JP4795833B2 - Flyer - Google Patents

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JP4795833B2
JP4795833B2 JP2006102570A JP2006102570A JP4795833B2 JP 4795833 B2 JP4795833 B2 JP 4795833B2 JP 2006102570 A JP2006102570 A JP 2006102570A JP 2006102570 A JP2006102570 A JP 2006102570A JP 4795833 B2 JP4795833 B2 JP 4795833B2
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oil
water
storage tank
layer
temperature
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JP2007275145A (en
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隆夫 木村
晴夫 田中
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Mermaid Co Ltd
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Mermaid Co Ltd
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Application filed by Mermaid Co Ltd filed Critical Mermaid Co Ltd
Priority to JP2006102570A priority Critical patent/JP4795833B2/en
Priority to KR1020107026243A priority patent/KR101047788B1/en
Priority to EP07740898.7A priority patent/EP1922966B1/en
Priority to EA200800431A priority patent/EA011874B1/en
Priority to PCT/JP2007/057462 priority patent/WO2007116882A1/en
Priority to CN2010102226841A priority patent/CN101879045A/en
Priority to MYPI20080598A priority patent/MY142523A/en
Priority to BRPI0702898-9A priority patent/BRPI0702898A2/en
Priority to KR1020087003931A priority patent/KR101009148B1/en
Priority to AU2007236723A priority patent/AU2007236723B2/en
Priority to CA2620128A priority patent/CA2620128C/en
Priority to CN2007800008143A priority patent/CN101340838B/en
Priority to US12/065,969 priority patent/US8567306B2/en
Publication of JP2007275145A publication Critical patent/JP2007275145A/en
Priority to ZA200805762A priority patent/ZA200805762B/en
Priority to HK09102387.8A priority patent/HK1124745A1/en
Publication of JP4795833B2 publication Critical patent/JP4795833B2/en
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本発明は、揚げカス等の自動回収及び調理油の自動洗浄を行い、調理油の透明性を維持すると共に劣化を防止して、調理油を長持ちさせるフライヤーに関するものである。   The present invention relates to a fryer that performs automatic recovery of frying waste and the like and automatic cleaning of cooking oil, maintains the transparency of cooking oil, prevents deterioration, and makes cooking oil last longer.

従来のフライヤーには、貯槽の内部で下から順に水と油低温部と油高温部とが層をなして貯留し、このうち貯留水と調理油とは同一貯槽内で互いの境界を接して貯留しており、油層中にはヒーターを配設して調理油を所定の温度に加熱することができるようにしたものがある(特許文献1〜3)。
このようなフライヤーでは、揚げ調理をした時に食材から離脱して油中に拡散する微細な揚げカスやコロイド状の揚げ物からの排出物、または食材から流出した水分等(以下、異物という。)を、貯槽の底へ自由落下させて、これら異物の混濁による調理油の劣化が少なくなるようにしている。
In a conventional fryer, water, a low temperature oil part, and a high temperature oil part are stored in the storage tank in order from the bottom, and the stored water and cooking oil are in contact with each other in the same storage tank. Some oil reservoirs are provided with heaters so that cooking oil can be heated to a predetermined temperature (Patent Documents 1 to 3).
In such a fryer, fine fried residue or colloidal fried product that is released from the food and diffused into the oil when fried is cooked, or water that has flowed out of the food (hereinafter referred to as foreign matter). The oil is allowed to fall freely to the bottom of the storage tank, so that the deterioration of cooking oil due to the turbidity of these foreign matters is reduced.

また、油層内の異物を含む調理油をポンプで吸引して送油管により水層の底部に放出し、調理油が水層内を浮上する間に揚げカス等の異物を分離し、沈下させるようにして同じく調理油の寿命を延ばすようにしたものもある(特許文献4)。
この他に、フライヤーと別体に形成して、揚げカス等の異物を含む調理油を油層と水層とに分離した貯槽の中で異物を除去する揚滓除去装置を設け、ポンプにより調理油をフライヤーと揚滓除去装置との間で循環させて異物を除去するようにしているものもある(特許文献5)。
Also, the cooking oil containing foreign matter in the oil layer is sucked with a pump and discharged to the bottom of the water layer by the oil feed pipe, so that the foreign matter such as fried residue is separated and subsided while the cooking oil rises in the water layer In the same manner, there is also one that extends the life of cooking oil (Patent Document 4).
In addition to this, a frying removal device that removes foreign matter in a storage tank that is formed separately from the fryer and separates cooking oil containing foreign matter such as fried residue into an oil layer and an aqueous layer is provided, and the cooking oil is provided by a pump. In some cases, the foreign material is removed by circulating between the flyer and the lifting device (Patent Document 5).

実開平05−68440号公報Japanese Utility Model Publication No. 05-68440 特公昭55−40249号公報Japanese Patent Publication No.55-40249 実開昭60−09426号公報Japanese Utility Model Publication No. 60-09426 特公昭58−22207号公報Japanese Patent Publication No.58-22207 実公昭56−11860号公報Japanese Utility Model Publication No. 56-11860

〔問題点〕
このような従来のフライヤーでは、油層中に配設されたヒーターにより調理油を加熱し、調理時に温度降下を防止し、短時間で設定温度に復帰させるため、油の調理温度よりも更に高い温度でヒーターが運転されており、特にヒーターの表面に接触している油は調理の設定温度よりはるかに高い温度にさらされている。
また、揚げ調理が行われる調理油の温度帯は、調理油の劣化や酸化を促進する温度帯と一致するから、これらの調理待ちや調理時において調理油の劣化や酸化が促進され、発煙や気化が活発化して環境を汚染し、さらに調理油の組成を急速に変化させることになる。
〔problem〕
In such a conventional fryer, the cooking oil is heated by a heater disposed in the oil layer, the temperature drop is prevented during cooking, and the temperature is returned to the set temperature in a short time, so that the temperature is higher than the cooking temperature of the oil. In particular, the oil that is in contact with the heater surface is exposed to a temperature much higher than the cooking set temperature.
Moreover, since the temperature range of cooking oil in which fried cooking is performed coincides with the temperature range that promotes deterioration and oxidation of cooking oil, the deterioration and oxidation of cooking oil are promoted during cooking and cooking, and smoke and Vaporization is active and pollutes the environment, and the cooking oil composition is rapidly changed.

このため、調理待ちの時(以下、待機時という)には調理油の温度が調理時よりも若干低めの温度に保たれ、調理時には急速に調理温度まで昇温させることができ、調理油を容易に調理可能な状態にすることができ、しかも、調理油の品質低下を抑止することができるような装置が望まれていた。   For this reason, the temperature of the cooking oil is kept at a slightly lower temperature than during cooking when waiting for cooking (hereinafter referred to as standby), and can be rapidly raised to the cooking temperature during cooking. There has been a demand for an apparatus that can be easily cooked and that can suppress a reduction in the quality of cooking oil.

本発明は、従来の技術における前記問題点に鑑みて成されたものであり、これを解決するため具体的に設定した技術的な課題は、調理待ちの時には調理油の温度が調理時よりも若干低めの温度に保たれ、調理時には急速に調理温度まで昇温させることができ、調理油の熱交換が容易で、調理油の劣化が防止でき、良好な調理環境を確保し、併せて作業効率を高めることができて、経済的負担の軽減、環境汚染防止および作業効率の向上等を図ることができるフライヤーを提供することにある。   The present invention has been made in view of the above problems in the prior art, and the technical problem specifically set in order to solve this problem is that the temperature of the cooking oil is higher than that during cooking when waiting for cooking. It is kept at a slightly lower temperature and can be quickly raised to cooking temperature during cooking, heat exchange of cooking oil is easy, deterioration of cooking oil can be prevented, a good cooking environment is ensured, and working together It is an object of the present invention to provide a flyer that can increase efficiency and reduce economic burden, prevent environmental pollution, and improve work efficiency.

本発明における前記課題が効果的に解決されるフライヤーを特定するために、必要と認める事項の全てが網羅され、具体的に構成された、課題解決手段を以下に示す。
フライヤーに係る第1の課題解決手段は、調理用の油とこの油を浄化するための水とを上下2層にして貯留する貯槽と、この貯槽内で下方に貯留される水層と、この水層の上面に直接に油の下面を接する油水の境界の上方に貯留される油層と、この油層中に配設されたヒーターと、を有し、上記貯槽内の水層または上記ヒーター下部の油層を渦状に水平回転させることを特徴とするものである。
In order to identify a flyer that can effectively solve the above-mentioned problems in the present invention, all the matters recognized as necessary are covered and specifically configured as the problem solving means.
The first problem-solving means relating to the fryer includes a storage tank that stores cooking oil and water for purifying the oil in two upper and lower layers, an aqueous layer that is stored below in the storage tank, and this An oil layer stored above the boundary of the oil and water that directly contacts the lower surface of the water layer with the upper surface of the water layer, and a heater disposed in the oil layer, and the water layer in the storage tank or the lower part of the heater The oil layer is rotated horizontally in a spiral shape.

