JP4799131B2 - Expandable molded body and filler - Google Patents

Expandable molded body and filler Download PDF

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JP4799131B2
JP4799131B2 JP2005322746A JP2005322746A JP4799131B2 JP 4799131 B2 JP4799131 B2 JP 4799131B2 JP 2005322746 A JP2005322746 A JP 2005322746A JP 2005322746 A JP2005322746 A JP 2005322746A JP 4799131 B2 JP4799131 B2 JP 4799131B2
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expandable
main body
molded body
molded
support
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JP2007125859A (en
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建一 三浦
山田  明
浩一郎 大梅
幸司 野村
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Iida Industry Co Ltd
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Iida Industry Co Ltd
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Description

本発明は、充填具に備えられる膨張性部材を形成するための膨張性成形体、及び充填具に関するものである。   The present invention relates to an expandable molded body for forming an expandable member provided in a filler, and a filler.

車両ピラー等に代表される中空構造体において、強度や剛性が不足したり、中空部における空気の流動により異音が発生したりする等の不具合が生じる場合には、その中空部に充填体を充填することが提案されている。すなわちその不具合は、中空部を充填体で部分的に閉塞することにより抑制される。この充填体を中空構造体に充填するには、加熱膨張する膨張性部材と、この膨張性部材を支持する支持部材とを備えた充填具が使用される。この充填具は、支持部材を利用して中空構造体の内部に配置された後に、中空構造体とともに加熱される。そして、膨張性部材が加熱膨張しつつ硬化することにより、膨張性部材から充填体が形成される。このような充填具は、中空構造体の内部を充填体によって適切に充填するために、中空構造体の断面形状に沿った形状をなすように設計されている。ところで、充填具が適用される中空構造体は、様々な形状をなしているため、中空構造体の種類や充填体を充填する位置に応じて、形状の異なる充填具を準備する必要がある。すなわち、中空構造体の形状に応じて充填具を準備することは、充填具の設計や製造に手間がかかるといった問題が生じている。そこで特許文献1では、直線状に押出成形された膨張性成形体から膨張性部材を曲成する技術が提案されている。この膨張性部材は、膨張性成形体を支持部材の形状に沿って曲げ変形させることにより形成されるため、形状の異なる膨張性部材であっても、共通の膨張性成形体から形成することができる。従って、膨張性部材の設計や製造の簡素化を図ることができる。
国際公開第2003/004314号パンフレット
In a hollow structure represented by a vehicle pillar or the like, if a problem such as insufficient strength or rigidity occurs or abnormal noise occurs due to the flow of air in the hollow part, a filler is placed in the hollow part. It has been proposed to fill. That is, the malfunction is suppressed by partially closing the hollow portion with the filler. In order to fill the hollow structure with the filler, a filling device including an expandable member that expands by heating and a support member that supports the expandable member is used. This filling tool is heated together with the hollow structure after being disposed inside the hollow structure using the support member. Then, the expandable member is cured while being heated and expanded, so that a filler is formed from the expandable member. Such a filling tool is designed to have a shape along the cross-sectional shape of the hollow structure in order to appropriately fill the inside of the hollow structure with the filler. By the way, since the hollow structure to which the filler is applied has various shapes, it is necessary to prepare fillers having different shapes according to the type of the hollow structure and the position where the filler is filled. That is, preparing the filler according to the shape of the hollow structure has a problem that it takes time to design and manufacture the filler. Therefore, Patent Document 1 proposes a technique for bending an expandable member from an expandable molded body that is linearly extruded. Since the inflatable member is formed by bending and deforming the inflatable molded body along the shape of the support member, even inflatable members having different shapes can be formed from a common inflatable molded body. it can. Therefore, the design and manufacture of the inflatable member can be simplified.
International Publication No. 2003/004314 Pamphlet

ところで、上記特許文献1の膨張性成形体を所定の形状となるように曲げ変形させつつ支持部材に組み付ける作業は、膨張性成形体の弾性力に抗して行われるため、予め所定の形状に成形された膨張性部材を組み付ける作業よりも煩雑となる。すなわち、膨張性成形体から膨張性部材を曲成すれば、膨張性部材の設計や製造の簡素化を図ることができるものの、組み付け作業に手間がかかるという問題があった。   By the way, the work of assembling to the support member while bending and deforming the expandable molded body of Patent Document 1 to a predetermined shape is performed against the elastic force of the expandable molded body. This is more complicated than the work of assembling the molded inflatable member. That is, if the expandable member is bent from the expandable molded body, the design and manufacture of the expandable member can be simplified, but there is a problem that the assembling work is troublesome.

この発明は、こうした従来の実情に鑑みてなされたものであり、その目的は、支持部材への組み付け作業の手間を軽減することのできる膨張性成形体、及び設計や製造の簡素化を図ることのできる充填具を提供することにある。   The present invention has been made in view of such conventional circumstances, and an object thereof is to achieve an expansible molded body that can reduce the work of assembling to a support member, and simplification of design and manufacture. An object of the present invention is to provide a filling device that can be used.

上記の目的を達成するために請求項1に記載の膨張性成形体は、加熱膨張する膨張性部材と該膨張性部材を支持する支持部材とを備えるとともに中空構造体の内部を前記膨張性部材の加熱膨張によって充填すべく該中空構造体の内部に配置される充填具において、前記膨張性部材を曲成するための膨張性成形体であって、前記膨張性成形体は、前記膨張性部材を曲成する際に接近される両端部を有し、複数の本体部と、該複数の本体部を連結する連結部とを備え、該連結部の両側面間の距離は、前記本体部の両側面間の距離よりも短いことを要旨とする。 In order to achieve the above object, the inflatable molded body according to claim 1 includes an inflatable member that expands by heating and a support member that supports the inflatable member, and the inside of the hollow structure body includes the inflatable member. and have you the filling device disposed inside the hollow structure to be filled by the thermal expansion of an inflatable shaped body for the bent of the inflatable member, the inflatable shaped body, said inflation have opposite ends which are closer sexual member when the bent, with a plurality of body portions, and a connecting portion for connecting the main body portion of the plurality of the distance between both sides of the connecting portion, said body The gist is that it is shorter than the distance between both side surfaces of the part.

この構成によれば、本体部よりも両側面間の距離が短く形成されている連結部は、本体部よりも容易に曲げ変形される部位として機能する。このため、連結部の曲げ変形を利用することによって、支持部材に沿った形状をなす膨張性部材を容易に曲成することができる。   According to this structure, the connection part in which the distance between both side surfaces is formed shorter than the main body part functions as a part that is bent and deformed more easily than the main body part. For this reason, the expansible member which makes the shape along a support member can be easily bent by utilizing the bending deformation of a connection part.

請求項2に記載の発明は、請求項1に記載の膨張性成形体において、前記本体部と前記連結部がそれぞれ複数設けられるとともに、その本体部と連結部とは交互に連なっていることを要旨とする。   The invention according to claim 2 is that in the expandable molded body according to claim 1, a plurality of the main body portions and the connection portions are provided, and the main body portions and the connection portions are alternately connected. The gist.

