JP4787137B2 - Method for producing food - Google Patents

Method for producing food Download PDF

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JP4787137B2
JP4787137B2 JP2006311455A JP2006311455A JP4787137B2 JP 4787137 B2 JP4787137 B2 JP 4787137B2 JP 2006311455 A JP2006311455 A JP 2006311455A JP 2006311455 A JP2006311455 A JP 2006311455A JP 4787137 B2 JP4787137 B2 JP 4787137B2
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coating solution
food
microwave
baking
milk protein
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JP2008125385A (en
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敏伸 大森
潤一 鎌形
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Nichirei Foods Inc
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Description

本発明は、電子レンジで加熱したとき食感、外観が優れた食品の製造方法に関する。   The present invention relates to a method for producing a food having excellent texture and appearance when heated in a microwave oven.

餃子、ピザ、ステーキ、魚等を電子レンジで加熱するだけで手軽に喫食できる冷凍食品が市販されている。これら食品は、通常焼き面が焦げ目を有し、また食感もクリスピーであるため、冷凍食品を電子レンジで加熱した場合にもかかる外観、食感が求められる。本発明者らは、生餃子を蒸煮した後冷凍したものについて、アルミシートの上に載せて電子レンジ加熱した。しかし、餃子の周囲のいわゆる耳の部分が完全に乾燥してしまい、また焼き面も炭化してしまい、この方法では、優れた食感、外観を得ることができないことがわかった。   Frozen foods that can be eaten easily simply by heating dumplings, pizza, steaks, fish, etc. in a microwave oven are commercially available. Since these foods usually have a burnt surface and a crispy texture, the appearance and texture are required even when frozen foods are heated in a microwave oven. The present inventors cooked raw dumplings and then frozen them, and placed them on an aluminum sheet and heated them in a microwave oven. However, the so-called ear portions around the dumplings are completely dried and the grilled surface is also carbonized, and it has been found that this method cannot provide an excellent texture and appearance.

このような問題を解決するため、マイクロ波吸収発熱体を利用する技術が開発されている。マイクロ波吸収発熱体は、マイクロ波エネルギーを吸収して熱に変換し、発熱する特性を有するものであり、例えば基材フィルム上に導電性物質薄膜層、絶縁物質薄膜層、導電性物質薄膜層を設けた発熱体フィルムを基材層と積層したものがある(特許文献1)。
そして、このようなマイクロ波吸収発熱体を用いて、電子レンジ加熱によって特有の食感、外観を有する餃子、ピザを得るための手段として、例えば、マイクロ波吸収発熱体と麺帯食品との間に、水、食用油脂、乳化剤、穀物、タンパク質を混合して乳化させたバッター類を挟み込んで電子レンジ加熱する方法が知られている(特許文献2)。
特開平1−267179号公報 特開2006−55026号公報
In order to solve such a problem, a technique using a microwave absorption heating element has been developed. The microwave absorption heating element has the property of absorbing microwave energy, converting it into heat, and generating heat. For example, a conductive material thin film layer, an insulating material thin film layer, a conductive material thin film layer on a base film There is a laminate in which a heating element film provided with a base material layer is laminated (Patent Document 1).
And, using such a microwave absorption heating element, as a means for obtaining dumplings and pizza having a unique texture, appearance by microwave heating, for example, between the microwave absorption heating element and noodle strip food In addition, there is known a method in which water, edible fats and oils, emulsifiers, grains, and proteins are mixed and emulsified and batters are sandwiched and heated in a microwave oven (Patent Document 2).
JP-A-1-267179 JP 2006-55026 A

しかしながら、特許文献2に記載の技術では、焼き面がパリパリしたクリスピーな食感が十分でなく、電子レンジで加熱しただけで、さらに優れた食感と外観を有する製造方法が望まれていた。
したがって、本発明は、電子レンジで加熱した際に、焼き面がほどよい焦げ目を有し、またクリスピーな食感を有する餃子、ピザ、ステーキ、魚を製造する方法であって、さらにハンドリングが容易で製造安定性に優れた製造方法を提供することを目的とする。
However, in the technique described in Patent Document 2, a crispy texture with a crispy surface is not sufficient, and a production method having a more excellent texture and appearance is desired only by heating in a microwave oven.
Therefore, the present invention is a method for producing dumplings, pizzas, steaks, and fishes that have a burnt surface with a moderately burnt surface and a crispy texture when heated in a microwave oven, and are easier to handle. An object of the present invention is to provide a production method excellent in production stability.

本発明者らは、上記課題を解決するため鋭意研究した結果、タンパク質として乳タンパク質を用い、油脂として20℃で液状の油脂及び固形の油脂を用い、これらを乳化せず、単に水と混合しただけの塗布液を餃子又はピザからなる食品素材の焼き面用の面に塗布することによって、電子レンジで加熱した際に、焼き面がほどよい焦げ目を有し、また食感もクリスピーである食品が得られることを見出し、本発明を完成した。   As a result of intensive studies to solve the above problems, the present inventors have used milk protein as protein, liquid oil and fat at 20 ° C. as oil and fat, and these were not emulsified and simply mixed with water. A food product that has a burnt surface that is moderately burnt and has a crispy texture when heated in a microwave oven by applying only the coating liquid to the surface for the grilled surface of a food material made of dumplings or pizza Was found and the present invention was completed.

すなわち、本発明は、生又は加熱済みの餃子又はピザからなる食品素材の焼き面用の面に、含有量7質量%以上の乳タンパク質、水、20℃で液状の油脂及び20℃で固形の油脂を含有する乳化されていない塗布液を塗布し、次いで該塗布液を塗布した食品素材の焼き面用の面を、マイクロ波吸収発熱体と接するように載置し、次いで電子レンジ加熱する食品の製造方法であって、前記塗布液中の乳タンパク質と水の割合(質量比)が、7:3〜7:36であることを特徴とする食品の製造方法を提供する。
塗布液中の乳タンパク質含量は、10質量%以上であることが好ましい
塗布液中の20℃で液状の油脂と20℃で固形の油脂の割合(質量比)は、1:2〜4:1であることが好ましい。
乳タンパク質由来原料は、脱脂乳から除乳糖処理した乳タンパク質濃縮物であることが好ましい。
電子レンジで加熱する際に、食品素材の焼き面用の面以外の略全面をアルミ箔で被覆することが好ましい。これにより、特に餃子等の周囲の耳の部分の乾燥を防止することができ、焼き目の外観、食感だけでなく、全体の食感も優れたものを製造することができる。
食品素材は、餃子である場合に、特に本発明の効果が著しい。
また、本発明では、塗布液を塗布した食品素材の焼き面用の面にマイクロ波吸収発熱体を載置し、これを焼き面用の面を上側にして水又は氷を入れたトレーに置き、マイクロ波吸収発熱体を上方から押圧しながら電子レンジ加熱することもできる。これにより、焼き面はクリスピーな食感を有しながら、それ以外の部分は軟らかな食品を製造することができる。
マイクロ波吸収発熱体は、基材フィルム上に導電性物質薄膜層、絶縁物質薄膜層がこの順に3層以上積層され、その上に基材層が積層されたものであることが好ましい。
That is, the present invention provides a surface for a baking surface of a food material composed of raw or heated dumplings or pizza, milk protein having a content of 7% by mass or more, water, fats and oils that are liquid at 20 ° C., and solids at 20 ° C. the coating solution that is not emulsified containing oil is applied, then the surface for baked surface of the food material coated with a coating solution, and placed in contact with the microwave absorbing heat generating element, then microwave heated food The ratio of the milk protein to the water in the coating solution (mass ratio) is 7: 3 to 7:36 .
The milk protein content in the coating solution is preferably 10% by mass or more .
It is preferable that the ratio (mass ratio) of oil and fat which is liquid at 20 ° C. and oil and fat which is solid at 20 ° C. in the coating solution is 1: 2 to 4: 1.
The milk protein-derived material is preferably a milk protein concentrate obtained by subjecting skim milk to a lactose-free treatment.
When heating in a microwave oven, it is preferable to cover almost the entire surface of the food material other than the surface for baking with aluminum foil. Thereby, especially the surrounding ear | edge part, such as a dumpling, can be prevented, and the thing which was excellent not only in the external appearance and texture of a grille but in the whole texture can be manufactured.
The effect of the present invention is particularly remarkable when the food material is dumplings.
Further, in the present invention, a microwave absorption heating element is placed on the baking surface of the food material coated with the coating liquid, and this is placed on a tray containing water or ice with the baking surface facing up. It is also possible to heat the microwave absorption heating element while pressing it from above. Thereby, while the baked surface has a crispy texture, the other portions can produce a soft food.
In the microwave absorption heating element, it is preferable that a conductive material thin film layer and an insulating material thin film layer are laminated in this order on a base film, and the base material layer is laminated thereon.