同上フライヤーに係る第2の課題解決手段は、上記貯槽の底部中央部に設けた吸水口から水層内の水を吸引し、貯槽の側壁に設けた水供給口からほぼ水平方向、かつ偏心方向へ向けて放出して貯槽内の水を渦状に回転させることを特徴とする。   The second problem-solving means according to the above flyer is that the water in the water layer is sucked from the water inlet provided in the central portion of the bottom of the storage tank, and is substantially horizontal and eccentric from the water supply port provided in the side wall of the storage tank. It is characterized by rotating the water in the storage tank in a vortex shape.

同上フライヤーに係る第3の課題解決手段は、上記貯槽の水層内における側壁近傍に設けた水中ポンプにより水層内の水を吸引し、ほぼ水平方向に放出して貯槽内の水を渦状に回転させることを特徴とする。   The third problem-solving means according to the above flyer is that the water in the water layer is sucked by a submersible pump provided in the vicinity of the side wall in the water layer of the storage tank, and the water in the storage tank is swirled in a substantially horizontal direction. It is made to rotate.

同上フライヤーに係る第4の課題解決手段は、上記貯槽の外部に設けた油ポンプにより、油層内の油を貯槽外に吸引し、貯槽の側壁に設けた油供給口からほぼ水平方向、かつ偏心方向へ向けて放出して貯槽内の上記ヒーター下部の油層を渦状に回転させることを特徴とする。   The fourth problem-solving means relating to the above flyer is that the oil in the oil layer is sucked out of the storage tank by an oil pump provided outside the storage tank, and is substantially horizontal and eccentric from the oil supply port provided on the side wall of the storage tank. It discharge | releases toward the direction and rotates the oil layer of the said heater lower part in a storage tank in the shape of a vortex.

同上フライヤーに係る第5の課題解決手段は、上記貯槽のヒーター下部における側壁近傍に設けた油中ポンプにより油層内の油を吸引し、ほぼ水平方向に放出して貯槽内の油を渦状に回転させることを特徴とする。   The fifth problem-solving means relating to the above flyer is that the oil in the oil layer is sucked by an oil pump provided near the side wall in the lower part of the heater of the storage tank, and the oil in the storage tank rotates in a spiral manner by releasing it in a substantially horizontal direction. It is characterized by making it.

同上フライヤーに係る第6の課題解決手段は、上記貯槽は、底部を下に凸な円錐形状または角錐形状に形成したことを特徴とする。   The sixth problem-solving means according to the above flyer is characterized in that the storage tank is formed in a conical shape or a pyramid shape having a bottom protruding downward.

同上フライヤーに係る第7の課題解決手段は、上記水層内の水の渦状回転により、上記油層内の油が上記ヒーターの周辺において回転されることを特徴とする。   The seventh problem-solving means according to the flyer is characterized in that the oil in the oil layer is rotated around the heater by the spiral rotation of the water in the water layer.

また、同上フライヤーに係る第8の課題解決手段は、上記貯槽に近接して、フィルターを有する濾過水槽を設置し、上記貯槽の底部中央部に設けた吸水口から揚げカス等の異物と共に水層内の水を吸引し、吸引した水を上記濾過水槽に入れて、揚げカス等の異物を上記フィルターにより濾過して濾過水槽の底に沈殿させるとともに、濾過された水を上記貯槽側壁に設けた上記水供給口から上記貯槽側壁に沿ってほぼ水平方向に流れるように上記水層に戻すことを特徴とする。   The eighth problem-solving means according to the flyer is the same as that described above, wherein a filtration water tank having a filter is installed in the vicinity of the storage tank, and a water layer is formed together with foreign matters such as frying residue from a water inlet provided at the bottom center of the storage tank. The suctioned water was sucked in, the sucked water was put into the filtration water tank, foreign matters such as fried residue were filtered through the filter and precipitated at the bottom of the filtration water tank, and the filtered water was provided on the side wall of the storage tank. It returns to the said water layer so that it may flow from the said water supply port along the said storage tank side wall in a substantially horizontal direction.

フライヤーに係る第1の課題解決手段では、貯槽内の水層または油層のヒーター下部で渦状に水平回転させることにより、水層内の水または油層下部を大きな渦状に回転させ、その回転力と粘性とにより油層全体に水平方向の回転を生じさせ、油層中に配設されたヒーターと油との熱交換を高め、待機中では調理油の温度が品質低下しにくい温度に保ち、調理時には油層内のヒーター配設位置よりも上部の油を急速に調理温度まで昇温させることができて、油温の立上げおよび調理温度までの復帰にかかる時間を短縮でき、昇温時の温度追随性が向上することにより、設定ヒーター温度を油の調理温度以上に高くする必要性をなくして、加熱の影響を最小限に抑え、油の品質劣化を抑止することができるという効果を奏する。   In the first problem-solving means relating to the fryer, the water or oil layer lower part in the water layer is rotated in a spiral shape horizontally below the heater of the water layer or oil layer in the storage tank, and the rotational force and viscosity are rotated. This causes a horizontal rotation of the entire oil layer, enhances heat exchange between the heater and oil disposed in the oil layer, keeps the temperature of the cooking oil at a temperature that does not easily degrade during standby, It is possible to quickly raise the oil above the heater installation position to the cooking temperature, shorten the time it takes for the oil temperature to rise and return to the cooking temperature, and temperature followability at the time of temperature rise By improving, it is possible to eliminate the necessity of setting the heater temperature higher than the cooking temperature of the oil, minimize the influence of heating, and suppress the deterioration of the oil quality.

フライヤーに係る第2の課題解決手段では、貯槽底部に設けた吸水口から水層内の水を吸引し、水層の水供給口からほぼ水平方向かつ偏心方向へ向けて放出することにより、水層内の水を大きな渦状に回転させ、その水の回転力と粘性とにより水層と境界を接する油層を回転し、油層中に配設されたヒーターと油との熱交換を高め、待機中では調理油の温度が品質低下しにくい温度に保ち、調理時には油層内のヒーター配設位置よりも上部の油を急速に調理温度まで昇温させることができて、油温の立上げおよび調理温度までの復帰にかかる時間を短縮でき、昇温時の温度追随性が向上することにより、設定ヒーター温度を油の調理温度以上に高くする必要性をなくして、加熱の影響を最小限に抑え、油の品質劣化を抑止することができる。   In the second problem-solving means relating to the fryer, the water in the water layer is sucked from the water inlet provided at the bottom of the storage tank, and discharged from the water supply port of the water layer in a substantially horizontal direction and in an eccentric direction. Rotating the water in the layer into a large vortex, rotating the oil layer in contact with the water layer by the rotational force and viscosity of the water, increasing the heat exchange between the heater and oil arranged in the oil layer, waiting Keeps the temperature of the cooking oil at a temperature where the quality is unlikely to deteriorate, and during cooking, the oil above the heater location in the oil layer can be rapidly raised to the cooking temperature, raising the oil temperature and cooking temperature By reducing the time it takes to recover until the temperature rises and improving the temperature followability at the time of temperature rise, it eliminates the need to set the heater temperature higher than the cooking temperature of the oil, minimizing the effects of heating, Oil quality deterioration can be suppressed.

また、フライヤーに係る第3の課題解決手段では、貯槽の水層内に水中ポンプを設けたことにより、水層内の水を大きな渦状に回転させ、その回転する水により水層と境界を接する油層を回転し、油層中に配設されたヒーターと油との熱交換を高めることができる。   In the third problem-solving means according to the flyer, by providing a submersible pump in the water layer of the storage tank, the water in the water layer is rotated in a large vortex, and the boundary is in contact with the water layer by the rotating water. The oil layer can be rotated to enhance the heat exchange between the heater disposed in the oil layer and the oil.

また、フライヤーに係る第4の課題解決手段では、油層内の油を大きな渦状に回転させ、油層中に配設されたヒーターと油との熱交換を高め、待機中では調理油の温度が品質低下しにくい温度に保ち、調理時には油層内のヒーター配設位置よりも上部の油を急速に調理温度まで昇温させることができて、油温の立上げおよび調理温度までの復帰にかかる時間を短縮でき、昇温時の温度追随性が向上することにより、設定ヒーター温度を油の調理温度以上に高くする必要性をなくして、加熱の影響を最小限に抑え、油の品質劣化を抑止することができる。   Further, in the fourth problem-solving means relating to the fryer, the oil in the oil layer is rotated in a large swirl shape to increase the heat exchange between the heater and the oil disposed in the oil layer, and the temperature of the cooking oil is the quality during standby. Keeping the temperature at a low temperature, during cooking, the oil above the heater location in the oil layer can be rapidly raised to the cooking temperature, and the time required for the oil temperature to rise and return to the cooking temperature can be reduced. By shortening and improving the temperature followability at the time of temperature rise, it eliminates the need to set the heater temperature higher than the cooking temperature of oil, minimizes the effects of heating, and suppresses oil quality deterioration be able to.