この構成によれば、多角形状をなす膨張性部材を一つの膨張性成形体で曲成することが容易である。
請求項3に記載の発明は、請求項1又は請求項2に記載の膨張性成形体において、前記本体部又は前記連結部が、前記本体部と前記連結部とが連なる方向の寸法を調整する調整部を有していることを要旨とする。
According to this configuration, it is easy to bend the inflatable member having a polygonal shape with one inflatable molded body.
According to a third aspect of the present invention, in the expandable molded article according to the first or second aspect, the main body part or the connecting part adjusts a dimension in a direction in which the main body part and the connecting part are connected. The gist is to have an adjustment section.

この構成によれば、調整部によって膨張性成形体の寸法を調整しつつ、支持部材に組み付けることができる。
請求項4に記載の発明は、請求項3に記載の膨張性成形体において、前記連結部の少なくとも一部を前記調整部として機能させるべく、前記連結部には、前記本体部と前記連結部とが連なる方向と異なる方向に膨出する膨出部が形成されていることを要旨とする。
According to this structure, it can assemble | attach to a support member, adjusting the dimension of an expandable molded object by an adjustment part.
According to a fourth aspect of the present invention, in the expandable molded body according to the third aspect, the main body portion and the connecting portion are provided on the connecting portion so that at least a part of the connecting portion functions as the adjusting portion. The gist is that a bulging portion that bulges in a direction different from the direction in which the two are connected is formed.

請求項5に記載の発明は、請求項3に記載の膨張性成形体において、前記本体部を前記調整部として機能させるべく、前記本体部が環状に形成されていることを要旨とする。
前記調整部は、例えば請求項4又は請求項5に記載の態様を採用することができる。
The gist of the invention described in claim 5 is that, in the expandable molded article according to claim 3, the main body is formed in an annular shape so that the main body functions as the adjusting part.
The said adjustment part can employ | adopt the aspect of Claim 4 or Claim 5, for example.

請求項6に記載の充填具は、請求項1から請求項5のいずれか一項に記載の膨張性成形体から曲成された前記膨張性部材が前記支持部材に支持されていることを要旨とする。
この構成によれば、形状の異なる膨張性部材であっても、共通の膨張性成形体から形成することができる。
The filler according to claim 6 is summarized in that the expandable member bent from the expandable molded body according to any one of claims 1 to 5 is supported by the support member. And
According to this structure, even if it is an expansible member from which a shape differs, it can form from a common expansible molded object.

本発明の膨張性成形体によれば、支持部材への組み付け作業を容易に行うことができる。
本発明の充填具によれば、設計や製造の簡素化を図ることができる。
According to the expandable molded article of the present invention, the assembling work to the support member can be easily performed.
According to the filling tool of the present invention, design and manufacturing can be simplified.

以下、本発明を具体化した一実施形態を図1〜図4に基づいて詳細に説明する。
図1に示すように膨張性成形体11には、四角形状の本体部12と、この本体部12に連結する四角板状の連結部13とが備えられている。本体部12と連結部13とはそれぞれ複数設けられるとともに本体部12と連結部13とが交互に連なることにより、膨張性成形体11は全体として直線状をなしている。この膨張性成形体11は、図2(a)に示される充填具21に備えられる四角環状の膨張性部材22を曲成するためのものである。この膨張性部材22は外部から伝わる熱によって加熱膨張する部材であって、この充填具21は、さらに膨張性部材22を支持する支持部材23を備えている。そしてこの充填具21は、図3に示すように支持部材23によって中空構造体としての車両ピラー51に固定されることにより、車両ピラー51の内部に配置された後に、膨張性部材22を加熱膨張させることにより形成される充填体によって、車両ピラー51の内部を充填するものである。なお、本明細書でいう上下は図1及び図2(a)を基準とした上下をいう。
Hereinafter, an embodiment embodying the present invention will be described in detail with reference to FIGS.
As shown in FIG. 1, the expandable molded body 11 includes a rectangular main body 12 and a square plate-like connecting portion 13 connected to the main body 12. A plurality of main body portions 12 and a plurality of connecting portions 13 are provided, and the main body portions 12 and the connecting portions 13 are alternately connected to each other, so that the expandable molded body 11 has a linear shape as a whole. This inflatable molded body 11 is for bending a quadrangular annular inflatable member 22 provided in the filler 21 shown in FIG. The expandable member 22 is a member that is heated and expanded by heat transmitted from the outside, and the filler 21 further includes a support member 23 that supports the expandable member 22. And this filling tool 21 is fixed to the vehicle pillar 51 as a hollow structure by the support member 23 as shown in FIG. The inside of the vehicle pillar 51 is filled with a filling body formed by the above. In addition, the top and bottom referred to in this specification means the top and bottom with reference to FIG. 1 and FIG.

図1に示すように、膨張性成形体11の一側面は平面状をなす一方で、膨張性成形体11の他側面は連結部13の側面が凹部となる凹凸状をなしている。すなわち、連結部13は、その両側面間の距離D1が、本体部12の両側面間の距離D2よりも短くなるように形成されている。換言すると、膨張性成形体11は複数の本体部12に対して、その本体部12よりも縮幅された連結部13が連結して構成されている。このように形成されている連結部13は、本体部12よりも容易に曲げ変形される部位として機能する。そして、この膨張性成形体11では連結部13の両側面のうち、いずれか一方の側面を膨出させる方向に対して容易に曲げ変形させることができる。なお、連結部13の両側面は、膨張性部材22を曲成するに際して膨出される面と、その膨出される面の裏面である。一方、本体部12の側面は連結部13の側面に連なる面である。連結部13の両側面間の距離D1、及び本体部12の両側面間の距離D2は、本体部12と連結部13とが連なる方向に対して、略直交する方向の距離である。   As shown in FIG. 1, one side surface of the expandable molded body 11 has a planar shape, while the other side surface of the expandable molded body 11 has a concave-convex shape in which the side surface of the connecting portion 13 is a recess. That is, the connecting portion 13 is formed such that the distance D1 between both side surfaces thereof is shorter than the distance D2 between both side surfaces of the main body portion 12. In other words, the expandable molded body 11 is configured by connecting a plurality of main body portions 12 to a connecting portion 13 that is narrower than the main body portion 12. The connecting part 13 formed in this way functions as a part that is bent and deformed more easily than the main body part 12. And in this expandable molded object 11, it can be easily bend-deformed with respect to the direction which bulges out any one side surface among the both sides | surfaces of the connection part 13. FIG. Note that both side surfaces of the connecting portion 13 are a surface that bulges when the inflatable member 22 is bent, and a back surface of the bulged surface. On the other hand, the side surface of the main body portion 12 is a surface continuous with the side surface of the connecting portion 13. A distance D1 between both side surfaces of the connecting portion 13 and a distance D2 between both side surfaces of the main body portion 12 are distances in a direction substantially orthogonal to the direction in which the main body portion 12 and the connecting portion 13 are connected.