本発明の製造方法により、電子レンジで加熱した際に、適度な焦げ色とクリスピーな食感を有する食品を得ることができる。   According to the production method of the present invention, a food having an appropriate burnt color and a crispy texture when heated in a microwave oven can be obtained.

本発明の製造方法に用いる食品素材は、餃子又はピザである。餃子は、皮としては小麦粉に水を加えて薄くのばしてつくったものであれば特に制限はなく、また、具も肉、エビ、ニラ、ニンニク、キャベツ等一般に餃子に用いられるものを用いることができる。ピザも、ドウや具の材料について特に制限はなく、一般にピザに用いられるものを用いることができる。
これらの食品素材は、通常は加熱したものを用いるが、生のままであってもよい。例えば焼成したピザに生野菜等をトッピングし、これに塗布液を塗布する場合等が挙げられる。加熱は、焼成、蒸煮、茹で上げ等の手段を用いて行うことができる。また、食品素材は、生のもの又は加熱したものを、その後に冷凍又は冷蔵したものであってもよいし、常温のものであってもよい。冷凍する場合、冷凍温度に特に制限はないが、例えば−35℃以下で急速凍結した後−10〜−20℃に温調すればよい。また、冷蔵する場合、冷蔵温度は、0〜10℃が好ましい。塗布液を塗布する食品素材としては、蒸煮後に冷凍した餃子であることが特に好ましい。
食品素材の焼き面用の面とは、マイクロ波吸収発熱体によって加熱する面である。必ずしも下部をさすものではない。例えば、電子レンジ加熱によって餃子を製造する場合、電子レンジに載置した上面をマイクロ波吸収発熱体によって加熱する場合、当該上面が焼き面用の面である。
The food material used in the production method of the present invention is dumplings or pizza. The dumplings are not particularly limited as long as they are made by adding water to the flour as a skin, and the ingredients are generally used for dumplings such as meat, shrimp, leek, garlic, cabbage etc. it can. There is no restriction | limiting in particular about the material of dough and an ingredient | tool for pizza, Generally what is used for pizza can be used.
These food materials are usually heated, but may be raw. For example, the case where topping fresh vegetables etc. on the baked pizza and apply | coating a coating liquid to this is mentioned. Heating can be performed using means such as baking, steaming, and boiled. The food material may be raw or heated and then frozen or refrigerated, or it may be room temperature. In the case of freezing, there is no particular limitation on the freezing temperature. For example, the temperature may be adjusted to −10 to −20 ° C. after rapid freezing at −35 ° C. or lower. Moreover, when refrigerated, the refrigeration temperature is preferably 0 to 10 ° C. The food material to which the coating solution is applied is particularly preferably dumplings frozen after cooking.
The surface for the baking surface of the food material is a surface heated by the microwave absorption heating element. It does not necessarily indicate the bottom. For example, when producing dumplings by heating in a microwave oven, when the upper surface placed on the microwave oven is heated by a microwave absorption heating element, the upper surface is a surface for baking.

乳タンパク質とは、牛乳中に含まれるタンパク質であり、カゼイン;β−ラクトグロブリン、α−ラクトアルブミン、ラクトフェリン等の乳清タンパク質が挙げられる。これらの混合物でもよい。乳タンパク質は、これを含有する全脂乳、脱脂乳、これらの濃縮乳や粉乳、脱脂乳から乳糖を除去した乳タンパク質濃縮物(例えば、トータルミルクプロテイン(TMP)、商品名、森永乳業株式会社製)、ホエイ、ホエイパウダー、ホエイパウダーから乳糖を除去したもの等の形態で用いることができる。このうち、脱脂乳から乳糖を除去した乳タンパク質濃縮物が好ましい。乳タンパク質は、焼き面の焦げ色とクリスピーな食感を得るのに必要である。塗布液中の乳タンパク質含量は、7質量%以上であることが必要であり、10質量%以上であることが好ましく、12質量%以上であることが特に好ましい。10質量%以上であれば、食品の焼き面の焦げ色とクリスピーな食感を得る効果が著しい。他のタンパク質を用いた場合は十分な焦げ色とクリスピーな食感が得られない。   Milk protein is a protein contained in milk and includes whey proteins such as casein; β-lactoglobulin, α-lactalbumin, lactoferrin. A mixture of these may also be used. Milk protein contains whole milk milk, skim milk, concentrated milk, powdered milk, milk protein concentrate obtained by removing lactose from skim milk (for example, total milk protein (TMP), trade name, Morinaga Milk Industry Co., Ltd.) Manufactured), whey, whey powder, and whey powder from which lactose has been removed. Among these, a milk protein concentrate obtained by removing lactose from skim milk is preferable. Milk protein is necessary to obtain a burnt surface and a crispy texture. The milk protein content in the coating solution needs to be 7% by mass or more, preferably 10% by mass or more, and particularly preferably 12% by mass or more. If it is 10 mass% or more, the effect of obtaining the burnt color and crispy texture of the baked surface of the food is remarkable. When other proteins are used, sufficient burnt color and crispy texture cannot be obtained.

20℃で液状の油脂は、塗布液を食品素材の焼き面用の面に塗布するのを容易にするため、及び加熱後のマイクロ波吸収発熱体からの剥離性の向上とクリスピーな食感を得るために必要である。かかる油脂としては、例えばごま油、菜種油、とうもろこし油、大豆油、サラダ油、あるいはパーム油から低融点部分を分別した油脂等が挙げられる。   The oil and fat that is liquid at 20 ° C. makes it easy to apply the coating liquid to the surface for baking of the food material, and improves the peelability from the microwave-absorbing heating element after heating and provides a crispy texture. Is necessary to get. Examples of such fats and oils include sesame oil, rapeseed oil, corn oil, soybean oil, salad oil, and fats and oils obtained by separating a low melting point portion from palm oil.