また、フライヤーに係る第5の課題解決手段では、貯槽の油層内に油中ポンプを設けたことにより、油層内の水を大きな渦状に回転させ、油層中に配設されたヒーターと油との熱交換を高めることができる。   Further, in the fifth problem-solving means relating to the fryer, by providing a submerged pump in the oil reservoir of the storage tank, the water in the oil reservoir is rotated in a large vortex, and the heater and oil disposed in the oil reservoir Heat exchange can be enhanced.

また、フライヤーに係る第6の課題解決手段では、貯槽の底部を下に凸な円錐形状または角錐形状に形成したことにより、揚げカス等の異物を最下部まで落としやすくなり、吸水口から水を吸引する時に揚げカス等の異物を漏れなく吸引して、上記水層内の水を浄化することができる。   Further, in the sixth problem solving means relating to the fryer, the bottom of the storage tank is formed in a convex conical shape or a pyramid shape, so that foreign matter such as frying waste can be easily dropped to the lowest part, and water is discharged from the water inlet. When sucking, foreign matter such as fried residue can be sucked without leakage to purify the water in the water layer.

また、フライヤーに係る第7の課題解決手段では、水層内に発生した渦状の回転により、油水境界部を介して油層が回転され、ヒーター周辺の油の回転運動が上記ヒーターとの接触を多くして自然対流熱伝達から強制対流熱伝達に変え、熱交換量を増加し、油の昇温を速め、熱交換効率を向上することができるとともに、ヒーター温度を必要以上に高く上げ過ぎることなく油温を設定温度に到達させることができ、油の劣化を効果的に防止することができる。
また、油温を速やかに設定温度まで上げることができるため、待機時には調理温度よりも低い油温で待機することができ、油の劣化をさらに効果的に防止することができるとともに熱源に係る費用を節約することができる。
また、油と水との境界部では油が水に揉まれて油中に混入していた微細な揚げカス等の異物を水中に落として油を浄化するとともに油をクリーニング(洗浄)することで油中に含まれる食材から出た液状の排出物や臭いの成分を除去することができる。
Further, in the seventh problem-solving means relating to the fryer, the oil layer is rotated through the oil-water boundary due to the swirl rotation generated in the water layer, and the rotational movement of the oil around the heater increases the contact with the heater. By changing from natural convection heat transfer to forced convection heat transfer, the amount of heat exchange can be increased, the oil temperature can be increased, the heat exchange efficiency can be improved, and the heater temperature is not raised too high. The oil temperature can reach the set temperature, and the deterioration of the oil can be effectively prevented.
In addition, since the oil temperature can be quickly raised to the set temperature, it is possible to wait at an oil temperature lower than the cooking temperature during standby, which can more effectively prevent the deterioration of the oil and cost associated with the heat source. Can be saved.
In addition, at the boundary between oil and water, the oil is swollen by water and the foreign matter such as fine fried debris mixed in the oil is dropped into the water to purify the oil and clean the oil It is possible to remove liquid effluents and odorous components from foods contained in oil.

また、フライヤーに係る第8の課題解決手段では、貯槽の吸水口から揚げカス等の異物とともに水層内の水を吸引して濾過水槽に移し、揚げカス等の異物をフィルターにより濾過して濾過水槽の底に沈殿させるとともに、異物が濾過された水を貯槽下部の側壁近傍に設けた水供給口から貯槽側壁に沿ってほぼ水平方向に流れるように水層に戻すことにより、水層に渦を発生させ、水層の渦中央部に揚げカス等の異物を集合させて吸水口から効率良く吸引できるようにするとともに、吸引した水に含まれる揚げカス等の異物を濾過水槽のフィルターにより確実に濾過できるようにし、濾過した水を水層に戻すことにより効果的に水を浄化することができる。そして、水の浄化に伴い油も浄化することができる。   In the eighth problem-solving means related to the fryer, the water in the water layer is sucked from the water inlet of the storage tank together with foreign matter such as fried residue and transferred to the filtered water tank, and the foreign matter such as fried residue is filtered and filtered. The water is allowed to settle at the bottom of the water tank, and the filtered water is returned to the water layer from the water supply port provided near the side wall at the bottom of the tank so that it flows in the horizontal direction along the side wall of the tank. In addition to collecting foreign matter such as frying debris at the center of the vortex of the water layer so that it can be efficiently sucked from the water intake port, foreign matter such as frying debris contained in the sucked water is surely secured by the filter of the filtration water tank. The water can be effectively purified by returning the filtered water to the water layer. And oil can also be purified with purification of water.

以下、本発明による最良の実施形態を具体的に説明する。
ただし、この実施形態は、発明の趣旨をより良く理解させるため具体的に説明するものであり、特に指定のない限り、発明内容を限定するものではない。
Hereinafter, the best embodiment according to the present invention will be described in detail.
However, this embodiment is specifically described for better understanding of the gist of the invention, and does not limit the content of the invention unless otherwise specified.

〔構成〕
フライヤー1の実施形態は、図1〜5に示すように、調理用の油と、この油の下側に溜り、油中の揚げカス等の異物を取り込んで油を浄化するための水と、を上下2層(油層11と水層12)にして貯留する貯槽1aと、貯槽1aに近接した位置に着脱自在に設置した透明な材料で形成されている濾過水槽2aを備えた水循環経路2と、貯槽1aの外壁に取り付けられ、上端部の油吸込口3fから油高温部11bの油を吸い込み、下端部の開口(揚げカス排出口)3gから揚げカス等の異物を水層12側へ落とし、流路途中の油低温部11aと油高温部11bとの境界の近傍に相当する高さ位置で油ポンプ3bにより吸引した油を油循環系配管3cを介して貯槽外部に分岐し、また外面には冷却フィン3dを張り出して冷却ファン4からの風により強制冷却できるようにした箱型流路3aと、箱型流路3aから油を吸引して貯槽外部の油循環系配管3cを介して貯槽内の水層12へ流出する油循環経路3と、を箱状の筐体1bに収容してコンパクトにまとめ、筐体1bの一部を切り欠いて濾過水槽2a内を目視できるようにしたものである。
〔Constitution〕
As shown in FIGS. 1 to 5, the embodiment of the fryer 1 includes cooking oil and water for purifying the oil by collecting foreign matter such as fried residue in the oil, A water circulation path 2 comprising a storage tank 1a for storing the upper and lower two layers (oil layer 11 and water layer 12), and a filtered water tank 2a formed of a transparent material detachably installed at a position close to the storage tank 1a, It is attached to the outer wall of the storage tank 1a, sucks oil from the oil high temperature portion 11b through the oil suction port 3f at the upper end, and drops foreign matters such as fried residue from the lower end opening (fried residue discharge port) 3g to the water layer 12 side. The oil sucked by the oil pump 3b at a height corresponding to the vicinity of the boundary between the oil low temperature part 11a and the oil high temperature part 11b in the middle of the flow path is branched to the outside of the storage tank via the oil circulation system pipe 3c, and the outer surface The cooling fan 3d is overhanged and the wind from the cooling fan 4 is A box-type flow path 3a that can be more forcibly cooled, and an oil circulation path 3 that sucks oil from the box-type flow path 3a and flows out to the water layer 12 in the storage tank via an oil circulation system pipe 3c outside the storage tank; Are housed in a box-like housing 1b to be compact, and a part of the housing 1b is cut away so that the inside of the filtered water tank 2a can be visually observed.

図2,4,5に示すように、貯槽1aの油層11(11a,11b)には油を加熱するためのヒーター5を設け、そのヒーター5の位置は油層11の中央部よりも僅かに上方に寄った位置に配設され、ヒーター5の加熱後にはヒーター5の配設位置よりも若干下側で高温部と低温部との2層になる(以後、この油の高温部を油高温部11bといい、油の低温部を油低温部11aということにする)。
この結果、貯槽1aの中では、下から順に水、油低温部11a、油高温部11bの3層が形成される。
As shown in FIGS. 2, 4, and 5, the oil layer 11 (11 a, 11 b) of the storage tank 1 a is provided with a heater 5 for heating oil, and the heater 5 is positioned slightly above the center of the oil layer 11. After the heater 5 is heated, it is divided into two layers of a high-temperature part and a low-temperature part slightly below the position where the heater 5 is arranged (hereinafter, the high-temperature part of this oil is changed to the high-temperature part of the oil). 11b, and the low temperature part of the oil is referred to as the oil low temperature part 11a).
As a result, in the storage tank 1a, three layers of water, the oil low temperature part 11a, and the oil high temperature part 11b are formed in order from the bottom.

