JP4774013B2 - Electromagnetic diaphragm pump - Google Patents

Electromagnetic diaphragm pump Download PDF

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JP4774013B2
JP4774013B2 JP2007127842A JP2007127842A JP4774013B2 JP 4774013 B2 JP4774013 B2 JP 4774013B2 JP 2007127842 A JP2007127842 A JP 2007127842A JP 2007127842 A JP2007127842 A JP 2007127842A JP 4774013 B2 JP4774013 B2 JP 4774013B2
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vibrator
abnormal
rotating member
reciprocating
movable member
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JP2008280970A (en
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功 一柳
秀彦 出口
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Yasunaga Air Pump Inc
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Yasunaga Air Pump Inc
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Description

本発明は、電磁石によりダイヤフラムを変位させてポンプ動作させる電磁式ダイヤフラムポンプに関する。   The present invention relates to an electromagnetic diaphragm pump that performs a pump operation by displacing a diaphragm with an electromagnet.

養殖水槽や家庭用浄化などでは、酸素の補給や曝気のために電磁式ダイヤフラムポンプを用いて、空気を送り込むことが行われている(エアポンプ)。
一般にこうした電磁式ダイヤフラムポンプには、電磁石を用いた電磁部と、ダイヤフラムを用いたポンプ部とを組み合わせた構造が用いられる。具体的には、電磁部には、交番する磁界を一対の電磁石に発生させて、振動子を往復運動させる構造が用いられる。ポンプ部には、振動子にダイヤフラムを連結した構造が用いられ、振動子の往復運動でダイヤフラムを変位させて空気圧送させるようにしている。
In aquaculture tanks and household purification, air is supplied using an electromagnetic diaphragm pump for supplying oxygen and aeration (air pump).
In general, such an electromagnetic diaphragm pump uses a structure in which an electromagnetic part using an electromagnet and a pump part using a diaphragm are combined. Specifically, a structure in which an alternating magnetic field is generated in a pair of electromagnets to reciprocate the vibrator is used for the electromagnetic part. In the pump unit, a structure in which a diaphragm is connected to a vibrator is used, and the diaphragm is displaced by a reciprocating motion of the vibrator so as to be pneumatically fed.

ところで、電磁式ダイヤフラムポンプの振動子は、ダイヤフラムによって保持されている。このため、ダイヤフラムが経年劣化すると、ダイヤフラムの剛性が低下して、通常時とは異なる動きで振動子が運動することがある(異常)。
ところが、振動子は、一対の電磁石間の限られたスペースに配置される部品なので、異常に振動子が動くと、振動子が周辺に配置されている電磁石やその他の部品と接触しながら不規則に動作する傾向にある。このため、周辺の部品を破損させるおそれがある。こうした振動子の異常な挙動は、ダイヤフラムに限らず、ポンプ部の吸気弁や排気弁を構成する弁体が経年劣化する場合にも発生する。
Incidentally, the vibrator of the electromagnetic diaphragm pump is held by the diaphragm. For this reason, when the diaphragm deteriorates over time, the rigidity of the diaphragm decreases, and the vibrator may move with a motion different from the normal time (abnormal).
However, since the vibrator is a part that is placed in a limited space between a pair of electromagnets, if the vibrator moves abnormally, the vibrator is irregularly in contact with the surrounding electromagnets and other parts. Tend to work. For this reason, there is a risk of damage to peripheral components. Such an abnormal behavior of the vibrator occurs not only in the diaphragm but also in the case where the valve bodies constituting the intake valve and the exhaust valve of the pump part deteriorate over time.

そこで、電磁式ダイヤフラムポンプでは、振動子の異常な動きを検出する異常検出装置を組み込むことが行われている。異常検出装置には、例えば特許文献1に開示されているように振動子の往復運動方向の動きが、予め定められている許容値を超えると、L形の検知アームが動作して、可動片を支持している部分を、てこの原理により破断させて、電磁石の電源を断つ構造や、特許文献2に開示されているように振動子の往復運動方向の動きが、予め定められている許容値を超えると、レバーを変位させて、マイクロスイッチをオンオフ動作させる構造や、特許文献3に開示されているように振動子の往復運動方向と直交する方向の動きが、予め定められている許容値を超えると、その動きで、電磁石の導電パターンを破断させて電磁石の電源を断つ構造などが用いられる。
実開平 2− 76183号公報 特開平11−159462号公報 実用新案登録 第2530399号
Therefore, in an electromagnetic diaphragm pump, an abnormality detection device that detects abnormal movement of a vibrator is incorporated. In the abnormality detection device, for example, as disclosed in Patent Document 1, when the movement of the vibrator in the reciprocating direction exceeds a predetermined allowable value, the L-shaped detection arm operates to move the movable piece. The structure that breaks the portion that supports the lever by the lever principle and cuts off the power supply of the electromagnet, and the movement in the reciprocating direction of the vibrator as disclosed in Patent Document 2 is set in advance. When the value is exceeded, the lever is displaced and the microswitch is turned on and off, and the movement in the direction perpendicular to the reciprocating direction of the vibrator as disclosed in Patent Document 3 is determined in advance. When the value is exceeded, a structure in which the electromagnet's conductive pattern is broken and the electromagnet's power source is cut off is used.
Japanese Utility Model Publication 2-76183 Japanese Patent Laid-Open No. 11-159462 Utility model registration No. 2530399

特許文献1〜3は、振動子の往復運動方向の異常な挙動を検出する技術か、振動子の往復運動方向とは直交する方向の異常な挙動を検出する技術かのどちらかを選択して採用するものである。
ところで、ダイヤフラムや弁部材の経年劣化を要因として生ずる振動子の異常な挙動には、振動子が往復運動方向での許容値を越えて変位するだけの場合と、振動子が上記許容値を越えない範囲内で往復動しながら、往復運動方向と直交する方向だけ、周辺の機器との接触をきたす偏りが生じる場合との双方が生じることがある。
Patent Documents 1 to 3 select either a technique for detecting an abnormal behavior in the reciprocating direction of the vibrator or a technique for detecting an abnormal behavior in a direction orthogonal to the reciprocating direction of the vibrator. Adopted.
By the way, the abnormal behavior of the vibrator, which is caused by the deterioration of the diaphragm and the valve member over time, includes the case where the vibrator only displaces beyond the allowable value in the reciprocating direction, and the vibrator exceeds the allowable value. While reciprocating within a non-existing range, there may be a case where there is a bias that causes contact with peripheral devices only in a direction orthogonal to the reciprocating direction.

このような振動子の異常を検出する場合、特許文献1〜3に開示された技術を選択するのでは、対処できない。
そのため、対処には、振動子の往復運動方向の異常な挙動を検出する技術と、振動子の往復運動方向とは直交する方向の異常な挙動を検出する技術との双方を併用することが考えられる。
When such an abnormality of the vibrator is detected, it cannot be dealt with by selecting the technique disclosed in Patent Documents 1 to 3.
For this reason, it is conceivable to use both a technology for detecting abnormal behavior in the reciprocating direction of the vibrator and a technology for detecting abnormal behavior in a direction orthogonal to the reciprocating direction of the vibrator. It is done.