20℃で固形の油脂は、塗布液の油脂と乳タンパク質が分離するのを防止するため、及び塗布を容易にするために必要である。20℃で固形の油脂は、20℃で液状の油脂への分散性を有していること、及び乳化剤、安定剤等によって乳化作用を有するものでないことが必要であり、該油脂以外の成分を含有しないことが好ましい。乳化作用を有するものであると、塗布液の粘度が低く、塗布液中の乳タンパク質と油脂が分離し安定性が悪くなりやすい。また、20℃で固形の油脂は、塗布液中で均一、安定的に混合されていれば、塗布液中で固形の状態で存在していてもよいし、融解状態で存在していてもよい。このうち、より均一に安定的に混合されるためには、固形状態で存在することがより好ましい。形状は、固形状、粉末状いずれでもよいが、粉末状が特に好ましい。かかる油脂としては、例えばココナッツ油、パーム油、パーム核油、ヤシ油、これらの水添油等が挙げられる。なお、融点が45℃以上の油脂を用いると、低温で塗布液を塗布する場合、塗布液の粘度が上昇し易くなる。
塗布液中の20℃で液状の油脂と20℃で固形の油脂の割合(質量比)は、1:2〜4:1であることが好ましい。
Oils and fats that are solid at 20 ° C. are necessary to prevent the oils and milk proteins in the coating solution from separating and to facilitate application. It is necessary that the fats and oils solid at 20 ° C. have dispersibility in liquid oils and fats at 20 ° C. and that they do not have an emulsifying action by emulsifiers, stabilizers, etc. It is preferable not to contain. When it has an emulsifying action, the viscosity of the coating solution is low, and the milk protein and the fats and oils in the coating solution are separated and the stability tends to deteriorate. Further, the solid fat at 20 ° C. may be present in a solid state or in a molten state in the coating solution as long as it is uniformly and stably mixed in the coating solution. . Among these, in order to mix more uniformly and stably, it is more preferable that it exists in a solid state. The shape may be either solid or powder, but powder is particularly preferred. Examples of such fats and oils include coconut oil, palm oil, palm kernel oil, coconut oil, and hydrogenated oils thereof. In addition, when the fats and oils whose melting | fusing point is 45 degreeC or more are used, when apply | coating a coating liquid at low temperature, the viscosity of a coating liquid will rise easily.
It is preferable that the ratio (mass ratio) of oil and fat which is liquid at 20 ° C. and oil and fat which is solid at 20 ° C. in the coating solution is 1: 2 to 4: 1.

乳タンパク質だけでは、食品の焼き面に焦げ目がつかず、またクリスピーな食感も得られないため、水が必要である。ただし、水が多すぎるとクリスピーな食感が十分に得られ難く、また少なすぎると付着性が低下して塗布し難くなる。したがって、塗布液中の乳タンパク質と水の割合(質量比)は、7:3〜7:36であることが好ましい。   Water alone is necessary because milk protein alone does not burn the burned surface of food and does not provide a crispy texture. However, if there is too much water, it is difficult to obtain a sufficient crispy texture, and if it is too little, the adhesiveness is lowered and it becomes difficult to apply. Therefore, the ratio (mass ratio) of milk protein to water in the coating solution is preferably 7: 3 to 7:36.

また、本発明の効果を損なわない範囲で、澱粉を配合することができる。塗布液中の澱粉の含有量は、4質量%以下が好ましい。   Moreover, starch can be mix | blended in the range which does not impair the effect of this invention. The starch content in the coating solution is preferably 4% by mass or less.

これらの成分を単に混合することによって塗布液とする。塗布液は、乳化されていないことが必要である。これらの成分に乳化剤等を配合し、機械的な剪断をかけることによって乳化したものを用いても、食品の焼き面に焦げ目がつき難く、またクリスピーな食感も得られ難く、本発明の効果を奏することができない。   By simply mixing these components, a coating solution is obtained. It is necessary that the coating solution is not emulsified. Even if an emulsifier or the like is blended with these components and emulsified by applying mechanical shearing, the burned surface of the food is not easily burnt and a crispy texture is difficult to obtain. I can not play.

マイクロ波吸収発熱体としては特に制限はないが、一般的には、基材上にマイクロ波照射により発熱する発熱層が設けられている。特に、基材フィルム上に導電性物質薄膜層、絶縁物質薄膜層をこの順に3層以上積層し、その上に基材層を積層したものが好ましい。本発明に用いるマイクロ波吸収発熱体は、加熱調理面が平坦の場合は、マイクロ波吸収発熱体も平板状であると熱が伝わりやすく好ましい。発熱体の形状は特に限定されないが、加熱時に塗布液がその置かれたマイクロ波吸収発熱体より外側へ容易に流出しないように適当な手段を講じておくことが好ましい。特に加熱時に流動性が高くなる塗布液を塗布した場合は、このような流出防止機構を施しておくと、塗布液がマイクロ波吸収発熱体より外側へ流出し難いためクリスピーな食感が発現し易い。マイクロ波吸収発熱体シートの周縁部を上方に折り曲げ、トレー状とすると、かかる構成を容易に達成できる。
本発明に用いるマイクロ波吸収発熱体としては、例えば「サセプター」(商品名、凸版印刷株式会社製)が挙げられる。
Although there is no restriction | limiting in particular as a microwave absorption heat generating body, Generally, the heat_generation | fever layer which generate | occur | produces heat | fever by microwave irradiation is provided on the base material. In particular, it is preferable that three or more conductive material thin film layers and insulating material thin film layers are laminated in this order on the base film, and the base material layer is laminated thereon. When the cooking surface is flat, it is preferable that the microwave absorption heating element used in the present invention has a flat plate shape so that heat is easily transmitted. The shape of the heating element is not particularly limited, but it is preferable to take appropriate measures so that the coating liquid does not easily flow out of the microwave absorption heating element on which it is placed during heating. In particular, when applying a coating solution that has high fluidity when heated, such a spill prevention mechanism will prevent the coating solution from flowing out of the microwave-absorbing heating element, resulting in a crispy texture. easy. Such a configuration can be easily achieved by bending the peripheral edge portion of the microwave-absorbing heating element sheet upward to form a tray shape.
Examples of the microwave absorption heating element used in the present invention include “susceptor” (trade name, manufactured by Toppan Printing Co., Ltd.).

次に、本発明の食品の製造方法について説明する。まず、上記で得られた食品素材の焼き面用の面に上記塗布液を塗布する。塗布液の塗布量は、塗布液中の各成分の濃度、食品素材の種類、あるいは塗布する食品素材が冷凍、冷蔵、又は常温のいずれの状態にあるかによっても異なるが、概ね食品素材100g当たり1〜10g、特に1.5〜8gが好ましい。   Next, the manufacturing method of the foodstuff of this invention is demonstrated. First, the said coating liquid is apply | coated to the surface for baking surfaces of the foodstuff material obtained above. The application amount of the coating liquid varies depending on the concentration of each component in the coating liquid, the type of food material, or whether the food material to be applied is frozen, refrigerated, or at room temperature, but generally per 100 g of food material. 1-10 g, especially 1.5-8 g are preferred.