膨張性成形体11は、加熱膨張する膨張性材料から一体成形されている。膨張性材料は充填体に要求される機能に応じて適宜選択すればよい。膨張性材料の成分としては、例えば基材、発泡剤、及び架橋剤の他、充填剤、可塑剤等が挙げられる。基材としては合成樹脂、エラストマー、ゴム等が挙げられる。合成樹脂は熱硬化性樹脂及び熱可塑性樹脂に分類され、熱硬化性樹脂としては、エポキシ樹脂、フェノール樹脂、ウレタン樹脂、アクリル樹脂等が挙げられ、熱可塑性樹脂としては、ポリオレフィン、EVA(エチレン/ビニルアセテートコポリマー)等が挙げられる。エラストマーとしてはSBS(スチレン/ブタジエン/スチレンブロックコポリマー)等、ゴムとしてはNR(天然ゴム)、ENR(エポキシ化天然ゴム)、EPM(エチレン/プロピレンゴム)等が挙げられる。発泡剤としてはアゾジカルボンアミド、ジニトロペンタメチレンテトラミン等、架橋剤としては周知のジメチルウレア、ジシアンジアミド、充填剤としては炭酸カルシウム、硫酸バリウム、フェライト、シリカ等が挙げられる。なお、充填体に要求される機能としては、遮音機能、制振機能の他、剛性を高める機能、補強機能、吸音機能、衝撃吸収機能等が挙げられる。   The expandable molded body 11 is integrally formed from an expandable material that expands by heating. What is necessary is just to select an expansible material suitably according to the function requested | required of a filler. Examples of the component of the expandable material include a base material, a foaming agent, and a crosslinking agent, a filler, a plasticizer, and the like. Examples of the base material include synthetic resins, elastomers, and rubbers. Synthetic resins are classified into thermosetting resins and thermoplastic resins. Examples of thermosetting resins include epoxy resins, phenol resins, urethane resins, and acrylic resins. Thermoplastic resins include polyolefins, EVA (ethylene / ethylene / ethylene resins). Vinyl acetate copolymer). Examples of the elastomer include SBS (styrene / butadiene / styrene block copolymer), and examples of the rubber include NR (natural rubber), ENR (epoxidized natural rubber), and EPM (ethylene / propylene rubber). Examples of the foaming agent include azodicarbonamide and dinitropentamethylenetetramine, examples of the crosslinking agent include well-known dimethylurea and dicyandiamide, and examples of the filler include calcium carbonate, barium sulfate, ferrite, and silica. In addition to the sound insulation function and the vibration damping function, functions required for the filler include a function for increasing rigidity, a reinforcing function, a sound absorbing function, an impact absorbing function, and the like.

膨張性成形体11の成形方法は限定されず、膨張成形体は射出成形等の成形方法や、押出成形、打ち抜き成形等の各種成形方法を組み合わせることにより成形される。そして、連結部13の曲げ変形を利用することにより、膨張性成形体11から図2(a)に示される膨張性部材22が曲成される。本実施形態では、凹凸状をなす側面が内側となるように膨張性成形体11の連結部13を曲げ変形させることにより、四隅を有する膨張性部材22が形成されている。   The molding method of the expandable molded body 11 is not limited, and the expanded molded body is molded by combining molding methods such as injection molding and various molding methods such as extrusion molding and punching molding. Then, by utilizing the bending deformation of the connecting portion 13, the expandable member 22 shown in FIG. 2A is bent from the expandable molded body 11. In the present embodiment, the expandable member 22 having four corners is formed by bending and deforming the connecting portion 13 of the expandable molded body 11 so that the uneven side surface is on the inside.

この膨張性部材22を支持する支持部材23は、四角枠状をなす支持部24と、この支持部24の上面から突設される複数の突出部25とを備えている。さらに支持部材23には、支持部24の内周縁に立設される内周壁部26と、この内周壁部26の内側を閉塞する閉塞部27とが備えられている。この支持部材23は、支持部24に設けられる取付係合部28によって車両ピラー51(図3参照)の内部に固定される。   The support member 23 that supports the inflatable member 22 includes a support portion 24 having a rectangular frame shape and a plurality of protrusions 25 that protrude from the upper surface of the support portion 24. Further, the support member 23 is provided with an inner peripheral wall portion 26 erected on the inner peripheral edge of the support portion 24 and a closing portion 27 that closes the inner side of the inner peripheral wall portion 26. The support member 23 is fixed to the inside of the vehicle pillar 51 (see FIG. 3) by a mounting engagement portion 28 provided in the support portion 24.

支持部24の上面は、膨張性部材22が支持される支持面24aとして構成される一方で、膨張性部材22の下面は被支持面22aとして構成され、膨張性部材22は支持面24aに被支持面22aを当接して支持部24に支持される。また、膨張性部材22(図1に示される膨張性成形体11)の本体部12には、それぞれ挿入孔14が被支持面22aに略直交する方向に貫設されている。そして、これらの挿入孔14にはそれぞれ突出部25が挿入されることによって、支持面24a上に膨張性部材22が位置決めされるとともに、膨張性部材22が支持部24に好適に保持されようになる。さらに、図2(b)に示すように挿入孔14には、その内周面から突出する係合突起14aが形成されている。一方、突出部25の先端には、突出部25が突出する方向と略直交して突出する係合爪25aが設けられている。そして、挿入孔14に突出部25が挿入されるに際して、図2(b)に二点鎖線で示すように、係合爪25aが係合突起14aに係合されることにより、支持部24に対する膨張性部材22の保持力を十分に得ることができるようになる。   The upper surface of the support portion 24 is configured as a support surface 24a on which the expandable member 22 is supported, while the lower surface of the expandable member 22 is configured as a supported surface 22a, and the expandable member 22 is covered on the support surface 24a. The support surface 22 a is brought into contact with and is supported by the support portion 24. In addition, insertion holes 14 are respectively provided in the body portion 12 of the expandable member 22 (the expandable molded body 11 shown in FIG. 1) in a direction substantially perpendicular to the supported surface 22a. Then, by inserting the protruding portions 25 into the insertion holes 14, the expandable member 22 is positioned on the support surface 24 a, and the expandable member 22 is suitably held by the support portion 24. Become. Further, as shown in FIG. 2B, the insertion hole 14 is formed with an engaging protrusion 14a protruding from the inner peripheral surface thereof. On the other hand, an engaging claw 25 a that protrudes substantially orthogonal to the direction in which the protruding portion 25 protrudes is provided at the tip of the protruding portion 25. When the protruding portion 25 is inserted into the insertion hole 14, the engaging claw 25a is engaged with the engaging protrusion 14a as shown by a two-dot chain line in FIG. A sufficient holding force of the expandable member 22 can be obtained.