ところが、特許文献1〜3に示されるように振動子の往復運動方向の異常挙動を検出する技術と、振動子の往復運動方向とは直交する方向の移動挙動を検出する技術は、検出構造が全く異なる。このため、単に双方の技術を組み合わせると、2種類の検出構造を採用する結果、部品点数が多くなり、かなりコスト的な負担が大きくなる問題がある。
そこで、本発明の目的は、部品点数を抑えた構造で、振動子の往復運動方向の異常な動きと、振動子の往復運動方向とは直交する異常な動きとの双方の検出を可能とした電磁式ダイヤフラムポンプを提供することにある。
However, as shown in Patent Documents 1 to 3, a technique for detecting an abnormal behavior in the reciprocating direction of the vibrator and a technique for detecting a moving behavior in a direction orthogonal to the reciprocating direction of the vibrator have a detection structure. Completely different. For this reason, when both technologies are simply combined, there is a problem in that the number of parts increases as a result of adopting two types of detection structures, and the cost burden increases considerably.
Therefore, an object of the present invention is to have a structure with a reduced number of parts, and to detect both an abnormal movement in the reciprocating motion direction of the vibrator and an abnormal motion orthogonal to the reciprocating motion direction of the vibrator. The object is to provide an electromagnetic diaphragm pump.

請求項1に記載の発明は、上記目的を達成するために、異常検出装置には、通常位置と異常位置の2つの位置の間を変位可能とした可動部材と、振動子の往復運動方向の動きが許容値を超えると、当該振動子の異常な変位を可動部材へ伝えて可動部材を通常位置から異常位置へ変位させる第1伝達部と、振動子の往復運動方向と直交する方向の動きが許容値を超えると、当該振動子の異常な変位を可動部材へ伝えて可動部材を通常位置から異常位置へ変位させる第2伝達部と、可動部材が異常位置へ変位するにしたがい異常信号が出力される異常信号出力部とを有し、前記可動部材が、振動子と対向して一対の電磁石間に配置され、両端部が振動子の往復運動方向に向き、一側部が振動子を挟んで当該振動子の往復運動方向と直交する方向の片側へ延び、他側部が反対側へ延び、かつ両側部間を支点として回動自在に支持され、所定の定位置が通常位置に設定され、当該定位置からずれた回動位置が異常位置として設定された回動部材を有してなり、前記第1伝達部が、前記振動子から、対向する回動部材の中間に向って突き出るボス部と、回動部材の両端部に、それぞれボス部から、振動子の往復運動方向方の許容値を規定する許容量、離して設けられ、振動子の往復運動方向の動きが許容値を超えると、ボス部と突き当たり、回動部材を通常位置から異常位置へ回動変位させる第1当接面とを有してなり、前記第2伝達部が、回動部材の両側部に、それぞれボス部から、振動子の往復運動方向と直交する方向の許容値を規定する許容量、離して設けられ、振動子の往復運動方向と直交する方向の動きが許容値を超えると、ボス部と突き当たり、回動部材を通常位置から異常位置へ回動変位させる第2当接面を有した構成を採用した。 In order to achieve the above object, according to the first aspect of the present invention, the abnormality detection device includes a movable member that is displaceable between two positions, a normal position and an abnormal position, and a reciprocating motion direction of the vibrator. When the movement exceeds an allowable value, a first transmission unit that transmits an abnormal displacement of the vibrator to the movable member to displace the movable member from the normal position to the abnormal position, and a movement in a direction orthogonal to the reciprocating direction of the vibrator Exceeds the allowable value, an abnormal signal of the vibrator is transmitted to the movable member to displace the movable member from the normal position to the abnormal position, and an abnormal signal is generated as the movable member is displaced to the abnormal position. An abnormal signal output section to be output , the movable member is disposed between a pair of electromagnets facing the vibrator, both end portions are directed in the reciprocating direction of the vibrator, and one side portion is the vibrator. Across the direction of the reciprocating motion of the vibrator Side, the other side extends to the opposite side, and is supported so as to be rotatable about both sides as a fulcrum, a predetermined fixed position is set as the normal position, and the rotational position deviated from the fixed position is an abnormal position. And the first transmission portion has a boss projecting from the vibrator toward the middle of the opposing rotation member and both ends of the rotation member. If the movement in the reciprocating direction of the vibrator exceeds the allowable value, the boss part will be abutted and the rotating member will be in the normal position. A first abutting surface that pivots and displaces to an abnormal position from the boss portion on each side of the pivot member, and a direction perpendicular to the reciprocating motion direction of the vibrator. The reciprocating direction of the vibrator, which is provided at a distance, which defines the permissible value of When orthogonal directions of movement exceeds the allowable value, it abuts a boss portion, and employs a configuration having a second abutment surface for rotational displacement of the rotating member from a normal position to an abnormal position.

同構成によると、振動子の異なる方向の許容値を越えた動きは、いずれも共通の可動部材に伝達される。この動きが、可動部材を経て、異常信号出力部へ至り、それぞれの異常が異常信号出力部からの出力で検出される。さらに簡単な構造ですむ。 According to the same configuration, any movement of the vibrator exceeding the allowable value in different directions is transmitted to the common movable member. This movement reaches the abnormal signal output unit through the movable member, and each abnormality is detected by the output from the abnormal signal output unit . It is a simple structure without the of et al.

請求項2に記載の発明は、さらに加え、振動子の往復運動方向には異常がなく、振動子の往復運動方向とは直交する向きの動きに対して異常があるような挙動の検出が確実に行えるよう、第1当接面には、回動部材の両端部に互い違いに設けられ、ボス部と突き当たるにしたがい、回動部材に回動変位を誘起させる斜面を用い、第2当接面には、回動部材の両側部に斜面から該斜面の反対側の端まで連続して形成され、ボス部と突き当たるにしたがい、回動部材に回動変位を誘起させる壁面を用いた。 In addition, the invention according to claim 2 further reliably detects a behavior in which there is no abnormality in the reciprocating direction of the vibrator and there is an abnormality with respect to a movement in a direction orthogonal to the reciprocating direction of the vibrator. The first abutting surface is provided alternately at both ends of the rotating member, and the second abutting surface is provided with an inclined surface that induces rotational displacement in the rotating member as it abuts the boss portion. In this case, a wall surface that is continuously formed on both sides of the rotating member from the inclined surface to the opposite end of the inclined surface and induces rotational displacement in the rotating member as it hits the boss portion is used.

請求項3に記載の発明は、上記目的に加え、異常の検出後、検出部品の交換を必要とせずに、容易に通常状態に復帰されるよう、可動部材は、異常位置に変位した可動部材を通常位置へ手動操作で復帰させる操作部を有した構成とし、異常信号出力部は、可動部材が手動操作で通常位置に復帰されると、通常状態に復帰するマイクスイッチで構成した。 According to a third aspect of the present invention, in addition to the above object, the movable member is displaced to an abnormal position so that it can be easily returned to the normal state after the detection of the abnormality without requiring replacement of the detection component. The abnormality signal output unit is configured by a microphone switch that returns to the normal state when the movable member is returned to the normal position by manual operation.

請求項1の発明によれば、部品点数を抑えた異常検出装置で、振動子の往復運動方向の異常な動きと、振動子の往復運動方向とは直交する異常な動きとの双方を検出することができる。しかも、双方の検出は、振動子に設けたボス部を通じて、回動自在な回動部材へ伝えるだけの構造ですむので、異常検出装置は、一層、簡単な構造ですむ。 According to the first aspect of the present invention, the abnormality detecting device that suppresses the number of parts detects both the abnormal movement in the reciprocating direction of the vibrator and the abnormal movement orthogonal to the reciprocating direction of the vibrator. it is possible. In addition, since the detection of both is simply transmitted to the rotatable rotating member through the boss provided on the vibrator, the abnormality detecting device can be further simplified.