次いで、該塗布液を塗布した食品素材の焼き面用の面を、マイクロ波吸収発熱体と接するように載置する。通常は、マイクロ波吸収発熱体の上に食品素材の焼き面用の面が接するように載置するが、食品素材の焼き面用の面を上向きにし、その上にマイクロ波吸収発熱体を載置してもよい。例えば、塗布液を塗布した餃子の焼き面用の面を上向きにし、その上にマイクロ波吸収発熱体を載置する場合等が挙げられる。このとき、食品素材の焼き面用の面とマイクロ波吸収発熱体とを密着させるため、皿等の重しをマイクロ波吸収発熱体の上にのせて押圧させることが好ましい。このようにすると、焼き面以外の部分は軟らかな食感を保持することができる。   Next, the surface for the baking surface of the food material coated with the coating solution is placed so as to be in contact with the microwave absorption heating element. Normally, it is placed so that the baking surface of the food material is in contact with the microwave absorption heating element, but the baking surface of the food material is facing upward and the microwave absorption heating element is placed thereon. It may be placed. For example, the case where the surface for baking of the dumpling which apply | coated the coating liquid is turned upwards, and a microwave absorption heat generating body is mounted on it, etc. are mentioned. At this time, it is preferable that a weight such as a dish is placed on the microwave absorption heating element and pressed in order to bring the baking surface of the food material into close contact with the microwave absorption heating element. If it does in this way, parts other than a baking surface can hold | maintain a soft food texture.

次いで、食品素材をマイクロ波吸収発熱体の上に載置した状態で電子レンジで加熱する。このとき、食品素材の焼き面以外の略全面をアルミ箔で被覆すると、電磁波による照射が食品素材の焼き面に集中し、その結果食品素材の焼き面のみが焦げ目とクリスピーな食感を付与されるため好ましい。この場合、いわゆる耳の部分の乾燥による硬化はほとんど生じない。被覆は、アルミ箔で覆ったポリプロピレン製のトレー等を用いると、電子レンジ加熱時の安定性がさらに向上するため好ましい。アルミ箔で覆われていないトレーを用いると、食品素材の水蒸気の蒸発を防ぐ効果はあるが、食品素材の焼き面の焦げ目は十分でなく、また耳の硬化も生じるため、好ましくない。
また、上記した食品素材の焼き面用の面を上向きにしてその上にマイクロ波吸収発熱体を載置した場合、食品素材を水又は氷を入れたトレーに置いた状態で電子レンジ加熱することが好ましい。
Next, the food material is heated in a microwave oven in a state of being placed on the microwave absorption heating element. At this time, if almost the entire surface other than the baked surface of the food material is covered with aluminum foil, the irradiation by electromagnetic waves concentrates on the baked surface of the food material, and as a result, only the baked surface of the food material is given burnt and crispy texture. Therefore, it is preferable. In this case, the so-called ear part is hardly cured by drying. For the coating, it is preferable to use a polypropylene tray or the like covered with an aluminum foil because the stability during heating in a microwave oven is further improved. Use of a tray that is not covered with aluminum foil is effective in preventing evaporation of water vapor in the food material, but is not preferable because the burnt surface of the food material is not sufficiently burned and the ear is cured.
In addition, when the microwave-absorbing heating element is placed on the surface of the above-described food material facing upward, microwave heating is performed with the food material placed on a tray containing water or ice. Is preferred.

電子レンジによる加熱条件に特に制限はなく、食品素材の種類や冷凍、冷蔵、常温等の状態に応じて適宜選択することができる。   There is no restriction | limiting in particular in the heating conditions by a microwave oven, It can select suitably according to states, such as a kind of food material, frozen, refrigeration, and normal temperature.

次に実施例を示して本発明をさらに詳細に説明するが、本発明は以下の実施例に限定されるものではない。
以下の実施例において、食感と焼き色を以下の5段階評価基準で評価した。
(食感)
5 焼き面全体に十分なクリスピー感がある。
4 焼き面全体にクリスピー感がある。
3 焼き面全体に弱いクリスピー感がある。
2 焼き面の一部にクリスピー感がある。
1 焼き面にクリスピー感がない。
(焼き色)
5 焼き面全体に十分な焼き色がある。
4 焼き面全体に焼き色がある。
3 焼き面全体に弱い焼き色がある。
2 焼き面の一部に焼き色がある。
1 焼き面に焼き色がない。
EXAMPLES Next, although an Example is shown and this invention is demonstrated further in detail, this invention is not limited to a following example.
In the following examples, the texture and baked color were evaluated according to the following five-level evaluation criteria.
(Texture)
5 The entire grilled surface has a sufficient crispy feeling.
4 The entire grilled surface has a crispy feeling.
3 There is a weak crispy feeling on the entire grilled surface.
2 There is a crispy feeling on part of the grilled surface.
1 There is no crispy feeling on the grilled surface.
(Gray color)
5 There is sufficient baked color on the entire baked surface.
4 The entire baking surface has a burning color.
3 There is a weak baked color on the entire baking surface.
2 A part of the baking surface has a baking color.
1 There is no baking color on the baking surface.

(試験例1)
乳タンパク質(トータルミルクプロテイン(以下、TMP):森永乳業社製(脱脂乳を限外ろ過し、除乳糖処理した乳タンパク質濃縮物)、乳タンパク質分78%)100gと水100gをミキサーで混合してTMP粉末が水を含む状態(少し湿気がある粉状)にし、大豆油200gに油脂粉末(スプレーファットNR−100、理研ビタミン社製、油脂のみを噴霧し、冷却したもの)100gを分散させたものを加えてミキサーで撹拌し、塗布液(20℃、大豆油の粘度:60mPa・s、NR−100を分散させた溶液の粘度:250mPa・s)とした。該塗布液中にNR−100粉末はほぼ均一に分散しているが、溶解はしていない状態である。この塗布液を冷凍餃子(ニチレイ謹製餃子、蒸煮加熱された未焼成の冷凍餃子)23gの焼き面用の面に1.2g塗り、−35℃で急速凍結した。これを−18℃にて一晩温調し、焼き面用の面を下にしてマイクロ波吸収発熱体(サセプター:凸版印刷社製)に4個乗せ、その上にアルミ箔で覆ったトレー(ポリプロピレン製)をかぶせ、出力600Wの電子レンジで4分間加熱した。電子レンジ加熱後、2分間放置し、品質を確認した。
<結果>
焼き面にパリパリとしたクリスピー感が発生した(食感の評価:5)。また、電子レンジ加熱前には無かった焼き色も生じ(焼き色の評価:5)、電子レンジ加熱で焼成感が付与された。耳部の乾燥による硬化はほとんど見られなかった。
(Test Example 1)
Milk protein (total milk protein (hereinafter referred to as TMP): manufactured by Morinaga Milk Industry Co., Ltd. (milk protein concentrate obtained by ultrafiltration of skim milk and processed by lactose removal), milk protein content 78%) and 100 g of water were mixed with a mixer. Then, the TMP powder contains water (powder with a little moisture), and 100 g of oil and fat powder (spray fat NR-100, manufactured by Riken Vitamin Co., Ltd., sprayed with oil and fat only and cooled) is dispersed in 200 g of soybean oil. The mixture was added and stirred with a mixer to obtain a coating solution (20 ° C., viscosity of soybean oil: 60 mPa · s, viscosity of solution in which NR-100 was dispersed: 250 mPa · s). The NR-100 powder is almost uniformly dispersed in the coating solution, but is not dissolved. 1.2 g of this coating solution was applied to a surface of 23 g of frozen dumplings (Nichirei-don dumplings, steamed and unbaked frozen dumplings) and rapidly frozen at -35 ° C. This was temperature-controlled overnight at -18 ° C., and placed on a microwave-absorbing heating element (susceptor: manufactured by Toppan Printing Co., Ltd.) with the surface for baking down, and a tray covered with aluminum foil ( (Made of polypropylene) and heated in a microwave oven with an output of 600 W for 4 minutes. After heating in the microwave, it was left for 2 minutes to check the quality.
<Result>
Crispy crispness was generated on the grilled surface (evaluation of texture: 5). In addition, there was a baked color that was not present before heating in the microwave (evaluation of baked color: 5), and a baking feeling was imparted by heating in the microwave. Hardening due to drying of the ear was hardly observed.