このうち、油高温部11bは、細い金属棒または金網等により成形された揚げ物用バスケットに載せたフライ用衣つき食品等を沈めて適当温度で揚げる油揚げ部とする。
油低温部11aは、油高温部11bと水との間の温度緩衝部を形成するとともに、油高温部11bの油温の調整や劣化していない新規な油の供給元ともなる。
水層12は、食品の油揚げ作業の時に出る揚げカス等の異物を沈殿させる沈殿層の役割をして異物溜りを受け持つとともに、水を動かして油の洗浄や温度調整等の役目を担わせる。
貯槽1aの水層12と油低温部11aとの境界位置には水位センサー1cを設け、油と水との境界を常時把握し、水位の上がり過ぎや下がり過ぎの場合には警報ランプおよびブザーにより知らせることができるようにする。
Among these, the oil high-temperature part 11b is an oil frying part that sinks food with frying clothes and the like placed on a fried food basket formed of a thin metal rod or a wire mesh or the like and fries it at an appropriate temperature.
The low-temperature oil part 11a forms a temperature buffer part between the high-temperature oil part 11b and water, and also serves as a supply source of new oil that has not been adjusted or deteriorated.
The water layer 12 plays a role of a sediment layer for precipitating foreign matters such as frying residue generated during the frying operation of the food, and takes charge of foreign matter accumulation, and also performs functions such as washing of oil and temperature adjustment by moving water.
A water level sensor 1c is provided at the boundary position between the water layer 12 of the storage tank 1a and the low temperature oil part 11a, and the boundary between the oil and water is constantly grasped. If the water level is too high or too low, an alarm lamp and buzzer are used. To be informed.

水循環経路2は、図4に示すように、下側に凸な円錐または角錐に形成された底部の中央部に設けられた吸引口(吸水口)2bから吸引され、配管2cおよび遮断弁2dを介して濾過水槽2aに流入し、濾過水槽2aで浄化された水が水ポンプ2eにより濾過水槽2aの吸引口2fから吸引されて消泡水槽2gに流入し、消泡水槽2gで気泡を上方に浮かせ、気泡を除去された水は消泡水槽2gの流出口2hから流出して、貯槽1aの最下層に溜まる水層12の最上部に設けられた水供給口2iから水層12に戻される循環経路を形成する。   As shown in FIG. 4, the water circulation path 2 is sucked from a suction port (water suction port) 2b provided at the center of the bottom formed in a downwardly convex cone or pyramid, and is connected to the pipe 2c and the shutoff valve 2d. The water purified into the filtered water tank 2a is sucked from the suction port 2f of the filtered water tank 2a by the water pump 2e and flows into the defoaming water tank 2g, and the bubbles are raised upward in the defoamed water tank 2g. Water that has been floated and from which bubbles have been removed flows out from the outlet 2h of the defoaming water tank 2g, and is returned to the water layer 12 from the water supply port 2i provided at the top of the water layer 12 that accumulates in the bottom layer of the storage tank 1a. Form a circulation path.

濾過水槽2aは、内部を2分するステンレス製の網目が0.7mmメッシュのフィルター2jを縦置きに設置し、水ポンプ2eにより貯槽1aから水を吸引して濾過水槽2aの非浄化水貯留部2kに流入させた時に、水がフィルター2jを透過して浄化水貯留部2l側に出るようにし、フィルター2jの非浄化水貯留部2kでは揚げカス等の異物が濾過されて底に沈下するように形成し、さらにフィルター2jの下流側の浄化水貯留部2lには貯槽1a内の水層12へ給水するための吸引口2fを設け、水循環経路2の配管により貯槽1aと濾過水槽2aと消泡水槽2gとの間を水が循環できるように接続する。   The filtered water tank 2a is a non-purified water storage part of the filtered water tank 2a in which a filter 2j having a 0.7 mm mesh made of stainless steel that divides the inside into two is vertically installed, and water is sucked from the storage tank 1a by a water pump 2e. When flowing into 2k, water passes through the filter 2j and exits to the purified water reservoir 2l side, and the non-purified water reservoir 2k of the filter 2j filters out foreign matters such as frying debris and sinks to the bottom. In addition, the purified water storage part 2l downstream of the filter 2j is provided with a suction port 2f for supplying water to the water layer 12 in the storage tank 1a, and the storage tank 1a and the filtered water tank 2a are connected to each other by piping of the water circulation path 2. It connects so that water can circulate between 2g of bubble water tanks.

油循環経路3は、図5に示すように、貯槽1aの外壁に取り付けられた板金製の箱型流路3aと円管からなる配管3cと油排出ノズル3eと油ポンプ3bとからなり、箱型流路3aは貯槽1aに取り付けられた状態で上端部に穿設された油吸込口3fから油高温部11bの上面近傍から油を吸い込み、最下端の開口3gから揚げカス等の異物を水層12へ落とすことができるようにし、さらに箱型流路3aの中間位置の油高温部11bと油低温部11aとの境界に相当する高さ位置の下側に配管3cを接続して、油ポンプ3bにより吸い込んだ油が配管3cを介して外部へ排出され、油排出ノズル3eを介して水層12へ送出できるように形成する。そして、箱型流路3aの外面側には多数枚のフィン3dを突設し、冷却ファン4からの風により強制冷却できるようにして、箱型流路3aの内部を通過する油が急速に冷却されるようにする。   As shown in FIG. 5, the oil circulation path 3 includes a sheet metal box-shaped flow path 3a attached to the outer wall of the storage tank 1a, a pipe 3c made of a circular pipe, an oil discharge nozzle 3e, and an oil pump 3b. The mold channel 3a is attached to the storage tank 1a and sucks oil from the vicinity of the upper surface of the high temperature oil portion 11b through the oil suction port 3f drilled in the upper end portion, and removes foreign matter such as frying residue from the lowermost opening 3g. The pipe 3c is connected to the lower side of the height position corresponding to the boundary between the oil high temperature part 11b and the oil low temperature part 11a in the middle position of the box-type flow path 3a. The oil sucked by the pump 3b is discharged to the outside through the pipe 3c and is formed so as to be sent to the water layer 12 through the oil discharge nozzle 3e. Then, a large number of fins 3d are provided on the outer surface side of the box-type flow path 3a so as to be forcedly cooled by the wind from the cooling fan 4, so that the oil passing through the inside of the box-type flow path 3a rapidly Allow to cool.

水層12に突出した油排出ノズル3eは、図6に示すように、油循環経路3の終端となり、水層12の下端部に配管の長手方向を水平にして配置され、油排出ノズル3eの先端部には上面に多数穿設された小孔3h,…,3hを有し、断面が半円状にされて下面側が開放され、先端を閉鎖した形状に形成されている油放出部材3iを固着して、通過する油が小孔(油通孔)3h,…,3hを介して小さく分割され、上方の油低温部11aへ小球あるいは連続状になって浮上するとともに油の中に含まれている微細な揚げカス等の異物を水中に落とせるように形成する。   As shown in FIG. 6, the oil discharge nozzle 3e protruding into the water layer 12 is the terminal end of the oil circulation path 3, and is arranged with the longitudinal direction of the pipe horizontally at the lower end of the water layer 12, and the oil discharge nozzle 3e An oil discharge member 3i having a small number of small holes 3h,..., 3h drilled in the upper surface at the distal end, a semicircular cross section and an open lower surface, and a closed end. The oil that is fixed and passes through is divided into small holes (small oil passage holes) 3h,..., 3h, floats to the upper oil low temperature portion 11a in a small ball or continuous form, and is included in the oil It is formed so that foreign matter such as fine fried residue can be dropped into water.

