JP4782888B1 - Internal air cooling of the generator motor by air suction. - Google Patents

Internal air cooling of the generator motor by air suction. Download PDF

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JP4782888B1
JP4782888B1 JP2010268873A JP2010268873A JP4782888B1 JP 4782888 B1 JP4782888 B1 JP 4782888B1 JP 2010268873 A JP2010268873 A JP 2010268873A JP 2010268873 A JP2010268873 A JP 2010268873A JP 4782888 B1 JP4782888 B1 JP 4782888B1
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air
suction
motor
stator
air passage
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JP2012120350A (en
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敏雄 合田
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敏雄 合田
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Abstract

【課題】密閉した容器の中でガスを軸流ファンで圧送してモータ外部で冷却してモータ内部に戻す。
【解決手段】発電モータを空気吸引して内部空冷する、発電モータの配設場所によりモータに吸引機を搭載するか、離れた場所に吸引機を配設するか選択が出来る、内部空冷は前蓋から空気を取り入れて、回転軸とロータとステータ ヨークのスロット部の隙間を通過した空気が回転軸とロータとスロットの熱を吸収、またステータ外周とモータ ケース内側の隙間を通過した空気がステータの熱を吸収して後蓋に付けた、吸い込み口からターボファンまたは、コンプレッサーなどで吸引して熱を排出する。
【選択図】図2
A gas is pumped by an axial fan in a sealed container, cooled outside the motor, and returned to the inside of the motor.
SOLUTION: The power generation motor is sucked into the air and internally cooled, and it is possible to select whether the suction motor is mounted on the motor according to the location where the power generation motor is installed or whether the suction device is installed at a remote location. Air taken in from the lid, air that has passed through the gap between the rotary shaft, rotor, and stator yoke slot absorbs heat from the rotary shaft, rotor, and slot, and air that has passed through the gap between the stator outer periphery and the motor case inside the stator. It absorbs the heat of the air and sucks it with a turbo fan or a compressor from the suction port attached to the rear lid.
[Selection] Figure 2

Description

本発明は、動力モータと発電機の分野です。   The present invention is in the field of power motors and generators.

回転電動機本体にガス入り口および出口を設け、気流を圧送し、出口および密閉型冷却装置を経て電動機本体内部に戻す冷却方法。   A cooling method in which a gas inlet and an outlet are provided in a rotary electric motor body, an air flow is pumped, and the air is returned to the inside of the electric motor body through the outlet and a sealed cooling device.

実用新案登録 第3075563号Utility model registration No. 3075563

解決しようとする問題点は、電動機本体の内部の気体を押し出し外部に設けられた排熱フインによる自然の空気冷却、ファンによるガス冷却、いずれかにより気体を冷却し、気体の熱エネルギーを外部に発散するために、電動機内部の出力軸に遠心式副流ファンまたは軸流ファンが設けられ、冷却装置、排熱板、吸熱フイン、空気濾過装置で高温の気体を冷却装置に押し込み循環排熱する、の圧送式循環排熱装置を無くした。   The problem to be solved is that the gas inside the motor body is pushed out to cool the gas by either natural air cooling by the exhaust heat fin provided outside or gas cooling by the fan, and the heat energy of the gas is sent to the outside In order to diverge, a centrifugal subflow fan or an axial fan is provided on the output shaft inside the motor, and a high-temperature gas is pushed into the cooling device by a cooling device, a heat exhaust plate, a heat absorption fin, and an air filtering device to circulate and exhaust heat. , The pressure-feed type circulation heat exhaust device was eliminated.