(試験例2)
試験例1の塗布液をW/O型に乳化したものを用いて、試験例1と同様にして餃子を調製し、品質を確認した。
塗布液の調製は、以下の手順で行った。大豆油200gに乳化剤(CSR−75C縮合リシノール酸エステル)、坂本薬品工業社製)0.2gを溶解し、ミキサーで撹拌しながら水100gを入れて乳化させた後、TMP100gを加え、最後にNR−100を100g加えて塗布液とした。
<結果>
塗布液をW/O型に乳化すると、乳化していない場合と比較して、パリパリ感が弱くなり、焼き色も薄くなった(食感の評価:3、焼き色の評価:3)。
(Test Example 2)
Dumplings were prepared in the same manner as in Test Example 1 using the emulsified coating solution of Test Example 1 in the W / O type, and the quality was confirmed.
The coating solution was prepared according to the following procedure. Dissolve 0.2 g of emulsifier (CSR-75C condensed ricinoleic acid ester, Sakamoto Yakuhin Kogyo Co., Ltd.) in 200 g of soybean oil, add 100 g of water while stirring with a mixer, add 100 g of TMP, and finally add NR. 100 g of -100 was added to prepare a coating solution.
<Result>
When the coating liquid was emulsified in the W / O type, the crispy feeling became weaker and the baked color became lighter than when not emulsified (evaluation of texture: 3, evaluation of baked color: 3).

(試験例3)
試験例1の塗布液をO/W型に乳化したものを用いて、試験例1と同様にして餃子を調製し、品質を確認した。
塗布液の調製は、以下の手順で行った。水200gに乳化剤(ML−750(ラウリン酸エステル)、阪本薬品工業社製)0.2gを溶解し、ミキサーで撹拌しながら大豆油100gにNR−100を100g分散させた溶液を入れて乳化させた後、TMP100gを加えて塗布液とした。
<結果>
塗布液をO/W型に乳化すると、乳化していない場合と比較して、パリパリ感が弱くなり、焼き色も薄くなった。W/O型にした場合と同程度であった(食感の評価:3、焼き色の評価:3)。
(Test Example 3)
Dumplings were prepared in the same manner as in Test Example 1 using the emulsified coating solution of Test Example 1 in O / W type, and the quality was confirmed.
The coating solution was prepared according to the following procedure. In 200 g of water, 0.2 g of an emulsifier (ML-750 (lauric acid ester), manufactured by Sakamoto Yakuhin Kogyo Co., Ltd.) is dissolved and emulsified by adding a solution of 100 g of NR-100 dispersed in 100 g of soybean oil while stirring with a mixer. After that, 100 g of TMP was added to prepare a coating solution.
<Result>
When the coating liquid was emulsified in the O / W type, the crispness became weaker and the baked color also became lighter than when the coating liquid was not emulsified. It was almost the same as the case of the W / O type (evaluation of texture: 3, evaluation of baked color: 3).

(試験例4〜7)
タンパク質素材の相違による品質の相違の確認
タンパク質素材としてTMP(試験例4)、卵白(乾燥卵白K:商品名、キューピータマゴ株式会社製、タンパク質分86%、試験例5)、大豆タンパク質(フジプロ1700:商品名、フジプロテインテクノロジー株式会社製、タンパク質分80%、試験例6)、小麦タンパク質(A−グルGB:商品名、グリコ栄養食品株式会社製、タンパク質分74%、試験例7)を用い、表1に示す配合で試験例1と同様にして塗布液を調製した。次いで、餃子の個数を1個とし、電子レンジの加熱時間を1分20秒とした以外は、試験例1と同様にして餃子を調製し、品質を確認した。結果を表1に示す。焦げ色、クリスピー感の状態ともに優れていたのは試験例4のみであった。
(Test Examples 4 to 7)
Confirmation of differences in quality due to differences in protein materials As protein materials, TMP (Test Example 4), egg white (dried egg white K: trade name, manufactured by Kew Eggago Co., Ltd., 86% protein, Test Example 5), soy protein (Fujipro 1700) : Trade name, manufactured by Fuji Protein Technology Co., Ltd., protein content 80%, Test Example 6), wheat protein (A-Guru GB: trade name, manufactured by Glico Nutrition Foods Co., Ltd., protein content 74%, Test Example 7) A coating solution was prepared in the same manner as in Test Example 1 with the formulation shown in Table 1. Next, dumplings were prepared in the same manner as in Test Example 1 except that the number of dumplings was 1 and the heating time of the microwave was 1 minute 20 seconds, and the quality was confirmed. The results are shown in Table 1. Only Test Example 4 was excellent in both the burnt color and the crispy state.

Figure 0004787137
Figure 0004787137

(試験例8〜11)
塗布液の配合の検討
表2に示す配合で、試験例4と同様にして塗布液を調製し、次いで餃子を調製し、品質を確認した。結果を表2に示す。
タンパク質だけでは焦げ目・クリスピーな食感が得られないため、水が必要である。ただし、水が多いと充分な食感が得られない(試験例11)。水を少なくすると、付着性が低下するため塗布しづらくなる(試験例10)。液状の油に分散させるとある程度塗布でき、発熱シートとの剥離性が向上し、食感もよくなるが、タンパク質と液状油が分離してしまい、ハンドリングが悪く、安定しないという問題が生じる(試験例9)。固形脂を添加すると、塗布できる状態になった(試験例8)。
(Test Examples 8 to 11)
Examination of the composition of the coating solution With the formulation shown in Table 2, a coating solution was prepared in the same manner as in Test Example 4, then dumplings were prepared, and the quality was confirmed. The results are shown in Table 2.
Water is necessary because the protein alone does not provide a burnt or crispy texture. However, when there is much water, sufficient food texture cannot be obtained (Test Example 11). If the amount of water is reduced, the adhesiveness is reduced, making application difficult (Test Example 10). When dispersed in liquid oil, it can be applied to some extent, the peelability from the heat generating sheet is improved, and the texture is improved, but the problem is that protein and liquid oil are separated, handling is poor and unstable (test example) 9). When solid fat was added, it was ready to be applied (Test Example 8).