また、図4に示すように、消泡水槽2gの上端に空気抜き用の配管7aを水側排気用配管継手7fを介して接続し、油ポンプ3bの上方に形成されたガス貯め3jの上端部に空気抜き用に調圧排気手段としての内圧調整継手7gを介して配管7bを接続し、油ポンプ3b側に寄った位置で合流継手7cにより両配管7a,7bを合流させ、合流継手7cの下流に接続した合流側配管7dの先端には調圧排気手段である内圧調整継手7eを設けて箱型流路3aの上端に接続し、消泡水槽2gの上部に溜まった空気と油ポンプ3bとの上部に溜まった水蒸気を両方とも排気するとともに消泡水槽2gの空気溜まりと油ポンプ3b側に設けられたガス貯め3jの圧力をほぼ一定になるように圧力調整する空気抜き経路7を形成する。   Also, as shown in FIG. 4, an air vent pipe 7a is connected to the upper end of the defoaming water tank 2g via a water side exhaust pipe joint 7f, and the upper end of a gas reservoir 3j formed above the oil pump 3b. A pipe 7b is connected to the pipe 7b through an internal pressure adjusting joint 7g as a pressure regulating exhaust means for venting air, and the pipes 7a and 7b are joined by the joint joint 7c at a position close to the oil pump 3b, and downstream of the joint joint 7c. An internal pressure adjusting joint 7e, which is a pressure adjusting exhaust means, is provided at the tip of the merging side pipe 7d connected to the pipe, connected to the upper end of the box-type flow path 3a, and the air accumulated in the upper part of the defoaming water tank 2g, the oil pump 3b, An air vent path 7 is formed for exhausting both the water vapor accumulated in the upper portion of the gas tank and adjusting the pressure so that the pressure in the air reservoir in the defoaming water tank 2g and the gas reservoir 3j provided on the oil pump 3b side is substantially constant.

このように形成した空気抜き経路7では、油と水とを循環させる時、循環していない時に水循環経路2に貯まっていた空気が消泡水槽2gの上端部に溜まり、また油の中の水が蒸発して油ポンプ3bの上端部に溜まったものを、空気抜き用配管7aと、内圧調整継手7gを介して接続した空気抜き用配管7bとを、合流継手7cで合流し、その後に合流側配管7dの内圧が規定圧力以上に昇圧すると内圧調整継手7eから貯槽1aの油高温部11bの上方に排気される。
常に、規定圧力以上になると排気されるため、消泡水槽2gの上端部に貯まる空気の量と、油ポンプ3bの上端部に貯まる水蒸気の量とは、どちらも少量に抑えられ、水や油の循環時に空気や水蒸気を油高温部11bに混入させることが防止でき、空気や水蒸気の急な膨張による突沸事故を避けることができる。
In the air vent path 7 formed in this way, when oil and water are circulated, the air stored in the water circulation path 2 when not circulating is accumulated at the upper end of the defoaming water tank 2g, and the water in the oil What has evaporated and accumulated at the upper end of the oil pump 3b is joined by the air vent pipe 7a and the air vent pipe 7b connected via the internal pressure adjusting joint 7g at the joint joint 7c, and then the joint side pipe 7d. When the internal pressure of the tank rises above the specified pressure, the air is exhausted from the internal pressure adjusting joint 7e to above the high temperature oil portion 11b of the storage tank 1a.
Since the exhaust is always performed when the pressure exceeds the specified pressure, the amount of air stored in the upper end of the defoaming water tank 2g and the amount of water vapor stored in the upper end of the oil pump 3b are both reduced to a small amount. It is possible to prevent air and water vapor from being mixed into the high temperature oil portion 11b during the circulation of the oil, and to avoid a sudden boiling accident due to sudden expansion of air or water vapor.

貯槽1aの下端部に設けた水層12にある水は、水循環経路2の水ポンプ2eによる吸引力・送出力を受けて濾過水槽2aを含む水循環経路2により、貯槽1aと濾過水槽2aと消泡水槽2gとの間を循環し、水自身を浄化するとともに油を浄化する。
水の循環は、図4,7に示すように、貯槽1aの底部に設けた吸水口2bから水層12の中の水と揚げカス等の異物とを共に吸引し、水循環経路2の配管2cおよび遮断弁2dを介して濾過水槽2aへ流入し、濾過水槽2aに設けられたフィルター2jにより揚げカス等の異物を濾過し、異物を濾過して清浄になった水を濾過水槽2aの浄化水貯留側から吸引し、水ポンプ2eにより貯槽1aに戻される。貯槽1aに戻される時には、貯槽1aの背面側の側壁1dに垂直で側面が水平方向に向けて設けられた吸引口2fから隣合う側面となる側の側壁1eに沿ってほぼ水平方向に向けて浄化された水を放出することにより、貯槽1a内の水を渦状に回転させる。水の回転に伴い、水と接触状態ですぐ上に位置する油低温部11aが時間遅れを伴い廻り出し、油低温部11aの上部の油高温部11bもさらに遅れて回り出す。
The water in the water layer 12 provided at the lower end of the storage tank 1a is absorbed by the storage tank 1a and the filtered water tank 2a by the water circulation path 2 including the filtered water tank 2a in response to the suction force / power output by the water pump 2e of the water circulation path 2. It circulates between 2g of bubble water tanks, purifies water itself, and purifies oil.
As shown in FIGS. 4 and 7, the water is circulated by sucking together water in the water layer 12 and foreign matter such as fried debris from a water inlet 2 b provided at the bottom of the storage tank 1 a, and piping 2 c of the water circulation path 2. Then, it flows into the filtered water tank 2a through the shutoff valve 2d, filters foreign matter such as fried residue by a filter 2j provided in the filtered water tank 2a, and purifies the purified water in the filtered water tank 2a by filtering the foreign material. Suction is performed from the storage side and returned to the storage tank 1a by the water pump 2e. When returned to the storage tank 1a, it is directed substantially horizontally along the side wall 1e on the side that is adjacent to the suction port 2f that is perpendicular to the side wall 1d on the back side of the storage tank 1a and the side surface is oriented in the horizontal direction. By discharging the purified water, the water in the storage tank 1a is rotated in a spiral. With the rotation of water, the oil low temperature part 11a located immediately above in contact with water starts to turn around with a time delay, and the oil high temperature part 11b above the oil low temperature part 11a also turns around with a further delay.

この時、水の勢いを強くすると、激しく油低温部11aを掻き混ぜ、油の中に含まれる揚げカス等の異物の微細なものまで水の中に振るい落として油を洗浄する。これでも油低温部11aの上部では、下部の掻き混ぜ状態が及ばずに比較的静穏な状態で回転し、油高温部11bでは油低温部11aの上部における回転力に従い比較的緩やかに回転してヒーター5からの熱を受けて加熱される。   At this time, when the momentum of the water is increased, the oil low temperature part 11a is vigorously stirred, and the oil is washed by shaking it into the water to fine foreign matters such as fried residue contained in the oil. Even in this case, the upper part of the oil low temperature part 11a rotates in a relatively quiet state without the lower stirring state, and the oil high temperature part 11b rotates relatively gently according to the rotational force in the upper part of the oil low temperature part 11a. Heat is received from the heater 5.

油の循環は、図5,6に示すように、油の温度調節と洗浄とを目的として、箱型流路3aの上端部で油高温部11bの上部から油を吸引し、冷却ファン4からの風により強制冷却して温度を170℃から70〜80℃まで下げ、箱型流路3aの油低温部11aの上端部に相当する高さ位置から配管3cを介して外部へ排出し、油ポンプ3bにより水層12へ送出し、水層12に送出した油を油排出ノズル3eに固着された油放出部材3iから小さく分割して水中に放出することにより、油を小球状あるいは連続状にして水と接触させ、冷却すると共に油の中に含まれている微細な揚げカス等の異物を水の中に分離し易くし、異物を落としつつ水の中を浮上して油低温部11aに到達してから油層11の構成物として合体する。   As shown in FIGS. 5 and 6, the oil is circulated from the cooling fan 4 by sucking the oil from the upper part of the oil high-temperature part 11 b at the upper end of the box-shaped flow path 3 a for the purpose of adjusting the temperature of the oil and cleaning. The air is forcedly cooled by the wind of the air to lower the temperature from 170 ° C. to 70-80 ° C., discharged from the height position corresponding to the upper end of the low temperature oil portion 11a of the box-type flow path 3a to the outside through the pipe 3c, The oil is sent to the water layer 12 by the pump 3b, and the oil sent to the water layer 12 is divided into small portions from the oil discharge member 3i fixed to the oil discharge nozzle 3e and discharged into the water, thereby making the oil small spherical or continuous. This makes it easy to separate the foreign matter such as fine fried debris contained in the oil into the water, cools it, and floats in the water while dropping the foreign matter into the oil low temperature part 11a. After reaching, they are combined as a constituent of the oil layer 11.