支持部材23を形成する材質は、膨張性部材22の膨張時において実質的に変形せずに支持機能を発揮する材質であれば特に限定されない。すなわち、膨張性部材22を膨張させる温度よりも高い軟化温度を有する材質を適宜選択すればよい。支持部材23の材質としては、例えば合成樹脂や金属等が挙げられ、その材質の中でも、成形性に優れるという観点から合成樹脂が好ましい。本実施形態ではポリアミド系樹脂を採用するとともに、このポリアミド樹脂から一体成形されている。   The material forming the support member 23 is not particularly limited as long as it is a material that exhibits a support function without being substantially deformed when the expandable member 22 is expanded. That is, a material having a softening temperature higher than the temperature at which the expandable member 22 is expanded may be appropriately selected. Examples of the material of the support member 23 include synthetic resin and metal. Among these materials, synthetic resin is preferable from the viewpoint of excellent moldability. In the present embodiment, a polyamide-based resin is employed, and the resin is integrally molded from this polyamide resin.

この充填具21の支持部材23に膨張性部材22を組み付けるには、図1に示される膨張性成形体11を図2(a)に示される支持部24に沿った形状に曲げ変形しつつ、挿入孔14に突出部25を挿入する。この組み付け作業において、膨張性成形体11の連結部13は、本体部12よりも容易に曲げ変形される部位として機能するため、支持部24に沿った形状の膨張性部材22を容易に曲成することができる。また、支持部24を例えば三角枠状の支持部に変更した場合には、膨張性成形体11を三角枠状に曲げ変形させることにより、その支持部に沿った形状の膨張性部材を形成することができる。すなわち、支持部の全体形状が異なる充填具であっても、共通の膨張性成形体11からその支持部に適合した膨張性部材を形成することができる。   In order to assemble the expandable member 22 to the support member 23 of the filling device 21, the expandable molded body 11 shown in FIG. 1 is bent and deformed along the support portion 24 shown in FIG. The protrusion 25 is inserted into the insertion hole 14. In this assembling operation, the connecting portion 13 of the expandable molded body 11 functions as a portion that is more easily bent and deformed than the main body portion 12, so that the expandable member 22 having a shape along the support portion 24 can be easily bent. can do. Further, when the support portion 24 is changed to a triangular frame-shaped support portion, for example, the expandable molded body 11 is bent and deformed into a triangular frame shape, thereby forming an expandable member having a shape along the support portion. be able to. That is, even if it is a filling tool from which the whole shape of a support part differs, the expansible member suitable for the support part can be formed from the common expansible molded object 11. FIG.

この充填具21を使用するには、まず支持部材23を車両ピラー51に固定する。本実施形態の充填具21は、図3に示すようにインナピラー52に貫設される取付孔52aに対して取付係合部28を係合させることにより、インナピラー52に固定される。次いで、インナピラー52にアウタピラー53が組み付けられることによって車両ピラー51が形成されるとともに、図4(a)に示すように車両ピラー51の内部に充填具21が配置される。こうして充填具21が配置された車両ピラー51は、車両ボディの一部を構成し、その車両ボディには電着塗装、焼付塗装等の塗装が施される。こうした車両の製造工程において、車両ボディが乾燥炉内で加熱される際に、充填具21は所定温度で所定時間、加熱される。すると、図4(b)に示すように膨張性部材22が発泡を伴って膨張するとともに硬化することによって充填体29が形成される。本実施形態の支持部材23には、内周壁部26が膨張性部材22の内周面に沿って立設されている。この内周壁部26により、支持部24の内側へ向かう膨張性部材22の膨張が規制される結果、車両ピラー51の内周面へ向かう膨張性部材22の膨張が促進されるため、充填体29が車両ピラー51の内周面に好適に密着される。   In order to use the filling tool 21, first, the support member 23 is fixed to the vehicle pillar 51. As shown in FIG. 3, the filling tool 21 of the present embodiment is fixed to the inner pillar 52 by engaging the mounting engagement portion 28 with a mounting hole 52 a penetrating the inner pillar 52. Next, the vehicle pillar 51 is formed by assembling the outer pillar 53 to the inner pillar 52, and the filler 21 is disposed inside the vehicle pillar 51 as shown in FIG. The vehicle pillar 51 in which the filler 21 is arranged in this way constitutes a part of the vehicle body, and the vehicle body is subjected to coating such as electrodeposition coating and baking coating. In such a vehicle manufacturing process, when the vehicle body is heated in the drying furnace, the filler 21 is heated at a predetermined temperature for a predetermined time. Then, as shown in FIG. 4B, the inflatable member 22 expands with foaming and hardens to form the filler 29. In the support member 23 of the present embodiment, an inner peripheral wall portion 26 is erected along the inner peripheral surface of the expandable member 22. The inner peripheral wall portion 26 restricts the expansion of the expandable member 22 toward the inside of the support portion 24. As a result, the expansion of the expandable member 22 toward the inner peripheral surface of the vehicle pillar 51 is promoted. Is preferably in close contact with the inner peripheral surface of the vehicle pillar 51.

このようにして、充填体29と閉塞部27とによって車両ピラー51の内部における所定の部位が遮断される。なお、この充填体29は発泡剤による発泡を利用して、膨張性部材22を膨張させることによって形成されているため、独立又は連続の気泡構造を有している。このように所定の部位が遮断された車両ピラー51では、その剛性、車両の走行時の遮音性、制振性等についての向上が図られている。   In this manner, a predetermined portion inside the vehicle pillar 51 is blocked by the filler 29 and the blocking portion 27. In addition, since this filling body 29 is formed by expanding the expandable member 22 using foaming by a foaming agent, it has an independent or continuous cell structure. As described above, in the vehicle pillar 51 in which a predetermined portion is blocked, the rigidity, the sound insulation performance when the vehicle travels, the vibration damping performance, and the like are improved.

本実施形態によって発揮される効果について、以下に記載する。
(1) この膨張性成形体11において、両側面間の距離が本体部12よりも短く形成されている連結部13は、本体部12よりも容易に曲げ変形される部位として機能する。このため、連結部13の曲げ変形を利用することによって、支持部材23に沿った形状をなす膨張性部材22を容易に曲成することができる。この結果、支持部材23に組み付ける組み付け作業の手間を軽減することができる。
The effects exhibited by this embodiment will be described below.
(1) In the expandable molded body 11, the connecting portion 13 that is formed so that the distance between both side surfaces is shorter than the main body portion 12 functions as a portion that is more easily bent and deformed than the main body portion 12. For this reason, the expansible member 22 which makes the shape along the support member 23 can be easily bent by utilizing the bending deformation of the connecting portion 13. As a result, it is possible to reduce the labor of assembling work for assembling the supporting member 23.

また、全体形状の異なる膨張性部材であっても、共通の膨張性成形体11から形成することができる。すなわち、例えば膨張性部材の全体形状に応じた金型の設計について、その手間を省くことができるようになる。また例えば、全体形状の異なる膨張性部材の必要性に応じて、その都度、膨張性部材を製造する手間を省くことができるようになる。   Moreover, even if it is an expansible member from which whole shape differs, it can form from the common expansible molded object 11. FIG. That is, for example, it is possible to save labor for designing a mold according to the overall shape of the expandable member. For example, according to the necessity of the expansible member from which the whole shape differs, the effort which manufactures an expansible member can be saved now.