請求項2の発明によれば、さらに、確実に、振動子の往復運動方向の動きに問題の無い状況の中で生ずる振動子の往復運動方向と直交する方向の異常な動きを検出することができる。
請求項3の発明によれば、加えて、異常の検出後、操作部を操作するだけで、可動部材およびマイクロスイッチが通常状態に復帰するので、部品などの交換を必要とせずに、容易に異常検出装置を通常状態に復帰させることができる。
According to the second aspect of the present invention, it is possible to reliably detect abnormal movement in a direction orthogonal to the reciprocating direction of the vibrator, which occurs in a situation where there is no problem in the movement of the vibrator in the reciprocating direction. it can.
According to the invention of claim 3 , in addition, after the abnormality is detected, the movable member and the micro switch are returned to the normal state only by operating the operation part, so that it is possible to easily replace the parts without requiring replacement. The abnormality detection device can be returned to the normal state.

以下、本発明を図1〜図9に示す一実施形態にもとづいて説明する。
図1は電磁式ダイヤフラムポンプの概観を示し、図2は同ポンプのカバーを取り外した
状態を示し、図3は図2中のA−A線に沿う平断面図を示し、図4は図2中のB矢視から見た図を示し、図5は異常検出装置の概観を示し、図6は同異常検出装置の主要部を分解した図を示し、図7〜図9はその異常検出装置の挙動をそれぞれ示している。
Hereinafter, the present invention will be described based on an embodiment shown in FIGS.
1 shows an overview of an electromagnetic diaphragm pump, FIG. 2 shows a state in which the cover of the pump is removed, FIG. 3 shows a plan sectional view along the line AA in FIG. 2, and FIG. FIG. 5 shows an overview of the abnormality detection device, FIG. 6 shows an exploded view of the main part of the abnormality detection device, and FIGS. 7 to 9 show the abnormality detection device. Each behavior is shown.

電磁式ダイヤフラムポンプは、図1および図2に示されるように例えば上部が開口し、両側にポンプ組付け口1aを有するケーシング1と、同ケーシング1の開口を閉塞するカバー2とを有して構成される本体3をもつ。この本体3内に電磁部5が収められる。また電磁部5を挟んだケーシング1の両側には一対のポンプ部10がそれぞれ組み付けられ、電磁式ダイヤフラムポンプの主要部を構成している。 As shown in FIG. 1 and FIG. 2, the electromagnetic diaphragm pump has, for example, a casing 1 that is open at the top and has pump assembly ports 1 a on both sides, and a cover 2 that closes the opening of the casing 1. It has a body 3 that is configured. The electromagnetic part 5 is accommodated in the main body 3. Moreover, a pair of pump parts 10 are respectively assembled on both sides of the casing 1 with the electromagnetic part 5 interposed therebetween, and constitute a main part of the electromagnetic diaphragm pump.

このうち電磁部5は、図3に示されるように隙間Sを存してケーシング1内の前後に収められた一対の電磁石6と、電磁石6の隙間Sに往復動可能に配置された振動子7とを有して構成される。振動子7は、例えば隙間方向に沿って延びた本体部8と、この本体部8に組み込まれた一対の永久磁石9とを有して構成される。これにより、電磁石6に交流電圧を印加して、電磁石6の鉄心6aに交番する磁界発生させると、振動子7が、永久磁石8で行われる反発や吸引の繰り返しにより、鉄心6aの中心軸を振幅の中心として、図3中の矢印で示すX方向(軸心方向)に往復運動(往復振動)する。 Among them, the electromagnetic part 5 includes a pair of electromagnets 6 that are housed in the front and rear of the casing 1 with a gap S as shown in FIG. 3, and a vibrator that is reciprocally disposed in the gap S between the electromagnets 6. 7. The vibrator 7 includes, for example, a main body 8 extending along the gap direction and a pair of permanent magnets 9 incorporated in the main body 8. As a result, when an alternating voltage is applied to the electromagnet 6 to generate an alternating magnetic field in the iron core 6a of the electromagnet 6, the vibrator 7 repeats repulsion and suction performed by the permanent magnet 8 to cause the central axis of the iron core 6a. Is reciprocating (reciprocating vibration) in the X direction (axial direction) indicated by the arrow in FIG.

ポンプ部10は、図3に示されるようにいずれもケーシング1の両側のポンプ組付け口1aを覆うように設けた一対のダイヤフラム11、同ダイヤフラム11の前方にそれぞれ形成したポンプ室12、同ポンプ室12に設けた吸気弁13、同じく吐出弁14、吸入口(図示しない)から吸気弁13へ吸入空気を導く吸気路15、吐出弁14から吐出する空気を吐出口16へ導く吐出路17を有して構成される。そして、一対のダイヤフラム11が、振動子7の両端部にそれぞれ連結してある。この連結により、振動子7をX方向に移動自在に保持している。この保持により、振動子7の往復運動(往復振動)がダイヤフラム11へ伝わり、それぞれポンプ部10にてポンプ動作が行われる。すなわち、ポンプ室12の容積が、ダイヤフラム11の変位により、拡大と縮小を繰り返すので、吸込口(図示しない)から吸い込んだ空気が吐出口16から吐出される。なお、吸気弁13、排気弁14には、いずれも弁体にシート状部材が用いてある。 Pump unit 10, a pair of diaphragm 11 provided so as both to cover the pump assembly inlet 1a on both sides of the casing 1 as shown in FIG. 3, the pump chamber 12 formed respectively in front of the diaphragm 11, the pump An intake valve 13 provided in the chamber 12, similarly a discharge valve 14, an intake passage 15 that guides intake air from an intake port (not shown) to the intake valve 13, and a discharge passage 17 that guides air discharged from the discharge valve 14 to the discharge port 16. It is configured. A pair of diaphragms 11 are connected to both ends of the vibrator 7 respectively. By this connection, the vibrator 7 is held movably in the X direction. By this holding, the reciprocating motion (reciprocating vibration) of the vibrator 7 is transmitted to the diaphragm 11, and the pump operation is performed in each pump unit 10. That is, the volume of the pump chamber 12 repeatedly expands and contracts due to the displacement of the diaphragm 11, so that air sucked from a suction port (not shown) is discharged from the discharge port 16. In addition, both the intake valve 13 and the exhaust valve 14 use a sheet-like member as a valve body.

また図2に示されるように本体3内には、通常時とは異なる振動子7の動きを検出する異常検出装置20が収められている。この異常検出装置20には、図4〜図7に示されるように本体3に取付くフレーム21に、可動部材である回動部材25と、振動子7の往復運動方向(図3中の振動子7の軸心方向を示すX方向が相当)における異常な動きを回動部材25へ伝える伝達部30(本願の第1伝達部に相当)と、振動子7の往復運動方向とは直交する方向(図3中の振動子7の軸心方向とは直角な方向を示すY方向が相当)における異常な動きを回動部材25へ伝える伝達部35(本願の第2伝達部に相当)と、電磁石6の電源回路(図示しない)に介装されるマイクロスイッチ40(本願の異常検出部に相当)とを組み付けた構造が用いられている。   Further, as shown in FIG. 2, the main body 3 contains an abnormality detection device 20 that detects the movement of the vibrator 7 different from the normal time. As shown in FIGS. 4 to 7, the abnormality detection device 20 includes a frame 21 attached to the main body 3, a rotating member 25 that is a movable member, and a reciprocating direction of the vibrator 7 (vibration in FIG. 3). The transmission part 30 (corresponding to the first transmission part of the present application) that transmits abnormal movement to the rotating member 25 in the X direction indicating the axial direction of the child 7 is orthogonal to the reciprocating direction of the vibrator 7. A transmission unit 35 (corresponding to the second transmission unit of the present application) that transmits an abnormal movement in the direction (corresponding to the Y direction indicating a direction perpendicular to the axial direction of the vibrator 7 in FIG. 3) to the rotating member 25; A structure in which a micro switch 40 (corresponding to the abnormality detection unit of the present application) interposed in a power circuit (not shown) of the electromagnet 6 is assembled is used.