〔作用効果〕
このように構成したフライヤーの実施形態では、フライを揚げない待機時には加熱状態をやや低温(待機温度)に維持し、例えば、図8に示すような、フライを揚げるための温度として設定温度170℃で揚げる場合には、待機温度として150℃位に下げて維持するように温度管理して待機する。
フライを揚げる直前に装置の前面パネル1fに設けられているスイッチ1gを押してフライを揚げる揚げ作業にすると、ヒーター5の温度が上昇して油温が待機温度から設定されたフライ用の油温(例えば170℃)になるように昇温を始める。ヒーター5は油高温部11bに配置されているため、油高温部11bのみ設定温度まで上昇するが、油低温部11aでは高温度の油が上昇して油高温部11bの油に合体し、温度が比較的低い油は下方へ下がって油低温部11aまで下がると油低温部11aの油と合体するため、常時、油高温部11bと油低温部11aとの2層が生じていて、油低温部11aに接触している水層12は過熱されることがなく、また、油高温部11bではフライ用の設定温度を維持することができる。
[Function and effect]
In the embodiment of the flyer configured as described above, the heating state is maintained at a slightly low temperature (standby temperature) during standby when the fly is not fried. For example, as shown in FIG. In the case of frying, the temperature is controlled so that the standby temperature is lowered to about 150 ° C. and the standby is performed.
Immediately before frying, when the frying operation is performed by pressing the switch 1g provided on the front panel 1f of the apparatus to raise the fly, the temperature of the heater 5 rises and the oil temperature for the frying (the oil temperature is set from the standby temperature ( For example, the temperature is raised to 170 ° C. Since the heater 5 is arranged in the oil high temperature part 11b, only the oil high temperature part 11b rises to the set temperature, but in the oil low temperature part 11a, the high temperature oil rises and coalesces with the oil in the oil high temperature part 11b. When the oil is relatively low, it goes down to the oil low temperature part 11a and coalesces with the oil in the oil low temperature part 11a. Therefore, there are always two layers of the oil high temperature part 11b and the oil low temperature part 11a. The water layer 12 in contact with the part 11a is not overheated, and the oil high temperature part 11b can maintain the set temperature for frying.

この時にも、水層12の水を回転させることによって、加熱の態様を自然対流熱伝達から強制対流熱伝達に変え、ヒーター5による熱交換性能を高めることができ、油は設定温度までヒーター温度の上昇に良く追随して昇温し、速やかに待機状態から揚げ作業の状態に復帰することができる。
このため、油温の立上げ及び復帰にかかる時間が短縮され、ヒーター5により加熱される油の温度追随性が良くなるため、ヒーターの上昇温度を抑えることができ、繰返し使用する場合でも油の劣化が防止できる。
Also at this time, by rotating the water of the water layer 12, the heating mode can be changed from natural convection heat transfer to forced convection heat transfer, and the heat exchange performance by the heater 5 can be enhanced. The temperature rises well following the rise of the temperature, and can quickly return from the standby state to the state of the frying operation.
For this reason, the time required for starting up and returning the oil temperature is shortened, and the temperature followability of the oil heated by the heater 5 is improved. Therefore, the rising temperature of the heater can be suppressed, and the oil temperature can be reduced even when used repeatedly. Deterioration can be prevented.

油高温部11bに揚げるべき材料が投入されると、通常の揚げ作業が実行され、揚げられている時には多量の揚げカスが発生する。この発生する揚げカスは大きなものがその発生したときに速やかに下方へ落ち、油低温部11aを介して水層12へ降下し、作動している水ポンプ2eの作用により水循環経路2に従って濾過水槽2aに送られ、揚げカスが濾過されて、濾過後の水が再度水層12に戻される。他方、揚げカスの小さなものは油高温部11bの油とともに箱型流路3aの上端部で油高温部11bの上部の油と一緒に吸引され、箱型流路3a内で強制冷却されて温度を下げるとともに含まれている揚げカスを箱型流路3aの下端部に設けられた開口3gから水層12へ落とされ、温度を下げられた油は油低温部11aに相当する高さ位置から配管3cを介して外部へ排出し、作動している油ポンプ3bにより水層12へ送出されて、水層12内に配置された油排出ノズル3eの油放出部材3iから小さく分割されて水層12の中に放出されることにより、油が小球状あるいは連続状になって水と接触し、冷却すると共に油中に含まれている微細な揚げカス等の異物を水の中に分離し易くし、異物を落としつつ水の中を浮上して油低温部11aに到達してから油低温部11aの構成物として油低温部11aの油と合体する。   When the material to be fried is put into the high temperature oil portion 11b, a normal frying operation is performed, and a large amount of fried residue is generated when fried. When the large amount of the generated fried residue is generated, it quickly falls downward, descends to the water layer 12 through the low temperature oil part 11a, and the filtered water tank according to the water circulation path 2 by the action of the operating water pump 2e. It is sent to 2a, the fried residue is filtered, and the filtered water is returned to the water layer 12 again. On the other hand, the small fried residue is sucked together with the oil in the oil high temperature portion 11b together with the oil in the upper portion of the oil high temperature portion 11b at the upper end of the box flow passage 3a, and is forcibly cooled in the box flow passage 3a. The oil that has been reduced in temperature is lowered from the opening 3g provided at the lower end of the box-shaped flow path 3a to the water layer 12, and the temperature of the oil is lowered from a height corresponding to the oil low temperature portion 11a. It is discharged to the outside through the pipe 3c, sent to the water layer 12 by the operating oil pump 3b, and is divided into small portions from the oil discharge member 3i of the oil discharge nozzle 3e disposed in the water layer 12. The oil is released into the water 12 and comes into contact with the water in a small spherical or continuous form, allowing it to cool and easily separate foreign matter such as fine frying debris contained in the oil into the water. The oil low temperature part 1 Coalescing the oil in the oil temperature portion 11a as a constituent of the oil low temperature section 11a after reaching to a.

このようにして、水循環と油循環により揚げカスが効果的に濾過され、また、水層12に大きな渦を発生することにより水と接触している油が回転するようになり、水との接触が多くなって揉まれることにより油が洗浄され、油の劣化を防止する。さらに、水層12が渦状に回転することにより、水の上層にある油が緩やかに回転して、ヒーター表面部で昇温した油が油層11内全体の油に効率良く熱伝達し、油温を安定させ、油温の立上げおよび待機状態からの復帰にかかる時間が短縮される。   In this way, the frying residue is effectively filtered by the water circulation and the oil circulation, and the oil in contact with the water is rotated by generating a large vortex in the water layer 12, so that the water contacts with the water. The oil is washed out by increasing the amount of oil and prevents deterioration of the oil. Furthermore, when the water layer 12 rotates in a spiral shape, the oil in the upper layer of the water slowly rotates, so that the oil whose temperature has risen at the heater surface portion efficiently transfers heat to the oil in the entire oil layer 11, The time required for the oil temperature to rise and to return from the standby state is shortened.

また、油循環により油を乳化させることなく油の洗浄効果を高め、揚げカスの溜りを防止できるとともに、油の温度を効果的に下げて冷却した油を水中に導入することができるようになり、安全性を高めつつ油循環を機能させることができて、水の中で油を分割して小球あるいは連続状として放出することができるようになって、油の洗浄効果を高めることができる。   In addition, the oil cleaning effect can be improved without emulsifying the oil by circulating the oil, the frying residue can be prevented from being accumulated, and the cooled oil can be introduced into the water by effectively lowering the temperature of the oil. The oil circulation can be functioned while improving the safety, and the oil can be divided and released as small spheres or continuous in the water, so that the oil washing effect can be enhanced. .

これにより、油高温部11bの中央部よりも温度が低い貯槽1aの壁面近傍にある油を吸引して、箱型流路3aを吸引して、箱型流路3aを通過するときに冷却ファン4からの風を冷却フィン3dに受けることにより冷却し、貯槽1aの最下層になる水層12に戻すようにすると、例えば、170℃の油を70〜80℃に低下させて水層12へ安全に引き込むことができ、箱型流路3aの下端部と油排出ノズル3eに固着された油放出部材3iとの2ヶ所から揚げカス等の異物を水中に分離することにより、より多く異物を除去できて、油の洗浄効果を高めることができる。   Thereby, the oil in the vicinity of the wall surface of the storage tank 1a whose temperature is lower than that of the central portion of the oil high temperature portion 11b is sucked, the box-type channel 3a is sucked, and the cooling fan is passed through the box-type channel 3a. When the cooling air is received by the cooling fins 3d and returned to the water layer 12 which is the lowermost layer of the storage tank 1a, for example, the oil at 170 ° C. is lowered to 70 to 80 ° C. to the water layer 12 It can be drawn in safely, and by separating foreign matter such as fried residue from the two locations of the lower end of the box-type flow path 3a and the oil discharge member 3i fixed to the oil discharge nozzle 3e, more foreign matter can be removed. It can be removed and the cleaning effect of oil can be enhanced.