このように、膨張性部材の設計や製造の簡素化を図ることができるとともに、組み付け作業の手間も軽減することができることから、形状の多様化した充填具21に対しても十分な生産性を確保することができる。   As described above, the design and manufacture of the inflatable member can be simplified, and the labor for assembling can be reduced, so that sufficient productivity can be achieved for the filling device 21 with various shapes. Can be secured.

さらに、連結部13の曲げ変形によって膨張性部材22を曲成することができるため、本体部12の設計については、本体部12の曲げ変形を考慮せずに行うことができるようになる。すなわち、膨張性部材22に要求される充填性能や、得られる充填体29に要求される機能に応じて、例えば本体部12の体積を増大させることができる。従って、曲成した膨張性部材22について、その充填性能を十分に確保することができるとともに、得られる充填体29の機能を十分に発揮させることができる。   Furthermore, since the inflatable member 22 can be bent by bending deformation of the connecting portion 13, the main body portion 12 can be designed without considering the bending deformation of the main body portion 12. That is, the volume of the main body 12 can be increased, for example, according to the filling performance required for the expandable member 22 and the function required for the obtained filling body 29. Therefore, with respect to the curved inflatable member 22, the filling performance can be sufficiently secured, and the function of the obtained filling body 29 can be sufficiently exhibited.

(2) 本体部12と連結部13とがそれぞれ複数設けられるとともに、その本体部12と連結部13とが交互に連なる膨張性成形体11によれば、多角形状をなす膨張性部材22を一つの膨張性成形体11で曲成することが容易である。このため、膨張性部材22を構成する部品の数を削減することができるようになるため、組み付け作業の簡略化を図ることができる。   (2) According to the inflatable molded body 11 in which a plurality of main body portions 12 and a plurality of connection portions 13 are provided, and the main body portions 12 and the connection portions 13 are alternately connected, a single inflatable member 22 having a polygonal shape is provided. It is easy to bend with the two expandable molded bodies 11. For this reason, since the number of parts constituting the expandable member 22 can be reduced, the assembling work can be simplified.

(3) この充填具21は、膨張性成形体11から曲成して得られた膨張性部材22が支持部材23に支持されたものである。この充填具21は、形状の異なる膨張性部材22であっても、共通の膨張性成形体11から形成することができるため、設計や製造の簡素化を図ることができる。さらに、連結部13の曲げ変形を利用した膨張性部材22では、曲げ変形に伴う弾性力が抑制されるため、支持部材23に支持されている膨張性部材22の形状も安定した状態となる。このため、特に枠状に形成された膨張性部材22において、その不連続部分である両端部が接近した状態に維持され易くなる。この結果、膨張性部材22の枠形状が好適に保持されるため、車両ピラー51における所定の部位を好適に充填することができる。   (3) This filling tool 21 is obtained by supporting an expandable member 22 obtained by bending from the expandable molded body 11 by a support member 23. Since the filling tool 21 can be formed from the common inflatable molded body 11 even if the inflatable member 22 has a different shape, the design and manufacture can be simplified. Furthermore, in the inflatable member 22 using the bending deformation of the connecting portion 13, the elastic force accompanying the bending deformation is suppressed, so that the shape of the inflatable member 22 supported by the support member 23 is also stable. For this reason, especially in the expansible member 22 formed in frame shape, it becomes easy to maintain the state which the both ends which are the discontinuous parts approached. As a result, the frame shape of the inflatable member 22 is suitably maintained, so that a predetermined part in the vehicle pillar 51 can be suitably filled.

なお、前記実施形態は、次のように変更して具体化することも可能である。
・ 膨張性成形体11の全体形状は、直線状に限定されない。すなわち、本体部12と連結部13とが連なっていればよく、例えば曲線状等の線状に変更しても同じ効果を奏する。
In addition, the said embodiment can also be changed and actualized as follows.
-The whole shape of the expansible molded object 11 is not limited to linear form. That is, it is only necessary that the main body portion 12 and the connecting portion 13 are continuous. For example, the same effect can be obtained even when the shape is changed to a linear shape such as a curved shape.

・ 本体部12の数は複数であれば、その数は特に限定されない。また、連結部13の数は、単数でもよいし複数でもよい。
・ 複数の膨張性成形体11を用いて、一つの膨張性部材22を形成してもよい。例えば、図2(a)に示される膨張性部材22を、L字状に曲成された膨張性部材22を組み合わせることにより、形成してもよい。この場合、二つの本体部12を一つの連結部13により連結した膨張性部材22を使用することができる。
-If the number of the main-body parts 12 is plural, the number is not particularly limited. The number of connecting portions 13 may be singular or plural.
A single inflatable member 22 may be formed using a plurality of inflatable molded bodies 11. For example, the inflatable member 22 shown in FIG. 2A may be formed by combining the inflatable member 22 bent in an L shape. In this case, an inflatable member 22 in which two main body portions 12 are connected by one connecting portion 13 can be used.

・ 本体部12と連結部13とは、一体成形されているが、本体部12と連結部13とを別体で成形した後に、その本体部12と連結部13とを接着剤等を用いて接合することにより、膨張性成形体11を形成してもよい。ただし、本体部12と連結部13とを一体成形すれば、膨張性成形体11の生産性を向上することができる。   The main body part 12 and the connecting part 13 are integrally formed, but after the main body part 12 and the connecting part 13 are molded separately, the main body part 12 and the connecting part 13 are bonded using an adhesive or the like. The expandable molded body 11 may be formed by bonding. However, if the main body portion 12 and the connecting portion 13 are integrally molded, the productivity of the expandable molded body 11 can be improved.

・ 挿入孔14を省略することもできる。この場合、突出部25を設けずに、例えば支持面24aの外周縁に外周壁部を立設する。そして、その外周壁部と内周壁部26とによって膨張性部材22(膨張性成形体11)を挟持させることにより、支持部24に膨張性部材22を支持させることができる。また例えば、接着剤によって膨張性部材22を支持部24に接着しても、支持部24に膨張性部材22を支持させることができる。   -The insertion hole 14 can also be omitted. In this case, without providing the protruding portion 25, for example, an outer peripheral wall portion is erected on the outer peripheral edge of the support surface 24a. Then, the expandable member 22 can be supported by the support portion 24 by sandwiching the expandable member 22 (the expandable molded body 11) between the outer peripheral wall portion and the inner peripheral wall portion 26. For example, even if the expandable member 22 is bonded to the support portion 24 with an adhesive, the expandable member 22 can be supported by the support portion 24.