Figure 0004787137
Figure 0004787137

(試験例12〜14)
非乳化粉末油脂、乳化粉末油脂、高融点油脂の比較
表3に示す配合で、試験例4と同様にして塗布液を調製し、次いで餃子を調製し、品質を確認した。結果を表3に示す。なお、マジックファット100(商品名、ミヨシ油脂株式会社製、)は、油脂に乳化剤、安定剤、賦形剤を加えて乳化し、噴霧、冷却したものである。メルバ45(商品名、不二製油株式会社製、融点45℃)は、非粉末の高融点油脂である。
NR−100を用いた塗布液を使用すると、焦げ色およびクリスピー感が生じ、良好な結果が得られた(試験例12)。マジックファット100を用いた塗布液を使用すると、塗布液に粘度が出ず、塗布液のタンパク質と油が分離し、安定しなかった(試験例13)。高融点の油脂を用いた塗布液を使用すると、試験例12と同様、良好な結果が得られた(試験例14)。しかし、温度が低くなるに従い徐々に粘度が高くなり、塗布液の物性の変化が生じた。
(Test Examples 12-14)
Comparison of non-emulsified powder oil / fat, emulsified powder oil / fat and high melting point oil / fat With the formulation shown in Table 3, a coating solution was prepared in the same manner as in Test Example 4, then dumplings were prepared, and the quality was confirmed. The results are shown in Table 3. Magic Fat 100 (trade name, manufactured by Miyoshi Oil & Fat Co., Ltd.) is emulsified by adding an emulsifier, a stabilizer and an excipient to the oil and fat, sprayed and cooled. Melba 45 (trade name, manufactured by Fuji Oil Co., Ltd., melting point 45 ° C.) is a non-powdered high melting point fat.
When a coating solution using NR-100 was used, a burnt color and a crispy sensation were produced, and good results were obtained (Test Example 12). When a coating solution using Magic Fat 100 was used, the coating solution did not become viscous, and the protein and oil in the coating solution separated and were not stable (Test Example 13). When a coating solution using a high melting point oil was used, good results were obtained as in Test Example 12 (Test Example 14). However, the viscosity gradually increased as the temperature decreased, and the physical properties of the coating solution changed.

Figure 0004787137
Figure 0004787137

(試験例15〜24)
乳タンパク質の種類の検討
乳タンパク質の種類として、TMP(試験例15)、ミラクテール80(商品名、森永乳業株式会社製、乳タンパク質分80.0%、試験例16)、エマルアップ(商品名、森永乳業株式会社製、カゼインを酵素処理した乳タンパク質加水分解物、乳タンパク質分89%、試験例17)、カゼイン(乳由来カゼイン、和光純薬工業株式会社製化学用グレード(Pr.G.)、乳タンパク質分88.2%、試験例18)、脱脂粉乳(森永乳業株式会社製、乳タンパク質分35.9%、試験例19、20)、クリープ(商品名、森永乳業株式会社製、乳タンパク質分6.7%、試験例21、22)、ホエイパウダー(森永乳業株式会社製、チーズホエイを脱塩後粉末化したもの、乳タンパク質分12.5%、試験例23、24)を用い、表4に記載の配合で、試験例4と同様にして塗布液を調製し、次いで餃子を調製し、品質を確認した。結果を表4に示す。
焦げ色、食感ともにいいのは、試験例15、16、20であり、乳タンパク質の種類によらず、乳タンパク質の含有量が10%以上と高い場合に、特に優れた効果を奏すると考えられる。試験例19、24は、乳タンパク質含有量が5〜10%の範囲にあり、比較的良好な焦げ色と食感が付与されている。また、試験例17は、酵素処理してはいるが乳タンパク質量は高く、比較的良好な焦げ色と食感が付与されている。試験例18は、乳タンパク質含有量は高いが、試験例15、16、20に比べると、焦げ色、食感はやや劣る。乳タンパク質含有量が5%未満である試験例21、22、23は、良好な焦げ色と食感が得られなかった。
(Test Examples 15 to 24)
Examination of types of milk proteins As types of milk proteins, TMP (Test Example 15), Miractail 80 (trade name, manufactured by Morinaga Milk Industry Co., Ltd., milk protein content 80.0%, Test Example 16), Emul Up (trade name, Morinaga Milk Industry Co., Ltd., milk protein hydrolyzate obtained by enzymatically treating casein, milk protein content 89%, Test Example 17), casein (milk-derived casein, chemical grade manufactured by Wako Pure Chemical Industries, Ltd. (Pr.G.) , Milk protein content 88.2%, Test Example 18), skim milk powder (Morinaga Milk Industry Co., Ltd., milk protein content 35.9%, Test Examples 19 and 20), creep (trade name, Morinaga Milk Industry Co., Ltd., milk Protein content 6.7%, Test Examples 21 and 22), Whey powder (Morinaga Milk Industry Co., Ltd., cheese whey powdered after desalting, Milk protein content 12.5%, Test Example 23 24), the coating solution was prepared in the same manner as in Test Example 4 with the formulation shown in Table 4, and then dumplings were prepared and the quality was confirmed. The results are shown in Table 4.
Test examples 15, 16, and 20 are good in both dark color and texture, and are considered to have particularly excellent effects when the milk protein content is as high as 10% or more, regardless of the type of milk protein. It is done. In Test Examples 19 and 24, the milk protein content is in the range of 5 to 10%, and a relatively good burnt color and texture are imparted. Moreover, although the test example 17 is enzyme-processed, milk protein amount is high and the comparatively favorable dark color and food texture are provided. Test Example 18 has a high milk protein content, but is slightly inferior in burnt color and texture compared to Test Examples 15, 16, and 20. In Test Examples 21, 22, and 23 having a milk protein content of less than 5%, good burnt color and texture were not obtained.

Figure 0004787137
Figure 0004787137

(試験例25)
アルミ箔の検討
試験例1で調製した塗布液を、試験例1と同様に塗布し、アルミ箔で覆っていないポリプロピレン製トレイを用い、加熱時間を3分間とした以外は、試験例1と同様にして餃子を製造した。試験例1の場合と比較して、加熱時間が短いにもかかわらず、耳の硬化がやや認められた(食感の評価:2)。また、加熱時間が短いため、焼き面の焦げ色は必ずしも十分ではなかった(焼き色の評価:3)。すなわち、焦げ色と食感とのバランスがやや悪かった。
(Test Example 25)
Examination of Aluminum Foil Same as Test Example 1, except that the coating solution prepared in Test Example 1 was applied in the same manner as in Test Example 1 and a polypropylene tray not covered with aluminum foil was used and the heating time was 3 minutes. In this way, dumplings were produced. Although the heating time was shorter than in the case of Test Example 1, the ear was slightly cured (eating texture evaluation: 2). Moreover, since the heating time was short, the burnt surface color was not always sufficient (evaluation of burnt color: 3). That is, the balance between the dark color and the texture was slightly bad.

