention, a compact and high reduction ratio in-wheel motor drive device can be obtained by adopting the reduction part B that can obtain a large reduction ratio without using a multistage configuration. Further, the curved plates 12a, 12b and the outer pins 14 and the inner pin 16 abuts, by providing the needle roller bearings 19 and 20, it is possible to reduce the contact resistance. Thus, Ru can improve the transmission efficiency of the deceleration section B.

上述の作動の説明は、各部材の回転に着目して行ったが、実際にはトルクを含む動力が、電動モータ1から車輪ホイール29に伝達される。したがって、上述のように減速された動力は、高トルクに変換されたものとなっている。 The above description of the operation has been made by paying attention to the rotation of each member, but in reality, power including torque is transmitted from the electric motor 1 to the wheel wheel 29. Therefore, the power decelerated as described above is converted into high torque.

また、上述の作動の説明では、電動モータ1に電力を供給して電動モータ1を駆動させ、電動モータ1からの動力を車輪ホイール29に伝達させたが、これとは逆に、車両が減速したり坂を下ったりするようなときは、車輪ホイール29側からの動力を減速部Bで高回転低トルクの回転に変換して電動モータ1に伝達し、電動モータ1で発電しても良い。さらに、ここで発電した電力は、バッテリーに蓄電しておき、後で電動モータ1を駆動させたり、車両に備えられた他の電動機器等の作動に用いてもよい。   In the above description of the operation, power is supplied to the electric motor 1 to drive the electric motor 1 and the power from the electric motor 1 is transmitted to the wheel wheel 29. Conversely, the vehicle decelerates. When driving down or going down a hill, the power from the wheel / wheel 29 side may be converted into high-rotation / low-torque rotation by the speed reducer B and transmitted to the electric motor 1, and the electric motor 1 may generate power. . Furthermore, the electric power generated here may be stored in a battery and used later for driving the electric motor 1 or for operating other electric devices provided in the vehicle.

さらに、上述の実施形態の構成にブレーキを加えることもできる。例えば、図1の構成において、ケーシング1aを図中右側(軸方向)に延長してロータ4の図中右側に空所ができるような構成とし、ロータ4と一体的に回転する回転部材とケーシング1aに回転不能にかつ軸方向に移動可能なピストンと、このピストンを作動させるシリンダを配置して、車両停止時にピストンと回転部材とを勘合させてロータ4をロックするものとするパーキングブレーキであってもよい。   Furthermore, a brake can be added to the configuration of the above-described embodiment. For example, in the configuration of FIG. 1, the casing 1 a is extended to the right side (axial direction) in the drawing so that a space is formed on the right side of the rotor 4 in the drawing, and a rotating member and casing that rotate integrally with the rotor 4. This is a parking brake in which a piston that is non-rotatable and movable in the axial direction and a cylinder that operates the piston are arranged in 1a and the rotor 4 is locked by engaging the piston and the rotating member when the vehicle is stopped. May be.

または、ロータ4と一体的に回転する回転部材の一部に形成されたフランジおよびケーシング1a側に設置された摩擦板をケーシング1a側に設置されたシリンダで挟むディスクブレーキであってもよい。さらに、この回転部材の一部にドラムを形成すると共に、ケーシング1a側にブレーキシューを固定し、摩擦係合およびセルフエンゲージ作用で回転部材をロックするドラムブレーキを用いることができる。   Alternatively, it may be a disc brake in which a flange formed on a part of a rotating member that rotates integrally with the rotor 4 and a friction plate installed on the casing 1a side are sandwiched by a cylinder installed on the casing 1a side. Further, it is possible to use a drum brake in which a drum is formed on a part of the rotating member, a brake shoe is fixed to the casing 1a side, and the rotating member is locked by friction engagement and self-engagement.