本発明は、発電モータ内部を吸引空気空冷するモータ内部に空気通路を設ける発電モータは、全体に密閉型で前蓋か前蓋側モータ ケースに空気取り入れ口を配設して、後蓋に空気吸い込み口を作り他にはコイルリード電線を通す穴が有るだけの発電モータ ケースで、モータ固定アングル脚をケース左右に溶接した形状です。ケースの中に挿入するステータ ヨークのケース側とケース内側に一部隙間を作り空気通路を配設する、発電モータ内部空冷は回転軸ロータとステータ ヨークのスロット内周側の円筒全周の隙間部をNO1空冷空気通路として、ステータ ヨーク外側とモータ ケースの内側隙間に空気を通過させるNO2空気通路はモータ ケース内側の円周に均等に分割して一つ置きの分割範囲に隙間材を挟み、残りの一つ置きの分割範囲をNO2空気通路とする、またはステータ製作時に外周の分割部の一つ置きの範囲部に凹み段を作りNO2空気通路とする、また回転軸動力伝達側のベアリングケース付前蓋のベアリングケースを囲む様に空気取り入れ口の穴を開ける、反対側の回転軸ベアリングケース付き後蓋のベアリングケースの、真横または斜め下に穴一個を開け強力空気吸い込み口とする、吸い込み口にはターボファンまたはコンプレッサーなどの吸い込み口を密着させて、モータ内のロータとスロットの隙間のNO1空気通路を通過する空気と、ステータ ヨークとモータ ケースの隙間のNO2空気通路を通過する空気だけを吸い込むようにして空冷する、内部空冷のターボファンの吸い込み口を後蓋のベアリングケース斜め下に開けて水滴が溜まっても吸い出すようにする、また空気取り入れ口から粉塵や鉄粉が飛び込むと磁力でロータとステータのスロットの隙間が吸着してロータが回転しないので、集塵フイルターを空気取り入れ口の個々に装着、前蓋全体にもフイルターを装着し二重のフイルターに、また熱源に近い場所で発電モータを使用する場合は空気取り入れ口に配管を付けて、冷たい空気の場所まで配管を伸ばして空気を取り入れる。   The present invention is a power generation motor in which an air passage is provided inside a motor that cools the inside of the power generation motor by suction air and air. The power generation motor is hermetically sealed, and an air intake is provided in the front cover or the front cover side motor case. A generator motor case that only has a hole to allow the coil lead wire to pass through, creating a suction port, and the motor fixed angle legs are welded to the left and right sides of the case. A space is created between the case side of the stator yoke to be inserted into the case and the inside of the case, and an air passage is provided. The internal air cooling of the generator motor is a clearance between the rotary shaft rotor and the cylindrical inner circumference of the slot on the stator yoke side. Is the NO1 air-cooled air passage, and the NO2 air passage that allows air to pass through the gap between the outer side of the stator yoke and the inner side of the motor case is equally divided into the circumference inside the motor case, with the gap material sandwiched between every other division range, and the rest The other divided range is the NO2 air passage, or when the stator is manufactured, the recessed portion is formed in the other divided range portion of the outer peripheral divided portion to make the NO2 air passage, and with the bearing case on the rotary shaft power transmission side A hole in the air intake opening that surrounds the bearing case on the front lid. A hole is opened at the bottom to make a strong air suction port. The suction port of the turbo fan or compressor is closely attached to the suction port, and the air passing through the NO1 air passage between the rotor and slot in the motor and the stator yoke Air is cooled by sucking only the air that passes through the NO2 air passage between the motor case and the motor case. The suction port of the internal air-cooled turbo fan is opened diagonally below the bearing case of the rear cover so that water drops can be sucked out. In addition, when dust or iron powder jumps from the air intake port, the gap between the rotor and stator slots is attracted by the magnetic force and the rotor does not rotate, so a dust collection filter is attached to each air intake port, and the entire front lid is also filtered. If you use a generator motor in a place close to a heat source, place it in the air intake. Attach the pipe and extend the pipe to the cold air to take in the air.

ターボファンやコンプレッサーの吸引力で吸い込む空気は通りやすいNO2空冷空気通路を通過しやすいので、発電モータの後蓋側のNO1空気通路とNO2空気通路との間に円筒型の薄い膜、または壁を後蓋とステータ間に作りNO1空気通路とNO2空気通路の仕切りとする場合の吸引は、1個の吸引口をNO1空気通路とNO2空気通路とにY字管で分けて均一に空気を吸引する、または2台のターボファン、または2台のコンプレッサーで吸引する時は後蓋側に吸引口を2個作り、NO1空気通路とNO2空気通路の空気を2台の吸引機を配設して吸引能力を上げるようにする、この場合前蓋側のNO1の空気通路の空気取り入れ口はベアリングケースを囲む範囲。 The air sucked by the suction force of the turbo fan and compressor is easy to pass through the NO2 air-cooled air passage, so a thin cylindrical film or wall is formed between the NO1 air passage and the NO2 air passage on the rear cover side of the generator motor. Suction when the NO1 air passage and the NO2 air passage are formed between the rear lid and the stator is divided into one NO.sub.1 air passage and a NO.sub.2 air passage by a Y-shaped pipe, and air is sucked uniformly. Or, when sucking with two turbo fans or two compressors, make two suction ports on the rear lid side and suck the air in the NO1 air passage and NO2 air passage by installing two suction machines In this case, the air intake of the NO1 air passage on the front lid side is the area surrounding the bearing case.