水の循環時に水層12の水が渦状に回転し、その回転力により油を回すことで、ヒーター5からの熱伝達量が増加して油を効果的に昇温し、ヒーター5の温度と油温との差が縮まるようになり、加熱時の温度追随性が向上してヒーターの加熱温度を油が劣化しにくい温度にすることができ、加熱温度の低下と油が洗浄されて異物の混入が少なくなったことの相乗効果で効果的に油の劣化を防止することができる。   When the water is circulated, the water in the water layer 12 rotates in a spiral shape, and the oil is rotated by the rotational force. As a result, the amount of heat transfer from the heater 5 increases and the temperature of the heater 5 is increased effectively. The difference from the oil temperature is reduced, the temperature followability during heating is improved, and the heating temperature of the heater can be reduced to a temperature at which the oil is difficult to deteriorate. It is possible to effectively prevent the deterioration of the oil by the synergistic effect that the mixing is reduced.

このため、これまでは油の温度を、例えば図8に示す単相200Vヒーター電力3kWの場合で油温170℃にする時には、ヒーター5の温度は215℃くらいに高くする必要があり、油劣化が促進される温度になって、加熱自体が油劣化の原因となっていたが、水を回すことにより、油も回り、熱交換効率が高くなってその温度差が縮まり、油温が170℃になった時でもヒーター温度は185℃を上回ることがなくなり、油劣化を極力抑えながら使用することができる。
これにより、具体的には、フライや天ぷらを合計40回程度揚げて1ヶ月経過したものでも、油の変質や変色がなく、昇温中でも脂くさい臭いを発することがなく、揚げたフライは油切れが良いという効果が得られた。
For this reason, until now, when the oil temperature is set to 170 ° C. in the case of the single-phase 200V heater power 3 kW shown in FIG. 8 for example, the temperature of the heater 5 needs to be increased to about 215 ° C. However, by turning the water, the oil also turns, the heat exchange efficiency is increased, the temperature difference is reduced, and the oil temperature is 170 ° C. Even when the temperature becomes, the heater temperature does not exceed 185 ° C. and can be used while suppressing oil deterioration as much as possible.
Specifically, even if the fries and tempura are fried about a total of 40 times and a month has passed, there is no deterioration or discoloration of the oil, and there is no greasy smell even during temperature rise. The effect of good cutting was obtained.

〔別態様〕
このような実施の形態は、発明の趣旨を理解しやすくするため具体的に説明しているが、発明内容を限定するものではないから、特に説明されていない(意匠的な内容も含む)別の態様を制限するものではなく、適宜変更しても良い。このような意味で発明の趣旨に沿ういくつかの別態様を以下に示す。
[Another aspect]
Such an embodiment is specifically described in order to facilitate understanding of the gist of the invention, but does not limit the content of the invention, and is not particularly described (including design content). The embodiment is not limited, and may be changed as appropriate. In this sense, some other embodiments that meet the spirit of the invention are shown below.

例えば、貯槽1aの形状は特に有底角筒に限定することはなく、有底円筒であっても、他の回転体であっても製造または使用上に不都合がなければ適用可能である。
また、箱型流路3aのフィン3dは流路の内側に突設して整流板を兼用したものを付加しても良い。
また、箱型流路3aは、断面矩形に限定する必要はなく、吸引後に異物を分離し易い形状であれば良く、断面積が一般の配管よりも大きくできていれば適当な形状に変えることができる。
加熱源としては、電力による加熱の場合を例示したが、ガス加熱にしても良い。
For example, the shape of the storage tank 1a is not particularly limited to a bottomed rectangular tube, and can be applied to a bottomed cylinder or another rotating body as long as there is no problem in manufacturing or use.
Further, the fin 3d of the box-type flow path 3a may be provided with a fin that protrudes inside the flow path and also serves as a current plate.
Moreover, the box-shaped flow path 3a does not need to be limited to a rectangular cross section, and may have any shape that can easily separate foreign matter after suction, and can be changed to an appropriate shape if the cross-sectional area is larger than that of general piping. Can do.
As the heating source, the case of heating by electric power is exemplified, but gas heating may be used.

油層11の回転には、水ポンプ2eにより送出された水が貯槽1aの水層12内で回転することで間接的に油層11を回転させる方法に寄ったが、貯槽1aの水層12の中に水中ポンプ2mを設けることにより水層12を直接回転させ、その水の回転力により油層11を回転させるようにしても良い。
また、油層11の回転には、貯槽1aの油層11の中に油ポンプ(図示せず)を設けることにより油層を直接回転させるようにしても良い。油層11を直接回転させるには、この他に、油ポンプ3bから送出させた油を一部分岐して油層11の下部に送り込み、水の場合と同様に油層11の下部を直接回転させるようにしても良い。さらに油循環経路3に油層回転用の新たな専用ポンプ(図示せず)を設けた経路を追加して油層11の下部を直接回転させるようにしても良い。
The rotation of the oil layer 11 is dependent on the method of rotating the oil layer 11 indirectly by rotating the water sent out by the water pump 2e in the water layer 12 of the storage tank 1a. The water layer 12 may be directly rotated by providing the submersible pump 2m, and the oil layer 11 may be rotated by the rotational force of the water.
In addition, the oil layer 11 may be rotated by directly providing an oil pump (not shown) in the oil layer 11 of the storage tank 1a. In order to directly rotate the oil layer 11, in addition to this, part of the oil sent from the oil pump 3b is branched and sent to the lower part of the oil layer 11, and the lower part of the oil layer 11 is directly rotated as in the case of water. Also good. Further, a path provided with a new dedicated pump (not shown) for rotating the oil layer may be added to the oil circulation path 3 to directly rotate the lower part of the oil layer 11.

本発明の実施形態に係るフライヤーを示す正面図である。It is a front view which shows the fryer which concerns on embodiment of this invention. 同上フライヤーを示す平面図である。It is a top view which shows a flyer same as the above. 同上フライヤーを示す右側面図である。It is a right view which shows a fryer same as the above. 同上フライヤーの水循環経路を筐体を外した状態で示す3面説明図で、(A)は右側面図、(B)は平面図、(C)は背面図である。It is 3 surface explanatory drawing which shows the water circulation path of a flyer same as the above in the state which removed the housing | casing, (A) is a right view, (B) is a top view, (C) is a rear view. 同上フライヤーの油循環経路を筐体を外した状態で示す3面説明図で、(A)は正面図、(B)は平面図、(C)は右側面図である。It is a three-plane explanatory view showing the oil circulation path of the fryer with the housing removed, (A) is a front view, (B) is a plan view, and (C) is a right side view. 同上フライヤーの貯槽に配置された油排出ノズル3eに固着された油放出部材3iを拡大して示す取付け説明図で、(A)は正面図、(B)は平面図である。It is attachment explanatory drawing which expands and shows the oil discharge member 3i fixed to the oil discharge nozzle 3e arrange | positioned at the storage tank of a fryer same as the above, (A) is a front view, (B) is a top view. 同上フライヤーの貯槽内における水層の渦発生状況を示す平面説明図である。It is plane explanatory drawing which shows the eddy generation | occurrence | production state of the water layer in the storage tank of a fryer same as the above. 同上フライヤーを用いて油の温度をフライ用に設定して昇温した時の実測温度を示すグラフである。It is a graph which shows the actual temperature when it heats up, setting the temperature of oil for frying using a fryer same as the above. 同上フライヤーの貯槽内に設けたポンプにより生じた渦発生状況を示す平面説明図である。It is plane explanatory drawing which shows the vortex generating condition produced with the pump provided in the storage tank of a fryer same as the above.