(試験例26〜32)
塗布液中の水の含有量の検討
表5に記載の配合で、試験例4と同様にして塗布液を調製し、次いで餃子を調製し、品質を確認した。結果を表5に示す。
かかる試験例26〜32の結果から、乳タンパク質と水との含有量の割合は、7:3〜7:36が好ましく、7:4.5〜7:27がより好ましく、7:9〜7:18が特に好ましいことがわかる。
(Test Examples 26 to 32)
Examination of content of water in coating solution A coating solution was prepared in the same manner as in Test Example 4 with the formulation shown in Table 5, and then dumplings were prepared and the quality was confirmed. The results are shown in Table 5.
From the results of Test Examples 26 to 32, the ratio of the content of milk protein and water is preferably 7: 3 to 7:36, more preferably 7: 4.5 to 7:27, and 7: 9 to 7 : 18 is particularly preferable.

Figure 0004787137
Figure 0004787137

(試験例33、34)
チーズを塗布液の代わりに使用した場合の検討
モッツァレラチーズ(明治乳業株式会社製、試験例33)、チェダーチーズ(ロルフチーズ株式会社製、乳タンパク質25.7%、脂質33.8%、水分35.3%、試験例34)を塗布液の代わりに餃子の焼き面用の面に1.5g置き、マイクロ波吸収発熱体に乗せて電子レンジ加熱を行った。
しかし、試験例33、34とも、塗布できないため使用しにくい、チーズの味・風味が強い、加熱により溶解してから硬化するためか、餃子の重みでチーズが餃子の外に押出される、チーズの面がのっぺりとした平らな感じになり、餃子を焼成した自然なでこぼこ感が出ない等の問題が発生した(試験例33、34とも食感の評価:4、焼き色の評価:3、どちらも餃子としてはやや不自然)。
(Test Examples 33 and 34)
Examination when using cheese instead of coating solution Mozzarella cheese (Meiji Dairies Co., Ltd., Test Example 33), Cheddar cheese (Rolf Cheese Co., Ltd., milk protein 25.7%, lipid 33.8%, moisture 35 .3%, Test Example 34) was placed on the surface for the grilled dumpling instead of the coating solution, and placed on a microwave absorption heating element and heated in a microwave oven.
However, both Test Examples 33 and 34 are difficult to use because they cannot be applied, the cheese has a strong taste and flavor, is cured after being melted by heating, or the cheese is extruded out of the dumplings by the weight of the dumplings, cheese The surface of the surface became smooth and flat, and there was a problem that a natural bumpy feeling was not produced by baking dumplings (Evaluation of texture in Test Examples 33 and 34: 4, Evaluation of baking color: 3, Both are somewhat unnatural as dumplings).

(試験例35〜39)
塗布液中の澱粉の含有量の検討
表6に記載の配合で、試験例4と同様にして塗布液を調製し、次いで餃子を調製し、品質を確認した。結果を表6に示す。なお、米粉として、上新粉(澱粉含有量78.5%)を用いた。
その結果、澱粉を配合しても、TMPが配合されていれば、焦げ色、食感が優れた餃子が得られることが確認された。
(Test Examples 35 to 39)
Examination of content of starch in coating solution A coating solution was prepared in the same manner as in Test Example 4 with the formulation shown in Table 6, and then dumplings were prepared to confirm the quality. The results are shown in Table 6. In addition, the upper fresh powder (starch content 78.5%) was used as rice flour.
As a result, it was confirmed that even if starch was blended, dumplings with excellent burnt color and texture were obtained if TMP was blended.

Figure 0004787137
Figure 0004787137

(試験例40)
TMP100gと水100gをミキサーで混合し、大豆油200gに油脂粉末NR−100を100g分散したものを加えてミキサーで撹拌し、塗布液とした。この塗布液を冷凍餃子23gの焼き面用の面に1.5g塗り、210℃の鉄板で3分間焼成し、−35℃で急速凍結した。これを−18℃にて一晩温調し、氷16gを入れたトレーに餃子4個を逆さまに置き、その上にマイクロ波吸収発熱体(サセプター:凸版印刷社製)を置き、その上に約100gの皿を置いて上から圧力をかけならが、出力600Wの電子レンジで4分間加熱した。電子レンジ加熱後、2分間放置し、品質を確認した。
<結果>
焼き面にパリパリとしたクリスピー感が発生した。また、耳の硬化も無かった(食感の評価:5、焦げ色の評価:5)。
(Test Example 40)
100 g of TMP and 100 g of water were mixed with a mixer, 100 g of fat powder NR-100 dispersed in 200 g of soybean oil was added, and the mixture was stirred with a mixer to obtain a coating solution. 1.5 g of this coating solution was applied to a surface for baking of 23 g of frozen dumplings, baked on an iron plate at 210 ° C. for 3 minutes, and rapidly frozen at −35 ° C. This was temperature-controlled overnight at -18 ° C, and four dumplings were placed upside down on a tray containing 16 g of ice, and a microwave absorbing heating element (susceptor: manufactured by Toppan Printing Co., Ltd.) was placed on it. The pan was heated for 4 minutes in a microwave oven with an output of 600 W, although a plate of about 100 g was placed and pressure was applied from above. After heating in the microwave, it was left for 2 minutes to check the quality.
<Result>
Crispy crispness was generated on the grilled surface. In addition, there was no hardening of the ears (evaluation of texture: 5, evaluation of burnt color: 5).

(試験例41〜43)
食品素材の加熱条件の検討
チルド餃子に試験例1で得られた塗布液2gを塗布し、下記条件で焼成し、−35℃で急速凍結した。これを−18℃にて一晩温調し、氷16gを入れたトレーに餃子4個を逆さまに置き、その上に発熱シートを置き、その上に約100gの皿を置いて上から圧力をかけながら、出力600Wの電子レンジで4分間加熱した。電子レンジ加熱後、2分間放置し、品質を確認した。
試験例41:160℃、20秒間
試験例42:220℃、10秒間
試験例43:210℃、3分間
試験例41、42の餃子の焼き面のクリスピーな食感は必ずしも十分ではなかったが、試験例43の餃子の焼き面にはクリスピーな食感があった(試験例41の食感の評価:1、焼き色の評価:3、試験例42の食感の評価:2、焼き色の評価:4、試験例43の食感の評価:5、焼き色の評価:5)。なお、−18℃で3ヶ月貯蔵した餃子を試験例43の条件で電子レンジ加熱したものも、試験例43の場合と同様に優れたものであった(食感の評価:5、焼き色の評価:5)。
(Test Examples 41 to 43)
Examination of heating conditions of food material 2 g of the coating solution obtained in Test Example 1 was applied to chilled dumplings, baked under the following conditions, and rapidly frozen at -35 ° C. Adjust the temperature overnight at -18 ° C, place 4 dumplings upside down on a tray containing 16g of ice, place a heat generating sheet on top of it, place a 100g dish on it and apply pressure from above. While applying, it was heated in a microwave oven with an output of 600 W for 4 minutes. After heating in the microwave, it was left for 2 minutes to check the quality.
Test Example 41: 160 ° C., 20 seconds Test Example 42: 220 ° C., 10 seconds Test Example 43: 210 ° C., 3 minutes The crispy texture of the grilled surface of the dumplings of Test Examples 41 and 42 was not always sufficient, There was a crispy texture on the grilled surface of the dumplings of Test Example 43 (Evaluation of the texture of Test Example 41: 1, Evaluation of the baking color: 3, Evaluation of the texture of Test Example 42: 2, Evaluation: 4, evaluation of food texture of Test Example 43: 5, evaluation of baking color: 5). The dumplings stored for 3 months at −18 ° C. and heated in the microwave oven under the conditions of Test Example 43 were also excellent as in the case of Test Example 43 (evaluation of texture: 5, grilled color) Evaluation: 5).