空気取り入れ口と吸引口は密着させるためにモータ ケースまたはベアリングケース付き後蓋の外側にフランジと吸引機口にもフランジを付けてフランジをボルト止めする、または、ねじ込みソケットをモータに付けて吸引機の吸引口にもネジ付パイプで配管する、小型のターボファンは発電モータの後蓋に円筒形のターボファン格納部を設ける、またはターボファンを格納した部材を発電モータから離して配設、吸引は吸い込み口まで配管を延ばす。 In order to bring the air intake port and suction port into close contact with each other, attach a flange to the outside of the back cover with a motor case or bearing case and a flange on the suction device port, and bolt the flange, or attach a screw socket to the motor and use the suction device. A small turbofan, which is also piped with a threaded pipe at the suction port, is provided with a cylindrical turbofan storage part on the rear cover of the generator motor, or a member storing the turbofan is arranged away from the generator motor for suction. Extend the pipe to the inlet.

強力空気吸い込み口に配設するターボファンは発電モータの三相出力線で直接ターボファンを駆動回転させる三相モータの入力線に接続する、2極モータ、または4極モータの小型のコンデンサモータ、または単相モータでターボファンを回転させる、またはモータ回転軸後蓋側にプーリを付けてベルトでターボファンを回転、回転駆動側は大きなプーリで回転従動ターボファン側は小さなプーリで回転数を上げる、または回転軸に歯車を付けて歯車を組み合わせてターボファンを回転させる、歯車の回転駆動側は大きな歯車で回転従動側は小さな歯車でターボファンの回転数を上げる、ターボファンの他にはプロペラファンやシロッコファンなどが空気を吸い込み空冷することが出来る、また、ファンの他にはコンプレッサーの吸引力を利用出来る、コンプレッサーにはターボ形と容積形の往復式と回転式が有りどれも使用出来る、吸引容積が大きければ数台の発電モータの冷却空気を1台のコンプレッサーで吸い込む事が出来る、コンプレッサーの回転には発電モータの回転軸の回転力を利用する、または自家発電した電気で三相モータのコンプレッサーを回転させて吸引する、ターボファン、回転式スクロールなどは小型にして発電モータ ケース後蓋の内部配設も出来る、ターボファンは掃除機などで使用している物でも良い。 The turbo fan installed in the strong air suction port is connected to the input line of the three-phase motor that directly drives and rotates the turbo fan with the three-phase output line of the generator motor. Alternatively, rotate the turbofan with a single-phase motor, or attach a pulley to the rear cover side of the motor rotation shaft and rotate the turbofan with a belt, increase the rotation speed with a large pulley on the rotation drive side and a small pulley on the driven turbofan side Or, add a gear to the rotating shaft and combine the gears to rotate the turbo fan, the rotational drive side of the gear increases the rotation speed of the turbo fan with a large gear and the driven side with a small gear, other than the turbo fan, the propeller Fans, sirocco fans, etc. can suck air and cool it, and in addition to fans, use the suction power of the compressor. Yes, there are two types of compressors, reciprocating and rotating types, turbo type and volume type. If the suction volume is large, the cooling air of several generator motors can be sucked by one compressor. Use the rotational force of the rotating shaft of the generator motor, or rotate and suck the compressor of the three-phase motor with self-generated electricity, and reduce the size of the turbo fan, rotary scroll, etc. inside the rear cover of the generator motor case The turbo fan may be used in a vacuum cleaner or the like.

本発明の空冷の発電モータは、空冷の空気取り入れ口側の回転軸とロータとモータ ケースは十分に冷却します、発電モータの発熱による磁石ロータの磁力減と鉄芯ロータの発熱によるトルク減を防ぎ、回転力を上げて発電モータの耐久年数が長くなる、またロータに付いている固定コイル空冷フインが要らなくなる、空気吸い込み口はモータ ケースの後蓋側の下側に作り、発電モータの配設場所により吸引機1台か2台使用か、または別置き吸引機か選択する事が出来る。 The air-cooled generator motor of the present invention sufficiently cools the rotating shaft, rotor, and motor case on the air-cooled air intake side, reducing the magnetic force of the magnet rotor due to the heat generated by the generator motor and reducing the torque due to the heat generated by the iron core rotor. Prevents the rotation force from increasing and the generator motor lasts for a long time, and the fixed coil air cooling fin attached to the rotor is no longer needed. Depending on the installation location, one or two suction machines can be used, or a separate suction machine can be selected.