具体的には、フレーム21は、例えば図6に示されるように一側部にスイッチ設置部22が形成され、他側部に二股に分かれた一対の支持アーム部23が形成された部材から構成される。スイッチ設置部22は、例えば下側が凹み、さらに支持アーム部23側の一部側壁が開放した凹形部22aで形成される。この凹形部22a内に、マイクロスイッチ40が横向きで収められる。この収容により、マイクロスイッチ40のオンオフ接点40a(図7〜図9に一部だけ図示)は、スイッチ設置部22の開放した側壁部分に配置させてある。   Specifically, the frame 21 is composed of a member in which, for example, as shown in FIG. 6, a switch installation portion 22 is formed on one side and a pair of support arm portions 23 are formed on the other side. Is done. The switch installation part 22 is formed of, for example, a recessed part 22a having a recessed part on the lower side and an open part of the side wall on the support arm part 23 side. The microswitch 40 is housed sideways in the concave portion 22a. With this accommodation, the on / off contact 40a of the microswitch 40 (only part of which is shown in FIGS. 7 to 9) is disposed on the open side wall portion of the switch installation portion 22.

また図4に示されるようにスイッチ設置部22の上部壁(凹形部22aの底壁がなす:図7〜図9で一部図示)の上面からマイクロスイッチ40のオンオフ接点40aの前面には、これらを覆うようにL形の板ばね部材41が設けられる。フレーム21は、このうち上部壁22bを覆う板ばね部分を取付面に用いて、マイクロスイッチ40と一緒に、カバー2の内面にねじ止めしてある。これにより、オンオフ接点40aが、オンオフ接点40aの前面に配置される板ばね部分41bの可動でオンオフされる構造にしている。なお、板ばね部分41bには、該オンオフ接点40aを操作するための突起部41aが形成してある。 Further, as shown in FIG. 4, the upper surface of the upper wall of the switch installation portion 22 ( the bottom wall of the concave portion 22 a is partially shown in FIGS. 7 to 9) is placed on the front surface of the on / off contact 40 a of the microswitch 40. An L-shaped leaf spring member 41 is provided so as to cover them. The frame 21 is screwed to the inner surface of the cover 2 together with the microswitch 40 using a leaf spring portion covering the upper wall 22b as an attachment surface. As a result, the on / off contact 40a is turned on and off by the movement of the leaf spring portion 41b disposed on the front surface of the on / off contact 40a. The leaf spring portion 41b is formed with a protrusion 41a for operating the on / off contact 40a.

支持アーム部23の各先端部は、このときのフレーム21の固定により、電磁石6間の隙間Sから露出している振動子7の直上の地点で、振動子7の軸心方向に並行に配置される。この支持アーム部23間には、図6に示されるように回動部材25が回動自在に組み付く。すなわち、回動部材25は、例えば支持アーム部23間を占める細長の横壁部25aをもつ。そして、この回動部材25が、例えば横壁部25aの幅方向中央に形成された支持孔26と、支持孔26および支持アーム部23間を相通する支持シャフト27と、該支持シャフト27を抜止めするクリップ部材29とで形成される支持構造により、幅方向中央を支点として、フレーム21に回動自在に支持させてある。   Each tip of the support arm 23 is arranged in parallel with the axial direction of the vibrator 7 at a point immediately above the vibrator 7 exposed from the gap S between the electromagnets 6 by fixing the frame 21 at this time. Is done. As shown in FIG. 6, a rotating member 25 is rotatably mounted between the support arm portions 23. That is, the rotating member 25 has, for example, an elongated lateral wall portion 25 a that occupies the space between the support arm portions 23. The rotating member 25 includes, for example, a support hole 26 formed in the center in the width direction of the lateral wall portion 25a, a support shaft 27 that communicates between the support hole 26 and the support arm portion 23, and prevents the support shaft 27 from being removed. By the support structure formed by the clip member 29, the frame 21 is rotatably supported with the center in the width direction as a fulcrum.

これにより、回動部材25の両端部は、振動子7の往復運動方向(X方向)に向く。と共に回動部材25の一側部は、振動子7を挟んで該振動子7の往復運動方向とは直交する方向の片側、例えば一対の電磁石6の一方側へ突き出るように配置され、他側部は、それとは反対側、例えば電磁石6の他方側へ突き出るように配置される。また横壁部25aのマイクロスイッチ40側には、突起部41aと対応した地点に、スイッチ押部28が形成されている。スイッチ押部28は、突起部41aに向って突き出ている。そして、先端部に形成された溝部28aが突起部41aと係脱可能に係合している。   Thereby, both end portions of the rotating member 25 are directed in the reciprocating motion direction (X direction) of the vibrator 7. In addition, one side portion of the rotating member 25 is disposed so as to protrude to one side of the vibrator 7 across the vibrator 7 in a direction perpendicular to the reciprocating direction of the vibrator 7, for example, one side of the pair of electromagnets 6. The part is arranged so as to protrude to the opposite side, for example, the other side of the electromagnet 6. Further, a switch pressing portion 28 is formed on the side of the horizontal wall portion 25a on the micro switch 40 side at a point corresponding to the protruding portion 41a. The switch pressing portion 28 protrudes toward the protruding portion 41a. And the groove part 28a formed in the front-end | tip part is engaged with the projection part 41a so that engagement / disengagement is possible.

この溝部28aと突起部41aとの組み合わせにより、回動部材25は、マイクロスイッチ40をオン状態に保つ通常位置と、マイクロスイッチ40をオフ状態にする異常位置との2つの位置間で変位可能にしている。具体的には、図7に示されるように回動部材25の通常位置には、板ばね部材41の弾性力により溝部28aと突起部41aとの係合が所定に保たれて、マイクロスイッチ40のオン状態を維持し続ける位置が用いられる。ここでは、横壁部25aが水平姿勢になる位置を通常位置としている。また異常位置は、図8および図9に示されるようにスイッチ押部28の溝部28aが突起部41aから外れて、マイクロスイッチ40がオフ状態に変わる位置が用いられる。ここでは、横壁部25aが傾くときを異常位置としている。   By the combination of the groove 28a and the protrusion 41a, the rotating member 25 can be displaced between two positions: a normal position where the microswitch 40 is kept on and an abnormal position where the microswitch 40 is off. ing. Specifically, as shown in FIG. 7, at the normal position of the rotating member 25, the engagement between the groove 28 a and the protrusion 41 a is maintained at a predetermined level by the elastic force of the leaf spring member 41, and the micro switch 40. The position where the ON state is continuously maintained is used. Here, the position where the horizontal wall portion 25a is in the horizontal posture is the normal position. As shown in FIGS. 8 and 9, the abnormal position is a position where the groove 28 a of the switch pressing portion 28 is disengaged from the protrusion 41 a and the micro switch 40 is turned off. Here, the time when the horizontal wall portion 25a is inclined is defined as an abnormal position.