符号の説明Explanation of symbols

1 フライヤー
1a 貯槽
1b 筐体
1d (背面側の)側壁
1e (側面側の)側壁
1f 前面パネル
1g スイッチ
2 水循環経路
2a 濾過水槽
2b (貯槽の)吸引口〔吸水口〕
2c 配管
2d 遮断弁
2e 水ポンプ
2f (濾過水槽の)吸引口
2g 消泡水槽
2h (消泡水槽の)流出口
2i 水供給口
2j フィルター
2k 非浄化水貯留部
2l 浄化水貯留部
2m 水中ポンプ
3 油循環経路
3a 箱型流路
3b 油ポンプ
3c 油循環系配管
3d 冷却フィン
3e 油排出ノズル
3f 油吸込口
3g 開口 〔揚げカス排出口〕
3h 小孔
3i 油放出部材
3j ガス貯め
4 冷却ファン
5 ヒーター
7 空気抜き経路
7a、7b 配管
7c 合流継手
7d 合流側配管
7e (水側)内圧調整継手 〔調圧排気手段〕
7f 水側排気用配管継手
7g (油側)内圧調整継手 〔調圧排気手段〕
11 油層
11a 油低温部
11b 油高温部
12 水層
DESCRIPTION OF SYMBOLS 1 Flyer 1a Storage tank 1b Case 1d (Back side) Side wall 1e (Side side) Side wall 1f Front panel 1g Switch 2 Water circulation path 2a Filtration water tank 2b (Storage tank) Suction port [Water absorption port]
2c Piping 2d Shut-off valve 2e Water pump 2f Suction port 2g (for filtered water tank) 2g Defoamed water tank 2h Outlet 2i (for defoamed water tank) 2i Water supply port 2j Filter 2k Non-purified water reservoir 2l Purified water reservoir 2m Submersible pump 3 Oil circulation path 3a Box-type flow path 3b Oil pump 3c Oil circulation system piping 3d Cooling fin 3e Oil discharge nozzle 3f Oil suction port 3g Opening [Drying waste discharge port]
3h Small hole 3i Oil discharge member 3j Gas storage 4 Cooling fan 5 Heater 7 Air venting path 7a, 7b Piping 7c Junction joint 7d Junction side pipe 7e (Water side) internal pressure adjustment joint [pressure adjusting exhaust means]
7f Pipe joint for water side exhaust 7g (Oil side) Internal pressure adjustment joint [Pressure regulating exhaust means]
11 Oil layer 11a Oil low temperature part 11b Oil high temperature part 12 Water layer

Claims (8)

調理用の油とこの油を浄化するための水とを上下2層にして貯留する貯槽と、
この貯槽内で下方に貯留される水層と、
この水層の上面に直接に油の下面を接する油水の境界の上方に貯留される油層と、
この油層中に配設されたヒーターと、を有し、
上記貯槽内の水層または上記ヒーター下部の油層を渦状に水平回転させることを特徴とするフライヤー。
A storage tank for storing cooking oil and water for purifying the oil in two upper and lower layers;
A water layer stored below in this storage tank,
An oil layer stored above the boundary of the oily water that directly contacts the lower surface of the oil with the upper surface of the water layer;
A heater disposed in the oil layer,
A fryer characterized by rotating the water layer in the storage tank or the oil layer below the heater horizontally in a spiral.
上記貯槽の底部中央部に設けた吸水口から水層内の水を吸引し、貯槽の側壁に設けた水供給口からほぼ水平方向、かつ偏心方向へ向けて放出して貯槽内の水を渦状に回転させることを特徴とする請求項1に記載のフライヤー。   The water in the water layer is sucked from the water inlet provided at the bottom center of the storage tank, and discharged from the water supply port provided in the side wall of the storage tank in a substantially horizontal direction and in an eccentric direction, so that the water in the storage tank is swirled. The fryer according to claim 1, wherein the fryer is rotated in a rotating manner. 上記貯槽の水層内における側壁近傍に設けた水中ポンプにより水層内の水を吸引し、ほぼ水平方向に放出して貯槽内の水を渦状に回転させることを特徴とする請求項1に記載のフライヤー。   2. The water in the water layer is sucked by a submersible pump provided in the vicinity of the side wall in the water layer of the storage tank, and the water in the storage tank is rotated in a spiral shape by discharging the water in a substantially horizontal direction. Flyer. 上記貯槽の外部に設けた油ポンプにより、油層内の油を貯槽外に吸引し、貯槽の側壁に設けた油供給口からほぼ水平方向、かつ偏心方向へ向けて放出して貯槽内の上記ヒーター下部の油層を渦状に回転させることを特徴とする請求項1に記載のフライヤー。   The heater in the storage tank is sucked out of the storage tank by an oil pump provided outside the storage tank, and discharged from the oil supply port provided on the side wall of the storage tank in a substantially horizontal direction and in an eccentric direction. The fryer according to claim 1, wherein the lower oil layer is rotated in a spiral shape. 上記貯槽のヒーター下部における側壁近傍に設けた油中ポンプにより油層内の油を吸引し、ほぼ水平方向に放出して貯槽内の油を渦状に回転させることを特徴とする請求項1に記載のフライヤー。   The oil in the oil layer is sucked by a pump in oil provided in the vicinity of the side wall in the lower part of the heater of the storage tank, and discharged in a substantially horizontal direction to rotate the oil in the storage tank in a spiral shape. Flyer. 上記貯槽は、底部を下に凸な円錐形状または角錐形状に形成したことを特徴とする請求項1に記載のフライヤー。   The fryer according to claim 1, wherein the storage tank is formed in a conical shape or a pyramid shape with a bottom projecting downward. 上記水層内の水の渦状回転により、上記油層内の油が上記ヒーターの周辺において回転されることを特徴とする請求項2または請求項6に記載のフライヤー。   The fryer according to claim 2 or 6, wherein oil in the oil layer is rotated around the heater by a spiral rotation of water in the water layer. 上記貯槽に近接して、フィルターを有する濾過水槽を設置し、上記貯槽の底部中央部に設けた吸水口から揚げカス等の異物と共に水層内の水を吸引し、吸引した水を上記濾過水槽に入れて、揚げカス等の異物を上記フィルターにより濾過して濾過水槽の底に沈殿させるとともに、濾過された水を上記貯槽側壁に設けた上記水供給口から上記貯槽側壁に沿ってほぼ水平方向に流れるように上記水層に戻すことを特徴とする請求項1ないし請求項3の何れかに記載のフライヤー。   A filtration water tank having a filter is installed in the vicinity of the storage tank, the water in the water layer is sucked together with foreign matters such as fried debris from a water suction port provided at the center of the bottom of the storage tank, and the suctioned water is sucked into the filtration water tank. In addition, the foreign matter such as fried residue is filtered through the filter and settled on the bottom of the filtered water tank, and the filtered water is substantially horizontal along the side wall of the tank from the water supply port provided on the side wall of the tank. The flyer according to any one of claims 1 to 3, wherein the flyer is returned to the water layer so as to flow into the water layer.
JP2006102570A 2006-04-03 2006-04-03 Flyer Expired - Fee Related JP4795833B2 (en)

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JP2006102570A JP4795833B2 (en) 2006-04-03 2006-04-03 Flyer
KR1020087003931A KR101009148B1 (en) 2006-04-03 2007-04-03 Fryer
CA2620128A CA2620128C (en) 2006-04-03 2007-04-03 Fryer
EA200800431A EA011874B1 (en) 2006-04-03 2007-04-03 Fryer
PCT/JP2007/057462 WO2007116882A1 (en) 2006-04-03 2007-04-03 Fryer
CN2010102226841A CN101879045A (en) 2006-04-03 2007-04-03 Fryer
MYPI20080598A MY142523A (en) 2006-04-03 2007-04-03 Fryer
BRPI0702898-9A BRPI0702898A2 (en) 2006-04-03 2007-04-03 fryer and impurities removal method for a deep fryer
KR1020107026243A KR101047788B1 (en) 2006-04-03 2007-04-03 Fryer
AU2007236723A AU2007236723B2 (en) 2006-04-03 2007-04-03 Fryer
EP07740898.7A EP1922966B1 (en) 2006-04-03 2007-04-03 Fryer
CN2007800008143A CN101340838B (en) 2006-04-03 2007-04-03 Fryer
US12/065,969 US8567306B2 (en) 2006-04-03 2007-04-03 Fryer
ZA200805762A ZA200805762B (en) 2006-04-03 2008-07-01 Fryer
HK09102387.8A HK1124745A1 (en) 2006-04-03 2009-03-12 Fryer

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KR101098677B1 (en) * 2009-04-21 2011-12-23 서인원 Frying Machine
JP5433456B2 (en) * 2010-02-18 2014-03-05 株式会社マーメード Flyer
JP4676020B1 (en) * 2010-02-19 2011-04-27 株式会社小松工業 Flyer
JP5205566B2 (en) * 2011-03-03 2013-06-05 株式会社カラット Fried dregs settling acceleration method and two-layer fryer
JP2014140412A (en) * 2013-01-22 2014-08-07 Kazuo Taka Fryer
CN103284623A (en) * 2013-06-17 2013-09-11 姜俊凭 Liquid level detecting device
KR101517131B1 (en) * 2013-11-25 2015-05-06 (주)메타사이언스 Food frying device use water and oil
WO2015177890A1 (en) * 2014-05-21 2015-11-26 株式会社国産螺旋管 Fryer and fryer residue-discharging method
EP3163978A4 (en) * 2014-06-24 2018-02-07 Dipo Induction Co., Ltd. Induction heating type of fryer
CN108720630B (en) * 2017-04-25 2022-02-25 佛山市顺德区美的电热电器制造有限公司 Bubble breaker and pot cover assembly and cooking utensil with bubble breaker

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JP3740573B2 (en) * 2001-03-15 2006-02-01 泳柱 宋 Fryer
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