ベアリングケース付き前後蓋のモータ ケースとの組み付け固定は、モータ ケースの円筒の左右端を板厚の内側半分を内径寸法に旋盤加工する、左右の蓋も枠材を回してベアリングケースを中心に蓋枠補強材を十文字に配設して、枠の内側をモータ ケースの円筒に押し込める寸法に旋盤加工、ステータ ヨークの内側円中心とベアリングケースの左右蓋の中心が合うように加工する、またモータ ケースと全後のベアリングケース付き蓋の固定は蓋枠の十文字補強部外側に角材にボルト穴を開けて溶接、モータ ケースの同場所にも角材ナットを溶接、前後蓋をボルトで固定する。 Assemble and fix the front and rear lids with bearing case to the motor case by turning the left and right ends of the cylinder of the motor case to the inner diameter of the inner half of the plate thickness. Laminate the frame reinforcement material in a cross shape and machine it so that the inside of the frame can be pushed into the cylinder of the motor case, and make the inner circle center of the stator yoke and the center of the left and right lids of the bearing case match, and the motor case To fix the lid with the bearing case after all, the bolts are drilled into the square bars on the outer side of the cross frame reinforcement part of the lid frame and welded, the square nuts are also welded to the same places on the motor case, and the front and rear lids are fixed with bolts.

前蓋空気取り入れ口図。Front lid air intake diagram. モータ断面図と空気通路とターボファン2台配設図。Motor cross section, air passage, and two turbo fans.

1 空気取り入れ口
2 前蓋固定ボルトと固定具
3 回転軸
4 ベアリングケース補強
5 ベアリングケース
6 後蓋ターボファンケース
7 回転軸プーリ
8 プーリベルト
9 後蓋側NO1空気通路とNO2空気通路を隔てる壁
10 空気吸い込み口
11 空気取り入れ口
12 安全カバー
13 空気通路NO2
14 空気通路NO1
15 ベアリング
16 粉塵フイルター取り付け部
17 ターボファン プーリ
18 ターボファン軸ベアリング受け外側材
19 ロータ
20 固定コイル
DESCRIPTION OF SYMBOLS 1 Air intake 2 Front lid fixing bolt and fixture 3 Rotating shaft 4 Bearing case reinforcement 5 Bearing case 6 Rear lid turbofan case 7 Rotating shaft pulley 8 Pulley belt 9 Wall 10 separating the rear lid side NO1 air passage from the NO2 air passage Air intake port 11 Air intake port 12 Safety cover 13 Air passage NO2
14 Air passage NO1
15 Bearing 16 Dust filter mounting portion 17 Turbo fan Pulley 18 Turbo fan shaft bearing bearing outer material 19 Rotor 20 Fixed coil

Claims (2)