ところで、内ピン16の外径寸法は貫通孔17の内径寸法より小さく、内ピン16と貫通孔17の内周面とは接触状態と非接触状態とを繰り返しながら回転するので、モータ部Aの回転を円滑に車輪ホイール29に伝達する観点からは、内ピン16を等間隔に複数設けることが望ましい。   By the way, the outer diameter dimension of the inner pin 16 is smaller than the inner diameter dimension of the through hole 17, and the inner pin 16 and the inner peripheral surface of the through hole 17 rotate while repeating a contact state and a non-contact state. From the viewpoint of smoothly transmitting the rotation to the wheel wheel 29, it is desirable to provide a plurality of inner pins 16 at equal intervals.

上記の実施形態に係るインホイールモータ駆動装置を電気自動車31に採用することにより、ばね下重量を抑えることができる。その結果、走行安定性に優れた電気自動車を得ることができる。   By employing the in-wheel motor drive device according to the above embodiment in the electric vehicle 31, the unsprung weight can be suppressed. As a result, an electric vehicle with excellent running stability can be obtained.

上述した実施形態では、減速部Bの曲線板12a,12bを180°位相を変えて2枚設けたが、この曲線板の枚数は任意に設定することができ、例えば、曲線板を3枚設ける場合は、120°位相を変えて設けるとよい。また、カウンタウェイトは、曲線板と同数設ける必要があるので、曲線板を3枚設ける場合には、各曲線板それぞれと180°位相を変えて、3枚のカウンタウェイトを設ける必要がある。   In the above-described embodiment, two curved plates 12a and 12b of the deceleration unit B are provided with 180 ° phase shifts. However, the number of the curved plates can be arbitrarily set, for example, three curved plates are provided. In such a case, it is preferable to change the 120 ° phase. Further, since it is necessary to provide the same number of counter weights as the curved plates, when three curved plates are provided, it is necessary to provide three counter weights by changing the phase of each curved plate by 180 °.

また、上記の実施形態における運動変換機構は、連結部材15に固定された内ピン16と、曲線板12a,12bに設けられた貫通孔17とを有する例を示したが、これに限ることなく、減速部Bの回転を車輪ハブ21に伝達可能な任意の構成とすることができる。例えば、曲線板に固定された内ピンと、連結部材15に形成された穴とで構成される運動変換機構であってもよい。 Moreover, although the motion conversion mechanism in said embodiment showed the example which has the inner pin 16 fixed to the connection member 15, and the through-hole 17 provided in curve board 12a, 12b, it does not restrict to this. The rotation of the speed reduction unit B can be arbitrarily configured to be transmitted to the wheel hub 21. For example, a motion conversion mechanism including an inner pin fixed to a curved plate and a hole formed in the connecting member 15 may be used.

また、上記の実施形態において、外ピン14および内ピン16に設けた軸受は、径方向の厚み寸法を小さくする観点から、針状ころ軸受19、20とした例を示したが、これに限ることなく、例えば、円筒ころ軸受、円錐ころ軸受、アンギュラ玉軸受、4点接触玉軸受、自動調心ころ軸受等、転動体がころであるか玉であるかを問わず、あらゆる転がり軸受を適用することができる。   Further, in the above embodiment, the example in which the bearings provided on the outer pin 14 and the inner pin 16 are needle roller bearings 19 and 20 has been shown from the viewpoint of reducing the radial thickness, but the present invention is not limited thereto. For example, cylindrical roller bearings, tapered roller bearings, angular contact ball bearings, 4-point contact ball bearings, self-aligning roller bearings, etc., regardless of whether the rolling elements are rollers or balls, apply all types of rolling bearings can do.

また、上述した実施形態では、電動モータをステータとロータとの間にアキシャルギャップを設けたものとしたが、電動モータは、ステータとロータとの間にラジアルギャップを設けたもの等、任意の型式のものを採用することができる。さらに、車輪ハブも上記実施形態のものに限定されることはなく、任意の型式のものを採用することができる。 In the above-described embodiment, the electric motor is provided with an axial gap between the stator and the rotor. However, the electric motor may be of any type such as a radial gap provided between the stator and the rotor. Can be adopted. Furthermore, the car Waha Bed also not be limited to the above embodiment, it is possible to employ any types.