・ 係合突起14aを省略することもできる。この場合、十分な保持力を得るという観点から、突出部25が嵌入される大きさに挿入孔14を形成することが好ましい。
・ 複数の挿入孔14のすべてに係合突起14aを設けなくてもよい。すなわち、複数の挿入孔14の少なくとも一つに係合突起14aを設けても、支持部24に対する膨張性部材22の保持力を高める効果が得られる。
The engagement protrusion 14a can be omitted. In this case, from the viewpoint of obtaining a sufficient holding force, it is preferable to form the insertion hole 14 in such a size that the protruding portion 25 is inserted.
-It is not necessary to provide the engagement protrusion 14a in all the some insertion holes 14. FIG. That is, even if the engagement protrusion 14 a is provided in at least one of the plurality of insertion holes 14, the effect of increasing the holding force of the expandable member 22 with respect to the support portion 24 can be obtained.

・ 膨張性部材22に突起を設けるとともに、支持部24にその突起が挿入又は嵌合される支持孔を貫設することもできる。そして、支持孔に突起が挿入又は嵌合された状態で、支持部24に膨張性部材22が支持されるように構成してもよい。このように構成した場合でも、支持面24a上に膨張性部材22を位置決めしたり、支持部24に対する膨張性部材22の保持力を向上させたりすることができる。   -While providing the protrusion in the expansible member 22, the support part 24 can also be penetrated by the support hole by which the protrusion is inserted or fitted. And you may comprise so that the expansible member 22 may be supported by the support part 24 in the state by which protrusion was inserted or fitted to the support hole. Even in such a configuration, the expandable member 22 can be positioned on the support surface 24a, and the holding force of the expandable member 22 on the support portion 24 can be improved.

・ 被支持面22aは膨張性部材22(膨張性成形体11)の下面に限定されず、膨張性部材22(膨張性成形体11)の側面を被支持面22aとして構成することもできる。図5(a)に示す膨張性成形体11は、図5(b)に示す支持部材23に適用されるものである。この膨張性成形体11では、側面に略直交して嵌合孔15が貫設されている。そして、図5(b)に示される支持部材23では、支持部24の外周面が支持面24aとして構成される一方で、この膨張性部材22では、その内側面が被支持面22aとして構成されている。なお、この膨張性部材22は図5(b)及び図5(c)に示すように、支持面24aから突設される突出部25が嵌合孔15に嵌合されることにより、支持面24aに支持されている。   The supported surface 22a is not limited to the lower surface of the expandable member 22 (expandable molded body 11), and the side surface of the expandable member 22 (expandable molded body 11) can be configured as the supported surface 22a. The inflatable molded body 11 shown in FIG. 5A is applied to the support member 23 shown in FIG. In the inflatable molded body 11, a fitting hole 15 is provided so as to be substantially orthogonal to the side surface. In the support member 23 shown in FIG. 5B, the outer peripheral surface of the support portion 24 is configured as a support surface 24a, while the inner surface of the expandable member 22 is configured as a supported surface 22a. ing. As shown in FIGS. 5B and 5C, the inflatable member 22 has a support surface formed by fitting a protrusion 25 protruding from the support surface 24 a into the fitting hole 15. 24a is supported.

・ 本体部12及び連結部13の形状は特に限定されない。例えば本体部12を三角形状や柱状に形成してもよい。また例えば、連結部13を円柱状に形成してもよい。なお、本体部12又は連結部13が、本体部12と連結部13とが連なる方向に延びる円柱状をなす場合、円柱状の本体部12又は円柱状の連結部13における両側面間の距離は、本体部12又は連結部13の直径である。   -The shape of the main-body part 12 and the connection part 13 is not specifically limited. For example, the main body 12 may be formed in a triangular shape or a column shape. For example, you may form the connection part 13 in a column shape. In addition, when the main-body part 12 or the connection part 13 makes the column shape extended in the direction where the main-body part 12 and the connection part 13 continue, the distance between the both side surfaces in the column-shaped main-body part 12 or the column-shaped connection part 13 is the following. , The diameter of the main body portion 12 or the connecting portion 13.

・ 連結部13の形状の変更例としては、例えば図6(a)に示す膨出部16が挙げられる。この連結部としての膨出部16は、本体部12と膨出部16とが連なる方向とは異なる方向に膨出するように形成されることにより、本体部12と膨出部16とが連なる方向の寸法を調整する調整部として機能する。図6(a)に示す膨出部16はそれぞれ屈曲状(V字状)をなして形成されている。この膨出部16を有する膨張性成形体11は、図6(b)に示される荷重を受けていない状態から、膨出部16の弾性変形によって、図6(c)に示される圧縮状態又は図6(d)に示される伸長状態に変形可能である。こうした膨張性成形体11では、膨出部16の伸縮を利用することにより寸法を調整しつつ、図7に示すように支持部材23に組み付けることができる。このため、例えば突出部25の間隔と挿入孔14の間隔とに寸法誤差が生じていたとしても、膨出部16の伸縮によって、その寸法誤差を容易に吸収させることができる。従って、支持部材23に対する組み付け作業を、より円滑に行うことができる。なお、図6(a)に示す膨張性成形体11では、連結部13の全体を膨出部16として構成しているが、連結部13の一部に膨出部16を形成してもよい。また、膨出部16の形状は特に限定されず、例えば湾曲状に変更することもできる。   -As an example of a change of the shape of the connection part 13, the bulging part 16 shown to Fig.6 (a) is mentioned, for example. The bulging portion 16 as the connecting portion is formed so as to bulge in a direction different from the direction in which the main body portion 12 and the bulging portion 16 are continuous, whereby the main body portion 12 and the bulging portion 16 are continuous. It functions as an adjustment unit that adjusts the dimension in the direction. The bulging portions 16 shown in FIG. 6A are each formed in a bent shape (V-shape). The inflatable molded body 11 having the bulging portion 16 is in a compressed state shown in FIG. 6 (c) by the elastic deformation of the bulging portion 16 from a state where it does not receive the load shown in FIG. 6 (b). It can deform | transform into the expansion | extension state shown by FIG.6 (d). Such an expandable molded body 11 can be assembled to the support member 23 as shown in FIG. 7 while adjusting the dimensions by utilizing the expansion and contraction of the bulging portion 16. For this reason, for example, even if a dimensional error occurs between the interval between the protruding portions 25 and the interval between the insertion holes 14, the dimensional error can be easily absorbed by the expansion and contraction of the bulging portion 16. Therefore, the assembling work for the support member 23 can be performed more smoothly. In addition, in the expansible molded object 11 shown to Fig.6 (a), although the whole connection part 13 is comprised as the bulging part 16, you may form the bulging part 16 in a part of connection part 13. FIG. . Moreover, the shape of the bulging part 16 is not specifically limited, For example, it can also change into curved shape.