以下の要件を備えることを特徴とする発電モータの吸引空気空冷の構造です。
(イ) 発電モータを空冷する内部空気通路はモータ ケース内周側を分割して一つ置きの分割部に隙間埋め材を差し込みステータ外周側とモータ ケース内周側との隙間をNO、2空気通路、またはステータ製作の時点でステータ外周側を分割範囲に凹み部を製作してNO、2空気通路とし、かつ回転軸ベアリングケース付き前蓋に開けた空気取り入れ口から入った空気が回転軸ロータ外周側とステータ ヨーク固定コイルスロット内周側の円筒全周の隙間部をNO、1空気通路としたこと
(ロ) 上記前蓋側空気取り入れ口には熱源に近い場所では取り入れ口に配管を付けて冷たい空気の所まで配管を伸ばし、後蓋に開けた1個の吸い込み口で一台の吸引機による吸引空気空冷とし、モータ ケースの後蓋側の下側または、後蓋の下側に吸引口を作り水滴を吸い取ること
(ハ) 上記イ、に記載のNO、1空気通路とNO、2空気通路との間に円筒型の薄い膜、または壁を後蓋とステータ間に作り、1個の吸引口を1台の吸引機で使用する時はNO、1の空気通路とNO2空気通路とにY字管で分けて均一に空気を吸引して、2台の吸引機で吸引する場合は後蓋側に吸引口2個作り吸引能力を上げること
(ニ) 上記ロ、に記載の空気取り入れ口から粉塵や鉄粉が飛び込む為に集塵フイルターを空気取り入れ口の個々に装着、または前蓋全体にもフイルターを装着し二重のフイルターにしたこと
(ホ) 上記ハ、に記載の後蓋の吸引口には掃除機などのターボファン、プロペラファン、シロッコファン、などが有り、回転軸にプーリや歯車を付け発電モータの回転軸の回転力を動力源とし、またコンプレッサーなどの吸引力も利用出来て吸引容積が大きければ数台の発電モータを一台のコンプレッサーで吸引出来ること
This is a suction air / air cooling structure for a generator motor characterized by the following requirements.
(B) The internal air passage for air-cooling the generator motor is divided on the inner circumference side of the motor case, and a gap filling material is inserted into every other divided portion, and the gap between the stator outer circumference side and the motor case inner circumference side is NO, 2 air At the time of manufacture of the passage or stator, a recess is made in the divided range on the outer periphery of the stator to make a NO, 2 air passage, and the air entered from the air intake opening in the front cover with the rotating shaft bearing case is the rotating shaft rotor The space between the outer circumference and the inner circumference of the stator yoke fixed coil slot is NO, 1 air passage (b) The front lid side air intake is fitted with a pipe at the intake near the heat source The pipe is extended to a cool air location, and the suction air is cooled by a single suction device using a single suction port opened in the rear cover, and suction is applied to the lower side of the rear lid of the motor case or the lower side of the rear lid. Make mouth Absorbing water droplets (c) NO, as described in 1) above, a thin cylindrical film or wall between the rear lid and the stator is created between the 1 air passage and NO, 2 air passage, and one suction When using a single suction device for the mouth, it is divided into NO, 1 air passage and NO2 air passage with a Y-tube, and air is evenly sucked. Increase the suction capacity by making two suction ports on the side (d) Since dust or iron powder jumps from the air intake described in b) above, attach a dust collection filter individually to the air intake or the entire front cover (2) The rear cover suction port described in c) above has a turbo fan such as a vacuum cleaner, a propeller fan, and a sirocco fan. A gear is attached and the rotational force of the rotating shaft of the generator motor is used as the power source. That the few cars power generation motor when the suction volume suction force is also available in, such as repressor is greater it can be aspirated with a single compressor
請求項1に記載の吸引内部空気空冷は全ての密閉型モータ固定コイルとロータを空気空冷することが出来るとともに開放型モータも後蓋側のモータ ケースを密閉して吸い込み口を後蓋に付ければ吸引空気空冷出来る空冷構造です。 The suction internal air-cooling according to claim 1 can air-cool all the sealed motor fixing coils and rotors, and the open-type motor can be closed by closing the motor case on the rear lid side and attaching the suction port to the rear lid. Air-cooled structure that can be cooled by suction air.
JP2010268873A 2010-12-01 2010-12-01 Internal air cooling of the generator motor by air suction. Expired - Fee Related JP4782888B1 (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5330613B1 (en) * 2013-02-15 2013-10-30 敏雄 合田 A generator motor that connects several units using a storage battery.
US9473001B2 (en) 2011-11-21 2016-10-18 Panasonic Intellectual Property Management Co., Ltd. Brushless motor fan with stator insulator having ventilation recesses and grooves
CN111279588A (en) * 2017-09-25 2020-06-12 三菱重工发动机和增压器株式会社 Pressure booster

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JP6106875B2 (en) * 2012-12-21 2017-04-05 株式会社明電舎 Split stator core fixing structure
KR101398511B1 (en) * 2014-03-27 2014-05-27 김선화 Electric motor with complex generator
KR101720204B1 (en) * 2015-09-02 2017-03-27 동국대학교 경주캠퍼스 산학협력단 Cooling module for electric vehicle motor

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Cited By (3)

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Publication number Priority date Publication date Assignee Title
US9473001B2 (en) 2011-11-21 2016-10-18 Panasonic Intellectual Property Management Co., Ltd. Brushless motor fan with stator insulator having ventilation recesses and grooves
JP5330613B1 (en) * 2013-02-15 2013-10-30 敏雄 合田 A generator motor that connects several units using a storage battery.
CN111279588A (en) * 2017-09-25 2020-06-12 三菱重工发动机和增压器株式会社 Pressure booster

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