伝達部30は、図5〜図7に示されるように回動部材25に対応した振動子7の地点、具体的には電磁石6間から露出した振動子7の上面のうち、横壁部25aの直下となる本体8の上面部分に突設されたボス部31と、該ボス部31を振動子7の往復運動方向から挟んだ地点である横壁部25aの両端部にそれぞれ設けた当接面32とを組み合わせた構造が用いられている。このうちボス部31は、対向する横壁部25aの中間に向って突き出ている。当接面32は、いずれも振動子7の往復運動方向の許容値を規定する許容量、ボス部31から離れた地点に形成されていて、振動子7の往復運動方向(X方向)の動きが許容値を超えると、ボス部3と突き当たり、回動部材25を回動させる。   As shown in FIGS. 5 to 7, the transmission unit 30 is provided on the horizontal wall portion 25 a of the top surface of the vibrator 7 exposed from the point of the vibrator 7 corresponding to the rotating member 25, specifically, between the electromagnets 6. A boss portion 31 projecting from the upper surface portion of the main body 8 directly below, and abutment surfaces 32 provided at both ends of the lateral wall portion 25a, which is a point sandwiching the boss portion 31 from the reciprocating motion direction of the vibrator 7, respectively. The structure which combined with is used. Among these, the boss part 31 protrudes toward the middle of the opposing lateral wall part 25a. Each of the contact surfaces 32 is formed at a point away from the boss portion 31 with an allowable amount that defines an allowable value in the reciprocating direction of the vibrator 7, and movement of the vibrator 7 in the reciprocating direction (X direction). Exceeds the allowable value, the boss portion 3 is abutted and the rotating member 25 is rotated.

特に、これらボス部31、当接面32には、振動子7の往復運動方向の異常な動きを確実に捉える工夫が施されている。
具体的には、ボス部31は、図5および図7に示されるような振動子7の往復運動方向にクランク形に細長く延びた形状が用いてある。そして、振動子7の両側に向く中間の一対の角部を当接部31aとしている。また可動部材25として、例えば横壁部25aの両端部に、ボス部31の両側に該ボス部31を挟み込む一対の縦壁部25bを有する構造を採用する。当接部31aから、許容量、離れた縦壁部25bの両端部の地点には、互い違いに、一対の斜面32aが形成され、当接面32としている。すなわち、斜面32aは、いずれも縦壁部25bからボス部31に向かう方向へ斜めに傾斜しながら突き出ている。この傾斜した面が、当接部31aの前方を遮る地点まで延びている。これにより、振動子7の往復運動方向の異常な動きで、ボス部31の当接部31aが斜面32aに突き当たると、斜面32aの傾きにより、回動部材25には回動変位が誘起される。ここで、斜面32aと当接部31aが突き当たる地点までの距離より、スイッチ押部28の先端までの距離は、長く設定されていて、振動子7が許容値を超えて往復運動方向(X方向)に動くと、回動部材25が異常位置へ回動変位されるだけでなく、レバー比の差により、スイッチ押部28を大きく異常位置側へ変位させて、マイクロスイッチ4のオフ動作を行うようにしている。
In particular, the boss portion 31 and the contact surface 32 are devised to reliably capture abnormal movement of the vibrator 7 in the reciprocating direction.
Specifically, the boss portion 31 has a shape that is elongated in a crank shape in the reciprocating direction of the vibrator 7 as shown in FIGS. 5 and 7. A pair of intermediate corners facing both sides of the vibrator 7 is used as the contact portion 31a. Further, as the movable member 25, for example, a structure having a pair of vertical wall portions 25b sandwiching the boss portion 31 on both sides of the boss portion 31 at both ends of the horizontal wall portion 25a is employed. A pair of inclined surfaces 32 a are formed alternately at points on both ends of the vertical wall portion 25 b that is an allowable amount away from the contact portion 31 a, and serve as the contact surface 32. That is, the inclined surfaces 32a protrude while being inclined obliquely in the direction from the vertical wall portion 25b to the boss portion 31. This inclined surface extends to a point blocking the front of the contact portion 31a. Accordingly, when the contact portion 31a of the boss portion 31 abuts on the inclined surface 32a due to an abnormal movement in the reciprocating direction of the vibrator 7, a rotational displacement is induced in the rotating member 25 due to the inclination of the inclined surface 32a. . Here, the distance to the tip of the switch pressing portion 28 is set longer than the distance to the point where the inclined surface 32a and the contact portion 31a abut, and the reciprocating motion direction (X direction) of the vibrator 7 exceeds the allowable value. ), The rotating member 25 is not only rotated and displaced to the abnormal position, but the switch pusher 28 is largely displaced to the abnormal position side due to the difference in lever ratio, and the micro switch 4 is turned off. I am doing so.

伝達部35には、図5〜図7に示されるようにボス部31のうち、細長く延びた細長部分31bを当接部として用いる構造が採用されている。すなわち、回動部材25のうち、ボス部31を振動子7の往復運動方向と直交する方向から挟む地点となる両側部には、一対の当接面36が設けられている。当接面36は、いずれも振動子7の往復運動方向とは直交する方向の許容値を規定する許容量、ボス部31から離れた地点に形成されている。これにより、振動子7の往復運動方向とは直交する方向(Y方向)の動きが許容値を超えると、ボス部31が当接面36と突き当たり、回動部材25を回動させる。   As shown in FIG. 5 to FIG. 7, the transmission portion 35 employs a structure in which an elongated portion 31 b that is elongated in the boss portion 31 is used as a contact portion. That is, a pair of contact surfaces 36 are provided on both sides of the rotating member 25 that are points where the boss 31 is sandwiched from a direction orthogonal to the reciprocating direction of the vibrator 7. Each of the contact surfaces 36 is formed at a point away from the boss portion 31 with an allowable amount that defines an allowable value in a direction orthogonal to the reciprocating direction of the vibrator 7. As a result, when the movement of the vibrator 7 in the direction orthogonal to the reciprocating direction (Y direction) exceeds the allowable value, the boss portion 31 abuts against the contact surface 36 and rotates the rotating member 25.

特に当接面36には、振動子7の往復運動方向には異常がなく、往復運動方向と直交する方向に異常に動くという状況でも、確実に異常な動きだけを捉える工夫が施されている。具体的には、当接面36としては、図5〜図7に示されるように縦壁部25bの内面に、斜面32aから反対側の端まで連続した一対の壁面36aを形成した構造が用いられる。壁面36aは,最も近くに配置される細長部分31b(ボス部31)の側部分と平行な面、具体的には振動子7の軸方向に延びる細長部分31bの側面と向き合う縦面で形成される。これにより、ボス部31の細長部分31bと回動部材25の壁面36aとの両者は、通常時の振動子7の往復運動の範囲では、許容値を規定する許容量の隙間を挟んで向き合う構造にしている。   In particular, the contact surface 36 is devised to ensure that only the abnormal movement is detected even in a situation in which there is no abnormality in the reciprocating direction of the vibrator 7 and it moves abnormally in a direction perpendicular to the reciprocating direction. . Specifically, as the contact surface 36, a structure in which a pair of wall surfaces 36a continuous from the inclined surface 32a to the opposite end is formed on the inner surface of the vertical wall portion 25b as shown in FIGS. It is done. The wall surface 36a is formed by a surface parallel to a side portion of the elongated portion 31b (boss portion 31) disposed closest to the wall surface, specifically, a vertical surface facing a side surface of the elongated portion 31b extending in the axial direction of the vibrator 7. The Thereby, both the elongated portion 31b of the boss portion 31 and the wall surface 36a of the rotating member 25 face each other with a clearance of an allowable amount that defines an allowable value in the range of the reciprocating motion of the vibrator 7 at the normal time. I have to.