この発明は、電気自動車のみならず、電力から駆動力を得る全ての自動車に適用可能であり、例えば、ハイブリッドカー等への適用も可能である。   The present invention can be applied not only to electric vehicles but also to all vehicles that obtain driving force from electric power, and can also be applied to, for example, hybrid cars.

さらに、上述した実施形態では、モータ部Aの回転を減速部Bに伝達する出力部材として、回転軸2の例を示したが、これに限ることなく、任意の形状とすることができる。例えば、回転軸とロータを一体構成としたフランジ形状の出力部材であってもよい。   Furthermore, although the example of the rotating shaft 2 was shown as an output member which transmits rotation of the motor part A to the deceleration part B in embodiment mentioned above, it can be set as arbitrary shapes, without restricting to this. For example, it may be a flange-shaped output member in which a rotating shaft and a rotor are integrated.

以上、図面を参照してこの発明の実施形態を説明したが、この発明は、図示した実施形態のものに限定されない。図示した実施形態に対して、この発明と同一の範囲内において、あるいは均等の範囲内において、種々の修正や変形を加えることが可能である。   As mentioned above, although embodiment of this invention was described with reference to drawings, this invention is not limited to the thing of embodiment shown in figure. Various modifications and variations can be made to the illustrated embodiment within the same range or equivalent range as the present invention.

(a)はインホイールモータ駆動装置の実施形態を示す縦断面図を示し(b)(a)の要部を拡大した拡大断面図を示す。 (A) shows the longitudinal cross-sectional view which shows embodiment of an in-wheel motor drive device, (b) shows the expanded sectional view which expanded the principal part of (a) . 図1のII−II線に沿った断面図を示す。 Sectional drawing along the II-II line | wire of FIG. 1 is shown. 図2の要部を拡大して示す拡大断面図を示す。 The expanded sectional view which expands and shows the principal part of FIG .

1 電動モータ、1a,11a ケーシング、2 回転軸、2a,2b 偏心部、3 ステータ、4 ロータ、5,6,13, 軸受、11 サイクロ減速機、12a,12b 曲線板、14 外ピン、15 連結部材、16 内ピン、17 貫通孔、18 カウンタウェイト、19,20 針状ころ軸受、19a,20a 外輪、21 車輪ハブ、21a 筒部、21b フランジ部、22,23,25 ボルト、24 内輪、26 外輪、27 ボール、28 シール部材、29 車輪ホイール。 DESCRIPTION OF SYMBOLS 1 Electric motor, 1a , 11a casing, 2 Rotating shaft, 2a, 2b Eccentric part, 3 Stator, 4 Rotor, 5 , 6 , 13, Bearing, 11 Cyclo reducer, 12a, 12b Curved plate, 14 Outer pin, 15 Connection Member, 16 inner pin, 17 through hole, 18 counter weight, 19, 20 needle roller bearing, 19a, 20a outer ring, 21 wheel hub, 21a cylinder part, 21b flange part, 22 , 23 , 25 bolt, 24 inner ring, 26 Outer ring, 27 balls, 28 sealing member, 29 wheel.

Claims (7)