・ さらに、膨張性成形体11の一部を調整部として機能させる態様としては、図8(a)に示す本体部12が挙げられる。この本体部12は、円環状に形成されるとともに直径が変化するように弾性変形するものである。すなわち、この膨張性成形体11は図8(b)に示される荷重を受けていない状態から、図8(c)に示される伸長状態又は図8(d)に示される圧縮状態に変形可能である。このため、連結部13の曲げ変形に加えて、本体部12の伸縮を利用して膨張性成形体11を支持部材23に組み付けることができる。なお、調整部として機能する本体部12の形状は、円環状に限らず、四角環状、三角環状等の環状に変更することもできる。   Furthermore, as an aspect in which a part of the expandable molded body 11 functions as an adjustment unit, a main body unit 12 illustrated in FIG. The main body 12 is formed in an annular shape and is elastically deformed so that its diameter changes. That is, the expandable molded body 11 can be deformed from a state shown in FIG. 8 (b) to a stretched state shown in FIG. 8 (c) or a compressed state shown in FIG. 8 (d). is there. For this reason, in addition to the bending deformation of the connecting portion 13, the expandable molded body 11 can be assembled to the support member 23 using the expansion and contraction of the main body portion 12. In addition, the shape of the main body 12 that functions as the adjustment unit is not limited to an annular shape, but may be changed to an annular shape such as a square shape or a triangular shape.

・ 図9に示すように、膨張性成形体11の側部において、膨張性成形体11を縮幅させるべく、スリット17を形成することによって、複数の本体部12を連結する連結部13を形成してもよい。この膨張性成形体11は、図10に示すようにスリット17が形成されている側面が外周面となるように、連結部13を曲げ変形することにより、膨張性部材22を曲成する。こうしたスリット17の拡開を伴った連結部13の曲げ変形を利用することで、膨張性部材22を容易に曲成することができる。なお、このスリット17は、柱状の成形体を例えば押出成形によって成形した後に、その成形体の側部に切断刃によって切り込みを入れることによって形成することができる。   As shown in FIG. 9, in order to reduce the width of the expandable molded body 11 at the side portion of the expandable molded body 11, a connecting portion 13 that connects a plurality of main body portions 12 is formed by forming a slit 17. May be. As shown in FIG. 10, the expandable molded body 11 bends the expandable member 22 by bending the connecting portion 13 so that the side surface on which the slits 17 are formed becomes the outer peripheral surface. By using the bending deformation of the connecting portion 13 accompanied with the expansion of the slit 17, the expandable member 22 can be easily bent. The slit 17 can be formed by forming a columnar molded body by, for example, extrusion molding, and then cutting the side of the molded body with a cutting blade.

・ 図10に示すように、突出部25と挿入孔14とは必ずしも一対一に対応している必要はない。すなわち、挿入孔14を、突出部25の数よりも多く形成してもよい。この場合、複数の挿入孔14のうち、突出部25と対応する位置の挿入孔14のみに、突出部25を挿入して膨張性部材22を支持部24に支持させる。   -As shown in FIG. 10, the protrusion part 25 and the insertion hole 14 do not necessarily need to respond | correspond one-to-one. That is, more insertion holes 14 may be formed than the number of protrusions 25. In this case, of the plurality of insertion holes 14, the protrusion 25 is inserted only into the insertion hole 14 at a position corresponding to the protrusion 25 and the expandable member 22 is supported by the support 24.

・ 膨張性成形体11の製造方法としては、膨張性成形体11を一つずつ成形する他に、膨張性成形体11の複数が連なる連結体を一体成形した後に、その連結体を切断することにより、所定の長さの膨張性成形体11を得る方法が挙げられる。すなわち、膨張性成形体11は、膨張性成形体11の複数が連なる連結体を一体成形する成形工程と、その連結体を切断することにより膨張性成形体11を形成する切断工程とを備える製造方法によって製造してもよい。このように膨張性成形体11を製造すれば、生産効率の向上を図ることができる。   -As a manufacturing method of the expandable molded body 11, in addition to molding the expandable molded bodies 11 one by one, after integrally forming a connection body in which a plurality of the expandable molded bodies 11 are continuous, the connection body is cut. The method of obtaining the expansible molded object 11 of predetermined length by this is mentioned. That is, the expandable molded body 11 is a manufacturing process including a molding step of integrally molding a connection body in which a plurality of the expandable molded bodies 11 are continuous, and a cutting step of forming the expandable molded body 11 by cutting the connection body. You may manufacture by the method. Thus, if the expansible molded object 11 is manufactured, improvement of production efficiency can be aimed at.

・ 支持部24及び支持面24aの形状は特に限定されず、車両ピラー51の内部形状等に応じて、例えば三角枠状等に変更される。さらに、支持部材23の内周壁部26を省略して、平板状の支持部材23としてもよい。   -The shape of the support part 24 and the support surface 24a is not specifically limited, For example, according to the internal shape of the vehicle pillar 51, it changes into a triangular frame shape etc. Furthermore, the inner peripheral wall portion 26 of the support member 23 may be omitted, and the flat support member 23 may be used.

・ 取付係合部28を省略してもよい。すなわち、接着剤や両面テープ等の固定手段により支持部材23をインナピラー52に固定してもよい。
・ 充填具21が配置される中空構造体は特に限定されず、充填具21をカバー、ドアパネル、ロッカーパネル等の中空構造体、建造物におけるパネル等の中空構造体に適用してもよい。
-The attachment engagement portion 28 may be omitted. That is, the support member 23 may be fixed to the inner pillar 52 by a fixing means such as an adhesive or a double-sided tape.
-The hollow structure in which the filling tool 21 is arranged is not particularly limited, and the filling tool 21 may be applied to a hollow structure such as a cover, a door panel, or a rocker panel, or a hollow structure such as a panel in a building.

上記実施形態及び上記変更例から把握できる技術的思想について以下に記載する。
(イ) 前記本体部と連結部とは加熱膨張する膨張性材料から一体成形されている請求項1から請求項5のいずれか一項に記載の膨張性成形体。
The technical idea that can be grasped from the embodiment and the modified example will be described below.
(B) The expandable molded body according to any one of claims 1 to 5, wherein the main body portion and the connecting portion are integrally formed from an expandable material that expands by heating.

(ロ) 前記本体部には、前記支持部材に突設される突出部が挿入される挿入孔が設けられている請求項1から請求項5のいずれか一項に記載の膨張性成形体。
(ハ) 前記本体部には、前記支持部材に設けられる支持孔に対して挿入可能な突起が形成されている請求項1から請求項5のいずれか一項に記載の膨張性成形体。
(B) The inflatable molded body according to any one of claims 1 to 5, wherein the main body portion is provided with an insertion hole into which a protruding portion protruding from the support member is inserted.
(C) The expandable molded body according to any one of claims 1 to 5, wherein a protrusion that can be inserted into a support hole provided in the support member is formed on the main body portion.

(ニ) 請求項1から請求項5、及び上記(イ)〜(ハ)のいずれか一項に記載の膨張性成形体の製造方法であって、前記膨張性成形体の複数が連なる連結体を一体成形する成形工程と、該連結体を切断することにより前記膨張性成形体を形成する切断工程とを備える膨張性成形体の製造方法。   (D) A method for producing an expandable molded body according to any one of claims 1 to 5 and (a) to (c) above, wherein a plurality of the expandable molded bodies are connected. A method for producing an inflatable molded body, comprising: a molding step for integrally molding the step, and a cutting step for forming the expandable molded body by cutting the connecting body.