(試験例44)
ピザの焦げ色と食感の検討
TMP100gと水100gをミキサーで混合し、大豆油200gに油脂粉末NR−100を100g分散したものを加えてミキサーで撹拌し、塗布液とした。チルドのピザのクラスト焼き面用の面(直径22cmを1/8カットしたもの)に上記塗布液を塗り、−35℃で急速凍結し、−18℃にて一晩温調後、発熱シートに乗せ、出力600Wの電子レンジ加熱を行った。
その結果、焼き面に焼き色とクリスピーな食感が得られた(食感の評価:5、焼き色の評価:5)。
(Test Example 44)
Examination of burnt color and texture of pizza 100 g of TMP and 100 g of water were mixed with a mixer, 100 g of oil powder NR-100 dispersed in 200 g of soybean oil was added and stirred with a mixer to obtain a coating solution. Apply the above coating solution to the crust baked surface of chilled pizza (22cm diameter cut by 1/8), snap freeze at -35 ° C, adjust temperature at -18 ° C overnight, A microwave oven heating with an output of 600 W was performed.
As a result, a baked color and a crispy texture were obtained on the baked surface (evaluation of texture: 5, evaluation of baked color: 5).

(試験例45〜47)
液状油脂の有無の検討
表7に示す配合で、試験例4と同様にして塗布液を調製し、次いで餃子を調製し、品質を確認した。結果を表7に示す。なお、試験例27を再掲した。試験例45の配合は、試験例27の配合から液状油脂を除いたものである。試験例46、47の配合は、試験例45の配合から水の量を増やしたものである。
(Test Examples 45 to 47)
Examination of the presence or absence of liquid fats and oils With the formulation shown in Table 7, a coating solution was prepared in the same manner as in Test Example 4, then dumplings were prepared, and the quality was confirmed. The results are shown in Table 7. In addition, Test Example 27 is shown again. The formulation of Test Example 45 is obtained by removing the liquid fat from the formulation of Test Example 27. The blends of Test Examples 46 and 47 are obtained by increasing the amount of water from the blend of Test Example 45.

Figure 0004787137
Figure 0004787137

試験例45では、液状にならず、固体状であったため、塗布が困難であった。試験例46では、塗布液はかろうじて流動性を有していた。試験例47では、塗布液は液状であり、塗布性に問題はなかった。
一方、試験例45〜47では、焼き面の食感は柔軟性を残しており、十分なクリスピー感が得られなかった。マイクロ波吸収発熱体からの剥離性も悪かった。かかる結果から、水を増量しても、液状油脂が存在しないと、優れた焼き面、食感のものが得られないことが判明した。
In Test Example 45, the coating was difficult because it was not liquid but solid. In Test Example 46, the coating solution was barely fluid. In Test Example 47, the coating solution was liquid and there was no problem in coating properties.
On the other hand, in Test Examples 45 to 47, the texture of the grilled surface remained flexible, and a sufficient crispy feeling was not obtained. The peelability from the microwave absorption heating element was also poor. From these results, it has been found that even if the amount of water is increased, an excellent grilled surface and texture cannot be obtained unless liquid oil is present.

本発明の製造方法は、特に冷凍食品の分野で利用が可能である。   The production method of the present invention can be used particularly in the field of frozen foods.

Claims (8)

生又は加熱済みの餃子又はピザからなる食品素材の焼き面用の面に、含有量7質量%以上の乳タンパク質、水、20℃で液状の油脂及び20℃で固形の油脂を含有する乳化されていない塗布液を塗布し、次いで該塗布液を塗布した食品素材の焼き面用の面を、マイクロ波吸収発熱体と接するように載置し、次いで電子レンジ加熱する食品の製造方法であって、前記塗布液中の乳タンパク質と水の割合(質量比)が、7:3〜7:36であることを特徴とする食品の製造方法。 Emulsified containing milk protein with a content of 7% by mass or more, water, fats and oils that are liquid at 20 ° C., and fats and oils that are solid at 20 ° C., on the surface for baking surfaces of raw or heated dumplings or pizza. A method for producing a food product in which a non-coated coating solution is applied, and then the surface for baking of the food material coated with the coating solution is placed in contact with a microwave-absorbing heating element and then heated in a microwave oven. The method for producing a food product , wherein a ratio (mass ratio) of milk protein and water in the coating solution is 7: 3 to 7:36 . 塗布液中の乳タンパク質含量が10質量%以上である請求項1に記載の食品の製造方法。   The method for producing a food according to claim 1, wherein the milk protein content in the coating solution is 10% by mass or more. 塗布液中の20℃で液状の油脂と20℃で固形の油脂の割合(質量比)が1:2〜4:1である請求項1又は2に記載の食品の製造方法。 The method for producing a food according to claim 1 or 2 , wherein the ratio (mass ratio) of the oil and fat that is liquid at 20 ° C and the oil and fat that is solid at 20 ° C in the coating solution is 1: 2 to 4: 1. 乳タンパク質由来原料が、脱脂乳から除乳糖処理した乳タンパク質濃縮物である請求項1〜のいずれか1項に記載の食品の製造方法。 The method for producing a food according to any one of claims 1 to 3 , wherein the milk protein-derived material is a milk protein concentrate obtained by subjecting skim milk to a lactose-free treatment. 電子レンジで加熱する際に、食品素材の焼き面用の面以外の略全面をアルミ箔で被覆するものである請求項1〜のいずれか1項に記載の食品の製造方法。 The method for producing a food according to any one of claims 1 to 4 , wherein when heating with a microwave oven, substantially the entire surface of the food material other than the surface for baking is covered with an aluminum foil. 食品素材が餃子である請求項1〜のいずれか1項に記載の食品の製造方法。 The method for producing a food according to any one of claims 1 to 5 , wherein the food material is dumplings. 塗布液を塗布した食品素材の焼き面用の面にマイクロ波吸収発熱体を載置し、これを焼き面用の面を上側にして水又は氷を入れたトレーに置き、マイクロ波吸収発熱体を上方から押圧しながら電子レンジ加熱するものである請求項に記載の食品の製造方法。 A microwave absorption heating element is placed on the baking surface of the food material to which the coating liquid is applied, and this is placed on a tray containing water or ice with the baking surface facing up. The manufacturing method of the foodstuff of Claim 6 which heats a microwave oven, pressing from above. マイクロ波吸収発熱体が、基材フィルム上に導電性物質薄膜層、絶縁物質薄膜層がこの順に3層以上積層され、その上に基材層が積層されたものである請求項1〜のいずれか1項に記載の食品の製造方法。 Microwave absorbing heating element, the conductive material film layer on a substrate film, an insulating material thin film layer are laminated in this order three or more layers, according to claim 1-7 substrate layer is of laminated thereon The manufacturing method of the foodstuff of any one.
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