車両の車輪に固定される車輪ハブ、前記車輪ハブの外周面に対向する内周面を含み、車両の車体に連結される外輪、および前記車輪ハブと前記外輪との間を転動する複列の転動体を有する車輪ハブ軸受部と、
前記車輪ハブと同軸上に位置する回転軸を回転駆動するモータ部と、
前記回転軸の回転を減速して前記車輪ハブに伝達する減速部と、を備え、
前記回転軸は、偏心部を有し、
前記減速部は、
前記偏心部に回転自在に保持されて、前記回転軸の回転に伴ってその回転軸心を中心とする公転運動を行う公転部材と、
前記外輪に固定連結され、前記公転部材の外周部に係合して公転部材の自転運動を生じさせる外周係合部材と、
前記公転部材に形成された穴と、
前記穴に受け入れられた内ピンと、
前記内ピンと前記車輪ハブとを連結する連結部材と、を有し、
前記公転部材の自転運動が、前記穴と係合する前記内ピンの前記回転軸心を中心とする回転運動に変換され、当該内ピンの回転運動が、前記連結部材を介して前記車輪ハブに伝達される、インホイールモータ駆動装置。
A wheel hub fixed to a wheel of a vehicle, an inner peripheral surface facing an outer peripheral surface of the wheel hub, an outer ring connected to a vehicle body of the vehicle, and a double row rolling between the wheel hub and the outer ring A wheel hub bearing having rolling elements of
A motor unit for rotationally driving a rotating shaft located coaxially with the wheel hub ;
And a speed reduction unit for transmitting to the wheel hub by decelerating the rotation of said rotary shaft,
The rotating shaft has an eccentric part,
The deceleration part is
Is rotatably held by the eccentric portion, and the revolving member for revolving motion around its rotation axis with the rotation of said rotary shaft,
An outer peripheral engagement member fixedly connected to the outer ring, and engaged with an outer peripheral portion of the revolving member to cause rotation of the revolving member;
A hole formed in the revolving member;
An inner pin received in the hole;
A connecting member that connects the inner pin and the wheel hub,
The rotation movement of the revolving member is converted into the rotation movement around the rotation axis of the inner pin engaged with the hole, and the rotation movement of the inner pin is transferred to the wheel hub via the connecting member. An in-wheel motor drive device to be transmitted .
前記公転部材は、その外周部に複数の波形を有し、
前記外周係合部材は、前記公転部材の公転軌道上に配置された複数の外ピンを有する、請求項に記載のインホイールモータ駆動装置。
The revolving member has a plurality of corrugations on its outer periphery,
2. The in-wheel motor drive device according to claim 1 , wherein the outer peripheral engagement member includes a plurality of outer pins arranged on a revolution track of the revolution member.
前記外ピンは、前記公転部材の外周部に当接する転がり軸受を含む、請求項に記載のインホイールモータ駆動装置。 The in-wheel motor drive device according to claim 2 , wherein the outer pin includes a rolling bearing that abuts on an outer peripheral portion of the revolving member. 前記回転軸の偏心部は、
偏心運動による遠心力を互いに打消し合う位相で配置された第1偏心部と、第2偏心部と、を含み、
前記公転部材は、
前記第1偏心部に回転自在に保持された第1公転部材と、
前記第1公転部材と同じ外周形状を有して前記第2偏心部に回転自在に保持された第2公転部材と、を含む、請求項1〜3のいずれかに記載のインホイールモータ駆動装置。
The eccentric part of the rotating shaft is
A first eccentric portion arranged in a phase that cancels out centrifugal forces due to eccentric motion, and a second eccentric portion,
The revolving member is
A first revolving member rotatably held by the first eccentric portion;
The in-wheel motor drive device in any one of Claims 1-3 including the 2nd revolution member which has the same outer periphery shape as the said 1st revolution member, and was rotatably hold | maintained at the said 2nd eccentric part. .
前記公転部材の偏心運動による慣性モーメントを打消す位相で前記回転軸に装着したカウンタウェイトをさらに備える、請求項1〜4のいずれかに記載のインホイールモータ駆動装置。 The in-wheel motor drive device in any one of Claims 1-4 further equipped with the counterweight with which the said rotating shaft was mounted | worn with the phase which cancels the moment of inertia by the eccentric motion of the said revolution member. 前記穴は、前記公転部材の自転軸心中心とする円周軌道上に複数個設けられ、
前記内ピンは、前記車輪ハブの回転軸心を中心とする円周軌道上に複数個設けられている、請求項1〜5のいずれかに記載のインホイールモータ駆動装置。
Said hole has a plurality provided in the circumferential orbit around the rotation axis of the revolving member,
The in-wheel motor drive device according to any one of claims 1 to 5 , wherein a plurality of the inner pins are provided on a circumferential track centering on a rotation axis of the wheel hub .
前記内ピンは、前記穴の壁面に当接する転がり軸受を含む、請求項1〜6のいずれかに記載のインホイールモータ駆動装置。
It said pin comprises a rolling bearing contacts the wall surface of the hole, in-wheel motor drive device according to any one of claims 1 to 6.
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