(ホ) 請求項1から請求項5、及び上記(イ)〜(ハ)のいずれか一項に記載の膨張性成形体の複数が連なる連結体を一体成形する成形工程と、該連結体を切断することにより前記膨張性成形体を形成する切断工程と、該膨張性成形体から前記膨張性部材を曲成するとともに前記支持部材に膨張性部材を組み付ける組み付け工程とを備える充填具の製造方法。   (E) A molding step of integrally molding a connection body in which a plurality of the expandable molded bodies according to any one of claims 1 to 5 and (a) to (c) are connected, and the connection body. A filling device manufacturing method comprising: a cutting step of forming the expandable molded body by cutting; and an assembly step of bending the expandable member from the expandable molded body and assembling the expandable member to the support member. .

実施形態における膨張性成形体の斜視図。The perspective view of the expansible molding in an embodiment. (a)は充填具の分解斜視図、(b)は(a)の2b−2b線断面図。(A) is a disassembled perspective view of a filling tool, (b) is the 2b-2b sectional view taken on the line of (a). 充填具及び分解状態の車両ピラーを示す斜視図。The perspective view which shows the vehicle pillar of a filling tool and a decomposition | disassembly state. (a)は充填具が装着された車両ピラーを示す断面図、(b)は充填体が充填された車両ピラーを示す断面図。(A) is sectional drawing which shows the vehicle pillar with which the filling tool was mounted | worn, (b) is sectional drawing which shows the vehicle pillar with which the filler was filled. (a)は膨張性成形体の変形例を示す斜視図、(b)は充填具の変形例を示す斜視図、(c)は(b)の5c−5c線断面図。(A) is a perspective view which shows the modification of an expandable molded object, (b) is a perspective view which shows the modification of a filling tool, (c) is the 5c-5c sectional view taken on the line of (b). (a)は膨張性成形体の変形例を示す斜視図、(b)はその平面図、(c)は圧縮状態を示す平面図、(d)は伸長状態を示す平面図。(A) is a perspective view which shows the modification of an expandable molded object, (b) is the top view, (c) is a top view which shows a compression state, (d) is a top view which shows an expansion | extension state. 充填具の変形例を示す斜視図。The perspective view which shows the modification of a filling tool. (a)は膨張性成形体の変形例を示す斜視図、(b)はその平面図、(c)は伸長状態を示す平面図、(d)は圧縮状態を示す平面図。(A) is a perspective view which shows the modification of an expandable molded object, (b) is the top view, (c) is a top view which shows an expansion | extension state, (d) is a top view which shows a compression state. 膨張性成形体の変形例を示す斜視図。The perspective view which shows the modification of an expansible molded object. 充填具の変形例を示す分解斜視図。The disassembled perspective view which shows the modification of a filling tool.

符号の説明Explanation of symbols

11…膨張性成形体、12…本体部、13…連結部、14…挿入孔、14a…係合突起、15…嵌合孔、16…膨出部、17…スリット、21…充填具、22…膨張性部材、22a…被支持面、23…支持部材、24…支持部、24a…支持面、25…突出部、25a…係合爪、26…内周壁部、27…閉塞部、28…取付係合部、29…充填体、51…車両ピラー、52…インナピラー、52a…取付孔、53…アウタピラー。   DESCRIPTION OF SYMBOLS 11 ... Expandable molded object, 12 ... Main-body part, 13 ... Connection part, 14 ... Insertion hole, 14a ... Engagement protrusion, 15 ... Fitting hole, 16 ... Expansion part, 17 ... Slit, 21 ... Filler, 22 ... Expandable member, 22a ... Supported surface, 23 ... Support member, 24 ... Support portion, 24a ... Support surface, 25 ... Protruding portion, 25a ... engagement claw, 26 ... Inner peripheral wall portion, 27 ... Occluded portion, 28 ... Attachment engaging portion, 29 ... filler, 51 ... vehicle pillar, 52 ... inner pillar, 52a ... attachment hole, 53 ... outer pillar.

Claims (6)

加熱膨張する膨張性部材と該膨張性部材を支持する支持部材とを備えるとともに中空構造体の内部を前記膨張性部材の加熱膨張によって充填すべく該中空構造体の内部に配置される充填具において、前記膨張性部材を曲成するための膨張性成形体であって、
前記膨張性成形体は、前記膨張性部材を曲成する際に接近される両端部を有し、
複数の本体部と、該複数の本体部を連結する連結部とを備え、該連結部の両側面間の距離は、前記本体部の両側面間の距離よりも短いことを特徴とする膨張性成形体。
A filling device provided with an expandable member that expands by heating and a support member that supports the expandable member, and is disposed inside the hollow structure so as to fill the interior of the hollow structure by heating and expansion of the expandable member. Contact stomach, the expandable member comprising an inflatable molded body to the bent,
The expandable molded body has both end portions that are approached when the expandable member is bent,
An expansibility comprising a plurality of main body portions and a connecting portion for connecting the plurality of main body portions, wherein a distance between both side surfaces of the connecting portion is shorter than a distance between both side surfaces of the main body portion. Molded body.
前記本体部と前記連結部がそれぞれ複数設けられるとともに、その本体部と連結部とは交互に連なっている請求項1に記載の膨張性成形体。 2. The expandable molded body according to claim 1, wherein a plurality of the main body portions and the connection portions are provided, and the main body portions and the connection portions are alternately connected. 前記本体部又は前記連結部が、前記本体部と前記連結部とが連なる方向の寸法を調整する調整部を有している請求項1又は請求項2に記載の膨張性成形体。 The expandable molded article according to claim 1 or 2, wherein the main body part or the connecting part has an adjusting part for adjusting a dimension in a direction in which the main body part and the connecting part are continuous. 前記連結部の少なくとも一部を前記調整部として機能させるべく、前記連結部には、前記本体部と前記連結部とが連なる方向と異なる方向に膨出する膨出部が形成されている請求項3に記載の膨張性成形体。 The bulging portion that bulges in a direction different from a direction in which the main body portion and the connecting portion are connected is formed in the connecting portion so that at least a part of the connecting portion functions as the adjusting portion. 3. The expandable molded article according to 3. 前記本体部を前記調整部として機能させるべく、前記本体部が環状に形成されている請求項3に記載の膨張性成形体。 The inflatable molded body according to claim 3, wherein the main body portion is formed in an annular shape so that the main body portion functions as the adjusting portion. 請求項1から請求項5のいずれか一項に記載の膨張性成形体から曲成された前記膨張性部材が前記支持部材に支持されている充填具。 The filling tool by which the said expandable member bent from the expandable molded object as described in any one of Claims 1-5 is supported by the said support member.
JP2005322746A 2005-11-07 2005-11-07 Expandable molded body and filler Active JP4799131B2 (en)

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