これで、振動子7が、許容値を超えて往復運動方向と直角な方向(Y方向)だけ偏りながら動くときでも、ボス部31と壁面36aとを用いて、マイクロスイッチ40がオフ動作されるようにしている。
一方、図2および図4に示されるように回動部材25の横壁部25aの上部には、手動操作用のノブ部45(本願の操作部に相当)が設けられている。ノブ部45は、図4および図7に示されるようにカバー2に形成した細長の通孔2aを通じて、本体3の上方へ突き出ている。通孔孔2aは、通常時のときのノブ部45の位置〜異常時のときのノブ部45の位置までの動きを許容する長孔で形成されている。これにより、振動子7が許容値を異常な動きをすると、ノブ部45が、中央の通常時を示す地点X1から、同地点X1の左右に有る異常時を示す地点X2まで変位する構造にしてある。同構造により、目視からでも異常が認識されるようにしている。と共に、異常の検出後、地点X2に変位したノブ部45を手動操作で、地点X1まで戻すと、回動部材25が元の通常位置へ復帰されるようにしている。もちろん、回動部材25の戻りにより、再びマイクロスイッチ40が通常状態(オン状態)に復帰される構造ともなっている。
Thus, even when the vibrator 7 moves while deviating only in a direction (Y direction) perpendicular to the reciprocating direction exceeding the allowable value, the micro switch 40 is turned off using the boss portion 31 and the wall surface 36a. I am doing so.
On the other hand, as shown in FIGS. 2 and 4, a manual operation knob 45 (corresponding to the operation unit of the present application) is provided on the upper portion of the lateral wall 25 a of the rotating member 25. As shown in FIGS. 4 and 7, the knob portion 45 projects upward from the main body 3 through an elongated through hole 2 a formed in the cover 2. The through-hole 2a is formed as a long hole that allows movement from the position of the knob part 45 at the normal time to the position of the knob part 45 at the time of abnormality. Accordingly, when the vibrator 7 moves abnormally within the allowable value, the knob portion 45 is displaced from the central point X1 indicating normal time to the point X2 indicating the abnormal time on the left and right of the same point X1. is there. With this structure, abnormalities can be recognized visually. At the same time, after the abnormality is detected, when the knob 45 displaced to the point X2 is manually returned to the point X1, the rotating member 25 is returned to the original normal position. Of course, the microswitch 40 is again returned to the normal state (on state) when the rotating member 25 returns.

こうした構造により、ボス部31を除く異常信号検出側を1つのユニットとしている。
つぎに、このように構成された電磁式ダイヤフラムポンプの作用について説明する。
すなわち、電磁石6に交流電圧を印加すると、電磁石6の鉄心6aに交番磁界が発生して、振動子7の永久磁石9を反発させたり吸引させたりする。すると、振動子7は、電磁石6の鉄心6aの中心軸を振幅の中心として、振動子7の軸心方向に往復運動(往復振動)する。この振動子7の往復運動がそれぞれ両側のダイヤフラム11に伝わり、ポンプ室12の容積を変化させ、吸込口(図示しない)から吸い込んだ空気を吐出口16から吐出させる。
With this structure, the abnormal signal detection side excluding the boss portion 31 is a single unit.
Next, the operation of the electromagnetic diaphragm pump configured as described above will be described.
That is, when an AC voltage is applied to the electromagnet 6, an alternating magnetic field is generated in the iron core 6 a of the electromagnet 6 to repel or attract the permanent magnet 9 of the vibrator 7. Then, the vibrator 7 reciprocates (reciprocates) in the axial direction of the vibrator 7 with the center axis of the iron core 6a of the electromagnet 6 as the center of amplitude. The reciprocating motion of the vibrator 7 is transmitted to the diaphragms 11 on both sides, the volume of the pump chamber 12 is changed, and the air sucked from the suction port (not shown) is discharged from the discharge port 16.

このとき、振動子7の動きに異常がなければ、図7に示されるようにボス部31は、斜面32aや壁面36aに触れずに、回動部材25内を往復運動する。これにより、回動部材25は、通常位置に保たれ、マイクロスイッチ40はオン状態に保ち続けられる。
このとき、例えばダイヤフラム11や吸気弁13や排気弁14の弁体の経年劣化により、振動子7が、通常時とは異なる動きになったとする。例えば振動子7が、定められている許容値を超えて、往復運動方向(X方向)へ偏るという動きが生じたとする。
If there is no abnormality in the movement of the vibrator 7 at this time, as shown in FIG. 7, the boss 31 reciprocates within the rotating member 25 without touching the inclined surface 32a or the wall surface 36a. As a result, the rotating member 25 is kept at the normal position, and the microswitch 40 is kept on.
At this time, for example, it is assumed that the vibrator 7 moves differently from the normal time due to aging deterioration of the valve body of the diaphragm 11, the intake valve 13, and the exhaust valve 14, for example. For example, it is assumed that the vibrator 7 moves beyond the predetermined allowable value and is biased in the reciprocating motion direction (X direction).

このとき、ボス部31は、軸心方向の一方へ偏りながら往復運動するから、図8に示されるようにボス部31の当接部31aが、偏る方向の端部に有る斜面32aと突き当たるという挙動が生じる。ここで、斜面32aは、ボス部31が往復動する方向に対して傾斜しているから、図8(a)のように当接部31aが突き当たると、図8(b)のように回動部材25の片側を上方へ押し上げるという挙動をもたらす。つまり、回動部材25は、支持シャフト27を支点に回動変位する。このときスイッチ押部28の先端までの距離は、斜面32aと当接部31aとが当接している地点までの距離より長いから、スイッチ押部28の先端部が、レバー比により、大きく振られる。このスイッチ押部28の動きにより、マイクロスイッチ40の突起部41aとの係合が外れる。これにより、マイクロスイッチ40は、オンからオフに切り換わり、異常を検出する。このオフ動作により、電磁石6の電源が断たれ、振動子7の異常な動き、すなわち周辺に配置されている電磁石6やその他の部品と接触しながら不規則に動作する振動子6を直ちに止めさせる。   At this time, since the boss portion 31 reciprocates while being biased toward one side in the axial direction, the abutting portion 31a of the boss portion 31 abuts against the inclined surface 32a at the end portion in the biasing direction as shown in FIG. Behavior occurs. Here, since the inclined surface 32a is inclined with respect to the direction in which the boss portion 31 reciprocates, when the contact portion 31a hits as shown in FIG. 8A, the inclined surface 32a rotates as shown in FIG. 8B. This brings about the behavior of pushing up one side of the member 25 upward. That is, the rotation member 25 is rotationally displaced with the support shaft 27 as a fulcrum. At this time, since the distance to the tip of the switch pressing portion 28 is longer than the distance to the point where the slope 32a and the contact portion 31a are in contact, the tip portion of the switch pressing portion 28 is greatly shaken by the lever ratio. . Due to the movement of the switch pressing portion 28, the engagement with the projection 41 a of the micro switch 40 is released. As a result, the microswitch 40 switches from on to off and detects an abnormality. By this off operation, the power supply of the electromagnet 6 is cut off, and the abnormal movement of the vibrator 7, that is, the vibrator 6 that operates irregularly while being in contact with the electromagnet 6 and other parts arranged in the vicinity is immediately stopped. .

一方、例えばダイヤフラム11や吸気弁13や排気弁14の弁体の経年劣化などにより、振動子7が、往復運動方向は許容値を超えず、往復運動方向と直交する方向(Y方向)で偏りながら往復運動するという、特異な挙動が生じたとする。
このときには、ボス部31は、振動子7の往復運動方向と直角な方向の一方へ偏りながら往復運動するから、図9(a)に示されるようにボス部31の細長部分31bが、回動部材25のうち、偏る方向に有る壁面36aと突き当たる挙動が生じる。すると、図9(b)に示されるように回動部材25は、支持シャフト27を支点に回動変位され、上記同様にスイッチ押部28を回動変位させる。これにより、マイクロスイッチ40の突起部41aとの係合が外れる。これで、マイクロスイッチ40は、オンからオフに切り換わり、上記X方向の異常のときと同様、Y方向の異常を検出する。このオフ動作により、電磁石6の電源が断たれ、同様に振動子7の異常な動き、すなわち周辺に配置されている電磁石6やその他の部品と接触しながら不規則に動作する振動子6を直ちに止めさせる。
On the other hand, for example, due to aging deterioration of the valve body of the diaphragm 11, the intake valve 13, and the exhaust valve 14, the vibrator 7 does not exceed the allowable value in the reciprocating motion direction, and is biased in the direction orthogonal to the reciprocating motion direction (Y direction). Suppose that a unique behavior of reciprocating motion occurs.
At this time, since the boss portion 31 reciprocates while being biased in one direction perpendicular to the reciprocating direction of the vibrator 7, the elongated portion 31b of the boss portion 31 is rotated as shown in FIG. In the member 25, a behavior that abuts against a wall surface 36 a in a biased direction occurs. Then, as shown in FIG. 9B, the rotation member 25 is rotationally displaced about the support shaft 27 as a fulcrum, and the switch pressing portion 28 is rotationally displaced as described above. Thereby, the engagement with the protrusion 41a of the microswitch 40 is released. Thus, the micro switch 40 switches from on to off, and detects the abnormality in the Y direction as in the case of the abnormality in the X direction. By this off operation, the power supply of the electromagnet 6 is cut off, and similarly, the abnormal movement of the vibrator 7, that is, the vibrator 6 that operates irregularly while in contact with the electromagnet 6 and other parts arranged in the vicinity is immediately Stop it.

このように異なる振動子7の異常な動きを、共通の回動部材25を通じ、共通なマイクロスイッチ40へ伝える異常検出装置20は、部品点数を多用する、2種類の検出装置を用いずにすむ。
したがって、部品点数を抑えた簡素な構造で、振動子7の往復運動方向(X方向)の異常な動きと、振動子7の往復運動方向とは直交する方向(Y方向)の異常な動きとの双方を検出することができる。
Thus, the abnormality detection device 20 that transmits the abnormal movement of the different vibrators 7 to the common micro switch 40 through the common rotating member 25 does not use two types of detection devices that use many parts. .
Therefore, with a simple structure with a reduced number of parts, the abnormal movement in the reciprocating motion direction (X direction) of the vibrator 7 and the abnormal movement in the direction orthogonal to the reciprocating motion direction of the vibrator 7 (Y direction) Both of them can be detected.

しかも、異常検出装置20は、異なる動き(X方向、Y方向)を、振動子7に設けたボス部31および回動部材25に設けた当接面32,36を通じ、回動部材25へ伝える構造にすると、回動部材25の周辺に各部を設けるだけですみ、一層、簡単な構造ですむ。特に振動子7の往復運動方向(X方向)の異常な動きを受ける当接面32には、斜面32aを採用し、振動子7の往復運動方向とは直角な方向(Y方向)の異常な動きを受ける当接面36には、斜面32aから他の端まで連続する壁面36aを採用すると、どのような状況でも振動子7の往復運動方向とは直交する方向の異常には対応できる。このため、振動子7の往復運動方向と直交する向きの異常な動きの検出は確実である。   Moreover, the abnormality detection apparatus 20 transmits different movements (X direction and Y direction) to the rotating member 25 through the boss portion 31 provided on the vibrator 7 and the contact surfaces 32 and 36 provided on the rotating member 25. With the structure, it is only necessary to provide each part around the rotating member 25, and the structure can be further simplified. In particular, the contact surface 32 that receives an abnormal movement in the reciprocating motion direction (X direction) of the vibrator 7 employs an inclined surface 32a and is abnormal in a direction perpendicular to the reciprocating motion direction of the vibrator 7 (Y direction). If a wall surface 36a that continues from the inclined surface 32a to the other end is adopted as the contact surface 36 that receives the movement, it is possible to cope with an abnormality in a direction orthogonal to the reciprocating direction of the vibrator 7 in any situation. For this reason, the abnormal movement in the direction orthogonal to the reciprocating direction of the vibrator 7 is surely detected.

また回動部材25に復帰用のノブ部45を設けたことにより、通常状態への復帰が容易となる。すなわち、復帰異常の検出後は、異常検出の作動原因を取り除く作業、例えばダイヤフラム11や吸気弁13や排気弁14の弁体を交換して正常な運転が行える状態にしてから、手動操作により、ノブ部45を通常位置に復帰させさえすれば、回動部材25およびマイクロスイッチ40は、通常時に戻るから、検出部品の交換や修理を必要とせずに、容易に通常状態に復帰させることができる。   Further, the return member 45 is provided on the rotating member 25, so that it is easy to return to the normal state. That is, after the detection of the return abnormality, the operation for removing the cause of the abnormality detection, for example, by replacing the valve body of the diaphragm 11, the intake valve 13 and the exhaust valve 14 to be able to perform normal operation, As long as the knob 45 is returned to the normal position, the rotating member 25 and the microswitch 40 return to the normal state, and therefore can easily be returned to the normal state without requiring replacement or repair of the detection components. .

なお、本発明は上述した一実施形態に限定されるものではなく、本発明の主旨を逸脱し
ない範囲内で種々可変して実施しても構わない。例えば一実施形態では、クランク形状のボス部を用いたが、これに限らず、他の形状でも、また複数の部品を組み合わせたボス構造でもよい。
Note that the present invention is not limited to the above-described embodiment, and various modifications may be made without departing from the spirit of the present invention. For example, in the embodiment, the crank-shaped boss portion is used. However, the present invention is not limited to this, and a boss structure in which a plurality of parts are combined may be used.

本発明の一実施形態に係る電磁式ダイヤフラムポンプの概観を示す斜視図。1 is a perspective view showing an overview of an electromagnetic diaphragm pump according to an embodiment of the present invention. 図1中のカバーを取り外した状態を示す斜視図。The perspective view which shows the state which removed the cover in FIG. 図2中のA−A線に沿う平断面図。FIG. 3 is a plan sectional view taken along line AA in FIG. 2. 図2中のB矢視から見た図。The figure seen from the B arrow in FIG. 異常検出装置の構造を示す斜視図。The perspective view which shows the structure of an abnormality detection apparatus. 同異常検出装置の主要部分を分解した斜視図。The perspective view which decomposed | disassembled the principal part of the abnormality detection apparatus. 通常時の異常検出装置の状態を説明する図。The figure explaining the state of the abnormality detection apparatus at the normal time. 振動子の往復運動方向(X方向)で異常な動きを検出するときを説明する図。The figure explaining when detecting an abnormal motion in the reciprocating motion direction (X direction) of a vibrator. 振動子の往復運動方向と直角な方向(Y方向)で異常な動きを検出するときを説明する図。The figure explaining when detecting abnormal motion in the direction (Y direction) perpendicular to the reciprocating motion direction of a vibrator.

符号の説明Explanation of symbols

5 電磁部
6 電磁石
7 振動子
10 ポンプ部
11 ダイヤフラム
20 異常検出装置
25 回動部材(可動部材)
30 伝達部(第1伝達部)
31 ボス部
32a斜面(第1当接面)
35 伝達部(第2伝達部)
36a壁面(第2当接面)
40 マイクロスイッチ(異常検出部)
45 ノブ部(操作部)
DESCRIPTION OF SYMBOLS 5 Electromagnetic part 6 Electromagnet 7 Vibrator 10 Pump part 11 Diaphragm 20 Abnormality detection apparatus 25 Rotating member (movable member)
30 Transmitter (first transmitter)
31 Boss part 32a slope (1st contact surface)
35 Transmitter (Second Transmitter)
36a wall surface (second contact surface)
40 Micro switch (Abnormality detection unit)
45 Knob section (operation section)

Claims (3)

交番する磁界を一対の電磁石に発生させて、当該電磁石間に沿って振動子を往復運動させる電磁部と、前記振動子にダイヤフラムを連結させてなり、当該振動子の往復運動にしたがい前記ダイヤフラムを変位させて吸・排動作するポンプ部と、通常時とは異なる前記振動子の許容値を越える異常な動きを検出する異常検出装置とを有し、
前記異常検出装置は、
通常位置と異常位置の2つの位置の間を変位可能とした可動部材と、
前記振動子の往復運動方向の動きが許容値を超えると、当該振動子の異常な変位を前記可動部材へ伝えて当該可動部材を通常位置から前記異常位置へ変位させる第1伝達部と、
前記振動子の往復運動方向と直交する方向の動きが許容値を超えると、当該振動子の異常な変位を前記可動部材へ伝えて当該可動部材を通常位置から前記異常位置へ変位させる第2伝達部と、
前記可動部材が異常位置へ変位するにしたがい異常信号が出力される異常信号出力部と
を有し、
前記可動部材は、前記振動子と対向して前記一対の電磁石間に配置され、両端部が前記振動子の往復運動方向に向き、一側部が前記振動子を挟んで当該振動子の往復運動方向と直交する方向の片側へ延び、他側部が反対側へ延び、かつ両側部間を支点として回動自在に支持され、所定の定位置が通常位置に設定され、当該定位置からずれた回動位置が異常位置として設定された回動部材を有してなり、
前記第1伝達部は、前記振動子から、対向する前記回動部材の中間に向って突き出るボス部と、前記回動部材の両端部に、それぞれ前記ボス部から、前記振動子の往復運動方向方の許容値を規定する許容量、離して設けられ、前記振動子の往復運動方向の動きが許容値を超えると、前記ボス部と突き当たり、前記回動部材を前記通常位置から前記異常位置へ回動変位させる第1当接面とを有してなり、
前記第2伝達部は、前記回動部材の両側部に、それぞれ前記ボス部から、前記振動子の往復運動方向と直交する方向の許容値を規定する許容量、離して設けられ、前記振動子の往復運動方向と直交する方向の動きが許容値を超えると、前記ボス部と突き当たり、前記回動部材を前記通常位置から前記異常位置へ回動変位させる第2当接面を有してなる
とを特徴とする電磁式ダイヤフラムポンプ。
An alternating magnetic field is generated in a pair of electromagnets, and an electromagnetic part is reciprocated between the electromagnets, and a diaphragm is connected to the vibrator, and the diaphragm is moved according to the reciprocating motion of the vibrator. A pump unit that performs a suction / exhaust operation by being displaced, and an abnormality detection device that detects an abnormal movement exceeding the allowable value of the vibrator different from the normal time,
The abnormality detection device is:
A movable member that is displaceable between two positions, a normal position and an abnormal position;
A first transmission unit configured to transmit an abnormal displacement of the vibrator to the movable member when the movement of the vibrator in the reciprocating direction exceeds an allowable value, and to displace the movable member from the normal position to the abnormal position;
When the movement of the vibrator in the direction orthogonal to the reciprocating direction exceeds an allowable value, a second transmission for transmitting the abnormal displacement of the vibrator to the movable member and displacing the movable member from the normal position to the abnormal position. And
Possess an abnormality signal output unit abnormality signal is output in accordance with said movable member is displaced in the abnormal position,
The movable member is disposed between the pair of electromagnets so as to face the vibrator, both end portions thereof are directed in a reciprocating direction of the vibrator, and one side portion is a reciprocating movement of the vibrator with the vibrator interposed therebetween. It extends to one side in a direction perpendicular to the direction, the other side extends to the opposite side, and is supported so as to be rotatable about both sides as a fulcrum, and a predetermined fixed position is set as a normal position and deviated from the fixed position. A rotating member having a rotating position set as an abnormal position;
The first transmission portion includes a boss portion projecting from the vibrator toward the middle of the opposed rotating member, and a reciprocating motion direction of the vibrator from the boss portion at both ends of the rotating member. When the movement of the vibrator in the reciprocating direction exceeds the allowable value, the boss portion is abutted and the rotating member is moved from the normal position to the abnormal position. A first abutting surface for rotational displacement,
The second transmission portion is provided on both sides of the rotating member, separated from the boss portion by an allowable amount that defines an allowable value in a direction orthogonal to the reciprocating direction of the vibrator, and the vibrator When the movement in the direction orthogonal to the reciprocating motion direction exceeds a permissible value, it has a second contact surface that abuts against the boss portion and causes the rotational member to be rotationally displaced from the normal position to the abnormal position.
Electromagnetic diaphragm pump according to claim and this.
前記第1当接面は、前記回動部材の両端部に互い違いに設けられ、前記ボス部と突き当たるにしたがい、前記回動部材に回動変位を誘起させる斜面からなり、
前記第2当接面は、前記回動部材の両側部に前記斜面から該斜面の無い反対側の端まで連続して形成され、前記ボス部と突き当たるにしたがい、前記回動部材に回動変位を誘起させる壁面からなる
ことを特徴とする請求項1に記載の電磁式ダイヤフラムポンプ。
The first contact surfaces are alternately provided at both end portions of the rotating member, and are formed of slopes that induce rotational displacement in the rotating member as they abut against the boss portion.
The second contact surface is continuously formed on both sides of the rotating member from the inclined surface to the opposite end without the inclined surface, and is rotated and displaced by the rotating member as it abuts on the boss portion. 2. The electromagnetic diaphragm pump according to claim 1 , wherein the electromagnetic diaphragm pump is formed of a wall surface that induces turbidity.
前記可動部材は、異常位置に変位した可動部材を通常位置へ手動操作で復帰させる操作部を有し、
前記異常信号出力部は、前記可動部材が前記手動操作で通常位置に復帰されると、通常状態に復帰するマイクスイッチで構成される
ことを特徴とする請求項1または請求項2に記載の電磁式ダイヤフラムポンプ。
The movable member has an operation unit for manually returning the movable member displaced to the abnormal position to the normal position,
The abnormal signal output unit, when the movable member is returned to the normal position by the manual operation, the electromagnetic according to claim 1 or claim 2, characterized in that a microphone switch for returning to a normal state Type diaphragm pump.
JP2007127842A 2007-05-14 2007-05-14 Electromagnetic diaphragm pump Active JP4774013B2 (en)

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